Installation & Service Manual/Parts List Model QLT180/1000
Contents
1. i T MANA i 45567 Hydrometer Holder 45197 Hydrometer 0710901 Pop Rivet Close End 11886100 Platform Wire Harness Assembly Not Shown Note Item 16 Mixing Chamber Assembly has been changed to part number 720531819 and is now clear in color rather than white 85312001 26 Installation amp Service Manual Valve Block Assembly P N 45508100 Description Item Number Part Number 45506100 Valve Block 7222081 Hold Down Washer A 18071 Water Armature Seat 1 2 3 5 7 8 131525020 O O Ring 5 16 O D X 0 176 LD OT E as io po 3 n 16779003 Solenoid C Frame 15 u72046 Nut prose KES 18 31525060 O Ring OBST X 0459 XOS TOD 19 eer FowConrdBonstAsemby 20 4595 Spin 27 85312001 Installation amp Service Manual ae X FT Os 3 E Eu 3 A 8 l Pump Assembly P N 45514100 1 esteco Pump Body Assembly OR sas eker Assembly Thick wal 8 raso Retaining ing CCC 8 fen Roor amp omNA WE T T Pump Sha E ion Washer I 97 asssa Se Assembly Ga 5523100 Side Fastening Block Assembly 3b 455800 Pump Block Side Ia Sg SSCS 9i eo 7 NEE 10 07015002 Oo Screw 8 X 1 1 2 18 8 S S HILD Screw 48 32 X 3 8 Type F BH S S 85312001 28 Installation amp Service Manual Door Assembiy P N 45550 Des2. 49273 Terminal Board 4 46308 Starting Relay 115VAC 60Hz 463081 Starting Relay 230VAC 50Hz 33133 Twin Terminal Adapter Not Shown 85312001 32 installation amp Service Manual Recommended Spare Parts List Wilshire QLT Series Juice Dispenser 115VAC 230VAC based on 10 machine DESCRIPTION Screw 4 Type B Secures Portion Control Board Ring Retaining Water Solenoid Armature Water Solenoid O Ring for water solenoid guide Seat Armature Water Valve Spring Coil S S Water Solenoid Guide Water Solenoid O Ring Dispensing Nozzle Safety Switch underside of door Nozzle Dispensing w O Ring Voltage Regulator Board Motor Pump Transformer 115VAC Transformer 220VAC Overload Compressor 115VAC Overload Compressor 220VAC Relay Compressor 115VAC Relay Compressor 220VAC Capacitor Compressor 115VAC Capacitor Compressor 220VAC Main Water Solenoid Valve Mixer Static Dispensing Nozzle Fan Motor amp Bracket Assembly 115VAC Fan Motor amp Bracket Assembly 220VAC Flush Inner Door Switch Mixing Chamber Assembly w 31525 003 O Ring PART NO 0712901 7215321 7215323 18070 31525037 7233023 45003001 45559 Al e DOI VI ol Q O ol Ol I Vi N Al A t o 4 lt 45028 45123 45432 7245527 Retaining Ring for pump shaft Pouch Holder McDonald s Pump Slide Assembly Thermostat Concentrate T
3. Confirm transformer has line voltage present on primary side If no 28VAC output from the secondary replace transformer Measure across the blue and black wire located in the upper left corner of the board There should be 28VDC present when the dispense button is pressed Replace VRB if necessary 85312001 Installation amp Service Manual Disconnect wire harness from rear of portion con trol close door switch and short the orange and black wires together on the harness If unit dis penses portion control board is defective If it does not dispense the voltage regulator board is defective Pump Inoperative Cont d e Defective portion control board Machine continues to dis Portion control pad stuck e Disconnect the wire har pense after dispense button is in on position ness from the rear of the released or dispenses without portion control and close operator input the door If unit does not dispense on its own the portion control is bad stuck on Relay on voltage regulator e Disconnect the 4 wire board VRB stuck on harness from the lower right corner of the VRB If the unit continues to dis pense on its own the VRB is defective relay stuck on 85312001 16 Installation amp Service Manual R END OF UNIT LEFT SIDE 9 ASSEMBLY _ PLATFORM ASSEMBLY E mi REFRIGERATION COMPARTMENT fm min FRE mu Y P N 45749001 R
4. refill light does not come on at all Warm Drink Water continuously drips from nozzle when in OFF mode No Flush Cycle Concentrate warm water cold 85312001 Pump improperly locked or pump is open Run flush switch is in the FLUSH position Improperly loaded tube Bad VRB board Bad portion control Incoming water supply too warm Ambient air too warm Excessive demand on dis penser Dirty condenser coil Inoperative condenser fan Defective water thermo stat Loss of refrigerant charge due to leak in system Main water solenoid at base of unit or water sole noid on pump platform not shutting off tightly Run Flush switch on pump piatform in Run mode Defective Run Flush switch on pump platform concentrate continues to dispense while in Flush mode Concentrate thermostat is turned off or not calibrated properly 14 parts as necessary Close and lock pump Move switch to the RUN position Refer to concentrate load ing section of this manual Replace VRB board Replace portion control Optimum performance is achieved when the dis penser utilizes water from a pre cooler Relocate dispenser Add water pre cooler or second dispenser Clean condenser coil Replace condenser fan motor Replace thermostat Repair leak and recharge system Clean solenoid s replace Move switch to Flush position Replace Run Flu
5. 08 ee Dem oe woe ial AR Mn Semi Annual se Oe wo 9 8 5 ve oe ee as i 9 9 9 9 9 d 9 9 8 sa 9 5 9 v b Trouble shootingGuide WANTANY 0660405 ae Boa EE Ra e D EN NEN lk Certificate of Warranty O Wilshire QLT180 1000 1 1002 1 EE EE 85312001 2 AAA UA AA A O INN O e eno d da Oo xv o Q CQ P ha Installation amp Service Manual item Number Part Number ee IR T C Screw 10 Type F HHWF 3 8 Long Electrical Box Cover EG ere WE 289 35 Right Side Panel 85312001 20 installation amp Service Manual Refrigeration amp Frame Assembly P N 45101004 115VAC P N 45101005 230VAC 1 E fon Mese Type FHS me e somer ting 1 2 ko IR NEN NN 8 BE UO Ra CE TE ream n Pla sting 0605 Da sw me Wav Jam Nut 7 8 14 Hex Electrical Box Assembiy Er a rl TESEO ae er vert HVAC RE i Games Relay HVAC s T T K Comprossor Star Capace HVAC GORE tom SR aaa Conposso Oveioad 230VAG T 21 85312001 Lig Installation amp Service Manual TT esi Compresso Hatay 250086 BE T es Compressor Start Capacior BEBE O E sss Compressor charge Tube T Cr esms Compressor Charg
6. 312001 4 Installation amp Service Manual 1 Securethe 3 8 95 cm swivel nut on the flexible suppiy hose to the water inlet located on the underside of the unit Make sure that the seal washer is used hose and seal washer are included with the installation kit 2 When securing flare nut use backup wrench on male side of the inlet fitting unit side to prevent twisting of the copper tube inside the unit and or possible damage to the water strainer solenoid A water shut off outside the unit is recommended ELECTRICAL A minimum of 15 amps electrical service is needed for 120VAC power supply or 10 amps for 230VAC supply FILLING WATER FLUSHING SYSTEM To properly prime the unit with water and remove air pockets in the system Open the cabinet door and make sure the white pro tective dust cap is in place on top of the mixing chamber Close the door and push the cancel pour amp Y switch for a few seconds Repeat until a steady flow of water is observed ia NOTE Water splashing may occur during this purge cycle TTT CONCENTRATE EMPTY INDICATOR The OLT juice dispenser is eguipped with the ability to sense when the concentrate is empty When the refill light on the portion control pad is illuminated it is time to change the concentrate pouch PROGRAMMING THE PORTION CONTROL The portion control supplied with your orange juiced dis penser has been preprogrammed to pour 7 12 and 16 ounce drin
7. 50 psi 3 5 bar Unplug dispenser and al low 2 4 hours to thaw Water or concentrate ther mostat set too low recali brate to 40 F 5 4 5 C Defective water or con centrate thermostat re place Refrigerant solenoid stuck open or not closing fully Evacuate system replace solenoid valve and recharge Turn on switch Door switch must be closed in order to operate pump Check switch op eration and replace if nec essary Replace with 6 25 amp 250VAC slow blow fuse and test Confirm transformer out put by measuring for 26VAC at fuse Replace transformer if necessary refrigeration is working Cont d water only Excessive remnant left in empty concentrate pouch No water and no concentrate No concentrate dispensed Defective voltage regula tor board VRB located inside front electrical box Defective portion control e board Dispense tube not fully engaged into receptacle on concentrate pouch Dispense tube discon nected from mixing cham ber Slide block on pump in open position Switch on pump platform in FLUSH position Concentrate too cold no properly thawed Defective pump motor Concentrate pouch im properly thawed Concentrate pouch and or dispense tube improperly Disconnect wire harness installation amp Service Manual Measure across the blue and black w
8. EV F ES E REAR UPPER CABINET _ WIRING DIAGRAM QLT 180 1000 1 System Wiring Diagram 47 85312001 installation amp Service Manual TO PORTION CONTROL BOARD ON FRONT DOOR TO PUMP TO MATPORM 4 SESIA TO SERVICE SWITCH Main Electrical Box Wiring Diagram 85312001 18 Installation amp Service Manual Final Assembly P N 45100401 115VAC P N 45100402 230VAC Item Number Part Number Description 2 iwi Ste Pase II 5 ee pe TTT 6 fee Baba Sr ausis Weer ge ares Shouider ot 14 20K ran ss Turime TTT es in m Gover 19 85312001 7 Installation amp Service Manual TABLE OF CONTENTS Unit Specifications S Installation mm mm liu sie uj CE AUNPACKINO L alamaya PRIEST a PP iat ERE Counter EoCatlon seo ee tica E ConnectingWaterSupply eee EN o AAA o ETIN ie ai oes cai Filling Water Flushing System TTT ma B Concentrate Empty Indicator mm TN spera PM uS Programming the Portion Control chia Cancel Pour Button y ConcentratelLoading OO ee Brixing Procedure EE Supplies Checking Adjusting the Brix Setting UU TUM ME EE TE m re Planned Maintenance Schedule oda Weekly ee 5 9 5 9 3 9 9 oo T 0000001
9. INSTALLATION 8 SERVICE MANUAL MODEL QLT180 1000 1 1002 1 amp 1001 1 Y McDonald s E HB IMI CORNELIUS INC One Cornelius Place Anoka MN 55303 Tel 1 800 238 3600 763 421 6120 Fax 763 422 3226 Part No 85312001 Revision C July 22 2002 installation amp Service Manual op c BON me SEMI ANNUAL CAUTION The following procedures require removal of the dispenser side panel s Disconnect the power cord from the receptacle prior to proceed ing Clean Water Inlet Strainer Remove the left side side panel from the dispense Turn off the water supply to the dispenser i gi Remove the access port from the Y shaped solenoid _ RE STRAINER ris located on the water inlet in the lower rear portion of the is dispenser Clean and reinstall the stainless steel water strainer r 1 m b T 5 sa Li i Clean Chassis Interior Clean the condenser cooling fins Clean the air inlet grille located at the base of the dispenser Clean the interior base Wipe the fan blade clean Reinstall the left side panel turn on the water supply and plug the dispenser into the power receptacie 85312001 10 Installation amp Service Manual TROUBLE SHOOTING GUIDE The following pages contain trouble shooting information intended to aid an experienced service person in diagnosing any operational problems that may occur f you are unable to resolve the problem after several at
10. cive Boot jr 25 Selene Dispense Co 25 lem Gone dO 18 Transtomer SEE o LL o 28 possa CC TE CC Recovery and pump down require at least two hours depending on contamination and is not in cluded in the allotted repair time shown above b IN HE HER a e 4 14 19 All 35 85312001 Installation amp Service Manual INSTALLATION RECEIVING Each unit is completely tested and inspected before shipment At time of shipment the carrier accepts the unit and any claim for damage must be made with the carrier Upon receiving from the carrier please inspect the carton for visible damage If damage exists have the carrier make a note on the bill of lading and file a claim with the carrier UNPACKING Remove staples securing carton to pallet Lift carton up and off of unit Remove top insert and shipping bag Open upper cabinet door and remove installation kit Remove bolts securing unit to pallet Lift unit off of pallet Open the packet take the legs and secure them to the bottom of the unit NOTE Do not lay the unit on sides or on the back This may cause vital oils to drain from the compressor resulting in damage during start up and consequently voiding the warranty e Tilt the unit only when securing legs e If the unit is to be transported from the place where it was unpacked do not remove the unit from the pallet Transport it on the pallet to the installation site COUNTER LOCATION Select a loca
11. cription Door Cover Stainless Steel 2 o7301029 Nylon Fiat Washer 0 312 O D X 0 125 I D Screw 4 Type B BH s ee www 6 4938 Portion tona NE NN ME NM i 45627 29 85312001 installation amp Service Manual UNIT SPECIFICATIONS LO Xia 34 p4 RA cm e pe 63 45 cm NAMEPLATE DATA Model QLT180 1000 1 115VAC 9 43 amps 1 phase 60 hertz 6 25 oz 1559 R 134a refrigerant Model QLT180 1002 1 230 VAC 5 amps 1 phase 50 hertz 6 25 oz 155g R 134a refrigerant Model OLT180 1001 1 220VAC 5 amps 1 phase 60 hertz 6 25 oz 155g R 134a refrigerant Test pressure High side 250 psi 17 01 bar Low side 140 psi 9 5 bar CONCENTRATE STORAGE One 1 6 gallon 6 liter disposable pouch CLEARANCE RECOMMENDED 12 30 48 cm on top and 4 10 16 cm required in back for air circulation if sides are blocked off If sides are open only 2 5 08 cm are required in back Space between bottom of the unit and counter top cannot be obstructed in foot print area ELECTRICAL CONNECTION 6 ft long 1 83 m power cord with 3 prong plug attached to dis penser 115 volt models Export voltages 230 volt 50 hertz shipping to Europe have Std Euro plug All others have line cord less plug POWER SUPPLY 15 amps at 120 volts 10 amps at 230 volts or 10 amps at 220 volts WATER CONNECTION 3 8 in 95 cm SAE male flare fitting on d
12. e a free Switch amp Mounting Bracket Assembly Eu Be 45128 Heat Exchange Assembly 115VAC 60Hz 45128001 Heat Exchange Assembly 230VAC 50Hz Tinnerman Nut 46384 Power Cord Assembly 115VAC 60Hz 48004 Fan Motor 115VAC 60Hz Screw 48 32 X 3 8 Type T HH Slotted Not Shown uv NOTE Start components are supplied with the compressor 85312001 22 Installation amp Service Manual Upper Cabinet Assembly P N 45103 Description 3 gier mer eieemby Famel x ima Front Wrapper TT aw Front Wrapper Baton TS TTT reten St 90 82 THAD SS 5 sw ner ca SE EN EE ONE 0704106 23 85312001 Installation amp Service Manual Screw 8 32 X 3 8 Type F BH Item Number 11 12 13 14 15 Not Shown 85312001 24 2 Installation amp Service Manual Platform Assembly P N 45509100 Description 2 oon Screw WSK IF Type FORO 3 10704105 Screw 8 32 X 1 2 THMS S S err WreAsenyRed 6 45046 XJ Latch 2 Medium S S NEN MEE o 8 O 9 EET E 7 Rubber Bushing w Nut Insert I 25 85312001 Installation amp Service Manual Part Number Description NR 45510 Pump Bracket 14 45514100 Pump Assembly NEE Nar Note 45521100 Mixing Chamber Assembly includes O Ring p n 31525 003 13 14 i 38 ESE sky
13. e Relay or compressor is defective Test and re place faulty item Excessively high dis charge pressure due to restricted condenser or in operative condenser fan motor 85312001 Installation amp Service Manual ZZZ L M Z L mmm No Cooling Cont d e Refrigerant leak e Repair leak evacuate and recharge system trate only 85312001 No water dispensed concen No water and no concentrate refrigeration is working No water to dispenser Water supply line inside refrigerated cabinet dis connected from pump platform Water solenoid located on pump platform clogged or defective Main water solenoid strainer located at base of dispenser is clogged binding or defective No water dispensed con centrate only Water supply pressure is greater than 100 psi 7 bar Freeze up of water coil or concentrate chamber der drip tray in OFF posi tion Door switch open 6 25 amp fuse inside front electrical box blown No output from transform er located on rear upper shelf 12 Restore water Service switch located un Reconnect Disassemble and clean solenoid Replace if nec essary Remove and clean strain er Confirm 28VDC is present at solenoid during dispense Confirm sole noid coil is not open Dis assemble and clean sole noid Add external regulator and lower pressure to
14. e operator is the adjusting screw for the water flow rate If the reading is Red add more water to the drink by rotating the adjustment screw clock wise if the reading i is Yellow reduce the amount of water added to the drink by rotating the adjustment screw counter clockwise e Recheck the brix to confirm results 85312001 8 installation amp Service Manual PLANNED MAINTENANCE SCHEDULE DAILY e Flush System 1 Place an empty cup on the drip tray Depress flush switch lll to the Flush position located on the platform assembly in the refrigerated compartment 2 Close the door and depress the dispense switch for 2 3 seconds or until clear water is dispensed from the nozzle 3 Return the flush switch to the dispense position WEEKLY e Check concentrate to water brix ratio This ratio should be 5 parts of water to 1 part of concentrate If adjustment is necessary refer to the Brixing Procedure section of this manual NOTE If concentrate is not properly defrosted it will adversely affect the amount of concentrate clspeneed Thawed product should between 36 F 2 2 C to 39 F 3 9 C e Sanitize the Juice Dispenser 1 Prepare on packet of McD sanitizing solution according to the instructions on the PM Card 2 Flush the system by following the instructions in the Daily section above 3 Remove the nozzle and static mixer from the unit by rotating 90 and pulling d
15. ense tube through the opening Place the pouch holder on the stainless steel shelf in the dispenser cabinet Open the slide block by pulling out on the slide blocks handle and move the block to the right Position the dis pense tube around the right side of the pump rotor as shown Close the slide block by moving it to the left and lock into place by pushing in on the handle Remove the sanitary plug from the dispense tube and press the tube over the fitting on the mixing chamber 85312001 6 installation amp Service Manual BRIXING PROCEDURE Check concentrate to water brix ratio weekly This ratio should be 5 parts of water to 1 part of concentrate NOTE If concentrate is not properly defrosted it will adversely affect the amount of concentrate dispensed Thawed product should be between 36 F 2 2 C to 39 F 3 9 C SUPPLIES e 1 Small 12 oz cup 354 8 ml e 1 Large 21 oz cup 621 1 ml e 1 Straw e i Thermometer e 1 FCOJ Hydrometer e Paper Toweling You will also need a screwdriver to turn a screw if brix adjustments are required CHECKING ADJUSTING THE BRIX SETTING 1 2 Dispense approximately 8 oz 236 ml of orange juice into any cup Check drink temperature with the thermometer target is 35 45 F or 1 7 7 2 C Discard this drink when through NOTE If drink temperature is not within target temperatures refer to the basic troubleshooting section Place the hydrometer into a cup of ice wa
16. harges of any part or parts which the purchaser user returns to IMI Cornelius Inc s factory transportation costs prepaid and which IMI Cornelius Wilshire finds to be defective in workmanship and or material within the warranty period To be reimbursable under this war ranty labor charges must be submitted to IMI Wilshire within 30 days from the date of service must be performed by a qualified company acceptable to IMI Cornelius Inc and must be for rea sonable and customary straight time labor charges only No travel time mileage or other charges in excess of straight time charges will be accepted Any replacement parts must be ap proved IMI Cornelius Inc parts The serial and model numbers and date of original installation of the product must be given IMI Cornelius Inc will accept a part parts or equipment freight prepaid and return same freight collect to the sender within the continental U S or port of export within the continental limits of the U S IMI Cornelius Inc is not responsible for international freight customs fees or duties at country of destination ADDITIONAL FOUR YEAR LIMITED WARRANTY ON COMPRESSOR This warranty shall be effective for a period of four 4 years from the expiration of the above war ranty The hermetically sealed refrigeration compressor is covered by the above one year limited war ranty In addition to that warranty if the compressor fails because of a defect in materials or workmanship during
17. hermostat Water Relay Starting 115VAC Relay Starting 220VAC Water Coil 24VDC Flow Control Bonnet Assembly Spool amp Sleeve Asmb w 31525 060 O Ring Overlay SM MED LRG XLRG Cancel Pour Portion Control Board Fuse 6 25 Amp 250VAC Al R hi gt bi di DLI pi pi aj HI L NI 0 On Oi Gl ory aj Ory lI Gui Ol a go ki l j Oj OF OF O O 9 PCI O Cei N NIN i Oc CII SI CI ZI vl P S 3 SI SI 81 3 S o le S S ISIR gg S e ee Ie 463081 48520001 48979103 49231 49280101 59328001 R LI p to G N Ol Cle Ol YP 33 85312001 Installation amp Service Manual IMI CORNELIUS INC Certificate of Warranty Wilshire QLT180 1000 1 1002 1 ONE YEAR LIMITED PARTS AND LABOR EQUIPMENT WARRANTY IMI Cornelius Inc warrants to the original commercial purchaser user that any commercial prod uct of its manufacture bearing the name Wilshire will be free from defect in material and or facto ry workmanship and that if properly installed maintained and serviced in accordance with the Service Manual furnished with the product it will perform adeguately under normal use This product warranty shall be effective for a period of one year from the date of original installation or 15 months from the date of original shipment by IMI Wilshire whichever period elapses first IM Cornelius Inc s obligation under this warranty is limited to the repair or replacement including reasonable labor c
18. ire located in the upper left corner of the board There should be 28VDC present when the dispense button is pressed Replace VRB if necessary from rear of portion con trol close door switch and short the orange and black wires together on the harness If unit dis penses portion control board is defective If it does not dispense the voltage regulator board is defective Refer to Concentrate Loading section of this manual Refer to Concentrate Loading section of this manual Close and lock the slide block Refer to Concen trate Loading section of this manual Move switch to RUN posi tion Concentrate should be 35 40 F 1 7 4 5 C prior to loading Replace pump motor Concentrate should be 35 40 F 1 7 4 5 C prior to loading Refer to Concentrate Loading section of this on prematurely Concentrate refill light comes installed Concentrate pouch im properly thawed Concentrate pouch and or dispense tube improperly installed 13 35 40 F 1 7 4 5 C prior manual Concentrate should be to loading Refer to Concentrate Loading section of this manual 85312001 installation amp Service Manual Concentrate refill light comes on prematurely Cont d e Loose wiring Bad VRB board Bad pump motor Check wiring connections between the pump motor and the VRB board Replace VRB board Replace pump motor Concentrate
19. ispenser WATER SUPPLY REQUIREMENTS 100 psi 7 bar maximum static pressure 40 psi 2 8 bar minimum dynamic pressure i e flowing pressure measured at dispenser water inlet with 3 0 ounces 88 7 ml per second water flow 3 85312001 Installation amp Service Manual Rear Door Assembly P N 45241001 rerler 1 4528 Rear Door Panel Foamed Ese CC S Magnetic Door Gasket E AT eme Deer Gesket Mouning Sie ppm TE sess poor set touting Sip Se I s ECT Seren 96 32 X36 Lona We FRASE se www TT AE NE ME N NM MAJ Door Insulation Not Shown 85312001 30 Installation amp Service Manual VOLTAGE REGULATOR DETAIL e a ava asas ELM Electrical Box Assembly P N 45104002 Snap Bushing Screw 48 32 X 3 8 Type F BDHD Concentrate Thermostat Label 46423 Water ThermostatLabel Pop Rivet EA EE 8 ES LN ss esi 1 Wa 45004 j MouninpHardware Kt Wd me Support Concentrate Thermostat 18 46307 Water Thermostat 14 49273 Terminal Board 15 348871 Screw 48 32 X 1 4 TH CAD PLT BRS 31 85312001 Installation amp Service Manual Rear Electrical Box Assembly P N 45109 Description 45110 Electrical Bracket Assembly 07061001 Screw 10 X 3 8 Type F HHWF Item Number Part Number 008
20. ks The extra large size has also been pro grammed to pour 16 ounces Should pour size adjust ments be required please follow the instructions below tte 1 Simultaneously press and hold small and extra large push button switches on the Portion Control Module until the REFILL light in the corner of the module starts blinking Release the switches The blinking light indicates the programming mode is active 2 Place the cup under the white mixing valve nozzle and push the selected size button small medium large or extra large Hold the button in until the cup fills to the desired portion then release the button Repeat the above procedure for the remaining sizes 3 After programming all the drink sizes press and release the cancel pour F switch to return the Portion Control to the operational mode The blinking REFILL light will go out If at a future date it is decided to change the portion size of the drinks the individual sizes can be adjusted by the above procedure It is not necessary to reprogram every size Additionaliy the portion control has a full memory retention in case of a power failure CANCEL PouR BUTTON AY To pour a drink without using a preprogrammed portion control size simply push and hold the button Release when the glass is full 5 85312001 Installation amp Service Manual CONCENTRATE LOADING Place the concentrate pouch into the pouch holder and E feed the disp
21. own 4 Openthe refrigerated compartment and remove the mixing chamber assembly by firmly pulling forward and then down to disconnect the tube 5 Rinse the mixing chamber assembly nozzle and static mixer in hot water 6 Place the mixing chamber assembly nozzle and static mixer in the sanitizing solution and agitate vigorously Allow the parts to soak for two minutes A CAUTION Do not soak parts in solution overnight Additionally do not wash in a dishwasher 7 Reinstall the static mixer nozzle and mixing chamber as shown in steps 3 amp 4 above 8 Dispense a small courtesy cup of juice in order to prime the system and prepare it for operation 9 Wipe all internal and external surfaces of the cabinet with a clean damp cloth 9 85312001 LP apn Vd
22. r mine fair and reasonable labor charges for warranty repairs Charges in excess of these rates Will be subject to review and or adjustments The labor warranty referenced in the Certificate of Warranty in this manual applies to the re placement of the defective part IMI Cornelius Inc will not accept labor warranty claims for water leaks applicable to the installation clogged drains adjustments of any kind including regulators pumps thermostats ratio or brix settings stratification issues preventative maintenance sanitiz ing etc IMI Cornelius Inc will consider only actual service time on the equipment Charges for mileage holiday pay night charges and overtime will not be considered All labor claims that are fare reasonable and within the terms of the warranty and allotted repair times will be paid in U S Dollars Any questions regarding the warranty procedures can be directed to our Technical Services group at 1 800 238 3600 763 421 6120 outside the United States Description anna 18 aer Gocling ci es 20 FRefigertion Soene Vale 15 19 Gompressor Stan Relay 19 Compressor Thermal Overicad fi 1 m 19 18 Compressor Start Capacitor ONA 29 Thermostat Concentrate KONA 1 Thermostat Water 35 Sar Relay 27 7 Voltage Regulator Board EN zr 20 Valve Water mevSivamer J075 24 Female Quick Connect Pimp Module 05 25 Pump Motor WiProte
23. sh switch Calibrate to be 35 40 F 1 7 4 5 C Concentrate warm water cold Cont d Brix Problem Pump Inoperative Concentrate thermostat defective stuck open Defective start relay lo cated on upper rear shelf inside dispenser Loss of refrigerant charge due to leak in system Water supply pressure too low less than 40 psi 2 8 bar flowing or water pres sure fluctuates sharply Water flow control binding or spring is defective Improperly thawed con centrate Brix changes as the concentrate tempera ture changes concentrate becomes thinner as tem perature rises Pump motor defective No power to transformer or no 28VAC output from transformer Defective voltage regula tor board VRB located inside front electrical box 15 Replace relay if it fails this installation amp Service Manual Replace thermostat and calibrate to 35 40 F 1 7 4 5 C There should be line volt age on the black wire of the relay when there is line voltage present on the orange OR yellow wire test Repair leak and recharge system Correct water supply problem to ensure a constant 40 psi 2 8 bar flowing to the dispenser Clean and or replace parts as necessary Concentrate should be 35 40 F 1 7 4 5 C prior to loading 28VDC should be present at pump motor during dis pense If voltage is pres ent and motor does not start replace pump motor
24. tempts contact the IMI Cornelius Wilshire Inc Technical Services de partment at 1 800 238 3600 763 421 6120 outside the United States between the hours of 8 00 AM and 5 00 PM Central Standard Time You must have the model and serial number lo cated on the right side of the dispenser prior to calling PROBLEM Totally Inoperative PROBABLE CAUSE No power to dispenser due to tripped circuit breaker Loose or broken power supply connection inside dispenser Line voltage is not within 107 of nameplate specifications causing compressor overload to trip Both thermostats in OFF position Defective compressor overload or start capaci tor Defective start relay lo cated on upper rear shelf inside dispenser Compressor starts but hums and trips overload Compressor starts but does not switch off of start winding Compressor short cycles on overload 11 REMEDY Reset circuit breaker Confirm that breaker is correct size and no other equipment si operating on the same circuit Also confirm that supply volt age is 10 of name plate specifications Repair connection Contact an electrician Turn ON thermostats and recalibrate the tempera tures to 40 F 45 4 59 C Replace There should be line volt age on the black wire of the relay when there is line voltage present on the orange OR yellow wire Replace relay if it fails this test Seized or shorted com pressor replac
25. ter Allow 2 to 3 minutes to prechill the hydrometer Dispense a 14 16 oz 414 473 ml orange juice sample into a large cup Mix thoroughly by stirring the sample with a straw Place clean empty small 12 oz 354 8 ml cup on an area that allows any overflow or spillage to drain away the dispenser drip tray works very weli for this Pour sample from large cup into small 12 oz cup 354 8 ml until orange juice overflows the brim Remove excess foam from the surface of the drink by sweeping lightly across the surface of the orange juice with a straw 7 Remove hydrometer from ice water and dry thoroughly with a clean paper towel Proceed immediately to the next step Hold the hydrometer by the top stem Lower it s body until it touches the orange juice sample Drop the hydrometer into gt 2 the middle of the cup Let the hydrometer stop moving before reading the scale A LI A 7 85312001 Installation amp Service Manual 9 Read the hydrometer scale at eye level at the top surface of the curved upper surface of the liquid column The hydrometer has three readings one of which will be showings e Yellow Weak too much water e Green O K no adjustments e Red Strong not enough water 10 If reading is in the red or yellow area adjust the brix ratio To change the brix simply readjust the water flow rate Located on the valve assembly inside the refrigerated compartment and facing th
26. the second through fifth year from the date of installation IMI Cornelius Inc will repair or at its option replace the compressor Labor charges and the cost of relays over loads and capacitors are not included THIS WARRANTY DOES NOT COVER DAMAGE CAUSED BY LACK OF PREVENTATIVE MAINTENANCE IMPROPER INSTALLATION ACCIDENT MISUSE NEGLIGENCE ALTER ATION FIRE FLOOD OR ACTS OF GOD In those jurisdictions where liability for damages cannot be disclaimed original purchasers recovery shall not exceed the cost of the warranted product IMI CORNELIUS INC ASSUMES NO LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND INCLUDING BUT NOT LIMITED TO SPOILED PRODUCT LOST PROFITS OR DAMAGE TO OTHER PROPERTY THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER WRITTEN ORAL OR IMPLIED INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND SUPERSEDES AND EXCLUDES ANY ORAL WARRANTIES OR REPRESENTATIONS OR WRITTEN LANGUAGE IN ANY MANUAL LITER ATURE ADVERTISING BROCHURE OR OTHER MATERIALS NOT EXPRESSLY DES IGNATED IN WRITING AS A WARRANTY IMI CORNELIUS FOODSERVICE GROUP p AT One Cornelius Place El APN Anoka MN 55303 dur 763 421 6120 800 238 3600 Fax 763 422 3255 85312001 34 Installation amp Service Manual Allotted Repair Times Wilshire QLT180 1000 1 1002 1 The table below will be used by IMI Cornelius Inc as a STANDARD service call guide to dete
27. tion in a well ventilated area close to a grounded electrical outlet If possible do not place the unit close to hot and or steaming machines The minimum clearance is 4 10 16 cm in back and 12 30 48 cm on top and open to the front if sides are blocked off If sides are open then only 2 5 08 cm is reguired in the back The space between bottom of the unit and counter cannot be obstructed IMPORTANT Condenser air is drawn in from the bottom and discharged out the back Failure to maintain clearance space will reduce capacity of the unit and cause premature compressor failure CONNECTING WATER SUPPLY The QLT series Juice Dispensing machine is designed to dispense juice at a high flow rate It is very important that the incoming water line is dedicated for the unit or at least does not have oth er Machines connected which could cause a water surge i e a dishwashing machine NOTE The unit should be fed by an insulated chilled water line from the soft drink beverage system To achieve both optimal brix control and sanitization as sure that the incoming water pressure is at least 40 psi 2 8 bar dynamic IMPORTANT The water supply should be consistent with proper water guality standard neutral ph of 7 0 to 8 0 and should not be connected to a water softener Drink quality may be affected by poor water conditions Water connections shall be sized Installed and maintained according to Federal State and Local Laws 85
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