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Parts Manual 06/2009 - Whaley Food Service

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Contents

1. N BB Item Part No Description Qty 1 0505848 Inner Spacer with Smaller ID 1 2 0505849 Outer Spacer with Larger ID 1 3 310P146 Hex Nuts 3 1 4 0504314 Retainer Cap 1 5 7000706 Ball Bearing Kit 1 Ap 16 P N 1010973 06 09 McDonald s Antunes Foodservice Equipment roundup ur 200 REPLACEMENT PARTS REPLACEMENT PARTS continued Horizontal Conveyor Rear Shaft Mechanical Assembly Item Part No Description Qty 7000503 Rear Shaft Tension Kit Includes all shown except 7000706 310P146 amp 4070087 2 4070087 Varistor Board 1 3 0504304 Retainer Backing Plate 1 4 0021482 Bracket Bearing 1 5 0600141 Spring 1 6 7000706 Ball Bearing Kit 1 7 0504320 Large Washer 1 8 0504305 Retainer Cap 1 9 310P146 Hex Nuts 4 1 P N 1010973 06 09 17 Af McDonald s n Antunes Foodservice Equipment UTX 200 REPLACEMENT PARTS roundup WIRING DIAGRAM FRONT PANEL GRN 25 DISPLAY BOARD LEGEND RED CIRCUIT BOARD 5 K OVERTEMP OVERTEMP MULTIPLE WIRES VELG THERMOCOUPLE CIRCUIT BOARD CONNECTOR RED K PLATEN PLATEN THERMOCOUPLE WIRE LABEL YEL y CURRENT SENSE INPUT SSRTOP Al A2 BLK 18 B1jj B2 RED 21 BIK 18 INFRARED TOP 800W ea 7 34 INFRARE
2. Af UNIVERSAL TOASTER A J Antunes amp Co MODEL UTX 200 meBonajas Applies to all UTX 200 units Replacement Parts and Exploded Views This document is a companion to all UTX 200 Owner s Manuals SITAT Il gt ET TABLE OF CONTENTS Replacement PartS ssnnnnnnnnvnnnnnnnnnvnnnennnnnvnnensnnsvnneenr 2 Electrical Compartment Components View B 11 Parts and Kits for the UTX 200 Left Side Access Panel Assembiy UniversalToasterOnly 2 Right Side Access Panel Assembly Parts and Kits for the UTX 200 Horizontal Conveyor Mechanical Assembly 13 Universal Toaster and CTX 200 Club Toaster 2 Horizontal Conveyor UTX 200MainAccessories 3 Rear Shaft Mechanical Assembiy 14 MainAssembiy ViewA 4 Horizontal Conveyor Main Assembly ViewB nn 5 Front Shaft MechanicalAssembily 15 MainAssembiy ViewC 6 Horizontal Conveyor Electrical Compartment Components View A 7 Front Shaft Mechanical Assembiy 16 Electrical Mechanical Components View Horizontal Conveyor Right Side akay sala la a a sl Pee 8 Rear Shaft Mechanical Assembiy 17 Electrical Mechanical Components View Wiring Diagram e ruumssvvv
3. continued Electrical Mechanical Components View Left Side amp Underside Assy inset NN 8 KO Item Part No Description Qty 1 2150270 48 22 Tooth Drive Motor Sprocket 1 2 7000505 Front Tensioner Kit 1 3 2150269 Horizontal Conveyor Drive Chain 1 4 0600143 Front Tensioner Spring 1 5 2150267 10 Tooth Drive Sprocket 1 Horizontal Conveyor Bottom of 6 0600141 Spring Horizontal Conveyor 1 7 4030352 Hi Limit Thermostat 1 Toaster 8 0600143 Rear Tensioner Spring 1 9 7000680 Power Switch 1 10 7000506 Rear Tensioner Kit 1 11 2150246 48 Tooth Drive Sprocket 1 Vertical Conveyor 12 2150269 Vertical Conveyor Drive Chain 1 13 0600143 Spring Platen 1 14 0011926 Base Plate with Gaskets 1 15 7000698 Base Kit 1 P N 1010973 06 09 9 Ap McDonald s n Antunes Foodservice Equipment UTX 200 REPLACEMENT PARTS roundup REPLACEMENT PARTS continued Vertical Conveyor Door Assembly CONVEYOR ROTATION DIRECTION Af 10 P N 1010973 06 09 H McDonald s Antunes Foodservice Equipment roundup UTX 200 REPLACEMENT PARTS Item Part No Description Qty Item Part N
4. 1 5 0021482 Bracket Bearing 1 6 0600141 Spring 1 7 7000706 Ball Bearing Kit 1 8 0504320 Large Washer 1 9 3250176 Black Hex Bolt 1 10 0504305 Retainer Cap 1 11 310P146 Hex Nut 4 12 7000503 Rear Shaft Tension Kit 1 Includes all except P N 7000706 P N 3250176 and P N 3100146 Drive Rollers and Sprockets are also available in a complete kit as P N 7000683 Af 14 P N 1010973 06 09 a McDonald s Antunes Foodservice Equipment roundup UTX 200 REPLACEMENT PARTS Horizontal Conveyor Front Shaft Mechanical Assembly Item Part No Description Qty 1 0011922 Front Shaft Assembly 1 2150222 Drive Shaft 1 3 2150254 Drive Roller 4 4 2150227 Drive Sprocket 5 0021503 Bearing Mounting Plate 1 6 0504320 Large Washer 1 T 0504321 Medium Washer 1 8 2120118 Small Washer 1 9 2150267 Sprocket w Set screw 1 10 310P146 Hex Nuts 3 jk 11 2120164 Spacer 1 12 0504314 Retainer Cap 4 or LUG se o NG 13 7000706 Ball Bearing Kit 1 14 3000123 Ring Retainer 1 T w wo om Drive Rollers and Sprockets are also available in a complete kit as P N 7000683 P N 1010973 06 09 15 Af McDonald s n Antunes Foodservice Equipment UTX 200 REPLACEMENT PARTS roundup Horizontal Conveyor Front Shaft Mechanical Assembly
5. 4 w 6 head 3 27 7000497 Main Blower Kit 230V 1 Not Shown P N 1010973 06 09 5 Af McDonald s Antunes Foodservice Equipment UTX 200 REPLACEMENT PARTS roundup Main Assembly View C A Ey UAN a a item Part No Description Qty 2 0011896 Assy Cover Top 1 5 0021504 Hinge Weldment 2 6 7000501 Platen Grill 1 F 0400362 Insulation Platen 1 9 0504452 Retainer Insulation Grill 1 10 2120163 Spacer 0 257 x 1 2 x 1 465 4 12 3080133 Screw Mach 8 32 x 1 4 4 13 3080164 Screw Machine 8 32 x 1 2 16 3250161 Screw HX HD 1 4 20 x 2 4 18 4030352 Thermostat Hi Limit 700 F 371 C 19 4050234 Thermocouple Type K open end 1 20 4060259 Sleeve Electrical 0 208 ID x4 LG 1 21 0504516 Support Bracket Right Side 1 21a 0504517 Support Bracket Left Side 1 22 7000518 IR Heating Element 800w 120V 3 3 pack 23 7000497 Main Blower Kit 230V 1 24 4070088 Muffin Bagel LED Board 2 Not Shown Determined by viewing the front of the unit Ap 6 P N 1010973 06 09 a McDonald s Antunes Foodservice Equipment roundup UTX 200 REPLACEMENT PARTS Electrical Compartment Components View A NOTE UTX 200 units with G serial numbers beginning with 0604 0612 may require a complete Solid State Relay Kit with Wire Harness P N 7000679 which consists of 3 new latching style Relays with latching Wire Harness S Item Part No
6. 2 4010221 Cap MP Motor Run 1 3 4050235 Contactor 3 Pol NO 1 4 7000700 Varistor Kit Snubber 1 P N 1010973 06 09 11 Af McDonald s n Antunes Foodservice Equipment UTX 200 REPLACEMENT PARTS roundup REPLACEMENT PARTS continued Left Side Access Panel Assembly 4 QD 3D View 4 Right Side Access Panel Assembly 3D View AP Foodservice Equipment Item Part No Description Qty 1 7000494 axial Fan 12 VDC 1 2 0021492 Panel Side Cover LH 1 3 0504455 Channel Metal 1 4 2100212 Handle Pocket Pull Snap In 2 5 306P130 Nut Hex Keps 6 32 10 6 0021493 Panel Side Cover RH 1 12 P N 1010973 06 09 McDonald s roundup ur 200 REPLACEMENT PARTS REPLACEMENT PARTS continued Horizontal Conveyor Mechanical Assembly Item Part No Description Qty 9 7000508 Horizontal Conveyor Kit 1 includes 10 10 0800386 Master Links 2 pack 2 12 2150226 Shaft Cam 1 13 306P130 Hex Nut 6 32 1 14 2120178 Spacer 1 2 long 2 15 306P123 Screw 6 32 7 8 long 1 P N 1010973 06 09 13 Af McDonald s n Antunes Foodservice Equipment UTX 200 REPLACEMENT PARTS roundup Horizontal Conveyor Rear Shaft Mechanical Assembly Item Part No Description 1 0011923 Rear Shaft Assembly 1 2 2150224 Rear Shaft 1 3 2150254 Roller 4 4 0504304 Retainer Backing Plate
7. D BOT go bee 800W ea BLK El 35 BLK BRN RED WAT 13 BLK RED RED 22 14 WHT SSR PLTN 11 BLK AA YEL RED 4 62 RED BLK 20 RED 23 58 WHT CONVEYOR MOTOR TACH 1109 24 J110 31 1109 12 4110 2 3110 1 1 0 BOARD J110 6 1107 0 o OFF UT ON CT MODEL SELECT JUMPER 5110 4 5110 7 4302 5 ORG 49 TOCHASSIS GROUND MEASURE 12VDC WITH POWER SWITCH ON 1001191 REVF FAN POWER SUPPLY BOARD 50 RED 51 RED 61 RED 57 Wer 64 BLUE MUFFIN BAGEL SWITCH LEFT 55 WHT LEFT 53 BLUE COOLING FANS 56 WHT CONTROLS COMPARTMENT 54 BLUE CONVECTION FAN MOTOR MUFFIN BAGEL SWITCH RIGHT CAUTION To avoid possible injury and or damage to the unit all inspections tests and repair of electrical equipment should be performed by QUALIFIED SERVICE PERSONNEL The unit MUST be shut down and UNPLUGGED before servicing except when electrical tests are required Use extreme care during electrical circuit tests Live circuits will be exposed P N 1010973 06 09 18 m Foodservice Equipment pA roundup urx200 REPLACEMENT PARTS oe ee Donald McDonalds Antunes Foodservice Equipment mn Antunes amp Co A J Antunes amp Co Antunes Equipment Headquarters Ma
8. Description Qty a 1 00203 0100 Grey Communications Cable 1 2 7000555 Display Board Kit 1 3 4050237 Lower IR Solid State Relay 1 4 7000715 Current Sense Board Kit 1 B 5 4050237 Platen Solid State Relay 1 6 4050237 Upper IR Solid State Relay 1 3 7 7000494 Axial Fan 12 VDC Kit 1 8 7000502 Power Supply Board 1 9 7000509 Input Output Board Kit 1 10 7000500 Drive Motor Kit 208 240 V 1 11 4010221 Run Capacitor 1 12 4050235 Contactor 3 Pole 1 13 4010217 Transformer 208 240v 24v 1 14 7000700 Varistor Kit 1 P N 1010973 06 09 7 Ap McDonald s 3 Antunes Foodservice Equipment UTX 200 REPLACEMENT PARTS roundup REPLACEMENT PARTS continued Electrical Mechanical Components View Right Side See Page 15 Nine I R Heating Elements 7 on top and 2 on the bottom o 6g Part No Description 7000348 Main Blower Thermocouple 1 7000518 I R Heating Element 3 Pack 1 Ap 8 P N 1010973 06 09 i McDonald s Antunes Foodservice Equipment roundup urx200 REPLACEMENT PARTS REPLACEMENT PARTS
9. SEMBLY IS NOT SHOWN ON THIS VIEW Item Part No Description Qty Item Part No Description Qty 1 0011945 Main Assembly 1 8 1001180 Label Heel 1 2 1000864 Label Caution Hot 3 9 1001181 Label Crown 1 3 1000900 Label Warning 2 10 1001182 Label Muffin Bagel 2 4 1001176 Label Control 1 11 2100253 Knob 1 4 Shaft Push On 2 5 1001177 Label Control 1 12 2100212 Handle Snap in 4 6 1001178 Label Compression LH 1 13 1001183 Cleaning Label 1 7 1001179 Label Compression RH 1 Af 4 P N 1010973 06 09 McDonald s Antunes Foodservice Equipment roundup UTX 200 REPLACEMENT PARTS Main Assembly View B Item Part No Description Qty 1 0011860 Assy Vertical Conveyor Door 1 4 0011897 Assy Bracket Guide 1 5 0021490 Cover Front Weldment 1 6 0011944 Main Assy 1 7 0504314 Retainer Bearing 1 8 0504320 Spacer 0 718 x 1 125 x 0 06 2 9 0504321 Spacer 0 503 x 0 69 x 0 06 1 10 7000538 Retainer Bearing Kit 1 11 2120164 Spacer 0 503 x 0 69 x 0 359 1 13 2150246 Sprocket 25B48 3 8 Bore 1 14 7000538 Bearing Kit Pack of 1 1 15 2150268 Shaft Extension 1 18 3080103 Screw Mach 8 32 x 1 4 18 19 3080115 Screw Mach 8 32 x 3 8 4 20 3100146 Nut Hex Keps 10 32 6 22 3250175 Screw Set 1 4 28 x 3 8 1 Hex Socket Cone Point 23 3250178 Screw Set 1 4 28 x 3 8 1 Hex Socket Flat Point 24 0900259 Curtain 1 25 0504384 Retainer Curtain 1 26 3080144 Screw Mach 8 32 x 1
10. et Vertical Conveyor 3 8 48 Tooth Drive Sprocket Horizontal Conveyor 5 16 Bore 10 Tooth Double Sprocket Motor 3 8 Bore 48 22 Tooth Parts and Kits for the UTX 200 Universal Toaster and CTX 200 Club Toaster scription Ty Parmumber ee Thermocouple Platen Type K Ap 2 P N 1010973 06 09 McDonald s Antunes Foodservice Equipment roundup ur 200 REPLACEMENT PARTS REPLACEMENT PARTS UTX 200 Main Accessories Item Part No Description Qty 1 0011898 Bun Buffer Landing Zone 1 2 7000496 Release Sheet Platen 3 Pack 1 3a 7000495 Release Sheet Platen 10 Pack 1 3b 0504310 Bar Teflon Holding 1 4 0021500 Bun Feeder Weldment 1 5 0504371 Breakfast Chute 1 6 0021497 Crumb Tray Weldment 1 7 0700698 Power Cord Assy 3 Ph 250V 30A 1 Pin and sleeve 0700711 Power Cord Assy 3 Ph 1 Twist Lock L15 30P Not Shown P N 1010973 06 09 3 Af McDonald s n Antunes Foodservice Equipment UTX 200 REPLACEMENT PARTS roundup REPLACEMENT PARTS continued A CAUTION A To avoid possible personal injury and or damage to the unit all inspections tests and repair of electrical equipment should be performed by QUALIFIED SERVICE PERSONNEL The unit MUST be shut down and UNPLUGGED before servicing except when electrical tests are required Use extreme care during electrical circuit tests Live circuits will be exposed Main Assembly oo A NOTE TOP COVER AS
11. mproper maintenance Freight foreign excise municipal or other sales or use taxes Failure to follow proper Installation instructions including electrical connec Consequential damages such as loss of profit loss of time the cost of repair tion ing or replacing other property which is damaged or any other incidental Improper or unauthorized repairs damage of any kind Antunes Food Service reserves the right to make changes in design or add improvements on any products The right is always reserved to modify Equipment because of factors beyond our control and government regulation Changes to Equipment do not constitute a warranty charge This warranty is exclusive and is in lieu of all other warranties expressed or implied including any implied warranty of merchantability or fitness for a particular pur pose each of which is expressly disclaimed The remedies described above are exclusive and in no event shall A J Antunes amp Co or any of its Divisions be liable for special consequential or incidental damages for the breach or delay in the performance of this warranty This manual is for the exclusive use of licensees and employees of McDonald s Systems Inc O McDonald s Corporation All Rights Reserved P N 1010973 06 09 1 Ap McDonald s n Antunes Foodservice Equipment UTX 200 REPLACEMENT PARTS roundup Parts and Kits for the UTX 200 Universal Toaster Only scription Ty arinumber sed Drive Sprock
12. nufacturing Manufacturing Suzhou Ltd 180 Kehoe Boulevard 9 Hou Ju Road Building 424 Carol Stream Illinois 60188 USA S amp T Park SND Phone 630 784 1000 Suzhou Jiangsu China 215011 Toll Free 800 253 2991 Phone 86 512 6841 3637 Fax 630 784 1650 Fax 86 512 6841 3907 www ajantunes com
13. o Description Qty 1 7000498 Vertical Belt Conveyor Kit 1 23 2150220 Shaft Drive 1 2 0021480 Liner Conveyor Weldment 1 24 2150221 Shaft Idler 1 3 0021481 Bridge Weldment 1 25 2150247 Sprocket 35B16 1 2 Bore 4 4 0021482 Bearing Bracket Clip Weldment 2 26 7000538 Bearing Kit 1 5 0021483 Tensioner Bracket Weldment 2 27 2150249 Lambda Connecting Link 0 375 Pitch 2 6 0504300 Master Slat 2 28 3000123 Ring Retaining External 2 T 0504301 Spring 2 29 306P104 Screw Mach 6 32 x 1 4 4 8 0504304 Plate Spacer 2 30 3080103 Screw Mach 8 32 x 1 4 Sltrshd 18 9 0504306 Bun Chute 1 31 3080145 Nut Hex Acorn 48 32 LC 2 10 7000538 Retainer Bearing Kit 1 32 3080183 Screw MACH 8 32 x 3 8 Hex hd 4 11 0504315 Cover Conveyor 1 Slotted SEMS S S 12 0504320 Spacer 0 781 x 1 125 x 0 06 4 33 3080194 Screw 8 32 x 3 4 Pan hd Phil S S 2 13 0504321 Spacer 0 503 x 0 69 x 0 06 2 34 3100146 Nut Hex Keps 10 32 14 14 0600140 Spring Compression 2 35 3250174 Screw Machine Hex Hd 2 15 1001183 Label Cleaning 1 1 4 20 x 3 8 16 2100257 Handle Grip 1 36 3250175 Screw Set 1 4 28 x 3 8 4 17 2100286 Slide Rail 4 Hex Socket cone Point 18 2120148 Spacer 6 37 0011860 Vertical Door Conveyor Assy 1 19 2120172 Spacer 0 503 x 0 69 x 0 922 1 Not Shown 20 2120173 Spacer 0 503 x 0 69 x 0 742 1 Electrical Compartment Components View B Item Part No Description Qty 1 4010217 Transformer 24 V Class 2 1
14. rnnnnnnvvnnnnnnnnvnnnnnnnsvnenennrnsennenn 18 Left Side amp Underside Assy inset 9 NOTES Liu eee 19 Vertical Conveyor DoorAssembiy 10 LIMITED WARRANTY The Antunes Food Service Equipment Division of A J Antunes amp Co provides the following limited warranty to the original purchaser of all McDonald s Equipment manufactured and purchased after January 1 2003 All components are warranted against defects in the material and workmanship for a period of two 2 years from date of original installation not to exceed 30 months from date of shipment from our factory If any part becomes defective during the first two 2 years after the original installation date Antunes Food Service will pay negotiated straight time labor costs to an Authorized Service Agent to replace the part plus travel expenses up to 50 miles 80 km 1 hour each way 100 miles 160 km 2 hours round trip WARRANTY EXCLUSIONS Scheduled Maintenance procedures as outlined in your MRC Card The cost of Installation Consumables such as Grill Covers Release Sheets gaskets Conveyor Belt Equipment that has been damaged due to shipment Purchaser should Wraps O Rings and light bulbs make damage claim directly upon carrier Overtime or Holiday charges Alteration misuse abuse Mileage over 50 miles 80 km 100 miles 160 km round trip or travel time Improper storage or handling over two 2 hours I

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