Users Manual
Contents
1. pee a SS 2 1 0 318 113838 0301 71 38088 900 35 YOSNIS 3 1 010 3105 7 1115 00 1 AN a AW Ad 2 1 0103105 L i 20860 08 77 3 91 9 VAIN QUOI OV 25 GAS PASTA SYSTEM WITH BASKET LIFT WIRING DIAGRAM PRE 2007 HG GAS PASTA SYSTEM WITH BASKET LIFT WIRING DIAGRAM 2007 MODEL TOSINOD 7 HOLMS 407 0 AUYA IO4INOD 123 37 3101137 9 031039 Se 27 GAS PASTA SYSTEM BASKET LIFT CONTROL PANEL WIRING DIAGRAM TOYLNOD XVLEVLOT HOLIMS 830 1 2 HOLIMS 340 0 08 03 59 440 NO NIVW HOLIMS 0 MAWIL 1 9 3 31 310823 2 V2. 30 HM 8 3901808 1338 3 33 YOLYNLOV T aad d Lt 3078 0380 30 18 18 Kal OD UOT 40102 DD 831180390 1 YL 2 __ 7 1 1 WOVE 130 8 108258 29 11 9 ONILVIN 008 T ONT ODVOIHD ONILVIY jeu eys Aueue pauw SIU 1 Aue 91 pue asned ay 04 se 5 usa 19 Buneay o p eda1d snw 519 apun e 0 2afqns Wed se zuawasejdas 10 10 0 paddiys JoNpold 159 10 Buraas 03 070106 auo 01 JaquINU YOM 2 1 nss uay Jo pue 9 ay J0 Jaquinu jenas pue aweu 2 19 5 9 ay 80 18 8 pue aweu ay aseald
3. 6 SPECIAL NOTICES dead 6 CALIBRATION coer a 7 WATER AND DRAIN CONNECTIONS 7 SECTION III OPERATING THE PASTA SYSTEM FILLING sorting 7 LIGHTING 7 INDICATING LIGHTS 8 COOKING pea 8 Keep this manual for training new personnel SHUTDOWN neice scent oie a a 8 DRAINING ted 9 GLEANING aa 9 ELECTRONIC TIMERS Si aa 9 10 WARRANTY REPAIRS 10 PREVENTIVE MAINTENANCE 11 CALIBRATION pesca 12 SECTION V SERVICE DIAGNOSIS WATER FILL AND SAFETY SHUT OFF CIRCUIT BOARD AND SENSOR CHECK 11 12 GENERAL eee thane tue 12 TROUBLE SHOOTING CHART 13 16 REPLACEMENT OF A amp B BOARDS 17 SECTION VI PARTS LIST ORDERING PARTS Pettus shying anew ieee 18 CONTROL PANEL ASSEMBLY 18 19 GAS PASTA SYSTEM ASSEMBLY 20 GAS PASTA SYSTEM ASSEMBLY 1
4. 21 BASKET LIFT POWER SUPPLY 22 SECTION VII WIRING DIAGRAMS PASTA SYSTEM cic sac ioe hatte oe 23 AUTO LIFT GAS PASTA SYSTEM 24 28 Intertek Intertek 9902091 9902091 part 018766 1 800 KEATING www keatingofchicago com gasPasta 0 10 O NOTICE This operating installation and service manual should be given to the user The operator of the Pasta System should be familiar with the functions and operation of the cooker This manual must be kept in a prominent easily reachable location near the Pasta System POST THIS LABEL IN PROMINENT LOCATION ON YOUR UNIT IMPORTANT IN THE EVENT A GAS ODOR IS DETECTED SHUT DOWN UNITS AT MAIN SHUT OFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR SERVICE FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE liquids near this or any other appliance IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAUSE PROPERTY DAMAGE INJURY OR DEATH READ THE INSTALLATION OPERATING MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE can cause damage INSTALLING OR SERVICING THIS Burns Shi Improper installation injury or death EQUIPMENT NOTICE Using any parts other than gen
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7. Total No of Burners Water Models Capacity 14 CUSTOM PASTA SYSTEM Natural Gas 24 30 Propane LP Pane 18 CUSTOM PASTA SYSTEM 20 CUSTOM PASTA SYSTEM 24 CUSTOM PASTA SYSTEM CINOTE The pipe size table shown is predicated on the fact that this is the sole supply line for a single Pasta System If multiple Pasta Systems are to be connected consult your local gas utility for the proper gas pipe size Fuel ratings for propane gas Pasta System cookers in the U S may differ from natural gas models In Canada propane ratings the same as U S natural gas ratings CINOTE Roughly half of all service calls result from inadequate gas supply Do not use pipe sizes smaller than recommended in the table above GAS CONNECTION A WARNING HAVE YOUR PLUMBER OR GAS COMPANY CHECK FOR LEAKS PIPE JOINT COMPOUNDS RESISTANT TO PROPANE GASES MUST BE USED BEFORE OPERATING THIS PASTA SYSTEM CHECK PIPE JOINTS FOR LEAKS BY USING A SOAP AND WATER SOLUTION OR SNIFFER ONLY DO NOT USE AN OPEN FLAME Figure 2 3 Main Gas and Water Supply Connection FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance AWARNING You will post in a prominent location instructions to be followed in the event the user smells gas This information shall be obtained from your local
8. a water switch far right ON b Clean sensors thoroughly with brush and vinegar c Adjust the sensitivity of the B Board for the top sensor fully counterclockwise follow Service instruction sheet Setting Water Level Control d Remove the wire from the top sensor If filling begins replace the sensor Part 010212 lf water does not fill place a jumper wire across terminals A 4 on the Board If filling begins replace B Board Part 001166 f If water does not fill replace water solenoid Part 008133 Runner bar will not light a Remove and clean the flame switch bulb in the runner bar enabling it to get red hot b Reposition flame switch bulb in the runner bar enabling it to get red hot c Replace flame switch Part 004311 or 037406 Timers counting down in the wrong mode Not minutes and seconds a Reset the timer see instructions on page 10 Water leaking in the rear of the Custom Pasta System a Replace fill hose Part 033495 Sold per foot Burners won t come on gas runner bar may be lit a Verify operating instructions in this manual See pages 7 8 b Clean the sensors with brush and vinegar c Adjust sensitivity of the A Board for the lower sensor fully counterclockwise follow Service instruction sheet Setting Water Level Control d Place the wire attached to the lower sensor to ground If heating begins replace the sensor Part 0
9. Filling ELECTRONIC TIMERS The electronic timers provide a clearly visible and accurate display and are very easy to use A Timer Operation TIMER ACTION ON PAUSED END OF CYCLE FLASHING STEADY STEADY FLASHES COUNTING TIME REMAINING FLASHES 00 00 START STOP BUTTON Push to START new cycle or to restart paused cycle Push to PAUSE STOP cycle in progress Push and hold 2 seconds to RESET stopped PAUSED or COMPLETED cycle TIME SELECT BUTTONS Push DOWN ARROW 9 to decrease time Push UP ARROW to increase set time REAR VIEW AUDIBLE ALARM Beeps at END OF CYCLE Push and hold START STOP Button to RESET timer OUTPUT RELAY Energized when timer is ON display counting down when timer is OFF at END OF CYCLE or How to program Keating Electronic Timer 1 800 KEATING KEATING v E TIME SELECT The Keating Electronic Timer is programmable to four different timer ranges with two different alarm modes for each time range The timers are shipped from the factory preset to program 5 Minutes seconds 00 01 to 59 59 with continuous alarm To program another time range or alarm mode perform the following steps 1 Turn off the power 2 Press the
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13. For Programming Timers see page 9 10 for 14 BL models amp 10 for all others Push Start Stop T1 2 or button on timer s Basket s will automatically lower into the Pasta System vessel When cooking cycle is complete an audible alarm will sound and the basket s will raise automatically Allow water to drain before removing SHUTDOWN 1 2 3 Turn main power On Off switch to OFF position Turn gas supply valve to OFF position Check to make sure all burners and pilots are extinguished DRAINING AWARNING ALWAYS SHUT THE PASTA SYSTEM OFF COMPLETELY BEFORE DRAINING THE PASTA SYSTEM SHOULD BE DRAINED ONLY UNDER THE SUPERVISION OF PROPERLY TRAINED PERSONNEL 1 Turn off Pasta System and open the door Figure 3 3 Drain drain valve and overflow tubing Drain Handle Overflow Tubing Drain 2 Slowly turn handle The drain valve will be completely open after turn CLEANING When cleaning and boiling out your Pasta System use white vinegar and Keating Klenzer to keep your Pasta System in top condition Once your Pasta System vessel is clean use Keating Klenzer the finest dry stainless steel polish available to restore your Keating Gas Pasta System exterior to its original luster A CAUTION Disconnect electric power source before cleaning A CAUTION To avoid damaging the Pasta System do not power wash spray or hose it down while cleaning 1 Operat
14. KEATING OF CHICAGO INC Users Manual Sewing Mose Whe Sewe He Vey CUSTOM PASTA SYSTEM GAS SERIES 2009 READ AND SAVE THIS MANUAL FOR FUTURE REFERENCE RECORD THE MODEL AND SERIAL NUMBERS OF THIS CUSTOM PASTA SYSTEM IN THE SPACES PROVIDED SERIAL NO MODEL NO KEEP THESE NUMBERS FOR FUTURE REFERENCE IMPORTANT Keep a copy of your bill of sale The date on the bill establishes the warranty period should service be required If service is performed it is in your interest to obtain and keep all receipts Keating Custom Pasta Systems are not intended for household use This Owner s Guide provides specific operating and service instructions for your model Use the Custom Pasta Systems only as instructed in this Service Manual CONTENTS SECTION INTRODUCTION GENERAL nsec 1 STANDARD FEATURES 1 MODEL VARIATIONS 1 SAFETY PRECAUTIONS 1 3 SECTION II INSTALLATION DAMAGE DURING SHIPMENT 3 DROP IN CUTOUT INSTALLATION 3 POSITIONING natal boda 4 LEVELING 4 RESTRAINING DEVICES 4 SPECIFICATIONS 5 ELECTRICAL CONNECTION 6 GAS LEAK TESTING 6 CHECK GAS SUPPLY
15. W 50th Street McCook Illinois 60525 6001 Phone 708 246 3000 FAX 708 246 3100 Toll Free 1 800 KEATING In U S and Canada www keatingofchicago com As continuous product improvement occurs specifications may be changed without notice KEATING LIMITED WARRANTY CARD PLEASE COMPLETE AND MAIL AT ONCE WARRANTY IS NOT IN EFFECT UNTIL CARD IS RETURNED WARRANTY CARD IS ALSO AVAILABLE TO COMPLETE ON LINE AT YOUR CONVENIENCE COMPANY ADDRESS CITY STATE ZIP DEALER DATE OF PURCHASE INVOICE NUMBER SERIAL NUMBER FRYER FILTER system GRIDDLE REMARKS TOP SIDE COOKER HOT PLATE PASTA PLUS 1 HAVE READ THE INSTALLATION AND OPERATION INSTRUCTIONS SIGNED DATE Sewing Those Whe Sewe The Very 6
16. and larger e High temperature limit control with manual reset e Patented accurate temperature control system 2 F e Ideal 35 working height e 100 safety pilot shut off e 3 4 gas connection on single Pasta System e One pair of split baskets or one bulk basket e Patented dual thermostat system e Indicating lights for pilot and secondary thermostat on STANDARD ACCESSORIES e Keating Klenzer Sample e Drain clean out rod Sensor Cleaning Brush STANDARD PASTA SYSTEMS e Sizes 14 to 24 e Water capacity 5 1 2 to 19 gallons e 24 Pasta System can cook 6 Ibs of dry pasta per load up to 110 Ibs per hour e ETL Certified e ETL Santitation Certified e NSF Certified MODEL VARIATIONS Basket Lift Model Basket Lift Model Pasta Systems come with all the same features as the standard models The Basket Lift mechanism lowers the baskets of food into the water when the timer button is pressed and raises the baskets when the cooking cycle is complete Split baskets are required for these models SAFETY PRECAUTIONS AWARNING THIS SYMBOL WARNS YOU THAT SERIOUS BURNS OR OTHER INJURIES MAY RESULT IF SAFETY INSTRUCTIONS ARE NOT FOLLOWED KEATING PASTA SYSTEMS ARE NOT INTENDED FOR USE WITH COOKING OIL This service manual should be retained a safe place for future reference The installation of your new Pasta System must conform to local codes or in the absence of local codes with the current National Fue
17. construction CLEARANCES Combustible Non Combustible Construction Construction Back 6 0 Right Side 6 0 Left Side 6 0 Adequate clearance for servicing and proper operation must be maintained Your Pasta System is designed to be serviced from the front e Keating commercial Pasta Systems are intended for other than household use e ALWAYS instruct new employees on proper Pasta System operation e ALWAYS turn Pasta System off each night e ALWAYS disconnect fuel source before servicing e NEVER use a Pasta System with cooking oil e NEVER leave a Pasta System unattended during operation e Keating Pasta Systems are NOT intended for use with cooking oil e NEVER move a Pasta System with any hot water in it e NEVER introduce objects or liquids into Pasta System while operational which are not designed or made for cooking e THIS COOKER MAY NOT BE ALTERED MODIFIED OR CHANGED IN ANY WAY The State of California enacted the California Safe drinking water and Toxic Enforcement Act of 1986 Prop 65 which prohibits any person in the course of doing business from knowingly intentionally exposing any individual to a chemical known to the State of California to cause cancer or reproductive toxicity without first giving clear and reasonable warning to such individuals The Governor s Scientific Advisory Panel added carbon monoxide to the list of hazardous chemicals known
18. for complete service and ordering information The model serial plate is located on the inside of the front door The serial and model numbers are necessary when ordering NOTE On Drop In Pasta Cooker the model serial plate is attached to the top of the control panel WARNING AND OPERATING PLATES All warning and operating plates on the Keating Pasta Cooker should be in place at all times If plates are damaged or lost replace them immediately CUSTOM PASTA SYSTEM CONTROL PANEL WITH DIGITAL TIMERS 3 4 8 5 8 6 SS 9 10 He 4 gt gt 3 AE 3 1 7 8 ITEM DESCRIPTION QUANTITY PART NUMBER 1 THERMOSTAT 2 031466 DIGITAL TIMER S 2 056921 3 TOGGLE SWITCH PUSH TO LIGHT MOMENTARY 1 004501 4 INDICATING LIGHT AMBER PILOT ON 1 031624 5 INDICATING LIGHT GREEN SECONDARY BURNER ON 1 009375 6 INDICATING LIGHT BLUE WATER AUTOMATIC FILLING 1 009256 7 MANUAL FILL SWITCH 1 004304 8 TOGGLE SWITCH MAIN ON OFF 2 004499 9 DIAL PLATE 2 034975 10 THERMOSTAT KNOB BLACK 2 060612 11 FLAME SWITCH NOT SHOWN 1 037406 12 LOW WATER SAFETY CONTROL A BOARD NOT SHOWN 1 001167 13 AUTOMATIC WATER FILL CONTROL B BOARD NOT SHOWN 1 001166 18 MANUAL FILL CUSTOM PASTA SYSTEM CONTROL PANEL WITH DIGITAL TIMERS ITEM _ DESCRIPTION QUANTITY PART NUMBER 1 TOGGLE SWITCH PUSH TO LIGHT MOMENTARY 1 004501 2 I
19. 10212 heating does not begin place a jumper wire across terminals A 4 on the A Board If heating begins replace the A Board Part 001167 Unit is out of power a Check electrical connection b Check fuses c Check Hi Limit control Unit is powered runner bar cannot be started a Check gas connection b Check the gas valve c Check the spark ignition electrode and spark ignition module if there is no spark on the electrode Runner tube is starting but cannot hold the flame a Clean flame sensor switch b Check electrical connection to the flame switch c spark ignition only Check spark ignition electrode d spark ignition only Check electrical grounding REPLACEMENT BOARDS 1 Locate the wiring diagram it will help later with connecting wires to the board Disconnect wires from the board Unscrew mounting screws There are three of them per board Replace the board Reconnect the wires Adjust sensitivity Close the box Oo Seal box using silicone and filling all openings and gaps if the box is made out of aluminized material Rubber sealed box does not need to be sealed 17 VI PARTS LIST Ordering Parts Parts may be ordered by part number by calling Keating at 1 800 KEATING or your local service company You may also order online at Keating s part store www keatingofchicago com Refer to the limited warranty in this manual
20. 266 015408 004573 015747 004090 004197 006474 004142 015746 005742 005743 005743 005744 004540 NO LONGER AVAILABLE 3 4 MANUAL ALL ALL ALL ALL MODELS CM CONSTANT PILOT SPARK IGNITION 20 019515 008133 004167 037390 004542 14 017213 004241 005608 18 004243 029911 18 20 1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 2 2 1 1 1 1 4 4 1 1 1 1 1 1 2 2 1 OLD PER FOOT 1 20 004246 030153 24 1 24 004579 037623 4 GAS PASTA SYSTEM ASSEMBLY SPLASHBACK 34 VIEW SHOWS 14 PASTA SYSTEM BURNER AIR SHUTTER 4 OCTAGON BOX WITH COVER ALTERNATE VIEW OF SECONDARY GAS SOLENOID 18 7 ITEM DESCRIPTION MODELS PART 14 18 20 22 RADIANT 3 FINS ALL 000041 3 4 4 23 BURNER 008264 2 2 2 BURNER CM 004088 2 24 SECONDARY BURNER ALL 004088 1 2 2 25 SECONDARY GAS SOLENOID 14 059998 1 18 24 059988 2 2 26 PASTA VESSEL CALL 1 800 KEATING 1 1 1 27 WATER LEVEL SENSORS ALL 010212 2 2 2 28 DRAIN VALVE FRONT 1 026813 1 DRAIN VALVE REAR 1 CM 016341 1 DRAIN VALVE FRONT 1 1 4 016346 1 1 29 HI LIMIT CONTROL W RESET ALL Call Keating 1 1 1 for Assistance BACK MOUNT 034357 BOTTOM MOUNT 004341 30 THERMOSTAT ALL SEE PAGE 18 31 SECONDARY THERMOSTAT ALL SEE PAGE 18 32 BASKET HANGER MOUNTING BLOCK ALL OLD STYLE LEFT 004539 1 1 1 CENTER 003813 1 1 RIGHT 004538 1 1 1 33 BASKET HANGER RO
21. 5 5 GAS PASTA SYSTEM WIRING DIAGRAM 6 42 24 GAS PASTA SYSTEM WIRING DIAGRAM 2009 MODEL HLM WAN Ng 440 NO I HOLIMS 0003 5 1 9 R 3 1 VAD 1 a 1 oh 9 xog 1 9 3 31 1 z4 1 1331 90 8 38 1 19018301 1 5 x S 283 Scop HOLIMS 27 LOTT 3 o 0103705 5 3105 1
22. 61 Jaye paseyoind 11951 15 se pajuelieM ale sjassa 21584 Q 8 4 Jo ay 8 8 ponad 10 sued ay 8 auo polad 10 jeys sed pue elseg 13A14 ULY 19470 10 1 swa ay 0 198fqns 10 51 01 231 01 51 80 Jaye 5 sued sjassaA 1944 1 8183002 16 Esed 2 dsiuy daay swaysAs 19114 4 110 ay 2 0585100 yo 5 71 1 30 207 THEE SERVICE INFORMATION If you have a service related question call 1 800 KEATING Please state the nature of the call it will ensure speaking with the appropriate person Have your serial and model number available when ordering parts KEATING OF CHICAGO INC 8901
23. D IN OPERATING PROCEDURES USE ONLY KEATING APPROVED BASKETS IN YOUR PASTA SYSTEM NEVER OVERFILL BASKETS DO NOT BANG BASKETS ON BASKET HANGERS OR PASTA SYSTEM VESSEL CARE SHOULD BE TAKEN WHEN LOWERING BASKETS INTO PASTA SYSTEM TO PREVENT SPLASHING HOT WATER FROM PASTA SYSTEM VESSEL NEVER LIFT BASKETS DIRECTLY OUT OF THE PASTA SYSTEM VESSEL WITHOUT DRAINING AS SEVERE INJURY MAY RESULT CINOTE For counter model Pasta Systems always check the rear drain operating handle before attempting to use the Pasta System A safety switch prevents the Pasta System from operating if the handle is not pushed in completely and latched Standard Pasta System Fill Pasta System as described on page 7 Filling Set primary left thermostat to 212 F 100 C and secondary right thermostat to 190 F 87 8 C When the water starts boiling lower baskets slowly into the hot water Set timer for left or right side basket whichever is being lowered into water When timer sounds lift basket out of water Place on basket hanger rods on splashback of Pasta System to allow draining of excess water Basket Lift Model Fill Pasta System as described on page 7 Filling Set primary left thermostat to 212 F 100 C and secondary right thermostat to 190 F 87 8 C Fill basket s to proper level and place on upper basket hanger rods on splashback of Pasta System Set timers to desired cooking time using T1 T2 or T3
24. DS Old Style ALL SEE BELOW 2 2 2 34 BASKET HANGER New Style ALL SEE BELOW 1 1 1 BOLT 20 SHOULDER W FLATS New Style ALL 016782 1 1 1 ITEM DESCRIPTION MODELS 14 18 20 33 BASKET HANGER RODS Old Style 2 PASTA 003895 003935 003953 34 BASKET HANGER New Style ALL 018477 018556 018559 21 24 24 003954 018562 BASKET LIFT POWER SUPPLY BOX 2007 NON CPU MODELS 7 11 15 17 19 4 13 1 2 a 8 LEFT BASKET TO CONTROL PANEL BACK TRAY RIGHT BASKET 8 4 1 mS 11 T 8 23 2 14 6 10 15 17 ITEM_ DESCRIPTION QUANTITY PART NUMBER 1 POWER SUPPLY BOX 1 058694 COVER POWER SUPPLY BOX 1 058695 3 BRACKET WELDMENT TRANSFORMER 1 058697 4 BRACKET WELDMENT RELAY 1 056011 5 TRANSFORMER STEPDOWN 24VAC 100VA 1 058359 6 RELAY DPDT 24VAC 2 030844 7 RECTIFIER 24VDC 1 018321 8 BUSHING STRAIN RELIEF 5 8 HOLE 2 000470 9 BUSHING STRAIN RELIEF 3 4 HOLE 1 033800 10 SCREW ROUND HEAD 6 32 X 3 8 4 017413 11 SCREW ROUND HEAD 6 32 X 5 8 1 000374 12 SCREW PAN HEAD 8 32 X 3 8 4 008588 13 SCREW ROUND HEAD PHI 10 24 X 1 4 4 034380 14 SCREW SHEET METAL PHI 10 X 1 4 4 000461 15 WASHER INTERNAL TOOTH LOCK 6 5 014290 16 WASHER INTERNAL TOOTH LOCK 8 4 016694 17 NUT HEX 6 32 5 000312 18 NUT HEX 8 32 4 000344 19 TUBING SHRINK 3 16 LENGTHS 4 1 34 013510 20 WIRE NUT BLUE NOT SHOWN 3 013118 21 W
25. EALTH DEPARTMENT TO DETERMINE IF THIS 15 NECESSARY IN YOUR SPECIFIC AREA lll OPERATING FILLING CINOTE Before filling the Pasta System make certain the vessel is sanitized dry and the drain valve is completely closed Figure 3 1 Manual Water Fill Level When the water fill toggle switch located between the green and blue indicating lights is turned on the Pasta System vessel automatically will be filled to the proper level If the vessel is being manually filled with water from a faucet or through the manual fill button fill to just below the overflow deck The black manual fill button is located to the right of the blue water fill indicating light LIGHTING In the event of a power failure check to see if constant pilot is still burning before resuming operation If wait five minutes to allow any accumulated gas to escape and then re light the constant pilot Figure 3 2 Constant pilot Lighting Controls location 1 Open the main supply gas cock 2 Turn On main power On Off switch located between the amber and green indicating lights 3 Light the constant pilot located next to left burner as you face it If your Pasta System has an optional spark ignitor omit this step 4 Activate pilot light momentary switch left top corner and hold about 30 seconds releasing it after pilot indicting light is illuminated If the runner pilot tube fails to stay lit wait five
26. IRE NUT GRAY NOT SHOWN 3 027134 22 TIE CABLE 0 093 X 3 NOT SHOWN 14 022296 23 WIRE HARNESS NOT SHOWN 1 058701 22 NEW WIRING DETAIL FOR 18 24 PASTA COOKERS PART NUMBER 059988 New 18 20 and 24 Pasta Cookers may have a different set of Single Solenoid Gas Valves installed These valves no longer use the octagon electrical box attached to it COMMON TO SOLENOID NEUTRAL PICKUP TYP TERMINAL BOARD T1 SINGLE SOLENOID GAS VALVE SINGLE SOLENOID GAS VALVE COMMON TO SOLENOID HOT PICKUP TYP THERMOSTAT OR PIN 6 OF 12 POSITION CONNECTOR Figure Electrical wiring to these new valves is slightly different from the older valves in that each valve is now wired directly to the neutral source and the switched hot source See the above figure for the new wiring detail Although each Pasta Cooker with these new valves installed ships with an updated wiring diagram use this view when referring to wiring diagrams in this service manual 23 NIIS aos TT 85 038 JDHM IIT HEFIT mm MS HOLIMS NO 101d 10805 13 31 3101138 2 0 003105 570 35 7 0 8 100 amp 3538 3 010113109 04 717 380300 5 35
27. ISONYJH 2 1V1 LD 1 1 50 8 83 1 H 2 amp 5 5 q 1 EEE LOTI L 5 7 AWA 0829 0 0103105 JIONIS 1 1 33086 01 8 on 38030 3903 uanvaug 405 25 405 35 91 1 600102 70 2 01013705 i i 36 Ts 0 00 7 1 7 1 HIT J 1 1 y 2 1 0005 3 300 030003 5 37 8 9 YWAN HIM 0400 OV ayog 1 83 28 GAS PASTA SYSTEM BASKET LIFT CONTROL PANEL WIRING DIAGRAM 19 1080007 035 JHL 40 305 JHL 30 15 19349409 43080 S YSWOLSND 335 397110 48005 OVA 021 NMOHS OMY BL SALON IVA 061
28. NDICATING LIGHT AMBER PILOT ON 1 031624 3 TOGGLE SWITCH MAIN ON OFF 1 004499 4 INDICATING LIGHT GREEN SECONDARY BURNER ON 1 009375 5 UNUSED Senne 6 DIGITAL TIMER S 2 056921 7 THERMOSTAT 2 031466 8 DIAL PLATE 2 034975 9 THERMOSTAT KNOB BLACK 2 060612 10 FLAME SWITCH NOT SHOWN 1 037406 11 LOW WATER SAFETY CONTROL A BOARD NOT SHOWN 1 001167 12 AUTOMATIC WATER FILL CONTROL B BOARD NOT SHOWN 1 001166 19 GAS PASTA SYSTEM ASSEMBLY ITEM aR 10 11 12 13 14 15 16 17 18 19 20 21 VIEW SHOWS 14 PASTA SYSTEM PANEL OCTAGON BOX WITH COVER DESCRIPTION GAS VALVE 120V NATURAL GAS amp LP RUNNER PILOT TUBE CONSTANT PILOT ASSEMBLY CONSTANT PILOT VALVE RUNNER PILOT GAS COCK STRAIGHT W 005743 90 RUNNER PILOT AIR SHUTTER RUNNER PILOT ORIFICE RUNNER PILOT TEE not shown RUNNER PILOT ORIFICE HOLDER RUNNER PILOT 90 ELBOW RUNNER PILOT ORIFICE HOLDER COMPRESSION FITTING COMPRESSION FITTING FITTING BRASS BURNER ORIFICE DOOR CATCH ROLLER STYLE DRIP CUP INSIDE DOOR MAIN SUPPLY GAS COCK WATER FILL SOLENOID HOSE CLAMP WATER FILL HOSE DOOR HANDLE DESCRIPTION RUNNER PILOT TUBE shown LEG CHANNEL MODELS ALL ALL 1 8 X28 ALL ALL ALL NIPPLE W NUT CLIP CALL 1 800 KEATING ORIFICE HOLDER IN TUBING STRAIGHT 1 4 1 8 CM CM CALL 1 800 KEATING ALL PART 038165 SEE BELOW 004259 004
29. Systems result from an inadequate gas supply During installation have a gas company representative make certain that the Pasta System is receiving adequate gas pressure and volume A WARNING PROPANE GAS MAY EVENTUALLY LOSE ITS ODOR AND PRECAUTIONS SHOULD BE TAKEN TO ASSURE THAT IT IS NOT PRESENT EVEN THOUGH YOU DO NOT DETECT AN ODOR IF THERE IS ANY DOUBT YOU SHOULD CALL YOUR LOCAL PROPANE GAS SUPPLIER FOR ASSISTANCE CHECK GAS SUPPLY PRESSURE Special attention should be given to the supply pressure and gas flow pressure at the supply connection to the Pasta System The nominal gas should be 4 WC for natural gas and 10 WC for propane gas If the supply pressure is lower or higher than the rated nominal pressure then the reason should be investigated and the gas supplier contacted If the supply is lower than 2 WC or higher than 7 WC for natural gas or lower then 9 WC or higher than 12 WC for propane gas then the Pasta System should be shut down and a service company or supplier notified No adjustments should be made and the Pasta System should not be operated ONLY BY CERTIFIED PROFESSIONAL 1 Turn off main gas supply valve 2 Remove pressure measuring stud screw located at the out flow closest to gas burner of the gas valve and attach a manometer 3 Remove cover screw from the gas valve pressure adjustment valve 4 Open main gas supply valve and start Pasta System according to instructions
30. al the complete Pasta System should be checked for any damage that may have occurred during shipment IF EQUIPMENT ARRIVES DAMAGED Keating does not assume responsibility for loss or damage incurred in transit IMPORTANT This merchandise has been thoroughly inspected and carefully packed before leaving our plant Responsibility for its safe delivery was assumed by the carrier at the time of shipment Claims for loss or damage to the contents should therefore be made upon the carrier as follows CONCEALED LOSS OR DAMAGE Concealed loss or damage means loss or damage which does not become apparent until the merchandise has been unpacked The contents may be damaged in transit due to rough handling even though the carton may not show external damage When the damage is discovered upon unpacking make a written request for inspection by the carrier s agent within fifteen days of the delivery date Then file a claim with the carrier since such damage is the carrier s responsibility By following 3 these instructions carefully we guarantee our full support of your claims to protect you against loss from concealed damage VISIBLE LOSS OR DAMAGE Any external evidence of loss or damage must be noted on the freight bill or express receipt and signed by the carrier s agent Failure to adequately describe such external evidence of loss or damage may result in the carrier refusing to honor a damage claim The form required to fi
31. ation refer to page 12 Calibration Note Calibration is not covered under warranty WATER AND DRAIN CONNECTIONS The water supply connection located at the bottom rear of the Pasta System and marked water inlet is a standard female pipe connection The water pressure should be between 20 60 psi If the pressure exceeds 60 psi a pressure regulator must be used The water temperature must not exceed 150 F 65 6 C Hot or warm water is not needed due to the instant recovery of the Pasta System however it s use is not detrimental A CAUTION Connections suitable for hot water must be used All connections must be tested for leaks before using the Pasta System CINOTE For Pasta Systems with casters flexible hose must be used to avoid leaking when the Pasta System is moved for cleaning If during operation the boil is killed when water automatically enters the Pasta System turn the water pressure down until water is added without killing the boil The drain terminates within inches of the floor and is designed for the standard dump to drain opening In most cases the health department will not allow a direct connection between the Pasta System drain and the floor receptacle Contact your local health department for specific information in your area AWARNING IT MAY BE NECESSARY TO INSTALL A BACK FLOW PROTECTOR OR CHECK VALVE ON THE WATER SUPPLY LINE TO THE PASTA SYSTEM CHECK WITH EITHER YOUR LOCAL WATER H
32. deform the table or equipment stand POSITIONING CLEARANCES Combustible Non Combustible Construction Construction Back 6 0 Right Side 6 0 Side 6 0 The pasta cooker must no closer than 6 from combustible material When placed under an exhaust hood with a fire retardant system it must comply with ANSI UL 507 Latest Edition and ANSI NFPA 96 Latest Edition No frame or restriction can be constructed around the lower part of the pasta cooker that would restrict ventilation or air movement into the pasta cooker You must insure adequate air supply to the pasta cooker ALL connections and placement must comply with local and national codes It is the responsibility of the owner and local installer to comply with these regulations when installing the Pasta System Adequate clearance for servicing and proper operation must be maintained Your pasta cooker is designed to be serviced from the front Do not place a pasta cooker next to a deep fat fryer Hot oil and water can cause an unstable condition creating a hazardous situation The pasta cooker will operate at highest efficiency when properly leveled Counter model and floor model Pasta System cookers must be restrained to prevent tipping when installed in order to avoid splashing spilling etc of hot liquid The restraining method may be a manner of installation or by separate means LEVELING The Pasta System will operate at i
33. down arrow button while turning the power on 3 Release the button after the display turns on 4 A number from 0 to 7 will appear This number corresponds to 0 Seconds 000 1 to 999 9 5 second alarm 1 Minutes Seconds 00 01 to 59 59 5 second alarm 2 Seconds 0001 to 9999 5 second alarm 3 Hours Minutes 00 01 to 23 59 5 second alarm 4 Seconds 000 1 to 999 9 continuous alarm 5 Minutes Seconds 00 01 to 59 59 continuous alarm 6 Seconds 0001 to 9999 continuous alarm 7 Hours Minutes 00 01 to 23 59 continuous alarm Use the down arrow button to select the desired time range Turn off the power N Wait 2 seconds Turn on the power The timer will remain in the new time range until programmed 10 ELECTRONIC TIMER OPERATING INSTRUCTIONS PART 056921 DIGITAL TIMERS The electronic timers standard on pasta cookers provide a clearly visible and accurate display and are very easy to use Three different independent cook times can be set using this timer T1 T2 and T3 PROGRAMMING To program the timers the unit must be in the idle mode Press and hold the set button for approximately two seconds The display will show SET Press T1 T2 or T3 for the cook time to be programmed The display will show the current setting for that cook time Use the up or down button to increment or decrement the setting When the setting is correct pres
34. eds repairs other than routine maintenance or cleaning you are requested to contact Keating of Chicago at 1 800 KEATING before calling a local service company PREVENTIVE MAINTENANCE Preventive maintenance should be done in daily weekly monthly and yearly intervals as necessary Following preventive maintenance procedures will help keep your Pasta System working efficiently Proper care and servicing will lead to years of quality performance CINOTE The most important part of any maintenance program is daily cleaning Ninety percent of any maintenance problem is directly or indirectly related to cleanliness CINOTE Water level problems caused the sensors not being cleaned adequately will not be covered under warranty PREVENTIVE MAINTENANCE CHART TIME FRAME OPERATOR OWNER SECTION Hourly Clean sensor tube with a brush Check lights and controls Check water level Clean all baskets Daily Boil out Pasta Cooker 2 3 times week Drain and clean Pasta Cooker Weekly Monthly e Verify thermostat settings primary and secondary QUALIFIED SERVICE PERSONNEL ONLY Disassemble Pasta Cooker to clean burners orifices and runner pilot tube Check and replace radiants e Align burners Yearly High production facilities should be checked more often NOTE Use of sodium chloride salt during the cooking process will have a detrimental effect on t
35. essure is adequate d If it takes more than 30 seconds for pilot to stay lit reposition or replace flame switch e Replace momentary switch f Install or adjust flue restrictors If problem persists contact your HVAC representative g See diagnosis next page TROUBLESHOOTING CHART continued PROBLEM Delayed ignition Flames come out top of flue Flames come out front PROBABLE CAUSE a Dirty runner pilot tube or pilot b Low pilot flame height c Exhaust problems or drafts in kitchen d Low gas supply or pressure a Excessive gas supply or pressure b Collapsed burner radiants c Exhaust problems a Burners misaligned b Exhaust problems Radiants have slipped forward d Flue blockage SOLUTION Turn Custom Pasta System and manual gas valve orifice s off Clean orifice s and pilot tube b Verify proper incoming gas pressure c Install or adjust flue restrictors If problem persists contact your HVAC representative d Verify if size of incoming gas line to Custom Pasta System and manifold gas pressure is adequate a Adjust pressure change burner orifices or install in line regulator b Replace radiants c Install or adjust flue restrictors If problem persists contact your HVAC representative a Adjust position of burners b Install deflector to block down draft Install or adjust flue restrictors If problem persists contact your HVAC represe
36. for proper gas requirements for your particular model ELECTRICAL CONNECTION AWARNING Plug into a properly grounded three prong receptacle The Keating Custom Pasta Gas System is equipped with a 9 neoprene covered 3 wire electrical cord with a three pronged grounded plug for protection against electrical shock This plug must be placed into a 120V properly grounded three pronged outlet NEMA 5 15 or 5 20 For proper grounding procedures see local codes or in the absence of local codes the current National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CAN 22 2 as applicable CINOTE The electrical wiring diagram for the Pasta System is attached to the inside of the Pasta System door Some of the more common versions are included in the back of this manual AWARNING DO NOT CUT OR REMOVE THE GROUNDING PRONG FROM THIS PLUG GAS LEAK TESTING Prior to lighting your Pasta System 1 sure all thermostats switches and safety valves are in the OFF position 2 Turn main supply gas cock Item 18 page 20 to the ON position 3 Have your plumber or gas company check for leaks with a soap solution or sniffer NEVER check with an open flame 4 Have your plumber or gas company representative light the constant pilot Not necessary if your Pasta System has an optional spark ignitor CINOTE It is estimated that half of all service calls made on Keating Pasta Gas
37. gas supplier Do not store flammable liquids near this or any other appliance Connect the Pasta System to the main gas supply line at the rear of the Pasta System See figure 2 3 above The piping should be a minimum of 4 NPT supply pipe for a single Pasta System at the burner manifold Batteries require larger supply lines Installation must conform with local codes or in the absence of local codes with the current National Fuel Gas Code ANSI 2223 1 54 Natural Gas Installation Code CAN CGA B149 1 or Propane Installation Code CAN CGA B149 2 IPS manual gas valve is shipped with each single Pasta System for field installation Batteries have a factory installed manual gas valve for each Pasta System The required gas pressure for proper operation of each Pasta System is 4 water column WC for natural gas and 10 water column WC for Propane gas at the burner manifold Remove the allen head test plug on the gas valve and using a manometer to check pressure If the inlet gas pressure exceeds 7 WC for natural gas and 11 WC for Propane an in line pressure regulator is required In line pressure regulators are not supplied by Keating They are to be provided and installed by others as directed by local codes If more than one gas Pasta System is the same supply line you may require a larger line Consult your local gas company to assure adequate volume and pressure Refer to serial plate
38. he cooker vessel and will void the warranty The Water Auto Fill and Low Water Safety Shut Off Systems The water supply connection located at the bottom rear of the Pasta System and marked water is a standard 35 female pipe connection The water pressure should be between 20 60 psi If the pressure exceeds 60 psi a pressure regulator must be used The water temperature must not exceed 150 F 65 6 C Hot or warm water is not needed due to the instant recovery of the Pasta System 11 A CAUTION Connections suitable for hot water must be used All connections must be tested for leaks before using the Pasta System CINOTE For Pasta Systems with casters flexible hose must be used to avoid leaking when the Pasta System is moved for cleaning Control of the water level is fully automatic with the auto fill system The water level is controlled by two circuit boards and two sensors The sensors are located in the tube on the right side of the overflow deck The upper sensor controls the water level and the lower sensor controls the low water safety shut off system Once the water On Off switch is turned on the blue light will come on and start to fill until the water level reaches the upper sensor The burners will not come on until the water level reaches the lower sensor preventing the Pasta System from being damaged if there is little or no water in it Both sensors must be cleaned with the sensor brush like the one p
39. l Gas Code ANSI 2223 1 54 latest edition Natural Gas Installation Code CAN CGA B149 1 or Propane Installation Code CAN CGA B149 2 e Your ventilation hood when installed must conform to the current ANSI NFPA 96 latest edition frame or restriction shall be constructed around the Pasta System that will restrict air movement into the Pasta System s combustion area or prevent proper ventilation e Keating Pasta Systems are designed to operate on the gas fuel specified on the serial plate and must not be operated with another gas fuel They cannot be converted to another gas fuel by turning or engaging a switch FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any appliance AWARNING You will post in prominent location instructions to be followed in the event the user smells gas This information shall be obtained from your local gas supplier You may use the yellow stick on label temporarily until you receive the data from your local gas supplier Do not store flammable liquids near this or any other appliance IMPORTANT In the event a gas odor is detected shut down unit at main shut off valve and contact the local gas company or gas supplier for emergency service e You must maintain this appliance free and clear from combustibles e You must maintain the following minimum clearances from combustible and noncombustible
40. le such a claim will be supplied by the carrier DO NOT RETURN DAMAGED MERCHANDISE TO KEATING FILE YOUR CLAIM AS ABOVE INSTALLATION Installation must conform with local codes or in absence of local codes with the current National Fuel Gas Code 2223 1 54 Natural Gas Installation CAN CGA B149 1 or Propane Installation Code CAN CGA B149 2 DROP IN PASTA COUNTER CUTOUT INSTALLATION DETERMINED BY CUTTING TOOL USED 5 8 GUT LINE 5 8 as BEND UP 90 ON ALL SIDES TO FINAL OPENING SIZE X B THEN GLOSE CORNERS BY WELDING AN INSERT PIECE OR OTHER SUITABLE METHOD FOR A LEAK FREE FIT INSTALLATION NOTES 1 Minimum of 130 sq in unobstructed vent area near pasta cooker required for combustion 2 All Drop In Pasta must be 16 from any open flame 3 Pasta must be located no more than 5 from counter top front 4 Cabinet must be reinforced to support full weight of past in use pasta water food etc 5 Pasta cooker must be properly ventilated and located under an exhaust hood DROPPING THE PASTA COOKER INTO THE COUNTER TOP it is only necessary to place the pasta cooker in such a position that the front edge overlaps the front raised edge of the opening Push the fryer forward as far as it will go holding the fryer on approximately a 15 angle and then drop the rear of the pasta cooker into its proper position lowering it down gently so you do not
41. minutes before attempting to relight to allow any accumulated gas to escape 5 Set the primary left thermostat to 212 F 100 C and the secondary right thermostat to 190 F 87 8 C or less Setting the secondary thermostat above 190 F 87 8 C could allow the Pasta System to boil over or short cycle INDICATING LIGHTS Amber shows the runner pilot is lit Green shows the secondary right thermostat is calling for heat from the center burner s Blue shows water is filling into the Pasta System vessel through the Pasta System water solenoid valve CINOTE The black manual water fill button is located to the right of the blue indicating light This may be used to add water manually by depressing COOKING Keating Pasta Gas Systems are designed to provide maximum production efficiency and deliver high quality food products Low temperature cooking and highly polished stainless steel mean greater energy savings Two thermostats are used to provide instant recovery and to save energy while water is boiling The secondary right thermostat calls for additional heat at start up or occasionally when water is added Follow cooking procedures below for your model CINOTE Use of sodium chloride salt during the cooking process will have a detrimental effect on the cooker tank and will void the warranty A WARNING OPERATION OF THIS PASTA SYSTEM SHOULD BE LIMITED TO PERSONNEL WHO HAVE BEEN THOROUGHLY TRAINE
42. ntative c Reposition radiants d Turn Custom Pasta System and manual gas valve off Let flue cool and remove foreign objects Custom Pasta System has poor recovery a Baskets overfilled b Water won t stop filling or overfills Scale on heat transfer tubes d Radiant problem collapsed or out of position e Faulty or erratic thermostat f Low supply or gas pressure g Exhaust problems a Don t overfill baskets b Check water auto fill system c Boil out Custom Pasta System d Reposition or replace radiants e Replace thermostat f Verify if size of incoming gas line to Custom Pasta System and manifold gas pressure are adequate g Contact your HVAC representative Burners won t come on a Water level is too low below lower sensor b Low water safety shut off operated a Check water auto fill system Fill Custom Pasta System to proper level b Check low water safety shut off system Custom Pasta System vessel boiling over or excessive starch overflow a Product overloaded in Custom Pasta System vessel b Excessive amounts of starch causing foam a Follow recommended cooking production figures in determining proper size of loads b Replace water then clean sensors and vessel 14 TROUBLESHOOTING CHART continued PROBLEM Basket Lift mechanism won t operate Basket Lift motor runs but basket doesn t move Basket Lift basket goes d
43. or should be outfitted with proper attire including Water and heat resistant gloves Water and heat resistant apron Safety goggles Water and heat resistant footwear 2 Turn the Pasta System off 3 Drain water from Pasta System 4 Fill Pasta System vessel with water See page 7 Filling AWARNING UNDER NO CIRCUMSTANCES SHOULD THE PASTA SYSTEM BE LEFT UNATTENDED DURING BOIL OUT TRAINED PERSONNEL MUST BE PRESENT DURING THE PROCEDURE TO PREVENT BOIL OVER OR TO TURN OFF THE POWER IF WATER DROPS BELOW HEAT TRANSFER TUBES 5 Turn Pasta System on and bring water and a gentle boil 6 Once boil has been reached turn Pasta System off 7 Dissolve 3 cups of vinegar for every five gallons of water and let soak for one hour If there is a large build up of scale allow Pasta System to soak overnight 8 While soaking a natural fiber brush may be used to scrub the tubes and inside walls of Pasta System vessel 9 Drain the water and vinegar 10 Spread Keating Klenzer liberally on tubes and sides of Pasta System vessel 11 At this point a non abrasive scouring pad may be used to remove any leftover scale 12 Thoroughly rinse Pasta System vessel with potable water to remove all Klenzer 13 Prior to refilling with water wipe the inside of the Pasta System vessel making sure all water and Klenzer has been removed 14 Close drain valve 15 Refill the Pasta System with fresh water See page 7
44. own but won t go up PROBABLE CAUSE a Connections are loose or timer is faulty b Motor limit switch is faulty c Lift motor is faulty 14 model d Actuator is faulty 18 and above models e Control circuit fuse has blown or circuit breaker in rear or under control panel has tripped f Relay is faulty 18 and above models a Cam is slipping on motor shaft 14 model a Basket Lift motor limit switch is misaligned 14 model SOLUTION a connections Replace timer if faulty b Replace limit switch 14 model Replace actuator 18 and above models c Replace motor Specify left or right side motor when ordering d Replace actuator e Replace fuse use type SC 5 in 14 model and type SC 3 in 18 and above models or reset circuit breaker f Replace relay a cam screw onto flat on motor shaft a Align limit switch Basket Lift buzzer won t shut off a Buzzer limit switch is misaligned 14 model a Align limit switch TROUBLESHOOTING CHART continued Water always filling a Clean sensors thoroughly with brush and vinegar b Adjust the sensitivity of the Board for the top sensor fully clockwise c If filling persists ground out the top sensor if filling stops replace sensor Part 010212 d If filling persists after grounding out the sensor replace Board 001166 Water never fills
45. ration is not covered under warranty A Calibration CINOTE This procedure can only be used with the primary left side thermostat When calibrating the secondary right side thermostat You will need One standard flat blade screwdriver One accurate thermometer suitable for boiling water For best results water should be clean 1 Set thermostat to 212 F 190 C 2 Allow Pasta System to cycle three times 3 Place an accurate thermometer in the water Figure 4 1 Thermometer in water CINOTE Locate thermometer in same position for every calibration Position near primary thermostat center bulb is recommended 4 2000 model If calibration of thermostat is found to be less than 15 F 9 44 C off simply loosen three dial plate retaining screws rotate dial plate to 12 match thermometer reading and tighten screws 2000 model If calibration is found to be less than 15 F 9 44 C off remove thermostat knob Loosen four screws in thermostat dial plate Replace knob Reset dial plate to match thermometer reading Remove knob to tighten screws on dial plate and replace knob the thermostat is more than 15 F 9 44 C off then a qualified service company must be contacted to have the Pasta System properly calibrated Figure 4 2 Thermostat calibration V SERVICE DIAGNOSIS GENERAL e The burners when on will produce clear blue flames directed at the inside
46. rovided on an hourly basis or whenever starch foams up to maintain the proper water level Sensors must be cleaned more often in areas with hard water in installations with softened water due to the salt in the water or when oil or salt is placed in the water for cooking The brush must be checked on a regular basis and replaced whenever it starts to wear Replacement brushes can be ordered under part number 009297 Water Fill and Safety Shut Off Circuit Board and Sensor Check When properly maintained the Automatic Water Fill and Low Water Safety Shut off Systems maintain the water at the proper level and prevent the burners from coming on if the water level is too low CAUTION Do not store the sensor brush in the sensor tube as it could contact the sensors which could allow the water level to drop below the heat tubes and damage the Pasta System A CAUTION Using a worn brush could damage the sensors Water level problems caused by the sensors not being cleaned adequately will not be covered under warranty A WARNING WHEN THE WATER LEVEL FALLS BELOW THE LOWER SENSOR THE BURNERS WILL SHUT OFF IF THEY STAY ON TURN THE MAIN POWER ON OFF SWITCH TO THE OFF POSITION AND CLEAN THE SENSORS THOROUGHLY IF THE PROBLEM STILL OCCURS HAVE THE WATER AUTO FILL SYSTEM CHECKED BY A QUALIFIED SERVICE TECHNICIAN Figure 4 3 Sensor Tube Location Sensor Tube Location LIMITED CALIBRATION Calib
47. s and hold the set button again for approximately two seconds The display will show StO for approximately two seconds and the timer will return to normal operation Repeat the process as necessary for the other timers OPERATING LOGIC When the timer is powered up the display will show the time setting for the cook time that was operated last and the relay output contacts will be open To start a cycle press the desired cook time button T1 T2 T3 The display will begin to countdown from the preset time setting and the relay output contacts will close During the countdown the colon will flash at a one second rate When the countdown has reached 00 00 the relay output contacts will open the display will flash and the audible alarm will sound To cancel the audible alarm press any button PAUSE FEATURE To pause a cycle in progress press any button The relay output contacts will open the display will flash and the countdown will pause To resume the countdown press any button The display will resume the normal countdown and the relay output contacts will close CANCELING A CYCLE To cancel a cycle in progress press and hold any button for approximately two seconds The relay output contacts will open and the display will show the time setting for the channel last used IV MAINTENANCE WARRANTY REPAIRS Keating s warranty begins with the date of installation the event that your Pasta System under warranty ne
48. s not installed operated and maintained in accordance with the above concentrations of carbon monoxide in excess of the established limits could be present in the kitchen environment ALL PERSONNEL IN THE WORK PLACE WHO MAY BE SUBJECT TO ANY EXPOSURE OF CARBON MONOXIDE MUST BE WARNED OF SUCH POSSIBLE EXPOSURE THIS WARNING SHOULD CONVEYED IN A MANNER SO THAT IS CLEARLY UNDERSTOOD BY THE EMPLOYEE AND THE EMPLOYEE SHOULD BE ASKED IF IN FACT HE OR SHE UNDERSTANDS THE CORRECT METHOD OF OPERATION OF THE EQUIPMENT AND THAT A RISK OF EXPOSURE EXISTS IF THE EQUIPMENT IS OPERATED IMPROPERLY A WARNING IF NOT INSTALLED OPERATED AND MAINTAINED IN ACCORDANCE WITH THE MANUFACTURER S INSTRUCTIONS THIS PRODUCT COULD EXPOSE YOU TO SUBSTANCES IN FUEL OR IN FUEL COMBUSTION WHICH CAN CAUSE DEATH OR SERIOUS ILLNESS AND WHICH ARE KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM Il INSTALLATION Gas Burns Shock Improper installation can cause damage injury or death This Pasta System MUST be installed inspected calibrated and serviced by qualified and or certified and or licensed service personnel you may void your Keating warranty if installation is not completed per current local national and Keating specifications Contact your dealer for assistance DAMAGE DURING SHIPMENT The Pasta System has been assembled tested and inspected at the factory Upon arriv
49. th quick disconnect make sure quick disconnect is completely engaged b Clogged constant pilot tubing b Turn Custom Pasta System and manual gas valve off Clean tubing c Constant pilot valve isn t turned on Turn constant pilot valve on and adjust pilot flame height Runner pilot tube a Gas isn t turn on a Turn manual gas valve on If using won t light flexible connector with quick disconnect make sure quick disconnect is completely engaged b No electricity to Custom Pasta System b Plug Custom Pasta System into approved outlet c Clogged runner pilot orifice s c Turn custom Pasta System and manual gas valve off Clean orifice s and other parts as necessary d Pilot gas cock is on OFF position d Turn pilot gas cock to ON position e Gas valve is faulty e Replace gas valve f Hi Limit has been activated f Push Hi Limit reset button located under control panel Runner pilot tube a Low gas supply or pressure a Verify if size of incoming gas line to won t light Custom Pasta System and manifold gas b Dirty runner pilot tube or pilot pressure is adequate c Low pilot flame height b Turn Custom Pasta System and manual d Flame switch is faulty gas valve orifice s off Clean orifice s e Momentary switch is faulty and pilot tube c Verify if size of incoming gas line to f Exhaust problems or drafts in kitchen Custom Pasta System and manifold gas g Delayed ignition pr
50. to cause reproductive harm In order to establish full compliance with Proposition 65 we attached a yellow warning label to each gas fired Pasta System manufactured by Keating of Chicago Inc Carbon monoxide would not present concentrations that would pose a significant risk to the consumer when the equipment is installed operated and maintained as follows Installed in accordance with all local codes the absence of local codes with the current National Fuel Gas Code A223 1 NFPA54 Natural Gas Installation CAN CGA B149 1 or Propane Installation Code CAN CGA B149 2 e Installed under a properly designed operating exhaust hood e Connected to the type of gas for which the appliance is manufactured e Pressure regulator is installed in the appliance and adjusted for the manifold pressure marked on the serial plate Ifthe inlet gas pressure exceeds WC for natural gas and 12 WC for Propane an in line pressure regulator is required In line pressure regulators are not supplied by Keating They are to be provided and installed by others as directed by local codes e Adequate air supply to the Pasta System e The equipment is operated in the manner intended using the proper utensils e Keep the equipment clean and have it checked periodically e Burner air adjustments mechanical maintenance and repairs must be performed by qualified service personnel AWARNING If the equipment i
51. ts highest efficiency when properly leveled Place a level on Pasta System vessel from side to side For Pasta Systems on legs the bottom foot of the leg is adjustable Turn counter clockwise to increase height or clockwise to decrease height until level For Pasta Systems on casters the casters are adjustable by loosening the jam nut and turning the caster in or out When the desired level is reached tighten the jam nut Adjustments of more than 3 4 are not recommended on any caster The same procedure should be followed to level the Pasta System from front to back Figure 2 1 Caster RESTRAINING DEVICES On Pasta System installations with casters casters and jam nuts must be completely tightened Adequate means must also be provided to limit the movement of the appliance without depending on the connector the quick disconnect device or its associated piping to limit the appliance movement Connectors must comply with ANSI 1 CAN CGA 6 16 latest edition for connectors for movable gas appliances Quick disconnect devices must comply with ANSI 221 41 1 6 9 or latest edition standard for quick disconnect devices for use with gas fuel as applicable A WARNING IF DISCONNECTION OF THE RESTRAINT 5 NECESSARY IT MUST BE RECONNECTED WHEN THE PASTA SYSTEM IS RETURNED TO ITS ORIGINALLY INSTALLED POSITION SPECIFICATIONS Fuel Input BTU hr Single Pasta System Supply Pipe Sizes For various pipe lengths
52. uine Keating of Chicago Inc factory manufactured part relieves the manufacturer of all warranty and liability NOTICE Keating of Chicago Inc manufacturer reserves the right to change specifications at any time INTRODUCTION Instructions in this manual should be read thoroughly before attempting to operate this Keating Gas Pasta Cooker All installation and service on Keating equipment must be performed by qualified certified licensed and or authorized installation or service personnel Operating information for Keating equipment has been prepared for use by qualified and or authorized personnel Keating equipment is made in the U S A and has American sizes of hardware All metric conversions are approximate GENERAL Keating Pasta Gas Systems are designed to give maximum production efficiency delivering high quality food products The following design features are incorporated in Keating Pasta Gas Systems STANDARD FEATURES e Highly polished stainless steel vessel e Highly polished stainless steel front e Highly polished stainless steel heat transfer tubes e Highly polished stainless steel thermostat bulb e Highly polished stainless steel Hi Limit sensor e Grid screen over heat transfer tubes e Automatic water fill with manual override e Water solenoid and indicating light e Starch overflow e Two electronic timers e Low water safety shutoff e 1 full port front drain valve on 14 1 1 4 for 18
53. walls of the heat transfer tubes The radiant s fins located towards the rear of each transfer tube will glow bright red helping to ensure optimum heat distribution into the Pasta System vessel All radiants should be pushed to the rear and then pulled gently forward until their retaining clips engage the rear of the tubes for optimum heat distribution On constant pilot models the pilot light will be between to th high and will use about 180 BTU s of gas per hour The runner pilot tube is used to ignite the burners Flames from the tube should be clear blue and between to gt high spread across the entire tube The burners will ignite almost instantly after the thermostat calls for heat CINOTE Hard water excessive starch and salt in water may cause water to not fill Oil in water may cause water to not stop filling Trouble shooting The following trouble shooting charts are only to be used as a guide to qualified service personnel See pages 13 16 Keating recommends that you use a qualified service company TROUBLESHOOTING CHART The following diagnosis is only to be used as a guide to qualified service personnel Keating recommends that you use a qualified service company Call 1 800 KEATING if you need assistance in locating a qualified service company PROBLEM PROBABLE CAUSE SOLUTION Constant pilot a Gas isn t turned on a Turn manual gas valve on If using light flexible connector wi
54. with the thermostat set at 190 F 87 8 C 5 Once the Pasta System is in operation adjust pressure valve to 4 WC for natural gas and 10 WC for propane gas 6 Turn Pasta System off close main gas supply valve remove manometer and tighten cover screw into pressure measuring stud SPECIAL NOTICES The Pasta System should be operated only in an area that has good air circulation The Pasta System must be installed under an electrically powered ventilating hood The operator should be properly trained to the functioning of the Pasta System This instruction manual should be supplied to the operator Constructional changes to the area where the Pasta System is installed shall not affect the air supply to the Pasta System The installation start up and changes required when changing from one gas type to another can be performed only by a certified professional The Pasta System is intended only for commercial use and is to be operated only by professionals It is required that the Pasta System is regularly inspected for proper function The frequency of inspections are dependent of the Pasta System usage however it should be performed at least once a day After adjustment or service work the Pasta System has to be checked for gas leaks After conversions readjustments or service work the Pasta System has to be tested for proper functioning Basically the following applies CALIBRATION For Calibr
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