TSU9600 Service Manual
Contents
1. only for 79 01 3104 207 15620 service subsam touchscreen r 13 3104 204 21960 TSU 9600 254 2422 264 00594 Speaker DOCKING STATION DS9600 5 1 EXPLODED VIEW Docking Station 059600 CD oO oO e 6 1 ELECTRICAL DIAGRAMS Docking Station DS9600 TO DOCKING SUB BOARD ADAPTOR V5VO V5VO 1003 1 1001 3 1 EA 3 HEC3600 016110 4 6 E 8 7777 9 10 LL 11 sol 1 USB 13 MX21 BOOTSEL al V_USB 5 on 1002 M AR USB i7 GND USB 2 18 UART1 3 19 UART1_RXD LED DOC 20 B Ae Cb II SFV20R 2STE1 TCX0101 111177 DEBUG CONNECTOR 1005 1 2 RE H022TD 1130 MX21 BOOTSEL UART1_TXD UART1_RXD 2 3 RE H032TD 1130 1004 IO PN m el OPTION V5V0 V 3001 6001 yy RED 330R LTL 1CHEE 072A 3002 2K7 V5VO V 3004 3005 6002 yy WHITE 33R LTW 420C5 vr eC 7000 lz BC847B 6 10K Na lz 5 iL ne 3104 203 3576 2 SH130 2006 08 25 3104 203 3576 2 SH132 2 2006 08 25 6 2 ELECTRICAL DIAGRAMS Docking Station DS9600 DOCKING CONNECTOR TO DOCKING MAIN BOARD GND_USB UART1_TXD UART1_RXD LED_DOC 3104 203 3578 2 SH130 2006 08 25 3104 203 3578 2 SH132 2006 08 25 7 1 MECHANICAL INSTRUCTIONS Docking Station DS9600 Se2. two parts Important push up the toppart compared with the bottompart to unlock the plastic snaps in the holes bottompart 8 Release bottompart item 02 from toppart item 01 step 3 continue with the other side as shown in the picture Put a sharp knife between toppart and bottompart and use this as a lever to separate the two parts Important push up the bottompart compared with the toppart to unlock the plastic snaps in the holes bottompart 9 Release bottompart item 02 from toppart item 01 step 4 finally continue with the under side as shown in the picture Put a sharp knife between toppart and bottompart and use this as a lever to separate the two parts Important push up the toppart compared with the bottompart as shown in the picture 10a Disconnect the speaker plug connector 1601 10b unlock connector 1402 with the help of a pincet and release the flex cable from the touchscreen item 10 2 4 MECHANICAL INSTRUCTIONS Set Disassembly 11 To release the PB item 1001 remove 5 X screws Torx M2X6 as shown in the picture item 01 item 05 toppart sub assy Backlight key item 25 spring pen item 08 keymat stdb item 09 keymat cursor 12 Remove the following components from the toppart sub assy item 01 item 13 lower key hinge Be carefully item 01 item 10 toppart sub assy touchscreen remove 2 X screw preserve this subsa
3. 104 207 82060 3104 207 82070 3104 207 82010 3104 204 21960 9322 232 58682 3104 204 21940 3104 207 81990 3104 207 82020 3104 201 24170 3104 207 82040 3104 204 21930 3104 204 22030 3104 200 07120 Service subsam touchscreen Bottompart assy TSU9600 Backlight key assy TSU9600 Damper TSU9600 Rubber feet DS4000 Keymat stdby assy TSU9600 Keymat cursor assy TSU9600 Lower key hinge assy TSU9600 Pen_TSU9600 LCD module LS037V3DX01 LCD bezel TSU9600 Bottompart cover assy TSU9600 Docking insert assy TSU9600 Spring pen TSU9600 Cursor ring assy TSU9600 Cursor holder TSU9600 On Off swich TSU9600 Approbation sticker 4 1 Electrical parts 251 254 1001 1002 8000 2422 526 00183 2422 264 00594 3104 207 15600 3104 207 15610 3104 200 52600 Battery pack LIP 3V7 2100mAH Speaker includes wires and Damper PWB assy MAESTRO main PWB assy MAESTRO sub flex cable FFC20P 50 20 0 5B Note Only the parts mentioned in this list are normal service parts For more information E mail erik gybels philips com 60 Battery replacement set 1X 251 2422 526 00186 1 X 676 3104 200 07120 2X07 3140 117 69600 3139 224 20711 10 3140 118 33800 3140 118 33810 3140 118 33820 3140 178 30150 4 1 USB Cable Battery pack Approbation sticker Rubber feet AC DC Adaptor AY3192 00 only for 00 AC DC Adaptor AY3192 05 only for 05 AC DC Adaptor AY3192 17 only for 37 AC DC Adaptor AY4108 75
4. 52600 flex cable FFC20P 50 20 0 5B
5. MAESTRO TSU9600 00 05 37 79 Service Service Service ervice Manua TABLE OF CONTENTS Page SS MOINS ee ae 1 Mechanical Instructions Set Disassembly 2 Mechanical Instructions Set Re assembly 3 Exploded view amp Mechanical Parts list 4 Exploded view Docking 6 5 Electrical diagrams Docking 6 Mechanical instructions Set Disassembly 7 Mechanical 8 Electrical Parts list Docking station 8 Published by AVS 0639 Service RCS Subject to modification 3104 205 5026 1 amp PHILIPS A GENERAL REQUIREMENTS Operating temperature between 5 C and 45 C Storage temperature between 25 C and 70 C Atmospheric pressure 96 KPa 6K Pa Relative humidity between 40 and 80 Transmitted code RC5 RC6 and learnable format Infrared wavelength 950nm 50nm ESD with 8 kV applied to the outside RC placed on grounded plane no damage or functional failures ltems not mentioned According UAW 422 B ELECTRICAL REQUIREMENTS Nominal battery voltage 3 7 V Li lon battery pack Operating voltage 44 2 3 0 V Li lonbattery pack 5V main adaptor Leakage current at nominal 5 mA battery voltage sleep mode Battery lifetime 2 h
6. es touchscreen item 10 add 2 X screw 2 4 1 take toppart assy item 01 2 mount Cursor ring item 27 3 mount Cursor holder item 28 4 Add 2 X screw Torx M2X4 on the position as shown in the picture item 27 item 28 Cursor ring assy Cursor holder TSU9600 TSU9600 item 05 item 08 Backlight key keymat stdby item 25 5 mount spring item 25 6 mount keymat cursor item 09 item 09 7 mount keymat stdby item 08 keymat cursor EL 8 mount lower key hinge item 13 9 mount Backlight key item 05 as shown in the picture item 13 10 mount PB item 1001 in the bottompart 11 add 5 X screws Torx M2X6 on the position as shown in the picture Note that these 5 screw holes on the PB are indicated with white circles service painting 3 2 MECHANICAL INSTRUCTIONS Set Re assembly connect the speaker plug into connector 1601 12 take the bottompart item 02 13 plug in the speaker plug item 254 to connector 1601 14 plug in the flex cable touchscreen into connector 1402 15 lock connector 1402 item 8000 mount the flex cable from touchscreen into flex cable connector 1402 and lock the connector 16 place the bottompart to the toppart 17 push the bottompart in such a way that the plastic snaps from the toppart are fixed into the snap holes from the bottompart 18 add 2 X screw Torx M2X8 on the position as indicated in the picture screw screw 19 take PB
7. item 1002 20 take the flex cable item 8000 and put them into connector 1003 from PB item 1002 21 lock connector 1003 22 take battery item 251 23 plug battery plug into connector 1701 24 place battery in the battery holder position from the bottompart Turn the battery until its becomes in an mechanical free position clamp free so that the battery can move turn a little bit Battery Docking insert On Off switch item 251 item 22 item 33 3 3 MECHANICAL INSTRUCTIONS Set Re assembly 25 place PB item 1002 same with Docking insert item 22 includes On Off switch item 33 on the correct position between the two snap hooks Remark Be sure that item 33 is in the same position as the position from switch 1706 located on PB item 1001 snap hook snap hook docking insert On Off switch 26 place back the bottompart cover item 20 27 add 5 X screws Torx M2X10 28 place anew rubber feet item 07 above the screw in the right upper corner 29 place new approbation sticker 28 place anew rubber feet item 07 29 place or replace new above the screw located in the right approbation sticker item 676 upper corner 26 add 5 x screw Torx screw M2x10 PERSONAL NOTES EXPLODED VIEW MECHANICAL amp ELECTRICAL PART LIST Mechanical parts O NN 13 13 16 17 20 22 25 27 28 676 3104 207 15620 3104 207 81980 3104 207 82030 3104 204 22100 3139 224 20711 3
8. m assy for the rest 2 4 untouched don t remove anything else as mentioned in this list 13 Remove the following components from the toppart sub assy item 01 item 27 item 28 Cursor ring assy Cursor holder TSU9600 TSU9600 2 5 Overview mechanical toppart components 25 01 10 MECHANICAL INSTRUCTIONS Set Disassembly v 13 254 1001 Overview snap holes in bottompart for info only 2 6 MECHANICAL INSTRUCTIONS Set Disassembly and Re assembly Replacement off LCD module item 16 release the LCD bezel item 17 from PB 1001 release the flex cable from LCD item 16 to unlock the push downwards to unlock the 4 plastic snaps in connector 1401 by till up the lid from connector 1401 the snap holes as indicated in the picture 90 degrees and take the LCD module out the LCD bezel item 17 For LCD re assembling use the opposite sequence order and finally lock connector 1401 by pushing the lid from connector 1401 down again item 17 item 16 LCD bezel LCD module Replacement off touchscreen item 01 item10 top service subsam touchscreen For service people the toppart item 01 same with the touchscreen item 10 is already prepared as subsam part an can be ordered under the codenumber 3104 207 15620 In case of replacement follow the instructions Set Re assembly on page 3 1 3 1 MECHANICAL INSTRUCTIONS Set Re assembly item 01 toppart sub assy includ
9. n page 3 2 it is recommanded to order the battery item 251 same with a new approbation sticker item 676 and new rubber feets item 07 3 overview guide holes for info only 1 X item 676 Battery replacement set 1 X item 251 2 X item 07 location of adhesive Damper item 06 3 overview guideline for info only 2 2 MECHANICAL INSTRUCTIONS Set Disassembly 4 Remove PB item 1002 includes docking insert item 22 by release the two olastic snap hooks as shown in the picture NN 5a Disconnect PB item 1002 to release the flex cable 5b Take battery out disconnect battery plug unlock connector 1003 with the help of a pincet item 251 on connector 1701 5c Remove 2 X screws Torx screw M2X8 on the position as shown in the picture 6 Release bottompart item 02 from toppart item 01 step 1 very important is to start up with one of the sides as shown in the picture Puta sharp knife between toppart and bottompart and use this as a lever to separate the two parts Important push up the bottompart compared with the toppart to unlock the plastic snaps in the holes bottompart 2 3 MECHANICAL INSTRUCTIONS Set Disassembly 87 Release bottompart item 02 from toppart item 01 step 2 continue with the top as shown in the picture Put a sharp knife between toppart and bottompart and use this as a lever to separate the
10. rs continuous use Transmitted intensity on axis 3 70mW Sr at nominal battery voltage Total opening angle horizontal 22 5 le 3 12mW Sr vertical atnominal battery voltage Standby time 1 day C PRODUCT DESCRIPTION Maestro is a touchscreen LCD remote control with the following key characteristics Colour active matrix touchscreen TFT LCD with white LED backlight 640x480 16bit color Backlight brightness control LCD refresh rate 60 80 Hz Back lighted hard buttons Innovative customizable user interface Downloadable universal database Smart power management Rlearning distance 10 2 5cm 9 40 degrees Learning frequency 17kHz 1MHz Embedded Li Ion battery with build in recharger 2100mAH capacity 16 bit Audio DA converter for CD like sound quality USB device for connection with PC IEEE 802 11b g WIFI module embedded Mono loudspeaker 64 MB Flash memory 64 Mbytes SDRAM 266MHz MX21 Dragonball processor 2 1 MECHANICAL INSTRUCTIONS Set Disassembly 1 Remove carefully the approbation sticker 2 Remove one rubber feet item 07 item 676 with the help of a label remover on the right upper corner to make the screw accessible 3 Remove 5 x screw Torx screw M2x10 3 Remove the bottompart cover item 20 by pulling it bottom side on the place as shown in the picture Note that battery is accessible now for replacement for replacement see Set re assembly o
11. t Disassembly To release the Docking Station from the groundplate item 34 remove 2 x screw as indicated in the picture 2 X screw Torx M2X10 2 X screw Torx M2X4 Till up toppart all PB s are accessible now 1 Remove 2 X screw M2X4 for PB 1002 2 Remove 2 X screw M2X6 for PB 1001 item 01 Toppart docking item 1001 PB Docking main item 1002 PB Docking sub item 8000 Flex cable FFC20P 50 20 0 5B item 02 PB Bottompart docking item 07 Rubber feet 4 X item 250 Metal plate 2 X screw 2 10 item 34 Groundplate docking TSU9600 item 682 Factory label item 677 Approbation sticker 8 1 MECHANICAL amp ELECTRICAL PART LIST Docking Station DS9600 ELECTRICAL PARTS MECHANICAL PARTS 3104 207 15630 Service Docking station Note Only the part mentioned in this list is a normal service part For more information E mail erik gybels philips com for information only no service parts 01 3104 207 82090 sub assy_TSU9600 02 3104 207 82100 Bottompart dock assy _TSU9600 07 3104 204 22110 Rubber feet_TSU9600 34 3104 204 22070 Groundplate docking TSU9600 201 3104 200 40040 screw M2X6 202 3104 200 40030 Torx screw M2X4 203 3104 200 40140 Torx screw 2 10 250 3104 201 24180 Metal plate DS9600 682 3104 200 80680 Factory label 677 3104 200 07130 Approbation sticker 1001 3104 207 40730 PB Docking main 1002 3104 207 40750 PB Docking sub 8000 3104 200
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