ASSA TWIN 6000 - Locksmithing Education Publishing
Contents
1. Cylinder plug Side bar springs Side pins Key Drill resistant pins JOU tWN sure that the springs seat correctly Place the side bar so that the shelves lug correspond to the deep waist of the side pins Press the side bar into groove so that it can be Tully depressed into the cylinder plug NOTE The key should be kept in the cylinder plug at all times during assembly 2 side bar may be inverted Slide the cylinder plug into cylinder housing If the position of the side bar is correct the cylinder plug will turn Hold the cylinder plug in place when drawing out the key It side bar does not Tully depress into the cylinder plug Fasten the tail piece and the tail washer After assembly test the cylinder for proper operation An ASSA ABLOY Group Company ASSA TWIN 6000 ASSA PIN TUMBLER ASSEMBLY 1 Closing plugs When ordering complete or sub assembled 2 Cylinder springs cylinders please state the sidebar code and 3 Spool drivers the keyway 4 Master pins e Always turn key to right of clock A inder noun wise when removing cylinder plug with 7 Cylinder plug following tool 8 Tail piece e Itis recommended that some type of o a piece washer holding fixture be used to prevent the T i culinder from tipping when plugging Drill resistant pin the pin chambers PIN TUMBLER CODE Example Pin Tumbler system Cylinder bitting I 27838 Bottom pins g 314 Master pins oy G542. 20 ASSA Twin code card for HPC 100 CM Order No 90 70 09 Clear Deadbolt Mounting Ring Order No 90 03 05 Deadbolt Sample Mount base only Order No 87 26 30 ASSA Twin Mortise Cutaway An ASSA ABLOY Group Company
3. aoe gara ABDBAB Spool drivers i i ae a aster pins Key bitting OE 248424 Chance Key combination eae 248738 Master key combination RY Bottom pins NOTE Always start from the tip of the key oS l oe An ASSA ABLOY Group Company ASSA TWIN 6000 PIN TUMBLER ASSEMBLY 1 Insert the bottom pins as per the bitting sheet RR 4595 2 In case of Master keyed cylinders master pins are placed over the bottom pins as stated according to bitting requirements 3 Spool drivers must correspond to the length of the bottom pins and are then inserted onto the cylinder housing as follows Spool top pin A for bottom pin 1 2 B i 3 4 C i 5 6 D i 7 8 9 Note In pin chambers with bottom pin and master pins the total length of the bottom and master pins determines the length of the spool drives see example ASSA 4 5 4 A spool driver q J l C BN H Cylinders springs are placed over each spool driver in the cylinder housing 5 Insert the closing plugs Press the plugs down until they are flush with the top of the cylinder housing Note Care should be taken not to damage the finish of the cylinder if hammering Other methods of plugging apply to other types of ASSA cylinders BB8gG R 6 After assembling test the cylinder function for proper operation For lubrication use only ASSA spray An ASSA ABLOY Group Company ASSA TWIN 6000 1 Insert the side
4. ASSA TWIN 6000 Technical Service Manual 1 2 3 4 5 6 7 8 TE 1 2 3 4 5 6 7 8 9 An ASSA ABLOY Group Company ASSA TWIN 6000 CUT AWAY DIAGRAM Cylinder springs Spring for side pin ST Ae io i f Y EP Spool driver Tt Sad re LA Ue Bottom pin Listed by Underwriters Laboratories Inc Drill resistant cylinder inserts Side bar Side bar code Large key bow CYLINDER OPERATION MA NV No key inserted Standard pins block the shear line e Side bar rest in groove of cylinder housing blocking movement 3I ES ii Correct key inserted System code of keys lifts standard pins to shear line Shear line Side bar code of key lifts side pins into a position where the side bar can be received Side bar then cams into the plug as key is turned Side bar Countermilling An ASSA ABLOY Group Company ASSA TWIN 6000 THE UNPARRALLELED SECURITY CYLINDER The ASSA Twin 6000 cylinder is a high security option for any ASSA lock and retrofits most other manufacturer s locks A specially shaped key simultaneously operates two independent locking mechanisms Both the key and sidebar incorporate precision coding MATERIALS Cylinder housing and inner plug are high quality brass Pins are stainless steel hardened stainless steel or nickel silver MANUFACTURER TOLERNANCES Precision machining ins
5. bar mechanism bottom pins master pins and springs with same method a described earlier See the line drawing for the location of the components 2 Fasten the tail piece and the tail piece washer with the tail screws 3 After the cylinder assembly test for proper operation An ASSA ABLOY Group Company ASSA TWIN 6000 ASSA MORTISE AND RIM CYLINDER ASSEMBLY 1 Insert the side bar mechanism bottom pins a The ASSA Mortise cylinder can be assembled master pins springs with method as utilizing one of seven different cams See described earlier schedule 2 Insert pin chamber closing strip into pin bible b The 1 1 8 6551 cylinder housing is and then stake with a small chisel or similar universal in that it is manufactured to work tool so the strip will remain in position both as mortise or rim cylinder The housing is both threaded mortise and tapped for rim screws Mortise cams and rim tails have universal fittings c The 1 1 4 6552 cylinder housing is not tapped for rim installation 3 After the cylinder assembly test for proper operation d Rim cylinder screws and mounting plate are available as an option An ASSA ABLOY Group Company ASSA TWIN 6000 KEI IN KNOB ASSEMBLY 1 Insert the side bar mechanism bottom pins master pins and springs with the same method as described earlier 2 Insert pin chamber closing strip into pin bible and then stake with a small chisel or s
6. er duplicating keys than automatic machines The Twin 6000 key is a hefty quality key ASSA recommends quality cutters ASSA has cutter and code cards available for the HPC 1200 CN code machine ASSA Key stamping All new keys should be stamped as original Stamping procedures are as Tollows KD Gamma BSa Beta Dai 208270 acs a Alpha Decoder for KD KA combinations Count from tip to bow Example EAEGJC 126958 KD Blind Codes can be found on factory code tags An ASSA ABLOY Group Company ASSA TWIN 6000 SIDE BAR COMPONENTS Side bar assembly method is the same for all ASSA Twin 6000 cylinders Side bar assembly method is for all ASSA Twin 6000 cylinders i 4 Turn cylinder plug upside down Insert the side pin springs into the holes NOTE These pin holes are drilled trom the bottom side of the cylinder plug Insert the side pins with the hollowed end towards the spring Be sure that the springs and pins are properly seated in the recesses If a spring or pin is jammed the cylinder will not function NOTE All side pins are the same Keep the cylinder plug upside down and insert the key for that cylinder to keep the side pins in place NOTE Depress side pins in order to insert the key Insert the short springs side bar springs in the small holes at each end of the groove along the cylinder plug for the side bar Be ASSA Side pin springs Side bar
7. imilar tool so the strip will remain in position 3 After cylinder assembly is completed test for proper operation before installing in lockset 65611 Schlage pin chamber will not line up properly If the cylinder cap is too tight the cylinder will be difficult to operate 1 Break off tailpiece provided to accommodate different functions Cut to proper length at score 2 The tailpiece can be located in either vertical or horizontal positions 3 When installing the tailpiece depress cylinder cap pin and tighten cap clockwise until is tight then back off one or two notches Note The cap must be properly adjusted If the cap is too loose the key cannot be withdrawn because the cylinder plug and cylinder housing 65631 Yale 1 Install cylinder plug in housing as shown in diagram 2 Install cylinder pug retainer C clip trom above and ensure It is well seated An ASSA ABLOY Group Company ASSA TWIN 6000 EQUIPMENT AND SUPPLIES Pin kit tools and samples Order No PK 2 Pin Kit includes 100 pieces of size each bottom master and drive pins 500 tumbler springs 50 sidebars 100 each side pins and sidebar springs 100 Phillips cam screws and 25 mortise rim cover strips Order No 86 90 18 ASSA Twin cutter wheel for HPC 1200 CM 90 032 ASSA High Security Locks 3475 14 Avenue Markham ON L3R 0H4 Canada Phone 905 940 2040 Fax 905 940 3242 Order No 96 90
8. k offers the same high standards of key control pick resistance and rill resistance common to all ASSA 6000 products One or more of the following U S Patents covers ASSA 6000 cylinders key blanks and other components 4 356 713 4 393673 4 577 479 274 302 278 880 264 680 An ASSA ABLOY Group Company ASSA TWIN 6000 DEPTHS SS General Rules A No 1 cut is deepest cut No 9 is shallowest B Maximum adjacent cut of 5 Example 1 6 cut acceptable not 1 7 C Depths Measure trom bottom of key blade to bottom of the cut No 1 4 03 1587 No 4 5 83 2295 No7 7 63 3004 No 2 4 63 1823 No 5 6 43 2531 No 8 8 23 3240 No 3 5 23 2059 No 6 7 03 2768 No 9 8 83 3476 Cut depths tolerance 0 00 0 04 mm 000 0016 38 38 38 38 38 6 7 2638 90 Count from tip to bow 032 0009 General rules A 0 8 mm 032 wide base B 90 cutting angle C System and KD code calculated from tip to bow An ASSA ABLOY Group Company ASSA TWIN 6000 ASSA TWIN 6000 KEYS KEYBLANKS Key blanks A Sidebar Code is cut at ASSA Factory Key blanks are provided as shown B Sidebar code protile can be identified on key bow Example 545 50 Key cutting Sidebar code is pre cut at the ASSA Factory Pin Tumbler Codes can be cut on most code machines and duplicating machines Manual duplicating machines historically produce bett
9. le cylinders stand up to the heaviest use imaginable ASSA 6000 mortise cylinders will improve the security of locks installed in aluminum storefront doors as well as standard mortise locks by Schlage Yale Sargent and other manufacturers They also can be applied to a wide variety of special locking devices Rim type 6000 cylinders are designed for commercial exit and panic devices as well as vertical deadbolt locks commonly used on apartment and condominium doors Key In Knob Cylinders Knob locks by Schlage Yale Russwin Sargent and other manufacturers can be retrofitted with ASSA 6000 high security cylinders Specifically engineered shapes replace only the original cylinder greatly improving key control without the cost of replacing the entire lock High Security Deadbolts ASSA 6000 deadbolt locks can be used to replace existing deadbolts or improve security on other doors Two types of bolts and strike plates simplify installation in either wood or metal doors and frames steel saw resistant deadbolt has full one inch throw Two models are available double cylinder and single cylinder with inside thumbturn Padlocks Three grades of ASS 6000 padlocks expand the application of master key systems they also provide independent security on gates machines vehicles etc Case hardened shackles and ball locking mechanisms are housed in brass or steel barrels Rekeyable and virtually maintenance free each ASSA 6000 padloc
10. ures smooth positive operation and extended cylinder lite DRILL RESISTANCE In addition to side and tumbler pins case hardened drill resistant inserts are embedded in the cylinder plug and housing PICK RESISTANCE ASSA Twin 6000 cylinders have two Independent shear lines that help assure optimum pick resistance False grooves in the side pins catch the sidebar when improperly positioned When rotational force is applied countermilling in the cylinder plug catches the spool driver pins KEYS ASSA Twin keys are manufactured from quality nickel silver material The key s rounded back facilitates smoother operation and minimize wear The large key bow simplifies key identification and use by manually impaired people OTHER DESIGNS ASSA Twin 6000 cylinders are available in different shapes for use in many types of locks PATENTS Existing U S patents and those existing and pending in over two dozen manufacture or use of unauthorized keys or cylinders Any infringement of the ASSA patents rights will be forcefully prosecuted in court Products equipment finishes models specifications and availability are subject to change without notice HIGH SECURITY CYLINDERS FOR DEMANDING APPLICATIONS Mortise and Rim Type Cylinders ASSA 6000 mortise and rim cylinders are designed to replace original cylinders in many types of common locks Made to standard dimensions and available in a variety of finishes these reliab
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