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Turbofan G32D Service Manual.pub

1. s Door Microswitch Microswitch Return Spring Gas Valve Gas Burner Ignition Electrode Assembly 1e eene ener nnns Door Inner Glass Door Door HInges E E E E E Water Solenold YEA EE EE MEE 5 2 Adjustment amp Calibration 5 2 1 5 2 2 5 2 3 5 2 4 11 May 2015 Door Aligninent V Door Catch Latch Door 5 eo ssa RSEN Temperature Calibration EGER RO OR CR REA DR A RR 10 Amendment 10 5 1 Replacement 5 1 1 pe Oven Controller Encoder Control Panel Screw remove the Digital Control Board Remove screw on underside of control panel Lift panel up to unhook at top Disconnect plugs from rear of control panel Note position of connectors before disconnecting plugs from control board BI sa Disconnect earth connection at rear of control panel Undo the shake proof securing nuts 8 Remove digital control board from rear of control panel To replace the
2. wh M NN Rr RM dan Nr NT 5 Installation Requirements Unpacking Location Clearances Electrical Connection Water Connection Positioning of Proofer Holding Cabinet 3 OD FAOIN 7 Proofer Holding Cabinet Control Panel 4 Fault Finding 8 Operational Faults Component Testing Element Resistance and Current Value Table 5 Service PrOCeduF G5 NE NER MR VN RR TRETEN RN DNA ARN RU RT CR 10 5 1 Access 5 2 Replacement 5 3 Adjustment and Calibration 6 Electrical Sche matiC GR OR AD GC 16 7 Wiring DIAG 17 8 Replacement Parts EISE LEES RUM SEN 18 Appendix 1 Proofer Door Reversal P12 Proofer Holding Cabinets only 1 A Warning ALL INSTALLATION AND SERVICE REPAIR WORK MUST BE CARRIED OUT BY QUALIFIED PERSONS ONLY IMPROPER INSTALLATION ALTERATION ADJUSTMENT MAINTENANCE OR SERVICE MAY CAUSE PROPERTY DAMAGE INJURY OR DEATH ENSURE SUPPLY IS SWITCHED OFF BEFORE SERVICING ALWAYS TEST AFTER SERVICE REPAIRS Specifications PSM Proofer Holding Cabinet 810 mm 31 mm j WATER INLET 80 mm 34 ELECTRICAL ENTRY
3. 5 turbofan G32D4 D5 Digital Operation Service Manual turbofan CONVECTION OVEN SYSTEMS 11 May 2015 Amendment 10 MANUFACTURED BY Moffat Limited Rolleston 7675 New Zealand INTERNATIONAL CONTACTS AUSTRALIA Moffat Pty Limited Web www moffat com au E Mail vsales moffat com au Main Office tel 61 03 9518 3888 fax 61 03 9518 3833 Service tel 1800 622 216 Spares tel 1800 337 963 Customer Service tel 1800 335 315 fax 1800 350 281 CANADA Serve Canada Web www servecanada com E Mail info servecanada com Sales tel 800 551 8795 Toll Free Service tel 800 263 1455 Toll Free NEW ZEALAND Moffat Limited Web www moffat co nz E Mail sales moffat co nz Main Office tel 0800 663328 UNITED KINGDOM Blue Seal Web www blue seal co uk E Mail sales amp blue seal co uk Sales tel 44 121 327 5575 fax 44 121 327 9711 Spares tel 44 121 322 6640 fax 44 121 327 9201 Service tel 44 121 322 6644 fax 44 121 327 6257 UNITED STATES Moffat Web www moffat com Sales tel 800 551 8795 Toll Free tel 1 336 661 1556 fax 1 336 661 9546 Service tel 866 673 7937 Toll Free tel 1 336 661 1556 fax 1 336 661 1660 REST OF WORLD Moffat Limited Web www moffat co nz E Mail export moffat co nz The reproduction or copying of any part of this manual by any means whatsoever is strictly forbidden un
4. 12 5 2 5 Fan Motor 1 Remove RH Side Access Panel from proofer holding cabinet refer Section 5 1 2 2 Remove RH Side Rack from oven refer Section 5 1 3 3 Remove Fan Baffle refer Section 5 1 4 4 Undo securing nut and remove fan blade 5 Disconnect wires from fan motor 6 From inside proofer undo fan mounting screws 7 Remove motor from proofer 8 Re assemble in reverse order 5 2 6 Relay 1 Remove RH access panel refer Section 5 1 2 2 Disconnect wires from relay note positions 3 Remove 2 securing screws and remove relay 4 Re assemble in reverse order li Securing Screws 5 2 7 Fuse and Fuse Holder The fuse holder is located on rear panel just above power entry point To access fuse unscrew centre of holder and withdraw fuse 1 Remove RH access panel refer Section 5 1 2 Fuse Qu Holder 2 Disconnect connections from rear of fuse holder 3 Push fuse holder out of rear panel 4 Re assemble in reverse order 22 m Rear of Fuse Holder Service Procedures 5 2 8 Water Solenoid 10 11 12 Turn Off water supply to proofer holding cabinet Remove RH access panel refer Section 5 1 2 Disconnect wires from water solenoid At rear of proofer holding cabinet on top left of rear panel slacken screw on rear lip Remove 2 screws securing bracket to
5. Transformer r 220 Securing Screws EM Securing Screws 3 Replace transformer and refit in reverse order Capacitor 1 Remove wires from rear of capacitor Remove capacitor securing nut TRES Securing Nut Nut 74 Cooling Fan 1 Remove 2 screws securing cooling fan bracket 2 Rotate LH side inwards to remove fan assembly Remove cooling fan from bracket 3 Replace capacitor s and refit in reverse order Capacitor Specifications Motor Capacitor 3uF 208 240V Motor Capacitor 12uF 110 120V aM san STE 2 le TORRE CAR 2651135 3 Replace reverse order 12 11 May 2015 Amendment 10 5 1 3 Overtemp Thermostat Temperature Probe 1 Remove RH louvered side panel 2 Inside oven remove side oven rack 5 Overtemp Thermostat From inside the oven remove overtemp phial holder two Screws Withdraw phial through oven cavity Remove wires from overtemp thermostat noting positions Remove mounting nut securing overtemp to mounting bracket and remove the overtemp 2S Phial Holder Securing Screws Hec Seal hole with EE E RTV Silicone EE Se Temperature Probe 25 Securing Screws Temperature Probe When replacing the overtemp use
6. 140 500 F 302 F Light Auto Off Setting Time 0 On Off 1 1 minute auto Off 59 2 2 minutes auto Off etc Alarm Volume Can be adjusted to suit operators preference 0 10 5 Program Pre Heating Condition This setting allows for pre heating Ready temperature 0 30 C Program Mode Mode to be set higher than Program Set Temperature Factory Default Setting 0 1 0 2 54 is 0 Equal to Program Setting Multi Stage Enable From Ser No 762120 only This setting enables multi stage programming Factory Default Setting is YES multi stage programming is enabled YES no YES Changing this setting to no simplifies programming and program cooking 11 May 2015 Amendment 10 5 Parts Replacement 5 1 Replacement 5 1 1 5 1 2 5 1 3 5 1 4 5 1 5 5 1 6 5 1 7 5 1 8 5 1 9 5 1 10 Oven Controller UE VeEREEECUER ERAS aL FEE UE xU UE VEN A E Cooling Fan Transformer NR Overtemp Thermostat Temperature PFODG EX ERR sea Oven Lamp ASSY Oven Fan Fan MOLOE Ignition Module Burner Overtemp Thermal Switch
7. gt 1 bracket to prover Unscrew locknut securing float switch to mounting bracket Remove RH access panel refer Section 5 1 2 Disconnect float switch plug at connector Cut off plug from float switch end of cable into prover mounting bracket and lock nut from cable Fit float switch mount bracket and lock nut onto new float switch cable ensuring bracket is orientated correctly and tighten up locknut From inside prover feed cable through hole in prover side wall and out to RH side of oven Fit supplied 2 Way Cap to terminal ends of float switch cable connect up plug to connector from relay Refit float switch mounting bracket and secure with 2 screws Refit water trough and check float switch operates in a vertical movement without catching the sides of the water trough Refit Control Panel refer Section 5 1 1 Refit RH Side Rack refer Section 5 1 3 Refit Fan Baffle refer Section 5 1 4 Refit RH access panel refer Section 5 1 2 7 um ap S 3 Float Switch Mounting Bracket 5 2 12 Lamp Assy 1 Remove LH access panel refer Section 5 1 2 Remove LH Side Rack from proofer refer Section 5 1 3 Remove 4 screws securing support frame Remove support frame glass lens and gasket Remove light bulb if required this is a push fit into housing Pull back insulation to reveal rear of lamp assy Disconnect elect
8. 1 10 1 5 9 Temperature Regulation Offset 0 10 0 S Chamber Temperature Offset This offset is always added to the raw temperature measurement CATS PIU order to correct he value The value ns on display is the AUS 0 0 SE corrected value P11 Maximum Timer Setpoint 1 180 180 Min S P12 Timer Preset 1 P11 0 Min S L O Time Light stays on 0 60 0 Min O InJ Steam Injection Time 0 10 0 Sec O P15 Cooling Fan Timeout 0 60 10 Min S P16 Oven Fan Rotation Time 1 999 120 Sec S P17 Oven Fan Inversion Pause Time 5 10 10 Sec S VoL Buzzer Volume 0 10 5 19 NOT SHOWN WHEN P2 SET TO 32 P20 Thermal switch NO or NC contacts 0 1 1 5 21 Program Mode Pre heat temp condition 0 0 30 54 20 36 C F 22 Door open time Program Mode Only 30 180 60 Sec S To change the parameter turn the timer encoder knob To enter the parameter to change it s value press the light button To change the value turn the timer encoder knob To enter the value press the light button Press On Off button to exit 23 Amendment 10 6 controller Programming 6 3 Viewing Changing Service Parameters from Ser No 762120 NOTE All units produced after this point are G32r03 Units but older units can fit the new controller as a spares item in which case Parameter Number 02 is set to G32r01 Parameter 632801 632803 Temperature Scale Defines temperature
9. DN Q lt TE gt OZTZ9Z 195 sduie1 1 90 952 Adve YOLOVdVO 318noa JAVA SVD WWeSHL ZHO9 0S 9 01 HOLIMS L Y OIN 27 Amendment 10 11 2015 Wiring Diagram G32D5 Turbofan Oven 110 120V mz 1034105 SVD GION311OS 2 04 HOLIMS TVWH3HL S3GOH10313 L O 216910 1 TVYNIWYAL L D 216910 YOLOANNOO TVNIWH3 L 20 ANVONOO3S OJO YOLOW C O 7 09 09 AGLI 3 6TTZ9Z 95 03 sduie1 punoy Amendment 10 28 11 2015 Exploded Parts Lists 9 Outer Assembly PartNo Description D M234223 SIDE COVER LH 1 2 3 M232912 TOP PANEL D Recommended Parts Level M232961 VENT SHIELD D Number of units in service 4 M232210 SIDE COVER RH D 6 233533 SILL D 7 M234583 DOOR ASSEMBLY COMPLETE C 29 11 May 2015 Amendment 10 9 Exploded Parts Lists Motor Lamp amp Racks I Round Lamps Square Lamps from Ser No 762120 Recommended Parts Level Numb
10. MN EAE RUN UNE SNR 11 Fulco Control S WIEGIpeesstesser caesar reese Sees 3 1 Thermostat CONE OS a area ce oe 11 Control eesesse MAREM I 12 Thermometer E 12 Far MOCO 12 Relay 12 FUSE EE 12 Water Solenode ae oe a ee oa 13 ae ee ae ee ere earn ME 13 Wet warner 14 e ME 14 a 15 5 3 Adjustment amp Calibration 15 Temperature Calibration 15 10 Service Procedures 5 1 Access 5 2 Replacement 5 1 1 Control Panel 5 2 1 Function Control Switch 1 Remove knob from Switch spindle Knob is a push fit 2 Remove control panel Refer Section 5 1 1 3 Remove 2 switch mounting screws and remove switch from control panel 1 Remove screw on underside of control panel 2 Lift control panel up to unhook top of panel from proofer holding cabinet
11. ns Oven Fan Reversing Pause Time 77 time between the fan 17 stopping and re starting in the opposite direction 10 10 10 SEE L Buzzer Volume Vo ume of buzzer can be adjusted between 10 5 5 _ U No Buzzer 10 Maximum Volume P20 hermal switch NO or NC contacts EN 1 1 1 5 Program Preheating Offset n Program Mode only The temperature above Set Temperature that the oven will pre heat PrE to To allow for heat loss during door opening and cold product 0 0 30 54 20 36 0 F U loading Note Upon starting the Program Oven Set Temperature will revert to the Set Temperature Maximum Door Open Time Program Mode Only This is the time allowance for door open when loading oven to avoid Pre Heating state re activating once the door is closed P22 Note If door has been open longer than the time set 60 30 180 60 60 Sec S and actual temperature has dropped below the set temperature for that program when the door is closed the oven Will revert to the Pre heating Mode Core Probe Temperature Offset 7 is offset is always added to P25 the raw temperature measurement to correct displayed value 25 45 25 45 N A 0 CCH S Value shown on display is the corrected value Enable Multi Stage Cooking 77 5 new parameter will control whether or not the oven can program with multiple stages Setting StG defaults to ensuring programming for single stag
12. Adjustment of components that have adjustments settings P sealed e g paint sealed can only be adjusted e Ensure that all the oven controls operate correctly accordance with the following instructions and shall be re sealed before re commissioning this appliance e Ensure that the operating pressure remains correct e For all relevant gas specifications refer to the table at the 3 Ensure any adjustments done to components that have the end of this section adjustments settings sealed e g paint sealed are re sealed Procedure NOTE If it is not possible to get the appliance to operate 1 Remove the lower service panel to allow access to the gas correctly shut off the gas supply and contact the control valve supplier of this appliance 2 Unscrew and remove screw cap from regulator incorporated in the gas control 3 Remove regulator spring from the gas control valve Replace 9 Gas Convers with correct spring supplied with the conversion kit ems s Specifications gt PE MI 02 71 keer Gee Table of Gas Specifications Operate oven and adjust regulator to achieve correct pressure at pressure test point front RH corner 4 Unscrew and remove the main burner injector and replace with appropriate item Connect gas and electrical supplies Natural Gas LP Gas Orifice Size 36 Drill 2 70mm 51 Drill 1 70mm Regulator Spring Colour Gre
13. Control Panel F Control Panel C Description of Controls Power On Indicator Light Indicator light illuminates when the Function Switch is turned to ON or HOLD Function Control I Unit is ON Unit is in Proofing Mode Power Indicator Light illuminates HOLD Unit is in Holding Mode Power Indicator Light illuminates Heating On Indicator Light Indicator light illuminates when Thermostat Heating is turned and the elements are cycling to maintain set temperature Thermostat Control Controls air temperature in the Proofer Holding Cabinet Temperature Range 0 85 32 185 F Proofing Range 20 40 C 65 105 F Holding Range 65 85 C 150 185 F Humidity On Indicator Light Indicator light illuminates when Humidity Control is turned and elements are cycling ON to maintain the set humidity Controls the cabinet humidity in PROOF Mode only Humidity Control Controls humidity level in the proofer holding cabinet Controls the cabinet humidity in PROOF Mode only 1to5 Suggested settings for butter based pastries Croissants Danish Pastries etc 5to8 Suggested settings for yeast based breads and doughs Thermometer Indicates the cabinet temperature Dual Centigrade and Fahrenheit scale FAULT Proofer not operating Neon off No heat No Fan Light off No Wat
14. USA CANADA ONLY 234803 234802 233870 233871 022042 025387K MOTOR A67 3038LH 47 120V NO 021535 110V 026160 E Be Co M234079 WET ELEMENT 120V 650W 20 Door Assembly B ottom Hinge P10 Only Replacement Parts List Top Hinge P8 P12 Onl ITEM PART No DESCRIPTION RPL M234571 DOOR HANDLE WA P8 Only D 30 M236473 DOOR HANDLE WA P10 Only D M234535 DOOR HANDLE WA P12 Only D M234930 includes Top and Bottom Hinge 31B M236299 DOOR HINGE GASKET P10 Only B 31C M235851 DOOR HINGE SET TOP P10 Only B 31D M235852 DOOR HINGE SET BOTTOM P10 Only B M234570 DOOR SEAL P8 B 32 M236474 DOOR SEAL P10 B M234537 DOOR SEAL P12 B 33 M018947 MAGNET CATCH B 34 M026604 CATCH CLIP 35 M025600 MAGNET MOUNTING PLATE 21 Recommended Parts Level Replacement Parts List Controls amp Water Assembly DESCRIPTION EM 37 38 IT PART No 234641 234715 236586 236587 234642 234716 CONTROL PANEL LAMINATED P8M F CONTROL PANEL LAMINATED P8M C CONTROL PANEL LAMINATED P10M F CONTROL PANEL LAMINATED P10M C CONTROL PANEL LAMINATED P12M F CONTROL PANEL LAMINATED P12M C 233865 MOFFAT 228132 TUBE CLIP 022788 THERMOMETER 23473
15. 136 mm 5 120 mm 434 25 mm 1 100 mm 4 P8M Specifications Table Power Ratings 110 120V 1P N E 60HZ 1 45 kW 8 18 x 26 460 x 660 Full Size Sheet Pan Capacity Tray Capacity 16 18 x 13 460 x 330 Half Size Sheet Pan Capacity 8 600 x 400mm Tray Capacity Optional Kit Tray Spacing 76mm 3 Specifications P10M Proofer Holding Cabinet mm umm 26 910 35 7 8 ELECTRICAL ENTRY 120 mm 4 3 4 457 mm 18 bu P10M Specifications Table Power Ratings 110 120V 1P N E 60HZ 1 45 kw 10 1 1 GN Gastronorm Pan Capacity Tray Capacity 10 20 x 12 Hotel Steam Pan Capacity 10 18 x 13 Half Size Sheet Pan Capacity Tray Spacing 74mm 2 Specifications P12M Proofer Holding Cabinet 810 31 WATER INLET 80 1129 mm 44 ELECTRICAL ENTRY 136 mm 5 120 mm 434 P12M Specifications Table Power Ratings 110 120V 1P N E 60HZ 1 95 kw 12 18 x 26 460 x 660 Full Size Sheet Pan Capacity Tray Capacity 24 18 x 13 460 x 330 Half Size Sheet Pan Capacity 12 600 x 400mm Tray Capacity Optional Kit Tray Spacing 76mm 3 Installation Installation Requirements Important e Installation shall comply with local electrical health and safety requirements e Itis most important that this proofer holding cabinet is in
16. 220 240V 1 50 60HZ 200W 4 x US Full Pan 600 x 400 Oven Tray Details 110mm Water Connection 11 May 2015 34 BSP 80 psi 550 kPa maximum pressure Amendment 10 2 Installation Installation Requirements Important e Installation shall comply with local gas electrical and health and safety requirements e Itis most important that this oven is installed correctly and that oven operation is correct before use e If you have any questions regarding the proper installation and or operation of this oven please contact your local Turbofan distributor This installation of this appliance must conform with local codes or in the absence of local codes must conform to the National Codes shown below covering gas and electrical safety Australia AS5601 New Zealand NZS5261 Australia New Zealand AS NZS3000 United Kingdom BS6173 55440 1 amp 2 BS7671 Ireland IS 820 Installation Installations must be carried out by authorised persons only Failure to install equipment to the relevant codes and manufacturers specifications shown above will void the warranty This oven must be electrically earthed grounded in accordance with local codes Installation must allow for a sufficient flow of fresh air for the combustion air supply Combustion air requirements 10m hr 9m3 hr Natural Gas LPG Components having adjustments protected e g paint sealed by
17. 75mm 3 75mm 3 Each oven should be connected to an adequately protected power supply and an isolation switch mounted adjacent to but not behind the oven and must be readily accessible to the operator This switch must be clearly marked and readily accessible in case of fire Check the electricity supply is correct to as shown on the Technical Data Plate on the front right hand corner of the oven side panel Ensure that the oven is fitted with the appropriate power cord and plug Gas Connection V2 BSP or N P T connection is provided at the bottom rear of the oven A restraint chain anchor has been provided below the gas connection point on the appliance for fitment of a restraint chain It is important that adequately sized piping run directly to the connection joint on the oven with as few tees and elbows as possible to give maximum supply volume A suitable jointing compound which resists the break down action of LPG must be used on every gas connection Check all gas connections for leakages using soapy water or other gas detecting equipment AN Warning Do not use a naked flame to check for gas leakages Rear 75mm 3 75mm 3 NOTE Fixed installations require at least 500mm clearance at the right hand side of oven for service access 11 May 2015 2 Pressure Test ea Point RR MERE DM Check the technical data plate located on the front right hand
18. Remove the upper and lower hinge plates 4 Refit replacement door hinge plates 5 Refit door and inner glass Remove Top or Bottom Hinge Plate Screws 2 Lift inner glass up and pull bottom outwards to free bottom NOTE The Door Hinge Assembly can be ordered as a pivot complete Door Hinge Replacement Kit or as separate items as shown below NOTE Pivot spacer is a loose fit over pivot and may fall out Door Top Hinge Assemby Door Bottom Hinge Assemby 3 Lower inner glass to free top pivot and remove glass Door Hinge Pivot Pin Nord Lock Washer Door Hinge Pivot Bush Door Hinge Pivot Bush Nord Lock Washer Door Hinge Pivot Pin Pivot Spacer 4 Replace and refit door inner glass in reverse order remember To replace Door Hinge Pivot Bushes to refit Pivot Spacer to bottom hinge Im Remove door complete Unscrew and remove top and bottom plates from the door rs To replace Door 1 Remove door inner glass as above Whilst supporting door unscrew and remove top door hinge pivot bolt from the door top hinge assembly 3 Remove the Nord Lock Washer 4 Lift door off the bottom hinge Unscrew 2 Screws Remove Door Top Pivot Bolt Nord Lock Washer Door Hinge Pivot Bush Pivot Bush 3 Tap out the old Door Hinge Pivot Bushes and discard 4 Gently Tap in the new pivot bushes 5 Refit the oven door as shown opposite 5 Refit door in revers
19. Stand Oven Locating Pin D Qty 4 Ch AL Screw M6 x12 E Qty 17 1 spare Castor 75 mm F Qty 2 Castor Braked 75 mm G Qty 2 20 January 2011 2 Part 234246 2 INSTRUCTION SHEET 234960 FOR FITTING DOUBLE STACKING DSKG32 DSKG32C G32 OVE NS Suitable for the following models Turbofan G32 Ovens Contents Double Stacking Kit DSKG32 DSKG32C Required Food Grade RTV Silicone Sealant not supplied with Kit Unpacking and Assembly Check that the kit includes the correct parts and quantities for the stand as listed overteaf 1 Assemble Base Stand 4 Remove 5 screws holding flue cover in place 5 Smear flange of flue duct with Food Grade RTV Silicone Sealant not supplied 1 DSKG32C Stands Fit spring washer 9 to threaded shaft of castors screw castors into base stand tighten castors using 22mm A F Spanner NOTE Always fit Braked Castors to front of oven when on frame Fit Spring Washer to all Castors DSKE32C fitted with Castors Smear flange joint with Food 4 Grade RTV Silicone Sealant 6 Place flue duct over flue opening and align 5 holes 7 Reach in and lift flue cover and screw in 5 align and fit 5 p screws supplied i O 77 c na m 3 Fit Spacer Frame to Bottom Oven DRILL FOUR HOLES 1 8 3 2mm FOR THESE 8 SCREWS IF NOT PRESENT 2 Assemble Oven to Base Stand 1 Remove fe
20. corner of the oven for correct operating pressure and gas orifice size for the gas being used before operation The appliance combination gas valve is fitted with an internal regulator for adjusting the operating pressure To access remove appropriately marked service panel from beneath the oven door Unscrew and remove regulator cap from the gas valve Adjust the regulator to achieve the stated pressure Also refer to the Specifications section NOTE The Pressure Test Point is located behind the front service panel beneath the oven door Regulator Cap des mim JO m dm QE Amendment 10 2 Installation Water Connection Optional NOTE the Moisture Mode cooking option is not required the oven does not need to be connected to a water supply 1 Tighten 2 screws securing water connection to rear of oven These have purposely been left loose to prevent damage to the water connection during transit 2 Connect a cold water supply to the water inlet R 34 Connector on the oven Tighten Screws Max Inlet Pressure 80psi 550kPa 3 Turn On the water supply and check for leaks Recommended Water Specifications In order to prevent corrosion or scaling in the oven and water system due to supplying water that is either too soft or too hard the following recommendations should be used as a guideline Hardness Between 60 and 90p
21. gt wasn anna eee wees 5 2 2 Door Catch Latch Adjustment Ensuring Door Seals Properly If the door sealing requires adjustment carry out the following to adjust the door catch 1 Check that the door seals correctly when closed by placing a sheet of paper between the door and the seal 2 Close the door on the paper and attempt to withdraw the paper by firmly tugging on the paper The paper should just pull out with some resistance but without tearing 11 May 2015 3 To adjust door catch loosen the locking nut on the door catch 4 If paper withdraws easily screw door catch by 12 a turn and repeat test above until adjusted correctly 5 If paper cannot be withdrawn and door springs open screw door catch Out by 75 turn and repeat the test above until adjusted correctly 6 Tighten the locking nut on the door catch Ensuring Door Latches Closed Properly 1 Check that the door closes and latches correctly by pushing the door closed and ensuring that the door remains closed without springing open 2 If the door is hard to close and springs open screw door catch Out by 12 a turn and repeat test above until door is adjusted correctly 3 Ifthe door closes and feels loose once latched closed screw door catch In by 12 a turn and repeat the test above until door is adjusted correctly 4 Tighten the locking nut on the door catch 5 2 3 Door M
22. Digital Control Board Ensure 8 spacers are fitted to threaded studs on rear of control board before fitting new board Fit replacement digital control board to threaded studs and secure with nuts supplied and tighten nuts hand tight Re connect plugs to control board noting position of connectors when re fitting 11 11 May 2015 Parts Replacement 5 To Program the New Oven Controller 1 Check adjust Parameters P01 P02 and P24 to the model specific values shown below Model Key Identifiers Revision No Light Key G32D B LO 01 as nes 9 Square Lights in Oven G32D Keys New style graphics Encoder 1 With control panel removed from the oven remove control knob from control panel Disconnect encoder plug from digital control board Remove oven controller if necessary 4 Remove encoder from control panel by removing 2 securing SCrews Amendment 10 5 Parts Replacement 5 1 2 Cooling Fan Transformer Capacitor 1 Remove 2 screws on lower corners of side panel Transformer 2 Pull bottom of panel out and away from bottom of oven 1 Disconnect electrical connections from transformer 3 Pull down on panel to remove side panel 2 Remove 2 screws securing transformer to oven chassis Transformer Specifications 1 Primary 200 208V 220 240V 110 120V Secondary 12Vac
23. Mode e Starting Program Program Mode e Cancelling and Re setting Program Program Mode Time Adjustment Control NOTE In Core Temp Mode Timer knob is used to set core probe temperature Core Probe Connection Point 11 May 2015 Amendment 10 Operation 3 Changing Operator Settings With the Oven in Stand By Mode i e Power to oven but both displays blank 1 ENTER OPERATOR PARAMETER MODE Press and hold Steam and Timer Start Stop keys together ZEN A TEMP Upper Display will show PAS Lower Display will flash 000 2 SETTING PASSWORD Operator Password 123 Rotate Timer Control to set password 1725 123 Operator Password Press Light key to confirm password Upper Display will show one of the Parameter Codes eg EE Lower Display will show the parameter value 3 SETTING THE PARAMETERS Rotate Timer knob to the parameter required Press Light key to confirm parameter required Lower Display will flash While Lower Display is flashing rotate Timer knob to select value required Press Light key to confirm value Lower Display will stop flashing 4 EXITING THE PARAMETER MODE Press On Off key to return to Stand By Mode Operator Settings Setting Setting Default H Oven Pre Heat Automatic Pre Heat Temp on oven start up
24. RTV silicone sealant to seal the hole in the oven liner 6 Refit overtemp in reverse order 11 May 2015 Parts Replacement 5 Temperature Probe Remove control panel Disconnect temperature probe cable from controller From inside oven remove RH side oven rack Undo temperature probe securing screw s Withdraw probe and cable through oven cavity Clean off any existing silicone from around the temperature probe opening in the oven inner wall Fit the new gasket to the rear of the new temperature probe and feed the probe cable through oven cavity Connect temperature probe cable to oven controller Secure temperature probe to oven using the supplied screws Refit the control panel Carry out a functional check of temperature probe using the oven controller Temperature Probe Type PT1000 Temperature C F Resistance 5 0 30 1000 50 122 11940 100 212 1385 150 302 15730 180 356 1685 Amendment 10 5 Parts Replacement 5 1 4 Oven Lamp Assy Oven Lamps Up to Ser No 762119 1 Remove the oven rack and LH side rack from oven Unscrew and remove the lamp glass anti clockwise from the oven 3 Remove the light bulb which is a push fit into the light holder and replace if required 4 Remove seal fitted between lamp glass and holder and replace if required 5 Remove the LH Oven side panel 6 Disconnect the electrical connections to the oven lamp P
25. and power connectors Ignition Module 4 3 Remove 2 slotted screws securing Ignition Electrode Assembly to the oven Withdraw the ignition electrode assembly and replace Before fitting the new ignition electrode assembly check the spark electrode flame sensor gaps are as shown in Section 5 2 Adjustment and Calibration 6 Re connect wires from the new Ignition Electrode Assembly to E the Ignition Module Je e oso 5 ene Gas Burner Remove Ignition Electrode Assembly as shown above Remove burner bracket screws 2 Carefully withdraw burner Fit replacement burner and refit in reverse order 6 Remove securing screws and remove gas valve with bracket 7 Replace and refit in reverse order 8 Remove screw cap and fit correct spring for the gas type being used pec Screw Cap 9 5541 9 11 0 4 IRE 2 5334 XV 9 09 20 dW3 8 8 55419 2 09 06 VA96 E OVA Otz 0cc 1300 9 Adjust operating pressure as shown in Section 9 Gas Conversion and Specifications section 17 11 May 2015 Amendment 10 5 Parts Replacement 5 1 9 Door Inner Glass Door Door Hinges To replace Door Inner Glass To replace Door Hinges 1 Undo inner glass retaining clip 1 Remove door and inner glass complete as shown previous 2 Remove 2 Hinge Plate Screws 3
26. for 3 seconds Upper Display will show PAS PAS E T The Lower Display will flash 000 4 27 STEAM PROGRAM TEMP 2 a SET PASSWORD Service Factory Password 321 TEMP Rotate Timer Control to set password 321 Service Password Press Light key to confirm password Upper Display will show one of the Parameter Codes c 3 dH Lower Display will show the parameter value 3 SETTING THE PARAMETERS Rotate Timer Knob to the parameter required Press Light key to confirm parameter Lower Display will flash While Lower Display is flashing rotate Timer Knob to select value required Press Light key to confirm value Lower Display will stop flashing 4 EXITING THE PARAMETER MODE Press Timer Start Stop to to return to Stand By mode 22 11 May 2015 Amendment 10 Controller Programming 6 6 2 Viewing Changing Service Parameters up to Ser No 762119 Parameter 1 2 3 4 5 11 2015 Number Description Default P1 Temperature Scale F 5 P2 Oven Model 31 32 32 5 Minimum Temperature Setpoint 0 32 300 572 60 140 C F S 4 SHOWN WHEN 2 SET 32 5 Maximum Temperature Setpoint 0 32 300 572 260 500 C F S PrH NOT SHOWN WHEN P2 SET TO 32 PrH Temperature preset P3 P5 150 325 C F 8 Hysteresis Temperature
27. loosely tighten all screws until Top Plates C are fitted Base of Stand Correct Position for Shelf Runners L Shaped when Stand is sat on castors Top of Stand 3 Fit Castors F to one Frame A Fit Castors G to second Frame A and tighten hand tight Ensure both Locking Castors are fitted to the same Frame 2 Turn stand upside down and fit second Frame A and attach to Shelf Runners B secure with 4 Screws E Ensure Shelf Runners B are fitted correctly 20 January 2011 1 Part No 234246 3 Instruction Sheet for the Assembly of the Base Stand for the Turbofan Series Ovens 4 Fit Top Plates C with 4 Screws E Fit Oven Location Pin Location for E31 Ovens Only Pins D with 4 Screws E Refer Pin Fitting Locations figures overleaf for correct pin location for oven type NOTE For E31 Ovens Only pin location should be as Tighten all screws securely shown below with Locking Castors at front of stand and Rear Locating Pins fitted in holes nearest front of stand NOTE Position of Rear Locating Pins Correct Position with Shelf Runner upright sitting behind Top Plate Note position of Screw E X ex ON For Stands SK23 SK32 D Pin Location for E22 E23 amp G32 E32 Ovens Parts List Frame A Qty 2 Shelf Runners B Qty 2 Pin Fitting Locations For Stands SK2731U SK2731N Pin Location for E27 E28 Ovens
28. manufacturer are only to be adjusted by an authorised service agent They are not to be adjusted by the installation person Gas Installations Gas Installation Wiring Rules Gas Safety Installation amp Use Regulations 1998 Installation of Catering Appliances Installation Flueing amp Ventilation Requirements for Electrical Installations Non Domestic Gas Installations Unpacking 1 Remove all packaging and transit protection including all protective plastic coating from the exterior stainless steel panels 2 Check the oven and supplied parts for damage Report damage immediately to the carrier and distributor 3 Check that the following parts have been supplied with your oven 4 x Leg Adjustable Adaptor Brass Rubber Washer USA Canada Only 4 Report any deficiencies to the distributor who supplied your oven Securely fit the 4 legs supplied with the oven Check that the available gas and electrical supply is correct to that shown on the Technical Data Plate located on the front right hand side panel e Refer to Specifications section Oven Specifications Tables Technical Data Plate Location 11 May 2015 4 Amendment 10 Location 1 This oven must be installed in an area of adequate air supply Adequate ventilation is essential to prevent dangerous build up of combustion products DO NOT obstruct the air flow around the ventilation slots 2 Th
29. proofer Remove 2 screws securing water solenoid to bracket Pull down and out to remove bracket from rear of proofer Disconnect water hose at inlet to proofer This is a push fit connection Remove water solenoid and replace Remove Screws Insert replacement water solenoid into recess at rear of proofer Water Solenoid Refit water solenoid mounting bracket by pushing top of bracket up under top panel lid Ensure water solenoid inlet is located through hole in bracket Ensure Water Solenoid correctly located 13 13 14 15 16 17 18 19 5 2 9 i Refit and tighten screws securing water solenoid to mounting bracket Secure mounting bracket to rear of proofer Tighten screw at top LH corner of proofer Tighten this Screw Refit Screws Refit Screws Mounting Bracket Connect hose from water solenoid to proofer inlet at bottom of proofer This is push fit connection Re connect water supply to proofer H 1 Water Push Fit Connection Connect electrical connections to water solenoid Refit and secure RH access panel Water Solenoid X Dry Element Remove RH access panel refer Section 5 1 2 Disconnect electrical connections to the dry element Pull back insulation to reveal terminals Unscrew locking nuts L Hand Terminal R Hand Termin
30. stop steam ingress into wall cavity 2 Fit bottom hinge body to top on opposite side centre hinge on slots 3 Whilst holding door in place fit remaining hinge body to bottom securing door in position 4 Ensure door seal is removed and re fitted with the join in the seal at bottom 5 Refit the LH side panel Al
31. when turned on Check power to switch and power out of switch Continuity through thermostat Check power to switch and power out of switch Continuity through switch Check power to switch and power out of switch Continuity Check current draw Does relay switch Check power to contacts and power out of contacts Does fan rotate Continuity through switch when float is down Check power to switch and power out of switch Solenoid opens ELEMENT RESISTANCE amp CURRENT Voltage 110 120V 110 120V 110 120V Resistance 5 20 C 68 F REPLACE If open circuit If no power out If open circuit If no power out If open circuit If no power out If open circuit If low or zero If no If no power out If no If open circuit If no power out If no Current 5 210 5 4A 120V 200 5 8A 120V 110 10A 120V Service Procedures 5 1 ACCOGSS 11 Pane 11 SAE ACCOSS a 11 RH Proofer 7 Holding Cabinet Side ke xeu ea iuBN 11 5 2 NR RUN
32. 35 13 55 216 82 347 38 xe N E d T E gf LO ud ge nme 11 May 2015 89 3 Amendment 10 Specifications 1 Oven Gas Supply Requirements and Specifications G32D5 110 120V Gas LP Gas Input Rating 35 MJ hr 35 MJ hr Operating Pressure 1 05 kPa 2 75 kPa Gas Connection V2 NPT Electrical Power Ratings 1 Phase 110 120V 60HZ 220W Oven Tray Details m P ae rz i Water Connection 34 BSP with 34 GHT Adaptor supplied 80 psi 550 kPa maximum pressure G32D4 240V UK Only Category Flue Type 1 Gas Propane Supply Pressure 20 mbar 30 37 mbar Operating Pressure 10 mbar 25 mbar Gas Connection 1 2 BSP Male Electrical Power Ratings 220 240V 1P N E 50 60HZ 200W Tray Capacity Oven Tray Details Water Connection Tray Spacing 4 18 x 26 460 x 660 Full Size Sheet Pan Capacity 4 600 x 400 Tray Capacity 110mm 34 BSP 80 psi 550 kPa maximum pressure G32D4 220 240V All Other Markets Input Rating Supply Pressure Natural Gas LP Gas Propane 35 MJ hr 35 MJ hr 1 13 3 4 kPa 2 75 5 0 kPa Operating Pressure Gas Connection Electrical Power Ratings Tray Spacing 0 75 kPa 2 35 kPa 1 2 BSP Male
33. 4 Remove wires from rear of function control switch noting their position 5 Re assemble in reverse order 5 1 2 LH RH Side Access Panels 1 Remove 2 screws on lower corners of side panel 2 Pull bottom of panel out and away from bottom of proofer holding cabinet 3 Pull down on panel to Securing Screws remove 1 Remove knob from Switch spindle Knob is a push fit 2 Remove control panel refer Section 5 1 1 5 1 3 RH Proofer Holding Cabinet 3 Remove 2 switch Side Racks mounting screws and remove switch from Side Racks P10 rear of control panel a Lift up and remove side rack out of proofer holding cabinet 4 Disconnect wires from rear of Control Switch noting their position Side Racks P8 P12 5 Remove RH Rack from a Take hold of top and bottom of rack and lift front of proofer holding rack upwards to disengage front upper and lower cabinet refer Section hangar studs 5 1 3 b Swing rack inwards 6 Remove Fan Baffle c Take hold of top and bottom rack at centre and lift refer Section 5 1 4 rear of rack upwards to disengage rear upper and 7 Remove RH access lower hangar studs Lift rack out of proofer panel refer Section holding cabinet 5 1 2 8 Remove phial from 514 Fan Baffle holder inside Proofer 9 Withdraw phial through 1 Remove RH proofer holding cabinet RH side rack as the proofer holding shown above cabinet sidewall 2 Lift
34. 7 022789 INDICATOR LED RED 9mm 110 250V BIPOLAR SWITCH 3 POSITION 44 022787 024527 THERMOSTAT 0 85 DEG THERMOSTAT 30 85 C 45 46 47 234347 234563 DOUBLE CHECK VALVE OPTIONAL 234562 FILTER HEAD KIT INCLUDES ITEM 47 OPTIONAL FILTER CARTRIDGE OPTIONAL 52 012289 CORD SET 15A 120V 5 15P US CAN P8 P10 ONLY NOT SHOWN 023100 UU CORD SET 20A 120V 5 20P US CAN P12 ONLY NOT SHOWN 22 e e A B C D 50 1 Proofer Door Reversal Reversing the Proofer Door P8 P12 Proofer Holding Cabinet Only NOTE e Refit all screw fasteners using a low mid strength thread locking adhesive unless otherwise stated e Door reversal should only be carried out by a suitably competent person 1 Whilst supporting door remove bottom hinge body two screws and remove door 2 Remove top hinge body two screws 3 Remove four cover screws covering alternate hinge holes Refit cover screws on opposite side 4 Remove the LH side panel four screws When Changing to RH Hinged Door 1 Remove the LH magnet plate cover screws and clips from inside LH wall Do not fit cover screws to old magnet position 2 Transfer door magnet plate to opposite side When Changing to LH Hinged Door 1 Remove magnet plate and transfer to opposite side Important Redundant plate holes in LH side wall must be filled to
35. ALAND Moffat Limited Web www moffat co nz E Mail sales moffat co nz Main Office tel 0800 663328 UNITED KINGDOM Blue Seal Web www blue seal co uk E Mail sales amp blue seal co uk Sales tel 0121 327 5575 fax 0121 327 9711 Spares tel 0121 322 6640 fax 0121 327 9201 Service tel 0121 322 6644 fax 0121 327 6257 UNITED STATES Moffat Web www moffat com Sales tel 800 551 8795 Toll Free tel 336 661 1556 fax 336 661 9546 Service tel 866 673 7937 Toll Free tel 366 661 1556 fax 336 661 1660 REST OF WORLD Moffat Limited Web www moffat co nz E Mail export moffat co nz The reproduction or copying of any part of this manual by any means whatsoever is strictly forbidden unless authorized previously in writing by the manufacturer In line with policy to continually develop and improve its products Moffat Ltd reserves the right to change the specifications and design without prior notice Copyright Moffat Ltd July 2013 Contents L7st P8M P10M P12M Turbofan Proofer Holding Cabinets Model Numbers Covered in this Manual Turbofan Proofer Holding Cabinet 8 Tray P10M Turbofan Proofer Holding Cabinet 10 Tray P12M Turbofan Proofer Holding Cabinet 12 Tray 1 S 2 2 VPS 0 0
36. CLIP 50 234757 DOOR INNER GLASS ASSY 51 234767 INNER GLASS PIVOT SPACER D DOOR STRIKE ESCUTCHEON WASHER DOOR STRIKE PIN ESCUTCHEON 55 M235278 STRIKE LOCKING NUT 56 235277 DOOR ROLLER CATCH STRIKE PIN 57 234580 DOOR ROLLER CATCH 58 234818 INNER GLASS LATCHING BUSH D DOME PLUG D 60 M234581 DOOR HANDLE WA D 11 May 2015 34 Amendment 10 Controller 11 May 2015 61 Exploded Parts Lists Description RPL D Recommended Parts Level RPL Number of units in service M237139 CONTROL PANEL LAMINATED G32D 62 M236256 DIGITAL CONTROL KIT E31D E32D G32D E33D B 63 M237447K TEMP PROBE PT1000 31D 32D 33D B 64 M236885 TEMP PROBE GASKET B 65 M234450K ENCODER MOMENTARY B 66 M235846 PANEL SOCKET CORE TEMP D SERIES 67 236192 DOME PLUG 15 9 D 68 M228132 BADGE CLIP C 69 M233865 BADGE MOFFAT D 70 M234447 KNOB TFAN INDEX C 71 M041425 SCREW M4 X 6 PAN HD PHIL NP D 72 M236060 CORE TEMP PROBE KIT which includes B Z3 235845 Core Temp Probe PT1000 B 74 235847 Dust Core Temp Socket D fo M236486 Core Temp Probe Holder Not Shown M748019 SCREW M4 x 10 TAPTITE PAN POZI ZP D 35 Amendment 10 10 Accessories SK STANDS DSK Double Stacking Kit 2 a EB SK32 Stand for G32 735mm 29 W 650mm 2572 D x 900mm 35 2 H Accepts US 75 and US ful
37. Fan Baffle up to unhook from side of proofer 10 Re assemble in reverse holding cabinet and remove order 11 5 2 3 10 Withdraw humidity Remove knob from Remove control panel Undo 2 screws and Service Procedures Humidity Control Thermostat switch spindle Knob is a push fit Refer Section 5 1 1 Remove 2 switch mounting screws and remove switch from rear of control panel Remove RH Side Rack from oven refer Section 5 1 3 Remove Fan Baffle refer Section 5 1 4 Remove RH access panel refer Section 5 1 2 Disconnect wires from rear of Humidity Control Thermostat noting their position remove plate in proofer holding cabinet RH side wall Remove humidity control phial from water element clamp control phial through proofer holding cabinet side wall Humidity Control Phial Clamp 11 Re assemble in reverse order 5 2 4 Thermometer 1 rear of control Withdraw phial through Remove control panel Refer Section 5 1 1 Remove Screws and Bracket m panel undoing thumb screws and remove bracket and thermometer Remove RH Side Rack from proofer refer Section 5 1 3 Remove Fan Baffle refer Section 5 1 4 Remove RH access panel refer Section 5 1 2 Remove phial from holder inside proofer Humidity Control Phial proofer holding cabinet sidewall Re assemble in reverse order
38. IMS NOILONNA YOLVOIGNI H3MOd TN Fax 13NVd 1OHINOO 17 Replacement Parts List Main Assembly Recommended Parts Level M234565 DOOR ASSEMBLY P8 M236466 DOOR ASSEMBLY P10 M234566 DOOR ASSEMBLY P12 M235022 RACK WA LH P8 from S N 476955 M236520 RACK WA LH P10 M235024 RACK WA LH P12 12 TRAY from S N 476948 235026 RACK WA LH P12 9 TRAY from S N 476948 M235442 RACK WA LH P8 600x400 TRAY from S N 476955 235443 WA LH P12 600x400 TRAY M234324 RACK WA LH P8 to S N 476954 M234661 RACK WA LH P12 9 TRAY to S N 476947 M235023 RACK WA RH P8 from S N 476955 M235027 RACK WA RH P12 9 TRAY from S N 476948 M235444 RACK WA RH P12 600x400 TRAY from S N 476948 M234325 RACK WA RH P8 to S N 476954 M234662 RACK WA RH P12 9 TRAY to S N 476947 M234329 RACK WA RH P12 12 TRAY 235445 600 400 RACK CONVERSION KIT P8 M235446 600x400 RACK CONVERSION KIT P12 2 18 Replacement Parts List Main Assembly continued Recommended Parts Level M026216 DRAWER WA M234319 CONDENSATE CHANNEL P8 P12 236599 CONDENSATE CHANNEL P10 M022758 DOOR CATCH PLATE M234313 COVER P8 P12 M236463 TOP COVER P10 M234315 SIDE PANEL P8 M236464 SIDE PANEL
39. P10 234316 SIDE PANEL P12 234216 CASTOR 75mm RIGID RUBBER 234217 75mm SWIVEL RUBBER D BRAKE M234856 HINGE SPACER 236299 DOOR GASKET M234447 INDEXED M234334 CONTROL PANEL ASSEMBLY P8M F 234717 CONTROL PANEL ASSEMBLY P8M 236526 CONTROL PANEL ASSEMBLY P10M F M236527 CONTROL PANEL ASSEMBLY P10M M234335 CONTROL PANEL ASSEMBLY P12M F M234718 CONTROL PANEL ASSEMBLY P12M 19 Replacement Parts List Main Components TEM PART No DESCRIPTION M234318 WATER TANK WA P8 P12 M236668 WATER TANK WA P10 025566 HANGER STUD M233863 OVEN LAMP ASSY MUST ORDER 233884 P8 P12 M233115 OVEN LAMP LENS P8 P12 M233884 BULB G9 25W HALOGEN 120V P8 P12 M233883 LAMP SEAL P8 P12 A B C D M233884 LAMP BULB G9 25W HALOGEN 120V P10 M236214 OVEN LAMP HOLDER P10 021352 OVEN LAMP GLASS P10 M021353 LAMP FRAME P10 021354 LAMP GASKET P10 233528 FLOAT SWITCH CAP WIRED M234190 ELEMENT 120V 700W P8 P10 M234081 ELEMENT 120V 1200W P12 A O M234349 WATER SOLENOID 90 OUTLET 120V M234668 WATER TUBE 3 8 ID BLUE 640mm P12 M234669 WATER TUBE 3 8 ID BLUE 490mm P8 P10 M025922 ADAPTOR BRASS BSP USA CANADA ONLY M021527 WASHER RUBBER
40. R D 23 013215 NUT BRASS D 24 020869 FEMALE CONNECTOR D 25 020851 WATER SOLENOID 240V B 021617 WATER SOLENOID 110V B 025922 ADAPTOR BRASS 34 BSP USA CANADA ONLY D 021527 WASHER RUBBER USA CANADA ONLY A M233870 CABLE CLAMP PA107 D 026160 TERMINAL BLOCK FV110B D 29 M232964 THERMAL SWITCH 110 C C 30 DOOR MICROSWITCH ASSY Refer following Page 31 M234459 IGNITION MODULE 110 120V A 32 M232552 CAPACITOR 12uF 110 120V A 33 M025400 OVERTEMP THERMOSTAT 360C B 34 M234430 TRANSFORMER 110 120V x 12VAC SEC 15VA C 11 May 2015 31 Amendment 10 9 Exploded Parts Lists Oven Main Assembly Microswitch Details Up to Ser No 744429 From Ser No 744430 PartNo 1 021637 Microswitch Button 72 Pivot Bush Plated 3 MO21698 PinCidip D 4 M234403 MiroswtchRod D 5 MO24B02 DoorMicoswth B 6 MO41043 SerewMS x 12 Taptte Phi 8 003397 Spacer Platd 9 M017929 Damper Roa cip D 710 M2329171 Microswitch Bracket 22 O O M2537437 Microswitch Button Kit Upgrade Description M236880 Microswitch Button Assy M236885 Microswitch Button Gasket 041043 235354 Damper Rod Clip 232911 Microswitch Bracket BIG PM gt Recommended Parts Level 32 11 May 2015 Amen
41. WSH HOLIMS IVO 19 13441 H31VM 330 IVLSOWMSHL IVLSOWYSHL eq e do eg za YALVM val i du feet feel AW Td ASN S NILLIS HOLIMS 13441 HOLIMS NOILONNA ALIGINAH LINDYID ONILWAH 16 Diagram jring W ing Cabinets 8 P10M P12M Proofer Hold iagram D iring W 32018 IV NIINSHSLE AlddNS GION31OS 15 110 MOS9 LN3IA313 LSM W2ld WOld IN3IN3 13 LIM 82 180752 0021 LN3IN3T3 MOOZ LN3IN313 INOLd IN3IN3 13 Q IOH YOLOW vol ASNA NS s AINO Zld 8d 716610 HOLO3NNOO HOLIMS 1VO 143 7 gl HIMV3 20 98 08 13M 1 YOLVOIGNI ALIGIIAQH 0 58 0 IVLSOWNSHL ANd MOLVOIGNI ONILVZH HOL
42. When used with Temperature button shows actual oven temperature for 5 seconds Shows Cooking Modes and Error Codes E Steam Button and LED Activates the Steam Mode Temperature Adjustment Control Time Display Shows cook time in full minutes only from 180 1 and seconds for final minute only On Off Stand By Button and LED Press On Off button once to turn the oven On Press and hold On Off button for 2 seconds to turn the oven Off Time Adjustment Control 11 May 2015 Operation 3 Programming Button and LED Used to enter the Programming mode Temperature Button and LED Shows actual oven temperature for 5 seconds on the Temperature Display LED On when heating LED flashes when showing actual temperature 42 LIGHT START STOP Light On Off Button and LED Turns oven light On Off Start Stop Button and LED Pressing the Start Stop button for 2 seconds when in the cooking cycle will end the cooking cycle Amendment 10 3 Operation Oven Control Panel From Ser No 762120 Program Key and LED Used to select cooking programs and to set program parameters Temperature Display Shows pre set chamber temperature When used with the Temp key display shows actual oven temperature for 5 seconds Shows cooking programs and error codes Temp Key and LED Displays actual ov
43. a guide 3 Secure the flue chimney to the upper oven using 2 screws supplied DRILL TWO HOLES 1 8 3 2mm FOR 88 SCREWS IF NOT PRESENT 24 September Parts List D Pat No 1 235013 2 235031 3 235012 L 4 234936 Stand Castor Modes L1 s 234994 Stand Adjustable Feet Models 1 e 234213 Castor 3 Stem Swivel D Brake 2 __ 021211 Adjustable Foot 38mm Fitted 9 045430 Washer M12 Spring DSKG32C Only Not shown 4 1 748050 Washer M10 Spring ZP Not shown 045060 Washer M10 Flat ZP Not shown Part 234960 1 Gas Conversion and Specifications 9 Conversion Procedure Gas Type Identification Label completion of the gas conversion replace gas type A Caution identification labels located at Ensure that the appliance is isolated from The rear of the appliance above the gas connection point the electrical and gas supply before commencing servicing Commissioning NOTE Before leaving the converted installation e These conversions should only be carried out by qualified 1 Check all gas connections for leakages using soapy water or persons All connections must be checked for leaks before other gas detecting equipment re commissioning the appliance 2 Check the following functions in accordance with the operating instructions specified in the Operation section of this manual
44. al A Withdraw dry element Re assemble in reverse Service Procedures Remove RH Side Rack from proofer refer Section 5 1 3 Remove Fan Baffle refer Section 5 1 4 from inside proofer holding cabinet order 5 2 10 Wet Element 1 Lift out and remove the Remove RH Side Rack from proofer refer Section 5 1 3 Remove Fan Baffle refer Section 5 1 4 water trough Unscrew and remove humidity control phial from element by loosening and removing clamp Remove phial from element E Lift Up and Remove Water Trough a Humidity Control Phial Clamp Remove RH access panel refer Section 5 1 2 Disconnect electrical connections to the dry element Pull back insulation to VAT Disconnect Elect Connections reveal terminals Unscrew locking nuts From inside the proofer withdraw the element Re assemble in reverse order 14 5 2 11 Float Switch 1 12 13 14 15 16 17 18 19 20 Remove RH Side Rack Pull cable through hole Remove float switch Remove Control Panel refer Section 5 1 1 from proofer refer Section 5 1 3 Remove Fan Baffle dim Securing refer Section 5 1 4 ee Lift out and remove the 5 water trough Remove 2 screws Unscrew Lock Nut securing float switch
45. assy being replaced 7 Pull back the insulation to reveal the rear of the lamp assembly 8 Depress the 3 spring loaded locking tabs on the rear of the light assy and push the assembly into the oven and remove 9 Refit oven light assy in reverse order 10 Ensure the insulation is re positioned around the rear of the lamp assembly 11 Refit the LH side rack and oven rack to the oven 12 Refit the LH oven side panel 11 May 2015 Oven Lamps From Ser No 762120 Oven Lamp Oven Lamp Glass Oven Lamp Seal Oven Lamp Housing Remove LH side rack from oven Remove 4 screws securing the lamp support frame Remove support frame glass lens and gasket Remove light bulb if required this is a push fit into housing a To replace Oven Lamp Housing Remove oven non louvered side panel Pull back insulation to reveal rear of lamp assy Disconnect electrical connections on rear of lamp assy Depress spring loaded locking tabs on rear of light assembly and push assembly into oven and remove ip A j a 2 m a E SE Disconnect Electrical Connections 3 XT 7E 5 Refit oven lamp assembly in reverse order 14 Amendment 10 5 1 5 Oven Fan Fan Motor 1 Remove RH louvered side panel Oven Fan 1 Inside oven remove RH Side oven rack Remove the 2 5mm grub screw securing the oven fan to the fan motor shaft 3 Remove the
46. ating bottom of door onto bottom hinge plate pivot bolt and spacers Top Door Pivot Bolt 2 Fit top of door into top hinge plate and secure with top pivot bolt Fit Inner Glass to Door NOTE Itis important to ensure that the inner glass is fitted correctly and that the glass pivots at the hinge end of the door and not the handle end 3 Fit pivot spacer removed at Item 3 on previous page to the lower inner glass pivot and locate inner glass lower pivot into position on inside of door 4 Locate top pivot of inner glass into top of door and secure in position with inner glass retaining clip Screw and Retaining Clip catch to lock glass into position gt 11 2015 Reversing Oven Door Adjust Door for Correct Alignment Check alignment and operation of the door Ensure that the door is correctly aligned horizontally and vertically 1 To align slacken off the upper and lower hinge plates and correctly align the door Re tighten both hinge plates Slacken these screws to adjust door vertically horizontally 2 Check that the roller catch ES correctly retains door in the closed position va 3 To adjust slightly loosen screws securing roller catch and close the door The roller catch will centralise itself 4 Open door and tighten roller catch securing screws Adjusting Door Catch If the door sealing requires adjustment ca
47. dment 10 Exploded Parts Lists 9 Gas Components _ Description RPL 35 004952 024127 SPARK ELECTRODE 025071 FLAME SENSOR 022909 IGNITION ELECTRODE ASSEMBLY COMPLETE 38 032170 INJECTOR 1 7mm LPG BUT M032270 INJECTOR 2 70mm NAT UK US CA 025093 LOCKNUT 14 1 234266 G32 INJECTOR PIPE ASSY USA CAN US JP ONLY 015311 PRESSURE TEST POINT PLUG US JP ONLY 45 M234458 GAS VALVE G32 110 120V gt gt Recommended Parts Level Number of units service 015627 LPG SPRING KIT SHOWN C 016405 SPRING KIT SHOWN C 021288 MALE CONNECTOR ASSY 3 8 x 3 8 BSPT D 024156 FLEXTUBE DORMONT T6x12 D 49 M233548 G32 SUPPLY PIPE ASSY NPT US CA JP ONLY D 33 11 May 2015 Amendment 10 9 Door Assembly Exploded Parts Lists Description N Recommended Parts Level RPL Number of units in service 45 M235275 DOOR OUTER GLASS ASSEMBLY 46 234930 DOOR HINGE ASSEMBLY KIT which includes B Door Hinge Assy Bottom Door Hinge Assy Top 234752 HINGE PIVOT which includes following Door Hinge Pivot Pin Washer M8 Nord Lock T316 Door Hinge Pivot Bush DOOR CATCH BLANKING PLATE SCREW 8 x 38 TRUSS HD PHL NP D 49 M234779 INNER GLASS RETAINING
48. e ios as in YES N A YES U previous revision No decimal numbers e g 1 1 1 2 to indicate stages P26 Maximum number of stages 5 N A 3 m S 0 Defines the password level of the parameter S Service Factory Password level 321 U User Password level 123 25 11 May 2015 Amendment 10 7 Electrical Schematics Circuit Schematic G32D Turbofan Oven 220 240V HOLIMS OVEN TEMP PROBE THERMAL SWITCH 110 C OVERTEMP DOOR hel SITO L1 nar 3uF TRANSFORMER 208 240V 12V 20VA IGNITION MODULE 240V GAS SOLENOIDS 208 240V FAN MOTOR 105W 50Hz 125W 60Hz COOLING FAN 208 240V WATER SOLENOID 208 240V OVEN LIGHTS 2x25W SENSOR GRD SPARK Circuit Schematic G32D Turbofan Oven 110 120V 1 OVEN TEMP THERMAL PROBE SWITCH 110 C OPO z T STAT SWITCH L1 CAPACITOR 12uF FAN MOTOR 125W 60Hz TRANSFORMER 120V 12V 15VA IGNITION MODULE 120V COOLING FAN 120V SOLENOID 120V GAS SOLENOIDS 120V N L2 26 11 2015 Amendment 10 8 Diagrams Tring W Wiring Diagram G32D4 Turbofan Oven 220 240V GION310S
49. e order 18 11 May 2015 Amendment 10 Parts Replacement 5 5 1 10 Water Solenoid Remove control panel Remove oven RH side panel Turn Off water Remove wires from water solenoid Disconnect water pipes Remove Nylock nuts 7mm and mounting screws Remove water solenoid n ee i es Nylock Nuts 8 Replace water solenoid and refit in reverse order 19 11 May 2015 Amendment 10 5 Parts Replacement 5 2 Adjustment amp Calibration 5 2 1 Door Alignment Ensuring Door is Square to Oven Check alignment and operation of the door Ensure that the door is correctly aligned horizontally and vertically There should be a nominal gap of 6mm from edge of door to side of control panel Slacken these screws to adjust door vertically horizontally v n gt EMEN 7 m r E A 1 Slacken off the upper and lower hinge plates and correctly align the door Re tighten both hinge plates on completion NOTE e Check the nominal gap from front edge of door to side of control panel This should be 6mm e If door is adjusted for correct alignment ensure that the door closes correctly Check door closes correctly as shown below at Section 5 2 2 Door Catch Latch Adjustment pm m Check Gap between Door and Control Panel at top and bottom of Door Should be 6mm nom OMM OA
50. en Spring Blue Spring Supply Pressure 7 11 w c Main Burner Injector yal Operating Pressure 4 2 w C 11 w c E 7 Carry out a full leak test of the converted oven prior to placing it into operation Warning Do not use a naked flame to check for gas leakages 8 Refit the service panels 37 11 May 2015 Amendment 10 Appendix A Reversing Oven Door Reversing the Oven Door 11 Remove inner glass latching studs and fit to opposite side of J door using Loctite 243 to secure NOTE This operation should only be carried out by a suitably competent person Remove the Oven Door Inner Glass 1 re Open the oven door and open the door inner glass Remove Screw Remove Latching Studs 2 Remove screw securing inner glass retaining clip and remove clip 12 Turn door handle over and fit to other end of door where hinges were removed from Ensure Flat of handle is to the 3 Lift up inner glass and remove outside ensuring that pivot spacer is removed from lower inner glass pivot and retained Remove Upper and Lower Door Hinges and Door Catch 13 Remove bottom door pivot bolt Bottom Door Pivot and spacers and fit pivot bolt to top door hinge assembly as this will be swapped over and fitted to bottom of other side of oven 4 Remove black plastic plugs from top and bo
51. en temperature for 5 seconds on Temperature Display LED 150 Steam Key and LED STEAM PROGRAM TEMP Used to set automated steam level or to P On when heating element is on provide a manual steam injection when heating indicator in Manual Steam Mode LED flashes when Upper Display is showing LED is On when automatic moisture injection is set or when steam is manually injected actual temperature NOTE In Core Temp Mode this key is used to display Actual Oven Temperature Upper Display and Core Probe Temperature Lower Display Temperature Adjustment Control Time Display Shows cook time in full minutes only from 180 10 and in minutes and seconds for the final 10 minutes LIGHT Light Key and LED gt 2 Switches oven lights On Off LED is NOTE amp when oven lights are On In Core Temp Mode time display alternates between CP and set core probe temperature Timer Start Stop Key amp LED The Timer Start Stop key is used to control the following functions W On Off Key and LED 5 dual function key Press On Off key once to turn oven On KOJ Cancelling Alarm All Modes Press and hold On Off key for i 1 5 seconds to turn the oven Off e Starting Core Temp Mode Core Temp Mode Starting Timer Manual e Re setting Timer Manual
52. equired for Core Probe P12 to be at or above the Set Temperature before the cooking done 1 120 N A 30 Sec S alarm sounds Time Light stays On Duration of time for which light stays L O Pressing Act Temp Light Key will turn oven light Off 0 60 0 0 in all settings If 1 60min set oven light will turn off after set time elapsed If 0 is set key must be pressed to turn lights Steam Cycle Time 77 time duration in minutes for each P13 steam cycle 1 5 2 min S o o Steam Injection Pulse Time 7 e time duration in seconds for each steam pulse within the steam cycle P13 Note The number of steam injections per cycle is P14 determined by the humidity level set by the user e g H1 1 Injection Pulse of P14 seconds every P13 minutes 1 sec S InJ Steam Injection Time sec 0 N A sec U P15 Cooling Fan Timeout 77 time that the cooling fan will continue running after the On Off key has been pressed 0 5 0 Defines the password level of the parameter 6 Service Factory Password level 321 U User Password level 123 24 11 May 2015 Amendment 10 Controller Programming 6 Viewing Changing Service Parameters from Ser No 762120 Cont d G32R01 G32R03 Parameter Number Description Oven Fan Rotation Time 7 e time the fan will rotate in one P16 direction before changing direction 120
53. er in tank No Humidity Door does not fully close Fault Finding OPERATIONAL FAULTS FUNCTIONS Proofer switch on Proofer switch on Proofer switch on Proofer switch on Proof switch on Proof switch on OTHER INDICATORS No Proofer functions possible Proofer does not operate Proofer operates Heat Neon on Heat neon off Humidity Neon off Humidity Neon on CAUSE Not plugged in Power supply switch off Fuse blown or Circuit breaker tripped Power cord damaged Function Switch Function Switch Neon Element Thermostat Fan motor Lamp Fuse Float switch Relay Water solenoid No water in tank Water thermostat Water Element Door seal incorrectly fitted Tray in way of door Door not fitted correctly ITEM Function Switch Air Temperature Thermostat set above Proofer Temperature Water Thermostat set above Proofer Humidity Element Relay Relay Contacts Fan Motor Float Switch Water Solenoid Model Watts P8 P10 P12 Water 650W P8 P10 Dry P12 Dry 700W 1200W Fault Finding COMPONENT TESTING CONDITION Proofer power OFF Voltage at Switch Proofer power OFF Voltage at Thermostat Proofer power OFF Voltage at Thermostat Proofer power OFF Voltage at Element Voltage at Relay Coil Voltage at Relay Contacts Voltage at Fan Proofer power OFF Voltage at Switch Contacts Voltage at Solenoid TESTING FOR Continuity through switch
54. er of units in service 11 May 2015 to Ser 762449 22222222222 2 Item PartNo Description 8 M232666 DOOR SEAL E27 32 B 9 M233863 OVEN LAMP ASSY G9 COMPLETE A 9a M231814 LAMP BULB G9 25W 230V HALOGEN 208 240V A M233884 LAMP BULB G9 25W 120V HALOGEN 110 120V A 9b M233883 OVEN LAMP SEAL B 233115 OVEN LAMP LENS B 10 OVEN LAMP ASSY STEAM SEALED 10a M236214 LAMP HOLDER Bulb Included B 10b M231814 LAMP BULB G9 25W 230V HALOGEN 208 240V A M233884 LAMP BULB G9 25W 120V HALOGEN 110 120V A 10 021354 GASKET A 10d 021352 GLASS LENS A 10e M021353 SUPPORT FRAME A 13 M234656 SIDE RACK LH 4 TRAY D M234658 SIDE RACK LH 5 TRAY D M234660 SIDE RACK LH 3 TRAY D 14 M233552 THUMBSCREW B 15 M234666 SIDE RACK RH 4 TRAY D M234667 SIDE RACK RH 5 TRAY D M238561 SIDE RACK RH 3 TRAY D 16 M232904 FAN MOTOR 208 240V 50 60Hz B M232905 FAN MOTOR 120V 60Hz B M234726 E CLIP NOT SHOWN D 17 M232903 FAN 7 175mm C 18 M234460 COOLING FAN 230V 50 60Hz B M234461 COOLING FAN 115V 50 60HZ B 19 M233649 OVEN RACK D M235277 DOOR ROLLER CATCH STRIKE PIN C M235278 STRIKE LOCKING NUT D 30 Amendment 10 Electrical Components Ex DM E Exploded Parts Lists 9 Recommended Parts Level Number of units in service 021057 SPRAY NOZZLE ASSEMBLY 21 M234774 WATER TUBE D 22 015292 SEAL WASHE
55. et from oven 2 Lift oven onto base stand with front of oven at same side locking castors 3 Align 4 holes in base stand side rails with holes in oven base panel and secure using spring washer EERS M 7 53 7774187 02 2mm FOR 88 SCREW 1 Remove protective plastic from spacer frame 2 Place spacer frame on top of oven and drill 4 Vs 3 2mm holes in rear panel and secure spacer assembly to oven 3 Drill 2 vs 3 2mm holes in front corners and secure front of spacer frame with screws supplied 24 September 1 Part No 234960 1 instruction Sheet 234960 for fitting Double Stacking Kit DSKG32 to G32 Ovens 4 Fit Top Oven to Bottom Oven i t f 2 i 1 t i 2l holes TEES assent Castor Option Shown 1 Remove the feet from upper oven 2 Remove LH and RH side panels from upper oven 3 Lift upper oven onto spacer frame on lower oven 4 Align holes in upper oven base panel with holes in spacer frame and secure with 4 M6 Screws 5 Refit LH and RH upper oven side panels 5 Fit Flue Chimney to Rear of Ovens 1 Smear flange of flue chimney with Food Grade RTV Silicone Sealant not supplied 2 Fit the flue chimney to the flue duct of the lower oven and secure with 6 screws supplied earlier ovens may not have all holes provided drill required holes Vs 3 2mm in lower oven top panel using flue chimney as
56. his proofer holding cabinet must be earthed grounded Each proofer holding cabinet should be connected to an adequately protected power supply and an isolation switch mounted adjacent to but not behind the proofer holding cabinet and must be readily accessible to the operator This switch must be clearly marked and readily accessible in case of fire Check that the electricity supply is correct to as shown on the Technical Data Plate on the front right hand corner of the proofer holding cabinet side panel The P8 P10 P12 Proofer Holding Cabinets are supplied with electrical cords fitted Ensure that the appliance is fitted with the appropriate power cord and plug Technical Data Plate Location Installation Water Connection 1 cold water supply should be connected to the water inlet located on the rear right hand side of the unit Water Connection Max Inlet Pressure 80psi 2 Turn On the water supply to check for water leaks NOTE The Prover Holding Cabinet can be fitted with an optional Water Filter Kit Part No 234347 For fitting instructions refer to the Instruction Sheet supplied with the Water Filter Kit Positioning of Proofer Holding Cabinet Correctly locate the proofer holding cabinet into its final operating position and lock the front castors to retain the proofer holding cabinet in it s location Operation Proofer Holding Cabinet Control Panel
57. icroswitch Microswitch Activation Arm Remove control panel 2 Bend the microswitch activation arm so switch open circuits when door is open 3 Check adjustment when door is opened and closed Amendment 10 Parts 5 2 4 Temperature Calibration 1 Place temperature probe in the centre of the oven Close the door and allow temperature to stabilise 3 Enter service parameters settings menu on control panel and check P10 Temperature Offset refer to Section 6 Viewing Changing Service Parameters 5 2 5 Spark Electrode Adjustment The recommended gap settings for the ignition electrodes are given in the diagram below 18 3mm 0 5mm 3 4 0 b 4 5mm 0 5mm 1 64 0 FLAME SENSER EARTH GROUND 1 SPARK hee 21 11 2015 Replacement 5 Amendment 10 6 Controller Programming 6 1 Viewing Changing Service Parameters With the Oven in Stand By Mode i e Power to oven but both displays blank 1 ENTER SERVICE PARAMETER MODE Press and hold Steam and Timer Start Stop keys together
58. ion 3 Remove electrical connections from door microswitch Remove and replace Module d Remove mironi 5 Check adjustment when new door microswitch is fitted Refer Section 5 2 Adjustment amp Calibration Door Microswitch Microswitch UR E Lu To replace Door Microswitch Return Spring Burner Overtemp Thermal Switch 1 Remove control panel 1 Remove RH side panel 2 Unscrew and remove spring securing screw and spacer from 2 Remove wires from burner overtemp bracket 3 Remove securing screws and replace burner overtemp 3 Unclip and remove return spring from microswitch rod and microswitch bracket 4 Refit replacement burner overtemp and connect up wires to overtemp 4 Refit replacement spring in reverse order Burner Overtemp Microswitch Screw Microswitch Rod Spacer 5 Refit RH side and Gas Control panels c Retaining Clip a Ss i 2 NS J 16 11 May 2015 Amendment 10 Parts Replacement 5 5 1 8 Gas Valve Ignition Electrode Assembly Gas Burner 1 Remove gas control panel Gas Valve amp Burner Injector Ignition Electrode Assembly 1 Remove gas control panel 1 Remove burner access panel 2 Remove cover bracket 1 screw 2 Disconnect wires from the Ignition Electrode Assembly to the 3 Remove earth
59. is oven must be fitted on supplied legs in all installations When installed on a manufacturers stand the legs are used to locate the oven in the correct position 3 Allair for burner combustion is supplied from beneath the appliance Legs must always be fitted and no obstructions placed beneath or around the base of the appliance as obstructions will cause incorrect operation and or failure of the appliance 4 Installation must allow for a sufficient flow of fresh air for the combustion air supply 5 The area around the appliance must be kept free and clear from combustibles 6 Position the oven in its approximate working position It should be positioned so that the control panel and oven shelves are easily reachable for loading and unloading 7 Use spirit level to ensure oven is level from side to side and front to back If this is not carried out uneven cooking could occur Installation 2 Electrical Connection AN Warning This oven must be earthed grounded Important The vent located on the top of the oven must NOT be obstructed Clearances 1 To ensure correct ventilation for the motor and controller the following minimum installation clearances are to be adhered to CLEARANCE FROM SOURCE OF HEAT A minimum distance of 300mm 12 from appliance sides is required Combustible Non Combustible Surface Surface Top 600mm 24 Left Right Hand Side 200mm 8
60. l pan GAS TYPE CONVERSIONS 235433 G32D Gas Conversion Kit AU NZ XP 235434 G32D Gas Conversion Kit UK 235435 G32D Gas Conversion Kit US CA 36 11 May 2015 Amendment 10 Instruction Sheet for the Assembly of the Base Stand for the Turbofan Series Ovens SERVICE WORK ONLY BE CARRIED OUT BY QUALIFIED PERSONS Suitable for the following models Stand SK23 for E22 E23 Ovens Stand SK2731U for E27 E28 E31 Ovens Stand SK32 for E32 G32 Ovens Stand SK2731N for E27 E28 E31 Ovens Important For G32 Appliances Only For G32 appliances installed on castors on base stand double stacked or on proofer the appliance is to be fitted with a restraint at the location provided below the gas connection point Adequate means must be provided to limit the movement of the appliance without depending on the e gas connector and the quick disconnect device or its associated piping to limit the appliance movement This installation shall comply with the applicable local codes standards e g for USA Canada Only Restraining Anchor Point ANSI Z21 69 e CSA 6 16 Connectors for Moveable Gas Appliances ANSI 221 41 CSA 6 9 2 Quick Disconnect Devices for use with Gas Fuel Unpacking and Assembly Check that the kit includes the correct parts and quantities for the stand purchased as listed overleaf 1 Place Frame A on flat surface and fit Shelf Runners B to Frame with 4 Screws E Only
61. less authorized previously in writing by the manufacturer In line with policy to continually develop and improve its products Moffat Ltd reserves the right to change the specifications and design without prior notice Copyright Moffat Ltd May 2015 11 May 2015 Amendment 10 Contents List G32 Turbofan Convection Oven Model Numbers Covered in this Manual G32D4 Turbofan Oven 4 Tray Convection Oven G32D5 Turbofan Oven 5 Tray Convection Oven 2 Installations 4 Installation Requirements Unpacking Location Clearances Stand Mounted Ovens Electrical Connection Gas Connection Recommended Water Specifications Water Connection Positioning and Levelling of Oven Stand Mounted Ovens Initial Start Up Commissioning cokenasteaasensedseanactaneeweouswaeswincesaatenszesee 7 Oven Control Panel Up to Ser No 762119 Oven Control Panel From Ser No 762120 Changing Operator Settings Operator Settings Parts 10 5 1 Parts Replacement 5 2 Adjustment and Calibration Controller Programming AK RA 22 6 1 Viewing Changing Service Parameters 6 2 Viewing Changing Service Parameters Up
62. oven fan from inside the oven NOTE Ensure the E Clip is still fitted to the motor shaft before replacing the oven fan 3 Refit oven fan pushing fan back against the E Clip 4 Rotate the fan until the fan securing grub screw is located over the flat of the motor shaft 5 Securely tighten the grub screw onto the D section of the motor shaft to secure the fan to motor shaft Note Flat on Motor Shaft for Grub Screw location Motor Shaft 11 May 2015 Parts Replacement 5 Fan Motor 1 Remove the oven fan as shown opposite 2 Remove and retain the E Clip fitted to the motor shaft yl N Remove and Retain E Clip ye 3 Disconnect motor wires from motor connection block note wire positions 4 Remove Motor mounting screws and remove the motor from the oven 5 Replace motor and secure with 4 screws 6 Reconnect motor wires to connection block note wire positions 7 From inside the oven refit the E Clip into the groove on the motor shaft 8 Refit oven fan as shown opposite 9 Refit RH oven side panel Amendment 10 5 Parts Replacement 5 1 6 Ignition Module 5 1 7 Door Microswitch Burner Overtemp Thermal Switch Microswitch Return Spring 1 Remove RH louvered side panel To replace Door Microswitch Ignition Module 1 Remove control panel l 7 2 Remove oven RH side panel 15 trom Ignit
63. pm PH Greater than 7 5 Chlorides Less than 30 ppm Positioning and Levelling of Oven 1 Correctly locate the oven into its final operating position and using a spirit level adjust the oven feet so that the oven is level and at the correct height Stand Mounted Ovens For ovens that are to be mounted to a stand the oven legs are used to level the oven on the stand Refer to the instructions supplied with separately ordered stands for mounting details Initial Start Up Before using the new oven 1 For first time use of the oven operate the oven for about 1 hour at 200 C 400 F to remove any fumes or odours which may be present 2 Please refer to the Operation Section of this manual for details on how to correctly operate and shutdown the oven Commissioning Before leaving the new installation Check the oven functions in accordance with the operating instructions specified in the Operation section of this manual e Lighting the oven e Turning Off the oven Ensure that the operator has been instructed in the areas of correct lighting operation and shutdown procedure for the appliance NOTE If for some reason it is not possible to get the appliance to operate correctly shut off the gas supply and contact the supplier of this appliance 11 May 2015 Amendment 10 Operation Guide Oven Control Panel Up to Ser No 762119 Temperature Display Shows the preset chamber temperature
64. rical connections on rear of lamp assy Depress spring loaded locking tabs on rear of light assy Push light assy into proofer and remove from proofer Re assemble in reverse order 22 Depress Spring Tabs Service Procedures Ne XE h A 15 5 3 Adjustment amp Calibration 5 3 1 Temperature Calibration Remove thermostat control switch refer 5 2 2 2 Adjust calibration collar located at base of thermostat shaft Adjustment of calibration collar by 1 angular will alter Proofer temperature by approximately 2 C 36 F To increase temperature turn thermostat shaft fully counter clockwise then turn calibration collar counter clockwise To decrease temperature turn thermostat shaft fully clockwise then turn calibration collar clockwise Refit thermostat control switch Turn On power and re check thermostat calibration Thermostat Shaft Calibration Collar Electrical Schematic Electrical Schematic P8M P10 P12M Proofer Holding Cabinets J N HOLVOIGNI d lt gt MOLVOIONI NO ONILVSH 2V NO ALIGINNH 2 MOOZI GION310S YOLOW 021 059 ee YNVL 50 LN3IA333 ONIL
65. rry out the following to adjust the door catch 1 Check that the door seals correctly when closed by placing a sheet of paper between the door and the seal 2 Close the door on the paper and attempt to withdraw the paper by firmly tugging on the paper The paper should just pull out with some resistance but without tearing the paper 3 To adjust the door catch loosen the locking nut on the door catch a If the paper withdraws easily screw the door catch In by a turn and repeat the test above until adjusted correctly b Ifthe paper cannot be withdrawn and the door springs open screw the door catch Out by 12 a turn and repeat the test above until adjusted correctly 4 Tighten the locking nut on the door catch Amendment 10 PSERIES turbofan P8M P10M P12M Series Proofer Holding Cabinets Manual Operation Service Manual turbofan CONVECTION OVEN SYSTEMS 26 July 2013 Amendment 2 MANUFACTURED BY Moffat Limited Christchurch New Zealand INTERNATIONAL CONTACTS AUSTRALIA Moffat Pty Limited E Mail vsales moffat com au Main Office tel 03 9518 3888 fax 03 9518 3833 Service tel 1800 622 216 Spares tel 1800 337 963 Customer Service tel 1800 335 315 fax 1800 350 281 CANADA Serve Canada Web www servecanada com E Mail info servecanada com Sales tel 800 551 8795 Toll Free Service tel 800 263 1455 Toll Free NEW ZE
66. scale used 01 C C F F Changing scale from F to C will reset all C 5 temperature parameters to their default values P02 Oven Model and Software Revision E31 r01 G32 r03 G32r03 d S Minimum Oven Temp Set Point 7 e minimum temperature op P03 that the oven can be set to O2 200372 6901329 OU CERO CCE s 04 Maximum Oven Temp Set Point 7 e maximum temperature that the oven can be set to 0 32 300 572 260 500 260 500 5 Minimum Core Temp Set Point 7 e minimum POS temperature that can be set 0 32 130302 N A 50 122 2 POG 2 ias Dod Point 7he maximum core 0 32 150 302 N A 90 194 C F 5 PrH 5 The temperature that the oven 150 300 N A CCP 10 acm emperature Regulation Offset 7 e temperature below set point that the oven heating turns off i e If P9 is set to 5 09 oven temperature is set to 180 oven heating will turn Off at 0 0 10 18 0 5 175 This is intended to allow for thermal over run in the oven cavity Oven Temperature Offset 77 5 offset is always added to the P10 raw temperature measurement to correct the value Value 25 45 25 45 0 0 0 0 CF S shown on display is the corrected value P11 Maximum Timer Set Point Maximum time that can be set 1 180 180 180 min S Core Temp Verification Time 7 me r
67. stalled correctly and that the operation is correct before use e If you have any questions regarding the proper installation and or operation of this proofer holding cabinet please Unpacking 1 Remove all packaging and transit protection including all protective plastic coating from the exterior stainless steel panels 2 Check the proofer holding cabinet and supplied parts for damage Report any damage immediately to the carrier and distributor 3 Check that the following parts have been supplied with your proofer holding cabinet Adaptor Brass Rubber Washer 4 Report any deficiencies to the distributor who supplied the appliance 5 Ensure that all the castors are fitted securely 6 Check that the available electrical supply is correct to as shown on the Technical Data Plate located on the front right hand side panel Refer to Specifications section for details Location 1 Position the proofer holding cabinet in its working position 2 The proofer holding cabinet should be positioned so that the control panel and shelves are easily reachable for loading and unloading Clearances To ensure correct ventilation for the motor and controls the following minimum installation clearances are to be adhered to Top 0 mm 0 Rear 0 Left hand side 0 0 Right hand side 25 1 Electrical Connection Warning T
68. to Ser No 762119 6 3 Viewing Changing Service Parameters From Ser No 762120 Electrical SCHEIN BUCS eee 26 Wiring E a 27 Exploded Parts LISUS 2 ER aaa NR 29 AGCCCSSOMIGS eme 36 Gas Conversion and Specifications lllll 37 Appendix 1 Oven Door Reversal vvsieccnsssicvecinntsctsensudsecssavanccectsctvindesueduduchodeuuccstvestttteusdecusuuascs 39 ALL INSTALLATION AND SERVICE REPAIR WORK MUST BE CARRIED OUT BY QUALIFIED PERSONS ONLY IMPROPER INSTALLATION ALTERATION ADJUSTMENT MAINTENANCE OR SERVICE MAY CAUSE PROPERTY DAMAGE INJURY OR DEATH ENSURE ELECTRIC AND GAS SUPPLIES ARE TURNED OFF BEFORE SERVICING ALWAYS TEST AFTER SERVICE REPAIRS 11 May 2015 Amendment 10 1 Specifications G32D4 D5 734 mm 28 4 an oJ ED 910 mm 35 turbofan 50 2 635 25 mm 12 GAS 810 31 GAS FLUE WATER INLET ELECTRICAL ENTRY GAS ENTRY 100 mm 3 405 mm 15 136 5 mm 2014 249 mm 994 155 6
69. ttom of door and fit to holes where inner glass pivots were removed from Remove the Oven Door 5 Remove the door roller catch and blanking plate from the inside of the door and swap these over Swap Roller Catch and Blanking Plate over 14 Remove the 4 blanking screws from front of oven 6 Whilst supporting door unscrew and remove top door pivot bolt from top door hinge assembly 7 Remove door and lay on a flat surface or workbench 15 Remove Hinge Plate from top of oven and fit diagonally opposite to lower corner 8 Unscrew screws securing the door handle remove door handle 9 Remove top door hinge and fit to bottom opposite corner of door Remove these screws to remove top and bottom hinges Remove Handle Securing Screws 10 Remove bottom door hinge and Remove Top Door Hinge 16 Remove Hinge Plate from fit to top opposite corner of door bottom and diagonally opposite to upper corner 17 Fit screws removed at Item 14 above to where hinges were fitted 39 11 May 2015 Amendment 10 Appendix 18 Remove Blanking Screw and Door Catch from front of oven and swap around refer Adjusting Door Catch Door Catch m Blanking Screw 19 Fit door spacers removed at Item 13 previously to lower hinge pivot bolt Oven Door Re Fitting Fit the Door 1 Refit oven door by loc

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