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Operator`s Manual

1. 50 ft 40 ft 30 ft 20 ft 10 ft Dn 152m 12 2 m 9 1 m 6 1m 3 0m 0m 60 ft 183m f soft E 152m Fr Ann E 122m f 30 ft 9 1 m 20 ft 6 1 m S x 2 a Ki 101t 3 S 3 0 m Kei Pd 2 8 S c L e oft E S S o 0m Ki 6ft E 18m Cebit 50 ft 40 ft 30 ft 20 ft 10 ft oft 15 2 m 12 2 m 9 1m 6 1m 3 0 m 0m Genio GTH 1048 GTH 1056 PartNo 114326 42 Genie North America Phone 425 881 1800 Toll Free USA and Canada 800 536 1800 Fax 425 883 3475 Genie Australia Pty Ltd Phone 61 7 3375 1660 Fax 61 7 3375 1002 Genie Scandinavia Phone 46 31 575100 Fax 46 31 579020 Genie China Phone 86 21 53852570 Fax 86 21 53852569 Genie France Phone 33 0 2 37 26 09 99 Fax 33 0 2 37 26 09 98 Genie Malaysia Phone 65 98 480 775 Fax 65 67 533 544 Genie Iberica Phone 434 93 579 5042 Fax 34 93 579 5059 Genie Germany Phone 49 0 4202 88520 Fax 49 0 4202 8852 20 Genie Japan Phone 81 3 3453 6082 Fax 81 3 3453 6083 Genie Korea Phone 82 25 587 267 Fax 82 25 583 910 Genie U K Phone 44 0 1476 584333 Fax 44 0 1476 584334 Genie Brasil Phone 55 11 41 665 755 Fax 55 11 41 665 754 Genie Mexico City Phone 52 55 5666 5242 Fax 52 55 5666 3241 Genie Holland Phone 31 183 581 102 Fax 31 183 581 566 California Proposition 65 Warning
2. Crush Hazard Serious injury can result from contact with moving outriggers Keep clear of moving outriggers mm A 97667 82558 97667 114374 97664 114365 114367 114365 Crush Hazard Machine movement can cause serious injury or death Stay away from machine eni 114367 Falling Object Hazard Death or Serious Injury can result from falling objects Do not enter the area under or around the boom when the forks are off the ground or the engine is running je A A TEREX COMPANY GTH 1048 GTH 1056 PartNo 114326 Second Edition First Printing Operator s Manual General Safety Safety signs and locations 82558 97667 114374 114365 7 hot surfaces Moving parts can movement can Injection Hazard can cause crush or cut salina esrious Escaping fluid under pressure can burns causing severe injury or death penetrate skin causing serious injury injury e Allow surfaces Keep all body to cool before parts clear of Relieve pressure before disconnecting servicing moving parts hydraulic lines Keep away from leaks h and pin holes Use a piece of cardboard 4 during equipment or paper to search for leaks Do not use 97667 B 114374 A operation hand Burn Hazard Crush H d Crush Hazard rush Hazart Contact with Machine
3. 114374 114374 114367 28175 31788 114366 114365 A TEREX COMPANY PartNo 114326 GTH 1048 GTH 1056 7 Operator s Manual Second Edition First Printing Work Area Safety A Overturning Hazards Using the load chart confirm that the load is within the rated r capacity of the machine Do not hs exceed the rated load I Do not raise the load unless the ground can support all forces imposed by the machine Do not lower a load without retracting the boom first Do not operate the machine if the load chart is missing Do not exceed the rated capacity e for each configuration Do not raise the boom unless the machine is level The machine level indicator should be at zero degrees Do not level the machine using the frame sway control unless the boom angle indicator is at zero degrees or less Do not use the sway control to position an elevated load Do not raise a load and then drive to position it When driving keep the boom at Dad or below horizontal and keep the load close to the ground Genie Operate the machine at speeds that will keep the load under control Start and stop movements smoothly Do not raise a load unless the load is properly positioned or secured on the forks or approved attachment Do not operate the machine in strong or gusty winds Do not increase the surface area of the carriage or the load Increa
4. Do not touch Stay away from machine mes A Fluid injected into skin must be surgically removed within a few hours by a doctor familiar with this type of injury or gangrene will result em B 114367 28175 e Explosion Burn Hazard Falling Object Ignition of explosive gases or contact with corrosive Hazard acid will cause death burns or blindness Death or Serious Injury can result from falling objects m Compartment access is restricted Only trained maintenance personnel should access compartments Access by operator is only advised when performing Pre operation Inspection All compartments must remain closed and amn secured during operation Keep all open flames and sparks away Wear Do not enter the personal protective equipment including face area under or shield gloves and long sleeve shirt around the boom READ MANUALS Read all manuals prior to operation when the forks are P ii DO NOT OPERATE equipment if you do not off the ground or understand the information in the manuals the engine is running D A Contact with components under any cover may result in serious injury Consult your supervisor the owner or the manufacturer 114366 A DANGER Crush Hazard Serious injury can result from contact with moving outriggers 3 Keep clear of moving outriggers N Pp sux A avec 82558 97667
5. us 114356 Warning Overturning Hazard Below is a numerical list with quantities and Load Charts 1 descriptions 114365 Warning Crush Hazard Moving Machine 2 PartNo Decal Description Quantity 114366 Danger Crush Hazard Stabilizers 4 E Lape Diesel 1 114367 Warning Falling Object Hazard 2 28175 Warning Compartment Access 114374 Warning Crush Hazard Tires 6 31788 Danger Explosion Burn Hazard 1 114379 Cosmetic Genie GTH 1056 2 82366 Label Chevron Rykon 1 114387 Label F 82558 Warning Injection Hazard 2 114388 Label G 97664 Warning Crush Hazard Moving Parts 1 114444 Label Stabilizers and Auxiliary 97665 Warning Bodily Injury Hazard 1 Hydraulics 1 97666 Warning Improper Operation 1 114445 Label Ignition Switch 1 97667 Warning Burn Hazard 3 114446 Label Parking Brake Switch 1 97668 Warning Overturning Hazard 1 114449 Label Dashboard Accessories 1 97669 Warning Falling Object Hazard 1 114451 Cosmetic Genie GTH 1048 2 97670 Warning Crush Hazard Parking Brake 1 114452 Label ROPS FOPS 1 97672 Danger Crush Hazard No Riders 1 114453 Label Controller Dual 1 97673 Danger Fall Hazard No Riders 2 114461 Cosmetic GTH 1056 1 97674 Warning Crush Hazard Overhead Parts 1 114462 Cosmetic GTH 1048 1 97675 Warning Burn Hazard Hot Components 1 114470 Cosmetic Genie Logo Blue 1 97676 Danger Electrocution Hazard 1 123707 Cosmetic Grey Stripe Tank 1 114090 Label Trans
6. Second Edition First Printing Operator s Manual Always operate the machine in a well ventilated areato avoid carbon monoxide poisoning Improper contact with components under any cover will cause serious injury Only trained maintenance personnel should access compartments Access by the operator is only advised when performing a pre operation inspection All compartments must remain closed and secured during operation Damaged Machine Hazards Do not use a damaged or malfunctioning machine Conduct a thorough pre operation inspection of the machine and test all functions before each work shift Immediately tag and remove from service a damaged or malfunctioning machine Be sure all maintenance has been performed as specified in this manual and the appropriate Genie service manual Be sure all decals are in place and legible Be sure the operator s and safety manuals are complete legible and in the storage container located in the cab Do not attempt to start the machine by towing or pushing Do not attempt to use the forks or attachments for prying wedged or frozen loads free Work Area Safety Component Damage Hazards Do not use any battery or charger greater than 12V to jump start the engine Do not use the machine as a ground for welding Do not steer the front tires on dry pavement when the axle differential lock is activated Do not lock the axle differential when the machine is moving
7. 2 Visually inspect the sight gauge on the hydraulic tank The hydraulic oil level should be halfway in the sight gauge 3 Addoilas needed Hydraulic oil specifications Chevron Rykon Premium MV equivalent Hydraulic oil type Maintenance Check the Batteries Proper battery condition is essential to good engine performance and operational safety Improper fluid levels or damaged cables and connections can result in engine component damage and hazardous conditions A Electrocution burn hazard Contact with hot or live circuits may result in death or serious injury Remove all rings watches and other jewelry A Bodily injury hazard Batteries contain acid Avoid spilling or contacting battery acid Neutralize battery acid spills with baking soda and water 1 Be sure that the battery cable connections are tight and free of corrosion 2 Besure that the battery hold down bar is in place and secure Adding terminal protectors and a corrosion preventative sealant will help eliminate corrosion on the battery terminals and cables Genie Part No 114326 A TEREX COMPANY GTH 1048 GTH 1056 37 Operator s Manual Second Edition First Printing Maintenance Check the Engine Coolant Level Liquid Cooled Models Maintaining the engine coolant at the proper level is essential to engine service life An improper coolant level will affect the engine s cooling capability and damage engine components
8. enie A TEREX COMPANY Operator s Manual Serial Number Range GTH 1 048 from GTH1007B 7101 GTH 1056 with Maintenance Information Second Edition First Printing Part No 114326 Operator s Manual Second Edition First Printing Em Important Read understand and obey these safety rules and operating instructions before operating this machine Only trained and authorized personnel shall be permitted to operate this machine This manual should be considered a permanent part of your machine and should remain with the machine at all times If you have any questions call Genie Industries Contents Page Introduction ee AE Ee Re AR 1 Symbol and Hazard Pictorials Definitions 3 General Safety ite a te beers 5 Work Area Safety ee ee Re AA ee ee RA ee 8 Legend ER EE EE sien 14 Tol ie Ne 15 lee ER RE cetveseheeteawivene 19 Operating Instructions ee ek ee ee ee 27 Transport Instructions ennenen 35 MainienanCe oerte enean haces 36 Specifications ie ee ee RA AA ee ee 39 Contact us Copyright 2007 by Genie Industries Second Edition First Printing May 2007 Internet www genielift com mail Wi Genie is a registered trademark of E mail techpub genieind com Genie Industries in the U S A and many other countries GTH is a trademark of Genie Industries N g Printed on recycled paper Printed in U S A Genie A TEREX COMPANY GTH 1048
9. 3 Control handle 11 Forks EES 12 Exterior rear view mirror ad 13 Seat belt ee 14 Seat 7 Hydraulic oil level gauge on opposite side of machine Genie 14 GTH 1048 GTH 1056 PartNo 114326 Second Edition First Printing Operator s Manual Controls OOOO 000 D 1 Steer select switch 12 Left stabilizer switch 2 Steering wheel 13 Right stabilizer switch 3 Instrumentpanel 14 Auxiliary hydraulics switch 4 Windshield washer switch if equipped 15 Boom control handle dual control handle option 5 Windshield wiper switch if equipped 16 Tilt and sway control handle dual control handle 6 Notused PER 7 Work light switch if equipped 17 Heater controls if equipped 8 Parking brake switch Weg Kierch 9 Axle differential lock switch if equipped with Ree dashboard switch 20 Engine condition indicators 10 Load chart holder 21 Transmission control lever 11 Control handle single control handle option Genie A TEREX COMPANY Part No 114326 GTH 1048 GTH 1056 15 Operator s Manual Second Edition First Printing Controls 1 Steer selector switch Push down the right side of the rocker switch to select four wheel steer Push the rocker switch to the middle position to select two wheel steer Push down the left side of the rocker switch to select crab steer 2 Steering wheel Turn the steering wheel to the right to turn the fron
10. Daily checks will allow the inspector to identify changes in coolant level that might indicate cooling system problems 1 Check the fluid level in the coolant recovery tank Add fluid as needed Result The fluid level should be visible in the top of the tank A Bodily injury hazard Fluids in the radiator are under pressure and extremely hot Use caution when removing cap and adding fluids Check the Tire Pressure A Tip over hazard An overinflated tire can explode which may compromise machine stability and cause the machine to tip over A Tip over hazard The use of temporary flat tire repair products may lead to tire failure which could compromise machine stability and cause the machine to tip over A Bodily injury hazard An overinflated tire can explode and may cause death or serious injury This procedure does not need to be performed on machines equipped with foam filled tires 1 Check each tire with an air pressure gauge and add air as needed 4 3 bar Tire pressure 62 psi Scheduled Maintenance Maintenance performed quarterly annually and every two years must be completed by a person trained and qualified to perform maintenance on this machine according to the procedures found in the service manual for this machine Machines that have been out of service for more than three months must receive the quarterly inspection before they are put back into service Genie A TEREX COMPANY 38 GTH 104
11. GTH 1056 Part No 114326 Second Edition First Printing Operator s Manual Owners Users and Operators Genie appreciates your choice of our machine for your application Our number one priority is user safety which is best achieved by our joint efforts We feel that you make a major contribution to safety if you as the equipment users and operators 1 Comply with employer job site and governmental rules 2 Read understand and follow the instructions in this and other manuals supplied with this machine 3 Use good safe work practices in a common sense way 4 Bealert and free from the influences of alcohol drugs or medications that might affect eyesight hearing reactions or judgement 5 Onlyhavetrained certified operators directed by informed and knowledgeable supervision running the machine If there is anything in this manual that is not clear or which you believe should be added please contact us Internet www genielift com E mail techpub genieind com Introduction Danger Failure to obey the instructions and safety rules in this manual will result in death or serious injury Do Not Operate Unless VI You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations Know andunderstand the safety rules before going on to the next section 2 Always perform a pre operation inspection 3 Always perform f
12. d or 114453 4 97676 97668 d 97665 M 97666 See E 114093 ei 114124 114125 114123 114387 114122 114388 114379 UH or 114451 97667 82558 Serial Label 97667 97673 114374 97674 114374 Ty d 123709 114366 De a 97664 114365 114367 114461 or 114462 abis en eee 114379 82558 N 97667 D Zo 123708 di Y Shading indicates 114374 decal is hidden 114365 123707 114470 28175 from view i e 114374 114367 82366 31788 28159 114366 under covers Genie 26 GTH 1048 GTH 1056 PartNo 114326 Second Edition First Printing Operator s Manual Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Alwaysperform a pre operation inspection 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended Operating Instructions Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation It is the operator s responsibility to follow all the safety rules and instructions in the operator s safety and responsibilities manuals A variable reach rough terrain forklift truck is defined as a wheeled type truck designed primarily as a fork truck a pivoted boom which may be equipped with attachments for lifting material Using it for any other use is unsafe and dangerous Only trained and authorized
13. 1st or 2nd gear only Forward 1st gear Low speed high torque Forward 2nd gear Medium speed medium torque Forward 3rd gear High speed low torque Axle Differential Lock Use the axle differential lock switch to lock the axle differential and gain added traction in certain types of terrain such as sand mud or snow Come to a complete stop before activating the axle differential lock Do not lock the axle when the machine is moving Push and hold the lock switch to activate the axle differential lock Release the switch to release the differential lock Genie Part No 114326 A TEREX COMPANY GTH 1048 GTH 1056 29 Operator s Manual Second Edition First Printing Operating Instructions Frame Sway Control Before raising the boom the machine must be level 1 Checkthe machine level indicator The machine level indicator should be at 0 degrees before raising the boom 2 Ifthe machine is not level use the frame sway control function to level the machine A Only use the frame sway control function if the boom angle indicator is at 0 degrees or less Single control handle Hold the white finger switch and push the control handle to i the right and the machine will 4 sway to the right SS Hold the white finger switch and pull the control handle to the left and the machine will sway to the left Dual control handle Push the control handle to Rao ES cS the right and the machin
14. Do not drive the machine unless the stabilizers are fully retracted A Crush Hazards Keep clear of moving stabilizers Keep clear of moving parts during machine operation Set the parking brake put the transmission in neutral and lower the carriage or the attachment to the ground before leaving the machine Keep clear of elevated components Support components before performing service Genie Part No 114326 A TEREX COMPANY GTH 1048 GTH 1056 11 Operator s Manual Second Edition First Printing Work Area Safety A Burn Hazards Allow hot surfaces to cool before touching or servicing EU Explosion and Fire Hazards Do not start the engine if you smell or detect liquid petroleum gas LPG gasoline diesel fuel or other explosive substances Do not refuel the machine with theengine running Refuel the machine and charge we the battery only in an open well gt ventilated area away from sparks flames and lighted tobacco Do not operate the machine in hazardous locations or locations where potentially flammable or explosive gases or particles may be present Do not spray ether into engines equipped with glow plugs or air intake grid heaters A Electrocution Hazards Maintain an appropriate clearance from electrical power lines See the chart below for required clearance Line Voltage Required Clearance 0 to 50KV 10 ft 3 0m 50 to 200KV 1
15. Obtain a larger machine capable of handling the load within specifications Genie A TEREX COMPANY 30 GTH 1048 GTH 1056 Part No 114326 Second Edition First Printing Operator s Manual Ee Operating Instructions Placing the load 1 Travel to the desired worksite and carefully stop the machine D Put the transmission in neutral Co Apply the parking brake 4 Lower the stabilizers if your configuration requires it 5 Level the frame if the machine angle indicator is not at 0 o Gradually move the controller to raise and 8 Gradually move the controller to raise and extend the boom to the required height retract the boom This will bring the forks out of the load mus 9 When the forks are clear of the load and the structure the boom can be lowered 7 Gradually move the controller to lower and extend the boom into final position Lower the load until the weight is completely off the forks Do not apply a downward force with the forks Genie A TEREX COMPANY Part No 114326 GTH 1048 GTH 1056 31 Operator s Manual Second Edition First Printing Operating Instructions Controller movements Single Controller movements Dual Control Handle Control Handles Control handle only Boom control handle T Control handle with red thumb
16. Safety Safety signs and locations 97673 A DANGER Death or Serious Injury can result from handling of personnel with this machine SCH Never equip machine with any form of personnel platform or allow personnel to ride on attachment 97667 Burn Hazard Contact with hot surfaces can cause burns Do not touch Allow surfaces to cool before servicing ser B 97674 Crush Hazard Moving parts can cause Death or Serious Injury sms Keep clear of elevated components Support components before performing service 97673 97674 114374 114366 82558 97664 Injection Hazard Escaping fluid under pressure can penetrate skin causing serious injury Relieve pressure before disconnecting hydraulic lines Keep away from leaks and pin holes Use a piece of cardboard or paper to search for leaks Do not use hand Fluid injected into skin must be surgically removed within a few hours by a doctor familiar with this type of injury or gangrene will result gosse B Ga 97664 B Crush Hazard Moving parts can crush or cut causing severe injury Keep all body parts clear of moving parts during equipment operation 114374 Crush Hazard Moving parts can crush or cut causing severe injury Keep all body parts clear of moving parts during equipment 114374 A operation 114366 A DANGER
17. flames away from the battery Lead acid batteries generate explosive gases when charging Wear safety glasses when working near batteries The booster battery must be 12V The machine used for jump starting must have a negative ground electrical system To jump start the machine 1 Connect the positive jumper cable to the positive post of the discharged battery 2 Connect the other end of the same jumper cable to the positive post of the booster battery 3 Connect one end of the second jumper cable to the negative post of the booster battery 4 Make the final cable connection to the engine block or the furthest ground point away from the battery 5 Start the engine Genie Part No 114326 A TEREX COMPANY GTH 1048 GTH 1056 33 Operator s Manual Second Edition First Printing Operating Instructions A Driving on a slope When the machine is loaded always travel with the load uphill When the machine is unloaded travel with the forks or attachment downhill On steep terrain drive only up and down hill and always keep the machine in gear Do not turn across slope when machine is traveling up or down a slope Limit travel path and speed according to the condition of the ground surface traction slope location of personnel and any other factors which may create a hazard Never drive the machine unless the mast and equipment are in their proper travel position Whether a machine w
18. switch At AM Ee Genie A TEREX COMPANY 32 GTH 1048 GTH 1056 Part No 114326 Second Edition First Printing Operator s Manual Rear Axle Lock GTH 1056 If the boom is raised above 60 and extended until E is visible the transmission will shift to neutral and the frame sway function will not operate Boom and fork functions continue to operate Lower the boom or retract the boom to unlock the rear axle and to operate the frame sway function Engine Condition Indicator If the engine diagnostic display indicates an engine fault contact service personnel After Each Use 1 Selecta safe parking location firm level surface clear of obstruction and traffic 2 Retract and lower the boom to the stowed position 3 Turn the key switch to the off position and remove the key to secure the machine from unauthorized use 4 Chock the wheels Operating Instructions Jump Starting the Machine Jump starting at the battery or battery replacement is required when the battery is discharged to the point where the battery will not crank the starter A Never jump start the machine directly to the starter or the starter solenoid Serious injury or death could result from the machine moving forward or backward A To avoid personal injury when jump starting with another machine be certain that the machines are not touching A Never jump start a frozen battery as it will explode A Keep sparks and
19. the left side of the steer selector switch to select crab steer 20 Checkthe steering operation by turning the steering wheel approximately 4 turn in each direction O Result The front wheels and rear wheels should turn in the same direction as the steering wheel Genie 22 A TEREX COMPANY GTH 1048 GTH 1056 Part No 114326 Second Edition First Printing Operator s Manual Testthe Transmission and Brakes 21 Be sure the boom is fully lowered and retracted 22 Step on the service brake pedal 23 Move the transmission control lever to forward Slowly let up on the service brake pedal As soon as the machine starts to move push the service brake pedal O Result The machine should move forward then come to an abrupt stop 24 Move the transmission control lever to reverse Slowly let up on the service brake pedal As soon as the machine starts to move push the service brake pedal O Result The machine should move in reverse then come to an abrupt stop The back up alarm should sound when the transmission control lever is in reverse 25 Move the transmission control lever to neutral 26 Push the top of the parking brake switch O Result The red parking brake indicator light should come on indicating the parking brake is on 2 Move the transmission control lever forward then in reverse Result The machine should not move 28 Push the bottom of the parking brake switch The parking br
20. 5 ft 4 6m 200 to 350KV 20 ft 6 1m 350 to 500KV 25 ft 7 6m 500 to 750KV 35 ft 10 6 m 750 to 1000KV 45 ft 13 7m Do not use the machine as a ground for welding Always contact the electric power line owner The electric power shall be disconnected or the power lines moved or insulated before machine operations begin Genie A TEREX COMPANY 12 GTH 1048 GTH 1056 Part No 114326 Second Edition First Printing Operator s Manual A Battery Safety Burn Hazards Batteries contain acid Always wear protective clothing and eye wear when working with batteries Avoid spilling or contacting battery acid Neutralize battery acid spills with baking soda and water Explosion Hazard Keep sparks flames and lighted tobacco away from batteries Batteries emit explosive gas Electrocution Hazard Avoid contact with electrical terminals Work Area Safety Employer s Responsibilities Employers are responsible for providing a safe work environment and for complying with local and national governmental regulations Genie Part No 114326 A TEREX COMPANY GTH 1048 GTH 1056 13 Operator s Manual Second Edition First Printing Legend Interior rear view mirror and machine level indicator 8 Engine under cover 9 Fusepanel 15 Accelerator pedal 16 Service brake pedal 17 Transmission control lever 2 Steering wheel 10 Stabilizer
21. 8 GTH 1056 Part No 114326 Second Edition First Printing H Operator s Manual Specifications GTH 1048 GTH 1056 Height stowed 8ft6in 2 6 m Height stowed 8ft6in 2 6m Length stowed without forks 22 ft 6 7m Length stowed without forks 22 ft 6 7m Width standard tires 8 ft 6 in 2 6m Width standard tires 8 ft 6 in 2 6m Wheelbase 10 ft 8 in 3 3m Wheelbase 10 ft 8 in 3 3m Ground clearance center 1ft10in 56 cm Ground clearance center 1ft 10 in 56 cm Ground clearance axle 1 ft 6 in 46 cm Ground clearance axle 1 fe in 46 cm Weight 29 000 Ibs 13182 kg Weight 30 000 Ibs 13636 kg Working fork height maximum 48 ft 10 in 14 0 m Working fork height maximum 56 ft 2 in 17 1 m Horizontal reach maximum 33 ft 10 in 10 3 m Horizontal reach maximum 42 ft 12 8 m Reach at maximum height 4 ft 4 in 1 3 m Reach at maximum height 6 ft 4 in 1 9m Lift capacity maximum height 6000 Ibs 2722 kg Lift capacity maximum height 4000 Ibs 1814 kg Lift capacity maximum reach 3000 lbs 1361 kg Lift capacity maximum reach 3000 lbs 1361 kg Maximum lift capacity 10 000 Ibs 4536 kg Maximum lift capacity 10 000 Ibs 4536 kg Drive speed maximum 18 mph 29 km h Drive speed maximum 18 mph 29 km h Tire size 14 x 24 Tire size 14 x 24 Turning radius outside Tu
22. Hazard Lower forks Set moving parts moving parts parking brake Allow system to Overturning Sway operation Explosion Burn cool Hazard Hazard zt No smoking No Burn Hazard Allow surfaces to Crush Hazard openflame cool Supportboom when performing maintenance Genie A TEREX COMPANY Part No 114326 GTH 1048 GTH 1056 3 Operator s Manual Second Edition First Printing Symbol and Hazard Pictorials Definitions Hazard Pictorial Descriptions RO vd S 9e NN Crush Hazard Keep away from Overturning Keep load low moving parts Crush Hazard Operate from operator s station Genie A TEREX COMPANY 4 GTH 1048 GTH 1056 Part No 114326 Second Edition First Printing Operator s Manual S vnu General Safety 97673 97670 97672 97669 114352 114119 Safety signs and locations 114356 97668 97665 97666 97666 97665 Bodily Injury Hazard Death or serious injury can result from failure to wear seat belt Read and understand operator s manual and all safety signs before using or maintaining machine It you do not understand the information in the manuals consult your supervisor the owner or the manufacturer Improper operation or maintenance can result in serious injury or death
23. The exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm
24. This machine is equipped with a Roll Over Protection System ROPS Always adjust seat and fasten seat belt before starting engine 97605 8 97673 A DANGER Death or Serious Injury can result from handling of personnel with this machine Never equip machine with any form of personnel platform or allow personnel to ride on attachment A DANGER Electrocution Hazard Death or serious injury can result from contacting electric power lines Always contact the electric power line owner The electric power shall be disconnected or the power lines moved or insulated before machine operations begin Crush Hazard Death or Serious Injury can result from people riding on this machine other than at the operator s station No passengers are permitted to ride on this machine or any attachment 114352 Maintain required clearance Power LineRequired Voltage 0 to 50 kV10 ft 3 03 m 50 to 200 kV15 ft 4 60 m 200 to 350 kV20 ft 6 10 m 350 to 500 kV25 ft 7 62 m 500 to 750 kV35 ft 10 67 m 750 to 1000 kV45 ft 13 72 m 97676 B Clearance Overturning Hazard from overturning forklift Death or Serious Injury can result 97676 97669 PartNo 114326 retracting boom ground 114119 Overturning Hazard Death or serious injury can result from overturning caused by improper use ofthe sway control Never exceed published capacit
25. ake is off when the indicator light is off Inspections Test the Stabilizers 29 Push the right and left stabilizer buttons and fully lower and raise the stabilizers Result The stabilizers should operate smoothly Test Auxilliary Hydraulics if equipped with swing carriage 30 Using the auxiliary hydraulics switch momentarily rotate the carriage to the right and to the left Result The function should operate smoothly Test the Drive and Sway Cutout GTH 1056 only 31 Raise the boom completely Extend the boom until E is visible on the side of the boom 32 Step on the service brake pedal 33 Put the transmission control lever in forward Slowly let up on the service brake pedal Result The drive function should not work 34 Put the transmission lever in neutral 35 A Slowly sway the machine to the left and to the right Result The sway function should not work Test the Road Lights 36 Verify that all lights are functional Genie Part No 114326 A TEREX COMPANY GTH 1048 GTH 1056 23 Operator s Manual Second Edition First Printing Inspections Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspectthe workplace Know and understand the workplace inspecti
26. e will a he sway to the right ER Pull the control handle to the left and the machine will sway to the left Transporting a Load Center the load on the forks Position the load so that it is completely against the back of the fork frame The load should be kept as low to the ground as possible while traveling Always move a loaded machine with the boom angle indicator at 0 degrees or less Tilt the forks back slightly to help keep the load secure Always bring the machine to a complete stop before applying the parking brake Raising and Placing a Load The load chart in the cab shows the operating limits of a properly maintained and operated machine To use the load chart the operator must know the weight of the load and how far out and up it is to be placed This machine has more than one load chart Be sure you are using the load chart that corresponds to the attachment on the machine and the configuration of the stabilizers If you determine that the weight of the load cannot be placed at the height and angle you want these options can be used 1 If you have not lowered the stabilizers lower the stabilizers and use the load chart for stabilizers down If the stabilizers are down 2 Move the machine closer to the loading or pick point so that the weight of the load will meet the load chart specifications 3 Divide the load into smaller pieces so that each piece meets the load chart specifications 4
27. efore the machine is put into service The operator must follow the step by step instructions to test all machine functions A malfunctioning machine must never be used If malfunctions are discovered the machine must be tagged and removed from service Repairs to the machine may only be made by a qualified service technician according to the manufacturer s specifications After repairs are completed the operator must perform a pre operation inspection and function tests again before putting the machine into service Function Tests 1 Select a test area that is firm level and free of obstruction Be sure there is no load on the forks or attachment 2 Enter the operator s compartment and sit on the seat Fasten the seat belt 4 Adjust the interior rear view mirror and the exterior right hand mirror if required 5 Be sure the parking brake is on and the transmission control is in neutral 6 Start the engine See Starting the Engine in the Operating Instructions section Genie A TEREX COMPANY GTH 1048 GTH 1056 21 Operator s Manual Second Edition First Printing Inspections Test the Single Control Handle if equipped 7 Usingthe control handle momentarily raise the boom extend the boom retract the boom and lower the boom Result All functions should operate smoothly Using the control handle and the red thumb switch momentarily tilt the forks up and tilt the forks down Result The funct
28. ertise in preparing loading and securing construction and lifting equipmentfor international shipment M Only qualified operators should move the machine on or off the truck H The transport vehicle must be parked on a level surface M The transport vehicle must be secured to prevent rolling while the machine is being loaded H Be sure the vehicle capacity loading surfaces and chains or straps are sufficient to withstand the machine weight Genie lifts are very heavy relative to their size See the serial label for the machine weight See the Inspections section for the serial label location Transport Instructions A Securing to Truck or Trailer for Transit Turn the key switch to the off position and remove the key before transporting Inspect the entire machine for loose or unsecured items Securingthe Chassis Use chains of ample load capacity Use a minimum of 4 chains There are 4 tie down points on the chassis Adjust the rigging to prevent damage to the chains truck bed Genie Part No 114326 A TEREX COMPANY GTH 1048 GTH 1056 35 Operator s Manual Second Edition First Printing Maintenance Observe and Obey m Only routine maintenance items specified in this manual shall be performed by the operator mi Scheduled maintenance inspections shall be completed by qualified service technicians according to the manufacturer s specifications and the requi
29. evel H Engine andrelated components H Limit switches H Steer and axle sensors H Lights alarms and beacons if equipped H Pins nuts bolts and other fasteners Check entire machine for H Cracks in welds or structural components H Dents or damage to machine 1 Excessive rust corrosion or oxidation LJ Be sure that all structural and other critical components are present and all associated fasteners and pins are in place and properly tightened 4 Be sure the windshield and windows if equipped are clean and free of obstructions that might limit visibility UH After you complete your inspection be sure that all guards screens and compartment covers are in place and secured manifolds H Fuel and hydraulic tanks H Drive motors and drive hubs H Boom wear pads H Tires and wheels Genie 20 GTH 1048 GTH 1056 PartNo 114326 Second Edition First Printing Operator s Manual Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Alwaysperform a pre operation inspection 3 Always perform function tests prior to use Know and understand the function tests before going on to the next section 4 Inspect the workplace 5 Only use the machine as it was intended Part No 114326 Inspections Function Tests Fundamentals The function tests are designed to discover any malfunctions b
30. f the work area Do P not operate the machine while people are under or near an elevated boom whether it is loaded or unloaded Do not put the transmission into gear unless the parking brake is set Do not drive the machine if visibility is obstructed Do not raise the boom unless the parking brake is set Do not operate the machine with a faulty back up alarm Operators must comply with employer job site and governmental rules regarding the use of personal protective equipment A Falling Object Hazards a Operate the machine at speeds that will keep the load under control Start and stop movements smoothly Keep people equipment and material out of the work area Do not operate the machine while people are under or near an elevated boom whether it is loaded or unloaded A Bodily Injury Hazard A gt X Genie A TEREX COMPANY Always adjust the seat and fasten the seat belt before starting the engine Do not operate the machine with a hydraulic oil or air leak Escaping fluid under pressure can penetrate skin causing serious injury Relieve pressure before disconnecting hydraulic lines Keep away from leaks and pin holes Use a piece of cardboard or paper to search for leaks Do not use your hand Fluid injected into skin must be surgically removed within a few hours by a doctor familiar with this type of injury or gangrene will result 10 GTH 1048 GTH 1056 Part No 114326
31. he white finger switch and push the control handle to the right and the machine will sway to the right Hold the white finger switch and pull the control handle to the left and the machine will sway to the left 12 Left stabilizer button Push the top of the rocker switch to raise the left stabilizer Push the bottom of the rocker Switch to lower the left stabilizer 13 Right stabilizer button Push the top of the rocker switch to raise the right stabilizer Push the bottom of the rocker Switch to lower the right stabilizer 14 Auxiliary hydraulics switch 16 GTH 1048 GTH 1056 PartNo 114326 Second Edition First Printing Operator s Manual Controls 15 Boom control handle 20 Engine condition indicators Pull the control handle back and the boom will 21 Transmission control lever raise Push the control handle forward and the boom will lower Push the control handle to the right and the boom will extend Pull the control to the left and the boom will retract 16 Tilt and sway control handle Pull the control handle back and the forks will tilt up Push the control handle forward and the forks will tilt down Push the control handle to the right and the machine will sway to the right Pull the control handle to the left and the machine will sway to the left 17 Heater switches 18 Ignition start switch Turn the key to the left to turn on the accessories Turn the key to the on position and hold to activate the g
32. ilizers Up 50 ft 40 ft 30 ft 20 ft 10 ft 0ft PA 12 2 m 91m 61m 3 0 m 0m 18 3m 50 ft 15 2 m 40 ft 12 2 m 30 ft 9 1 m 10 000 Ibs 4536 kg 10 ft 2 E e 2 5 3 0m ZS 4000 Ibs 1814 kg 500 Ibs 227 kg 2000 Ibs 907 kg 50 ft 40 ft 30 ft 20 ft 10 ft 0 ft m 91m Am 3 0 m GTH 1056 Standard Carriage Stabilizers Down 50 ft 40 ft 30 ft 20 ft 10 ft 0 ft 60 92 m 12 2m 92m 61m 3m 0m 183m HE TTITTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT TE TTRTTTTT E Dik es 60 3 50 ft 15 2m F 40 ft 12 2m 30 ft 307 92m 20 20 ft 61m 10 8000 Ibs 3629 kg 0 4000 Ibs 1814 kg 0 ft 0m 6 ft WP Td 18M pon 40 tt 30 ft 20 ft 10ft oft 15 2m 12 2m 9 2m 6 1m 3m 0m EITTTTTTTTTTTTTTTTTTTTTTTTTTTTTETTTTTTTTTTTTTTTTTTTTTTTTTTTITTT Load Charts A TEREX COMPANY PartNo 114326 GTH 1048 GTH 1056 41 Second Edition First Printing Operator s Manual Load Charts GTH 1056 Rotating Carriage Stabilizers Up 50 ft 40 ft 30 ft 20 ft 10 0 15 2 m 12 2 m 9 1 m 61m 3 0 m 0m 60ft F 183m E sort E 152m E 40ft E 122m F 30ft E 91m f 20 E 61m p E 2 10ft E 5 3 0 m E S iB o E ER c r e OE oft c S o 0m 6ft E 18m GTH 1056 Rotating Carriage Stabilizers Down
33. ill tip over during dynamic machine operation involves many variables that need to be considered Among these are pavement ground conditions stability and slope as well as machine equipment operator skill load position tire inflation machine speed etc Additionally tip over of a machine is dependent in large part upon operator inputs such as the speed and smoothness of the operation as well as the position of the attachment and its load Construction sites and roads will frequently change slope from place to place can be hard and soft and change due to the construction activities and weather Operators should be properly trained and use their best judgment and experience to take the necessary precautions to prevent tip over Operators must assess the jobsite variables and avoid exceeding the machine s or operator s capabilities for terrain and conditions Genie A TEREX COMPANY 34 GTH 1048 GTH 1056 Part No 114326 Second Edition First Printing Operator s Manual Observe and Obey M Genie Industries provides this securement information as a recommendation Drivers are solely responsible for making sure machines are properly secured and the correct trailer is selected pursuant to US Department of Transportation regulations otherlocalized regulations and their company policy Hl Genie customers needing to containerize any lift or Genie product should source a qualified freightforwarder with exp
34. ion should operate smoothly Using the control handle and the white finger switch momentarily sway the machine to the right and to the left Result The frame level function should operate smoothly Test the Dual Control Handles if equipped 10 Using the boom control handle momentarily raise the boom extend the boom retract the boom and lower the boom Result All functions should operate smoothly 11 Using the tilt and sway control handle momentarily tilt the forks up and tilt the forks down Result The function should operate smoothly 12 Using the tilt and sway control handle momentarily sway the machine to the right and to the left Result The frame level function should operate smoothly Test the Steering 13 Push the right side of the steer selector switch to select four wheel steer 14 Check the steering operation by turning the steering wheel approximately 1 4 turn in each direction Result The front wheels should turn in the same direction as the steering wheel The rear wheels should turn in the opposite direction 15 Straighten the wheels 16 Push the steer selector switch to the middle position to select two wheel steer 17 Checkthe steering operation by turning the steering wheel approximately 4 turn in each direction Result The front wheels should turn in the same direction as the steering wheel The rear wheels should not turn 18 Straighten the wheels 19 Push
35. level indicator light Genie 18 A TEREX COMPANY GTH 1048 GTH 1056 Part No 114326 Second Edition First Printing Operator s Manual Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection Know and understandthe pre operation inspection before going on to the next section 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended Part No 114326 Inspections Pre operation Inspection Fundamentals It is the responsibility of the operator to perform a pre operation inspection and routine maintenance The pre operation inspection is a visual inspection performed by the operator prior to each work shift The inspection is designed to discover if anything is apparently wrong with a machine before the operator performs the function tests The pre operation inspection also serves to determine if routine maintenance procedures are required Only routine maintenance items specified in this manual may be performed by the operator Refer to the list on the next page and check each of the items If damage or any unauthorized variation from factory delivered condition is discovered the machine must be tagged and removed from service Repairs to the machine may only be made by a qualified se
36. low plugs Turn the key to the start position to start the engine 19 Road lights lever Move the road lights lever up to activate the left turn signal Move the road lights lever down to activate the right turn signal Turn the lever to turn on the road lights Genie A TEREX COMPANY Move the transmission control lever toward you and move it up for forward gear Move the lever toward you and move it down for reverse gear Move the lever to the center position for neutral Turn the lever clockwise to shift to a lower speed Turn the lever counterclockwise to shift to a higher speed GTH 1056 If the boom is raised above 60 and extended until E is visible the transmission will shift to neutral and the frame sway function will notoperate Part No 114326 GTH 1048 GTH 1056 17 Operator s Manual Second Edition First Printing Controls Instrument panel 1 O AON OU A C N Fuellevel gauge Turn signal indicator lights Techometer and hour meter Engine coolanttemperature gauge Not used Driving lights indicator light Working lights indicator light Four wheel steer indicator light Crab steer indicator light 10 Two wheel steer indicator light 11 Notused 12 Parking brake indicator light 13 Transmission oil temperature indicator light 14 Transmission oil pressure indicator light 15 Engine oil pressure indicator light 16 Battery condition indicator light 17 Low fuel
37. mission Control 1 123708 Cosmetic Grey Stripe Left Side 1 114093 Notice Axle Differential Lock 1 123709 Cosmetic Grey Stripe Right Side 1 114115 Label Steer Model Selector 1 123764 Load Chart Card Standard Carriage Stabilizers Up GTH 1056 1 114116 Label Controller Single 1 8 123765 Load Chart Card Standard Carriage 114119 Warning Overturning Hazard Sway 1 Stabilizers Down GTH 1056 1 THAT Bebe 1 123899 Load Chart Card Rotating Carriage 114122 Label B 1 Stabilizers Up GTH 1056 1 114123 Label C 1 123900 Load Chart Card Rotating Carriage 114124 Label D 1 Stabilizers Down GTH 1056 1 123764 Load Chart Card Standard Carriage TIMER MEINE Stabilizers Up GTH 1048 1 123765 Load Chart Card Standard Carriage Stabilizers Down GTH 1048 1 Genie PartNo 114326 GTH 1048 GTH 1056 25 Operator s Manual Second Edition First Printing Inspections 114449 114446 123764 97673 97670 114444 97669 and 123765 97672 114352 114119 and 123889 and 123900 114115 c or 123940 LO DO O us VE nes 114116
38. on before going on to the next section 5 Only use the machine as it was intended Fundamentals The workplace inspection helps the operator determine if the workplace is suitable for safe machine operation It should be performed by the operator prior to moving the machine to the workplace It is the operator s responsibility to read and remember the workplace hazards then watch for and avoid them while moving setting up and operating the machine 24 GTH 1048 GTH 1056 Workplace Inspection Be aware of and avoid the following hazardous situations drop offs or holes bumps floor obstructions or debris sloped surfaces unstable or slippery surfaces overhead obstructions and high voltage conductors hazardous locations inadequate surface support to withstand all load forces imposed by the machine wind and weather conditions the presence of unauthorized personnel other possible unsafe conditions PartNo 114326 Second Edition First Printing Operator s Manual EE Inspections Decal Inspection Part No Decal Description Quantity Use the pictures on the next page to verify that all 114852 Warning Overturning Hazard Keep Load decals are legible and in place Low 1
39. pavement ground conditions stability and slope as well as machine equipment operator skill load position tire inflation machine speed etc Additionally tip over of a machine is dependent in large part upon operator inputs such as the speed and smoothness of the operation as well as the position of the attachment and its load Construction sites and roads will frequently change slope from place to place can be hard and soft and change due to the construction activities and weather Operators should be properly trained and use their best judgment and experience to take the necessary precautions to prevent tip over Operators must assess the jobsite variables and avoid exceeding the machine s or operator s capabilities for terrain and conditions Work Area Safety A Fall Hazards Always wear a seat belt when e operating the machine Always remain completely inside the cab when operating the machine When getting in and out of the cab face the machine use the steps and handrails provided and always maintain three point contact Do not use the steering wheel or any other controls as handrails Do not allow riders on the machine or forks Do not transport or lift personnel with this machine Genie Part No 114326 A TEREX COMPANY GTH 1048 GTH 1056 9 Operator s Manual Second Edition First Printing Work Area Safety A Collision Hazards Keep people equipment and material out o
40. personnel should be permitted to operate a machine If more than one operator is expected to use a machine at different times in the same work shift they must all be qualified operators and are all expected to follow all safety rules and instructions in the operator s and safety manuals That means every new operator should perform a pre operation inspection function tests and a workplace inspection before using the machine Genie A TEREX COMPANY Part No 114326 GTH 1048 GTH 1056 27 Operator s Manual Second Edition First Printing Operating Instructions Parking Brake Use the parking brake switch to apply the parking brake before raising the boom or leaving the machine Push the top of the rocker switch to turn the parking brake on Push the bottom of the switch to turn the parking brake off Service Brake Use the service brake pedal to control the machine speed and to stop the machine motion Push and hold the service brake pedal to stop the machine Push and release the service brake pedal to control the machine speed Starting the Engine 1 Besure the parking brake is set and the transmission control lever is in the neutral position 2 Insertthe key in the ignition switch 3 Turn the key until the engine starts If the engine fails to start after 30 seconds of cranking determine the cause and repair any malfunction Wait 120 seconds before trying to start again Steer Select Always po
41. rements specified in the responsibilities manual Maintenance Symbols Legend The following symbols have been used in this manual to help communicate the intent of the instructions When one or more of the symbols appear at the beginning of a maintenance procedure it conveys the meaning below Indicates that tools will be required to perform this procedure Indicates that new parts will be required to ME performthis procedure Indicates that a cold engine is required before performing this procedure Check the Engine Oil Level Maintaining the proper engine oil level is essential to good engine performance and service life Operating the machine with an improper oil level can damage engine components Check the oil level with the engine off 1 Check the engine oil dipstick Add oil as needed John Deere 4045TF270 Engine Oil type 15W 40 Perkins 1104D E44TA Oil type 15W 40 Genie A TEREX COMPANY 36 GTH 1048 GTH 1056 Part No 114326 Second Edition First Printing Operator s Manual Check the Hydraulic Oil Level Maintaining the hydraulic oil at the proper level is essential to machine operation Improper hydraulic oil levels can damage hydraulic components Daily checks allow the inspector to identify changes in the oil level that might indicate the presence of hydraulic system problems 1 Be sure that the engine is off the frame is level and the boom is in the stowed position
42. rning radius outside 2 wheel steer 24 ft 7 32m 2 wheel steer 24 ft 7 32m Turning radius outside Turning radius outside 4 wheel steer 13 ft 3 in 4m 4 wheel steer 13 ft 3 in 4m Fuel tank capacity 35 gal 132 liter Fuel tank capacity 35 gal 132 liter Floorloading information Floor loading information Tire load maximum 19 500 Ibs 8845 kg Tire load maximum 19 500 Ibs 8845 kg Occupied floor pressure 240 psf 2383 bar Occupied floor pressure 240 psf 2383 bar Genie PartNo 114326 GTH 1048 GTH 1056 39 Operator s Manual Second Edition First Printing Load Charts GTH 1048 Standard Carriage Stabilizers Up 35ft 30ft 20 ft 10 ft 0 10 7m 9 1m 6 1m 3 0m o 0m 50 ft ETTER 152m F 79 L 60e F G L F 40 ft o 122m F T B C D L 40 C 30ft E B 91m L F A g 80 E 20ft 61m 207 D o B p x wun Dot 2 gt 2 3 0m L rs Le o t 3 sd L EI aa EN EE Lo e o oft S S 8 6 Ome N 15 Ma5 f 30 ft 20 ft 10 ft 0 ft 10 7 m 9 1 m 6 1 m 30m 0m GTH 1048 Standard Carriage Stabilizers Down 35ft 30ft 20 ft 50 10 7 m 9 1m 6 1m 3 0m 0m 152m TT 15mm soft 20ft 10ft oft 10 7 m 9 1 m 61m 30m 0m IQ A TEREX COMPANY 40 GTH 1048 GTH 1056 PartNo 114326 Second Edition First Printing Operator s Manual GTH 1056 Standard Carriage Stab
43. rvice technician according to the manufacturer s specifications After repairs are completed the operator must perform a pre operation inspection again before going on to the function tests Scheduled maintenance inspections shall be performed by qualified service technicians according to the manufacturer s specifications Genie A TEREX COMPANY GTH 1048 GTH 1056 19 Operator s Manual Second Edition First Printing Inspections Pre operation Inspection L1 Be sure that the operator s and safety manuals are complete legible and in the storage container located in the operator s compartment 21 Be sure that all decals are legible and in place See Inspections section H Check for engine oil leaks and proper oil level Add oil if needed See Maintenance section Add oil if needed See Maintenance section H Check for engine coolant leaks and proper level of coolant Add coolant if needed See Maintenance section H Check for battery fluid leaks and proper fluid level Add distilled water if needed See Maintenance section Q Air filled tire models Check for proper tire pressure Add air if needed See Maintenance section Check the following components or areas for damage improperly installed or missing parts and unauthorized modifications H Electrical components wiring and electrical cables H Hydraulic hoses fittings cylinders and H Check for hydraulic oil leaks and proper oil l
44. sing the area exposed to the wind will decrease machine stability Use extreme care and slow speeds while driving the machine in the travel position across uneventerrain debris unstable or slippery surfaces and near holes and drop offs Do not alter or disable machine components that in any way affect safety or stability Do not replace items critical to machine stability with items of different weight or specification Do not replace factory installed tires with tires of different specification or ply rating A TEREX COMPANY 8 GTH 1048 GTH 1056 PartNo 114326 Second Edition First Printing Operator s Manual A Traveling on Slopes ed When the machine is loaded always travel with the load uphill When the machine is unloaded travel with the forks or attachment downhill When driving keep the boom at or below horizontal and keep the load close to the ground On steep terrain drive only up and down hill and always keep the machine in gear Do not turn across slope when machine is traveling up or down a slope Limit travel path and speed according to the condition of the ground surface traction slope location of personnel and any other factors which may create a hazard Never drive the machine unless the mast and equipment are in their proper travel position Whether a machine will tip over during dynamic machine operation involves many factors that need to be considered Among these are
45. sition all wheels in line with the machine before switching the steering mode Do not realign the wheels while driving Steer selector switch Baat AM HI R Raising and Lowering the Stabilizers Push the top of the rocker switch to raise the stabilizer Push the bottom of the rocker switch to lower the stabilizer Lower each stabilizer until the footpad is in firm contact with the ground The tires do not need to be off the ground Genie A TEREX COMPANY 28 GTH 1048 GTH 1056 Part No 114326 Second Edition First Printing Operator s Manual Transmission Control Use the transmission control lever to control the speed and direction of machine travel Step on the service brake pedal before putting the transmission into gear To drive forward move the transmission control lever toward you and move it up To drive in reverse move the transmission control lever toward you and move it down To return to neutral move the transmission control lever to the center position Forward Neutral Reverse The transmission control lever also controls the transmission speed To choose a lower speed rotate the control lever clockwise To choose a higher speed rotate the control lever counterclockwise Higher speed Lower speed Operating Instructions When shifting the transmission from forward to reverse while the machine is in motion the transmission control lever must be in
46. ssages that follow this symbol to avoid possible injury or death Indicates a hazardous situation ADANGER Mee which if not avoided will result in Red death or serious injury Safety alert symbol used to alert you to potential personal injury hazards Obey all safety Indicates a hazardous situation AWARNING which if not avoided could result Orange in death or serious injury Indicates a hazardous situation ACAUTION which if not avoided could result Yellow in minor or moderate injury Indicates a hazardous situation which if not avoided could result Blue in property damage Safety Sign Maintenance Replace any missing or damaged safety signs Keep operator safety in mind at all times Use mild soap and water to clean safety signs Do not use solvent based cleaners because they may damage the safety sign material Genie A TEREX COMPANY 2 GTH 1048 GTH 1056 PartNo 114326 Second Edition First Printing Operator s Manual Symbol and Hazard Pictorials Definitions Hazard Pictorial Descriptions Y Electrocution Maintain required Falling Object No people under Fall Hazard Hazard clearance Hazard load Noriders Crush Hazard Keep clear of Bodily Injury Always wear seat moving outriggers Hazard belt Ke InjectionHazard Use cardboardto Overturning Readthe Crush Hazard search for leaks Hazard operator s manual Q en Va Ke di eg Keep away from Crush Hazard Keep clear of Crush
47. t wheels to the right Turn the steering wheel to the left to turn the front wheels to the left Instrument panel 4 Windshield washer switch Push the top of the rocker switch to turn the washer on Release the rocker switch to turn the washer off 5 Windshield wiper switch Push the top of the rocker switch to turn the wiper on Push the bottom of the rocker switch to turn the wiper off Not used 7 Work light switch Push the top of the rocker switch to turn the work lights on Push the bottom of the rocker switch to turn the work lights off 8 Parking brake switch Push the top of the rocker switch to turn the parking brake on Push the bottom of the switch to turn the parking brake off Genie A TEREX COMPANY 9 Axle differential lock switch if equipped with dashboard switch Push and hold the axle differential lock switch to lock the axle differential Release the switch to unlock the axle differential 10 Load chartholder 11 Control handle with red thumb switch and white finger switch Pull the control handle back and the boom will raise Push the control handle forward and the boom will lower Push the control handle to the right and the boom will extend Pull the control to the left and the boom will retract Hold down the red thumb switch and pull the control handle back and the forks will tilt up Hold down the red thumb switch and push the control handle forward and the forks will tilt down Hold t
48. unction tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended M You read understand and obey the manufacturer s instructions and safety rules safety and operator s manuals and machine decals M You read understand and obey employer s safety rules and worksite regulations M You read understand and obey all applicable governmental regulations M You are properly trained to safely operate the machine Genie Part No 114326 A TEREX COMPANY GTH 1048 GTH 1056 1 Operator s Manual Second Edition First Printing Introduction Standards Hazard Classification Many aspects of rough terrain forklift operation and testing are discussed in standards published by the American National Standards Institute and the Industrial Truck Standards Development Foundation These standards are updated on a regular basis with addenda Genie recommends that you purchase and refer to the following standards ANSI ITSDF B56 6 Rough Terrain Fork Lifts This Standard can be downloaded from www ITSDF org ITSDF 1750 K Street NW Site 460 Washington DC 20006 Intended Use A variable reach rough terrain forklift truck is defined as a wheeled type truck with a pivoting boom which may be equipped with various attachments for picking transporting and placing loads within the established load range charts Genie uses symbols color coding and signal words to identify the following me
49. y or extend load beyond load chart band Never lower maximum load before Do not travel on terrain or in areas that could cause machine to overtum Always level machine using sway control before raising boom above horizontal When driving keep boom at or below horizontal and keep load close to the mane B 114356 Overturning Hazard Death or Serious Injury can result from traveling with an elevated load Always travel with the boom below horizontal 114352 B A TEREX COMPANY Overturning Hazard Death or serious injury can result from using this machine without a load chart Never operate the machine if the load chart is missing T4986 A Gi Falling Object Hazard Death or Serious Injury can result from falling objects Do not operate machine while people are under or near elevated boom whether boom is loaded or unloaded gm 5 Never operate sway control when boom is above horizontal position Do not use sway control to position an elevated load Read and understand operator s manual and all safety signs before using or maintaining machine 97670 A DANGER Crush Hazard Death or serious injury could result from rolling of an unattended machine wf M TT Set parking brake lower carriage or attachment to ground before leaving machine 97670 8 GTH 1048 GTH 1056 Operator s Manual Second Edition First Printing General

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