200 ton spider elevator maintenance manual
Contents
1. 4 34 79606 3 PIN Pillow 2 35 10422 RETAINER ASSEMBL Y Air Operated Top 1 36 NOT USED 37 1416C 32 5 SCREW Hex 4 38 20160 00 0 LOCKWASHRR 0005 4 39 1412F 10 5 SCREW Cap Hex 6 40 201200005 TOCKWASHER lt cu 6 VERSION 1 5a 6 6 2011 41 41 79930 VALVE Beam Air 42 1204F 12 5 SCREW Socket Head 43 20040 00 0 5 44 79933 CYLINDER Lateh 45 10442 BRACKET sare topo tete pasas 46 1204 F 14 9 SCREW ERN dr m 47 620JF 00 0 ne ede eet vue tutu ee ce ule 48 1204C 24 8 SCREW Socket Head 49 6005B DO Q NUTREN 50 79937 LINKAGE ROD ENDS 51 6205P 00 0 LOCKNUTR a aa 52 10435 HOSE Retrat z aaa a diia 53 10436 HOSE Main Beam 54 10437 HOSE Extend dadas lc 55 10438 HOSE Main Beam Lift 56 10439 HOSE Farside Beam2. 20 8 614 0026 400262 400262 400262 400262 400262 40026 400262 400262 400262 40026 400262 uadidS HOLVA3 13 tz d00c6Z 0026 8 1 oz 400262 1 8 8L 400262 L 91 900261 V d00c6Z d00c6Z ol Lv OL 0026 9 8 400262 9 400262 8 8 9 7 400262 4 2 400662 48 8 2 SMYVINSY 55 YOLVAA 13 ONILVH3dO HIV NOL 006 ALO L L G 8 6 ASSV 5 SNILVH3dO NOL 096 006 AWVN LHVd 37 6 6 2011 VERSION 1 5 8 7 200 250 TON AIR OPERATING ELEVATOR SPIDER ASSEMBLY x d 200 250 Air Operating Elevator Spider Assembly Part 1 of 3 Figure 8 4 38 6 6 2011 VERSION 1 5 A3IA d AS ATEWASSY HILV1 GOW IY 40 1 vd W Zel6Z N d 3 XNVH COW S DINI SA333S SIKI ALON 200 250 Ton Air Operating Elevator Spider Assembly Part 2 of 3 Figure 8 4 39 6 6 2011 VERSION 1 5 51294134 AJONITA9 JIV NMOG 5309 SNIS3LAT I 50 31 4 MAONITA9 JIV dn 309 ONIAL 317 m oi NA
3. 2 19 30040 24 0 PIN Cole zas 2 20 79261 SCREW Lower Link 2 21 68100055 NUT Castle 2 22 30040 16 0 PIN Cotler Ee 2 23 79116 BEAM ASSY Leveling see Fig 7 7 for breakdown 2 24 79614 Dota 25 79616 SPRING Compression for replacement order 79141 1 26 79615 RETAINER Dog for replacement order 79141 1 27 20060 00 0 1 28 1406C 12 5 SCREW Cap Hex 1 29 79609 TANG Leveling Beam Support for replacement order 79518 1 30 2208C 10 5 SCREW Flat Head 2 31 79125 POST Leveling Beam Guide 2 32 79126 BLOCK Pillow for replacement order 79520 2 33 1208C 12 8 SCREW SocketHead 4 34 20080 00 0 LOCKWASHER 4 35 79606 3 PIN Pillow Block esir e tte thee 2 36 79521 PLATE 2 37 1416C 18 5 SCREW Hex 4 38 20160 00 0 4 39 1412F 10 5 SCREW Cap Hex 6 40 20120 0010
4. 1 12 1405C 14 5 SCREW Cap Hex 1 VERSION 1 5 6 6 2011 24 7 7 LEVELING BEAM ASSEMBLY o 00 ALIGNMENT PIN Figure 7 7 Leveling Beam Assembly Table 7 7 Leveling Beam Parts List Index BVM Corp QTY ITEM PART 1 2 3 DESCRIPTION UNIT 79116 1 BEAM ASSY Leveling see Fig 7 4 for Ref 1 19722 BEAM Casting only 1 79722 1 ALIGNMENT PIN iii 2 79728 BUSHING ki ayna pay ln 2 3 79752 RING Wiper ay ik vet eset ce Sie 2 VERSION 1 5a 6 6 2011 25 7 8 MULTI INSERT SLIP ASSEMBLY Figure 7 8 VERSION 1 5 Multi Insert Slips 6 6 2011 26 Multi Insert Slip Part List Index Table 7 8 Q313 38 S1H3SNI SLHASNI SLHASNI Q313 38 S1H3SNI SLHASNI SLHASNI 8 01 8 01 080r 8 01 080v M3H9S 0 00 0800c 0 00 0800c 0 00 0800c HdHSVMM2O 0 00 080cc 0 00 08022 0 00 080cc 1V14 H3HSVM 5 6 6096 5 6 2096 SS 2096 TOY ves6Z ves6Z ves6Z TOY 97161 JOPIO das 104 11862 1964 11964 JANVH dS vv 162
5. 1 16 10442 AIR CYLINDER BRACKET NOTSHOWN 1 VERSION 1 5 6 6 2011 43 8 9 AIR OPERATING LEVELING BEAM ASSEMBLY Figure 8 6 Air Operating Leveling Beam Assembly VERSION 1 5 6 6 2011 44 Table 8 6 Air Operating Leveling Beam Parts List Index BVM Corp QTY ITEM PART 1 2 3 DESCRIPTION UNIT 79116M BEAM ASSEMBLY Air Operating Leveling see Fig 8 4 for NHA Ref 1 79722 BEAM ASSEMBLY Air Operating 1 79722 1 ALIGNMENT PIN oo A years 2 10423 BUSHING a e saunas can maqqa er 1 3 10416 GLAND ASSEMBLY 2 3 1 10413 CLAN yq as A 3 2 1300 325 8 SEAL OREA umu 3 3 B51300 329 B SEAL 01 3 4 B940 15 el 4 10417 PISTON ASSEMBLY enes ee 1 4 1 10414 PISTON e OM teg petas 4 2 B51300 220 B SEAL e sela a a e ka 4 3 B51300 227 B SEAL O Ring 5 79001 12 PIPE Ar PO 2 6 10415 SELNET aa G R N 1 7 10424 BUSHING BOTTOM kandile 1 8 40030 16 0 PIN Roll u 1 9 40030 16 07 PIN si e ai 1 8 10 AIR OPERATING MULTI
6. 200 250 Ton Elevator Spider Assembly Figure 7 4 21 6 6 2011 VERSION 1 5 Table 7 4 200 250 Ton Elevator Spider Parts List Index BVM Corp OTY ITEM PART 1 2 3 DESCRIPTION UNIT 79200 ELEVATOR SPIDER ASSY 200 250 Ton Basic Ref 1 79109 1 BODY sala 1 2 79882 BUTTON RegIStQE 2 3 1212C 16 8 SCREW Socket 2 5 940308 1 FITTING 17 6 OL PLUG SP eos i ou Ses ei 1 7 79090 LEVER ASSY Beam Lifting see Fig 7 5 for breakdown 1 8 1410C 14 5 SCREW Cap Hex 1 9 79585 PIVOT wiser seeded vtech de 1 10 79680 LATCH ASSY see Fig 7 6 for breakdown 1 11 20100 00 0 LOCKWASHER 3 12 1410C 10 5 SCREW Cap Hex 3 13 28100 00 0 WASHER Flat oo 6 14 79121 PIN ASSY Removable 1 15 79124 PIN ASSY Stationary 16 79610 SCREW Shoulder Hex 1 17 79803 CATCH LINK S 2 18 79805 SCREW Upper Link
7. 162 27162 v JOPIO das 104 0 60964 0 60962 12962 31V ld 43NIV138 62961 62961 62961 MOOH 15 20661 20662 21964 1N3IN 3S dS VHN 40 2 8 54 914 1 6 SMHUVINIH 07 20667 V Sv 20667 61861 9 8 6 9 4 48 8 2 L G 48 8 Z ASSV dS 3JINVN LHVd MIEGWASSV dl IS NOL 006 27 6 6 2011 VERSION 1 5 7 9 DOUBLE SINGLE SLIP ASSEMBLY Double Single Insert Slips Figure 7 9 28 6 6 2011 VERSION 1 5 Table 7 9 Double Single Slip Part List Index qa 13A3d S1H3SNI SLYASNI 2912 2912 SIHASNI 8 01 8 01 8 01 8 01 8 01 8 01 9807 980t 980 9807 980 1 QV3H M3HOS 0 00 0 00 0 00 0 00 0 00 0 00 0800c 0800 0800c 0800c 0800 0800c 0 00 0 00 0 00 0 00 0 00 0 00 08022 080 08022 08082 080 080cc 1414 H3HSVM 5 5 5 5 5 5 G 2096Z S 2096Z S c096Z G 2096Z S 2096Z S c096Z TOY 7596 VES6Z 72964 7596 72962 VESEL TOY St 164 311964 811862 51 96 20 0 dsi 104 911664 011962 11964 JANVH 15 25962 25964 22961 66461 25964 66462 JIV Td YANIVLAY 62964 62962 69461 62962 62962 62961 MOOH 15
8. 17 75 45 7 70 5 6m Y Figure 1 2 Specifications Table 1 1 Specifications Item English Metric Casing Size Range Diameter 2 3 8 7 5 8 in 60 3 193 7 mm Maximum Safe Hook Load Weight 400 000 Ib 181 400 kg Weight Elevator with Bell Guide less slips and 2145 Ib 975 kg guides Weight Spider less slips and guides 1950 Ib 900 kg Spider Adaptor Plate Dimensions 38 5 in dia X 2 in 977 mm dia X 50 8 mm Weight 435 Ib 198 kg VERSION 1 5 6 6 2011 5 SECTION INSTALLATION 2 1 COMPONENTS The 200 250 Ton BVM Casing Elevator Spider consists of the component illustrated in figure below Units may be shipped completely assembled with slips and guides of size specified ELEVATOR MANUAL LEVER BAR uU 4 ELEVATOR BOTTOM GUIDE SE 26892 BELL GUIDE gt gt SPIDER TOP GUIDE SPIDER OPTIONAL MANUAL FOOT PEDAL SPIDER ADAPTER PLATE a Figure 2 1 Components 2 2 INSTALLING REMOVING SLIPS Slip segments are easily installed and removed Each slip segment is hung in place by hooking to a clevis on the leveling beam as shown in figure below Note Slip segments 3 12 inch and smaller must be installed with double and single insert rows opposite each other See figure below VERSION 1 5a To install or remove slips remove the top cover haves from the top of the body To remove a slip seg
9. Slips do not lock in the up or down position Latch handle mechanism malfunctions Check for dirt contamination or breakage of components in latch handle mechanism Clean and replace as necessary Pipe slips Incorrect slip segments mixed with correct size slips segments Install correct size slip segments Worn or re sharpened inserts Replace worn or re sharpened inserts with new inserts Worn slip segments or inserts allowing slip to set too low in bowl thereby preventing inserts from gripping pipe Inspect slip segments for wear galling or cracking and inspect bowl for damage Correct and repair as necessary Damaged Pipe Incorrect slip segment in slip segment group Install correct size slip segments Worn or re sharpened inserts Replace worn or re sharpened inserts with new inserts Slips sticking in bowls VERSION 1 5 Inadequate lubrication Clean backs of the slip segments and bowl and lubricate properly Galling and pitting of slip segments or bowls Redress slips and bowls should be done by factory but can be done by carefully using a flexible sanding disc and lightly smoothing surface and protect against corrosion with proper lubrication Find and correct cause of galling 6 6 2011 12 SECTION VI DISASSEMBLY amp ASSEMBLY 6 1 DISASSEMBLY Disassembly is presented in Tables 6 1 through 6 3 with the components of the 200
10. 57 10440 HOSE Farside Beam 58 10444 TUBE Air Cylinder Retract 59 10445 TUBE Air Cylinder Extend 60 10446 TUBE Lift Cylinder 61 BPF200B GR eat 62 B4 CCCTX S ELBOW Extra Long 63 B4 CTX S ELBOW Male 64 B4 WTX S UNION Bulkhead oo selama Ex alm sean 65 B4 JTX S LEE a le en o 66 B4 VTX S ELBOW 45DegMale 67 B4 RTX S 68 B4 FTX S CONNECTOR Male ieu 69 B4 R6X S TEE Swivel Nut 70 B4 4 FTX S CONNECTOR 71 B4 4 4 RTX S Male 72 BBV2 VENT 4 73 BI 4CR S ELBOW Male Pipe 74 BH3C le ue 75 10447 RAISER Clamp ei al a 76 10448 aya e ge ak atime amk 77 1204C 10 8 SCREW Socket Head 78 10431 METAL GUARD 79 10432 METAL GUAR
11. 6 0026 4 0026 48 8 2 SAYVIN38 ALO L L G 8 9 2 ASSY YACIdS NOL 052 002 AWVN LHVd MIEGWASSV ddGldS NOL 006 18 6 6 2011 VERSION 1 5 7 3 200 250 TON ELEVATOR ASSEMBLY 200 250 Ton Elevator Assembly Figure 7 3 19 6 6 2011 VERSION 1 5 200 250 Ton Elevator Parts List Index Table 7 3 MIYOS NOLLNG MIYOS H3HSVM 145 YOLVAATA 22262 das 104 31H 1139 10 6 7 64 371800 ASSY dS 10 6 7 FTONIS ASSY 115 10 8 ASSV ATONVH d3A31 10 uadidS HOLVA A3 13 8 6 6 8 1 1 6 1 8 uel Lv ol Lv 9 8 0026 L G 9 0026 8 8 9 v 0036Z 4 0026 48 8 2 SAYVIN38 L L G 8 9 2 ASSY 1145 NOL 052 002 AWVN LHVd 55 HOLV 3 13 NOL 002 20 6 6 2011 VERSION 1 5 7 4 200 250 TON ELEVATOR SPIDER BASIC ASSEMBLY QD
12. 1 6 1 L G u8 G Z ASSV 5 SNILVH3dO NOL 096 006 AWVN LHVd 35 6 6 2011 VERSION 1 5 8 6 200 250 TON AIR OPERATING ELEVATOR ASSEMBLY 200 250 Ton Air Operating Elevator Assembly Figure 8 3 36 6 6 2011 VERSION 1 5 200 250 Ton Air Operating Elevator Parts List Index Table 8 3 8 91 99171 9 91 8 91 9 91 8 91 9 91 8 91 8 91 dv9 M3HOS 0 00 09L0c 0 00 0910 0 00 0910 0 00 0910 0 00 09L0c 0 00 09106 0 00 09102 0 00 09102 4 90 98094 4 90 98091 4 90 08091 4 90 98094 S 90 98094 S 90 98094 5 90 08091 4 90 98094 NOLLNG M3HOS 0 00 080z 0 00 0 00 0 00 080vc 0 00 080vc 0 00 080vc 0 00 0 00 080 c HIHSVM 12862 69862 89864 19862 29864 99864 99862 29861 145 HOLVAATA 11162 11162 11162 11162 11162 11162 11162 11162 1139 104 6 7 82 92961 ASSY dS 104 6 7 8c 26961 5 ASSY dS 10 8 7 614 ASSY dS d3A31
13. Jackknife Derrick Installation 2 5 INSTALLING SPIDER 6 6 2011 8 1 3 Lubricate spider as indicated in Section 4 Inside diameter of master bushing is approximately 10 inches Spider can be set directly on master bushing and rotary table if surface is flat giving full support to spider CAUTION The adapter plate used with the spider must have centering blocks around the rim to prevent the spider from sliding off and damaging equipment A spider adapter plate is required if the top of the rotary table and master bushing are not flat or if there is not sufficient contact surface to fully support the spider Set the spider directly on the rotary table or on the spider adaptor plate as required 4 Secure the spider in place over the master bushing A chain back up will help prevent movement Centering Blocks prevent Spider slide Figure 2 9 Spider Adapter Plate Installation SECTION III OPERATIONS 3 1 OPERATIONS VERSION 1 5a The elevator and spider operation is controlled by a latch handle and a lifting lever 6 6 2011 3 2 SETTING SLIPS Raise the latch handle and the slips will drop into the bowl by gravity grip the casing and lock Additional force can be applied to the slips by lifting upward on the lever bar inserted into the lifting lever socket 3 3 RAISING SLIPS Lower the latch handle which unlocks the slips from their set position raise slips by pushing down on the lever
14. 1 1 4 1 2 5 5 2 1 5 6 2 2 Slip 6 2 3 Double Single Inserts 7 2 4 Elevator Guides 7 2 5 SpiderGuides 7 2 6 Typical Installation 8 2 7 Standard Derrick Installation 8 2 8 Jackknife Derrick Installation 8 2 9 Spider Adaptor Plate Installation 9 3 1 Operating Detail 10 4 1 Lubrication Points 11 7 2 200 250 Ton Spider Assembly 17 7 3 200 250 Ton Elevator Assembly 19 7 4 200 250 Ton Elevator Spider Assy 21 7 5 Beam Lifting Lever Assembly 23 7 6 LatchAssembiy 24 7 7 Leveling Beam Assembly 25 7 8 Multti insertSlips 26 7 9 Double Single Insert Slips 28 8 1 200 250 Ton Air Operation Details 33 8 2 200 250 Ton Air Operating Spider 34 8 3 200 250 Ton Air Operating Elevator Assembiy 36 8 4 200 250 Ton Air Operating Elevator Spider Assembly 38 8 5 Air Operating Latch Assembiy 43 8 6 Air Operating Leveling Beam Assembiy 44 6 6
15. 2011 3 SECTION DESCRIPTION INTRODUCTION 1 1 The BVM 200 250 Ton Casing Elevator Spider can handle ten different casing diameters from 2 3 8 to 7 5 8 inches using four slip assemblies inserts and proper size guides The 200 250 ton body can be dressed as a casing elevator or spider depending on accessories fitted 1 2 Both configurations consist of four slips mounted on two leveling beams The leveling beams ride up and down on guide rods and serve to keep the slips in level position and riding simultaneously CONTROLS 1 3 Two simple controls make manual operation easy The slips are easily raised by hand with the 2 1 foot lever bar provided requiring no more than 60 pound of force An optional foot pedal is available for the spider Slips lock in either the raised or the set positions 1 Latch Handle Operates the locking mechanism Raise the latch handle and the slips will drop into the bowl by gravity grip casing and lock Lower the latch handle to unlock the slips from their set position 2 Lifting Lever Fits in socket and is used to raise the slips when force is applied An optional foot pedal is available to replace the lever when the tool is dressed as a spider VERSION 1 5a ELEVATOR SLIP LIFTING LEVER BELL GUIDE SPIDER TOP GUIDE LATCH HANDLE SPIDER LEVER BAR SLIP LIFTING LEVER Figure 1 1 Description 6 6 2011 1 4 SPECIFICATIONS 34 25 in 87 cm
16. 250 Ton Elevator Spider listed in disassembly sequence The tables start with a complete assembly and end with a bare body It is not necessary to start at the beginning and work through the tables for every task Locate the part to be worked on and start at that point Notes are provided where applicable to reference or explain a detail for the particular step of disassembly or assembly When used in the reverse order the tables provide assembly information as well as disassembly information 6 2 ASSEMBLY Assembly of the 200 250 Ton Elevator Spider can be performed by following the reverse order of Tables 6 1 through 6 3 Notes peculiar to a particular step are provided to highlight critical assembly information such as adjustment or torque values VERSION 1 5 6 6 2011 13 Table 6 1 200 250 Ton Spider Assembly Notes 79200 1 3 5 17 19 21 23 7 9 11 13 15 1 2 3 Description SPIDER ASSY 200 250 TON Disassembly Assembly 79516 76 70 66 79519 55 45 40 35 79526 35 28 23 79522 35 28 23 50 45 79902 SLIP ASSY apply multipurpose water resistant grease 79200 79200 2 4 6 8 10 12 14 24 16 18 20 22 ELEVATOR SPIDER undressed Table 6 3 1 2 3 Description ELEVATOR ASSY 200 250 TON Notes Disassembly Assembly 79516 76 70 66 79519 55 45 40 35 79526 35 28 23 79522 35 28 23 5
17. 71964 71964 71567 91964 91964 91964 1N3IN 3S dis VHN 40 ec 8c 46 VHN 40 c 8c 46 4861 914 66964 0846 0086 El 8 CL 914 92961 92962 92964 8 6 6 8 2 0 2 1 6 uB E S 68 2 0 uc L SMuVvIN3H SMuVvIN3H ATONIS 1 6 ATENO 1 6 ASSV 15 JINVN LHVd MIGWASSV dl IS NOL 006 29 6 6 2011 VERSION 1 5 7 10 200 250 TON ELEVATOR SPIDER SLIP ASSEMBLIES GUIDES AND INSERTS Table 7 10 200 250 Ton Elevator Spider Slip Assemblies Guides and Inserts SLIP BODY SLIP SIZE 5 PART NUMBER SLIP ASSYS COMPLETE WITH INSERTS ELEVATOR SPIDER ELEVATOR SPIDER PART NUMBER INSERTS 24 PER UNIT INSERTS EACH INSERTS EACH BEVELED VERSION 1 5 6 6 2011 30 7 11 200 250 TON ELEVATOR SPIDER ACCESSORIES Table 7 11 200 250 Ton Elevator Spider Accessories BVM Corp QTY ITEM PART 1 2 3 DESCRIPTION UNIT 1 79588 PEVER HANDLE en eux ob al es 1 2 79772 BELL GUIDE a ala la Ga a aa 1 3 79105 FOOT PEDAL u er e het 1 4 79462 ADAPTER PLATE le ana deo 1 7 12 200 250 TON ELEVATOR SPIDER FOREIGN SPARE PARTS Table 7 12 200 250 Ton Elevator Spider Foreign Spare Parts BVM Corp QTY ITEM PART 1 2 3 DESCRIPTION UNIT 79147 One Years Foreign Spare Parts Kit less inserts f
18. LOCK WASHER 6 VERSION 5 6 6 2011 22 7 5 BEAM LIFTING LEVER ASSEMBLY Table 7 5 ITEM rR Figure 7 5 Beam Lifting Lever Assembly Beam Lifting Lever Parts List Index BVM Corp PART 79090 79136 79681 20100 00 0 6010F 00 0 79208 VERSION 1 5 QTY 1 2 3 DESCRIPTION UNIT LEVER ASSY Bear lifting see Fig 7 4 for NHA Ref REV ER 1 FOLLOW ERC ai 1 TOCKWASHER ciar la 1 NUT HEX cp rH 1 FITTING 2 Grease dus sondes 1 6 6 2011 23 7 6 LATCH ASSEMBLY Figure 7 6 Latch Assembly Table 7 6 Latch Parts List Index BVM Corp QTY ITEM PART 1 2 3 DESCRIPTION UNIT 79680 LATCH ASSY see Fig 7 4 for Ref 1 79679 BASE ASSY Senes EHE ye ees 1 2 79127 HANDLE ASSEMBLY Latch 1 3 79684 CREM IS LOS OIG naco 1 4 79683 SPRING BLOCK e la p pa ka 1 5 79682 SPRING 1 au ua 1 6 940308 1 FITTIN Gr erts 1 7 79202 FEE TING Grease snap adds 1 8 220J0 00 0 WASHER 1 9 120JF 14 5 SCREW Socket 1 10 40040 0620 PIN Rolls dad 1 11 22050 00 0 WASHER BI esce
19. bar that is inserted into the lifting lever socket until the slips lock in the up position RAISE SLIPS Figure 3 1 Operating Detail VERSION 1 5 6 6 2011 10 SECTION IV Recommended grease specifications are NL alero 2 4 1 LUBRICATION Base Lithium with 1 minimum Molybdenum disulfide Proper lubrication of BVM 200 250 ton Timken O K Load 40 lbs minimum elevator spider will help insure long trouble ASTM D2509 free operation The quality of grease used Water Washout 5 maximum at 100 deg F for lubrication is very important ASTM D 1264 Brand name greases meeting these specifications include Shell Super Duty Grease Texaco Molytex EP2 and Mobil Mobilux 2 Figure 4 1 Lubrication Points Table 4 1 Lubrication Schedule No Lube Item Points Application Lube Cycle Multi Purpose Moly Bowl Slip surfaces 16 Waterproof Grease See NOTE Leveling Beam Guide Multi Purpose Moly Before each job See Rods 2 Waterproof Grease NOTE Multi Purpose Moly Before each job See Lifting Level amp Latch Waterproof Grease NOTE Multi Purpose Moly Hinge Pin Waterproof Grease Before each job Leveling Beam Clevises SAE 30 Oil Weekly Note Lubricate elevator and spider when running When lubricating before job slips should be dry every 25 joints of casing and more in the set position without any casing load frequently if necessary to preven
20. reflect part numbers and quantities used in the 200 250 The parts list uses the indention method to TonAir Operating Elevator Spider The show component subassembly relationships quantity per unit column is the total number Items listed one column to the right under assembly is detailed parts of that assembly 8 5 200 250 TON AIR OPERATING SPIDER ASSEMBLY Figure 8 2 200 250 Air Operating Spider Assembly VERSION 1 5 6 6 2011 34 200 250 Ton Air Operating Spider Parts List Index Table 8 2 sured 10 8 Bly 01 13 ACINS 8 10 6 2 31800 ASSY dS 10 6 5 ASSY dS 10 8 ASSV dS H3 31 10 8 7014 0064 400262 400262 400262 400662 400662 400662 400262 400262 400262 400662 d00c6Z uadidS HOLVA3 13 Ed 400262 le 400262 8 1 6l 400262 ya 400262 L 0026 V El 400262 EE 40026 6 400262 9 4 400262 6 0026 8 8 9 8 400262 4 40026 48 8 2 SMuVIN3H MIEGWASSV dadids 9ONILVH3dO HIV NOL 006 ALO
21. 0 45 79902 SLIP ASSY apply multipurpose water resistant grease 79111 GUIDE HALF Bell 79871 79751 79565 79866 79867 79868 79870 79869 GUIDE SET Elevator 79200 VERSION 1 5 ELEVATOR SPIDER undressed Table 6 3 Table 6 3 200 250 Ton Elevator Spider Assembly 79200 1 2 3 Description ELEVATOR SPIDER ASSY undressed Notes Disassembly Assembly 79803 CATCH Link 18180 16 5 SCREW Shoulder Hex Head 79121 PIN ASSY Removable Hinge Inspect for wear Install new if worn 79124 PIN ASSY Stationary Hinge 79521 PLATE Retainer 79126 BLOCK Pillow 79125 POST Leveling Beam Guide 79609 TANG Leveling beam support 79882 BUTTON Register 79615 RETAINER Dog 79616 SPRING Compression 79614 LATCH Dog 79116 BEAM ASSY Leveling Check pins for bending 79751 RING Wiper Discard Install new VERSION 1 5a 79728 BUSHING 6 6 2011 15 Table 6 3 con t 200 250 Ton Elevator Spider Assembly Notes 1 2 3 Description Disassembly Assembly 79722 BEAM ASSEMBLY 79585 PIVOT Lever LEVER ASSY Beam 79090 Lifting 79681 FOLLOWER Cam 79136 BEAM Lifting 79680 LATCH ASSY 79102 SCREW Toggle 79683 SPRING BLOC
22. 00 0 WAHSER 6 14 79120 PIN ASSY Removable 1 15 79120 PIN ASSY Stationary 1 16 79610 SCREW Shoulder Hex 1 17 79803 CATCH 2 18 79805 SCREW Upper Link Block 2 19 30030 32 0 E 2 20 79261 SCREW Lower Link 2 21 6816C 00 5 NUT aiii Rk Re 2 22 30030 24 0 PIN ele cannes ne es 2 23 79116M BEAM ASSY Air Operating Leveling see Fig 8 6 for breakdown 2 24 79614M LATCH Dog Modified 1 25 79616 SPRING Compression for replacement order 79141 1 26 79615 RETAINER Dog for replacement order 79141 1 27 20060 00 0 LOCKWASHRR 1 28 1406C 12 5 SCREW Cap 1 29 79609 TANG Leveling Beam Support for replacement order 79518 1 30 1008C 08 0 SCREW Flat 2 31 79126 BLOCK Pillow for replacement order 79520 2 32 1208 12 8 SCREW Socket Head 4 33 20080 00 0
23. 17 24 601000 0 NUT Hex Standard 5 8 1 Recommended Spares include one set of inserts for each size of casing used per unit VERSION 5 6 6 2011 31 CORPORATION 200 250 Ton Spider Elevator Pneumatic VERSION 1 5 6 6 2011 32 SECTION VIII PNEUMATIC OPERATIONS 8 1 OPERATION The elevator and spider operations are controlled by a hand valve This valve operates the latch handle and lift lever 8 2 RAISING SLIPS By moving the valve handle to the up position the slips will raise once they completely disengage from the pipe locate the handle back to the neutral position This will allow the latch dog to engage and release all air from the lines 8 3 SETTING SLIPS By moving the valve handle to the down position the latch dog will disengage and allow the slips to lower and latch around the pipe Once the slips have set place the valve handle in the neutral position Note Should the air supply be lost the tool can be operated manually by placing the hand valve in the neutral position Insert the lever bar into the lever socket and operate as amanual elevator spider The latch handle will work manually with out disconnecting the cylinders attached to the handle Figure 8 1 200 250 Ton Air Operating Details VERSION 1 5 6 6 2011 33 8 4 AIR OPERATING PARTS LIST of parts for the 200 250 Ton Air Operating Elevator Spider The parts lists in this section
24. 3 UNC 2 1 4 12 CAPSCREW Hex Head 1 2 13 UNC X 1 1 2 4 CAPSCREW Hex Head 5 8 11 UNC X 1 1 4 3 CAPSCREW Hex Head 1 8 UNC 4 4 NUT Hex Slotted 1 2 CAPSCREW Flat Head 1 2 13 UNC X 1 4 2 LOGKWASHEB 1 272 ecu ase tie FEAT TOROS AR 16 LOCK WASHER 5 8 3 LOCEW ASHER 4 COTTER PIN 2 16 EE CST is 2 COTTER PIN 3 16 X L tier et T dA 2 FITTING Grease ias a a 17 NUT Hex Standard 5 8 1 Recommended Spares include one set of inserts for each size of casing used per unit VERSION 1 5 6 6 2011 46
25. D Triangle eee eter nne 80 1206C 06 8 SCREW Socket Head 81 20060 00 0 VERSION 1 5a 6 6 2011 8 8 AIR OPERATING LATCH ASSEMBLY Figure 8 5 Air Operating Latch Assembly Table 8 5 Air Operating Latch Parts List Index BVM Corp QTY ITEM PART 1 2 3 DESCRIPTION UNIT 79680M LATCH ASSY Air Operating see Fig 8 4 for Ref 1 79679 BASE ASS Datei asista let tues arenes ober aa 1 2 79127M HANDLE Air Operating Latch 1 3 79684 CLEVIS Toggle i una us ii 1 4 79683M SPRING BLOCK Air 1 5 79682 SPRING Compression 1 6 940308 1 FITTING 1 7 79202 ETT TING seke sete seki da e aside 1 8 220J0 00 0 WASHER 1 9 120JF 14 5 SCREW Hex Head ainda a 1 10 40040 06 0 PIN Roll stents a eles ine az 1 11 22050 00 0 WASHER uei RI ORE 1 12 1405C 14 5 SCREW Cap Hex 1 13 10411 1 14 1204 03 5 SCREW Socket Head 2 15 79937 MALE NOT SHOWN
26. DA 83 31 NAO Li M3IA 01 YJA31 JHL 01 383438 NAOT 3 p NI id c sd 081 001 nz I Ed j 3H 30 J3IISNI JHL 2197193578 3H1 Dl I3HOVLIV 550932 09 DO Sani 3S3H1 Sidvd GVSHNING 3S3H1 40 6 6 2011 200 250 Ton Air Operating Elevator Spider Assembly Part 3 of 3 Figure 8 4 VERSION 1 5 Table 8 4 200 250 Ton Air Operating Elevator Spider Parts List Index BVM Corp OTY ITEM PART 1 2 3 DESCRIPTION UNIT 79200P ELEVATOR SPIDER ASSY 200 250 Ton Air Operating Ref 1 79109M BODY LE 1 2 79882 BUTTON kapa naqha 2 3 1212C 16 8 SCREW Socket Head 2 5 940308 1 FITTING 17 6 39001 125 5 PLUG 1 HERE 1 7 79090 LEVER ASSY Beam Lifting see Fig 7 5 for breakdown 1 8 1410C 14 5 SCREW Cap Hex 1 9 79585 PIVOT OV Ci bel GE 1 10 79680M LATCH ASSY Air Operating see Fig 8 5 for Ma A 1 11 20100 00 0 3 12 1410C 14 5 SCREW Hex 3 13 22100
27. INSERT SLIP ASSEMBLY See Table 7 8 8 11 AIR OPERATING DOUBLE SINGLE SLIP ASSEMBLY See Table 7 9 8 12 200 250 TON AIR OPERATING ELEVATOR SPIDER SLIP ASSEMBLIES GUIDES AND INSERTS See Table 7 10 8 13 200 250 TON AIR OPERATING ELEVATOR SPIDER ACCESSORIES See Table 7 11 VERSION 1 5 6 6 2011 45 8 14 200 250 TON AIR OPERATING ELEVATOR SPIDER FOREIGN SPARE PARTS ITEM IA D 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 BVM Corp PART 79147 10433 79805 79261 79534 79588 79614 M 79680M 79681 79141 79146 1406C 12 5 1408C 12 5 1408C 12 5 1410C 10 5 1416C 32 5 6416C 00 0 2208C 10 5 20080 00 0 20100 00 0 20160 00 0 30030 24 0 30030 16 0 79201 601000 0 QTY 1 2 3 DESCRIPTION UNIT One Years Foreign Spare Parts Kit less inserts for 200 250 Ton Elevator Spider Unit 1 LIFT BEAM SEAL ci 1 SCREW Upper Link Block 2 SCREW Lower Link 2 PIN SPID aa 4 HANDLE DEVET une l 1 LATCH Dog Modified 1 LATCH ASSEMBLY 1 FOLLOWER CAM 1 LATCH RETAINER 1 HANDLE SLIP LIFTING 4 CAPSCREW Hex Head 3 8 16 UNC X 1 2 4 CAPSCREW Head 1 2 1
28. K 79682 SPRING Compression 79604 7 S PIN Spring Install new 79684 CLEVIS Toggle 79127 HANDLE Latch 79679 BASE ASSY Latch Check for Install new if TUS Scoring damaged VERSION 1 5 6 6 2011 16 SECTION VII PARTS LIST 7 1 PARTS LIST The parts lists in this section reflect part numbers and quantities used in the 200 250 Ton 7 2 200 250 TON SPIDER ASSEMBLY Elevator Spider The quantity per unit column is the total number of parts for the 200 250 Ton Elevator Spider The parts list uses the indention method to show component subassembly relationships Items listed one column to the right under assembly is detailed parts of that assembly Figure 7 2 200 250 Ton Spider Assembly VERSION 1 5 6 6 2011 17 200 250 Ton Spider Parts List Index Table 7 2 sured 10 6 2 0 195 YAdIdS 10 6 7 64 371800 ASSY dS 10 6 7 64 ATONIS ASSY 4115 10 8 ASSV H3 31 10 y 2 uadidS HOLV 3 13 8 6 6 8 1 1 6 uel Lv ol Lv 6 0026 9 21 00262 G 00 62 8 8 9
29. Page 1 1 Specificatlons 5 4 1 Lubrication Schedule 11 5 33 Troubleshooting 12 6 1 200 250 Ton Spider Assembly 14 6 2 200 250 Ton Elevator Assembly 14 6 3 200 250 Ton Elevator Spider Assy 15 7 2 200 250 Ton Spider Parts List Index 18 7 3 200 250 Ton Elevator Parts List Index 20 7 4 200 250 Ton Elevator Spider Parts Eist Index 22 7 5 Beam Lifting Lever Parts List Index 23 7 6 Latch Part List 24 7 7 Leveling vParts List Index 25 7 8 Multi Insert Slip Part List Index 27 7 9 Double Single Slip Part List Index 29 7 10 200 250 Ton Elevator Spider Slip Assemblies Guides 4 Inserts 29 7 11 200 250 Ton Elevator Spider 31 7 12 200 250 Elevator Spider Foreign Spare 5 31 8 2 200 250 Ton Air Operating Spider Parts List IND OX ets ia 35 8 3 200 250 Ton Air Operating Elevator Parts List Index 37 8 4 200 250 Ton Air Operating Elevator Spider Parts List 41 8 5 Air Operating Latch Part List Index 43 8 6 Air Operating Leveling Beam Parts List A 45 VERSION 1 5 LIST OF ILLUSTRATIONS Figure No Title Page
30. SERVICE MANUAL 200 250 TON ELEVATOR SPIDER 200 250 TON MANUAL ELEVATOR BVM CORPORATION 430 S Navajo St Denver CO 80223 Phone 303 975 1402 Fax 303 975 0981 E Mail sales bvmcorp com TABLE OF CONTENTS Section No Page DESCRIPTION 4 1 1 Introduction 4 1 3 Controls Bae a 4 1 4 5 INSTALLATION 6 2 1 Components 6 2 2 Installing Removing Slips 6 2 3 Installing Removing Guides 7 2 4 Installing Elevator 8 2 5 Installing Spider 9 10 1 10 3 2 Setting 51 10 3 3 Raising Slips 10 IV 11 4 1 Lubrication 11 V 12 5 1 Preventive Maintenance 12 5 3 Troubleshooting 12 VI DISASSEMBLY 8 ASSEMBLY 13 6 1 Dissassembiy 13 6 2 Assembiy 13 VII PARTSLISTS 17 7 1 Parts Lists 17 7 2 200 250 Ton Spider Assembly 19 200 250 TON CASING ELEVATOR SPIDER 7 3 200 250 Ton Elevator Assembly 19 7 4 200 250 Ton Eleva
31. h correct guides installed Failure to do so could cause the casing collar to push the slip segments out of the body from below VERSION 1 5 Figure 2 4 Elevator Guides Spider Spider guides are installed directly on retainer plate on top of spider 1 Remove 4 inch bolts and lock washers from retainer plate 2 Install spider guide halves with step in bore of retainer plate 3 Replace 34 inch bolts and lock washers and tighten snugly Figure 2 5 Spider Guides 6 6 2011 7 2 4 INSTALLING ELEVATOR A typical installation is shown in Figure 2 6 ELEVATOR SPIDER SLIP LIFTING LEVER BELL GUIDE SPIDER TOP GUIDE LATCH HANDLE LEVER BAR SLIP LIFTING LEVER Figure 2 6 Typical Installation The procedure for connecting cable slings for picking up add on single joints varies for standard and jackknife derricks The differences are specified below and shown in Figures 2 7 and 2 8 1 2 Lubricate elevator as indicated in Section 4 Attach links to elevator ears as shown in Figure 2 6 and secure link catches For standard derrick rigs attach cable slings for picking up add on single joints to hook of traveling block as indicated in Figure 2 7 For jackknife derrick rigs attach cable slings for picking up add on single joints to elevator ears as shown in Figure 2 8 VERSION 1 5 Figure 2 7 Standard Derrick Installation Figure 2 8
32. ment raise and lock slip assembly grasp the lifting handle in the slip segment and lift out To install a slip segment lower the hook on the back of the slip segment over the clevis on the leveling beam and lower into place Ensure that the handle drops into the slip segment body Always be sure back of slip segment and bowl are clean then apply liberal amount of multipurpose grease to back of slip segment and contact surfaces of bowl before installing slip segments CAUTION Always operate tool with retainer plate installed Failure to do so could allow slip segments to be pulled up and out of elevator spider body Slips may be installed or removed with body halves open or closed Figure 2 2 Slip Detail 6 6 2011 6 DOUBLE ROW SINGLE ROW Figure 2 3 Double Single Inserts 2 3 INSTALLING REMOVING GUIDES Elevator guides are installed into a machined groove in the bell guide 1 2 Raise body with overhead lift and set over bell guide halves While still supporting body with lift align holes install two one inch screws and washers per half and tighten fully then remove lift Remove removable hinge pin with lift Spread body halves to provide access Remove guide retaining bolts and slide elevator guide halves into recess guide is inverted it will not seat completely Install guide retaining bolts and washers Close elevator body and replace hinge pin CAUTION Always operate elevator wit
33. or 200 250 Ton Elevator Spider Unit 1 1 79751 RNG MADE 4 2 79805 SCREW 2 3 79261 SCREW Cap Modified il 2 4 79534 A EREM Pil YESEK Se 4 5 79588 HANDEE Lever a atus is 1 6 79614 LATCH aa m RR 1 7 79680 LATCH ASSEMBLY 1 8 79681 FOLLOWER CAM doc 1 9 79141 LATCH RETAINER KIT 1 10 79146 HANDLE SLIP LIFTING 4 11 1406C 12 5 CAPSCREW Hex Head 3 8 16 UNC X 1 2 4 12 1408C 12 5 CAPSCREW Hex Head 1 2 13 UNC X 2 1 4 12 13 1408 12 5 CAPSCREW Hex Head 1 2 13 UNC X 1 1 2 4 14 1410C 10 5 CAPSCREW Hex Head 5 8 11 UNC X 1 1 4 3 15 1416C 14 5 CAPSCREW Head 1 8 UNC X 2 1 4 4 16 6416C 00 0 Hex Slotted 1 2 17 2208C 10 5 CAPSCREW Flat Head 1 2 13 UNC X 1 1 4 2 18 20080 00 0 LOCKWASHER 1 2 16 19 20100 00 0 LOCKWASHER Y9W 3 20 20160 00 0 LOCK WASHER 1 curtido etica 4 21 30030 24 0 COTTER PIN 3 16 X 2 2 22 30030 16 0 COTTER PIN 316 X 2 2 23 79201 Gi Grease RR ERE mate
34. t slips from on the unit Lubrication during a casing job sticking in body When spider is running may be done with slips in the up position wet mud running over tool lubricate at Leveling beam guide rods should be least every 5 joints to prevent slips and lubricated in the up position mechanism from Sticking VERSION 1 5 6 6 2011 11 SECTION V DON TS 1 Never paint over moving parts backs MAINTENANCE of slip segments the inside of the bowl or grease fittings 5 1 PREVENTIVE MAINTANCE 2 Never use equipment that is not operating properly DO S 1 Lubricate as required in Table 4 1 2 Check guides and gripping inserts for wear and replace as required 3 Avoid unnecessary shock loading of slip segments 5 2 Always protect the surface of the backs of the slips and inside of the bowl against corrosion by keeping them clean and well lubricated with multi purpose waterproof grease 5 3 TROUBLESHOOTING Table 5 3 Symptom Troubleshooting Possible Cause Remedy Slip segments do not operate or are difficult to operate in both directions Malfunction of lifting lever mechanism Inspect lifting lever for dirt contamination or breakage of components Clean and replace as necessary Lock will not catch when raising slips Mud has flowed over tool amp gotten into lock and lock slot preventing it from moving fully outward Pump grease through leveling beam guide rod to force mud out
35. tor Spider Basic Assembiy 21 7 5 Beam Lifting Lever Assembly 23 7 6 Latch Assembly 24 7 7 Leveling Beam Assembly 25 7 8 Mulit Insert Slip Assembly 26 7 9 Double Single Slip Assembly 28 7 10 200 250 Ton Elevator Spider Slip Assemblies Guides and Lea oot 30 11 200 250 Ton Elevator Spider 31 7 12 200 250 Elevator Spider VERSION 1 5 Foreign Spare Parts 31 Section No Page VIII PNEUMATIC OPERATIONS 35 8 1 Operations 33 8 2 Raising Slips 33 8 3 Setting Slips 33 8 4 Air Operated Parts Lists 35 8 5 200 250 Ton Air Operated Spider 8 6 200 250 Ton Air Operated Elevator Assembly 36 8 7 200 250 Ton Air Operated Elevator Spider Assy 38 8 8 Air Operated Latch Assembiy 43 8 9 Air Operated Leveling Beam Assembly 44 8 10 Air Operated Mulit Insert Slip Assembly 45 8 11 Air Operated Double Single Slip Assembly 45 8 12 200 250 Ton Air Operated Elevator Spider Slip Assemblies Guides and 45 8 13 200 250 Ton Air Operated Elevator Spider Accessories 45 8 14 200 250 Ton Air Operated Elevator Spider Foreign Spare Parts 46 6 6 2011 2 LIST OF TABLES Table No Title
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