parts and service manual for dimplex purifire
Contents
1. 12 MIRROR 5900060600RP 13 REFLECTOR ASSEMBLY 5900080600RP 14 FILTER 0439060100RP 15 TERMINAL BLOCK 4000070100RP 16 KNOB CONTROL 8800000300RP 17 REMOTE TRANSMITTER 3000370600RP 18 REMOTE RECEIVER 3 STAGE Mod0 C 3000431100RP Mod D 3000820600RP Colour code TDS8515 If unit was operating prior to servicing allow at least 10 minutes for light bulbs and heating element to cool off to avoid accidental burning of skin Disconnect power before attempting anv maintenance or cleaning to reduce the risk of electric shock or damage to persons Light bulbs need to be replaced when vou notice a dark section of the flame There are four bulbs under the log set which generate the flames and embers It is a good idea to replace all of the light bulbs at one time if they are close to the end of their rated life Group replacement will reduce the number of times vou need to open the unit to replace the light bulbs UPPER LIGHT BULB REPLACEMENT Remove the 2 screws at the upper corners of the back panel Lift the back end of the top to clear the brackets and pull back Lift top carefully and place to the side of the stove Caution should be taken as the top mounting brackets may scratch the finish Hold the socket while unscrewing the bulb Hold the socket while screwing in the new bulb Re install the top of the stove LOOSEN TIGHTEN REMOVING AND REPLACING BULB WHILE HOLDING SOCKET LI2. 14 Loose wiring Check wiring connections Page 5 Flame not bright or flame not visible Burnt light bulbs Replace light bulbs Pages 8 9 Loose wiring Check wiring connections Page 5 Defective light harness Replace light harness Log set dim ember bed not glowing Burnt light bulbs Replace light bulbs Pages 8 9 Flame Shutter Defective flame motor Replace flame motor Page 14 TDS8515 TROUBLESHOOTING GUIDE HEATER Problem Cause Solution Service Manual Reference Heater is not turning off Defective thermostat Replace thermostat Page 16 Improper operation See Operation Section Page 2 Loose wiring Trace wiring in unit Page 5 Defective Circuit Board Replace Circuit Board Page 13 Heater is not turning on Defective thermostat Replace thermostat Page 16 Defective heater assembly Replace heater assembly Page 12 Improper operation See Operation Section Page 2 Loose wiring Trace wiring in unit Page 5 Defective Circuit Board Replace Circuit Board Page 13 Heater emits an odour Normal operation Normal operation is when the heater emits an odour for a brief period after the heater is initially turned on The heater is burning off anv dust accumulated during manufacturing or operation Defective heater assembly Replace heater assem
3. 2 Locate manual controls refer to FIGURE 3 3 Activate main power switch position red indicator light 1 will flash Press and hold the manual selection switch for five Frequency seconds position UNTIL the second red Code indictor light flashes Press ON button located on the remote control transmitter FIGURE 2 This will synchronize the remote control transmitter and receiver B Remote Control Usage The remote control operates the fireplace levels sequentially The level is increased every time the FIGURE 2 l ON button on the transmitter is pressed The Main fireplace can be turned off at any point by pressing Sri the OFF button on the remote control transmitter Level 1 The flame effect is turned on and the first red indicator light is activated Level 2 The flame effect remains on the Purifire TM Manual i Selection is activated and the first and second red Switch indicator lights are activated Level 3 The flame effect and Purifire remain on the heater is activated and all three red Interior indicator lights are activated Light Fa Switch FIGURE 4 MEL ai Level 1 Indicator 4mm Level 2 Indicator ag Level 3 Indicator FIGURE 3 MANUAL SELECTION SWITCH Operates the electric fireplace in the same manner as the remote control tr
4. assembly Grinding or excessive noise with the heater off Moving flame rod hitting or rubbing against internal components Flame rod replacement Defective flame motor Replace flame motor x Dimplex 1367 Industrial Road Cambridge ON Canada N1R 7G8 1 888 346 7539 www dimplex com In keeping with our policv of continuous product improvement we reserve the right to make changes without notice 2011 Dimplex North America Limited
5. ACING BULB WHILE HOLDING SOCKET LIGHT BULB REQUIREMENTS Quantity of 3 35 watt Halogen Quartz lamps 120 volt G9 base 9 TDS8515 If unit was operating prior to servicing allow at least 10 minutes for light bulbs and heating element to cool off to avoid accidental burning of skin Disconnect power before attempting anv maintenance or cleaning to reduce the risk of electric shock or damage to persons TO REPLACE THE FILTER 1 Remove the 2 screws at the upper corners of the back panel 2 Lift the back end of the top to clear the brackets and pull back Lift top carefully and place to the side of the stove Caution should be taken as the top mounting brackets may scratch the finish Remove the old filter and replace with new filter Reassemble in the reverse order as above TDS8515 If unit was operating prior to servicing allow at least 10 minutes for light bulbs and heating element to cool off to avoid accidental burning of skin Disconnect power before attempting anv maintenance or cleaning to reduce the risk of electric shock or damage to persons Light bulbs need to be replaced when vou notice a dark section of the flame There are four bulbs under the log set which generate the flames and embers It is a good idea to replace all of the light bulbs at one time if they are close to the end of their rated life Group replacement will reduce the number of tim
6. GHT BULB REQUIREMENTS Quantity of 1 clear chandelier or candelabra bulbs with an E 12 small socket base 15 watt rating TDS8515 If unit was operating prior to servicing allow at least 10 minutes for light bulbs and heating element to cool off to avoid accidental burning of skin Disconnect power before attempting anv maintenance or cleaning to reduce the risk of electric shock or damage to persons Light bulbs need to be replaced when vou notice a dark section of the flame There are four bulbs under the log set which generate the flames and embers It is a good idea to replace all of the light bulbs at one time if they are close to the end of their rated life Group replacement will reduce the number of times vou need to open the unit to replace the light bulbs LOWER LIGHT BULB REPLACEMENT Gentiv place stove on its back on a flat surface Remove the thermostat knob Remove the heater cover retaining screws located on the bottom of the stove and lower heater light assembly onto the floor Remove the burnt out bulbs by pulling straight out of the socket If bulbs are difficult to remove from socket move bulb from side to side while pulling being careful not to damage the light socket Replace lower light bulbs Caution should be taken not to touch the glass portion of the new halogen bulbs Doing so may lead to shorter bulb life Reassemble in the reverse order as above TIGHTEN REMOVING AND REPL
7. PARTS AND SERVICE MANUAL FOR DIMPLEX PURIFIRE ELECTRIC STOVE Model TDS8515 X Dimplex 7400050000R01 Table of Contents OPERATION WIRING DIAGRAM REPLACEMENT PARTS UPPER LIGHT BULB REPLACEMENT LOWER LIGHT BULB REPLACEMENT TO REPLACE THE FILTER TO REPLACE MAIN POWER MANUAL SELECTION AND LIGHT SWITCHES TO REPLACE THE HEATER ASSEMBLY TO REPLACE THE CIRCUIT BOARD TO REPLACE FLAME MOTOR FLAME ROD TO REPLACE THE POWER CORD TO REPLACE THE THERMOSTAT TROUBLESHOOTING GUIDE OPERATION To access the controls go to the back of the stove A MAIN POWER ON OFF SWITCH The main on off switch supplies power to all unit functions flame purifire heater B MANUAL SELECTION SWITCH To choose between flame effect setting flame effect with Purifire setting and flame effect with Purifire TM and heat setting C INTERIOR LIGHT ON OFF SWITCH The interior light on off switch supplies power to the interior light D HEATER THERMOSTAT CONTROL To adjust the temperature to vour individual requirements turn the thermostat control clockwise all the way to turn on the heater When the room reaches the desired temperature turn the thermostat knob counter clockwise until you hear a click Leave
8. ROD Gently place stove on its back on a flat surface Remove the thermostat knob Remove the heater cover retaining screws located on the bottom of the stove and lower heater light assembly onto the floor Remove the reflector rod from the flame motor by pulling the end of the rod to the left and separating it from the rubber sleeve Remove the rubber sleeve from the motor shaft Remove the 2 motor mounting screws and remove the flame motor Discard the old flame motor Lay the stove on its back with the front window facing upward Remove the bottom heater assembly cover being careful not to damage any of the wiring and lay it on the floor 10 Loosen the flame motor connections on the terminal block and remove the wires noting their original locations 11 Reassemble in the reverse order TDS8515 If unit was operating prior to servicing allow at least 10 minutes for light bulbs and heating element to cool off to avoid accidental burning of skin Disconnect power before attempting any maintenance or cleaning to reduce the risk of electric shock or damage to persons TO REPLACE THE POWER CORD 1 Gently place stove on its back on a flat surface Remove the thermostat knob Remove the heater cover retaining screws located on the bottom of the stove and lower heater light assembly onto the floor Remove the reflector rod and motor assembly by removing the screws on the front and rear of
9. ansmitter Pressing the switch up I position has the same effect as the ON button on the remote control and pressing the switch down Il position has the same effect as the OFF button of the remote control Pressing the switch up once activates Level 1 twice activates Level 2 and three times activates Level 3 Pressing the switch down turns the electric fireplace OFF Level 1 The flame effect is turned on and the first red indicator light flashes momentarily Level 2 The flame effect remains on the heater is activated to the low heat setting and the first and second red indicator lights flash momentarily Level 3 The flame effect remains on the heater is set to the high heat setting and all three red indicators flash momentarily WIRING DIAGRAM TDS8515 TDS8515 REPLACEMENT PARTS STOVE ELECTRIC 23 PURIFIRE CATALOGUE NO TDS8515 PART NO 6900471277 MADE IN CHINA REPLACEMENT PART REPLACEMENT PART NO 1 LOGSET 0438200200RP 2 FOOT 0438210104RP FLAME MOTOR 2000210100RP HEATER ASSEMBLY 2000230100RP THERMOSTAT 2300150100RP LOWER LIGHT HARNESS 2500280100RP ON OFF SWITCH 2800070500RP HEATER ON OFF SWITCH 2800070200RP UPPER LIGHT ON OFF SWITCH 2800070200RP 10 CORD SET 4100040300RP 11 UPPER LIGHT HARNESS 4200120400RP
10. bly Loose wiring Trace wiring in unit Heater fan turns on but heater lacks heat Improper operation See Operation Section Defective thermostat Replace thermostat Loose wiring Trace wiring in unit Defective heater assembly Replace heater assembly Heating element is glowing red Normal operation Small glowing sections of the element are considered normal Defective heater assembly If larger glowing sections are causing the heater to trip the thermal cut out unplug unit discontinue use and replace heater assembly TDS8515 TROUBLESHOOTING GUIDE HEATER CONTINUED Problem Cause Solution Service Manual Reference Heater Turns Off after a few minutes of operation but flame stavs On Build up of dirt in heater assemblv Vacuum Clean Heater Assembly Build up of dirt in Purifire Filter Clean Replace Filter Page 10 Defective Heater Assembly Replace Heater Assembly Page 12 Heater fan runs continuously Loose wiring Trace wiring in unit Page 5 Defective heater on off switch Replace heater on off switch Page 11 Defective heater assembly Replace heater assembly Page 12 NOISE Problem Cause Solution Service Manual Reference Excessive noise with the heater on Dirty blower assembly Clean blower assembly Defective blower assembly Replace heater
11. e reverse order as above TDS8515 If unit was operating prior to servicing allow at least 10 minutes for light bulbs and heating element to cool off to avoid accidental burning of skin Disconnect power before attempting anv maintenance or cleaning to reduce the risk of electric shock or damage to persons TO REPLACE THE CIRCUIT BOARD Gentiv place stove on its back on a flat surface Remove the thermostat knob Remove the heater cover retaining screws located on the bottom of the stove and lower heater light assembly onto the floor Remove the reflector rod and motor assembly by removing the screws on the front and rear of the heater cover Disconnect the wiring clips and connections from the circuit board noting their original locations From inside the fireplace break off the six mounting studs on the circuit board by grasping with pliers and twisting on the protruding part of the stud push the remainder of the studs out through the top panel NOTE New mounting studs are supplied with the replacement circuit board Properly orient the new circuit board and connect all of the wiring connections TDS8515 If unit was operating prior to servicing allow at least 10 minutes for light bulbs and heating element to cool off to avoid accidental burning of skin Disconnect power before attempting anv maintenance or cleaning to reduce the risk of electric shock or damage to persons TO REPLACE FLAME MOTOR FLAME
12. eassemble in the reverse order as above TDS8515 TROUBLESHOOTING GUIDE GENERAL Problem Cause Solution Service Manual Reference Circuit breaker trips or fuse blows when unit is turned on Improper circuit current rating Additional appliances mav exceed the current rating of the circuit breaker or fuse Plug unit into another outlet or install unit on a dedicated 15 amp circuit Unit turns on or off bv itself Remote control has a similar frequency to other remotes in the area Radio frequency disturbance from outside sources Replace hand held remote control Lights dim in room while the unit is on Unit is drawing close to circuit current rating Move the unit to another outlet or install unit on a dedicated 15 amp circuit Power cord gets warm Normal operation The power cord may get slightly warm to the touch when the heater is on Defective power cord Replace power cord Page 15 APPEARANCE Problem Cause Solution Service Manual Reference Fireplace does not turn on Improper operation Refer to User s Guide Defective main on off switch Replace main on off switch Page 11 Defective optional remote control Install new battery into the handheld transmitter Page 3 Loose wiring Check wiring connections Page 5 Flame frozen Defective flame motor Replace flame motor Page
13. es vou need to open the unit to replace the light bulbs TO REPLACE MAIN POWER MANUAL SELECTION AND LIGHT SWITCHES Remove the 2 screws at the upper corners of the back panel Lift the back end of the top to clear the brackets and pull back Lift top carefully and place to the side of the stove Caution should be taken as the top mounting brackets may scratch the finish Locate the switch to be replaced Remove the wiring clips and connection noting their original locations Depress the retainer clips on the rear of the switch and push the switch out of the rear of the stove 7 Re install the top of the stove TDS8515 If unit was operating prior to servicing allow at least 10 minutes for light bulbs and heating element to cool off to avoid accidental burning of skin Disconnect power before attempting anv maintenance or cleaning to reduce the risk of electric shock or damage to persons TO REPLACE THE HEATER ASSEMBLV Gentiv place stove on its back on a flat surface Remove the thermostat knob Remove the heater cover retaining screws located on the bottom of the stove and lower heater light assembly onto the floor Remove the reflector rod and motor assembly by removing the screws on the front and rear of the heater cover Remove the heater retaining screws form the bottom of the heater cover Disconnect the wiring clips and connections noting their original locations Reassemble in th
14. in this position to maintain the room temperature at this setting For additional heat turn clockwise until you hear the click again and the heater will turn on RESETTING THE TEMPERATURE CUTOFF SWITCH Should the heater overheat an automatic cut out will turn the heater off and it will not come back on without being reset It can be reset by switching the MAIN ON OFF SWITCH to OFF and waiting 5 minutes before switching the unit back on CAUTION If you need to continuously reset the heater unplug the unit and call Dimplex technical support at 1 888 DIMPLEX 1 888 346 7539 Extension 4 NOTE The heater may emit a slight harmless odor when first used This odor is a normal condition caused by initial heating of internal heater parts and will not occur again REMOTE CONTROL USAGE This stove is supplied with a radio frequency remote control This remote control has a range of approximately 50 feet 15 25m it does not have to be pointed at the fireplace and can pass through most obstacles including walls It is supplied with one of 243 independent frequencies to prevent interference with other units The frequency code is indicated on the back of the transmitter A Remote Control Initialization This procedure is required every time there is a loss of power to the remote control in the fireplace l e power failure breaker tripped main power switch is turned off 1 Ensure that power is supplied through main service panel
15. the heater cover Located and disconnect the power cord wiring connections from the heater and Main on off switch noting their original locations With needle nose pliers grasp the power cord strain relief grommet from inside the rear panel and push while twisting to remove Pull the power cord out through the hole in the rear cover Install the new cord set through the hole in the rear cover by placing the strain relief over the cord hold the strain relief with pliers and slide into mounting hole 9 Connect all of the wiring connections in their original locations 10 Reassemble in the reverse order as above TDS8515 If unit was operating prior to servicing allow at least 10 minutes for light bulbs and heating element to cool off to avoid accidental burning of skin Disconnect power before attempting any maintenance or cleaning to reduce the risk of electric shock or damage to persons TO REPLACE THE THERMOSTAT Gently place stove on its back on a flat surface Remove the thermostat knob Remove the heater cover retaining screws located on the bottom of the stove and lower heater light assembly onto the floor Remove the reflector rod and motor assembly by removing the screws on the front and rear of the heater cover Disconnect the wiring clips from the thermostat Remove the 2 thermostat mounting screws and remove the thermostat Connect all of the wiring connections to the new thermostat R
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