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Operations Manual - AECO Sales & Service

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1. n an ER n is Ni naan ian tt z tr ae gt L Wh Soenen po e lt You a sa a MULTI DENOMINATION BILL AND BILL 8 COIN CHANGERS AC7502 1 AC7512 1 AC7505 1 AC7515 1 OPERATION MANUAL ARL LISTED STD UL756 American Changer Corporation 1400 NW 65 Place Ft Lauderdale FL 33309 Parts 8 Service 888 741 9840 Sales 800 741 9840 Fax 954 917 5204 Internet Address www americanchanger com Service Questions e mail serviceQamericanchanger com TABLE OF CONTENTS SECTION A SET UP 8 INSTALLATION Uncrating 8 Setup 2 Mounting Instructions 2 3 Loading the F53 Bill Dispenser 3 4 Filling the Coin Hopper 5 Fuse Replacement 5 SECTION B BOARD PROGRAMMING Programming the AC7500 1 Series 6 14 SECTION C MEI MARS VALIDATOR MEI AE2602 Bill Validator Info 15 19 SECTION D FUJITSU F 53 BILL DISPENSER INFORMATION F 53 Dispenser Information 20 21 F 53 Sensor locations 22 F 53 Error Code Descriptions 23 32 F 53 Cleaning 8 Maintenance 33 35 SECTION E COIN HOPPER SERVICE MANUAL Money Controls MKIV Universal Hopper 36 42 SECTION F PARTS LISTS Coin Hopper Breakdown 43 MARS Parts Breakdown 44 46 SECTION G SERVICE CENTERS MARS Authorized Service Centers 47 49 Revision 30A 27 7 28 06 SPECIFICATIONS 120Vac 10 15 Yo Logic Board 10W F 53 144W max Validator 50W max 32 130 degrees Operating voltage Power Consumption Operating Temperature Fahrenheit Interface to F 53 24Vdc RS
2. SET BILL TO ACCEPT OR REJECT SET BILL TO ACCEPT OR REJECT SET MAXIMUM TIME ACCEPT SET BILL COIN PAYOUT ACCEPT SET BILL COIN PAYOUT ACCEPT SET BILL COIN PAYOUT ACCEPT SET BILL COIN PAYOUT ACCEPT SET BILL COIN PAYOUT ACCEPT SET BILL COIN PAYOUT ACCEPT SET BILL COIN PAYOUT MENU NAVIGATION DIAGNOSTICS AC7500 1 Series Program Flow Chart EXIT CHANGE ESCROW BILL DISPENSER COMMAND VALIDATOR COMMAND MAIN LOGIC BOARD COMMAND VERSION FW Rev 30a LAST CHANGE PAYOUT HOPH1 700 LAST BILL IN ESCROW POSITION COMMAND CURRENTLY EXEGUTING COMMAND CURRENTLY EXECUTING COMMAND CURRENTLY EXECUTING CURRENT BOARD FW VERSION CARTRIDGE CONTENTS MENU NAVIGATION EXIT RESET SELECT COUNTS YES OR NO COUNTS BY DENOMINATION HOP T 3700 BILLS COINS REMAINING COUNTS BY BILLS DENOMINATION REJECTED TEMP COUNTS 7 4 AMBIENT TEMP IN C 1 100 COUNTS BY DENOMINATION HOP T 100 BILLS COINS DISPENSED COUNTS BY DENOMINATION 1 100 BILLS RECEIVED STANDBY OPERATION Power ON the Main Logic Board MLB and allow it to run through its start up procedure which may take up to a minute During this time you may hear the bill dispenser and validator motors cycling as they are being initialized this is normal The board will reach its Standby state re
3. Sensor slice level error of FDLS Sensor slice level error of FDLS4 Sensor slice level error Sensor slice level error of FDLS5 Sensor slice level error of FDLSG Sensor slice level error of DESS Sensor slice level error of REJS Sensor slice level error of BPS Sensor slice level error of BHS1 Sensor slice level error of BRS Sensor slice level error of BRSS Sensor slice level error of EJSR Sensor slice level error of JSF 31 semi Additional TE ki P Detailed information major Information Sensor off check error of FDLS1 Pa p mir Sensor oft check error of FDLS2 Fa a bli Sensor off check error of FDLSS u tat Sensor off check error of FDLS4 Di JE Sensor off check error of FDLS5 on Sensor off check error of FDLS6 a Cam ke Sensor off check error of DFSS Sensor off check error of REJS Sensor off check error of BPS Sensor off check error of BRS1 Sensor off check error of BRS2 Sensor off check error of BRS3 Sensor off check error of EJSH Sensor off check error of EJSF Semi Additional major Information Detailed information Sensor on ck error of FDLSI1 Senso ek error of FDLS2 Sensoi ck error of FDLSS Sensor on ek error of FDLS4 Senso ck error Sensoi ck error of FDLSG Senso ek error of DESS Zensoron ack error of REJS Senso ck error of BPS Senso ack error of BRS1 Sensoron ek error of BRSY Se
4. het on har I FDLSG medium remaining after completion of cleaning FDLST was turned on when there was no bill e F ET n POLS was turned on when there was no bill aar FDLS3 was turned on when there was no bill Was turned on when there was no bill Was turned on when there was no bill En FDLSG was turned on when there was no bill JAM occurred on DESS JAM occurred between DFSS and BPS JAM occurred on BPS DSS medium remaining after completion of count BPS medium remaining after completion of count DESS medium remaining after completion of cleaning JAM BPS medium remaining atter completion of cleaning JAM DESS was turned on when there was no bill 26 Semi major Semi Additional Information Additional Information Detailed information JAM occurred between DESS and REJS REJS was turned on when there was no bill Jam occurred between pool section and EJSF Jam occurred between pool section and EJSR KJSF medium remaining after completion of count KISH medium remaining after completion of count St medium remaining after completion of cleaning JAM KJISK medium remaining after completion of cleaning JAM KJSF was turned on during transfer motor rotation before the mechanical reset operation and feed operation of the bill count command KJSR was turned on during transter motor rotation before the mechanical reset operation and feed operation of the bill
5. In the case of an F50 dispenser its single bill denomination is listed in Cassette 1 SEL 7x4 SEL 7x3 FIRMWARE VERSION Enter the program menu option Version to view the board s current firmware version The firmware version is also displayed momentarily when the board power is turned on SEL 7x4 SEL 7x4 MAIN LOGIC BOARD COMMAND IN EXECUTION Enter the program menu option MLB CMD to view the current Main Logic Board command in execution The display shows the command which is the specific operation or function that the MLB is performing on the top line above a time out period in seconds on the bottom SEL 7x4 SEL 7x5 VALIDATOR COMMAND IN EXECUTION Enter the program menu option VAL CMD to view the current Validator command in execution The display shows the command which is the specific operation or function that the Validator is performing on the top line above a time out period in seconds on the bottom 14 SEL 7x4 SEL 7x6 BILL DISPENSER BDU COMMAND IN EXECUTION Enter the program menu option BDU CMD to view the current Bill Dispenser command in execution The display shows the command which is the specific operation or function that the Bill Dispenser is performing on the top line above a time out period in seconds on the bottom SEL 7x4 SEL 7x7 LAST BILL IN ESCROW Press SELECT while the Escrow menu option is being displayed to view the
6. The F53 may not properly recognize the bill denomination if the magnets are inserted the wrong way Slide each magnet all the way into its slot and then reattach the bracket using the two screws to hold them in place FILLING THE COIN HOPPER Hopper Coin Token Sizes The standard MKIV hopper will automatically adjust to dispense coins tokens ranging in size from 21 30 mm in diameter and 1 25 3 5 mm in thickness There are options available to dispense larger up to 31 mm and smaller down to 16 mm coins or tokens For reference a nickel is 21 2 mm a quarter is 24 3mm and Susan B Anthony and Sacagawea Dollars are 26 5mm in diameter The Money Controls MKIV Universal Hopper can hold up to 1600 quarters 400 worth without a hopper extension With the supplied American Changer hopper extension an additional 1200 coins can be added making the total 2800 quarters 700 worth The capacity for Dollar coins is 2200 Susan B Anthony or Sacagawea dollars with the extension and 1250 coins without it Hopper Coin Bin Pour the coins into this hole Security LED ON All systems OK LED 12Vdc Power LED Coin counting optical sensor 12 pin male connector Rear Load on Front Load models connector is on opposite side Loading Coins Tokens into the Hopper 1 Turn off the power to the Main Logic Board using the rocker switch on the bottom right side I ON O OFF 2 Remove the hopper fr
7. 4 Way Bill Acceptance x Switch 2 r ri ON ON Switch 3 Switch 4 ON OFF Accepts 20 Bills K OFF Harness Enable X ON Switch 3 sfects all denominations See Coupon Confipuration on pape xx for individual acceptance secunity enabling options The AF2600 defaults to short puke o a a a OFF ON or o z ON OFF 17 Caming interface OFF kem aa interface OH Bill Acceplance 1 Men Security OFF igh Aer aplanes GH 5 ikon Li bS Mo om On li AECH Hamess Enable OFF Always Enable oh ten T 1 Pulat Fer Dollar OFF i Poise Fer Dollar OM Swiften Li Cleaning amp Maintenance Cleaning You can clean the bill acceptor while it is still mounted in the machine 1 2 3 UT Remove power from the machine Unlatch the magazine by pushing the blue latch located on the top of the unit toward the front of the unit Unhook and remove the magazine by holding the latch and lifting up and then back on the magazine Unlatch the LED Housing by lifting up on the metal bar located below the Status LED Remove the LED Housing by holding the metal bar and pulling back on the LED Housing Clean the bill path with a soft cloth You may use mild non abrasive non petroleum based cleaners if sprayed on the cloth Status LED 18 Status LED A Status LED provides assistance in diagnosing the condition of the Series AE2600 The following is
8. If using an F50 select the option that shows the bill denomination you are going to dispense The F53 bill denominations are automatically detected SELx2 7 SEL 7 LOW BILLS DETECTION METHOD Press SELECT when the Low Bills menu option is being displayed to set the method that the controller board will use to determine when there is a low number of bills remaining in the dispenser The board can either use the built in sensors inside of the dispenser or keep track of the exact count of remaining bills updating it continuously as bills are dispensed There are pros and cons to both methods which are described in the following sections SELx2 7 SEL 7 SEL SENSORS While the Sensors menu option is displayed press SELECT to utilize the bill dispenser s sensors to detect when the bills are low The sensors are optical and simply detect the size of the remaining stack of bills The advantage of this method is its simplicity because the bill counts do not have to be manually entered into the board The disadvantage is that many bills up to 40 or more remain inside of the dispenser F50 or its cartridges F53 when the sensors detect low bills and send the machine out of service SELx2 7 SEL 7 SEL 7 COUNTS Press SELECT and enter the Counts menu to have the controller board keep track of the remaining bills quantities to know when they run low Once Counts has been selected the d
9. YOU 1 Disconnect any and all AC power going into the AC7500 series changer 2 Slide the bill dispenser and the coin hopper model AC7505 1 only out of the cabinet 3 Note You will need to verify with the building code that it is allowable to plug the changer into a 3 prong grounded wall outlet Do not use an extension cord unless allowed by the building electrical code If it is not there must be 120VAC run through a conduit into the changer If this is not required proceed to step 6 4 Let an electrician run the conduit install the new breaker run the wire and help decide how the wiring will enter the changer from the back or the bottom This will affect the mounting location 5 After the conduit has been installed proceed with the mounting 6 Find an appropriate wall to bolt the changer into The wall should have studs or be constructed of concrete Consult a professional with any questions you may have 7 NOTE SECURING THE CHANGER USING LESS THAN 4 BOLTS OR WELDED ANGLE IRON MAY BE DANGEROUS EACH HOLE NEEDS A BOLT THROUGH IT MOUNTED SECURELY TO THE WALL MOUNTING THE CHANGER IN ANY OTHER WAY MAY RESULT IN THE CHANGER BEING TORN OR FALLING OUT OF THE WALL RESULTING IN PERSONAL OR CUSTOMER INJURY ALONG WITH ELECTRICAL SHOCK 8 Choose a height to mount the changer keeping in mind that a handicapped person in a wheelchair should still be able to insert a bill into the bill validator We recommend no hig
10. a description of the LED codes their meanings and suggested remedial actions LED ON Indicates that the unit is enabled and ready to accept a bill LED OFF Indicates that no power has been applied ta the unit 1 Flash Indicates that something is obstructing the bill path 2 Flashes Indicates that the unit is not enabled 3 Flashes Indicates that the bill path needs cleaning for optimum performance 4 Flashes Indicates that something is obstructing the bill path 5 Flashes Indicates that the magazine is removed the unit will not accept without the magazine attached Continuous Unit is defective Slow Continuous The magazine is full of Fast money 19 No action necessary Check to ensure that power is applied Remove the magazine and LED housing Inspect for foreign material Verity configuration Check the coin tube levels in the coin changer Check the option switches in the coin changer Note Many machines disable the bill acceptor If the machine door is open and the door switch is not activated or if the machine is out of product Remove the magazine and LED housing and follow cleaning instructions page 22 to clean the bill path Remove the LED housing and look at the bill path on the housing and inside the unit for foreign material clean as necessary Reinstall the magazine Replace the unit Remove the money fram the magazine FUJITSU F 53 DISPENSER SECTION Mechanical O
11. denomination of the bill most recently in the escrow position inside of the validator The escrow position is fully inside the validator but not yet stacked A bill gets held in this position while the controller board decides whether to accept or reject it SEL 7x4 SEL 7x8 LAST CHANGE PAYOUT While Change is being displayed on the LCD screen press SELECT to view the bill coin combination that made up the most recent payout Use the UP and DOWN pushbuttons to scroll through the list of possible payout options beginning with Hopper 1 The hopper numbers or bill denominations are displayed beside the quantity of bills coins of that type that made up the payout The other payout options include Hopper 2 1 5 10 20 50 and 100 bills END PROGRAMMING SECTION MARS AE2602 MEI MARS AE2602 VALIDATOR SECTION PAGE Removing the Bill Box 16 Clearing a bill jam 16 Setting the bill types accepted 17 Cleaning amp Maintenance 18 Troubleshooting amp Error Codes 19 BILL ACCEPTOR 24VDC 1 20 Removing the bill box Push BLUE button forward bill box up and out r re Blue Latch l Service Button Status LED LED Housing Pull up on silver bar Rod Pull bar away from the Mars 16 Setting the DIP Switches Factory Default FACTORY DEFAULT IS ALL SWITCHES SET TO OFF SETTINGS MARKED BY X s 1 Way Bill Acceptance 2 Way Bill Acceptance
12. dump the coins tokens from Hopper 2 Press SELECT to initiate the dispensing and display the coin count on the LCD screen The hopper will run until it is completely empty and will turn OFF automatically with the final count remaining on the display To stop the coin dump at any time before the hopper is empty press the SELECT pushbutton The count displayed will be the number of coins dispensed up to that point Press ESCAPE to exit out of the hopper Dump feature ANTI STRINGING PROTECTION Stringing refers to a method of defrauding any machine that uses a bill validator using string or tape attached to the end of a bill The bill is inserted into the machine and is yanked back out using the string or tape attachment after the validator has credited the money This results in the thief getting the bill back in addition to the change or other item s dispensed by the machine The board s Anti Stringing Protection feature will not totally prevent the machine from getting strung rather it is a method of limiting the amount of money and or tokens the thief is able to steal SEL 7x3 STRING Press the SELECT pushbutton and enter the String menu to either enable or disable the Anti Stringing Protection feature SEL 7x3 SEL ANTI STRINGING SETUP Immediately inside of the String menu the first option displayed is Yes Press SELECT with Yes displayed to enable the Anti Stringing Pr
13. values are 20 per 1 1 per 1 No Hopper 0 01 and 0 25 20 00 in 0 25 increments NOTE If there is no Hopper 1 being used select No Hopper SELx3 7 HOPPER 2 Press SELECT when the Hopper 2 menu option is displayed to set the value of the coins tokens in Hopper 2 Hopper 2 is the hopper connected to the upper hopper connector on the left side of the board Use the UP and DOWN buttons to modify the displayed value until it is as desired and then press SELECT to save it into permanent memory The possible coin token values are 20 per 1 1 per 1 No Hopper 0 01 and 0 25 20 00 in 0 25 increments NOTE If there is no Hopper 2 being used select No Hopper BILL DISPENSER SETUP SELx2 7 DISPENSER Enter the Dispenser menu to make settings that involve the bill dispenser These include the type of bill dispenser being used the bill denomination to be dispensed F50 only the low bills detection method to be employed and the number s of bills currently loaded in the bill dispenser by denomination SELx2 7 SEL DISPENSER TYPE Press SELECT when the Type menu option is displayed to set the type of bill dispenser to be used Use the UP and DOWN pushbuttons to scroll between the different bill dispenser options which are F53 and F50 w 1 bills F50 w 100 bills When the desired bill dispenser is displayed press SELECT to save it into permanent memory NOTE
14. 1 24 17 Output gear 416 1041 24 18 Gear 4 17 1040 24 22 Blanking Plate 18 1040 24 25 Fixing screw 19 1041 24 19 Cam Shaft 1041 24 22 Agitator 1041 24 20 Cam shaft bearing 20 1041 24 21 Cam Agitator 21 1040 24 36 Stirrer 22 1040 24 291 Low level contact plate 23 1041 27 373 Mark IV PC logic board Elevator track ANN Centre plate 43 Exit window Low level sense plates location 22 Coin box 4 Fixing screw 18 MARS AE2600 SERIES 24VDC PARTS BREAKDOWN PICTURE PART 1 AE93 1 1 2 AE93 1 2 3 AE93 1 3 4 AE91 1 4 5 AE95 125 6 AC1045 7 AE93 1 7 8 AE93 1 8 9 AE93 1 9 44 PICTURE 1 2 3 4 5 6 7 8 PART AE93 2 1 AE93 2 2 AE93 2 AE93 2 AE93 2 5 AE93 2 AE93 2 2 3 4 6 7 AE93 2 8 CONTINUED DESCRIPTION Gearbox Assy Tension Assy Tension Spring Tire Wheel Assy Belt Timing 1 of 2 143 Teeth Pulley Compound Shaft Pulley Belt Timing 1 of 2 56 Teeth 45 CONTINUED PICTURE PART DESCRIPTION 1 AE93 1 5 Main Chassis Plastic 2 AE93 3 2 Stacker Latch Blue 3 AE93 3 3 Spring Stacker Latch 4 AE93 3 3 Lower Housing Lift Spring 46
15. 1s situated on the opposite side of the one shown 21 Replacing the sensor DC type sensor Screw H Sensor rea A iRemave the Screw and Sensor from the Sensor Bracket For mounting follow the above procedure in reverse SENSOR DIAGRAM gt EE BPS LG REJS DFSS Cassette I PEER FDLS1 6 NES1 6 Cassette 2 SET1 6 Cassette 3 6 Option on F53 Note This diagram is to show the position of sensors J Sensor oo an Black Sensor Bracket Sensor Descriptions Bill Pass Sensor Dispensed bills Rejected Bills Sensor Gate Switch Timing Sensor Double Feed Check Sensor Bill thickness detection Denominations 1 6 Length Detection Sensor Denominations 1 6 Near End Sensor Low bills detection Magnet Settings Detection Sensor Cartridge bill type Actual sensors may be different than seen in this diagram 22 ERROR CODES Error Codes from the F53 bill dispenser are presented on the green LED character display located on the lower right hand corner of the dispenser s PC Board refer to figure on page 33 3RD 4TH SIH 6 Character Character Character Character Position an Detailed Error Code n a error occurred information Additional information 1 All error codes are a sequence of 6 characters that are displayed in order for approximately 1 second each Error codes always begin with Er as the first two characters 2 The third character shows the
16. 232 Interface to Validator 24Vdc MDB WARRANTY The MEI Mars Validator is under warranty for two 2 years from the date of purchase The dispensers and logic boards are under warranty for one 1 year from the date of purchase COVERED e Defects in workmanship or materials NOT COVERED e Damage caused by physical abuse Misapplication Vandalism End user s attempt to repair item Cleaning Maintenance It is the End User s responsibility to follow the cleaning amp maintenance procedure outlined on page 18 Any unit coming in for repair requiring only a cleaning will be charged a flat rate of 65 00 plus shipping and handling A Return Material Authorization number RMA must be obtained before returning a unit for repair A copy of invoices must accompany any and all warranty work UNCRATING AND SETUP Remove your AC7500 series dispenser from the shipping box Take the Hex handle out of the manila envelope and open the door The lock system is a screw in type and therefore must be turned at least 10 times counter clockwise until it opens Inspect the interior for any connectors or components that may have been dislodged during shipping The lock and keys for your Multi Denomination Changer will also be inside the manila envelope along with this manual To install the locks insert a cylinder into the center of each of the round holes Turn the keys counter clockwise turn and remove the keys NOTE The only way
17. DOWN pushbuttons to increase or decrease the number shown until it is the desired quantity NOTE If no Hopper 1 is installed the payout quantity 000 will change to XXX and pressing UP or DOWN will have no effect refer to the above figure Press SELECT to save the Hopper 1 payout quantity into permanent memory and move to the next payout option Hopper 2 The Hopper 2 payout quantity should be set in the same manner followed by the 1 bill payout quantity then the 5 and 10 and so on NOTE Only bill denominations that are less than the currently selected input bill denomination will show up as payout options For example 5 bills will only show up as a payout option for 10 and higher input bill denominations The top line of the LCD screen displays a running total 2 sum of the bill coin payout combination for the currently selected input bill denomination This total is based on the bill coin payout quantities and their values and is updated when SELECT is pressed After the last payout option has been saved by pressing SELECT the display should return to the list of input bill denominations so another payout can be immediately set If it doesn t and the display returns instead to the Hopper 1 payout setting there is a problem with one or more of the payout quantities just set Notice that the total x at the top of the screen does not add up to the current input bill denomination this will
18. E WORKING CONDITION PROGRAMMING THE AC7500 1 SERIES CHANGER Section Page s Program Flow Chart 7 9 Standby Operation 10 Menu Navigation 10 Coin Hopper Setup 10 Bill Dispenser Setup 11 Dispenser Type 11 Low Bills Detection 11 Setting the Payouts 11 12 Using the Hopper Dump Feature 12 Anti Stringing Protection 12 13 System Diagnostics 13 14 Bill amp Coin Counts 13 Ambient Temperature 14 Bill Cartridges 14 Board Firmware Version 14 Main Logic Board Command in Execution 14 Validator Command in Execution 14 Bill Dispenser BDU Command in Execution 14 Last Bill in Escrow 14 Last Change Payout 14 AC7500 1 Series Program Flow Chart FW Rev 30a MENU NAVIGATION EXIT DIAGNOSTICS Pg 9 es STRING Pg g DUMP Pg g es PAYOUT EXIT Pq gon SET BILLS EXIT COUNTS REMAINING COUNTS EXIT LOW BILLS SENSORS SET DISPENSER TYPE DISPENSER TYPE EXIT SET COIN HOPPER 2 TOKEN VALUE MAIN SET COIN TOTAL SETUP HOPPERS HOPPER 1 TOKEN 00000 VE I AC7500 1 Series Program Flow Chart FVV Rev 30a STRING HOPPER 2 100 BILLS 50 BILLS B20 BILLS 10 BILLS po BILLS 2 BILLS PAYOUT 1 BILLS QO SET MAXIMUM AMT HOPPER 2 COIN COUNT 0000 HOPPER 1 COIN COUNT 0000 SET BILL TO ACCEPT OR REJECT SET BILL TO ACCEPT OR REJECT SET BILL TO ACCEPT OR REJECT SET BILL TO ACCEPT OR REJECT SET BILL TO ACCEPT OR REJECT
19. Medium remaining at BRSS Medium remaining at EJSF Medium remaining at EJSR 24 Semi Additional PE DE a Detailed information major Information The bill on EJSF was pulled out besides the unit during bill OG KE retrieval 01 The bill on EASE was pulled out besides the unit during bill retrieval 0 JAM occurred on FDLS1 02 JAM occurred on FDLS2 o3 JAM occurred on FDLS3 04 JAM occurred on FDLS4 05 JAM occurred on FDLS5 OG JAM occurred on FDLGSG JAM occurred between FDLS1 and DESS 12 JAM occurred between FDLS and DESS 13 JAM occurred between FDLSS and DESS JAM occurred between FDLS4 and DESS JAN occurred between FDLS5 and DFSS e 1 n l i JAM occurred between FDLSG and DFSS be POLS medium remaining after completion of count bo bl FDLS2 medium remaining after completion of count be a BaP FDLSS medium remaining after completion of count FDLS4 medium remaining after completion of count FDLSS medium remaining after completion of count FDLSG medium remaining after completion of count 25 Semi Additional K z ae Detailed information major Information FDLST medium remaining after completion of cleaning POLS medium remaining after completion of cleaning m E medium remaining after completion of cleaning medium remaining after completion of cleaning medium remaining after completion of cleaning
20. ady to accept bills once all motion has ceased and all indicator lights are showing the following Ready conditions 1 The MLB display s green backlight will be ON continuously and the screen will show the current count of total dollars changed by the machine refer to the figure below 2 The Bill Dispenser s green seven segment LED display will show a zero 0 3 The validator s red indicator LED will be ON solid MENU NAVIGATION Navigation through the various program menus is done using the LCD screen and the four pushbuttons located directly below it as an interface Various things can be accomplished within the program including setting up the Coin Hopper s and Bill Dispenser setting the payouts and accessing accounting and other diagnostic information To access the program menus press any of the four pushbuttons while in the Standby state These are from left to right UP DOWN SEL Select and ESC Escape and they can be seen in the above figure The first menu option that appears is the Setup menu Use either the UP and DOWN pushbuttons to move to a different menu option or press SELECT to enter the Setup menu Pressing ESCAPE will take you back to the Standby state At this point it will be very helpful to follow along in the Program Flow Chart on pgs 7 9 as you navigate through the program menus The four pushbuttons functions remain the same throughout the program menus T
21. aired operation Gently clean the sensors using ONLY a soft dry and lint free cloth Belts and Rollers Clean all of the machine s belts and rollers paying close attention to the bill carrying belts and the Pick and Sub Rollers in each bill cartridge Remove any dirt and grease from them using a soft lint free cloth soaked in isopropyl alcohol Replacement of the impellers fl Bracket 2 Screw 2 Impeller 2 Loosen the screws 2 Move the brackets to the direction shown in the figure Remove the impellers iddi For mounting follow the above procedure in reverse 34 Replacing the Pick Sub roller pan I te pas m e mol LA a Z aa U EE 10 n tt OE JU ls Pick roller Sub roller SiRemave Pick roller andion Sub roller id iFor mounting follow the above procedure in reverse 35 MKIV UNIVERSAL HOPPER INDEX PAGE I Coin box removal amp assembly 37 38 2 Exit window replacement 38 3 Logic board replacement 39 4 End plate removal 39 5 Track plate removal 39 5a Track plate Assembly 40 5b Track plate Replacement 41 5c Final drive gear replacement 41 6 Gearbox assembly 42 7 7 Motor replacement 42 To UN jam the hopper refer to SERVICE MANUAL sections 4 5b pages 39 41 36 1 COIN BOX REMOVAL 1 Place the hopper in front of you as shown looking at the outside of the coin box Refer to FIG 1 2 Remove the 2 locking nuts which hol
22. be re fitted See section 4 Final drive gear Plastic 41 6 GEAR BOX ASSEMBLY 4 Remove the gears in the order as shown in FIG 9 1 Remove the end plate Section 4 Access to the motor fixing screws is now possible 2 Remove the elevator track amp final drive gear 5 To re assemble follow the above steps in reverse Section 5 3 Remove the gearbox cover FIG 9 Plastic step down gear 7 MOTOR REPLACEMENT 7 Unscrew the 2 motor fixing screws FIG 10 1 Remove the coin box Section 1 8 To re assemble follow the above steps in reverse Motor 2 Unsolder the red amp black wires from the motor NOTE The black wire connects to the terminal marked with a RED dot 0 3 Remove the end plate Section 4 4 Remove the track plate amp final drive gear Section 5 5 Remove the gearbox cover 6 Disassemble the gearbox Section 6 42 1 1041 24 01 Motor 2 1041 24 02 Motor Side Cover 3 1041 24 03 Center Plate 4 1041 24 04 End Plate 5A 1041 24 05 Coin Optic Board 5B 1041 24 06 Optic ribbon cable 6 1041 24 07 Red track plates 16 per belt 7 1041 24 08 Logic board wire harness 8 1040 24 113 Male 12 pin connector 9 1040 24 112 Female 12 pin connector 10 1041 24 12 Idler gear 11 1041 24 13 Gear Box 12 1041 24 14 Gear Shaft 13 1041 24 15 Gear 1 Plastic 14 1041 24 16 Gear 2 amp 3 15 104
23. count command Jam occurred between KJSF and pool section Jam occurred between EJSR and pool section Jam occurred between pool section and E SH Front Retrieval Jam occurred between pool section and EJSF Rear Retrieval Detailed information Long bill Short bill Thickness abnormal Pick from another safe 1st cassette Pick from another safe 2nd cassette Pick from another safe 3rd cassette Pick from another safe 4th cassette ick from another sate 5th cassette Pick from another safe 5th cassette ick from another safe 6th cassette Pick from another safe 6th cassette Spacing between picking bills in less than the specified value Count mismatch Number of requested notes number of notes identified as normal number of notes that passed through BPS does not hold Count mismatch BPS was turned ON when there was no bill Count mismatch Medium passed through BPS while clearing a jam Potentiometer error NN Data when judged erroneous DFCS measured data 27 Semi Additional Detailed information major Information DOU Front Shutter open error SCSF does not change Front Shutter open error SOSF does not change Front Shutter open error Simultaneous sensor detection Front Shutter close error SOSF does not change Front Shutter close error SCSF does not change Front Shutter close error Simultaneous sensor detection Front No medium in the ejectio
24. d the low level sense plate wires to the studs 3 Remove the crimp amp wire from the studs WASHER y CRIMP YO BWE NUI LOCKING j NUT STUD Refer to FIG la 4 Remove the 5 screws indicated B which hold the coin box to the center plate el tapping screws 5 Gently lift the coin box away from the rest of the hopper Refer to FIG 1b NOTE The logic board amp stirrer are located in the coin box 37 6 As the coin box is being removed carefully slide the logic board out The stirrer may stay with the coin box or fall onto the center plate ACCESS IS NOW AVAILABLE TO THE LOW LEVEL SENSE PLATES THE MAIN PCB THE EXIT WINDOW THE MOTOR TERMINALS amp PART OF THE WIRING LOOM la COIN BOX ASSEMBLY 1 Firstly locate the stirrer in the coin box as shown in FIG 12 FIG 12 Stirrer location 1 Stirrer location 2 COIN BOX ASSEMBLY cont FIG 12b 2 Line up the center plate amp coin box as shown below FIG 12a 3 Route the ribbon cable as shown below 4 Fit the logic board into slots shown below 5 Feed the level sense wires through the slot shown below FIG 12c FIG 12a 7 Align the center plate amp coin box amp push together 8 Turn the hopper over amp refit the screws 9 Refit the level sen
25. de I ON O OFF 2 Push the button on the bottom right of an inserted cartridge to release it Then slide it straight forward and out of the dispenser On the opposite side of the release button is another button that unlocks the top of the cartridge Push it and swing open the top PRESSURE PLATE SIDE GUIDES Lift open both the pressure plate and the rear guide as seen in the figure above The rear guide should just swing up while the pressure plate should be slid straight up following the grooves on either side of it Then it should be rotated so it is held in place at an angle by the notches at the top of the grooves Assemble the bills into a stack and square them up by jogging and aligning them tapping them against a flat surface and removing any folded or crumpled bills Load the bills into the cartridge so they fit snugly between the side guides Then lower the pressure plate and rear guide to hold the bills securely in place Re close the cartridge NOTE The cartridge holds a maximum of 500 bills do not cram the bills or overfill the cartridge Setting Bill Denominations Inside each cartridge there are four slots a d and two magnets The magnets are used to indicate the bill denomination loaded into each cartridge Refer to the following table to determine the proper slots to put the magnets into when loading bills NOTE T
26. e if a hopper containing quarters shows a count of 3 this means that 3 00 or 12 quarters have been dispensed The bill counts on the other hand are actual quantities SEL 7x4 SELx2 7x2 BILLS REJECTED When the Rejected menu option is displayed press SELECT to view the quantities of bills rejected by the dispenser Bills are rejected by the F50 or F53 bill dispensers for various reasons including being crumpled folded or torn These bills remain inside of the dispenser in a special compartment Use the UP and DOWN pushbuttons to scroll through each bill denomination and its rejected count starting with 1 and progressing through 5 10 20 50 and up to 100 When finished press ESCAPE to exit the list SEL 7x4 1x3 REMAINING When the Remaining menu option is displayed press SELECT to view the quantities of bills and coins remaining in the machine Use the UP and DOWN pushbuttons to scroll through each count starting with Hopper 1 and progressing through Hopper 2 1 5 10 20 50 and up to 100 When finished press ESCAPE to exit the list SELx2 BILLS COINS NOTE The hopper counts do not list actual quantities they only show either OK or LOW indicating the hopper has enough coins tokens remaining or is running low respectively The bill counts on the other hand are actual quantities SEL 7x4 SELx2 7x4 RESET COUNTS Enter the Reset menu option to reset three
27. give you a clue as to which setting is at fault If an input bill denomination is to be rejected pressing SELECT while Reject is being displayed will save that information into permanent memory and return the display to the input bill denomination list To exit from this list either scroll and choose Exit or press the ESCAPE pushbutton twice 12 USING THE HOPPER DUMP FEATURE SEL 7x2 DUMP Press SELECT to enter the Dump menu if you would like to empty the coin hopper s Coin dumping is a convenient method of emptying all of the coins tokens from a hopper without having to remove the hopper from the machine Also since the Main Logic Board is controlling the operation the coins are counted as they are dispensed so the user will know exactly how many were left inside the hopper SEL 7x2 SEL HOPPER 1 Navigate to this menu Hopper 1 to dump the coins tokens from Hopper 1 Press SELECT to initiate the dispensing and display the coin count on the LCD screen The hopper will run until it is completely empty and will turn OFF automatically with the final count remaining on the display To stop the coin dump at any time before the hopper is empty press the SELECT pushbutton The count displayed will be the number of coins dispensed up to that point Press ESCAPE to exit out of the hopper Dump feature SEL 7x2 SEL 7 HOPPER 2 Navigate to this menu Hopper 2 to
28. he magnet positions are preset by American Changer and do not need to be changed unless you wish to dispense a different denomination To simply refill empty cartridges use the table below to identify which cartridge to load which bill denomination into fa b ec da sm foto pss tee fel ve fe fe mer JRO s fel fo ser fele W MA Magnet in slot Slot empty 1 Remove a cartridge from the dispenser 2 Open the cartridge and locate the four magnet slots along the inside front of the top The two magnets are held in place inside their slots by an aluminum bracket 3 To remove a magnet unscrew the two screws holding the aluminum bracket in place and remove the bracket Be careful not to lose the two nuts they are small and not permanently connected to the cartridge In case you do the screw size is M3 5 x 6mm Once the bracket is off a magnet may be pulled out with your fingers pried out with a Small flathead screwdriver or pushed out from the opposite side using any rod shaped implement Magnets Interior _ it l To replace a magnet locate the proper slot using the bill denomination table and the embossed letters on the exterior of the cartridge a d in the figure above Insert a magnet into the slot with its white sides oriented as shown in the figure below i e both white surfaces facing the exterior of the cartridge NOTE This is VERY IMPORTANT
29. he most important submenu inside the Diagnostics menu is the Counts submenu There all of the counts maintained by the Main Logic Board including the received dispensed rejected and remaining counts may be viewed The other submenus contain assorted diagnostic information as described in the following paragraphs designed for use in troubleshooting SEL 7x4 SEL COUNTS Press SELECT when the Counts menu option is being displayed to view the board s various counts The counts may only be viewed inside the Counts menu and not modified except to reset them to zero SEL 7x4 SELx2 BILLS RECEIVED When the Received menu option is displayed press SELECT to view the quantities of bills received by the machine Use the UP and DOWN pushbuttons to scroll through each bill denomination and its received count starting 13 with 1 and progressing through 2 5 10 20 50 and up to 100 When finished press ESCAPE to exit the list SEL 1x4 SELx2 l DISPENSED When the Dispensed menu option is displayed press SELECT to view the amounts of bills and coins dispensed by the machine Use the UP and DOWN pushbuttons to scroll through each count Starting with Hopper 1 and progressing through Hopper 2 1 5 10 20 50 and up to 100 When finished press ESCAPE to exit the list BILLS COINS NOTE The hopper counts are in dollar units not actual quantities For exampl
30. her than 4 feet above the ground 9 AC7505 1 and AC7515 1 changers have four holes in the bottom of the cabinet to be used for bolting it into the wall 10 Have someone hold the changer inside the wall while someone else marks the bolt holes CAUTION THE CHANGER WEIGHS 125 POUNDS DO NOT EXERT YOURSELF SO THAT YOU MAY CAUSE AN INJURY 11 BEFORE DRILLING THE FOUR MARKED HOLES ENSURE THAT THERE ARE NO ELECTRICAL WIRES TELEPHONE LINES GAS OR WATER LINES INSIDE THE WALL WHICH DISRUPTING MAY CAUSE A LOSS OF LIFE OR PERSONAL INJURY 12 Put the changer back into the wall Thread and tighten the bolts 13 Verify that the machine is securely mounted and reinstall the bill dispenser and coin hopper model AC7505 1 only LOADING THE F53 BILL DISPENSER Different bill types are held in individual bill cartridges that are removable from the main dispenser body Perform the following procedure to load bills into a cartridge and ready the machine for use NOTE Street Grade notes may be dispensed from this dispenser but not necessarily Tissue Paper degraded notes Please make sure ripped bills taped bills seriously worn bills and or crumpled bills are removed from the stack before loading Bills that are folded in any way should be straightened before being loaded for the most trouble free operation Loading Bills 1 Turn off the power to the Main Logic Board using the rocker switch on the bottom right si
31. hese are UP moves to the next menu item above the current one or increases a value DOWN moves to the next menu item below the current one or 10 decreases a value SEL Select is like a computer s Enter key in that it enters the Submenus moves right on the Flow Chart and Saves values and selections to permanent memory ESC Escape is used to go back one step to the previous menu left on the Flow Chart NOTE Selecting any of the Exit options located in various places throughout the program menus will take the display immediately back to the Standby state The following sections of this manual describe the various features available on the board and how to use them The writing in parentheses at the beginning of paragraphs is the pushbutton sequences used to navigate to that specific program menu option COIN HOPPER SETUP SELx2 HOPPERS The Hoppers menu is used to tell the controller board whether or not a hopper is going to be used and if so the value of the coins tokens it contains to be dispensed SELx3 HOPPER 1 Press SELECT when the Hopper 1 menu option is displayed to set the value of the coins tokens in Hopper 1 Hopper 1 is the hopper connected to the lower hopper connector on the left side of the board Use the UP and DOWN buttons to modify the displayed value until it is as desired and then press SELECT to save it into permanent memory The possible coin token
32. ion is no setup XX Data when judged erroneous sensor port content bi b6 b b4 b b A C p DOT DON osar rreo rst Rear Capture box is no set XX Data when judged erroneous sensor port content hi 6 ze D b3 b a bi Rear Capture box was full XA Data when judged erroneous sensor port content a li b6 b5 hd b3 bi bl BRS2 BRS3 EJSR REJS BPS DFSS 29 Semi major Semi major Additional Information Additional Information h hud Li l l 1 F Detailed information Received D level command during RAS mode Received LE during executing RAM program Received LE before receiving LD command After receiving the HT a loss in the download program Flash ROM write error Sum check error of program load After receiving the RT version error Flash ROM erase error File name error of control area format Data size error of control area format BD received the command excluding RT LD and LE Download header error D Code 18 not 00 Download header error E Code is not I or H Block number error D code is LD Data length error Detailed information RAS command undetined An attempt was mode to execute a count system request for device s initialization although no bill information was registered Bill information not provided 1st cassette Bill information not provided 2nd cassette Bill inf
33. isplay will go immediately to the 1 screen where the 1 bills count can be entered Use the UP and DOWN pushbuttons to increase or decrease the count on the screen to the exact quantity of 1 bills that are currently loaded in the dispenser NOTE Each press of the pushbutton increments or decrements the count by one Hold the 11 pushbutton down to increase or decrease the count rapidly When the desired count has been reached press SELECT to save the count into the board s permanent memory and move to the next bill denomination The denominations appear in order 1 5 10 20 50 and 100 You only need to set the counts of the bill denomination s you will be dispensing and you may ignore the rest Press SELECT to move through any counts not needed The advantage of the Counts method is the low number of bills remaining when the machine goes out of service Since the board maintains an exact count of bills remaining it will only go out of service when there are not enough to make a single payout Thus depending on the set payout typically fewer than 10 but as few as zero bills may be left inside of the dispenser The disadvantage of the Counts method is that the bill quantities must be manually entered into the controller board each time the machine is refilled NOTE When using the Counts low bills detection method be careful to enter the exact quantity of bills in the dispenser Incor
34. n section XX Data when judged erroneous sensor port content bi b6 b hd b3 b2 bl BRS1 BRS2 EJSR REJS DFSS Front Open shutter XX Data when judged erroneous sensor port content hi b6 b b4 b3 b2 bl RJBR RJBF SCSR SOSF SCSF Rear Shutter open error 5CSH does not change Rear Shutter open error SOSR does not change ne k nm En amr Gia j ii irii i i Rear Shutter open error Simultaneous sensor detection Rear Shutter close error SOSK does not change Rear Shutter close error SCSR does not change Rear Shutter close error Simultaneous sensor detection Rear No medium in the ejection section SA Data when judged erroneous sensor port content bi b6 b bd bs b2 bl DFSS Rear Open shutter XA Data when judged erroneous sensor port content bi b6 b bl b3 hi hl SCSR 28 Semi Additional Mao An Detailed information major Information Reject box was full XX Data when judged erroneous sensor port content bi b6 YO Di 2 pl BRS2 BRS3 EJSR EJSF Front Capture box option is no setup NN Data when judged erroneous sensor port content bi b b bd b3 ki 2 bl Ty TT avox hsmm TS vs Front Capture box is no set AA Data when a id erroneous sensor r content D ZO vt Front Capture box was full AA Data when judged erroneous sensor port content bi b6 YO 14 bi b2 b BRS BRS3 EJSR EJSF DFSS Rear Capture box opt
35. nso ck error of BRSS Senso ck error of KJSR Sensor on check error of EJSF Sensor level write DAC error egal operation due to non notification of data FSGS Power off during count 32 DISPENSER MAINTENANCE Replacement of the PC board LED Character Display Screw d 1 Disconnect connector cable and remove four screws from the PC board 2 For mounting follow the above procedure in reverse Replacing the battery 1 Remove the unit cover 2 Replace the battery 3 Secure the unit cover CAUTION Risk of Explosion if Battery is replaced by an incorrect type Dispose of used batteries according to the instructions Battery ROUTINE CLEANING amp MAINTENANCE YEARLY Belts Inspect whether the bill carrying flat belts have become loose due to expansion or are worn cracked or damaged in any way If so replace them with new belts Cartridge Pick Sub Rollers Inspect the Pick and Sub Rollers in each bill cartridge If they are worn damaged or have difficulty pulling bills out of the cartridge replace them with new rollers EVERY FOUR MONTHS OR WHEN NEEDED Bill Thickness Detection Lever Check whether paper dust or other dirt and grime has adhered to the thickness detection lever or its attached metal rollers Clean both sides of the lever and the rollers with a soft dry cloth Sensors Inspect all of the F53 s optical sensors for dirt dust or any other grime that could lead to imp
36. o the center plate Locate the position of the connector blanking piece 39 Holding the connector blanking plate gently lift the end plate away from the rest of the hopper FIG 6 9 off Self EXIT tapping screws Blanking Blanking plate pos 2 e plate pos 1 ADJACENT OPPOSITE To re assemble follow the above steps in reverse 5 TRACK PLATE REMOVAL First remove the end plate section 4 See FIG 7 The elevator track amp final drive gear can now be removed by lifting up amp away from the center plate FIG 7 Final drive gear Plastic Elevator track Sa TRACK PLATE ASSEMBLY The following 3 sketches show how to take the track plate apart emble the track plate The following 3 sketches show how to ass 5b TRACK PLATE REPLACEMENT 1 The gray shaded area in FIG 7b is the track plate guide path FIG 7b Place this side of elevator track to centre plate 2 Once the track plate is in position turn the track through 720 to ensure it is seated in the guide path correctly 5c FINAL DRIVE GEAR REPLACEMENT 1 Once the elevator track is in place the final drive gear can be fitted by placing the gear over its mounting spindle while lining the teeth up with the secondary drive gear adjust the elevator track so that the gear falls into place See FIG 7c 2 The end plate can now
37. of the Logic Board s four counts to zero These are the received dispensed and rejected counts NOTE The bills remaining counts cannot be reset to zero here they can only be modified in the Setup menu Use the UP and DOWN pushbuttons to scroll between the two options Yes or No Press SELECT when Yes is displayed to reset the received dispensed and rejected counts to zero or when No is displayed to return to the Diagnostics menu without resetting the counts SEL 7x4 SEL 7 AMBIENT TEMPERATURE Press SELECT when Temp is being displayed on the LCD screen to view the current ambient temperature inside the cabinet The temperature will be displayed in degrees Celsius C To convert degrees Celsius to degrees Fahrenheit F multiply the Celsius number by 1 8 and then add 32 SEL 7x4 SEL 7x2 BILL CARTRIDGES Navigate to the F53 menu option inside of the Diagnostics menu and press SELECT to view the bill denominations currently loaded in the bill dispenser The denominations are listed by Cassette cartridge number with 1 being the upper and 2 being the lower bill cartridge of the F53 dispenser Use the UP and DOWN pushbuttons to scroll between Cassette numbers NOTE Although most F53 dispensers have only two bill cartridges more are possible so the board was designed with the capability of controlling an F53 with up to four bill cartridges
38. om the cabinet by first Sliding it free of the hopper plate and then lifting it out of the machine for access to the coin bin 3 Pour the coins tokens into the opening NOTE There must be at least enough coins in the hopper to cover the two gold color metal plates at the bottom of the Hopper Coin Bin for the machine to work Anywhere between 100 and 2800 coins minimum to maximum with extension Coin counting 4 Slide the hopper back onto the hopper plate making sure it goes all the way back Do not use excessive force 5 Verify that the hopper plate harness is plugged in to the correct connector on the Main Logic Board for the coin token value being used The upper connector is for 1 00 coins and the lower connector is for 0 25 coins 6 Turn ON the power switch After approximately 30 seconds when the machine has completed its start up procedure the changer will be ready to use To change the amounts of coins dispensed refer to the Setting the Payouts section of this manual FUSE High voltage fuse This is the primary transformer AC fuse for the main logic board from which the validator and hopper if installed draw their power Any direct short of the Transformer validator or hopper will cause this fuse to blow Replace this fuse with a 2 12 Amp 250 Volt size 5mm x 20mm fast acting fuse only REPLACING THIS FUSE WITH ANYTHING OTHER THAN A 2 12 AMP FAST ACTING FUSE MAY RESULT IN A FIRE OR AN UNSAF
39. ormation not provided 3rd cassette Bill information not provided 4th cassette Bill information not provided 5th cassette Bill information not provided 6th cassette Count sequence specification error Specification error of total number of notes NA Data when judged erroneous error data Parameter SO code error XM Data when judged erroneous error data Bill length thickness information error XA Data when judged erroneous error data Parameter error AN Data when judged erroneous error data FS error MA Data when judged erroneous error data Command format error XA Data when judged erroneous error data Command execution 18 impossible Pool section 18 no setup XA Data when judged erroneous sensor port content bi b6 b hd bs b2 bl bl TRM2 TRMI TRMO BALM F56P 30 Semi Additional Er Detailed information major Information EI OO Over current error Option setup 1s unusual AA Data when judged erroneous sensor port content bi b6 b b4 b3 bhi b ME RRBOX RSAT PRBOX FSHT_ Front Option setup is unusual AN Data when judged erroneous sensor port content bi b6 b b4 b3 b2 b o tO RRBOX RSHT Rear Option setup 18 unusual AM Data when judged erroneous sensor port content bi b6 b hd bi 2 bl b o RRBOX RSHT Log data check sum error AA Data when judged erroneous terror sum Sensor slice level error of FDLST
40. otection feature and to make the settings that control the behavior of the protection The first setting is the Maximum Dollar Amount setting This option establishes the maximum dollar amount that can be accepted by the machine within the user set time limit next setting before triggering the Anti Stringing Protection which puts the machine out of service The dollar amount can be set anywhere between 5 and 500 in 5 increments Press SELECT to save the amount into permanent memory and continue to the second setting The second and final setting is the Maximum Time setting Entered here is the time limit for the changer accepting the user set Maximum Dollar Amount previous setting If the changer accepts the Maximum Dollar Amount within the amount of time set here the Anti Stringing Protection feature will be triggered and the machine will go out of service The Maximum Time can be set to anywhere between 1 and 120 minutes in 1 minute increments Press SELECT to Save the time into permanent memory and return to the Standby screen SEL 7x3 SEL 7 DISABLE PROTECTION Navigate to this menu No and press the SELECT pushbutton to disable the Anti Stringing Protection feature The display will return to the Standby state and the machine will operate normally SYSTEM DIAGNOSTICS SEL 7x4 DIAGNOSTICS Enter the Diagnostics menu to view various information about the board s current state of operation T
41. peration Cash Cassette The bills in the cash cassette are forced by the pressure to contact the sub roller of the bottom of the cassette see the figure below In this state one bill is pulled out by the rotation of the sub roller Lid Rear Guide Pressure jane in A Al e ar i x if Ta agi Separator Pick roller Sub rolle Bottom Side Guide Feed Operation of the Main Unit Lower Unit and Cash Cassette The pick and the sub roller are driven by the rotating of the feed stepping motor in the main lower unit Rubber Belt FDLS Sensor 2 The bills delivered by the pick roller is detected by the FDLS sensor so that the stepping motor is stopped 3 The bills caught by the rubber belts are fed to main unit at high speed 20 Main Unit to lop Unit Reject Box Reject Gate DFCS Main Unit 1 The bills fed at high speed from the cash cassette are checked for the thickness by micro displacement sensor DFCS Double Feed Check Sensor and also the length by the FDLS sensor 2 At the reject gate normal bills are fed to the top unit and abnormal bills are fed to the reject box F53 Spray type Release outlet Bills from Main Unit 1 Every bills from main unit are fed out from the release outlet 2 This picture shows the F53 Spray Type top unit of a Front Load changer AC 7502 1 AC7512 1 The dispenser inside Rear Load changers AC7505 1 AC7515 1 feeds the bills out of a Release outlet that
42. position in which the error occurred the fourth character shows more detailed information about the error and the fifth and sixth characters give any additional information 3 The tables on the following pages define all of the possible error codes on the F53 EXAMPLE For the error 2 Cassette Pick Error the display will flash E r 2 8 0 0 repeatedly one second per character Semi Additional ER ae Detailed information major Information No Ist Cassette ame No Sth Cassette a lst Cassette pick error 5th Cassette pick error No 2nd Cassette No 6th Cassette 2nd Cassette pick error 6th Cassette pick error ard Cassette No 7th Cassette 3rd Cassette pick error No 4th Cassette _ a No Sth Cassette lth Cassette pick error s 23 Semi major Additional Information Detailed information Home position error of the pool section Pool section lowering retry over Upper position error of the pool section Pool section lifting retry over No medium in the pool section XX Data when judged erroneous sensor port content b7 bG b hd h b2 b 1 bi BRS1 BRS2 BRS3 DESS Medium remaining at FDLS1 Medium remaining at FDLS2 Medium remaining at FDLSS Medium remaining at FDLS4 Medium remaining at FDLS5 Medium remaining at FDLSG Medium remaining at DFSS Medium remaining at BPS Medium remaining at BRS1 Medium remaining at BRS2
43. rect count entries may lead to high numbers of bills remaining inside the dispenser when the machine goes out of service or worse incomplete payouts to customers SETTING THE PAYOUTS SEL 7 PAYOUT Since each input bill denomination has its own unique payout setting pressing SELECT while the Payout menu option is being displayed will enter a menu where each of them are listed Once inside this menu use the UP and DOWN pushbuttons to scroll through the input bill denominations which begin with 1 and increase through 2 5 10 20 50 and up to 100 Navigate through the menu until the desired input bill denomination is being displayed and then press SELECT The first setting to be made is whether the board will accept or reject the selected input bill denomination Use the UP and DOWN buttons to scroll through the options Accept Reject and Exit and then press SELECT to save the displayed choice into permanent memory If Accept is chosen the next step is to set the desired bill coin payout combination for the currently selected input bill denomination The first payout option to be displayed is the quantity of coins tokens to be dispensed from Hopper 1 The LCD screen should look like the following figure with HOP1 at the bottom indicating Hopper 1 and OOO beside it indicating the quantity of coins tokens to be dispensed e b ra OLN OSSE Use the UP and
44. se wires Slot 2 EXIT WINDOW REPLACEMENT l First remove the coin box section 1 This will then enable access to the exit window 2 Unscrew amp remove the 2 fixing screws See FIG 4 3 Remove the exit window from the center plate 4 Unclip amp remove the 10 way ribbon cable header FIG 4 LIGHT GUIDE 2 x FIXING 6 Lift the centre plate to meet the coin box FIG 12b SCREWS amp e LOCKING HEADER 5 To re assemble follow the above steps in reverse 38 l LV FIG 5 3 LOGIC BOARD REPLACEMENT First remove the coin box section 1 This will then enable access to the logic board _ CONN 2 CONN 1 LOGIC BOARD 10 way ribbon IDC socket CONN 1 Move the two ejector arms at right angles to amp away from the connector if fitted This should release the socket from the header Clasping the connector between thumb amp forefinger pull away from pin header 14 way crimp socket CONN 2 Gently unclip the friction lock from the connector housing Clasping the connector between thumb amp forefinger pull away from pin header The Logic Board is now released To re assemble follow the above steps in reverse 4 END PLATE REMOVAL Place the hopper in front of you as shown looking at the outside of the end plate Refer to FIG 6 Remove the 9 screws indicated B which hold the end plate t
45. to get a duplicate set of keys made is to save the silver tag that comes between the keys Write your Key ID below for reference ALL KEY ORDERS TAKE 4 6 WEEKS MOUNTING THE AC7502 1 AC7512 1 TO A WALL IF YOU ARE UNSURE IN ANY WAY IN PROCEEDING WITH THE FOLLOWING STEPS PLEASE HIRE A LOCAL PROFESSIONAL ELECTRICIAN TO MOUNT YOUR CHANGER FOR YOU 1 Disconnect any and all AC power going into the AC7500 series changer 2 Slide the bill dispenser and the coin hopper model AC7502 1 only out of the cabinet 3 Note You will need to verify with the building code that it is allowable to plug the changer into a 3 prong grounded wall outlet Do not use an extension cord unless allowed by the building electrical code If it is not there must be 120VAC run through a conduit into the changer If this is not required proceed to step 6 4 Let an electrician run the conduit install the new breaker run the wire and help decide how the wiring will enter the changer from the back or the bottom This will affect the mounting location 5 After the conduit has been installed proceed with the mounting 6 Locate the 4 punch outs on the back wall of the changer Using a screwdriver and hammer knock the punch outs out by hitting them from the inside of the changer 7 Using a stud finder select a location to hang the changer by locating the wall studs 8 Find an appropriate wall to bolt the changer into The wall should have st
46. uds or be constructed of concrete You may also be required to use a support brace under the changer Consult a professional with any questions you may have 9 NOTE SECURING THE CHANGER USING LESS THAN ALL 4 HOLES MAY BE DANGEROUS EACH HOLE NEEDS A BOLT THROUGH IT MOUNTED SECURELY TO THE WALL MOUNTING THE CHANGER IN ANY OTHER WAY MAY RESULT IN THE CHANGER BEING TORN OFF OR FALLING OFF THE WALL RESULTING IN PERSONAL OR CUSTOMER INJURY ALONG WITH ELECTRICAL SHOCK 10 Choose a height to mount the changer keeping in mind that a handicapped person in a wheelchair should still be able to insert a bill into the bill validator We recommend no higher than 4 feet above the ground 11 Have someone hold the changer against the wall while someone else marks the holes CAUTION THE CHANGER WEIGHS 125 POUNDS DO NOT EXERT YOURSELF SO THAT YOU MAY CAUSE AN INJURY 12 BEFORE DRILLING THE FOUR MARKED HOLES ENSURE THAT THERE ARE NO ELECTRICAL WIRES TELEPHONE LINES GAS OR WATER LINES BEHIND THE WALL WHICH DISRUPTING MAY CAUSE PERSONAL INJURY OR LOSS OF LIFE 13 Hold the changer back up to the wall Thread and tighten bolts 14 Verify that the machine is securely mounted and reinstall the bill dispenser and coin hopper model AC7502 1 only MOUNTING THE AC7505 1 AC7515 1 INTO A WALL IF YOU ARE UNSURE IN ANY WAY IN PROCEEDING WITH THE FOLLOWING STEPS PLEASE HIRE A LOCAL PROFESSIONAL ELECTRICIAN TO MOUNT YOUR CHANGER FOR

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