Flushmate Series 501-A Service Manual
Contents
1. the unit Note carefully that this warranty is voided if the unit is installed and operated subject to water supply line pressures greater than 125 psi static or less than 20 psi static service and repairs may only be performed by authorized representatives of the Company or by others upon specific approval by the Company Unauthorized repairs or alterations shall specifically void the warranty Use of chemical disinfectants or corrosive household cleaners on FLUSHMATE products will void this warranty Proof of purchase is required Exclusions IN NO EVENT SHALL THE COMPANY BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES FOR DAMAGES RESULTING FROM IMPROPER INSTALLATION OR FOR DAMAGES CAUSED BY NEGLECT ABUSE OR ALTERATION ALL IMPLIED WARRANTIES INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE ARE LIMITED TO A PERIOD OF TWO 2 YEARS FROM DATE OF INSTALLATION some states do not allow limitations on the duration of an implied warranty and some states do not allow exclusions or limitations regarding incidental or consequential damages so the above limitations may not apply to you This warranty gives you specific legal rights and you may have other rights which vary from state to state No person is authorized to change add to or create any warranty or obligation other than that set forth herein To obtain warranty service contact Consumer Services toll free 1 800 440 5556 outside North America cal2. 7 f replacement of the Flush Valve Cartridge is necessary follow the instructions in Step 5 TROUBLESHOOTING CONDITION Weak or Sluggish Flush IMIPORTANT Before doing any of the steps below it is highly recommended that you inspect the metal end caps for rust and pin holes If you detect these conditions it is recommended that your 501 A FLUSHMATE be replaced with a 501 B Model M 101526 FA for American Standard toilets or Model M 101526 F for all other FLUSHMATE eguipped toilets Air Inducer Cap Step 1 Check the water pressure 20psi 125psi recommended If OK then check the Flush System by removing the Tank Cover and tripping the Actuator While the unit is flushing gently raise the Actuator Water should flow freely and wash away any debris in the supply line and Vessel Step 2 Check the Air Inducer for sufficient air draw The Air Inducer is designed to draw air during the refill cycle To test the Air Inducer place a small amount of water 2 to 3 drops in the orifice of the Air Inducer cap FIGURE 3 and flush the toilet If the Air Inducer is functioning properly the water will be drawn in If not it will need to be cleaned and tested again x TO CLEAN AIR INDUCER Figures 3 amp 4 a Turn off the water supply and trip the Actuator b Unscrew the Air Inducer Cap clean thoroughly and remove any obstructions Reassemble Hand tighten ONLY c Turn on water supply Wait for the Vessel to refill 30 to 60 secon
3. Owner s Service Manual 501 A Series FLUSHMATE FLUSHOMETER TANK SYSTEM FLUSHMATE Air Delights Inc 9974 SW Arctic Drive e Beaverton OR 97005 800 440 5556 503 352 1201 www airdelights com FLUSHMATE 501 A SERIES ELT INOILnW32 me F P s 1 p 7 sio SLOAN Flushmate Q cs rez Ei WATEA CONTROL INTERNATIONAL verts INFORMATION E Wi MICHIGAN USA 1800 Pet al aes k O p m u M r an m B A List of Components for 501 A Series 1 Lower Supply Group w Hose BL100504 3 Name Plate w Serial Number A Supply Shank with Screen 4 Flush Valve Cartridge Assembly C 100500 B Pressure Regulator w Back Check F Actuator w setscrew C Relief Valve 5 Vessel 2 Upper Supply Group BU100505 6 Discharge Extension w Drain D Air Inducer E Vacuum Breaker Components identified may appear different but are a direct replacement for this series FLUSHMATE The Sloan FLUSHMATE Flushometer Tank System provides the highest performance capability available today in the ULF Ultra Low Fixture category That A Division of Sloan Valve Company means it consumes less than 1 6 gallons 6 liters of water per flush It achieves this remarkable performance by using compressed air inside the tank which creates a 3 817 279 3 817 286 3 817 489 3 820 171 3 820 754 4 233 698 and turbo charged flushing action for effective bowl cleaning Compared to othe
4. ds Repeat Step 2 above If the Air Inducer does not function properly replace the Upper Supply Assembly Step 3 Check the Flush Valve Cartridge for leaks Turn the water supply off and drain the Vessel by tripping the Actuator and holding it down until completely drained Next pour a cup of water onto the Cartridge Housing area as shown in Figure 5 Turn on the water supply If a leak is detected a steady flow of bubbles from the center of the Cartridge Area the Cartridge should be replaced Step 4 Check Lower Supply Turn the water off and relieve the Vessel pressure by flushing the toilet Remove the supply line connection to the shank Remove any obstruction in the supply shank screen If necessary you can use a small brush to gently brush the screen Reattach the supply line to the supply shank and observe connections to assure no leakage IMPORTANT If you are still experiencing a weak or sluggish flush after this point it is recommended you replace the entire lower supply group Step 5 Check the following 1 water line pressure 20 125psi 2 obstruction in the bowl trapway 3 obstruction in the drain 4 proper drain ventilation FIGURE 5 Consult a professional for their recommendations if any of these conditions exist If the drain and drain vent are clear and the flush has not been improved replace the Lower Supply Assembly TROUBLESHOOTING CONDITION No Flush Step 1 Check the water pressure 20 psi to 125 ps
5. i Step 2 Check the Air Inducer for sufficient air draw Refer to Step 2 of Weak or Sluggish Flush Step 3 Review all of Step 3and Step 4 covered in Weak or Sluggish Flush Condition Step 4 Replace the Flush Valve Cartridge NEVER use lubricant on the O Ring Arrow Figure 6 FIGURE 6 CONDITION Relief Valve Discharging This is a sign that the Lower Supply Group Number 1 from list of components is not working properly and should be replaced Follow the procedure outlined below REPLACE PROCEDURE FOR LOWER SUPPLY Step 1 Turn the water supply off Flush the fixture to relieve pressure in the Vessel Step 2 Disconnect the water supply from the Shank Step 3 Unscrew the plastic locknut that holds the Shank to the bottom of the China Tank Step 4 Carefully pull the entire Lower Supply up and out of the Tank FIGURE 7 Step 5 Cut the Hose just above the Barbed Fitting about 1 4 above clamp on the Lower Supply Discard old Lower Supply Step 6 Insert new Lower Supply into Hose and secure with new Hose Clamp Step Follow Step 3 above and in reverse to re connect water and check for leaks WINTERIZING The Sloan FLUSHMATE when installed in a summer home cottage or cabin can be winterized to allow for periods for non use especially when the dwelling is subject to frigid conditions Follow the procedures outlined below NOTE A sponge a pail and adjustable channel locks will be useful Tan
6. k Procedure Step 1 Turn off the water supply line valve and remove the Toilet Tank Cover Step 2 Push the Actuator on top of the Vessel to flush and discharge the water Step 3 Disconnect the supply line coupling nut from the Lower Supply located under the Toilet Tank Housing NOTE A small amount of water will drip out of the Shank Be prepared to collect it in a bucket or sponge it up Remove the Supply Shank and drain the water from the bottom of the china tank into a bucket Step 4 Push down on the Actuator one more time then pull it up momentarily to allow air into the Vessel Bowl Procedure After flushing out the Vessel remove the remaining water from the bowl or add from 1 pint to 1 quart of antifreeze or RV antifreeze to the water remaining in the bowl NOTE Refer to fixture manufacturer s instructions for procedures to winterize bowl POINTS TO REMEMBER e When servicing any component the water supply should be turned OFF and the Actuator tripped to relieve the pressure in the Vessel e The Flush Valve Cartridge Assembly can be removed by inserting the handles of a pair of pliers into the top of the Cartridge and turning counter clockwise e tis normal for less than an inch of water to remain in the bottom of the outside China Tank The FLUSHMATE system will automatically recirculate this water with each flush to eliminate any stagnant condition e NEVER use corrosive disinfectants bowl cleaners or deodorant blocks
7. k the Flush Valve Cartridge Assembly for proper installation Proceed as follows a Turn off the water supply and flush the toilet b Remove the Flush Valve Cartridge Assembly using pliers handles as shown in Figure 2 NOTE You may be required to disconnect the Actuator Linkage Rod to remove the Flush Valve Cartridge Assembly c Inspect the O Rings on the Flush Valve Cartridge and the seating area inside the tank for wear and or improper seating Step 5 Reinstall the Flush Valve Cartridge Assembly First insert the cartridge into vessel and while gently pushing down on the Cartridge turn the Cartridge counter clockwise until you hear an audible click indicating that the threads are now aligned Screw Cartridge clockwise into FIGURE 2 place until two black threads of the Vessel are showing Next turn on the water and continue to turn cartridge until the water stops running Do not over tighten Step 6 If the Tank continues to run on push down lightly on the Flush Valve Actuator If the water stops running it is an indication that the Flush Valve Cartridge requires tightening clockwise If water still runs on while pushing down on the Actuator the Flush Valve Cartridge requires loosening counter clockwise NOTE Adjust the Flush Valve Cartridge Assembly in quarter to half turn increments until the water stops running Always turn the water supply off for all adjustments Flush Valve Cartridge turns the water off Step
8. l 503 352 1201 or write to us at Air Delights Inc 9974 SW Arctic Drive e Beaverton OR 97005 800 440 5556 503 352 1201 www airdelights com Installation Date Serial Number 2009 Sloan Flushmate FLU6018 4 0509
9. on FLUSHMATE Products or in the china tank e Cold water use only The Sloan FLUSHMATE Flushometer Tank System has been engineered to provide reliable performance year after year However if servicing is ever required it is recommended that you follow the instructions included in this brochure If you would like additional information or require technical assistance write or call us at the address or telephone number below ATTENTION OWNER THIS IS YOUR WARRANTY REGISTRATION Sloan FLUSHMATE the Company warrants the FLUSHMATE 9flushometer tank operating system the unit to be free of defects in material and workmanship for a period of two 2 years on original or genuine replacement components and includes a lifetime limited warranty on the FLUSHMATE 9 tank The Company promises to replace any part of this product that proves upon our inspection and within two 2 years from date of installation to be defective in material or work manship All labor and transportation costs or charges incidental to warranty service are to be borne by the purchaser user This warranty is subject to the following Specific Conditions to Warranty A Warranty Registration card has been fully completed and mailed by the purchaser the user to the Company within thirty 30 days of the date of installation The unit has been subject to proper installation operation and maintenance as outlined in the installation instructions that were supplied with
10. r types of 9 902 029 ASO ROVERPC Vans TAre1gn patenis CORDERO low consumption water closets FLUSHMATE offers many distinct advantages number available upon request and other patents pending Outstanding FLUSHMATE Features e Positive Bowl Extraction No Double Flushing Uses less than 1 6 gallons per flush e Stronger Flushing Action Improves Drainline Carry amp e Larger Trapway to Eliminate Stoppages Leaves Bowl Cleaner No Water Leakage Between Flushes e Large Water Spot for Reduced Housekeeping Non Sweating Tank Enclosure WARNING When servicing or replacing components to the FLUSHMATE Flushometer Tank oystem make certain that the water supply is turned OFF and the toilet is then flushed to relieve pressure in the vessel NEVER use lubricants on any of the components unless otherwise noted in this manual NEVER use corrosive chemicals or household cleaners on FLUSHMATE products NEVER use corrosive disinfectants bowl cleaners or deodorant blocks on FLUSHMATE Products or in the china tank Note It is normal for less than one inch of water to remain in the bottom of the china tank INSTALLATION The Sloan FLUSHMATE Flushometer Tank System Fixture installs in the same manner as other water closets Please follow the instructions provided by the fixture manufacturer Using the gasket washer and nuts provided with the fixture assemble the tank to the bowl Before connecting the supply to the tank be sure the suppl
11. y line is flushed clean Do this by running water from the supply stop into a bucket until water flows clear After connecting the supply line to the tank turn on the water again and check for leaks You may be required to make adjustments to the actuator for either pushbutton type or trip lever type units Please follow the instructions provided by the fixture manufacturer TROUBLESHOOTING CONDITION Water runs on and will not shut off A newly installed toilet that does not shut off may be caused by inadequate or low pressure and is usually the result of an insufficient water supply flow rate into the FLUSHMATE Vessel NOTE The recommended static pressure range by code is 20 p s i to 125 p s i If sufficient supply pressure has been verified and the toilet continues to run the following steps may be required Step 1 Make sure supply stop is fully open Step 2 Check the Supply Shank Screen for any obstruction that would restrict the supply Step 3 Check the Actuator adjustment see Installation Procedure The linkage rod or push button should not interfere with the flush On Pushbutton type units loosen the setscrew on the actuator See Number 4F on the component list and rotate the Actuator up or down until proper clearance is obtained 1 8 For trip lever units gently lift the actuator rod and observe proper clearance is maintained approximately 1 8 gap between rod and actuator See Figure 1 FIGURE 1 Step 4 Chec
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