P320 Service Manual - Mobility Scooters Direct
Contents
1. the driver wheel assembly is worn out lt gt If the Pneumatic tire of driver wheel is pierced by something lt gt If the driver wheel assembly is out of shape due to an accident 4 How to replace the driver wheel assembly lt Please proceeding steps as follows if it has to replace Use wrench to loosen the nut 5 59 and washer 5 58 to replace the driver wheel assembly if it is worn out or deformed Replace the driver wheel by the following steps if it is worn out or deformed For PU tire a Follow preceding step above 12 b If the PU tire is worn out Use hex tools to loosen eight screws 6 78 to replace it See next page PEN DR For Pneumatic tire a Loosen the cap 6 79 by hand to remove it b Use a pointed material to release gas of tube valve 6 74 first c Use hex tools to loosen the eight screws 6 78 to replace tire or tube if they are worn out or broken 2 2 8 To replace the frame assembly 4 When should you replace the frame 13 lt gt If the frame is deformation If your powerchair can not avoid knocked or bumped cause the frame deform lt gt If the frame is out of shape due to an accident 4 How to replace the frame lt gt Please proceeding steps as follows if it has to replace Check the whole body assembly by the following steps if there is noise or sticking motion during operation of the powerchair a Remove the seat assembly the shroud dash2. 1 1 You can remove seat base plate assembly too 1f 1t is worn out or deformed 2 1 3 To replace the seat post assembly 4 When should you replace the seat post assembly lt gt If the seat post is deformation lt gt If the seat post out of shape due to an accident 4 How to replace the seat post assembly lt gt Please proceeding steps as follows if it has to replace The seat post assembly includes the upper seat post and the lower seat post a To replace the upper seat post Use two wrenches to loosen the nut 4 18 and screw 4 17 to remove the upper seat post 1f it is worn out or deformed b To replace the lower seat post Repeat step of a then use the wrench to hold the screw 4 12 and loosen the nut 4 14 to remove the lower seat post if it is worn out or deformed Kg 4 19 u Di Pa SL A A a i an 416 NND e ur Ina H ROS 0 2 1 4 To replace the left right armrest 4 When should you replace the armrest lt gt If the armrest is worn out lt gt If the armrest is pierced or scratched by something lt gt If the powerchair crashed cause the armrest out of shape How to replace the armrest lt gt Please proceeding steps as follows if it has to replace Use hex tools to loosen bolt 3 28 under armrest to disassemble armrest from armrest support plate Ifthe armrest is broken then replace it 3 36 Note The arm tube protective shrouds 3 34 and
3. 3 35 are option parts for powerchair 2 2 How to replace or repair the body assembly The Body Assembly includes shroud footplate assembly anti tipper wheel assembly caster wheel assembly driver wheel assembly and the frame assembly 2 2 1 To replace the shroud When should you replace the shroud If your powerchair can not avoid knocked or bumped cause the shroud broken How to replace the shroud lt gt Please proceeding steps as follows if it has to replace For general powerchair Check for deformations or cracks on the shroud Simply lift the shroud straight up then replace it For full light powerchair Check for deformations or cracks on the shroud Replace the shroud by the following steps if it is deformed or broken a Remove the seat assembly b Simply lift the shroud straight up carefully c Take off the plug 3 37 under cover of the shroud See next page d Take off the plug of headlight 3 29 by hand and use a screw driver to loosen screw 3 31 Then replace headlight if it is broken or worn out e Take off the plug of turnlight 3 32 by hand Hold the turnlight in place and rotate the turnlight holder by hand 3 28 Then replace it if it is broken or worn out e Take off the plug of rearlight 3 33 by hand and use a screw driver to loosen two screws 3 35 Then replace rearlight if it is broken or worn out 2 2 2 To replace the dashboard cover 4 When should you
4. Merits P3 01 series Service Manual Index 1 Introduction 24 SOL VICE DI Eto 2 1 How to replace or repair the seat assembly oooccnnnnnnnnnocncococococinininininans 1 2 14 To replace the seat body sans see 1 2 1 2 To replace the seat base plate assembly a aaa 2 2 1 3 To replace the seat post assembly a sidad 2 2 1 4 To replace the left right ams E 3 2 2 How to replace or repair the body assembly oooooooooooccccccccononocanonanonononononnns 4 2 2 1 Tosteplace the Shroud rc IAN au 4 22 2 To replace the dashboard Covers un nr EEE 7 2 23 To replace the seat lift motor assembly oooooocccnnnocccccnononcccnonnoncnnconnonccoccnnnnnnnno 7 2 2 4 To replace the footplate assembly er aka asia 8 DLD To replace the anti tipper wheel assembly ooooooonocccccnonoccccccononanccoonancnononannncnon 9 2 2 6 To replace the caster wheel assembly rior ria rita sense raras 10 Deh To replace the driver wheel assembly ooooooocnnooccccnononcccnonnooccnonononcconcnnnnncnnos 12 2 2 8 To replace the frame assenb as 13 The numbers shown in this service manual is just for reference The part numbers should be in accordance with current exploded drawing 1 Introduction The purpose of this manual is to provide dealers and or distributors with the product information and instructions that are required for servicing the P301 powerchair 2 Service guide The P301 powerchair consists of three main parts E Seat
5. assembly E Body assembly E Electrical system Please refer to P3 P7 series Shark or VR2 service manual 2 1 How to replace or repair the seat assembly The seat assembly includes the seat body the seat base plate assembly the seat post assembly and the left right armrest 2 1 1 To replace the seat body 4 When should you replace the seat body lt gt If the seat body is worn out lt gt If the seat body is pierced or scratched by something lt gt If the powerchair crashed cause the seat body out of shape 4 How to replace the seat body lt gt Please proceeding steps as follows if it has to replace Replace the seat body by the following steps 1f 1t 1s broken a Pull the swivel lever 4 44 under the seat up to unlock it and rotate the seat a little bit to the position where you can feel the seat rotate freely Pull the seat upward See next page b Use hex tools to loosen four pieces hex fixed bolt 4 50 on seat base plate assembly and remove the seat body from the seat base plate assembly if it is broken See next page rin AAS SE ll 4 2 1 2 To replace the seat base plate assembly When should you replace the seat base plate assembly lt gt If the seat base plate is deformation lt gt If the seat base plate out of shape due to an accident 4 How to replace the seat base plate assembly lt gt Please proceeding steps as follows if it has to replace Follow preceding step of 2
6. board cover the seat post lift assembly the footplate assembly anti tipper wheel assembly and the caster wheel assembly by step 2 1 and 2 2 1 until 2 26 b Use hex tools to loosen six pieces the screw 5 60 and 5 61 to remove motor and gearbox assembly See page 12 c Use screw driver to hold the screw 1 21 and loosen the nut 1 22 to remove controller See next page d Check for deformations or cracks on the frame and replace the frame should they exist 14 15
7. otplate assembly out of shape due to an accident 4 How to replace the footplate assembly lt gt Please proceeding steps as follows if it has to replace Replace the footplate assembly if it is worn out or deformed Hold the screw 8 07 and loosen the nut 8 08 and then replace the footplate assembly Hole the screw 8 03 and loosen the nut 8 10 then remove the footplate If the footplate is worn out then replace it 2 2 5 To replace the anti tipper wheel assembly 4 When should you replace the anti tipper wheel assembly lt gt If the anti tipper wheel assembly is worn out lt gt If your powerchair can not avoid knocked or bumped cause the anti tipper wheel broken 4 How to replace the anti tipper wheel assembly lt gt Please proceeding steps as follows if it has to replace The anti tipper wheel assembly includes the suspension bar suspension spring suspension tube set anti tipper extension tube and anti tipper wheel Replace the anti tipper wheel assembly by the following steps if it is worn out or deformed a Remove the seat assembly b Remove the shroud c Use hex tools to loosen the six screws 5 60 and 5 61 see page 12 to remove the motor and gearbox d Use wrench to hold the screw 2 11 and loosen the nut 2 12 then replace the suspension bar or suspension spring if they are worn out or deformed e Use wrench to hold the screw 2 20 and loosen the nut 2 21 to take off sus
8. pension tube set Then remove the bronze spacer and inner bushing of suspension tube Replace the suspension tube if it is worn out or deformed f Hold the screw 2 22 and loosen the nut 2 23 to replace the anti tipper wheel assembly if it is worn out or deformed g Hold the screw 2 24 and loosen the nut 2 25 to replace the anti tipper wheel if it is worn out or deformed 2 2 6 To replace the caster wheel assembly When should you replace the caster wheel assembly 10 lt gt If the caster wheel assembly is worn out lt gt If the caster wheel assembly is out of shape due to an accident 4 How to replace the caster wheel assembly lt gt Please proceeding steps as follows if it has to replace The caster wheel assembly is composed of a caster wheel and fork Replace the caster wheel assembly by the following steps 1f after inspection the assembly is found to be deformed a Remove the seat assembly b Remove the shroud c Fix the caster wheel in place use wrench to loosen the nut of assembly 6 24 and then remove the caster wheel assembly Replace the caster wheel by the following steps if it is worn out or deformed a Use wrench to loosen two screws 6 22 and then remove the caster wheel b Loosen the nuts 6 15 to replace the PU tire If it is worn out or deformed 2 2 7 To replace the driver wheel assembly 4 When should you replace the driver wheel assembly lt gt If
9. replace the dashboard cover lt gt If your powerchair can not avoid knocked or bumped cause the dashboard cover broken 4 How to replace the dashboard cover lt gt Please proceeding steps as follows if it has to replace After remove the shroud Loosen four screws 3 14 if dashboard cover is wron out of broken Simply lift it straight up then replace it 2 2 3 To replace the seat lift motor assembly When should you replace the seat lift motor assembly lt gt If the seat lift motor assembly is deformation lt gt If the seat lift motor assembly out of shape due to an accident How to replace the seat lift motor assembly lt gt Please proceeding steps as follows if it has to replace Replace the limited switch of seat lift assembly if it is worn out or deformed Hold the screw 4 36 and loosen the nut 4 37 and then replace it See next page Replace the seat lift motor assembly by following steps if it is worn out or deformed a Remove the seat assembly b Remove the shroud c Use hex tools to loosen three bolts 4 39 first d Hold the screw 4 31 under the frame and loosen the nut 4 32 and then replace seat lift motor assembly if it is worn out or deformed i j I i i i u dl beast 2 2 4 To replace the footplate assembly 4 When should you replace the footplate assembly lt gt If the footplate assembly is deformation lt gt If the fo
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