INSTALLATION COMPLETION CHECKLIST One motor system
Contents
1. Left Side 5 Right Side i i Checking Clear Height Dimensions 1 Measure the Opening Height from the floor to the bottom of the opening lintel Left Side ue Right Side 4 Installation Questions 1 Was the side jambs and header box leveled via Transit Hydro Level Don t Know 2 How were the side jambs checked for plumb Transit Plumb bob Sight 3 Check the door steel and door for squareness perform a criss cross measurement e Dimension from left hand top to right hand bottom i e Dimension from right hand top to left hand bottom C Megadoor SERVICE MANUAL Installation Checklist One Motor 1000 odt 2 18 2007 10 51 48 AM 2 of 1 1 George Shrokman Industrial Door Consulting Services Door Megadoor 800 1000 Installation Checklist Location Checking header box for vertical alignment Measure from the face of the side jamb to the top and bottom of the header box The dimension should be the same at the top and the bottom see illustration below Front of header box must be plumb Dimension must be equal Top Dimension Bottom Dimension Left Hand Box shown above Dimension must be equal Top Dimension Bottom Dimension Right Hand Box shown above Check for header twist between the left and right side FRONT OF HEADER BOX MUST BE PLUMB C Megadoor SERVICE MANUAL Installation Checklist One Motor 1000 odt 2 18 2007 10 51 48 AM 3 of 1 1 George Shrokman Industria2. ok Left Outside ok 2 Bottom batten strips installed properly see figure below Right Inside ok Left Inside ok Right Outside ok Left Outside ok These strips are not installed Ends of upper batten strip should correctly be even with end of bottom batten strip This is an ok condition O O Oo o 3 Protective studs installed in the clamp strip ends on the bottom beam Left Inside Yes No Right Inside Yes No Left Outside Yes No Right Outside Yes No 4 With the door fully closed the curtain is fully stretched and the reversing door edge is 2 to above the finished floor There is adequate clearance under the edge so it does not trip when fully closed Guide Rails 1 All bolts installed in guides 2 Bolts have been properly torqued 3 Throat of guide measures correctly 4 Guides aligned at splice points 5 Guides plumb and straight 6 Side guide steel gussets installed 7 Bottom of guide supported where necessary 8 Guides installed square to opening 9 Guides are installed plumb 10 Guide dimension from wall correct 11 Edges of guides joints dressed and burr free C Megadoor SERVICE MANUAL Installation Checklist One Motor 1000 odt 2 18 2007 10 51 48 AM 9 of 1 1 George Shrokman Industrial Door Consulting Services Door Megadoor 800 1000 Installation Checklist Location MISC ITEMS 1 Reve
3. The guide should be centered with the hole 15 Bolts attaching curtain to header box installed 16 Is the motor gearbox assembly level OONDaASA C Megadoor SERVICE MANUAL Installation Checklist One Motor 1000 odt 2 18 2007 10 51 48 AM 4 of 1 1 George Shrokman Industrial Door Consulting Services Door Megadoor 800 1000 Installation Checklist Location Left Hand Machine Box Page 2 or 2 Items to check while the door is running CAUTION MOVING DOOR CAN CAUSE DEATH MAKE SURE LIFTS AND PERSONEL ARE CLEAR OF MOVING DOOR CURTAIN KEEP FINGERS AND HANDS CLEAR OF MOVING PARTS INSIDE OF MOTOR BOX NOTE MAKE SURE THE HINGED COVER IS NOT CAUGHT BY THE DOOR CURTAIN AS THE DOOR MOVES UPWARD 1 Belt running in the center of the rollers 2 Belt clears all wires as drum diameter changes 3 Belt runs smoothly through bottom of box 4 Belt runs smoothly through U bracket and top plunger 5 When the door is fully closed 2LS trips and 1LS is not tripped 6 When the door is fully open 5LS trips and 1LS is not tripped 7 When the door stops at the fully open position the open plunger bottom plunger does not touch 1LS roller If it does explain what happens after it touches the roller 8 Manually depress 1LS have someone press the open close button Door should not operate If it does door is not wired properly Items to check externally while on the left side Door not in motion 1
4. the door safety personnel should be positioned near the power disconnect to shut the system down in case of an emergency Since this is a continual improvement list please forward any comments or suggestions so we can incorporate them into this procedure Thank you for the opportunity to work with you George A Shrokman Jr email jp shrokman com C Megadoor SERVICE MANUAL Installation Checklist One Motor 1000 odt 2 18 2007 10 51 48 AM 1 of 1 1 George Shrokman Industrial Door Consulting Services Door Megadoor 800 1000 Installation Checklist Location General Information Customer inspection Date Door Serial Number Location Description Total Width Dimension A Clear Width Dimension Total Height Dimension f Clear Height Dimension i General Information These are items of general information that is used to document that the proper dimensions have been used during the door installation Checking Total Width Dimensions 1 Total Width TW 6 above floor level Total width measurement io 2 Total Width 1 4 up side jamb height Total width measurement a 3 Total Width up side jamb height Total width measurement i Y 4 Total Width up side jamb height Total width measurement i 5 Total Width at top of header box Total width measurement f j Checking Total Height Dimensions 1 Measure Total Height from the bottom of the mounting steel to the top of the header box
5. George Shrokman Industrial Door Consulting Services Door Megadoor 800 1000 Installation Checklist Location INSTALLATION CHECKLIST One Motor Door Job Name Door Number Location This installation check list is a continual improvement list developed by service personnel in the field This is not a Megadoor Inc document only a guideline developed by George Shrokman to assist the installer and dealer in a quality installation that will assist in extended life of the Megadoor system This does not replace the Megadoor Warranty sheets that must be signed by all installation personnel upon the completion of the door We do however suggest sending this worksheet along with the Megadoor Warranty sheet as a detailed confirmation of the quality of the installation The check list may seem long but depending on the door size and the quality of the installation an experienced installer can run through the list in 15 minutes Very large doors may take up to an hour depending on the time it takes to move the man lift around For the safety of all concerned we suggest using a boom lift NOT A SCISSOR LIFT OR SCAFFOLD when checking the operation Take note that the Megadoor is a hoist system intended to pick up a tremendous amount of weight quickly The bottom beam or curtain will only stop moving upward when a stop button is pressed and held or the power is turned off The lift must be clear of the moving curtain When you are in the air checking
6. HINGED COVER IS NOT CAUGHT BY THE DOOR CURTAIN AS THE DOOR MOVES UPWARD 1 Belt running in the center of the rollers 2 Belt clears all wires 3 Belt runs smoothly through bottom of box 4 Belt runs smoothly through U bracket and top plunger 5 When the door is fully closed 4LS trips and 2LS is not tripped 6 When the door is fully open 6LS trips and 2LS is not tripped 7 When the door stops at the fully open position the open plunger bottom plunger does not touch 2LS roller If it does explain what happens after it touches the roller 8 Manually depress 2LS have someone press the open close button Door should not operate If it does door is not wired properly Items to check externally while on the right side Door not in motion 1 Two bolts in each limit cover door 2 Dimension between the outside edge of the header box and the guide steel System 800 5mm System 1000 Omm Door curtain alignment Dimension between the side mounting steel and the batten strip on the top rail of the curtain that is attached to the header box C Megadoor SERVICE MANUAL Installation Checklist One Motor 1000 odt 2 18 2007 10 51 48 AM 7 of 1 1 George Shrokman Industrial Door Consulting Services Door Megadoor 800 1000 Installation Checklist Location Check the centerline alignment of the door guides The centerline of the guides at the bottom of the door can be off by Centerline Cen
7. Two bolts in each limit cover door 2 Extra header box support installed at bottom of left motor box welded between header box amp guide steel 3 Vent plug installed in gear case 4 Brake release rod clipped on to motor bolt 5 Crank limit switch sets and resets 6 Crank arm bolt that keeps arm from vibrating out of position installed 7 Crank arm clears back of motor by to 7 8 SR Relay round plastic piece on the bottom of the motor junction box tight to case hand tight 9 Dimension between the outside edge of the header box and the guide steel System 800 5mm System 1000 Omm 10 Door curtain alignment Dimension between the side mounting steel and the batten strip on the top rail of the curtain that is attached to the header box C Megadoor SERVICE MANUAL Installation Checklist One Motor 1000 odt 2 18 2007 10 51 48 AM 5 of 1 1 George Shrokman Industrial Door Consulting Services Door Megadoor 800 1000 Installation Checklist Location Right Hand Machine Box Page 1 of 2 These Items are to be checked when up at the right side machine box Tools Required Tape measure bullet level torks 30 Allen m5 small screw driver Items to check with limit box cover removed e Items to check with door not in motion 1 LB2 Mounting Bolts Installed Qty of 4 2 Belt over pulleys properly on top of left pulley through limit U bracket on top of right pulle
8. l Door Consulting Services Door Megadoor 800 1000 Installation Checklist Location Left Hand Machine Box Page 1 or 2 These Items are to be checked when up at the left side machine box Tools Required Tape measure bullet level torks 30 Allen m5 small screw driver MOTOR CONNECTIONS LIMIT SWITCH CONNECTION TERMINALS Items to check with limit box cover removed e Items to check with door not in motion 1 LB1 Mounting Bolts Installed Qty of 4 2 Belt wound on drum properly belt wraps to the top of the drum from the left hand side 3 Top mounting bolt located above the belt is installed so the bolt head is on the bottom and the nut is on the top if it is installed with the nut on the bottom the bolt will eventually rub the belt Belt not twisted Belt drum bolt is tight on motor shaft U bracket on limit plunger straight not bent into a w shape U bracket Roller Square with Belt Top Plunger straight Open plunger bottom plunger moves freely 10 Open plunger bottom plunger spring not rubbing aluminum top beam 11 Limit switches mounted square note 1LS can have a slight twist when a two speed motor is used 12 Check tightness of all wires in the terminal blocks 13 Electrical wires not rubbing belt drum or belt 14 Header box and side guide align check alignment of the square belt feed hole in the header box and the top of the side guide
9. oltage Measured at Terminal Blocks in Control Panel T4 to T5 T5 to T6 T4 to T6 T4 to T5 to T6 to Ground Ground Ground Clamp the Amp Probe on the Motor T lead to get these readings All measurements are in AMPS SINGLE SPEED MOTOR Motor T lead Reading Position Near Full Open Middle Near Full Close Lower T3 Lower Motor T lead Reading Position Near Full Open Middle Near Full Close 2 18 2007 10 51 48 AM 1 1 of 1 1 C Megadoor SERVICE MANUAL Installation Checklist One Motor 1000 odt
10. rsing edge operates properly 2 Photo eyes operate 3 Is the door making any strange sounds 4 What other items should be noted Dimensions and Torque Header Box Nuts on bolts attaching top of curtain to the header box Nut Size Torque Guides Guide Bolt Torque Bolt Size Torque Guide opening width when bolts properly tightened mm C Megadoor SERVICE MANUAL Installation Checklist One Motor 1000 odt 2 18 2007 10 51 48 AM 1 0 of 1 1 Door George Shrokman Industrial Door Consulting Services Location Megadoor 800 1000 Installation Checklist Control Panel Motor Voltage and Current Verification Line Voltage Measurement All Measurements are in VOLTS Incoming Voltage Door Sitting Still Incoming Voltage Measured at the Bottom of the Disconnect Leg A to Leg B to Leg C to Leg Ato B Leg B to C Leg A to C Ground Ground Ground Incoming Voltage with Door Motion Motor Running Incoming Voltage Measured at the Bottom of the Disconnect Leg A to Leg B to Leg C to Leg A to B Leg B to C Leg A to C Ground Motor Lead Measurement T Lead Voltage Measurement All measurements are in VOLTS Voltage going to motor with Motor Running Single Speed Motor OPEN amp CLOSE and Two Speed T1 T2 T3 CLOSE ONLY Voltage Measured at Terminal Blocks in Control Panel T1 to T2 to T3 to T1 toT2 T2toT3 T1toT3 Ea Two Speed Motor T4 T5 T6 OPEN ONLY V
11. terline The guides are centered perfectly at the header box and must be centered perfectly at the bottom Make sure the guides are aligned across the opening as shown There is a __ tolerance depending on the opening width The guides must be aligned to provide correct clearance between the guide blocks and the guide itself A laser level rotated to the vertical position can be used to check the centerline on the guides Check to make sure the face of the guides and mounting steel are parallel facing each side There are many ways to verify that the steel and guides are square to each other This straight edge method is just one We are concerned that the throat of the guide is square so the end blocks do not wear unevenly Clear Width Dimension The guide faces must be square to each other This can be checked by clamping straight edges 3 to 4 long to the face of the guides and checking the CW Clear Width dimensions at various points Straight We do not provide a tolerance Edge for this being out of square Straight Edge Clear Width Dimension C Megadoor SERVICE MANUAL Installation Checklist One Motor 1000 odt 2 18 2007 10 51 48 AM 8 of 1 1 George Shrokman Industrial Door Consulting Services Door Megadoor 800 1000 Installation Checklist Location Door Curtain 1 All clamp strips are straight on the ends not bent Right Inside ok Left Inside ok Right Outside
12. y 3 Top mounting bolt located above the belt is installed so the bolt head is on the bottom and the nut is on the top if it is installed with the nut on the bottom the bolt will eventually rub the belt 4 Belt not twisted 5 Belt is through upper square hole in left hand bracket 6 U bracket on limit plunger straight not bent into a w shape 7 U bracket Roller Square with Belt 8 Top Plunger straight 9 Open plunger bottom plunger moves freely 10 Open plunger bottom plunger spring not rubbing aluminum top beam 11 Limit switches mounted square 12 Check tightness of all wires in the terminal blocks 13 Electrical wires not rubbing belt 14 Header box and side guide align check alignment of the square belt feed hole in the header box and the top of the side guide The guide should be centered with the hole 15 Bolts attaching curtain to header box installed 16 Is the assembly level C Megadoor SERVICE MANUAL Installation Checklist One Motor 1000 odt 2 18 2007 10 51 48 AM 6 of 1 1 George Shrokman Industrial Door Consulting Services Door Megadoor 800 1000 Installation Checklist Location Right Hand Machine Box Page 2 of 2 Items to check while the door is running CAUTION MOVING DOOR CAN CAUSE DEATH MAKE SURE LIFTS AND PERSONEL ARE CLEAR OF MOVING DOOR CURTAIN KEEP FINGERS AND HANDS CLEAR OF MOVING PARTS INSIDE OF MOTOR BOX NOTE MAKE SURE THE
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