CLS-M3 Installation & Service Manual
Contents
1. poli ker Unbalanced Cell EI Not Applicable to CLS M software RICE LAKE 27 CLS M2 Installation Manual WEIGHING SYSTEMS 5 0 Calibration i When hanging weights from the forks make sure to note the weight of hanging device and add to test weight ote value Figure 5 4 Make sure forks are level before beginning calibration See Section 4 2 Suggested test weight is 500 b minimum Always shut forklift off when calibrating high vibration can cause inaccuracies When going through calibration steps it is recommended that you do not use the back button calibration may not complete 9 1 Leveling Forklift Forks 1 Level the forks to 0 by placing a level on the forks and adjusting as required EN Carriage j box will need to be in setup mode See Section 5 2 Turn off the forklift after leveling forks high vibration from the running engine will cause inaccurate readings 2 In the setup screen press Zero Angle Fig 5 1 A 3 A pop up appears as shown in Fig 5 1 B press OK to close pop up box Revolution New File Edit Communications Interactive Tools Navigation View Help DEE QoWWd AK 94 dA 2 Indicator F 7 Satiir i i Setup Live Weight Data Serial Number Indicator Info First step of initial set up and cakbration Used to set Fork Angle Zero Angle Level setting to zero degrees Use an appropriate tool to ensure E2. Setup Live Weight Data Serial Number F Weight Data Packet Weight zro Q3 G o lb Z 1 2 G 01 m 3 0 lb 2 1 amp lb EZ Setup G O lb Z 2 G o lb G lb 2 0 1 G 0 lb ty 1750 lb fel 1 amp 1750 lb Values G 2000 lb 1 2 G 2000 b G 2000 1b 1 2 G 2000 update 2000 1b 1 2 G 2000 1b 2000 1b 0 2G 20001 lt Refresh Auto Refresh Cell 1 mV raw fast 7 lou m Cell 2 mV Base Configuration ra w Scale Formatting i Figure 4 15 Revolution Live Weight Data Screen 1 Place calibration switch into the closed position Figure 5 2 toward the left hand side of j box when standing in front of the scale toward load cell 1 2 Test known weight amounts as specified in Section 4 0 1 When weight is on fork the value will appear in the Weight box and the Weight Data Packet values will update 3 If scale is weighing correctly carefully disconnect USB and replace clear cover Swivel the cover plate back to the correct position and secure with screw 5 Upon successful installation and calibration verification seal the carriage j box and load cell quick disconnects for Weights and Measurements approval 6 Re install the scale cover plate Section 2 0 Figure 2 6 The scale is now ready for use RICE LAKE 23 CLS M2 Installation Manual WEIGHING SYSTEMS 4 4 EZ Setup Upload Unit Serial Number Figure 4 16 appears with three tabs Setup Live Weight Data and Serial Number S
3. A Future option DO NOT use at this time lt Back Net gt Cancel Figure 5 4 Enter Test Weight Value RICE LAKE WEIGHING SYSTEMS Calibration 30 7 Corner Match Scale Calibration screen appears Press Calibrate Zero Figure 5 5 A 8 When the message in the lower left corner of message box reads Zero Calibration Complete press Next Figure 5 5 B Corner Match Scale Calibration Remove weight from the scale If using chains or hooks hang A them now Click Calibrate to calibrate the zero point Wait for zero calibrate complete to appear before pressing next ROME e Figure 5 5 Calibrate Zero 9 Add known weight to load cell 1 left hand load cell see Figure 5 6 10 Lift weight allow it to stabilize if using hanging weight M If possible shut forklift off when calibrating high vibration can cause inaccuracies E Note Make sure to calibrate forks in correct order or the calibration will not be successful Load Cell 1 Load Cell 2 Left Hand Right Hand Figure 5 6 Load Cell 1 amp 2 RICE LAKE 31 CLS M2 Installation Manual WEIGHING SYSTEMS 11 Press Measure Figure 5 7 A Corner Match Scale Calibration F Place the weight over each load cell in turn and cick Measure to calibrate Click Next when al load cels are completed A Corner Match Scale Calibration Load Ce Normalize Corner Match Scale Calibration E CELL 1 Place the weight over e
4. ou The serial number of the scale is pre loaded in the j box at the factory It does not need to be downloaded Bf Note during installation If j box is ever replaced See Section 7 0 this procedure will need to be repeated The serial number of the scale is located on the right side of carriage and also under the black cover plate on the scale assembly The serial number a 6 digit entry screen typically displays O or the last serial number downloaded If installing a new serial number un install the existing Revolution software program prior to upgrading The upload and download of each configuration file is no longer required The iQube2 j box has default factory settings to communicate with the CLS M forklift scale EET RICE LAKE 7 WEIGHING SYSTEMS Revolution Interface to CLS M 24 4 5 Diagnostics Diagnostics works in setup or normal operating mode 1 On EZ Setup screen select Diagnostics Note Selecting Auto refresh will continuously display data communications for each screen Revolution New Ele Edit Interactive Tools Navigation View Help Geh AR YKDOD RA 2g Indicator D Indicator Info First step of initial set up and calibration Used to set Fork Angle Zero Angle Level setting to zero degrees Use an appropriate tool to ensure EZ Setup the forks are perfectly level prior to selecting this function Second and final step of initial set up and calibrati
5. Level forks Zero Angle see Section 5 1 In set up select Calibration Figure 5 3 A Select Standard Calibration Figure 5 3 B Press Next Figure 5 3 C Revolution New File Edit Communications Interactive Tools Navigation View Help CS eu EIER QoWuBs9xun5w9 A Indicator lc D Setup Live Weight Data Serial Number Corner Match Scale Calibration Indicator Info Corner Match Scale Calibration 3 Zero Angle Select the calibration type Click Next when complete x 5 EZ Setup B Calibration Standard Calibration Diagnostics Span Only Calibration gt All other parameter settings ai Configuration Scale or Format Base Configuration es m E A Scale lt Back Ned Cancel Figure 5 3 Enter Calibration 6 Enter test weight value to be used and press Next Figure 5 4 A Certified Test Weight used during cell normalization must be checked Corner Match Scale Calibration Corner Match Scale Calibration I Enter test weight value to be Enter the amount of test weight used for full scale NS used minimum suggested calibration Click Next when complete weight 500 Ib Add the chain or hook weight value to test weight Amount of Test Weight 500 Certified Test Weight used 7 Certified Test Weight used during cell normalizatid during cell normalization MUST be checked Chains or Hooks are used during calibration
6. For grinding the center pin f necessary and the mounting bois Leve Table 2 1 Recommended Tools for Unpacking and Installation of the CLS M RICE LAKE WEIGHING SYSTEMS Scale Base Installation 4 2 3 Unpacking The CLS M Cargo Lift Scale is shipped upright on a sealed pallet with one or two scales per pallet as shown in Figure 2 1 Hardware component boxes Figure 2 1 CLS M Packaging Upon receipt of the shipping pallet inspect it for any visible signs of damage Immediately after unpacking visually inspect the contents to ensure all components are included and undamaged The shipping pallet should contain the following e One or two scale carriage assemblies with cover plate e Hardware component boxes which include e Two cleats with four bolts e One coiled interface cable e Coiled cable rear mounting bracket Coiled cable to RS 232 adapter cable D To ensure that all products received from the manufacturer are in good shape upon arrival it is recommended Ef Note to fully inspect all contents and properly fill out the bill of lading If any parts were damaged in shipment notify the shipper immediately 2 3 1 Unpacking A One Scale Configuration The scale is shipped in an upright position as illustrated in Figure 2 2 The upright position allows for ease of installation The accessories are located in a hardware component box 1 Clip plastic band holding hardware component box in place and remove box Remove prot
7. Reference Chyeroaded Cel v Auto Refresh fast RICE LAKE WEIGHING SYSTEMS No cell connection problems Cell Connection Tests correct load cell cable connections Scans each load cell to display connection issues If one load cell connection error is found will flash between No cell connection problems and Scale SC1 Cell 1 or 2 While standing in front of the forklift cell 1 is located on the left cell 2 on the right No cell zero reference problems Zero Reference Not Applicable to CLS M software No overloaded cell problems Overload Cell If error occurs displays mV level of the overloaded load cell At 5000lbs the mV rating is 1 5 Revolution Interface to CLS M 26 Diagnostic Monitor sis MR No cell drift problems Excitation Cel Connection Zero Reference TIS Freda Cell drift NE Not Applicable to CLS M software Diagnostic Monitor Ee D icitone No underloaded cell problems Excitation Cell Connection Zero Reference Underload Load cell Overloaded Cel If error occurs displays mV level of the underloaded load cell At 5000lbs the mV rating is 1 5 Diagnostic Monitor Diagnostic SOM NEM PON No cell noise problems Cell Noise Not Applicable to CLS M software Diagnostic Monitor EE M No unbalanced cell problems Excitation Cel Connection Zero Reference
8. Remove protective wood covering for scale one Clip plastic bands from scale one Scale one is ready for installation 6 Once scale one has been installed clip plastic bands from scale two 7 Remove protective wood covering for scale two Scale two is now ready for installation RICE LAKE T CLS M2 Installation Manual WEIGHING SYSTEMS Scale Hardware component boxes Protective wood covering i Ba M di N Protective wood l 44 covering Wood shipping pallet Plastic E banding p Plastic banding Protective wood covering Step 1 Clip top plastic bands Step 2 Clip plastic band to release hardware component boxes Step 3 Remove hardware component boxes Step 4 Clip plastic bands from first scale Step 5 Remove protective wood covering for first scale Scale one is ready for installation DO NOT clip the plastic band from scale two until scale one is installed Step 6 Clip plastic bands from scale two Step 7 Remove protective wood covering for second scale Scale two is ready for installation Figure 2 3 Scale Component Parts on Shipping Pallet for Two Scales RICE LAKE WEIGHING SYSTEMS Scale Base Installation 2 4 Scale Base Installation Use the following steps to install the scale base to the forklift Anti shift centering pin tina Top cleat location Shim bot Li hole location s _ Figure 2 4 Anti shift Centering Pin Shim Bolts and
9. if used is moved back and forth Note When routing cables do not obstruct the view of OSHA labels on the forklift RICE LAKE 13 CLS M2 Installation Manual WEIGHING SYSTEMS 3 2 Pre installed RS 232 Adapter Cable The RS 232 adapter cable coiled cable to 9 pin RS 232 may be pre installed from the factory onto the mobile PC l 2 3 3 3 4 pe oe m Ensure the mobile PC 1s OFF Connect the coiled cable to RS 232 adapter cable secure with tie wraps to reduce accidental damage Connecting the Coiled Interface Cable RS 232 Adapter Cable to Mobile PC Ensure the mobile PC 1s off Connect female M16 connector to coiled cable Connect DB 9 connector to PC Attach cable to forklift cage with the wraps to reduce accidental damage Check Scale for Accuracy RS 232 Adapter Cable N For this application the customer has pre installed the Revolution software on the mobile PC Follow the instructions provided by the customer for accessing Revolution RICE LAKE WEIGHING SYSTEMS Cable Connections 14 4 0 X Revolution Interface to CLS M Revolution is a tool to display weight diagnostics and calibration if required of the CLS M Scale using a Windows based computer 4 0 1 Connect Scale to Revolution 1 Open the Revolution program on the computer SERIE SOFINARE To begn umg Revon TT __ l Qua Urbs More ito Perk tor i Bes de vere Sete oS Tea Schedue SCALE SO
10. nut 14 located on top of the lower block Loosen the hex nut 11 on the lower side of the load cell Remove the bottom flexure rod 12 and the top flexure rod 8 sliding the remaining washer sets 5 and 15 with it Ensure flexure rod threads are free of debris and paint by running a nut the full distance of the rod Figure 6 5 Remove Flexure Rod with Nuts and Washers Check the flexure rod threads for smooth operation by running a nut the full distance of the rod making sure it does not get stuck anywhere along the way If so clean off any paint using a wire brush and oil Oil the spherical washers using a standard machine shop oil Disconnect the load cell cable from the j box Loosen cable clips and remove the load cell RICE LAKE WEIGHING SYSTEMS Load Cell Replacement 38 Detach load cell clip away from back plate of scale using a large screwdriver T LEM Tei ia re ari o Ee E DIM ea Figure 6 6 Load Cell Cable Clips 18 Back off upper and lower overload stops using a 1 1 8 wrench Overload stops looking at top view Figure 6 7 Overload Stops 19 Position a new load cell with its cable facing towards the center and opening of the S beam facing the flexures Load cell cable should face towards the center of the scale Figure 6 8 Load Cell 20 Install the top and bottom flexure rod with hardware ensuring that the flexure rod be oriented with the short thread of r
11. possible pinch points DO NOT use any load bearing component that is worn beyond 5 of the original dimension DO NOT use this product if any of the components are cracked DO NOT exceed the rated load limit of the unit DO NOT make alterations or modifications to the unit DO NOT remove or obscure warning labels DO NOT use near water Keep hands feet and loose clothing away from moving parts RICE LAKE 1 CLS M2 Installation Manual WEIGHING SYSTEMS 12 Considerations Before Installation The CLS M Cargo Lift Scale will fit most typical forklifts but certain considerations that must be taken into account prior to installing the scale Due to the extra weight of the CLS M the net lifting capacity of the forklift scale is decreased by approximately 10 Use the formula below to calculate the net capacity of the unit Note forklift manufacturer before making a decision Their data reflects in most cases testing with specific forklifts Formulas can give you a good estimate of how capacity will be affected You should work closely with your and attachments Net Capacity A B C D E F E G H Where A Truck basic capacity in pounds B Inches from the front wheel center line to fork face C Inches from the fork face to the truck rating point usually 24 D Weight of the scale in pounds 4 9 Ib E Inches from the front wheel center line to the carriage face F Inches from the carriage face to scale Horizontal C
12. them now Click Calibrate to calibrate the zero point Wait for Zero Calibrate Complete to appear before pressing next 0 ai CONES Figure 4 11 Calibrate Zero 6 Add known weight to Load Cell 1 Left hand Load Cell see Figure 4 12 7 Lift weight allow it to stabilize if using hanging weight ss Always shut forklift off when calibrating high vibration can cause inaccuracies 7 Note Make sure to calibrate forks in correct order or the calibration will not be successful Load Cell 1 Load Cell 2 Left Hand Right Hand Figure 4 12 Load Cell 1 amp 2 RICE LAKE 21 CLS M2 Installation Manual WEIGHING SYSTEMS 8 Press Measure Figure 4 13 A Corner Match Scale Calibration F Place the weight over each load cell in turn and cick Measure to calibrate Click Next when al load cels are completed A Corner Match Scale Calibration Normalize Corner Match Scale Calibration i CELL 1 Place the weight over each load cel in turn and cick Measure to calibrate B CELL 2 Click Next when al load celis are completed B CELL 2 Gai Zero Calibration Complete i C lt Back Net gt Cancel Normalization Successful Figure 4 13 Load Cell Calibration 9 Load Cell 1 Status will read Success Figure 4 13 B and Load Cell 2 Measure will become available Repeat steps 9 11 for Load Cell 2 10 When both load cells have been calibrated
13. 0 EZ Setup Get Current Serial Number number 3 Serial Number 6 Digit 0 Only used when Carriage JBox has been replaced Download B Download Serial Number the 6 digit serial num ber of forkitt scale The serial number is Found on the scale carriage Figure 7 3 Serial Number Setup Screen Once the serial number is download a message Serial Number sent to device is displayed on the screen and press OK to accept that number The serial number of the scale is located on the right side of carriage and also under the black cover plate on Note the scale assembly The serial number a 6 digit entry screen typically displays O or the last serial number downloaded The upload and download of each configuration file is not required The iQube j box has default factory settings to communicate with the CLS M forklift scale RICE LAKE WEIGHING SYSTEMS iQube2 J Box Replacement 44 8 0 Appendix 8 1 Parts Breakout Figure 8 1 CLS M3 Scale Assembly 89 h se TR 1 125095 Cable Assy Coia siae TI 2 sexe i Adapter Ti s eos screw casini TI 4 ums Washer Lock s8 Regu TI 5 fems angie Proteotwe s sas Scale Cargo Lt Seef083 kl 15141 Washer Plain STD No 10 150719 Clamp Loop One Hole 1 4 130928 Bracket CLS 14633 Nut Lock 10 32NF Hex 125649 Hex Socket Cap Screw 10 32 x 1 SST RICE LAKE A5 CLS M2 Installation Manual WEIG
14. B Other N None X de O Email Configuration Figure 4 4 Options Screen to Select Comm Port for USB 9 Select the connect icon from toolbar Figure 4 5 A A pop up box comes up momentarily Figure 4 6 A to indicate the computer is now indicated to the box 10 If it comes up as Unable to Connect to Indicator Figure 4 6 on page 17 B verify the Comm Port is correct and that the mobile PC is turned on Then select GO Figure 4 6 on page 17 C to connect SIZE RICE LAKE WEIGHING SYSTEMS Revolution Interface to CLS M 16 A Revolution New File Edit Communications Interactive Tools Navigation View Help DEuUlBal9xDEl Nell Indicator Indicator Information EM Indicator Info CLS M B Software Figure 4 5 Connect Revolution Connect to Indicator Connecting to Indicator Connected to Indicator Unable to connect to indicator Figure 4 6 Connection Success Failure 11 Press EZ Setup button B 4 1 Live Weight Data The second tab 1s the Live Weight Data screen This screen is used during calibration of the scale to verify the weight values The Live Weight Data screen will only operate with the calibration switch in the closed position 1 Select the Live Weight Data tab Figure 4 7 a Weight data packet screen shows output format of CLS M Other displays include weight pitch angle roll 7 Note angle cell 1 amp 2mV Figure 4 7 This is the information that will be sent
15. CLS M3 Cargo Lift Scale Installation amp Service RICE LAKE WEIGHING SYSTEMS To be the best by every measure 157393 Rev B Contents Annis rg ssc ii 1 jig Ti cc cicca 1 PPP 1 1 2 Considerations Before Installation ee IRR Ih n 2 1 2 1 CES Classes and ID PIGS i uctor dos e edad dia deae Tea od ROC oe ae Ed a 2 1 3 CLS M3 Power and PC Connection ss sk Es ks ks Ek ek Ek hh RE Re 3 1 4 iQube2 J Box Introduction ses EE EE ER eee RE RE nnns 3 Scale Base InstallatiON esse ese ee ee ee ee ee GE EG GE ee neue eee 4 2 1 Before Tnstalldatlol ers scu a snai nate 4 2 2 Tools Needed to Install the CLS M Onto the Forklift cee eee 4 ZI eie die EE eee dete bende EE EE EE EE OS EE EO ees 5 2 3 1 Unpacking A One Scale Configuration 24 i164 st wea RR RSA OE ou Ae RC X eee se eee eens 5 2 8 2 Unpacking A Two Scale Configuration SS SS ee as 7 2 4 Scale Base Installation 0000 ce eee eee ees 9 2 5 Connect the Coiled Interface Cable to J box ee 11 2 6 Install Forks onto Scale Assembly EE EE EE EE EE EE ees 12 Capio ET EE Ee EE EE EE EE EE Ee OE N EE Ne 13 3 1 Routing Coiled Interface Cable SEE EE EE EE es 13 3 2 Pre installed RS 232 Adapter Cable ss ER EE EE RE ees 14 3 3 Connecting the Coiled Interface Cable RS 232 Adapter Cable to Mobile PC 14 3 4 Check Scale for Accuracy 229
16. EER EER ER end hone e ea ends eee 14 Revolution Interface to CLS M ese ee ee ee reina nee 15 4 0 1 Connect Scale to BEVOUOP acad dance cie dk ated LR na 15 AT Live VVGIGNE D la oue iss de RR GR OD ipa ei 17 4 2 Leveling Forklift ForkS unirono RS RR e 18 4 3 Calibration suce omnea roc vee ee teed nel 20 4 3 1 Reading Data In Live Weight Screen EE ESE ene ee ee eee eee ens 23 4 4 EZ Setup Upload Unit Serial Number ss ss ke ee eee hn 24 4 5 IIAQNOSUCS RE OR deg EE OE OT ER quete ci OE EN Se eee EER eee 25 Hbc EE EE EE ER EE EE EN 28 5 1 Eevelindg FOKIN FOLKS si soorte bek sei eh Es EU Y se bed kode EE setae ER PCT Su ee beds 28 5 2 Carriage J Box Calibration Mode EE EE EE es 29 5 3 Calibrate Scale Using Revolution iss HERE EE EES Ne Rr R3 N sweet ene kie ER ie dues 30 5 3 1 Reading Data In Live Weight Screen si ks sis GE ER EE be ER EE OE xb ew ae dae ed eS Se Dore GR 33 5 4 Weights and Measures InspecCtiON ss EE EE EE EE EE ee 34 Logd Cell HODIacemont iaia 35 6 1 Required Tools for Replacing a Load Cell ee 35 6 2 Load Cell Replacement saad daar eto whe awa c d e D CH c 9 Oa xac di a 36 iQube2 J Box Replacement iessse ee sees esie rennen enean A3 7 1 Download the Serial Number to the J BOX leeeee hh hn 44 nijpeem 45 8 1 Parts BIGSKOBLU s asc ROER Rae a eee Scar Ok d a COR eee
17. FTWARE been 23190 95 Qed for Herken Updater Figure 4 1 Revolution Screen at Open 2 Select File New from the main toolbar 3 Select the CLS M Forklift option listed below for your model 4 Press OK Ta Select Indicator x E E E3 E Source men men neo Rus 8201 1 04 82011 05 1 05 820il1 x Counterpart 9 New Configuration File 2 00 e Ea Ea C Upload From Indicator Counterpart Counterpart CWw90 1 03 CW90 d D1 2 02 1 00 1 01 1 04 1 05 E m E UV Cwen 1 00 iQube 12283 iQube 05054 iQube 06254 Sube jube iube iQube 07104 iQube 2145 iQube 10243 LaserLT 1 x e e e e tube Sube Rus 5215700 1 00 a i Figure 4 2 Open Revolution to CLS M Module CLS M Forklift l 0 D li ra RICE LAKE 15 CLS M2 Installation Manual WEIGHING SYSTEMS 5 Once selected the main screen shown in Figure 4 3 is displayed Revolution New EZ Setup CLS M Forklift Software Revision 1 00 1 09 Figure 4 3 Expanded Pitch Angle Selection 6 Goto Tools Options Figure 4 4 A and select Settings B then choose the PC Comm Port C 7 Select available RS 232 Comm port 8 Click OK Figure 4 4 D FR Revolution New File Edit Communications Interactulgye Tools Navigation View Help al pn C B OQ Fonts O Header Footer O Setpoint Printing i Appearance Rate O Monitor Mode Colors O Ticket Editor Colors E Log Communications D
18. Figure 5 2 toward the left hand side of j box when standing in front of the scale toward load cell 1 RICE LAKE WEIGHING SYSTEMS Calibration 32 9 3 1 Reading Data In Live Weight Screen Once calibration is complete select the Live Weight Data screen Values update 33 Weight value with weight applied to forks Revolution New File Edt Communications Interactive Tools Navigation View Help jou a ne Indicator D Indicator Info Setup Live Weight Data Serial Number F Weight Data Packet Weight __ Zero G 01b Z 1 2 6 0 1 0 lb Z 1 2 G O lb EZ Setup G 0 lb Z g 2 G o lb G lb Z 1 o lb 1750 lb M 1 2 1750 lb G 2000 1b 1 2 6 z000 1b G 2000 lb 1 2 G 2000 lb 2000 Ik 1 2 G 2000 1b 2000 1b Li 2 6 2000 1 lt Refresh Auto Refresh Cell 1 mV raw Fast J slow Cell 2 mV Base Configuration ra w Scale Formatting i Figure 5 9 Revolution Live Weight Data screen Place calibration switch into the closed position Figure 5 2 toward the left hand side of j box when standing in front of the scale toward load cell 1 Check for accuracy as specified in Section 3 4 When weight is on fork the value will appear in the Weight box and the Weight Data Packet values will update If the scale is weighing correctly carefully disconnect USB and replace clear cover Swivel the cover plate back to the correct position and secure with sc
19. HING SYSTEMS Note Torque 5 8 11 Bolts to 150 ft lbs Typ 1 PER SIDE Figure 8 2 CLS M3 Scale Parts 92826 Cleat Bottom 1 25x1 9x4 126770 Cleat Bottom Thick for use on worn carraiges 92827 Flexure Rod 1 2 20x6 13 15061 Screw Cap 1 2 13NOx1 1 2 14701 Nut Jam 1 8NC HEX Steel 125543 Load Cell With Quick 11 109958 12 14688 13 92810 Nut Full 1 2 20NF HEX SST Nut Jam 3 4 16NF HEX SST Screw Cap 5 8 11NCx2 1 2 14 92814 Screw Set 3 4 16NFx2 406 15 125307 WLDT Assy Back Plate 34in 125547 WLDT Front Plate 34in eee gt RICE LAKE WEIGHING SYSTEMS Appendix 46 10 14665 Nut Jam 1 2 20NF HEX SST Supplied w J Box Figure 8 3 iQube J Box Assembly Item PartNo Item Description Qty 150589 J Box Assy Carriage LSM i SeaicabeGind Rei 4 7 6 128022 Vent Breather Sealed 1 8 Screw Ref o_ 125564 OovenJ BoxSetUpSwith 1 10 Cable Gland Ref 11 Sew Ref 14839 Screw 47 CLS M2 Installation Manual Item Part No lem Description Qty m wm Re 23 99 24 ENE 24 125649 Screw Cap 1032x1557 gt RICE LAKE WEIGHING SYSTEMS 8 2 Troubleshooting Table Scale displaying negative weight Forks are resting even slightly on the floor Lift forks up off floor weight and the forklift carriage and back scale plates Adjust scale carriage centering pin should caus
20. Scale Base Installation 10 2 5 Connect the Coiled Interface Cable to J box Assemble loop clamp kit onto coiled interface cable SE ep Loop Clamp Assembly PN 150720 I Loop clamp kit Scale cover assembly Push cable through hole in scale from back to front Assembled view Connect cable to j box Figure 2 6 Connecting The Coiled Cable Loosen the bolt holding the cover to the scale assembly and remove cover See Figure 2 6 Assemble loop clamp kit to the coiled interface cable Push the coiled interface cable through the hole in the scale and connect it to the j box See Figure 2 6 Route the coiled cable through clips on backside of carriage toward middle for proper coiled cable routing tighten clips 5 Position the scale cover assembly and the loop clamp assembly to the scale and secure with the bolt and washer ud After successful installation Section 2 0 and calibration Section 5 0 replace the cover on the scale assembly Ef Note and secure with bolt and washer sentii coli gt EE BEE _ _ ___ _rrrrrrrlll HEESE LAKE 11 CLS M2 Installation Manual WEIGHING SYSTEMS 2 6 Install Forks onto Scale Assembly The forks need to be installed onto the scale assembly 1 Align a fork to the center of the scale assembly making sure it is over the top of the assembly 2 Lift the carriage slightly to set the fork and then slide to the side of the scale Let it stop in the 2nd notch from the end
21. Seo wee eee rica de Ri 45 8 2 Troubleshooting Table llleeeeeeeeeeeer nh 48 RICE LAKE TECHNI AL Technical training seminars are available through Rice Lake Weighing Systems Course descriptions and dates can be viewed at www ricelake com training Dr sumus or obtained by calling 715 234 9171 and asking for the training department Rice Lake Weighing Systems All rights reserved Printed in the United States of America Specifications subject to change without notice Rice Lake Weighing Systems is an ISO Registered Company November 27 2013 CLS M2 Installation Manual RISE LA kis Rice Lake continually offers web based video training on a growing selection of product related topics at no cost Visit www ricelake com webinars Ne About This Manual This manual is for trained and qualified personnel responsible for installing and servicing the CLS M Cargo Lift Scale This manual covers information on the installation and service of the scale carriage coiled interface cable to the mobile PC 1 0 Introduction The CLS M3 Cargo Lift Scale is a rugged dependable cargo lift scale that can withstand many years of repeated use When mounted on a forklift the CLS M3 saves time and money by allowing you to weigh loads immediately instead of carrying the load to a floor scale 11 Safety Safety Signals Safety Symbol Definitions Y e 1 Indicates an imminently hazardous situation that if no
22. Take all necessary safety precautions when installing or replacing the scale parts including wearing safety shoes protective eyewear and using the proper tools 6 1 Required Tools for Replacing a Load Cell The following list of tools is necessary for replacing a load cell on the CLS M Scale Ensure that you have these tools handy SE SEWE MESSE Em 00000 frenano lee EN RY IT EE WEN COo i oew ME _ O Table 6 1 Required Tools for Replacing a Load Cell aaa Adequate light is necessary to change the load cell Try to position the forklift close to a good source of natural Note light or if not possible have a good source of lighting available EE EE IE EINEN ll E LAKE 35 CLS M2 Installation Manual WEIGHING SYSTEMS 6 2 Load Cell Replacement Figure 6 1 illustrates the parts associated with load cell replacement A replacement parts kit is available PN 97883 which contains all of the component parts shown ni 1 Upper Hex Nut f B 4 2 Upper Hex Nut 3 Spherical Washer Set a 4 Upper Block E 3 5 Spherical Washer Set me Hex Nut O 7 Jam Nut lt 8 Flexure Rod CD a 9 Jam Nut 10 Load Cell 7B 11 Jam Nut Modified Wrench 12 Flexure Rod 413 Jam Nut E 3 15 Spherical Washer Set B 16 Lower Block E 3 __ 17 Spherical Washer Set O CO Hex Nut 19 Hex Nut Figure 6 1 CLS M Load Cell A
23. Top Cleat Locations One Scale Configuration Shown out of alignment when attaching it onto the forklift and will make it difficult to make final adjustments A CAUTION Verify that the shim bolts are flush with the back plate of the scale Not doing so will place the entire scale once the scale is mounted onto the forklift 1 Making sure the forks are removed from the forklift move the forklift in close to the pallet and scale 2 Ensure the anti shift centering pin on the scale assembly is aligned with the center notch on the forklift carriage ai The scale s centering pin should be aligned with the middle notch of the forklift carriage Verify that the Bf Note centering pin is adjusted so that the pin is located well within the center notch area of the carriage The centering pin should not touch the bottom of the notch on the original carriage as this will cause side to side tilting of the scale The outside top cleats provide support to the scale assembly and the centering pin only helps to position the scale on the forklift carriage The centering pin should not bear any weight If it does the use of a grinder to grind down the centering pin will help remedy that 3 Tilt the mast forward slightly to catch the scale assembly 4 Carefully and slowly raise the scale carriage slightly so the top cleats cleat location shown in Figure 2 4 of the scale hook onto the forklift carriage If they do not hook push the scale toward the forklift
24. Weight Serial Number ave Select the calibration type Cick Next when complete Indc ater Info Z EZ Setup 9 Standard Calibration A Caibe ation Span Only Calibration Base Configuration Al other parameter settings Scale Configuration Scale or Format Formatting Figure 4 9 Enter Calibration 3 Enter test weight value to be used and press Next Figure 4 10 A Certified Test Weight used during cell normalization must be checked Corner Match Scale Calibration Corner Match Scale Calibration Enter test weight value to Enter the amount of test weight used for full scale NS be used minimum calibration Click Next when complete suggested weight 500lbs Amount of Test Weight Certified Test Weight used during cell normalization v Certified Test Weight used during cell normalizati MUST be checked Chains or Hooks are used during calibration A Future option DO NOT use at this time lt Back Next gt Cancel Figure 4 10 Enter Test Weight Value uu EE RICE LAKE 77777 5 WEIGHING SYSTEMS Revolution Interface to CLS M 20 4 Corner Match Scale Calibration screen appears Press Calibrate Zero Figure 4 11 A 5 When message in the lower left corner of message box reads Zero Calibration Complete press Next Figure 4 11 B Corner Match Scale Calibration Remove weight from the scale If using chains or hooks hang
25. Z Setup the forks are perfectly level prior to selecting this function Second and final step of initial set up and calibration Using Standard Calibration Calibration define the calibration weight value calibrate zero and perform the individual Fark span weight caspr ation Using REGA gt Diagnostics condit B e 1 Zero Fork Angle Successful All other parameter settinos are not used for the CLS M application Do not modify Base Configuration Scale or Formatting sections Figure 5 1 Zero Forks EN Forks should be level when testing calibration A degree of tilt in either direction can cause errors in the use of Ote the scale RICE LAKE WEIGHING SYSTEMS Calibration 28 9 2 Carriage J Box Calibration Mode The load cell j box must be placed in the calibration mode 1 Remove the scale cover if attached Section 2 0 Fig Figure 2 6 2 Remove one screw from the plate at the top of the j box 3 Swivel plate away from switch opening 4 Place switch in the calibration position away from coiled cable connection or toward the right hand side of j box when standing in front of the scale load cell 2 Calibration switch cover plate Direction O switch for Front of forklift Calibration switch Figure 5 2 J Box Calibration Switch Location RICE LAKE 29 CLS M2 Installation Manual WEIGHING SYSTEMS 9 3 Calibrate Scale Using Revolution Connect computer to adapter on the coiled interface cable see Section 3 3
26. ach load cel in turn and cick Measure to calibrate B p Click Next when al load cells are completed B CELL 1 CELL 2 GESIE Zero Calibration Complete E C lt Back Next gt Cancel Normalization Successful Figure 5 7 Load Cell Calibration 12 Load Cell 1 status will read Success Figure 5 7 B and Load Cell 2 Measure will become available Repeat steps 9 11 for Load Cell 2 13 When both load cells have been calibrated status reads Success for both Cell 1 amp 2 Figure 5 7 B and the Normalization Successful message appears Figure 5 7 C press Next Figure 5 7 D 14 A message that you have successfully calibrated the scale will appear Figure 5 8 A then press Finish Figure 5 8 B A message appears in the bottom of the frame Getting New Calibration Figure 5 8 C When done the pop up box will disappear and calibration is complete Conner Match Scale Calibration bration Corner Match Scale Calibration Calibration compete A d 73 P Scale Calibration F You have successfully calibrated the Scale Press Finish to commit the calibration values or Cancel to commit the calibration values or Cancel to B previous calibration values Bek w conem Finish Normalization Successful Back Nex Cancel Finish C Ca Getting New Calibration Figure 5 8 Finish Calibration 15 Place calibration switch into the closed position
27. and latch it in place 3 Repeat process for other fork sliding it the opposite direction on the scale 7 Note For accurate weighing it is best to leave forks at the second notch from the outside edge of the scale Fork Last notch open Figure 2 7 Fork Attachment RICE LAKE WEIGHING SYSTEMS Scale Base Installation 12 3 0 Cable Connections Figure 3 1 Coiled Interface Cable 3 1 Routing Coiled Interface Cable Special care should be taken when routing the coiled interface cable To ensure that the cable is installed properly and away from situations that could cause it harm use the following steps 1 The cable was connected to the load cell j box during the scale installation Retrieve the cable and route to the mobile PC from the forklift scale 2 Routing of cable will vary depending on forklift style The preferred route for a single stage forklift is through the center of the mast up the front right upright to the area where the mobile PC is mounted Coiled interface cable Cable tie Cable tie Figure 3 2 Signal Cable Located Between the Scale and the Mobile PC 3 Secure with cable ties at the scale at the top of the mast and several other locations to keep it securely in place 4 Slowly and carefully extend the mast to all positions to confirm that the cable isn t pulled too tight or that there are no pinch points along the way 5 Check for proper signal cable clearance as the side shifter
28. ange the digital filitering sensitivity to light and change digital filter threshold to 10 Check for low battery voltage ocale reading incorrect weight At stable zero weight press the TARE key value to return to normal weighing mode RICE LAKE WEIGHING SYSTEMS Appendix 48 weight reading high and low and the forklift carriage and back scale plates Adjust scale carriage centering pin should causing it to teeter back and forth not touch on sides and bottom Bottom cleats not adjusted properly Check alignment of load cells Low forklift battery Charge forklift battery disconnect power prior to charging Check coiled cable for loose connections amp Fasten coiled cable connections wear Replace coiled cable if damaged If all these steps do not resolve your issue check the following Load cell connections on j box Securely fasten connections Open j box and look for obvious damage Load cell errors Test mV v levels at 1 5 mV per 1 000 Ib test ohms using Revolution Live Weight Data Cell 1 amp 2 MV Calibration is required Calibrate the scale using Revolution Weight on forks no displayed Material like wood debris between the scale Remove debris weight and the forklift carriage Material like wood debris between the front Remove debris and back scale plates Centering pin touching the forklift carriage Adjust scale carriage centering pin should causing it to teeter back and forth not t
29. as it is being raised 5 Tilt the mast back to secure the connection and raise the scale to shoulder height 6 Attach the bottom cleats to the bottom of the scale assembly see Figure 2 5 for bottom cleat location so that the lip of the cleat is behind the scale carriage 7 Torque the bottom cleat retaining bolts to 125 ft lb NWARNING Failure to properly torgue the bottom plate retaining bolts may result in bodily harm or damage to eguipment RICE LAKE 9 CLS M2 Installation Manual WEIGHING SYSTEMS 8 Adjust the shim bolts so there is a minimal clearance between the bottom cleats and the scale carriage of 020 inch thickness This can be measured by using the included feeler gauge a Failure to adjust shim bolts to proper clearance of 020 may result in binding poor accuracy or improper fit of 7 Note attachment to forklift Illustration shown is with part of the flexure removed to show shim bolt location Shim bolts Forklift carriage M Bottom cleat retaining bolts Insert a feeler gauge to measure a 020 inch thickness between bottom cleat and forklift Bottom cleat Scale carriage 3 16 gap max for installation on forklift to prevent side Figure 2 5 Bottom Cleat Location and Assembly 9 Upon successful installation and calibration verification seal the carriage j box and load cell quick disconnects for Weights and Measurements approval RICE LAKE WEIGHING SYSTEMS
30. ective wood piece from the front of the scale Remove the front pallet support Clip the remaining plastic bands that are encircling the scale pa a Remove the protective wood piece which protects the front of the scale RICE LAKE 5 CLS M2 Installation Manual WEIGHING SYSTEMS Hardware Scale Protective wood covering Wood shipping pallet Front pallet support Hardware component box plastic banding Protective wood Jm de at covering ae Jj Step 1 Clip plastic band securing hardware component Step 3 Remove front pallet support box Step 2 Remove protective wood covering Plastic banding securing eal scale to pallet t d Protective wood covering Step 4 Clip remaining plastic bands Step 5 Remove protective wood Scale is now ready for installation Figure 2 2 Scale Component Parts on Shipping Pallet for One Scale RICE LAKE WEIGHING SYSTEMS Scale Base Installation 2 3 2 Unpacking A Two Scale Configuration The scales are shipped in an upright position as illustrated in Figure 2 3 The upright position allows for ease of installation The accessories are located in a hardware component box When installing from a two scale configuration complete all of steps for scale one before clipping plastic bands securing second scale to the shipping pallet Clip top plastic bands Clip plastic band securing cardboard boxes to shipping pallet Remove the cardboard boxes l 2 3 4 5
31. eight 4 Remove the coiled interface cable from the j box 5 Disconnect the load cell cables from j box Figure 2 6 LO n i pee 7 koi 5 pl i di Coiled interface cable Load cell cable to j box Each side Screw locations m Figure 7 2 iQube J Box Location Inside the Scale RICE LAKE 43 CLS M2 Installation Manual WEIGHING SYSTEMS 11 Serial number tab Get current serial Sd 10 11 Remove the two screws securing the j box to the scale using a 4 metric Allen wrench See Figure 7 2 for screw location Pull the j box upward out of its current location between the front and back plates of the scale Align the new j box with the bolt holes in the scale and use an Allen wrench to tighten Connect the load cell cables to each side Connect the coiled interface cable to the top of the j box Place the cover plate in place and secure with a bolt and washer and seal the unit Download the Serial Number to the J Box To download the serial number of the scale using Revolution while in the EZ Setup mode select the Serial Number tab enter the new 6 digit serial number from the forklift scale A and press the Download Serial Number button B to save the new serial number Revolution New Sele File Edit Communications Interactive Tools Navigation View Help WOW AR DADE RA A Indicator Print 27 Setun D Setup Live Weight Serial Number Indicator Info Current Serial Number 66141
32. enter of Gravity HCG G J K inches from the carriage face to the rear fact of load H Inches from fork face to new truck rating point J Thickness of fork K Thickness of scale Another consideration is the indicator power source will be connected directly to the battery of the forklift Most typical is 12 volts for propane gas and diesel forklifts 12 volt systems must have a negative ground so ensure the forklift has a negative ground electrical system The CLS M Cargo Lift Scale will not operate on a positive ground forklift Refer to the forklift users manual to further verify grounding requirements 12 1 CLS Classes and ID Plates During the initial sale and installation of the CLS M you need to remind your customer that they must have an updated ID plate on their forklift stating the new lifting capacity and center of gravity information This requirement is per OSHA rules and regulations RICE LAKE WEIGHING SYSTEMS Introduction 2 13 CLS M3 Power and PC Connection The CLS M3 recieves power from a mobile PC through the RS 232 port this eliminates the need for a Commmunication Power box The iQube j box interfaces to Virtui software that has been pre installed on the mobile PCs operating system It allows the operator to display weight and zero the scale To calibrate and troubleshoot the CLS M3 Revolution software has been installed on the mobile PC as well The mobile PC receives data and power 5V on
33. erial Number will be used for entering the current serial number of the scale in the following sections sl All settings have been preset at the factory for communication with the handheld device DO NOT alter these Note settings it will cause communication failure with the handheld device Revolution New EES File Edit Communications Interactive Tools Navigation View Help DEURE DKDE RR A Indicator Print Catiir D Setup Live Weight Data Serial Number Indicator Info O Current Serial Number Serial Number 6 Digit DO NOT change 0 the settings under these Ra ETRAS E RETIRER io e only used when Carriage JBox has been replaced Download tabs It will Download Serial Number the 6 digit serial number of forklift scale The serial number is cause system to found on the scale carriage malfunction Base Configuration Scale Formatting Figure 4 16 EZ Setup Screens Setup 1 To check the serial number of the scale using Revolution while in the EZ Setup mode select the Serial Number tab 2 Select the Get Current Serial Number button to get the current serial number 3 If the j box has been replaced and a new serial number must be entered enter the new 6 digit serial number from the forklift scale A and press the Download Serial Number button B to save the new serial number Once the serial is download a message Serial Number sent to device is displayed on the screen and press OK to accept that number
34. h and try to get the display as close to zero as possible Torque the top hex nut 1 with a torque wrench to 110 ft lb Use a pry bar or chisel to ensure the load cell stays centered while tightening and doesn t touch the sides of front or back plate Install the final hex nut on the top mounting plate and torque to 110 ft lb Use a pry bar or chisel to keep the load cell centered Tighten the jam nut on the lower mounting block assembly Exercise the scale heel to toe by placing a weight 1000 Ib on the heel then the toe to check if the assembly was installed correctly Do this for both sides If the weight is off check assemblies Place a weight in the center of the fork and check side to side values If they are equal you are done Tighten the overload stops when complete Calibrate the load cells See Section 5 0 RICE LAKE WEIGHING SYSTEMS Load Cell Replacement 42 70 iQube J Box Replacement The CLS M scale uses a NEMA 4X polycarbonate j box The j box is located between the front and back panel of the scale and is covered by a metal cover plate on the top of the scale Use the following procedures for replacing a j box on the CLS M Cargo Lift Scale 1 Remove the bolt that holds the cover plate in place which conceals the j box 2 Remove the cover plate and set aside Bolt and washer securing cover to scale Cover plate Figure 7 1 Remove Cover Plate 3 Lift the forklift to a comfortable working h
35. in upper mounting block between the hole and the flexure rod forcing the flexure rod in the direction of the flexures Insert flat blade screwdriver here to help center the flexure rod Figure 6 12 Centering the Flexure Rod 27 Use a pry bar or chisel to hold the load cell bottom half of the cell straight while using a torque wrench to tighten the bottom hex nut on the lower mounting block to 110 ft lb Install the other hex nut on the bottom of the flexure rod and torque it to 110 ft lb r Figure 6 13 Centering the Load Cell Using a Chisel prc AE EE RICE LAKE 41 CLS M2 Installation Manual WEIGHING SYSTEMS 28 2 30 31 J2 33 34 35 36 37 38 39 e e da ee wih Figure 6 14 Tightening the Lower Hex Nut Use the special modified box wrench to tighten the jam nut 13 on the lower block Remove the flat bladed screwdriver as used in Step 25 and inspect the flexure rod The flexure rod needs to be in the center of the hole If it is not use a hammer and an angled diamond chisel to hit the bottom mounting plate spherical washer set to adjust it to center Install the spherical washer set 3 and hex nut 2 on the top of the upper block Connect the load cell cable to the j box at this time Torque the hex nut 2 on the upper mounting block until you see 100 Ib on the weight display Tighten the lower hex nut 6 below the upper mounting block using the modified box wrenc
36. ing it to teeter back and forth not touch on sides and bottom Adjust to proper gap using jam nuts 0 02 test at 350 ohms weight weight reading while forks are on the floor and the forklift carriage and back scale plates Centering pin touching the forklift carriage Adjust scale carriage centering pin should causing it to teeter back and forth not touch on sides and bottom Bottom cleats not adjusted properly or loose Adjust to proper gap using jam nuts 0 02 If all these steps do not resolve your issue check the following test at 350 ohms Scale not returning to zero 0 Material like wood debris between the scale Remove debris Ee reese Remove doblo and back scale plates Centering pin touching the forklift carriage Adjust scale carriage centering pin should causing it to teeter back and forth not touch on sides and bottom Bottom cleats not adjusted properly or loose Adjust to proper gap using jam nuts 0 02 Scale is in motion it won t zero if the forklift is Bring forklift to a complete stop and ensure moving forks are still e Forks moving up and down e Forklift is being driven If all these steps do not resolve your issue check the following Open j box and look for obvious damage Load cell errors Test mV v levels at 1 5 mV per 1 000 Ib test at 350 ohms Will not display small weight Digital filter sensitivity is too high Using Revolution values scales menu scales 1 filtering ch
37. nd calibration might be necessary once the scale is installed onto the forklift Those calibration steps are contained in Section 4 0 2 1 Before Installation Before installing the CLS M on a forklift the forklift should be in good operating condition in order to get the optimal amount of weighing accuracy The following items are things to look for prior to installing the CLS M onto a forklift e Inspect the forks for any damage e Check the locking pin on the forks for proper function e Check and adjust the lift chain so the heel of the forks have 1 2 to 1 of clearance from the floor when the carriage is down and the mast is vertical e The slot for the center pin should be clear of grease and debris e The top cleats of the forklift rest on the top of the scale and should remain clear of grease and debris that could alter the scales performance The CLS M scale works with 9 36 VDC power source CAUTION All systems must have a negative ground 2 2 Tools Needed to Install the CLS M Onto the Forklift Once the forklift is deemed in good mechanical and operating condition you ll need the following tools to remove it from its shipping pallet and install onto the forklift Allen wrenc or service only to remove J DOX Cresent wrench 2 adjustable For adjusting the shim bolts and jam nuts Tin snips or band cutters o cut the paste banding surrounding the CLS while on the palet Torque wrench w 172 Alen V7 Electi grinder
38. od facing nearest the load cell RICE LAKE WEIGHING SYSTEMS 39 CLS M2 Installation Manual lt q Short threads facing nearest the load cell Figure 6 9 Installing Flexure into Scale 21 Insert the load cell and thread flexure rods into top and bottom of the load cell making sure the appropriate hex nuts jam nuts and spherical washers are in the correct order per Figure 6 1 on page 36 22 Screw in the rod and tighten jam nut but leave approximately two threads exposed outside of the jam nut Do both the top and bottom of the load cell 23 Use hex nuts to position the load cell in the center of the mounting blocks with an equal amount of flexure rod on top and bottom of the load cell 24 Tighten the jam nuts on top and bottom of the load cell Make sure they are tight and load cell is completely vertical to the scale To accomplish this you can use a pry bar or chisel to hold the cell straight as illustrated in Figure 6 10 ll Use chisel to hold load gt cell straight 1 Figure 6 10 Use Chisel to Hold the Load Cell in Straight 25 Install the spherical washer set and hex nut on the bottom flexure rod ensuring that the fat washer is mounted towards the mounting block RICE LAKE WEIGHING SYSTEMS Load Cell Replacement 40 m i T 4 i mF i STI a L Fi 3 Lo Le Figure 6 11 Install Spherical Washer Set 26 Install a flat bladed screwdriver
39. on Using Standard Calibration Calibration define the calibration weight value calibrate zero and perform the individual Fork span weight cakbration Setup Live Weight Data Serial Number Diagnostics Using mV displays individual load cell Overload Underload Diagnostics conditions and cable connection errors Figure 4 17 Select Diagnostics Diagnostic Monitor Power Supply Not Applicable to CLS M software Diagnostic Monitor No slave communications problems Slave Communications Not applicable to CLS M software ZI RICELAKE 2 CLS M2 Installation Manual WEIGHING SYSTEMS Diagnostic Monitor Power Supply Save Communications Excitation Cel Connection Zero Reference Chyerioaded Cel Cel Drift Undernaded Cel CH Noce Unbalanced Load Auto Refresh fast Board 1 Voltage 4 940 Excitation Not Applicable to CLS M software Diagnostic Monitor Diagnostic Power Supply Skye Communications Excitation Cel Connection Zero Reference Overloaded Cel Cel Drift Underkaaded Cel Cel Nome unbalanced Load Refresh d Auto Refresh Diagnostic Monitor Diagnostic Power Supply Shire Communications Excitation Cel Connection Oyeroaded Cel Cel Drift Linderinaded Cel Cel Note unbalanced Load Diagnostic Monitor N Diagnostic Power Supply Slave Communications Exctation Cel Connection zero
40. ouch on sides and bottom Bottom cleats not adjusted properly Adjust to proper gap using jam nuts 0 02 Low forklift battery Charge forklift battery Coiled cable error Check coiled cable connections wand wear and tear If all these steps do not resolve your issue check the following J box sealing switch is in calibration mode Move switch to weighing mode Load cell connections on j box loose Securely fasten connections J box error Open j box and look for obvious damage Load cell errors Test mV v levels at 1 5 mV per 1 000 Ib test ohms Calibration is required Calibrate the scale using Revolution RICE LAKE 49 CLS M2 Installation Manual WEIGHING SYSTEMS VIRTUI2 displays INVALID Calibration switch in open position Move calibrationswitch to closed position J box error check wiring connections Press reset in VIRTUI2 Check load cell wires Correct wiring Check excitation on j box at 4 1 Change j box VIRTUI2 weight display is blank Turn on COMPOW Check Scale carriage is not fitting May have to use electric grinder to grind Discuss with local terminal manager to securely on forklift during down the centering pin on the forklift scale or determine if scale dealer is to perform this installation center slot on forklift chargeable service May have to grind or torch down the area where the top cleats of the forklift scale are mounted May have to grind or torch side of forklift Carriage due to previou
41. pin 9 from the iQube j box through the Coiled Interface Cable PN 156295 and RS 232 adapter cable PN 156296 RS 232 Adapter Cable Figure 1 1 Coiled Interface Cable and Adapter 14 iQube J Box Introduction The iQube j box sits in an area between the front and back plate of the scale itself providing protection for the j box It comes from the factory pre wired and no additional work needs to be done to it other than sealing it for Legal for Trade applications Coiled interface For j box parts breakdown see cable connection Section 8 0 Figure 8 3 Load cell cable Calibration Load cell cable PN 125559 switch cover PN 125559 W amp M seal location W amp M seal location Location of the two channel j box Figure 1 2 Two Channel J Box on CLS M Scale Sui After successful installation Section 2 0 and calibration Section 5 0 replace the cover on the scale assembly Note and secure with bolt and washer EE RICE LAKE WEIGHING SYSTEMS 3 CLS M2 Installation Manual 2 0 Scale Base Installation This section describes procedures for installing the CLS M scale base Take all necessary safety precautions when installing the scale carriage including wearing safety shoes and protective eyewear and using the proper tools which are listed in Section 2 4 The CLS M Cargo Lift Scale is shipped from the factory with the scale already calibrated and all settings stored in the j box Minimal adjustments a
42. r leveling forks high vibration from the running engine will cause inaccurate readings In the setup screen press Zero Angle Figure 4 8 A A pop up appears as shown in Figure 4 8 B press OK to close the pop up box RICE LAKE WEIGHING SYSTEMS Revolution Interface to CLS M 18 Revolution New De EE Cian a TOET tone Ee USHAL CER i fe rr 7 Setup Live Weight Data Serial Number Indicator Info A EZ First step of initial set up and calibration Used to set Fork Angle Level setting to zero degrees Use an appropriate tool to ensure the forks are perfectly level prior to selecting this Function Second and Final step of initial set up and calibration Using Standard Calibration define the calibration weight value calibrate zero and perform the individual Fork span weight calibration Using Kevolution Figure 4 8 Zero Forks EN Forks should be level when testing calibration A degree of tilt in either direction can cause errors in the use of 7 Note the scale 19 CLS M2 Installation Manual RICE LAKE WEIGHING SYSTEMS 4 3 Calibration J Note The carriage j box will need to be in setup mode See Section 5 2 1 Select Standard Calibration Figure 4 9 B 2 Press Next Figure 4 9 C Revolution New Ele Edt Communications Interactive Took Navigation View Help OLoHaAd DA RQ 2 Comer Match Scale Calibration Indicator EZ Setup D Corner Match Scale Calibration Setup
43. rew Upon successful installation and calibration verification seal the carriage j box and load cell quick disconnects for Weights and Measurements approval Re install the scale cover plate Section 2 0 Figure 2 6 Scale is now ready for use RICE LAKE CLS M2 Installation Manual WEIGHING SYSTEMS 9 4 Weights and Measures Inspection Weights and Measures personnel will inspect the j box for proper sealing once installed on the forklift The j box must have the proper serial tag affixed to the box and lead wire sealing on the j box Weights and measure seals Serial Number Label View from back of scale Weights and measure Weights and measure seal location seal location MED ein Weights and measure seal location route through holes in back plate to seal Weights and measure seal location route through holes in back plates to seal spo e SIL ESSI ci N ea a SSeS Figure 5 10 Sealing the J Box for Weights and Measures RICE LAKE WEIGHING SYSTEMS Calibration 34 6 0 Load Cell Replacement This section describes procedures for replacing a load cell The CLS M Cargo Lift Scale uses Rice Lake s load cell PN 125543 The following instructions must be followed exactly to allow for seamless and easy load cell replacement
44. sly installed side shift protection method Loose screws on J DOX Apply loctite 242 or 243 for greasy enviroments to screws and tighten RICE LAKE WEIGHING SYSTEMS Appendix 50 RICE LAKE 51 CLS M2 Installation Manual WEIGHING SYSTEMS WEIGHING SYSTEMS To be the best by every measure 230 W Coleman St e Rice Lake WI 54868 e USA U S 800 472 6703 e Canada Mexico 800 321 6708 e International 715 234 9171 e Europe 31 0 88 2349171 www ricelake com www ricelake mx www ricelake eu www ricelake co in m ricelake com Rice Lake Weighing Systems 11 2013 PN 157393 Rev B
45. ssembly Parts Breakout RICE LAKE WEIGHING SYSTEMS Load Cell Replacement 36 Use the following steps to replace a load cell 1 Raise the forklift carriage just slightly for fork removal 2 Slide the forks to the center of the carriage to allow for removal and set forks aside H Slide forks to the middle of scale carriage Figure 6 2 Fork Removal 3 Raise the forklift carriage to a comfortable working height for the load cell replacement 4 Remove the top hex nut 1 with a socket wrench Ef Note It s okay if the load cell slightly rotates up against the front or back plate of the scale Figure 6 3 Removal of Hex Nut 1 of Parts Breakdown 5 Loosen jam nut 7 from the upper block using the special modified box wrench PN 96196 supplied with load cell replacement kit and shown in Figure 6 1 6 Loosen jam nut 13 from the lower block 7 Remove the top hex nut 2 and the top spherical washer set 3 RICE LAKE 37 CLS M2 Installation Manual WEIGHING SYSTEMS Figure 6 4 Loosen and Remove Bottom Hex Nut 18 and 19 on Parts Breakdown Note It s okay if the load cell slightly rotates up against the front or back plate of the scale 8 9 10 11 12 13 14 15 16 17 Remove the bottom hex nuts 18 and 19 and the bottom spherical washer set 17 Loosen the hex nut located under the upper block 6 Loosen the jam nut located on top of the load cell 9 Loosen the hex
46. status reads Success for both Cell 1 amp 2 Figure 4 13 B and the Normalization Successful message appears Figure 4 13 C press Next Figure 4 13 D 11 A message that you have successfully calibrated the scale will appear Figure 4 14 A then press Finish Figure 4 14 B A message appears in the bottom of the frame Getting New Calibration Figure 4 14 C When done the pop up box will disappear and calibration is complete Conner Match Scale Calibration bration Corner Match Scale Calibration Calibration compete A d 73 P Scale Calibration F You have successfully calibrated the Scale Press Finish to commit the calibration values or Cancel to commit the calibration values or Cancel to B previous calibration values Bek w conem Finish Normalization Successful Back Nex Cancel Finish C a Getting New Calibration Figure 4 14 Finish Calibration 12 Place the calibration switch into the closed position Figure 5 2 toward the left hand side of j box when standing in front of the scale toward load cell 1 RICE LAKE WEIGHING SYSTEMS Revolution Interface to CLS M 22 4 3 1 Reading Data In Live Weight Screen Once calibration is complete select the Live Weight Data tab Weight value with weight applied to forks Revolution New File Edt Communications Interactive Tools Navigation View Help DEU RES na Indicator D Indicator Info
47. t avoided will result in death or serious injury Indicates a potentially hazardous situation that if not avoided could result in death or serious injury and includes hazards that are exposed when guards are removed Indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury Indicates information about procedures that if not observed could result in damage to equipment or Important corruption to and loss of data General Safety SS Do not operate or work on this equipment unless you have read and understand the instructions and warnings in the Installation Operation and Maintenance Manual Failure to follow the instructions or heed the warnings could result in injury or death Contact any Rice Lake Weighing System dealer for replacement manuals Proper care is your responsibility Failure to heed may result in serious injury of death Some procedures described in this manual require work inside the j box These procedures are to be performed by qualified service personnel only Take all necessary safety precautions when installing the scale carriage including wearing safety shoes protective eye wear and using the proper tools DO NOT allow minors children or inexperienced persons to operate this unit DO NOT operate without all shields and guards in place DO NOT jump up and down on the scale DO NOT use for purposes other then weight taking DO NOT place fingers into slots or
48. to the customer supplied handheld device when attached through Bluetooth To start streaming data check the auto refresh box If not checked the refresh button will need to be selected after each change of weight to load cell RICE LAKE 17 CLS M2 Installation Manual WEIGHING SYSTEMS 4 2 l Note 2 3 rommunuw Revolution New File Edit Communications Interactive Tools Navigation View Help dd 9 ne 2 Indicator D Setup Live Weight Data Serial Number Indicator Info Weight Data Packet Hd Hd ELE G G G G G ir G G G Ok oom en dd 08 30 dd BE PAR EE PP Pd BA PA Gi e ue eae e 0 amp lb 2000 15 E Pitch Angle F Roll Angle gt F Auto Refresh Cell 1 mV B raw G slow Cell 2 mV Base Configuration raw H Scale Formatting Figure 4 7 Revolution Live Weight Data screen Weight Data Packet output format displays the output protocol of the CLS M Auto Refresh when checked it starts continuous streaming of data in the weight data packet Zero used to zero the scale Weight displays value of weight on scale Pitch Angle angle of the scale in a front to back direction Roll Angle angle of the scale in a side to side direction Cell 1 mV raw Cell 2 mV raw Leveling Forklift Forks Level the forks to 0 by placing a level on the forks and adjusting as required Carriage j box will need to be in setup mode See Section 5 2 Turn off the forklift afte
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