ILLUMINATED HAND CONTROL SWITCH KITS - Harley
Contents
1. cap vertical black with white horn icon except Trike 71500165 12 e Key cap vertical black with white R and horn icons Trike 71500426 13 e Key cap vertical black with white headlamp high low flash to pass icons 71500166 14 e Key cap horizontal black with white left turn and voice recognition icons 71500167 15 e Button cap five way joystick black with white home icon 71500226 16 e Key cap three way black with white CRUISE RES SET labels 71500224 Kit 3 Switch pack right side black with white icons includes Items 5 6 10 71500163 Boer 4 Switch pack left side black with white icons includes Items 11 13 16 17 71500249 WITHOUT 5 Je Key cap vertical black with white start and hazard icons 71500168 audio controls 6 e Key cap vertical black with white run and stop icons 71500169 10 e Key cap horizontal black with white right turn icon 71500176 11 e Key cap vertical black with white horn icon 71500165 13 e Key cap vertical black with white headlamp high low flash to pass icons 71500166 16 e Key cap three way black with white CRUISE RES and SET labels 71500224 17 e Key cap horizontal black with white left turn icon 71500175 Items mentioned in text A Shield left Not sold separately Comes assembled to switch pack Also shown exploded away for identification B Shield right N2. a Remove two screws and the handlebar clamp b Remove hand control lever assembly c For CLUTCH side only Gently pry up trigger finger switch cap with a small flat blade screwdriver Slide cap left to remove d For EITHER side Loosen switch housing captive screws Remove switch housing e See Figure 1 Pull up on ratchet retainer 1 Rotate switch pack segments 2 3 apart is07550 1 Ratchet retainer 2 Switch pack body segment 3 Switch pack clamp segment Figure 1 Remove Hand Control Switch Pack NOTE Connector latches are fragile Use care 2 Unplug switch pack wire connectors Discard the switch pack 3 See Figure 2 Get the correct new switch pack 1 4 from the kit NOTE Kit 71500248B left with audio controls only Two switch caps are provided loose in this kit Two wheel models use cap 11 with white horn icon only e FLHTCUTG models use cap 12 with white R and horn icons J05803 Install the correct cap to the switch pack per service manual instructions 4 ALL models Install switch pack per the service manual Verify that harness is correctly routed to avoid damage Close the switch pack segments around the handlebar until hearing two definite clicks Verify that the shield Figure 2 Item A or B is in correct position NOTE Refer to the service manual for specific information on the fol lowing generalized steps 5 Install the hand control lever
3. assembly a Install switch housing Tighten switch housing captive screws until snug b Install hand control lever assembly c Install handlebar clamp with two screws removed earlier but do not tighten Position hand control lever assembly and switch housing for rider comfort Tighten hand control clamp screws to 72 108 in lbs 8 1 12 2 N m d Tighten switch housing screws to 35 45 in lbs 4 0 5 0 N m e For brake side only Verify free hand grip rotation and slight inboard outboard free play For clutch side only Slide trigger finger switch cap right to install 6 Repeat for the remaining hand control module COMPLETION NOTE Verify that ignition switch is OFF before installing main fuse 1 See the service manual Install main fuse 2 Turn ignition switch ON Verify that hand control module switches are illuminated 3 Test switches for proper operation 4 Turn ignition switch OFF Verify that hand control module switches are not illuminated WARNING The left hand control switch pack controls the clutch interlock A motorcycle with the wrong switch pack installed can start in gear causing loss of control which could result in death or serious injury Verify clutch inter lock function whenever switch pack is replaced 00632b 2of4 Verify clutch interlock function Perform the following steps in order Do not skip any steps If any test fails stop and diagnose the condition before proceeding a
4. b Cc Remove spark plug cables from spark plugs Straddle vehicle Press and hold the rear brake pedal Turn ignition switch ON Turn the run stop switch to RUN Shift into neutral and release the clutch lever Briefly push the start switch The starter operates e Shift into the highest gear Pull in the clutch lever and briefly press the start switch The starter operates f With the clutch lever released and transmission in gear briefly press the start switch The starter does not operate g Turn off the ignition and run stop switches h Install spark plug cables SERVICE PARTS is07443b J05803 Figure 2 Service Parts Illuminated Hand Control Switch Kits 3 of 4 SERVICE PARTS Table 1 Service Parts Kit Item Description Quantity Part Number Kit 1 Switch pack right side black with white icons includes Items 5 9 71500083 ae 2 Switch pack left side black with white icons includes Items 11 16 71500084 WITH audio 5 je Key cap vertical black with white start and hazard icons 71500168 controls 6 Key cap vertical black with white run and stop icons 71500169 7 e Key cap horizontal black with white right turn and information i icons 71500170 8 e Key cap three way CB black with white PTT SQ SQ labels 71500225 9 e Button cap five way joystick black with white selection arrow icon 71500227 11 e Key
5. cMOTOR HARLEY DAVIDSON WY J05803 INSTRUCTIONS REV 2015 04 23 ILLUMINATED HAND CONTROL SWITCH KITS GENERAL Kit Numbers 71500248B 71500250B Models For model fitment information see the P amp A retail catalog or the Parts and Accessories section of www harley davidson com English only These hand controls are a direct replacement for the original equipment OE hand controls and install the same way Installation Requirements IWIN NIN The rider s safety depends upon the correct installation of this kit Use the appropriate service manual procedures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious injury 00333a NOTE This instruction sheet refers to service manual information A service manual for this year model motorcycle is required for this installation One is available from a Harley Davidson dealer ELECTRICAL OVERLOAD NOTICE It is possible to overload your vehicle s charging system by adding too many electrical accessories If the combined electrical accessories operating at any one time consume more electrical current than the vehicle s charging system can produce the electrical consumption can discharge the battery and cause damage to the vehicle s electrical system See an authorized Harley Davidson dealer for advice abou
6. ot sold separately Comes assembled to switch pack Also shown exploded away for identification J05803 4of4
7. t the amount of current consumed by addi tional electrical accessories or for necessary wiring changes 00211Cc J05803 Many Harley Davidson Parts amp Accessories are made of plastics and metals which can be recycled WARNING When installing any electrical accessory be certain not to exceed the maximum amperage rating of the fuse or circuit breaker protecting the affected circuit being modi fied Exceeding the maximum amperage can lead to elec trical failures which could result in death or serious injury 00310a This kit requires up to 14 mA more current from the electrical system Kit Contents See Figure 2 and Table 1 PREPARATION Thoroughly review the entire HAND CONTROL MODULES section of the service manual before installing this kit WARNING To prevent accidental vehicle start up which could cause death or serious injury remove main fuse before pro ceeding 00251b NOTE WITH security siren With security fob present turn ignition switch ON See the service manual Disarm security system Turn ignition switch OFF IMMEDIATELY remove the main fuse e WITHOUT security siren See the service manual Remove main fuse 1 of 4 Please dispose of materials responsibly INSTALLATION NOTES e Refer to the service manual for specific information on the following generalized steps e Record wire harness paths inside switch packs before removal 1 Remove one hand control module
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