(Fleck®) 3600 old style pin type valve service manual
Contents
1. TER 12570 ces a Ea 29 i2 use ee 18296 ios s 3c iet d sti RERO 11985 ue soc yd T 11985NP ta uia 11985 440 ida 11985 40NP Bil ties eh used Ai la 11224 ita 32 2 gebe A iesus A T 14364 cocos euis P hisdceei adu 14678 cili s akin hata ais A el pred A eu 19304 isl pg EO 11995 cue de ot uera Printed in U S A Description Control Valve Body Control Valve Body Nickel Plated End Spacer End Spacer Brass Hot Water Piston Seal Spacer Spacer Hot Water Piston Standard Piston Filter Feeder Piston Low Water Piston Hot Water Piston Pin Piston Rod Piston Rod Retainer Piston Rod Retainer Hot Water O Ring 4123 End Plug Assembly Jam Nut 3 4 16 Injector Air Disperser Injector Body Gasket Injector Body Plastic Injector Body Brass Injector Body Nickel Plated Injector Throat Injector Throat Hot Water Injector Nozzle Injector Nozzle Hot Wate Injector Screen Injector Cover Gasket Injector Cover Plastic Body Injector Cover Brass Body Injector Body Screw 10 24 x 1 9 16 O Ring 4017 Flow Control Button Specify Flow Rate See pg 15 Flow Control Housing Plastic Flow Control Housing Brass Flow Control Retainer Screw Inside Tube O Ring 4211 O Ring 4232 Valve Body Adapter 2 1 8 8 Thread Valve Body Adapter Nickel Plated 2 1 2 8 Thread Tank O Ring 4231 Tank O Ring Galvanized Tank Tank O Ri2. AMARANAA AT SAN AN E S AA AIR CHECK RESIN TANK DISTRIBUTOR Hard water enters the unit at the valve inlet flows around the lower piston groove down thru the top of tank passage downward thru the resin up the distributor tube thru the center hole in the piston over the top edge of the piston and out the drain line 6 RAPID RINSE POSITION 10 Minutes VALVE ASSEMBLY VALVE DRIVE ASSEMBLY BRINE VALVE FLOW CONTROL BRINE TANK SALT LEVEL S AIR CHECK Hard water enters the unit at the valve inlet flows around the lower piston groove and lower piston land down thru the center tube and out the distributor up thru the resin thru the top of tank passage around the upper piston groove and out the drain line RESIN TANK DISTRIBUTOR 8 BRINE TANK FILL POSITION 4 to 24 Minutes Adjustable Cycle VALVE ASSEMBLY VALVE DRIVE ASSEMBLY BRINE VALVE sees SEND Ap FLOW CONTROL BRINE TANK SALT LEVEL RESIN TANK DISTRIBUTOR Hard water enters the unit at the valve inlet flows around the lower piston groove thru the injector throat thru the brine valve and flow control to fill the brine tank Hard water also flows around the lower piston groove thru the passage to the top of tank down thru the resin and enters the distributor as conditioned water The conditioned water flows up thru the center tube to the valve outlet
3. Page 5 Printed in U S A MODEL 3600 Control Valve Assembly See opposite page for parts list 25 or 33 28 Page 6 Printed in U S A Item No Guantity Part No A ei o PE RE 11971 o RR A nm 11971NP i emm eil Dlsriiecdauus D 10757 ieu beg 10757B i eoe a e Dou edu MB 4 eiusd 4 Lu iiie uet 11451 kis poe img 4 ic i 16589 i oll Be S ERE PERE ne Wao Merete e uris LO cc add 12968 uri ON 19260 ue ad Bist a 172 Oca P 10696 NE RE BG eggs EA A stili 12958 5 cu oe teehee TER 15110 21i ERI 9 dresse Wh yer tae eos 11184 cce oe bsp A RR 60707 i ecol dA 11 m nee xat deco cs et 10269 cu e EE ANE 12 echec ask 12360 3 pgs A m 11475 eee da d4 Ran 14776 i a MOMS MAR ci eae hw ae 11483NP AAA debere 10914 X aan 10225 XX A deco heec tet 10913 X TES 10226 XX dM LE edant U e atc rts TO227 ZE ri a na 18 dg Tun 10229 iR 19 s LidlomedR d teli Ris 11899 cu cR iR Mia 10228 il slg 20 cascos Made 6 Don in Pw 10692 corsi oe danka Pluna dle ite deed 11188 os lp 22 char tree sonic ueniet aciem ea ee oreet dee nd Bulls 29 ocembesss d weed 11385 01 T 11385 03 PA ii Va dd 11180 a RS O A O A 1 sie ove enap 26 pk aided 11208 lcd y T Vta 12341 coru a Pied dde qd 12341 NP 28 tss decouvrir 10381 cece trcs TES 10381 01
4. body bore until it bottoms While tool is in the valve body take a seal and press it into the inside diameter of the exposed brass female end Remove the tool turn it end for end and insert it into the valve body bore While holding the large dia of the tool slide it all the way into the valve body bore until it bottoms then push the center button to push the seal out of the tool and leave it in place in the valve body Remove the tool from the valve body and push the center on the brass female end to expose the pilot on the opposite end Place a spacer on this end and insert the spacer and tool into the valve While the tool is still in the valve press another seal into the inside diameter of the exposed brass sleeve end Alternately repeat steps No 14 and 15 until all seals and spacers have been pushed into the valve Replace top end spacer by hand with lip on spacer down Replace brine valve timer and piston in accordance with steps 8 through 11 of Section C Return by pass or inlet valving to normal service position Water pressure should now be applied to conditioner and any by pass line shut off Plug electrical cord back in Reset time of day and cycle control valve manually to assure proper function Make sure control valve is left in service position Make sure there is enough brine in brine tank Start regeneration cycle manually if water is hard Replace control cover Page 17 MODEL 3600 Service Instructi
5. dL 10864 01 L Skipper Wheel 12 Day dq segue 12052 01 L Skipper Wheel 7 Day 20 ELS T ise eee 1146 0155 ds Day of Regeneration Dial 21 ex tene E Dias 12531 taa Round Head Machine Screw VI EE T2 ci bens vers 11958 2 e Git eere Fillister Head Machine Screw 2 stieg 2 Deui ees 11960 oidor eere 3 16 Dia Ball 24 dun DA eile T1968 eEEQ Epira Skipper Wheel Detent Spring 2b cixk VES NETTE 11999 xev ERR Button Decal A EEEE TSE dete rete EA benda Drive Shaft Button pr EE dal Ml Retaining Ring 28 vsus Er 19225 o bote Time of Day Washer OO reia eat A BO ran Spring Washer Misas do eid o 11975 ce e mn 24 Hour Gear Dial 91s heo erue tad ies 114892 orn 24 Hour Gear 323 cies d etie eate eee TABQ Ts ncc a Main Bearing SO rocce AIR din ambientes 13547 it Sade pale Strain Relief O4 solere es Mera e 118042 or ds Power Cord able 2 di E Drive Mounting Panel MO is d niue adn 10885 m a Lev Bearing Idler Shaft Front S conss xe d vk RD 441975 mgri is Idler Shaft Spring DO ee et ward deut trea ss 11588 cn rate Idler Shaft A Wi e 11584 seang aiaa Pivot Bushing 40 iid We ee eee EA Pivot Plate dece ns Pet 11940 acta Motor Plate Stand Off A RE ae pd dl SLE re RE eI x TRI dance o E RAUS Ree Roe E Not Assigned AB ear LT deesset 12325 n AA DG Motor Mounting Plate Ai Mia 11590 iii oe Motor 110 V AAA AA SSW oe e Motor 220 V 45 kia sony es Wea tanec ge ees AE agi wees Motor Plate Spacer 4605 ora W beeunt
6. 10696 Piston Pin dnce 60707 End Plug Assembly ducet 11943 Piston Rod Mies cant 12600 Piston Standard 12968 Piston Filter Feeder 13260 Piston Low Water 60144 Skipper Wheel Assembly 12 Day 60145 Skipper Wheel Assembly 7 Day See Illustration Page 10 Wii 19211 12 4 Skipper Wheel 12 Day 19211 07 Skipper Wheel 7 Day 60704 Drain Line Flow Control Assembly Brass 60705 Drain Line Flow Control Assembly Plastic See Illustration Page 6 Specify Flow Rate lia 11183 O Ring 1 2 eei 11385 01 D L F C Housing Plastic 11385 03 D L F C Housing Brass Diurno nei eb Flow Control Button 60513 Brine Valve Cam Assembly UESTRE T1963 is Brine Cam T esses 11967 xii Cam Segment T seri 11980 Pan Head Machine Screw Tel 12036 Plain Washer T eee 11988 Brine Valve Cam Label 3 18 Ib T2129 i41 Brine Valve Cam Label 6 36 Ib Printed in U S A MODEL 3600 Conversion Assemblies Hot Water Conversion Parts 1a 60097 Piston Assembly T iunii 60124 Seal Kit 1 uu 10225 Injector Nozzle Stainless Steel Specify Size loe 10226 Injector Throat Stainless Steel 1 REL 11483 Injector Body Brass 1s 11475 02 Injector Body Gasket Hot Water Mera ose 10229 02 Injector Cover Gasket Hot Water T e ies 12778 01 Poly Tubing Hot Water d sca aot
7. 29 miii Brine Valve Label 6 36 LB 12692 ten ed Brine Valve Label Minutes Page 11 Printed in U S A MODEL 3600 By pass Valve Assembly See opposite page for parts list Page 12 Printed in U S A MODEL 3600 By pass Valve Assembly Parts List Item No Quantity Part No Description does dte Bus dies 19227 dte m m po Hex Head Machine Screw 10 24 1 2 2 l3 a Tr sez there 11986 Rus Side Cover By Pass Qus i Us palace the Dian Andree Send 112726 uei rra Seal By Pass A siia x Ei oe OO its a a Valve Body By Pass 3 4 NPT AS 11678NP Valve Body By Pass 3 4 NPT Nickel Plated b o eI phis B sicud 11224 3 xn Hex Head Cap Screw 5 16 x 5 8 o CE Vea rats 119725 Pre eee RADE Plug By Pass Tabs AE 11978 ek Side Cover By Pass Bus xenon AZRE RE 11987 ut DE ei ee LEA Valve Label By Pass uri Maia T1979 4 eters ed Valve Lever By Pass TO S titia T eec deer ure A Round Head Machine Screw 1 4 14 x 1 2 dui ia 19296 4 skonto dar Seal By Pass Not Shown TUA d eredi disable oca veto 11684 cdi wate Leg Gasket Page 13 Printed in U S A MODEL 3600 Common Service Assemblies 60031 Brine Valve Assembly See Illustration Page 10 Dia 10329 Fitting Nut Di 10330 Delrin Sleeve 2e beriu 10332 Insert Sleeve Ji eru a 11973 Brine Valve Spring Dude da ox 11981 01 Retaining Ring tasas 11982 O Ring des e etate 11992 Brine Valve Body doses sn
8. MODEL 3600 Service Manual i D i j i 1 IMPORTANT Fill in pertinent information on page 2 for future reference MODEL 3600 Job Specification Sheet JOB NO MODEL NO WATER TEST CAPACITY PER UNIT MAX PER REGENERATION MINERAL TANK SIZE DIA HEIGHT BRINE TANK SIZE amp SALT SETTING PER REGENERATION CONTROL VALVE SPECIFICATIONS Type of Timer A 7 Day B 12 Day Drain Line Flow Control gpm Brine Refill Rate gpm Injector Size CONTROL INFORMATION Tank Size Slow Rinse Dia Injector Rate gpm 6 0 Red 26 gpm T 0 Red 26 gpm 1 White 1 White 1 White 1B L F C Brine Line Flow Control Refill Rate for Filling Brine Tank D L F C Drain Line Flow Control Backwash and Rapid Rinse Flow Rates CAUTION Water pressure is not to exceed 120 p s i water temperature is not to exceed 110 F 180 F Hot Water Valve and the unit cannot be subjected to freezing conditions Page 2 Printed in U S A MODEL 3600 Installation and Start Up Procedure for the Water Softener Control The water softener should be installed and the inlet outlet and drain connections made in accordance with manufacturer s recommendations and to meet applicable plumbing codes 1 Manually index the softener control into the service position and let water flow into the resin tank When the water flow Stops open a softened water tap until all air is released from the lines
9. N 2 PRELIMINARY RINSE POSITION 5 Minutes VALVE ASSEMBLY VALVE ASSEMBLY VALVE DRIVE ASSEMBIY f VALVE DRIVE ASSEMBLY BRINE VALVE BRINE VALVE FLOW CONTROL FLOW CONTROL INJECTOR INJECTOR loo 77 BRINE TANK BRINE TANK SALT LEVEL SALT LEVEL OTETI IDEA AIR CHECK RESIN TANK DISTRIBUTOR DISTRIBUTOR Hard water enters the unit at the valve inlet flows around the lower Hard water enters the unit at the valve inlet flows around the lower piston groove thru the passage to the top of tank down thru the piston groove down thru the top of tank passage downward thru resin and enters the distributor as conditioned water The conditioned the resin up the distributor tube thru the center hole in the piston water flows up thru the center tube to the valve outlet over the top edge of the piston and out the drain line 3 BACKWASH POSITION 4 BRINE POSITION l 10 Minutes First Portion of 50 Minute Fixed Cycle VALVE ASSEMBLY VALVE ASSEMBLY VALVE DRIVE ASSEMBLY VALVE DRIVE ASSEMBLY BRINE VALVE BRINE VALVE FLOW CONTROL FLOW CONTROL ZNA 1 12721 A PPS Za Y 22727772 INJECTOR BRINE TANK BRINE TANK SALT M Hard water enters the unit at the valve inlet flows around the lower Hard water enters the unit at the valve inlet flows around the lower piston groove and lower piston land down thru the center tube and out piston groove
10. Replace screen Increase line pressure Line pressure must be at least 20 PSI at all time Change seals and spacers and or piston assembly Replace timer Remove piston assembly and inspect bore remove foreign material amp check control in vari ous regeneration positions Replace seals and or piston assembly Replace seals and or piston assembly Replace timer Page 20 Printed in U S A Notes Page 21 Printed in U S A Notes Page 22 Printed in U S A Notes Page 23 Printed in U S A P N 16796 Rev 2 7 99 Printed 8 99
11. Tac Bai 10329 iii Fitting Nut 3 8 Tube PPP A Not Supplied Brine Line Tube 3 8 O D Flexible Tube Length To Suite Onis id 12794 rues 90 Elbow 3 8 Tube to 3 8 Tube 10 2 heces dee nasce est 10928 REA LER a 90 Elbow 1 4 Pipe Thd to 1 4 Tube Mis Dari 12 760 1 ii le GP Brine Line Screen Madras Er 12728 i vegeta Brine Valve Tube Polyethylene 3 8 AA A 60002 500 Air Check 14 5 hec O E REPE SM EUR LUDERE Not Assigned De c RI tego E WR n IUD EI BEES Not Assigned 16 cider A MER SRM NUR side pu ete d Not Assigned Atar To deem 60020 25 Flow Control Fitting 25 GPM UC id ts 60020 50 Flow Control Fitting 50 GPM T diues derer Tez b orm ener EVE Flow Control Fitting Blank Bota aa doe irem uris 12626 rr beled Shred Shut Off Valve Seat TO cC Tuis uet 12551 Seite baad Brine Valve Stem 20 Ld sea UERSUM 11982 ote ue REP peu O Ring 016 21 7 ER Tube 11992 ERI Brine Valve Body 22s rs ddr T as ner iiiar ees 12550 rto o ete dees dad Quad Ring 009 29 ERU d neben T1979 to LR Brine Valve Spring p AZ doe etn eo 12095 utm bp Plain Washer 10 DO ees ds ERES T1981 ncn Cue Retaining Ring Oia Viana dara 10 ruca nt pa Plain Washer 410 Stainless Steel 2T Ses Tuan aee vex 11980 ool RR Pan Head Machine Screw 8 32 x 5 8 28 idus A re 12036 nce ike md Plain Washer 48 29 cR dd es ere MEA Cam Segment O sexes T eia cds urs 11988 eren Brine Valve Label 3 18 LB T21
12. ace control cover TO REPLACE PISTON ASSEMBLY Unplug electrical cord from outlet a If the conditioner installation has a three valve by pass system first open the valve in the bypass line then close the valve at the conditioner inlet and the valve at conditioner outlet b If the conditioner has an integral by pass valve put it in the bypass position c If there is only a shut off valve near conditioner inlet close it Remove control cover Relieve water pressure in conditioner by putting in backwash position momentarily Return valve to service position Disconnect brine line at injector housing Pull out drive link pin with pliers Remove large nut that holds mounting plate onto valve The entire timer assembly on the mounting plate will now lift straight up with the brine valve on it Unscrew valve end plug with wrench When end plug is loose pull upward on end of piston rod grasping carefully with pliers until assembly is out of valve Inspect the inside of the valve to make sure that all spacers and seals are in place and that there is no MODEL 3600 Service Instructions Cont d 11 12 13 14 15 16 17 foreign matter that would interfere with valve operation Take new piston assembly as furnished and push piston into valve by means of the end plug Tighten end plug with a wrench Put timer back onto threaded stud on top of valve and tighten mounting panel nut Reinsert
13. alve at the conditioner inlet and the valve at conditioner outlet b If the conditioner has an integral by pass valve put it in the by pass position c If there is only a shut oft valve near conditioner inlet close it Remove control cover Relieve water pressure in conditioner by putting in backwash position momentarily Return valve to service position Disconnect brine tube at inlet and outlet of brine valve To remove brine valve unscrew fitting on bottom of mounting plate while holding valve body on top of mounting plate to keep from turning The valve will now come free from the mounting plate To install new valve put O ring onto valve body from bottom after it has been inserted through mounting plate Make sure O ring seats properly as bottom fitting is tightened Reconnect brine tubing Return by pass or inlet valving to normal service position Water pressure should now be applied to conditioner and any by pass line shut off Plug electrical cord back in Reset time of day and cycle control valve manually to assure proper function Make sure control valve is in service position Make sure there is enough brine in brine tank Start regeneration cycle manually if water is hard Replace control cover TO REPLACE TIMER 1 2 e Unplug electrical cord from outlet a lf the conditioner installation has a three valve by pass system first open the valve in the bypass line then close the valve at
14. as three retractable pins retained by a rubber ring at one end They are retracted or pushed out by pulling or pushing the center button on the opposite end Insert the pin end of the spacer tool into the valve body with the pins retracted button pulled back Push the tool tight against the spacer and push the button in When the button is pushed in the pins are 10 11 12 13 14 15 16 17 18 19 20 21 22 Printed in U S A pushed out to engage the holes in the spacer Remove the tool from valve body The spacer will be on the end Pull the center button back the pins will be retracted and the spacer can be removed from the spacer tool Alternately remove the remaining seals and spacers in accordance with steps No 7 and 9 The last end spacer does not have any holes for the pins of the spacer tool to engage Use the wire hook with finger loop to remove To replace seals spacers and end rings use special tool with the brass sleeve on one end This is a double purpose tool The male end acts as a pilot to hold the spacers as they are pushed into the valve body and the brass female end is used to insert the seals into the valve body To restuff a valve first take the end ring then with your thumb press the button on the brass sleeve end Inner portion of tool is now exposed Place the end ring on this pilot with the lip on the end ring facing the tool and push the tool into the valve
15. e 60704 Brass D L F C Specify Flow Rate PTS 14673 Distributor Pilot For 3600 QC only 13 16 dient 16435 Distributor Pilot 1 T avenues 60003 500 Air Check Hot Water dones 11684 01 Gasket Hot Water Bypass Yoke Tar recs 14105 Bypass Seal 3 4 Hot Water 14106 Bypass Seal 1 Hot Water Backwash Filter Conversion Parts did las 60096 10 Filter Piston Assembly AA 11893 Flat Injector Cap Dit 15137 Injector Screws T es urne 11475 Injector Cover Gasket Items Not Needed for Backwash Filter Tieni 10229 Injector Cover Gasket RU 10692 65 Injector Body Screw dnos uas 10228 Injector Cover do eer 10227 Injector Screen Diese nas 10913 Injector Nozzle dU rie 109145 oe eg Injector Throat Wines 10283 Injector Body Plastic d csi 12360 cios Injector Air Disperser Mirate 60096 00 Standard Piston Assy All Items on Page 13 Brine Valve Assembly Flow Control Buttons 12085 1 2GPM 12090 3 5 GPM 12086 1 5GPM 12091 4 0 GPM 12087 2 0 GPM 12092 5 0 GPM 12088 2 4 GPM 12089 3 0 GPM Page 15 Printed in U S A MODEL 3600 Service Instructions A TO REPLACE TIME BRINE VALVE 1 2 e 10 11 12 13 Unplug electrical cord from outlet a If the conditioner installation has a three valve by pass system first open the valve in the bypass line then close the v
16. e hot water tank is required Make sure distributor tube is not cracked Check O ring and tube pilot Replace seals and spacers and or piston Check salt usage and salt setting See problem No 7 Clean line to water conditioner Clean control and add resin cleaner to resin bed Increase frequency of regeneration Remove piston amp clean control Assure that well system has proper air eliminator control Check for dry well condition Check backwash brine draw and brine tank fill increase frequency of regeneration Increase backwash time Clean flow control Page 19 MODEL 3600 Service Instructions Cont d PROBLEM 7b Salt water in service line 8 Softener fails to draw brine 9 Control cycles continuous 10 Drain flows continuously oom oop CAUSE Plugged injector system Timer not cycling Foreign material in brine valve Foreign material in brine line flow control Drain line flow control is plugged Injector is plugged Injector screen plugged Line pressure is too low Internal control leak Faulty timer mechanism Foreign material in control Internal control leak Control valve jammed in brine or backwash position Timer motor stopped or jammed oop oop CORRECTION Clean injector and replace screen Replace timer Clean or replace brine valve Clean brine line flow control Clean drain line flow control Clean or replace injectors
17. emebhesc 11995 Let Connecting Rod Pin AT liuc us Deuter T1969 Li rco ver Flat Head Machine Screw 48 gius digni eee 19365 ERE IRR 93 Lock Washer AQ D E afte 12088 wets RR Round Head Machine Screw Co 0 c DERE dg eve LA a Bais Position Indicator Label litis A 12893 iii a SS Front Label ta 2h CC 12681 REDE Closed End Connector D stie eredi Dal Shes A i d E Re eed Cover Specify Color m Not Assigned OO iyi deen Tc Seis E 12928 a cee Swivel Bearing Oi ena asi a he T2324 A Motor Clutch Plate Sy eM dee nares 123922 ce reist Spacer Button 5B cssc EIN diia 12333 it Clutch Plate Spring 59 lo RI descensus e A EL IRE Wave Washer Oi di a AA Motor Mounting Plt Spring 10857 sre eei Bae Rivet Idler Shaft Red Not Shown Page 9 Printed in U S A MODEL 3600 Brine Valve Assembly See opposite page for parts list ve Page 10 Printed in U S A 5 Y 27 A 26 ao 25 2 u I e 23 A a a 22 Ll r 21 y E 20 b y 18 LL 17 6 7 MODEL 3600 Brine Valve Assembly Parts List Item No Guantity Part No Description Tess eae ds Tin da es ee See 11081 ne a Hex Nut PARE MUS Dit iu uio toc 11983 ier mh Pan Head Machine Screw Quidem Tr sius ee 11957 3 nervus Brine Valve Cam Stand Off dre Eher plica tede Mica ada EA da Ede Brine Valve Cam Bie eee Mad Oeics eas 10332 eis Sas Insert Sleeve 3 8 Tube ossi pete dt Suus eye ees 10330 55 neha bok eed Delrin Sleeve 3 8 Tube
18. ice position Make sure there is enough brine in brine tank Start regeneration cycle manually if water is hard Replace control cover MODEL 3600 Service Instructions Cont d PROBLEM 1 Softener fails to regenerate 2 Softener delivers hard water 3 Unit uses too much salt 4 Loss of water pressure 5 Loss of resin through drain line 6 Iron In Conditioned Water 7a Excessive water in brine tank gt CAUSE Electrical service to unit has been interrupted Timer is defective Power failure By pass valve is open No salt in brine tank Injectors or screen plugged Insufficient water flowing into brine tank Hot water tank hardness Leak at distributor tube Internal valve leak Improper salt setting Excess water in brine tank Iron buildup in line to water conditioner Iron buildup in water conditioner Inlet of control plugged due to foreign material broken loose from pipes by recent work done on plumbing system Air in water system Fouled resin bed Plugged drain line flow control Printed in U S A CORRECTION Assure permanent electrical ser vice check fuse plug pull chain or switch Replace timer Reset time of day Close by pass valve Add salt to brine tank and maintain salt level above water level Replace injectors and screen Check brine tank fill time and clean brine line flow control if plugged Repeated flushings of th
19. ng Park Tank Seal By pass 3 4 NPT Yoke 3 4 NPT Yoke Nickel Plated 1 Sweat Yoke 1 Sweat Yoke Nickel Plated Hex Cap Screw 5 16 x 5 8 Distributor Tube Pilot 13 16 Distributor Tube Pilot 1 Distributor Tube Pilot 13 16 Brass Hot Water Distributor Tube Pilot 1 Brass Hot Water O Ring 1 Distributor Pilot Only Pin Not Shown Specify Size Page 7 MODEL 3600 Control Valve Drive Assembly See opposite page for parts list Page 8 Printed in U S A Item No Guantity Part No Description Toe dA ui mes PERDE EE iO oom Ee Self Tapping Screw RE AAA T1598 mE ERI ets Retaining Ring Dias ure derive Wace RECS ers 129362 are eee aed edn Round Head Machine Screw Ad mc one Bou VERS LAOS IE Lak Swivel Bearing Dou ee dad ids vul T1974 uem Gate ee Swivel Bearing Dudas Mia AAA Drive Link Spring Di ar A A emet KAKO rco REALES 24 Hour Gear Stud eii Wei ade 11645 25 ci Knob Oe Phe ee epee epa ere AM eae eS Drive Link Swivel Bearing d10z ceed eee d inue ia sg 11982 hx v o Valve Drive Link Tb cote ns T e ENA ate MI roepane da Drive Shaft Assembly 12 0 xeu domu peer etes LL el ae Jam Nut M Dp 11981 4 o ERES Cycle Actuator Arm EM den dge estt suce 1194122 DELE Cycle Actuator Support das Dti y tos 10397 ree RE ve Lock Washer 165 2 eem dio Saone idu Diss 110855 ERES Hex Nut T se ey detis metere 12239 s rc eve ERE Actuator Roller AB os Sek ae MEC 12051 aie kes a thee 9e Skipper Wheel Support ae aue pt
20. ons Cont d E TO REPLACE INJECTORS AND SCREEN 1 2 Unplug electrical cord from outlet a If the conditioner installation has a three valve by pass system first open the valve in the by pass line then close the valve at the conditioner inlet and the valve at conditioner outlet b If the conditioner has an integral by pass valve put it in the by pass position c If there is only a shut off valve near conditioner inlet close it Remove control cover Relieve water pressure in conditioner by putting in backwash position momentarily Return valve to service position Disconnect brine line from injector housing Remove two injector housing mounting screws The cap housing and two gaskets will come apart Remove screen from injector housing Unscrew injector nozzle and throat from housing Page 18 10 11 12 13 14 4 al Printed in U S A Screw in new injector nozzle and throat until they are tight Place a new screen in injector housing Insert screws through injector cap top gasket injector housing and bottom gasket in that order Place this assembly against valve and tighten Screws Reconnect brine line Return by pass or inlet valving to normal service position Water pressure should now be applied to conditioner and any by pass line shut off Plug electrical cord back in Reset time of day and cycle control valve manually to assure proper function Make sure control valve is in serv
21. s 16098 Plain Washer dmi ies 12551 02 Brine Valve Stem w Seat dicerem 12778 x s Brine Valve Tube 3 8 60042 By Pass Assembly 3 4 NPT 60042 NP By Pass Assembly 3 4 NPT Nickel 60046 By Pass Assembly 3 4 Sweat 60046 By Pass Assembly 3 4 Sweat Nickel Includes All Items on Page 15 60123 Seal Kit See Illustration Page 6 Dacii du 10545 Piston Seal P 10757 End Spacer 4 11451 Spacer 60071 12 24 Hour Gear Assembly 12 Day See Illustration Page 8 Momias 19207 03 24 Hour Gear Assembly 12 Day Ji siet T4491 iL Main Bearing 60321 3600 Powerhead 12 Day Includes all parts on Page 8 except cover 60082 Injector Assembly Complete Plastic 60083 Injector Assembly Complete Brass See Illustration Page 6 Teinie 10227 Injector Screen dining 11893 Injector Cover Plastic Body 10228 Injector Cover Brass Body dia 10229 Injector Cover Gasket RE 17776 Injector Body Plastic 11483 Injector Body Brass Ve eve es 10328 Elbow 1 4 Pipe x 3 8 Tube ui 10692 Injector Body Screw Mu es 10913 Injector Nozzle di ins 10914 Injector Throat u UNE 11475 Injector Body Gasket dM meses 12360 2s eed Air Disperser Page 14 60096 00 Piston Assembly Standard 60096 10 Piston Assembly Filter Feeder 60096 20 Piston Assembly Low Water See Illustration Page 6 d Giessen ctl
22. salt used per regeneration cycle just loosen the salt adjustment Screw rotate the cam segment until its pointer is at the desired usage then tighten adjustment screw SETTING THE TIME AND FREQUENCY OF REGENERATION Fig 2 Simple with UP FRONT Controls Frequency or Regeneration every day every 12th day or anything in between a Turn the skipper wheel counter clockwise until No 1 is at the red arrow b Set screws on the skipper wheel all the way in on days regeneration is desired and screwed out so they do not contact the cycle actuator arm on days when regeneration is not required SKIPPER Time of Regeneration Your Choice NS Turn the dial with time of day numerals in either direction until the time you have chosen for regeneration is in line with the dot on the large gear eo BRINING SALT CAM SCALE Fig 1 Time of Day a Press and hold in the red button to disengage the drive gear b Turn the large gear until the actual time of day is at the time of day arrow c Release the red button to re engage the drive gear Now the time of day on clock has been set HOW TO TRIGGER AN EXTRA REGENERATION You can start a regeneration cycle manually at any time by Fig 2 pushing the cycle actuation arm to the right momentarily The Model 3600 will then automatically go through a full regeneration cycle Page 3 Printed in U S A MODEL 3600 Water Conditioner Flow Diagrams 1 SERVICE POSITIO
23. the conditioner inlet and the valve at conditioner outlet b If the conditioner has an integral by pass valve put it in the by pass position c If there is only a shut off valve near conditioner inlet close it Remove control cover Relieve water pressure in conditioner by putting in backwash position momentarily Return valve to service position Page 16 10 11 12 1 2 e Printed in U S A Remove time brine valve in accordance with section A To Remove Time Brine Valve Steps 5 and 6 Pull out drive link pin with pliers Remove large nut that holds mounting plate onto valve The entire timer assembly on the mounting plate will now lift straight up Put new timer onto threaded stud at top of valve and fasten with the large nut Press drive link pin back in place If necessary to realign link pin link and piston rod rotate knob at back of timer Replace brine valve in accordance with section A steps 7 and 8 Return by pass or inlet valving to normal service position Water pressure should now be applied to conditioner and any by pass line shut off Plug electrical cord back in a Reset time of day days of regeneration and time of regeneration b Reset salt usage Cycle control valve manually to assure proper function c Make sure control valve is left in the service position Make sure there is enough brine in brine tank Start regeneration cycle manually if water is hard Repl
24. the drive link pin If necessary to realign link pin link and piston rod rotate knob at back of timer Reconnect brine line to injector housing Return by pass or inlet valving to normal service position Water pressure should now be applied to conditioner and any by pass line shut off Plug electrical cord back in Reset time of day and cycle control valve manually to assure proper function Make sure control valve is in service position Replace control cover Make sure there is enough brine in brine tank Start regeneration cycle manually if water is hard Replace control cover D TO REPLACE SEALS AND SPACERS 1 2 Unplug electrical cord from outlet a If the conditioner installation has a three valve by pass system first open the valve in the bypass line then close the valve at the conditioner inlet and the valve at conditioner outlet b If the conditioner has an integral by pass valve put it in the by pass position c If there is only a shut off valve near conditioner inlet close it Remove control cover Relieve water pressure in conditioner by putting in backwash position momentarily Return valve to service position Remove brine valve timer and piston assembly by following steps 5 through 7 of Section C To Replace Piston Assembly Remove the end spacer with your fingers Remove the first seal using the wire hook with the finger loop The spacer tool Use only for removing the spacers h
25. then close the tap Note the various regeneration positions may be dialed manually by turning the knob on the front of the control until the indicator shows that the softener is in the desired position 2 Manually index the control to the backwash position and allow water to flow at the drain for 3 or 4 minutes 3 Make sure that the salt dosage is set as recommended by the manufacturer If necessary set salt in accordance with the setting instruction sheet Manually index the control to the brine fill position and allow the brine tank to fill to the top of the air check 4 Manually index the control to the brine draw position and allow the control to draw water from the brine tank until it stops 5 Plug in the electrical cord and look in the sight hole in the back of the motor to see that it is running Set the days that regeneration is to occur by sliding tabs on skipper wheel outward to expose trip fingers Each tab is one day Finger at red pointer is tonight Moving clockwise from red pointer extend or retract fingers to obtain the desired regeneration schedule 6 Manually advance the control to the beginning of the brine fill position and allow the control to return to the service position automatically 7 Fillthe brine tank with salt Replace back cover on the control 9 Make sure that any by pass valving is left in the normal service position SALT USAGE ADJUSTMENT Fig 1 Since the salt scale dial conveniently reads in pounds of
26. thru the injector nozzle and orifice to draw brine from the distributor up thru the resin thru the top of tank passage around the brine tank The brine flows down thru the resin into the the upper piston groove and out the drain line distributor up thru the center tube thru the center hole in the piston and out the drain line SALT LEVEL ZZ LLLI QZZZZZIZIIIZZIZYITIZZZZ QZZZZZ ZZZIIZZIZZZZZZZIZ7VVIZI ZIZZZZZIZIIZIT Z AIR CHECK DISTRIBUTOR DISTRIBUTOR Page 4 Printed in U S A MODEL 3600 Water Conditioner Flow Diagrams Cont d 5 SLOW RINSE POSITION Last Portion of 50 Minute Fixed Cycle VALVE ASSEMBLY VALVE DRIVE ASSEMBLY mm ux e poo BO WE H JEKU BRINE VALVE FLOW CONTROL INJECTOR BRINE TANK SALT LEVEL II ELE ZZIZIZITZTIITITIZITIT 9272727272777777 BRINE LEVEL X Es 7 AIR CHECK RESIN TANK SO DISTRIBUTOR After all the brine has been drawn from the brine tank hard water continues to enter thru the valve inlet flows around the lower piston groove thru the nozzle and orifice down thru the resin and into the distributor up thru the center tube thru the center hole in the piston and out the drain line 7 SETTLING RINSE POSITION 5 Minutes VALVE ASSEMBLY VALVE DRIVE ASSEMBLY BRINE VALVE FLOW CONTROL BRINE TANK SALT LEVEL BRINE LEVEL A DDLZLLZLZLLILLLLLAZILA
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