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1. MEMBRANES NEL systems and Components Mr Membranes l Filters MPF chemicals 2325 Cousteau Ct Vista CA 92081 USA e www appliedmembranes com E mail sales appliedmembranes com Page 28 Copyright 2008 Applied Membranes Inc All Rights Reserved Installation and Service Manual L Series Reverse Osmosis System COMPONENT IDENTIFICATION STANDARD FEATURES FOR L 74A Component Identification by P amp ID from P amp ID on Page 31 Qty Qty Qty Qty Qty Qty 1 1 1 1 1 1 8210P095 Solenoid valve 34 normally closed System Model Numbers followed by 3 digit voltage code L 74A L 84A L 94A L 104A L 114A L 124A I PG100N Feed pressure gauge 0 100 PSI 150234 housing H F20BBO5CF filter Sediment filter housing and cartridge filter 20 Big Blue 5 Micron I PG100N Inlet pressure gauge 0 100 PSI I PS915CUL Mounted on control assembly Pressure switch low HPS20H SS Pump motor 60HZ 1PH 220V 60HZ HPS20H3 D1 MS4 SS Pump motor 60HZ 1PH 220V 60HZ HPS20H3 D1MS3 RO Pump 3 HP 50HZ 1PH HPS20H3 RO Pump 3HP 50HZ 3PH Models n o a wo Oo I PG400N RO Pump 3 HP 60HZ 3PH Models ech M T4040ALE RO Membranes 4x40 thin film PV4040SSAW31634 4x40 Pressure vessel 316 SS w 34 Ports o o N Oo Ou ol oa TC GB 1 CV1 1 Throttle valve D3812G813 CV2 V Control v
2. 3 3 HPS20H3 D1MS3 W PUMP L 84A 236 i i d g HPS20H3 W PUMP L 84A 436 i d 2 HPS20H3 W PUMP Oo ojooojooojoo 8 8 8 8 8 8 9 9 9 9 Kei G l WH WD Goal CW WH OH 00 00 Goor WI 00 co or ol GO 00 00 00 oi WI H WH H WH WH WF WO ai F wo F MIBIVEBECHBINIERSE I 8 yen and Components Mer Membranes Eli 2325 Cousteau Ct Vista CA 92081 USA SE Eat legene men b riet Copyright 2008 Applied Membranes Inc All Rights Reserved Page 3 Yo Installation and Service Manual L Series Reverse Osmosis System Design Conditions Limits Line Sizes Inches Pump model and HP Permeate Flow Conc Design Max Design aeo crm HE SECH Recovery Recovery eese wiet Porm cono Rump mnes poor GPM GMP GPM GPM L 94A 216 i 2 i B BH HPS20H W PUMP L 94A 215 j i j i S HPS20H3 D1 MS4 W PUMP L 94A 235 i g 3 i 3 E HPS20H3 D1MS3 W PUMP L 94A 236 i d 3 i HPS20H3 W PUMP L 94A 436 i i i i s E i HPS20H3 W PUMP L 104A 216 i d j 3 i HPS20H W PUMP L 104A 215 i 2 B i HPS20H3 D1 MS4 W PUMP L 104A 235 i i d 2 HPS20H3 D1MS3 W PUMP L 104A 236 i i s i HPS20H3 W PUMP L 104A 436 3 j i i HPS20H3 W PUMP L 114A 216 17 300 i y P i HPS20H
3. MANUAL FOR OPERATION amp MAINTENANCE OF L SERIES REVERSE OSMOSIS SYSTEMS With S100 Controller e LA EC Co MEMES E o Industry Leader in RO Expertise and Membrane Applications Since 1983 2325 Cousteau Ct Vista CA 92081 USA www appliedmembranes com Installation and Service Manual L Series Reverse Osmosis System TABLE OF CONTENTS Design Basis amp System Design Specifications ecccscecesceseeeeeeeeeeeeeeeseaeeeseeeeeeeeesaaeseseeeenseeeseaeeessaeeenseeeseaesaseaesneeeeeeee 3 Design ese PIE 4 General Information and Safety useeeeeeiieieeeeeeeeeee eines nunne nunn nhan nn sain th sinn nnan sn snas assis sa sm Rs sa snas saa saam ssa ennnen 5 System Installation asses vcs eeo eaa e a a aaae a a aa a aaa a ae aa a aa aaae aaa aa aada 5 Beet te WEE 5 Ue EE 6 Product Water Storage Tank Level Float Installation ener nnns nnne nene 7 Segel le NEE 8 Series S100 RO System Controller Installation and Setup ccccceecceeeeeeeeeeee cee eeeeaeeeeaeeseeeesaeeesaaeseeeeeeceeeesaeeeeaeseeeeesaas 9 System Operation saree T ER 13 Series S100 RO System Controller Operation 13 Initial System Start Up EE EE E aet 15 Operating DOSE Ke DEE 16 System AULOMALON EE 17 System S hut DOWN cs dee eter get tee el te Seege a reda te eed ito fend acetate patie Poet ep Ces 17 System Monitoring and Record Keeping enne enne nennen nen nnns nns entente nnns nnn nnns inneren 17 Dat
4. 60 Hz Bolt On 114E330F11XX P MB573 P B1048P P C3045P P K3208P C ad on pump 48YZ frame motor Bolt pump 56C frame motor V band cla amp SS i Clamp On Pump Assembly Bolt On Pump Assembly MEN Systems and Components 2325 Cousteau Ct Vista CA 92081 USA e www appliedmembranes com E mail Page 32 EM Membranes Filters EMF Chemicals sales appliedmembranes com Copyright 2008 Applied Membranes Inc All Rights Reserved Installation and Service Manual L Series Reverse Osmosis System Pump Replacement Parts for systems with Sta Rite pum For L 14A L 24A 50Hz Only L 34A L 44A L 54A L 64A L 84A L 94A L 104A L 114A L 124A Key Description Qty Replacement No Part 1 Motor 230 Volt 1 Phase 1 AE100HLL 1 Motor 230 460 Volt 3 1 AP100HL Phase 1 Motor 230 Volt 1 Phase 1 J218 1035 TEFC Motor 208 230 460 Volt 1 J218 1036 3 Phase TEFC 2 Water Slinger 1 17351 0009 3 Pump Body 1 C2 86SSA 4 O Ring 2 U9 430 A 5 Shaft Seal Assembly 1 U109 18 6 Pump Stack 1 P325 718R 6A Nylatron Bearing 1 W31112 included with key No 8 7 Pump Shell 1 P56 620SSL 8 Discharge Assembly 1 C152 4A 9 Capscrew 3 8 x 16x 177 4 25983 INFORMATION FOR OPTIONAL EQUIPMENT amp ADD ONS FOR L SERIES RO SYSTEMS TANK PRESSURE CONTROLS For systems that were ordered with the tank pressure controls option
5. Enclosure 7 6 X 4 6 X 24 193mm X 117mm X 61mm Cell TDS cell with 3 digit display range l 0 1000PPM Wetted parts ABS and 316SS e Front Panel Overlay with LED window status LED water quality LED power and setpoint switches Relay Outputs e RO pump relay 120 240VAC 1HP e Flush valve relay 120 240 VAC 5A e Inlet valve relay 120 240VAC 5A Relays supply same output voltage as board power 120 or 240 VAC Installation Power Wiring Refer to the photograph and drawings on the following pages for location of all terminal strips connectors and jumpers All terminals on the board are labeled A Caution Before applying power to the unit verify that the voltage jumpers are configured correctly for the voltage that will power the unit The voltage jumpers are located below the transformer For 120VAC operation there should be a wire jumper installed between J1 and J3 and a second wire jumper installed between J2 and J4 For 240VAC operation a single wire jumper should be installed between J3 and J4 Pump and Valve Relay Outputs The Series 100 supplies relay outputs to control the RO pump and solenoid valves NOTE The relays output the same voltage as the AC power to the board If the pump and solenoids operate on different voltages a contactor will need to be supplied to operate the pump RO Pump Wiring The RO pump connects to P1 4 L1 and P1 5 L2 RO pump terminals This output can operate 120 240VAC motors
6. cs PERM TDS KJ TO E Se 80TDS150 10 RO PUMP o a BIK CUSTOMER TO u Ka 16 amp LOCAL 50 60 HZ BLK DISCONNECT PER un i BEN LOW PRESSURE Ke SWITCH No A P i aes we Gs T Li perso E SIL B g ex Ro d ite ae al FMDA20 INLET SOLENOID VALVE 7 E H a here MOTOR HP PERM TDS FIA REFER TO CHART 80TDS150 10 RO PUMP UED MEMBRANES Systems and Components CM Membranes 17 77 7 B EG EMF chemicals 2325 Cousteau Ct Vista CA 92081 USA www appliedmembranes com E mail sales appliedmembranes com Copyright 2008 Applied Membranes Inc All Rights Reserved Page 11 Installation and Service Manual L Series Reverse Osmosis System D 220 V 3e 50 60 HZ 15 GND LOW PRESSURE i SWITCH C NO C NC TANK FULL e swo C NC TANK LOW C NC 460 V KI 50 60 HZ L3 LOW PRESSURE SWTCH C NO C NC TANK FULL ss C NC 12 TANK LOW C NC CABLE 1 Lori CABLE 1 PAIR L ak Ie EM Membranes 2325 Cousteau Ct Vista CA 92081 USA e www appliedmembranes com E mail Page 12 BLK CUSTOMER TO PROVIDE FEEDER RED PROTECTION amp LOCAL BLU DISCONNECT PER NEC GRN PERM TDS 80TDS150 10 FLA REFER TO CHART RO PUMP MEMBRaNeS Systems and Component Filters GM chemicals WHT H PF PRES
7. 112B100F31XX 112A125F11XX 112A125F11XX 112A125F11XX 4B240F11BA250 P MP872 4B240F11BA250 P MP872 114E330F11XX P MG574 114E330F11XX P MG573 L 14A 216 114E330F11XX P MG573 L 14A 215 HPS20H3 D1 MS4 W PUMP L 24A 116 i i 4 i 114E330F11XX P MG573 L 24A 216 i M 2 114E330F11XX P MG573 L 24A 215 i B i e HPS20H3 D1 MS4 W PUMP L 34A 216 HPS20H W PUMP L 34A 215 HPS20H3 D1 MS4 W PUMP L 34A 235 HPS20H3 D1MS3 W PUMP L 34A 335 HPS20H3 D1MS3 W PUMP L 34A 236 HPS20H3 W PUMP L 34A 436 HPS20H3 W PUMP L 44A 216 HPS20H W PUMP L 44A 215 HPS20H3 D1 MS4 W PUMP L 44A 235 PS20H3 D1MS3 W PUMP L 44A 236 HPS20H3 W PUMP L 44A 436 HPS20H3 W PUMP L 54A 216 d e i y HPS20H W PUMP L 54A 215 3 HPS20H3 D1 MS4 W PUMP L 54A 235 i i i A d HPS20H3 D1MS3 W PUMP L 54A 236 S HPS20H3 W PUMP L 54A 436 i i S HPS20H3 W PUMP L 64A 216 3 HPS20H W PUMP L 64A 215 i HPS20H3 D1 MS4 W PUMP L 64A 235 g d R HPS20H3 D1MS3 W PUMP L 64A 236 i HPS20H3 W PUMP L 64A 436 i d i d S 5 HPS20H3 W PUMP L 74A 216 d 2 HPS20H W PUMP L 74A 215 g i d 5 HPS20H3 D1 MS4 W PUMP L 74A 235 i 1 S K HPS20H3 D1MS3 W PUMP L 74A 236 2 i 2 HPS20H3 W PUMP L 74A 436 i i i HPS20H3 W PUMP L 84A 216 i d i HPS20H W PUMP L 84A 215 4 i d HPS20H3 D1 MS4 W PUMP L 84A 235
8. Power Key Places the controller in operating or standby mode MEMESFASBINESS INC d c Mes 5 Setpoint Key Places display in mode to display current setpoint SP Setpoint adjustment screw CAL Callibration adjustment screw I ROC10051 AMI Display and Status Indicators The display is a 3 digit display System operating status the TDS reading and the TDS setpoint are shown on this display A red green LED indicates the system status in conjunction with the display Refer to Table 1 for the description of the operation of the display and LED Table 1 Display Status LED Display Status LED RO Off OFF X PretreatLockout PL rl RO Start Delay hcic c c aes FS ee Cran RO Operating f Steady Green Tank Ful f FUL 50500 0 Pressure Fault PF Flashing Red PF PL PF PF Auto Reset PRO es PF Auto Retry Steady Red RO Start Delay When the controller is placed in the operating mode or restarts from a shut down condition the inlet valve will open and a 5 second time delay will start During the delay will show on the water quality display After this delay the RO pump will start The water quality display will now show the current water quality The status lamp will show steady green F l MEMBRANES NE Systems and Components GM Membranes Filters GM Chemicals 2325 Cousteau Ct Vista CA 92081 USA e www appliedmembranes com E mai
9. ce qn x n weg y sw 236 240V S3PH60HZ LL 235 B40V SPHISOHZ__ __ 436 460V SPHI60HZ 1 120 VAC 1 phase systems The system has power cord provided on the system Plug into electrical outlet that has been rated for the required amperage Other Voltages No power cord is included Electrical connections must be performed by a qualified electrician MEMBRANES NEL systems and Components Evi Membranes Filters GM Chemicals 2325 Cousteau Ct Vista CA 92081 USA e www appliedmembranes com E mail sales appliedmembranes com Page 8 Copyright 2008 Applied Membranes Inc All Rights Reserved Installation and Service Manual L Series Reverse Osmosis System SERIES S100 RO SYSTEM CONTROLLER INSTALLATION AND SETUP Introduction The Applied Membranes Inc Series 100 controller is a state of the art control system for commercial and industrial reverse osmosis systems The Series 100 is a microprocessor controlled system that can monitor pressure and level switches A TDS monitor controller with adjustable limit is an integral part of the Series 100 The Series 100 displays system status and sensor and switch input status using a status LED and a 3 digit LED display Specifications e Power 120 240 VAC 15 10 50 60Hz 6Watts e Switch Inputs Dry Contact Pressure fault e Environment 22 F to 140 F 0 95 RH non condensing Pretreat lockout Tank full
10. 92081 USA e www appliedmembranes com E mail sales appliedmembranes com Page 4 Copyright 2008 Applied Membranes Inc All Rights Reserved Installation and Service Manual L Series Reverse Osmosis System GENERAL INFORMATION AND SAFETY DISCLAIMER The information contained in this document is subject to change without notice Applied Membranes Inc shall not be liable for technical or editorial omissions made herein nor for incidental or consequential damages resulting from the furnishing performance or use of this material READ THIS MANUAL Prior to operating or servicing this unit this manual must be read and understood If anything is not clear call for assistance before proceeding Keep this and other associated manuals for future reference and for new operators or qualified service personnel A USE PROPER POWER CONNECTIONS Use proper wiring and connection methods to satisfy local electrical codes SHOCK HAZARD Connect this unit to a properly grounded connection in accordance with the National Electrical Code DO NOT under any circumstances remove the ground wire or ground prong from any power plug Do not use extension cords or an adapter without proper consideration SYSTEM INSTALLATION LOCATION A SERVICE WARNING To prevent electrical shock disconnect power to the system prior to servicing A WARNING Do not make any alteration or modification in the wiring or plumbing of the system Th
11. L 24A L 34A L 44A L 54A Part No Description Qty Qty Qty Qty Qty Qty Qty Qty I FM02P4 Concentrate flow meter 2 GPM I FM05P4 Concentrate flow meter 5 GPM I FM10P4 Concentrate flow meter 10 GPM I FM01P4 Permeate flow meter 1 GPM I FM02P4 Permeate flow meter 2 GPM I FM05P4 Permeate flow meter 5 GPM I FM10P4 Permeate flow meter 10 GPM B 626 Recycle valve 3 8 CV3 cv3 I FM02P4 Recycle flow meter 2 GPM I FM05P4 Recycle flow meter 5 GPM I FM10P4 Recycle flow meter 10 GPM 80TDS150 10 Permeate TDS sensor C XLAO1TXXXXXX Control enclosure 1HP 100 w I PS915CUL Low pressure switch 120 240V 1PH 50 60HZ C LAO3TXXXXXX Control enclosure 3HP 100 w I PS915CUL Low pressure switch 120 240V 1PH 50 60HZ C LAO3UXXXXXX Control enclosure 3HP 100 w I PS915CUL Low pressure switch 240V 3PH 50 60HZ C LAO3VXXXXXX Control enclosure 3HP 100 w I PS915CUL Low pressure switch 460V 3PH 50 60HZ I PG400N Concentrate pressure gauge 0 400 PSI 46835K32 Check valve permeate V2 30E160R025 250 Temp gauge feed Water Softener ordered separately Carbon ordered separately Media Filter ordered separately YFL2PPAS Float assembly 2 Floats YFL3PPAS Float assembly 3 Floats Voltage Codes 116 120V 1PH 60HZ 216 220 240V 1PH 60HZ 215 220 240V 1 PH 50HZ 236 240V 3PH 60HZ 235 240V 3PH 50HZ 436 460V 3PH 60HZ
12. PV EPW40PD1212 PV CL40W PV OR40 342 PV OR40 210 L 54A 5 M T4040AHF PV4040SSAW 316 PV EPW40PD1212 PV CL40W PV OR40 342 PV OR40 210 L 64A 6 M T4040AHF PV4040SSAW 316 PV EPW40PD1212 PV CL40W PV OR40 342 PV OR40 210 L 74A 7 M T4040ALE PV4040SSAW31634 PV EPW40PD3412 PV CL40W PV OR40 342 PV OR40 210 L 84A 8 M T4040ALE PV4040SSAW31634 PV EPW40PD3412 PV CL40W PV OR40 342 PV OR40 210 L 94A 9 M T4040ALE PV4040SSAW31634 PV EPW40PD3412 PV CL40W PV OR40 342 PV OR40 210 L 104A 10 M T4040ALE PV4040SSAW31634 PV EPW40PD3412 PV CL40W PV OR40 342 PV OR40 210 L 114A 11 M T4040ALE PV4040SSAW31634 PV EPW40PD3412 PV CL40W PV OR40 342 PV OR40 210 L 124A 12 M T4040ALE PV4040SSAW31634 PV EPW40PD3412 PV CL40W PV OR40 342 PV OR40 210 Pump Replacement Parts for systems with Procon pum L 12521A L 125A L 225A All Voltages L 14A 116 L 24A 60Hz only System Pump Type Replacement Pump Replacement Mounting Clamp Mounting Coupling Key Motor Adapter L 12521A 60Hz Clamp On 112B100F31XX P MP828 P BV100P z L 12521A 50Hz Clamp On 112B100F31XX P MP871 P BV100P Ss L 125A 60 Hz Clamp On 112A125F11XX P MP871 P BV100P L 125A 50 Hz Clamp On 112A125F11XX P MP872 P BV100P E L 225A 60 Hz Clamp On 114B240F11BA250 P MP872 P BV100P L 225A 50 Hz Bolt On 114E330F11XX P MG574 2 P B1048P P C3045P P K3208P L 14A 60 Hz Bolt On 114E330F11XX P MB573 P B1048P P C3045P P K3208P L 24A
13. System Inoperative Inlet Valve Will Not Operate RO Pump Will Not Operate Is the water quality display lit If no check fuse F2 located below the transformer If the fuse is OK use a voltmeter to verify that power is applied to power terminals L1 and L2 If power is applied to the power terminals and the above checks are OK the board may be defective and should be replaced If no power is applied to the board check the power wiring to the controller Is the controller off If no are any shut down conditions active If no is the inlet LED I2 lit If no replace the board If yes check fuse F1 If bad replace the fuse If it is OK check the inlet terminals for power Is there power If no replace the board If yes check the valve and valve wiring Is the controller off If no are any shut down conditions active If no is the RO LED 11 lit If no replace the board If yes check fuse F1 If bad replace the fuse If it is OK check the RO pump terminals for power Is there power If no replace the board If yes check the pump motor and motor wiring No Flush or Not Flushing Correctly No or Incorrect TDS Reading Verify that the flush jumpers J11 and J12 are set correctly Is the sensor wired correctly If no correct wiring Is the sensor installed as described in the installation section If no install correctly Is unit calibrated correctly If no recalibrate Disconnect green and white wires of sensor from P3 D
14. W PUMP L 114A 215 17 300 d 3 i d HPS20H3 D1 MS4 W PUMP L 114A 235 17 300 i i i i k HPS20H3 D1MS3 W PUMP L 114A 236 17 300 i i i i 4 S HPS20H3 W PUMP L 114A 436 17 300 E f i i HPS20H3 W PUMP L 124A 216 19 000 j i d i 5 d HPS20H W PUMP L 124A 215 19 000 i i 2 A j HPS20H3 D1 MS4 W PUMP L 124A 235 19 000 d i HPS20H3 D1MS3 W PUMP L 124A 236 19 000 j d E i HPS20H3 W PUMP L 124A 436 19 000 d d i HPS20H3 W PUMP Water must be softened or have antiscalant injection Check with factory to make sure this recovery will not cause any scaling problems with your feedwater L 12521A uses 21 Membrane M T2521AHF amp Housing PV2521SSAW 316 All other 2 5 diameter use 40 Membrane M T2540AHF and Housing PV2540SSAW 316 4 0 diameter model no M T4040AHF Vessel model PV4040SSAW 316 Full Load Amps FLA indicated voltage WD CG WH Goal Gar WI oi or amp WI W W 00 o wo DESIGN BASIS Systems rated at 77 F 25 C using 1000 PPM sodium chloride solution operating at 200 psi pressure Minimum feed pressure to RO System 40 PSI System capacity changes significantly with water temperature For higher TDS a water analysis must be supplied and could result in modifications to the system Chlorine must be removed if present in feed water prior to RO with a carbon filter or with chemical
15. com E mail sales appliedmembranes com Copyright 2008 Applied Membranes Inc All Rights Reserved Page 17 Installation and Service Manual L Series Reverse Osmosis System DATA LOG Data for Each Date Time Date Time Temperature Deg F Feed Pressures PSI Feed System Media Filter IN Media Filter OUT Cartridge Filter IN Cartridge Filter OUT Flow GPM Permeate P Concentrate C Feed P C TDS PPM Feed Permeate Other pH Feed Clo Feed ppm Scale Inhibitor ppm If Included Temperature and net pressure of the feed water must be taken into account before comparing or evaluating the performance of the reverse osmosis system MEMBRaINEs 8 Systems and Components ne deg iL ne GM Membranes l Filters IMI Chemicals 2325 Cousteau Ct Vista CA 92081 USA e www appliedmembranes com E mail sales appliedmembranes com Page 18 Copyright 2008 Applied Membranes Inc All Rights Reserved Installation and Service Manual L Series Reverse Osmosis System SYSTEM OPERATION TEMPERATURE The water temperature is one of the key factors in the performance of the reverse osmosis membrane element A higher temperature will result in more product flow and a lower temperature will result in less product flow Al
16. down and reverse instructions 1 through 5 Assembly hints e Apply asoapy water solution to suction and discharge O Rings to ease seating of shell e Make sure mechanical shaft seal spring is in proper position on motor shaft e On three phase models apply Loctite No 271 to motor shaft threads before reinstalling stack MEN Systems and Components Evi Membranes Filters GM Chemicals 2325 Cousteau Ct Vista CA 92081 USA e www appliedmembranes com E mail sales appliedmembranes com Page 24 Copyright 2008 Applied Membranes Inc All Rights Reserved Installation and Service Manual L Series Reverse Osmosis System f o9 Remove shol Te MA Discharge 4 878 Connection 10 Kam Push ceramic Oat out of a Ne O E SS Ze Torque discharge 7 A CH connection to 80 100 ft lbs f BARS 1 at reassembly K A M S Ks gi lw X I3 i E e x 7 e lt a p Rotating Halt V dr SS P 3 N d of Mechanical e a Bt Rotatng f 7116 Gren CJ L n End Wronch Y A M voa Scrow p Zu SY 2 enon Pe ot ct r ve L 4 LH access Sr r gt f PN V f SN gt Ay Capactnr E Pa NE i SA 3 Le bes T 7 A VON ez Ss bw 4 n N gt Ai I ka a d dl et N i L LANJ E sl i r 7 ST zc Centrifugal amp E s Switch Al diu AN i Viow AA ON ZAY a E Motor end view with Lk D E EI rom canopy removed NV D E e dn a 4 77 a
17. included may be installed This should be set at 40 psi 6 Some fittings may have loosened during shipment Check for leaks at all tube fittings and threaded joints 7 Allow the unit to run for at least 30 minutes to flush the preservative solution from the system 8 Once the preservative solution has been flushed from the system shut down the system by pressing the power button and redirect the permeate flow to desired product storage tank or down stream equipment 9 Restart system continued on following page EE ec I MEMBASNGS Ii Ze Systems and Components m Membranes FJ PL ING GM chemicals 2325 Cousteau Ct Vista CA 92081 USA e www appliedmembranes com E mail sales appliedmembranes com Copyright 2008 Applied Membranes Inc All Rights Reserved Page 15 Installation and Service Manual L Series Reverse Osmosis System 10 Adjust the Throttle Valve CV 1 to get the specified permeate flow if n applicable VALVE 11 Adjust the Control Valve CV 2 and Recycle Valve CV 3 until the specified permeate flow and recycle flow are obtained It may be necessary to readjust the Throttle Valve CV 1 RECYCLE D A Caution Do not exceed the rated permeate flow or the rated recycle flow otherwise membranes may be irreversibly fouled A Caution Do not operate the system with the control valve closed Note By setting the feed pressure as low as possible to meet the application requirement
18. injection Water must be pretreated with a softener or antiscalant injection to avoid scaling the membranes Feed water turbidity Less than 1 NTU Feed water silt density index SDI 3 maximum If exceeded pretreatment with media filter recommended All pretreatment equipment and SDI test kits are available from Applied Membranes Capacity Basis 24 hrs day DESIGN NOTES 1 Pump flow Feed flow The pump has been designed to include recycle flow if any coming back to the pump inlet from the concentrate stream based on desired recovery The sum of permeate flow concentrate flow and recycle flow if any will equal the pump design flow 2 Permeate flow Indicates design flow rate from RO membranes as product water for use 3 Concentrate flow Water flowing to the drain Concentrate flow is critical for proper system operation For proper concentrate flows refer to the system design information on pages 3 4 4 Recycle flow Flow stream that returns from the concentrate line back to the pump intake rather than to the drain A Note Permeate flow should not exceed recommended flow A Note System pressure is a variable It is important to adjust the pressure to get the correct permeate and concentrate flows The exact value of the pressure is not important A Note Permeate flow will increase at higher temperature MEME INGE I 8 Systems and Components Mr Membranes Filters EM Chemicals 2325 Cousteau Ct Vista CA
19. up to 1HP directly For motors larger than 1HP or for 3 phase motors this output can be used to operate a contactor Inlet and Flush Valve Wiring The inlet and flush valves must operate at the same voltage as supplied to the board These outputs can supply 5A maximum and are not designed to operate pump motors directly If these outputs are to be used to operate a boost or flush pump the output should be used to operate a contactor The inlet valve connects to P1 6 L1 and P1 7 L2 inlet terminals The flush valve connects to P1 8 L1 and P1 9 L2 flush terminals TDS Cell Installation and Wiring For accurate TDS readings the cell should be installed in a tee fitting where a continuous flow of water passes over the cell and no air can be trapped around the cell The cell is connected with 5 wires to terminal strip P3 Connect each colored wire to the terminal labeled with the same color F SFS MEMBRANES NES Systems and Components GM membranes SIPPUS Filters MI chemicals 2325 Cousteau Ct Vista CA 92081 USA e www appliedmembranes com E mail sales appliedmembranes com Copyright 2008 Applied Membranes Inc All Rights Reserved Page 9 Installation and Service Manual L Series Reverse Osmosis System _ 100 CONTROLLER DO NOT APPLY VOLTAGE DRY CONTACT ONLY 3X Remove the jumper to connect the pretreatment and the tank full wires Switch Inputs Switch inputs are connected to P2 The connections for these inputs ar
20. 5 lbs of AM 225 per gallon of water Storing Elements Mix the solution well Soak the elements in this solution for 1 hour Drain and seal in plastic bags RO SYSTEM STORAGE AND BIOCIDAL PROTECTION To prevent biological growth during storage shipping or system shutdowns it is recommended that RO systems and membranes be immersed in a solution of AM 88 This can be performed using a membrane preservative cartridge part C C2520 A88 System Preserving Procedure Shut down to RO system Disconnect the permeate line and direct permeate to drain during cleaning preserving Remove the 5M filter cartridge from the pre filter housing Replace the filter cartridge with the preservative cartridge and assemble into the filter housing Turn system ON After 30 40 seconds shut down the system Drain the system of the permeate solution as much as possible by opening a valve fitting at a low point in the system Close off the inlet and outlet to the membrane system Ovgr oom Flushing out Preservative Re start Procedure 1 Open valves etc and put the system back in the position it was before preserving 2 Remove the empty preservative cartridge and replace it with a new cartridge filter 3 Re start the system Direct permeate to drain for at least 30 minutes 4 Return to normal operation DISINFECTION AND STERILIZATION OF RO ELEMENTS An excellent disinfectant for spiral elements is 0 1 percent AM 88 This solution inhibits bacterial grow
21. MANCE WARRANTY WHICH IS ATTACHED TO THIS ORDER Permits Ordinances and Code Compliance CUSTOMER has full responsibility for obtaining any licenses permits and inspections required with respect to installation and use of the goods herein described Governing Law Any agreement based upon this Order and the obligations thereby imposed on SELLER and CUSTOMER shall be governed by and construed according to the laws of the State of California bAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA A FWVVVVVVVVVVVVVVVVVVVVYVVVVVYVVVVVVYVYVYVYVVVVVVVVVVVVVVVVVVVVVVVVYVYVVVYVV FWVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVYV A
22. PP LL 150 CONTROLLER IE systems and Components Filters EM chemicals 2325 Cousteau Ct Vista CA 92081 USA e www appliedmembranes com E mail sales appliedmembranes com Page 34 Copyright 2008 Applied Membranes Inc All Rights Reserved Installation and Service Manual L Series Reverse Osmosis System System Options Information Installation Electrical Connections A All electrical connections should to be done by a qualified electrician and are to be in accordance with state and local codes Note For Full Load Amps and Fuses Information please see system design specifications on pages 3 4 Provide circuit breaker protection as outlined in this chart 120 VAC 1 phase systems The system has power cord provided on the system Plug into electrical outlet that has been rated for the required amperage Other Voltages No power cord is included Electrical connections must be performed by a qualified electrician Power Wiring Refer to the picture above and the following drawings for terminal strip and jumper locations Before applying power to the unit verify that the voltage jumpers are configured correctly for the voltage that will power the unit The voltage jumpers are located below the transformer For 120VAC operation there should be a wire jumper installed between P2 and P3 and a second wire jumper installed between P4 and P5 For 240VAC operation a single wire jumper should b
23. SURE Vac eur POWER r SR m r 318 Ig Vie ji FMDA20 P 1 1 LEN PUMP MOTOR y optional MOTOR HP PERM TDS FLA REFER TO CHART 80TDS150 10 L RO PUMP go ee FUO1 TRANSFORMER 2 460V 220V 150VA Se H4 CUSTOMER TO PROVIDE FEEDER PROTECTION amp LOCAL DISCONNECT PER NEC T pac F PRESSURE me e IR Reo ER SE ES BLK COIL CONTACT a Lu 6 Tr 1 13 BLK 2 hw 18i INLET SOLENOID 7 E VALVE a Rl amp TOS CABLE d HP S sales appliedmembranes com Copyright 2008 Applied Membranes Inc All Rights Reserved Installation and Service Manual L Series Reverse Osmosis System SYSTEM OPERATION SERIES S100 RO SYSTEM CONTROLLER OPERATION General Operation The unit has 2 modes of operation a standby mode and an operating mode In the standby mode the unit is effectively off All outputs are turned off and the display shows OFF In the operating mode the unit operates automatically All inputs are monitored and the outputs are controlled accordingly Pressing the Power key will toggle the unit from standby to operate or from operate to standby If power is removed from the unit when power is reapplied the unit will restart in the mode it was in when power was removed LED Display Shows status of system and water quality Status LED Shows operating status of the unit Water Quality LED Green if OK Red if above the limit
24. Three 3 months following date of shipment from Vista Materials not manufactured by seller receive only such warranty if any of the manufacturer thereof and which are hereby assigned to CUSTOMER without recourse to SELLER SELLER S obligation under this warranty is limited to and shall be fully discharged by repairing or replacing any defective part FOB its works SELLER shall not be liable for repair or alterations made without SELLER s prior written approval for membrane elements becoming plugged by suspended matter precipitates or biological growth or failure to properly maintain the element SELLER shall not be liable for damages or delays caused by defective material Elements returned to SELLER for warranty examination must be shipped freight prepaid SELLER S Liability SELLER SHALL NOT BE LIABLE FOR PROSPECTIVE PROFITS OR SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES NOR SHALL RECOVERY OF ANY KIND AGAINST SELLER BE GREATER IN AMOUNT THAN THE PURCHASE PRICE OF THE SPECIFIC GOODS SOLD AND CAUSING THE ALLEGED DAMAGE WHETHER SUCH CLAIM BE BASED ON CONTRACT OR TORT provided however the aforesaid to the contrary notwithstanding SELLER shall not be liable for any bodily injuries or property damage directly caused by its willful wanton or negligent acts All Other Warranties and Damages THERE ARE NO WARRANTIES ESTABLISHED EXPRESS OR IMPLIED OR STATUTORY INCLUDING THE WARRANTY OF MERCHANTABILITY EXCEPT THOSE SET FORTH ABOVE OR ANY PERFOR
25. a EO EE EE 18 System Operation Temperature sssssssssssssssssesss enne enne nns nnns innen nensis sn nes entes earns annis si trt senten ess senis intres 19 Troubleshooting EE 19 General Troubleshooting PAIR 19 System Controller Troubleshooting Series S100 sssssssssssssssesesseeeee ener 20 Pump Troubleshooting for Systems with Procon Pumps sse eene nnne nnns nnn enne 20 System Maintenance neue Ld LE se ae aa ea aa eena a ea aa tare 22 Sediment We Lut EE 22 Membrane Cleaning iasan tata te et Mn Ata ee att td attt Ralls bade Mii ob LA laa at ar Oe 22 Membrane Replacement itecto tbt meine ced b ict aces te eared vee ees 23 Low Pressure Switch Adjustment ener en nhn sed nr sitne ihres nenne sinis intense rrr sid ne 24 Pump Maintenance for systems with Sta Rite Pump nennen enter ener nnne nennen 24 Shut DOWN e re T D P D ENa 26 Membrane Storage outside of RO system eene eene tne nennen kk nen nrns erret rsen trn nnns 26 RO System Storage and Biocidal Protechon seen enne entente sn tenter sinn innen nnns 26 Disinfection and Sterilization of RO Elements 26 System Layout and Component Identification eeeeeieesesieee eese esee EDEL nan nana tn nn sinas annene ELLE 27 Component Identification Standard Features up to LSA 27 Component Identification Standard Features for L 2443 29 General Arrangement of Systems wi
26. alve concentrate system I FM10P4 Concentrate flow meter 10 GPM 5828 243 Permeate flow meter 20 GPM B 651 CV3 Recycle valve 72 CV3 I FM05P4 Recycle flow meter 5 GPM olo a 4 3 IDDIE 80TDS150 10 Permeate TDS sensor ech C LAO3TXXXXXX Control enclosure 3HP S100 w I PS915CUL Low pressure switch 120 240V 1PH 50 60HZ C LAOSUXXXXXX Control enclosure 3HP S100 w I PS915CUL Low pressure switch 240V 3PH 50 60HZ C LAOSVXXXXXX Control enclosure 3HP S100 w I PS915CUL Low pressure switch 460V 3PH 50 60HZ I PG400N Concentrate pressure gauge 0 400 PSI 46835K33 Check valve permeate 34 30E160R025 250 Temp gauge feed Water Softener ordered separately Carbon ordered separately Media Filter ordered separately YFL2PPAS Float assembly 2 Floats YFL3PPAS Float assembly 3 Floats Voltage Codes 116 120V 1PH 60HZ 216 220 240V 1PH 60HZ 215 220 240V 1PH 50HZ 236 240V 3PH 60HZ 235 240V 3PH 50HZ 436 460V 3PH 60HZ MIBIVEBECHBINIERSE I IR Systems and Components Mr Membranes Filters cM Chemicals 2325 Cousteau Ct Vista CA 92081 USA www appliedmembranes com E mail sales appliedmembranes com Copyright 2008 Applied Membranes Inc All Rights Reserved Page 29 Installation and Service Manual L Series Reverse Osmosis Sys
27. e installed between P3 and P4 AC power for the unit is connected to terminal strip P1 Connect the ground wire of the AC power to the terminal labeled GND For AC power with a neutral and hot wire the hot wire connects to L1 and the neutral wire connects to L2 For AC power with 2 hot wires either wire can connect to L1 and L2 On AC power with 2 hot wires the wire jumper between P6 and P7 should be removed and a fuse GMA 1 installed ir in F2 RO150S FLOW CHART FOR MOTOR HORSE POWER CONTROLLER T L SYSTEM MOTOR WP SUPPLY FLA FUSE t SYSTEM MOTOR CONTACT REQUIRED EE ec I MEMBASNGS i Systems and Components m Membranes FJ P L DEE GM chemicals 2325 Cousteau Ct Vista CA 92081 USA e www appliedmembranes com E mail sales appliedmembranes com Copyright 2008 Applied Membranes Inc All Rights Reserved Page 35 KAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA A PRODUCT WARRANTY E SELLER hereby warrants to CUSTOMER that the goods herein described will be free from any liens or encumbrances that good title to said goods will be conveyed to CUSTOMER by sale of same SELLER warrants materials of its own manufacture against defects in material and workmanship under normal conditions of usage and service for one year from whichever of the following events occurs first e First use of the system e
28. e not polarity sensitive and can be connected to either terminal The switch inputs should be dry contact closures only CAUTION Applying voltage to these terminals will damage the controller The switches can be either normally open or normally closed but all switches must be the same If the controller is set for normally open switches all switches must be open for the unit to run If the controller is set for normally closed switches all switches must be closed for the unit to run NOTE J10 selects normally open or normally closed operation When J10 is in the A position the unit is configured for normally open switches When J10 is in the B position the unit is configured for normally closed switches Pressure Fault Switch On systems where a low feed pressure shut down is required a feed pressure switch can be connected to the pressure fault input of P2 If a high pump pressure shut down is required a high pressure switch can be connected to this input If both low feed pressure and high pump pressure shut down are required both switches can be connected to this input Both switches must be either normally open or normally closed to operate properly Pretreat Switch In systems with pretreatment a pretreat lockout switch can be connected to the pretreat input of P2 This switch should operate when the pretreatment device is out of service NOTE The output from the pretreatment device must be a dry contact and must not supply voltage Tan
29. eck that the end adapters and all o rings are in good condition and in position 5 Replace end plug s using glycerin lubricant as required on O rings AMI Model No H C111DC It is highly recommended to have a spare set of O rings and brine seal while replacing the membranes 7 Asthe membranes may have preservative or be contaminated please wash your hands thoroughly after replacing membranes D SPP IMEMBRENES I Systems and Components m Membranes B Fliers SIM P chemicals 2325 Cousteau Ct Vista CA 92081 USA e www appliedmembranes com E mail sales appliedmembranes com Copyright 2008 Applied Membranes Inc All Rights Reserved Page 23 Installation and Service Manual L Series Reverse Osmosis System LOW PRESSURE SWITCH ADJUSTMENT Adjust in the proper sequence Difterential 1 Range Turn nut down clockwise for higher cut in pressure or up counterclockwise for lower cut in 2 Differential Turn nut down clockwise for higher cut out pressure or up counterclockwise for lower cut out Grounding provisions 10 32 screws Torque screws to 15 20 Ib in 1 7 2 3 Nem PUMP MAINTENANCE FOR SYSTEMS WITH STA RITE PUMP For L 14A L 24A 50Hz Only L 34A L 44A L 54A L 64A All Voltages A WARNING Hazardous Voltage Can shock burn or cause death Disconnect power to the pump before servicing Tools required e 7 16 open end wrench 2 required e Pliers or similar t
30. edmembranes com E mail sales appliedmembranes com Copyright 2008 Applied Membranes Inc All Rights Reserved db E Filters GM chemicals y IF Installation and Service Manual L Series Reverse Osmosis System REPLACEMENT PARTS AND CONSUMABLES Replacement Filters RO Membranes Membrane Housing Pressure Vessels and Components Model No Description H F2005CF 5 Micron Sediment Pre Filter Cartridge C C2520 A11 Cleaning Cartridge Acid for Scale Removal C C2520 A22 Cleaning Cartridge Alkaline for Organics Removal System of RO Membrane Pressure Vessel End Plug for Vessel End Clamp External O Internal O any voltage Mem Element complete each for Vessel Ring for Ring for Vessel each Vessel each Vessel each L 12521A 1 M T2521AHF PV2521SSAW 316 PV EPW25PD3814 PV CL25W PV OR25 228 PV OR40 210 L 125A 1 M T2540AHF PV2540SSAW 316 PV EPW25PD3814 PV CL25W PV OR25 228 PV OR40 210 L 225A 2 M T2540AHF PV2540SSAW 316 PV EPW25PD3814 PV CL25W PV OR25 228 PV OR40 210 L 14A 1 M T4040AHF PV4040SSAW 316 PV EPW40PD1212 PV CL40W PV OR40 342 PV OR40 210 L 24A 2 M T4040AHF PV4040SSAW 316 PV EPW40PD1212 PV CL40W PV OR40 342 PV OR40 210 L 34A 3 M T4040AHF PV4040SSAW 316 PV EPW40PD1212 PV CL40W PV OR40 342 PV OR40 210 L 44A 4 M T4040AHF PV4040SSAW 316
31. embranes com Page 6 Copyright 2008 Applied Membranes Inc All Rights Reserved Installation and Service Manual L Series Reverse Osmosis System PRODUCT WATER STORAGE TANK LEVEL FLOAT INSTALLATION Note Please read all steps of installation instructions before beginning Note If using a repressurization pump a third float should be used to turn the pump off when the tank is empty Bulkhead Assembly Float Tree Assembly a Electrical Conduit Elbow E z Mx ES 1 Remove the bulkhead nut from the bulkhead fitting and place the bulkhead through the opening in the tank from the outside making sure the bulkhead gasket is on the outside of the tank Loosely connect the bulkhead nut Do not tighten at this time 2 Position the float tree assembly on the inside of the tank and pull the float wires through the bulkhead fitting Connect the float assembly tee to the bulkhead fitting by turning the bulkhead fitting from the outside of the tank Tighten the bulkhead nut A Caution Do not tighten by turning the float assembly inside the tank float damage can occur Tighten only by turning the bulkhead fitting from the outside of the tank 3 Position the electrical conduit elbow on the outside of the tank pulling with wires into the conduit elbow Tighten onto the bulkhead fitting 4 Install SO cord supplied by customer through the strain relief fitting and attach it to the bottom
32. emount the pump onto the motor making sure it is aligned properly Motor is stalling or overloads are tripping out EM Membranes FUE 2325 Cousteau Ct Vista CA 92081 USA e www appliedmembranes com E mail The pump and motor are misaligned Lime and mineral deposits in the pump are causing internal binding Motor may be defective Motor may be wired for wrong voltage MEMBRE CEST Copyright 2008 Applied Membranes Inc All Rights Reserved Turn off the motor and disconnect the power to the motor Remove the pump from the motor Then remount the pump onto the motor making sure it is aligned properly Replace the pump Check the motor and replace if necessary Check wiring against the motor wiring diagram 8 Systems and Components 9 Filters cM Chemicals sales appliedmembranes com Page 21 Installation and Service Manual L Series Reverse Osmosis System SYSTEM MAINTENANCE Maintain proper operating conditions See section Design Basis on pages 3 4 SEDIMENT PRE FILTER CARTRIDGE When to Change Sediment Prefilter Cartridge Sediment cartridge Filters should be changed regularly to maintain proper pump pressure and flow If the pressure drop across the cartridge filter as indicated by the differential between the filter inlet and filter outlet pressure gauges increases by 10 psi the cartridge filters should be changed Changing Cartridge Filters Turn unit off Close in
33. ill likely exhibit low permeate flow but salt rejection will Alkaline Cleaner NESS usually be as good if not better than original test SE Carbonate Scale Usually on tap water or brackish water elements only The element may be noticeably heavier than normal Element will exhibit low permeate flow and poor salt rejection Acid Cleaner AM 11 Cartridge C C2520 A11 Iron Fouling Rust coloring seen on end of scroll Possibly some large rust flakes from iron plumbing Element will exhibit low permeate flow and poor Acid Cleaner AM 11 salt rejection Rust colored reject water may be seen on start of Cartridge C C2520 A11 baseline test z oro 8 Systems and Components CM Membranes FUF I Filters cM Chemicals 2325 Cousteau Ct Vista CA 92081 USA GREEN E mail sales appliedmembranes com Page 22 Copyright 2008 Applied Membranes Inc All Rights Reserved Installation and Service Manual L Series Reverse Osmosis System Cleaning Sequence Whether the system needs acid or alkaline cleaning will depend on the type of foulant suspected We recommend acid cleaning be performed first even when alkaline cleaning is desired If system performance recovers with acid cleaning then alkaline cleaning is not necessary 1 ACID CLEANING AM 11 C C2520 A11 2 FLUSH 3 ALKALINE CLEANING AM 22 C C2520 A22 4 FLUSH Cleaning Procedure Using Membrane Cleaning Cartridges Shut down the RO system 1 2 Disconnect the
34. is can result in damage to the system and cause injury to operators or users A WARNING Flush the system for at least 30 minutes before use to remove all chemicals present CAUTION CAUTION Chlorine will damage the membranes Chlorine must be removed from the feed stream before entering the system CAUTION CAUTION Never let the system freeze Freezing can damage the membrane and plumbing Select a location for the RO system with adequate clearance from walls and other equipment to enable servicing of the pump motor assemblies membranes cartridge prefilter and other serviceable components Allow at least four 4 feet of clearance at the top end of the membrane housings for future membrane replacement The unit must be located near a drain able to accommodate up to 10 GPM This is in addition to any other equipment sharing the drain A grounded power supply of the appropriate voltage matching your system model s voltage with 15 amp fuse protection and a local disconnect switch is required temperature may exceed 113 F 45 C A Caution The system must not be located near any corrosive chemicals or in an area where the A Warning The system must be properly grounded to avoid injury from electrical shock MEMBRENES EM Membranes 2325 Cousteau Ct Vista CA 92081 USA e www appliedmembranes com E mail Copyright 2008 Applied Membranes Inc All Rights Reserved Systems and Compone
35. is still active the controller will shut down for 30 minutes and attempt to restart If the pressure fault is still active the controller will lockout for the pressure fault During the retry delays the water quality display will show PF and the status lamp will be a steady red If during one of the retries the controller is able to start and run continuously for 10 seconds the retry function is reset If a pressure fault occurs the PF retry cycle will repeat from the beginning When J8 is in the D position both the PF auto reset AND the PF retry functions are enabled If a pressure fault condition occurs the PF retry function will operate as described above If the retry function locks out the PF auto reset function will operate as described above The PF retry and PF auto reset functions will continue in a 30 second 5 minute 30 minute and 60 minute cycle until the pressure fault condition clears Tank Full For 2 level switch operation the upper switch is connected to the tank full input and the lower switch is connected to the tank full low input When both switches are clear the RO unit will run The RO unit will continue to run when the water level rises and the lower switch becomes active When the upper switch becomes active after the 5 second delay the RO unit will shut down FUL will show on the display When the tank level drops and the upper level switch clears the status LED will began to flash and the RO unit will remain off Whe
36. k Full Switch For 2 level switch operation the upper switch is connected to the tank full input and the lower switch is connected to the tank full low input When both switches are clear the RO unit will run The RO unit will continue to run when the water level rises and the lower switch becomes active When the upper switch becomes active after the 5 second delay the RO unit will shut down FUL will show on the display When the tank level drops and the upper level switch clears the status LED will began to flash and the RO unit will remain off When the lower level switch clears the LED will go off and the RO will restart Ta MESMESFASIINESSS NE systems and Components M u Membranes gt Filters GM chemicals 2325 Cousteau Ct Vista CA 92081 USA e www appliedmembranes com E mail sales appliedmembranes com Page 10 Copyright 2008 Applied Membranes Inc All Rights Reserved Installation and Service Manual L Series Reverse Osmosis System JUMPER CONFIGURATION TANK FULL R O OFF TANK FULL INLET OPEN NORMALLY CLOSE SWITCH TF RESTART IN 15 MINUTES PF SHUT DOWN FOR 30 SECOND L2 RED CUSTOMER TO 220 V 3 PROVIDE FEEDER 1 PROTECTION souz H BK amp LOCAL DISCONNECT PER NEC GND GRN LOW PRESSURE per NO CABLE 1 PAR e d F PRESSURE PF FAULT BLK 18 3 cord wr Oy ae INLET SOLENOID VALVE R O CONTROLLER SERIES 100 FLUSH PUMP TDS CABLE
37. l sales appliedmembranes com Copyright 2008 Applied Membranes Inc All Rights Reserved Page 13 Installation and Service Manual L Series Reverse Osmosis System Pressure Fault If the pressure fault input is active for 2 seconds a pressure fault condition will occur This will cause the controller to shut down PF will show on the water quality display and the status lamp will flash red To clear the pressure fault press the power key twice PF Auto Reset PF Retry With J8 in the A position the power must be cycled using the Power key to clear a pressure fault shut down A PF auto reset function is enabled by placing J8 in the B position When a pressure fault occurs with the PF auto reset enabled the controller will automatically reset after a 60 minute delay and the controller will start If the pressure fault has cleared the controller will continue to run If the pressure fault condition is still active the controller will again shut down for the pressure fault condition and the auto reset cycle will repeat During the auto reset delay the water quality display will show PF and the status lamp will be off A PF retry function is enabled by placing J8 in the C position When a pressure fault occurs with the PF retry enabled the controller will shut down for 30 seconds and then attempt to restart If the pressure fault is still active the controller will shut down for 5 minutes and then attempt to restart If the pressure fault
38. l alternate between the setpoint and SP Use a small screwdriver to adjust the SP adjustment to the desired setpoint value Press the Setpoint key to return the display to the water quality display Calibration To adjust the calibration of the water quality measure the water with a meter calibrated to a known standard Using a small screwdriver adjust the CAL adjustment to get the correct reading on the display INITIAL SYSTEM START UP Refer to the P amp ID on page 31 for valve and gauge locations Note Pump throttle valve CV 1 is only available on systems with Sta Rite Multistage pumps L 14A L 24A 50Hz Only L 34A L 44A L 54A L 64A All Voltages Systems with Procon pumps do not have CV 1 JE Me Sta Rite Pump W Throttle CV 1 Procon Pump without Cv 1 a 1 Direct the product water tubing to drain 2 Open the feed water supply valve 3 Open the system pressure pump throttle control valve CV 1 fully counterclockwise if applicable Open the concentrate control valve CV 2 fully counterclockwise Close the recycle valve CV 3 4 Press the power button to turn the system on Note inlet water pressure must be at least 40 psi A Caution If the pump chatters loudly it is starving for water cavitating Turn the unit OFF immediately to prevent pump damage Correct the low pressure condition before proceeding 5 If incoming pressure is too high an inlet pressure regulator not
39. l reverse osmosis membrane elements and systems are rated at 77 Fahrenheit 25 Celsius To find the membrane permeate rate at a different temperature follow these steps Find the temperature correction factor TCF from the below table Divide the rated permeate flow at 77 Fahrenheit by the temperature correction factor The result is the permeate flow at the desired temperature Feed Water Temperature TCF for Feed Water Temperature TCF for Feed Water Temperature TCF for Cc Fe Thin Film ce Fe Thin Film ce F Thin Film 1 33 8 3 64 18 64 4 1 29 35 95 0 73 2 35 6 3 23 19 66 2 1 24 36 96 8 0 71 3 37 4 3 03 20 68 1 19 37 98 4 0 69 4 39 2 2 78 21 69 8 1 15 38 100 4 0 67 5 41 2 58 22 71 6 1 11 39 102 2 0 65 6 42 8 2 38 23 73 4 1 08 40 104 0 63 7 44 6 2 22 24 75 2 1 04 41 105 8 0 61 8 46 4 2 11 25 77 1 00 42 107 6 0 60 9 48 2 2 00 26 78 8 0 97 43 109 4 0 58 10 50 1 89 27 80 6 0 94 44 111 2 0 56 11 51 8 1 78 28 82 4 0 91 45 113 0 54 12 53 6 1 68 29 84 2 0 88 46 114 8 0 53 13 55 4 1 61 30 86 0 85 47 116 6 0 51 14 57 2 1 54 31 87 8 0 83 48 118 4 0 49 15 59 1 47 32 89 6 0 80 49 120 2 0 47 16 60 8 1 39 33 91 4 0 77 50 122 0 46 17 62 6 1 34 34 93 2 0 75 TROUBLESHOOTING GENERAL TROUBLESHOOTING PROBLEM POSSI BLE CAUSE SOLUTION Inlet pressure low Low supply pressure Cartridge filters plugged Solenoid valve malfunction Correct incoming supply pressure Change filters Replace solenoid valve and or coil Pe
40. let supply valve Un assemble the filter housing twist the sump counter clockwise Remove and inspect the cartridge Replace as needed Before replacing housing insure that O ring seal is lubed and placed in groove of housing Inspect seal and replace as needed Assemble housing turn the sump clockwise into the cap until tight o ROM D MEMBRANE CLEANING When to Clean Membranes In normal operation the membrane in reverse osmosis elements can become fouled by mineral scale biological matter and grime These deposits build up during operation until they cause loss in water output or loss of salt rejection or both Elements should be cleaned whenever the water output rate drops by 10 percent from its initial flow rate the flow rate established during the first 24 to 48 hours of operation or when salt content in the product water rises noticeably A Note Check water temperature and apply temperature correction page 19 to determine if flow loss is due to low feedwater temperature A malfunction in the pretreatment pressure control or pump can cause a drop in feedwater delivery pressure feedwater flow or product water output or an increase in salt passage If such adjustments are needed the element may not require cleaning Common Foulants and Their Associated Symptoms Foulant Symptoms Solution Cartridge Part Biological Element may have strong odor possible mold growth on scroll end i i Growth Element w
41. mp amic Sea Torque bolls in RA y r d e 15 27 Fibs Ss TENN Sex e UN X l Motor Canopy during b reassembly Mechanical Seal Changeout refer to figures above This procedure is best completed with the pump held in a vertical position motor down First complete Disassembly instructions 1 through 5 under Impeller Stack Changeout see previous page 6 Remove 4 capscrews holding pump body to motor Pump handle will come off with top capscrews Unscrew pump shell from pump body turning clockwise left hand threads 8 Remove mechanical shaft seal spring and rotating half from motor shaft Use care not to scratch motor shaft when removing rotating half 9 Remove pump body from motor and place on flat surface face down Again use care not to scratch motor shaft 10 Use a screwdriver to push ceramic seat out from seal cavity as shown 11 Installation of ceramic seat a Turn pump body over so seal cavity is up clean cavity thoroughly b Clean polished surface of ceramic seat with a clean cloth c Lubricate outside rubber surface of seat with soapy water Place cardboard washer over polished face of seat and press into seal cavity using a 3 4 socket or a piece of 3 4 standard pipe d Be sure polished surface of seat is free of dirt and has not been damaged by insertion Remove excess soapy water Dispose of cardboard washer 12 Installation of rotating half and spring a Reinstall pump body on moto
42. n operating or standby mode Scrolls through set points starting with first set point Scrolls through set points starting with last set point Increases value of set point Decreases value of set point Confirms entry of new set point value Feature met DISPLAY ALARM LAMP MEMBRANES INC DISPLAY POWER KEY ALARM LAM LEFT ARROW KEY en P Via RIGHT ARROW KEY POWER KEY ALARM SILENCE UR ARONEN m DOWN ARROW KEY ENTER KEY M ALARM SILENCE RESET KEY ENTER KEY Push once for alarm silence and twice to reset the system after a shut down has occurred 150 Specifications e Power 120 240 VAC 15 10 50 60Hz 25Watts Environment 22 F to 140 F 0 95 RH non condensing Enclosure 8 X 6 X 4 203mm X 152mm X 102mm NEMA 4X Display Alphanumeric backlit LCD Front Panel Overlay with LCD window alarm lamp 7 key membrane switch Relay Outputs e RO pump relay 120 240VAC 1HP e Inlet valve relay 120 240VAC 5A e Flush valve relay 120 240VAC 5A Relays supply same output voltage as board power 120 or 240 VAC Cell TDS Conductivity call with digital display standard range 0 250ppm or uS Other ranges available 50 100 500 1000 2500 5000 Wetted parts ABS and 316SS NPT 300 PSI max Optional UO Expander e Auxiliary divert boost relay 120 240VAC 1HP e Divert alarm relay 120 240VAC 5A e Tank low switch input dry contact JE ESI MEMBRANES I EC Membranes F
43. n the lower level switch clears the LED will go off and the RO will restart Pretreat Lockout If the pretreat lockout input is active for 2 seconds the controller will shut down for a pretreat lockout condition The water quality display will show PL When the pretreat lockout condition clears the unit will restart Membrane Flush A feed water flush takes place every time the system shuts down in a Tank Full condition With the pump off the inlet valve opens for 5 minutes Water Quality Display The water quality display shows the current water quality when the controller is operating normally and status messages when the controller is shut down The water quality display is 0 999PPM If the water quality is above 999 the display will show f the water quality is below the setpoint the water quality lamp will be green If the water quality is above the setpoint the water quality lamp will be red MEN Systems and Components Evi Membranes Filters GM Chemicals 2325 Cousteau Ct Vista CA 92081 USA e www appliedmembranes com E mail sales appliedmembranes com Page 14 Copyright 2008 Applied Membranes Inc All Rights Reserved Installation and Service Manual L Series Reverse Osmosis System Water Quality Setpoint The water quality setpoint can be adjusted from 0 999 If set to 999 the water quality lamp will always remain green To set the water quality setpoint press the Setpoint key The display wil
44. nsure an adequate filter on the inlet line Contact the manufacturer about having the relief valve reset Pump is leaking Mechanical haft seal or rubber O ring is failing Relief valve cap or strainer cap is loose Relief valve cap or strain cap o ring or gasket are damaged Inlet or outlet port fittings are loose or sealant failed Replace the pump Tighten the cap on the relief valve or strainer Replace the damaged O ring or gasket Contact the manufacturer to order Apply joint compound or tape and reinstall the fittings Do not allow sealant to fall into the pump Pump is noisy Inlet or internal strainer is clogged or restricted Acorn nut on the relief valve or strainer cap is loose Gasket or O ring on the acorn nut or strainer cap is defective Coupling mounting bolt or V band clamp is loose The pump and motor are misaligned Clean out the inlet line If you have an inlet filter or internal strainer clean it replace it if more than 20 clogged Do not allow debris to fall into pump from filter Tighten the acorn nut on the relief valve or the strainer cap Replace the gasket or the O ring on the acorn nut or the strainer cap Do not tamper with the relief valve setting Turn off the motor and disconnect the power to the motor Then properly align and tighten the loose component Turn off the motor and disconnect the power to the motor Remove the pump from the motor Then r
45. nts Filters GM Chemicals sales appliedmembranes com Page 5 Installation and Service Manual L Series Reverse Osmosis System PLUMBING Refer to the P amp ID on page 31 for further information Note All plumbing is to be done in accordance with state and local codes A Caution This unit produces high quality water which can cause corrosion or leaching of the plumbing following the system Use only plumbing components of inert material that are compatible with the application Copper plumbing cannot be used Plumbing materials can significantly contribute to the contamination of the water Care must be exercised over the choice of thread sealants Teflon tape is suitable for all threaded connections in this system Pipe dope can leach objectionable impurities into the water and must be avoided Feed Water Connection Connect the raw water supply to the inlet of the solenoid valve P O C observing the following e The line size shall be 3 4 or larger to minimize pressure loss e Amanual valve may be installed on this line to shut off the water supply if it will ever be needed Be sure that this valve in no way restricts the water flow when it is fully open e Water supply min pressure 40 P S I Max pressure 100 P S I A pressure regulator may be required View of the side of the system Please note these points may vary from system to system Concentrate Reject Connection Connect a line to the concent
46. odels L 14A L 24A L 34A L 44A L 54A L 64A HPS20H3 D1MS3 RO Pump 3HP 50HZ 3PH Models L 34A L 44A L 54A L 64A HPS20H3 RO Pump 3 HP 60HZ 3PH Models L 34A L 44A L 54A L 64A I PG400N System pressure gauge 0 400 PSI M T2521AHF RO Membrane 2 5x21 thin film M T2540AHF RO Membrane 2 5x40 thin film M T4040AHF RO Membranes 4x40 thin film PV2521SSAW 316 2 5x21 Pressure vessel 316SS PV2540SSAW 316 2 5x40 Pressure vessel 316SS PV4040SSAW 316 4x40 Pressure vessel 316 SS TC GB 3 4 CV1 342 Throttle valve B 626 CV2 3 8 Control valve concentrate system D3812G813 CV2 Ve Control valve concentrate system Voltage Codes 116 120V 1PH 60HZ 216 220 240V 1PH 60HZ 215 220 240V 1PH 50HZ 236 240V 3PH 60HZ 235 240V 3PH 50HZ 436 460V 3PH 60HZ MEMBRENES I EM Membranes 2325 Cousteau Ct Vista CA 92081 USA e www appliedmembranes com E mail Copyright 2008 Applied Membranes Inc All Rights Reserved Systems and Components Filters SIM chemicals sales appliedmembranes com Page 27 Installation and Service Manual L Series Reverse Osmosis System COMPONENT IDENTIFICATION UP TO L 64A CONTINUED Component Identification by P amp ID System Model Numbers followed by 3 digit voltage code from P amp ID on Page 31 L 12521A L 125A L 225A L 14A
47. oes reading show 0 If no replace board If yes reconnect wires and remove sensor from piping and dry Does reading show 0 If no replace sensor If yes short pins of sensor Does reading show If no replace board PUMP TROUBLESHOOTING FOR SYSTEMS WITH PROCON PUMPS L 12521A L 125A L 225A All Voltages L 14A 116 L 24A 60Hz only PROBLEM POSSI BLE CAUSE SOLUTION Pump is working below its Inlet or internal strainer is Clean out the inlet line If you have an inlet capacity clogged or restricted filter or internal strainer clean it replace it if continued on next page more than 20 clogged Do not allow debris to fall into pump from filter Pump is rotating in the wrong Change motor rotation by properly rewiring direction it MEN Systems and Components EM Membranes Filters EMF Chemicals 2325 Cousteau Ct Vista CA 92081 USA e www appliedmembranes com E mail sales appliedmembranes com Page 20 Copyright 2008 Applied Membranes Inc All Rights Reserved Pump is working below its capacity continued from previous page Installation and Service Manual L Series Reverse Osmosis System Low motor RPM Inside of the pump is wearing out caused by materials getting into the pump Relief valve setting is incorrect Check your motor to make sure it is working properly and that it is wired for the voltage and frequency 50 or 60 Hz Replace the pump To prevent future failures e
48. of the conduit fitting Make sure enough wire is run into the conduit fitting 5 Connect the wires from the SO cord to the float switch wires Note It is recommended to test the wiring by placing an OHM meter on the connections testing for possible short or ground All electrical connections shall be in accordance with the NESC guidelines and as dictated by local authorities holding proper jurisdiction for local state and or by U B C and U M C guidelines for all mechanical means 6 Run the SO cord to the RO control panel detailed instructions in the electrical installation section page 9 EE Jc I MEMBASNGS Ii Systems and Components EM Membranes Size Je ENS GM chemicals 2325 Cousteau Ct Vista CA 92081 USA www appliedmembranes com E mail sales appliedmembranes com Copyright 2008 Applied Membranes Inc All Rights Reserved Page 7 Installation and Service Manual L Series Reverse Osmosis System ELECTRICAL CONNECTIONS A All electrical connections should be done by a qualified electrician and are to be in accordance with state and local codes Note For Full Load Amps and Fuses Information please see system design specifications on pages 3 4 Provide circuit breaker protection as outlined in this chart Voltages Codes 116 120V 1PH 60HZ2 E a ewe sque o qe e 3o s der ones 216 220 240V 1PH 60HZ A J c po ox EE og xp xp E V 215 220 240V 1PH S0HZ lt jJ
49. ool e Flat blade screwdriver with insulated handle e Pipe wrench e Work bench with vise recommended Impeller Stack Changeout see diagram on following page Remove pump from service and mount vertically in vise if available motor side down Hold at center of motor It may be desirable to wrap motor with a shop rag to protect outside surface Proceed as follows 1 Attach pipe wrench to flats on discharge connection and turn clockwise to remove left hand threads 2 Remove screws holding motor canopy and remove canopy Pull straight off as shown Leave switch wires attached if present A WARNING Capacitor voltage may be hazardous To discharge capacitor hold insulated handle screwdriver by the handle and short capacitor terminals together Do not touch metal screwdriver blade or capacitor terminals 3 Unscrew the overload and move it aside Do not disconnect wires Slide 7 16 open end wrench in behind spring loaded centrifugal switch as shown Place on motor shaft flats to hold shaft stationary 4 With one 7 16 wrench in place on motor shaft place second wrench on shaft hex at pump end and unscrew impeller stack by turning counter clockwise 5 Once loose from motor shaft hold shaft by snap ring using a pliers or similar tool and pull stack from shell You may have to apply a back and forth motion to break stack loose from shell To assemble with replacement impeller stack keep pump in the vertical position motor
50. ot be used with spiral elements All three cause severe flux losses MTN Systems and Components Evi Membranes Filters cM Chemicals 2325 Cousteau Ct Vista CA 92081 USA www appliedmembranes com E mail sales appliedmembranes com Page 26 Copyright 2008 Applied Membranes Inc All Rights Reserved Installation and Service Manual L Series Reverse Osmosis System COMPONENT IDENTIFICATION STANDARD FEATURES UP TO L 64A System Model Numbers followed by 3 digit voltage code Component Identification by P amp ID from P amp ID on Page 31 L 12521A Qty Part No 8210P095 Description Solenoid valve 34 normally closed L 125A L 225A L 14A L 24A L 34A L 44A L 54A I PG100N Feed pressure gauge 0 100 PSI H H234WBE housing H F2005CF filter Sediment filter housing and cartridge filter 5 Micron I PG100N Inlet pressure gauge 0 100 PSI I PS915CUL Mounted on control assembly Pressure switch low 112B100F31XX P MP828 1 3 HP P MP871 V2 HP 215 RO Pump motor Model L 12521A 112A125F11XX P MP871 4HP P MP872 34HP 215 RO Pump motor Model L 125A 114B240F11BA250 P MP872 3 4HP RO Pump motor Model L 225A Systems 114E330F11XX P MG574 1 5HP 50hz P MG573 1 HP 60hz RO Pump motor Models L 225A 215 L 14A and L 24A HPS20H SS Pump motor 60HZ 1PH 220V 60HZ HPS20H3 D1 MS4 RO Pump 3 HP 50HZ 1PH M
51. ows are determined by manual control of concentrate valve System will continue to run until the water level in the tank reaches high level Once the water reaches high level pump will stop and a flush cycle will begin The solenoid will close once the flush is complete BONO SYSTEM SHUT DOWN 1 Press the Power Button Allow sufficient time for the system to go through the flush cycle before proceeding 2 Turn off the main power disconnect This removes all power from both the power and control enclosures 3 Ifthe RO System is to be shut down for more than a week a membrane preservative should be used Refer to the instructions for preserving the system 4 When the system is restarted after extended shutdown both permeate and concentrate should be diverted to the drain for at least 30 minutes SYSTEM MONITORING AND RECORD KEEPING The system should be monitored and all pertinent data recorded on a daily basis Data is needed to determine the operating efficiency and for performing system maintenance The latter includes cleaning of the membranes adjusting the operating conditions replacement of the membranes and antiscalant use Use the system data logging form the following page Membrane warranty claims cannot be processed without adequate operating data and history of the RO System 7 MEMBFENES I 5 Systems and Components Mr Membranes ZU 309 Filters cM Chemicals 2325 Cousteau Ct Vista CA 92081 USA e www appliedmembranes
52. permeate line and divert permeate to drain during cleaning 3 Remove the pre filter cartridge from the filter housing 4 Replace the sediment pre filter cartridge with the cleaning cartridge and assemble into the filter housing 5 Turn system ON After 30 40 seconds shut down the system 6 Letthe membrane s soak in the cleaning solution overnight 7 Remove the empty cleaning cartridge and replace it with the original filter 8 Restart the system Direct the permeate to drain for 5 minutes 9 Go back to normal operations Instead of time you may use one of the following criteria a Run the system until the pH of the concentrate is almost the same as the cleaning solution e AM 11 pH 3 AM 22 pH 10 12 b Permeate rate for the system drops to a very low value A Caution Handle all chemicals with care Wear protective clothing and eye protection Note The system must be flushed thoroughly between acid and alkaline cleanings MEMBRANE REPLACEMENT 1 Remove clamps from vessel using 9 16 socket or wrench Use two screw drivers on each side to push end caps out of vessel slowly 2 Push the membrane out through the vessel from the feed end towards the concentrate end 3 If there is not enough room to remove the membrane from the vessel through the concentrate end it can be removed from the feed end 4 Install the new membrane from the feed end Ensure that the brine seal is oriented towards the feed end Ch
53. r using extreme caution not to hit ceramic portion of seal on motor shaft Reattach pump body to motor using capscrews Be sure to reinstall pump handle at this time Inspect shaft to make sure that it is clean Clean face of rotating half of seal with a clean cloth Lubricate inside diameter of rotating half with soapy water and slide onto motor shaft sealing face first Place spring over motor shaft so it rests on rotating half poop 13 To complete reassembly from this point reverse instructions 1 through 5 under Impeller Stack Changeout NOTE Lubricate suction and discharge O Rings with soapy water for easier installation of shell LIE MEMBRENES I P Systems and Components SMP Membranes FJ EZ See GM Chemicals 2325 Cousteau Ct Vista CA 92081 USA e www appliedmembranes com E mail sales appliedmembranes com Copyright 2008 Applied Membranes Inc All Rights Reserved Page 25 Installation and Service Manual L Series Reverse Osmosis System SHUT DOWN AND STORAGE A Caution Handle all chemicals with care Wear protective clothing and eye protection MEMBRANE STORAGE OUTSIDE OF RO SYSTEM To prevent bacterial growth and help maintain flux it is recommended that elements be immersed in a solution 20 0 percent by weight AM 225 and 1 0 percent by weight AM 88 Prepare the Solution Make a water solution by adding about 1 ounce of AM 88 per gallon of water use RO permeate if possible Also add about 1
54. ranes IB Filters cM Chemicals 2325 Cousteau Ct Vista CA 92081 USA e www appliedmembranes com E mail sales appliedmembranes com Page 16 Copyright 2008 Applied Membranes Inc All Rights Reserved Installation and Service Manual L Series Reverse Osmosis System SYSTEM AUTOMATION The system will automatically turn on when the water level in the permeate tank reaches the mid level float and turn off when the water meets the high level float There are two float switches on this system e High level float switch Signals when tank is full and shuts down the unit e Low level float switch Signals when the tank is half empty and turns the unit on e Optional third switch Tank empty switch Signals when the tank is empty to shut off the repressurization pump not included with the system CONCENTRATE Aa CV2 MEMBRANES SIGNAL FROM TANK H LEVEL CONTROLS TO RO CONTROLLER PERMEATE R O PUMP SV1 Solenoid Feed Valve LPS Low Pressure Switch CV2 Concentrate Control Valve QM Quality Monitor Example of typical start up sequence Water level in tank drops to low level 2 Solenoid opens to allow feed water into the system 3 Incoming feed must meet exceed low pressure setpoint for the pump to turn on This will indicate sufficient inlet water supply to operate the pump without cavitation Pump will start after delay typically 5 10 seconds Permeate and concentrate fl
55. rate connection point on the skid refer to picture The drain must have a minimum capacity which meets or exceeds the concentrate output of your system Check the Design Specification pages 3 4 for your model Permeate Product Water Connection Connect the product water line to the product connection point on the system refer to picture Run this line to your storage tank or other downstream equipment observing the following e Run this line in such a manner as to minimize static head pressure in the product line Permeate Concentrate e Acheck valve is recommended to prevent back flow to the RO membranes This check valve should be installed on the output EEN points may vary from system to system of the product connection point e The product line should have no restrictions to the product flow e Connect the product line to a bulkhead fitting at the top of the storage tank A Caution RO Membranes will fail immediately if the product water is allowed to flow backward into the elements Use a check valve and ensure that there are no restrictions on the product flow to prevent backflow Caution The highest point of the tubing should not be higher than four feet above the top of the RO modules or the elements may be damaged SPP MEMBRANES Systems and Components cM Membranes rr 11039 Filters IMF chemicals 2325 Cousteau Ct Vista CA 92081 USA www appliedmembranes com E mail sales appliedm
56. rmeate flow low Low water temperature Low system pressure Membranes fouled Adjust water temperature Adjust control valve Clean membranes Pump noisy Low inlet flow See Inlet pressure low Permeate quality poor Low inlet flow Low system pressure Recovery too high Membranes fouled Membranes damaged Adjust control valve See above Reduce recovery Clean membranes Replace membranes Feed pressure present even after tank full Solenoid malfunction Coil malfunction Controller malfunction MEMBRENES i EMP uembranos Copyright 2008 Applied Membranes Inc All Rights Reserved Replace solenoid Replace coil Inspect or replace Systems and Components Filters SEM Chemicals 2325 Cousteau Ct Vista CA 92081 USA e www appliedmembranes com E mail sales appliedmembranes com Page 19 Installation and Service Manual L Series Reverse Osmosis System SYSTEM CONTROLLER TROUBLESHOOTING SERIES S100 breaker inoperative A Caution Hazardous voltages are present when power is applied to the controller Pressing the Power key DOES NOT remove these voltages The power must be disconnected from the power source When connecting or disconnecting any wiring to the unit be sure the power is turned off at the disconnect or Note If fuse F1 is blown none of the outputs will operate If fuse F2 is blown the controller will be PROBLEM TROUBLESHOOTING STEPS
57. tem GENERAL ARRANGEMENT OF SYSTEMS WITH PROCON PUMP 3 4 INLET SOLENIOD VALVE PUMP ASSEMBLY PUMP CONTORL VALVE IPPUSD MEMBRANES IN NEL Systems and Components m Membranes Siss Wem Filters IMF chemicals 2325 Cousteau Ct Vista CA 92081 USA e www appliedmembranes com E mail sales appliedmembranes com Page 30 Copyright 2008 Applied Membranes Inc All Rights Reserved ALTIVILN3QLINOO 4O 3SN3S V 3SIOM3X3 QNY 3903 WONDOV INOHS NOLLVAHOJ3NI Q31LVT34 ONY NOLLVAHOJNI SIHL HLIM 9NDIMOM SNOSM3d TIV T3NVO1 SVM LI HOIHM 3043 LVHL NVHL N3HLO 3SOd Nd ANY 304 G3SN 38 LON TIM 1 LVHL S339V H3MOMNOS JHL NOLLVWHOJNI SIHL 9NILd390V AG ONI S3NVHBNW3A QO3rlddv 20 AlN3dONd FIOS JHL SI HOIHM NOLLVWHOJNI IVILN3OLINOO SNIVLNOO LNI d SIHL did SAXIS 1 ad Page 31 Installation and Service Manual L Series Reverse Osmosis System ld S3ld3S 1 S3H3S NI AVYYV T3SS3A SS ONY INVYAWIW dal 8 Zeyseegy IATA XOHI 01 0S1Sq108 t I AINOUNOI NO GGAVIdSIC AU UVINUSA M3TIOMINOO OL YOSNIS WOU TNOIS Vr9 1 Y1 1 JE VSCC 1 VSZI 1 8f 0 3INMIN3ONOO Ge uma E COMON LON XBIVANd3S 0383080 SNOUdO IN3MIV3NL3Nd Vf9 1 OL Vr 1 SIZ Vv2 1 SIz v1 71 dWnd 39VISLL TW HUM SWALSAS_ONIMOTIOS 3HL NO Gen ANO SI Lu E En mia 3NVHBIGN DAL Eu amr eee m sena LO IE Systems and Components J EM membranes amp 2325 Cousteau Ct Vista CA 92081 USA www appli
58. th Procon Pump eee nnnren nennen nein nnne en rnen nnns nnne nene 30 General Arrangement of Systems with Sta Rite PUMP nennen ennt en nne 30 Parts amp Instrumentation Drawing PAI 31 Replacement Parts and Consumables sees eeeeeiees esee nennen nn nn aas sn mann tn Rhin tna s satanas tasas n sse DEERE ELLE 32 Optional Equipment amp Add ons eeeieeeeiieeeiieeeiee essen eene nnne nn ania nsnm asa ERE snas sas sa LEE LEE LEE LEE LEE LEE 33 Tank Pressure Controls een eem eese i DD Desi i at iS easier 33 S150 System Rer 33 elem Egli 36 MEMBRANES NEL systems and Components Evi Membranes Filters GM Chemicals 2325 Cousteau Ct Vista CA 92081 USA e www appliedmembranes com E mail sales appliedmembranes com Page 2 Copyright 2008 Applied Membranes Inc All Rights Reserved Installation and Service Manual L Series Reverse Osmosis System DESIGN BASIS amp SYSTEM DESIGN SPECIFICATIONS Design Conditions Limits Line Sizes Inches Pump model and HP Full Load Amps FLA indicated voltage Permeate Flow Conc Design Flow to Recycle GPD GPM Drain Flow GPM GMP Max Design Recycle Pump Pump Model No Motor Flow Flow Model GPM Design Max Recovery Recovery Inlet Perm Conc L 12521A 116 L 12521A 216 L 12521A 215 L 125A 116 L 125A 216 L 125A 215 L 225A 116 L 225A 216 L 225A 215 L 14A 116 e 112B100F31XX 112B100F31XX
59. th while maintaining the high flux and salt rejection of elements It is made by dissolving one ounce of AM 88 in 8 gallons of water Elements should be flushed with this solution before storage or at the beginning of long down periods Sterilization can be achieved with formaldehyde However this reagent should not be used unless the element is first operated for 24 hours Otherwise severe flux losses may occur in the membrane After this initial period the membrane will tolerate any customary formaldehyde concentration used in sterilization Other disinfectants and sterilants can be used Hydrogen peroxide at 100 to 1000 ppm 0 01 to 0 1 percent is effective at room temperature Hydrogen peroxide will damage the membrane at higher temperatures however Chloramine Chloramines T and N chloroisocyanurates can be used in spiral elements They are not very effective as sterilants however Also if they are used in combination with an already heavily fouled biological test loop or system flux losses are occasionally experienced from dead bacterial matter in the feed stream depositing on membrane surfaces Chlorine dioxide free of hypochlorite or chlorine may be used as a disinfectant Both Chloramines and chlorine dioxide readily pass through membranes appearing in the permeate Chlorine hypochlorite is not recommended for disinfecting membrane elements Permanent damage will occur lodine quaternary compounds and phenolic disinfectants cann
60. the product water is stored in a pressurized storage tank sold separately The RO system is turned on and off by the pressure switch supplied with the option S150 SYSTEM CONTROLLER 150 System Controller Features and Operation The Series 150 controller is a state of the art control system for commercial and industrial reverse osmosis systems The Series 150 combines features that have not previously been available in one compact unit The Series 150 is a microprocessor controlled system that can monitor pressure and level switches A TDS Conductivity monitor controller with programmable Set points is an integral part of the Series 150 The Series 150 displays system status and sensor and switch input status on an easy to read backlit display User programmable Set points are provided that allow fast and easy adjustment of system parameters MEMBASINGSS I 8 Systems and Components SM Membranes USDE Filters EMF chemicais 2325 Cousteau Ct Vista CA 92081 USA e www appliedmembranes com E mail sales appliedmembranes com Copyright 2008 Applied Membranes Inc All Rights Reserved Page 33 Installation and Service Manual L Series Reverse Osmosis System System Options Information Front Panel Controls and Indicator Description Shows status of the system Flashes when fault causes an RO system shut down ON steady when a set point is exceeded that does not cause an RO system shut down Places controller i
61. the service life of the pump and RO elements will be optimized The system should be run continuously when possible rather than go through frequent start stop cycles 12 Run unit and check again for leaks repair prior to placing unit in service 13 Test the operation of the pressure switch by slowly closing the inlet water supply valve The unit should shut off after a short 5 second time delay Caution If the unit does not shut off turn the unit OFF immediately to prevent pump damage Disconnect the electrical power source then check the wiring and replace or adjust the switch if necessary Pressure switch adjustment instructions in maintenance on page 24 14 Once all the desired flows are set allow the system to run for approximately 30 minutes Then record the performance information using the system operation data log on page 18 The values recorded at startup will be important for determining system performance at a later date OPERATING DO s amp DON TS DO 1 Change the cartridge filters regularly 2 Monitor the system and keep a log daily 3 Run the system as much as possible on a continuous basis 4 Adjust the system recovery to the recommended value DON T 1 Permit chlorine in the feed water 2 Shut down the system for extended periods 3 Close the throttle valve completely 4 Operate the system with insufficient feed flow SPP MEMBRANES INEE Systems and Components AM Memb

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