Model "ESS" Electric Hog Stunner
Contents
1. 6 5 ZH ZX 986 Y 9899 i 229 EX 9 6 NENNEN 2038 Y 98 9485 uuo WZ8S 286 VA 062 069 GOPZe 2 WL INVHUDVIG AOLL 53 IPPO Model ES 110V WIRING DIAGRAM lt 580 5 LED ce 5 ZN 588B c o E o E lt X4 587B LO LO NEON LAMP ON OFF 3 POS SWITCH 587 BLK ut GRN m m GROUND BLK aye ee 15A 9600043 Model ES 220V CONTROL BOX 10 9600043 Model ES 220V CONTROL BOX REF No ii i i gt dd N Au dA V WN UJ UJ U N N N F2 N NNN N N OO ON I UN O PART NUMBER 9609500 9605700 9604700 9609869 9609872 9609884 9602300 9607400 9601000 9609863 9600048 9601800 9606000 9609000 9900840 9901704 9901645 9605600 9900033 9600030 9609822 9609820 9609826 9609200 9609828 9609824 9609810 9609804 9609816 9609818 9900088 9609814 DESCRIPTION WELDMENT COVER FRONT PANEL TRANSFORMER SELECTOR SWITCH 2 POSITION CONTACT BLOCK N O CONTACT BLOCK 1 CABLE CONNECTOR LOCKNUT 112 N P T WASHER 4 POLE RECEPTICAL SELECTOR SWITCH 4 POSITION FUSE 15 AMP MDA FUSE HOLDER COMPLETE RELAY PILOT LIGHT COMPLETE 10 32 x 3 8 PAN HEAD SCREW 10 32 HEX NUT 8 32 HEX NUT L2. D 23 24 Smoking indicates poor Stun Wand conductivity immediately clean the stun wand contacts Smoking indicates poor WARNING Always unplug the stun conductivity wand prior to cleaning Routinely clean the stun wand approximately every 5 pigs Use a steel brush or a green pad Do not store the stunner on the to clean the wand plant floor Model Model ES ESS Electric Heavy Duty Electric Sto rage After production clean the Stun Wand and store the Stunner and Wand in a clean dry location away from the plant floor never on the plant floor Follow all recommendations for equipment safety and maintenance Use only B amp D replacement parts Models ES ESS CO STUNNER Parts and Service Manual USDA APPROVED CE INSTALLATION OPERATION MAINTENANCE PARTS LIST amp DIAGRAMS STUNNING PROCEDURES Model ESS Heavy Duty Electric Model ES Electric Thoroughly read Stunner P amp S Manual Document equipment cleaning and follow all recommendations and make maintenance see B amp D Record Sheets available to operators pages 26 amp 27 Photographs Pages 10 19 furnished by Erika Voogd Voogd Consulting Inc 25 26 KS Power Mo K Moo m C 49 DAS gt gt a a a 8 5 A 4 A 4 o Pa TYPE OF MACHINE SEHIAL MANUFACTURER BEST amp DONOVAN
3. nuts and any other kind of fasteners used in its construction 2 If at all possible the hogs should not be touching each other in any way The charge from the Stunner could go from the stunned hog to the other and affect the immobility of the stunned animal OPERATION 1 Before plugging in make sure that the Handle Assembly Prods and Spurs are CLEAN 2 The animals should be lightly sprayed with water this provides for better electrical contact and reduces the voltage required for stunning 3 MAKE SURE THAT THE MAIN SWITCH IS IN THE OFF POSITION Plug the Control Box into the proper grounded receptacle Check the Nameplate for the Correct Voltage Plug the Stunner Handle Assembly into the bottom of the Control Box Set the Selector switch to low Then turn the Main switch to the ON position 4 As the animal passes the operator the operator should place the Prods firmly against the animal with the Prod Spurs on each side of the head directly behind the ears see page 10 At this time of contact the operator presses the handle button and the timer will shut off after the set time The animal will stiffen up and as this happens it will drop STUNNED NOTE See Adjustable TIME OUT Feature in next section for changing length of stunning times to accommodate various size animals 5 Immediately after stunning the animal should be shackled and bled see page 17 Shackling should take place no later than TEN 10 seconds after st
4. amp SPURS CLEAN FOR BEST RESULTS INSULATION OF STUNNING AREA WARNING IT IS IMPORTANT THAT THE FOLLOWING INSTRUCTIONS BE FOLLOWED AS CLOSELY AS POSSIBLE FOR THE PROTECTION OF THE OPERATOR ANYONE IN THE IMMEDIATE AREA AND THE QUALITY OF THE FINISHED PRODUCT WARNING IF THE UNIT IS ACTIVATED WHEN THE PRODS ARE AGAINST ANY METAL AN ELECTRICAL CIRCUIT WILL BE MADE WHICH WILL EVENTUALLY CAUSE THE MAIN TRANSFORMER TO OVERHEAT AND BURN OUT WARNING IF THE OPERATOR SHOULD HAPPEN TO ACTIVATE THE STUNNER WITH PROD TOUCHING A METAL SUPPORT THAT THE OPERATOR IS LEANING AGAINST THE OPERATOR COULD BECOME PART OF THE STUNNING CIRCUIT AND EXPERIENCE A SEVERE SHOCK THE OPERATOR MUST BE INSULATED OPERATOR S AREA See page 11 1 Operator should wear rubber boots and gloves to protect against the accidental contact of the Prod to any conductive surface near the operator 2 Any conductive material black iron stainless steel etc in the structure surrounding the operator should be covered or changed to a non conductive material rubber delrin UHMW etc to protect against accidental shocking THE OPERATOR MUST BE INSULATED cont d HOG CHUTE AND OR RESTRAINER See page 11 1 Any part of the chute or restrainer that comes in contact with the hog at the time of stunning must be covered or constructed of non conductive material so the electric charge from the stunner does not short across the hog to the chute wall This includes bolts
5. 9605900 9901675 9601800 9600048 9602300 9607400 9601000 9901704 9602027 9609802 9609810 9900088 9609816 9609818 9900840 9602026 9609753 9609750 INVHDVIG M 39VL10A OLL 553 I POIN 79 440 NO 29 14 dE M ANS Lab a 4 MVP 4 SSAA ANN NN SN gt S NA S 8 av T ua aum PENE 4 PRI i 2 M 2 2 i r o pn BEP TRAC 481 gt gi nb krere vs REF NO UN 9600100 PART NO 9600800 9601900 9609400 9607600 9608200 9600700 9602800 9607900 9608000 9900161 9607800 9608400 9608300 9608500 9603900 9608100 9607850 9608600 9600900 9603910 9603800 9600017 HANDLE COMPLETE DESCRIPTION COIL TYPE CORD CORD CONNECTOR PVC HANDLE ONLY MOUNTING PLATE GASKET PUSH BUTTON SWITCH COVER SWITCH SCREWS TERMINALS SCREWS SCREWS PROD HOLDER SCREWS PROD LEFT Spur Collar Assy amp Screw COLLAR ONLY SCREWS PROD RIGHT 4 POLE PLUG SPUR only SHEEP PROD PROD EXTENSIONS QTY No NN BR PDO A HR HS AS For pigs larger than 200 pounds For animals over 200 lbs use Wand Wand Extensions and Star Wheels spurs Extension tips and Stainless Steel Spurs available from B amp D O
6. EGEND PLATE ON OFF SWITCH 4 POSITION SWITCH COMPLETE POTENTIOMETER 1 MEGAOHM KNOB L E D NEON BULB L E D SLEEVE O RING 10 PIN CONNECTOR DURATION PC BOARD 1 11 SECOND PC BOARD HOLDDOWN BRACKET PC BOARD CUSHION 6 32x 114 ROUND HEAD SCREW 10 PIN CONNECTOR BRACKET QUANTITY 9600011 Model ESS 110V CONTROL BOX 9600011 Model ESS 110V CONTROL BOX REF uu UJ WN NN NN 0 N O KON SO O O NSh usi 32 33 DESCRIPTION Gauge AC Volts 0 600 Gauge AC Amperes 0 3 Front Control Panel Legend Plate 110V Led sleeve O Ring Led Pilot Light Complete Neon Bulb Knob 1 4 Shaft Potentiometer 1 Megohm 2 Position Switch Contact Block N O Contact Block 1 N O amp 1 N C 3 Way Switch Contact Block 1 N O amp 1 N C Relay 110V 8 Hex Nut Fuse Holder Complete Fuse 15 Amps MDA Slow Blow Cable Connector Locknut 4 Pole Receptacle 10 Hex Nut Transformer Duration PC Board 1 11 Sec 1 Pin Connector Assembly 6 32 x 1 4 Round Head Screw Circuit Board Hold Down Bracket Circuit Board Cushion 10 32 x 3 8 Pan Head Slotted Screw Top Control Weldment Reference Hi Lo Switch Complete On Off Switch Complete PART NUMBER 9602010 9602009 9602021 9602011 9609828 9609824 9609826 9609100 9609200 9609820 9609822 9609704 9609728 9609724 9609708 9609884
7. MODEL DATE DESCRIPTION SERVICE BY TIME SHIFT COMMENTS COMPLETE eee HUN COPIES OF THIS SHEET FOR FURTHER RECORDS eee ple Pow ple Pow er 47 orta er lt Ky 4 Da F gt E E Y D 9 D 3 5 fi Pa 192 E TYPE OF MACHINE SEHIAL MANUFACTURER BEST amp DONOVAN MODEL DATE REPAIR DATE DATE PARTS PARTS SERVICE COMMENTS COMPLETE DESCRIPTION ORDERED REC D INSTALLED BY eee RUN COPIES OF THIS SHEET FOR FURTHER RECORDS eee 27 BEST amp DONOVAN Shown here is Best amp Donovan s main factory in Cincinnati Ohio USA AER B amp D also has a second manufacturing CM 4 plant in Oak ridge Tennessee WARRANTY Best amp Donovan warrants this machine against defective parts and workmanship for 30 days from the date of factory shipment In the fulfillment of its warranty the sole obligation of Seller shall be to repair or replace at its option F O B its factory shipping charges prepaid and which after inspection by Seller are found to be defective Buyer shall notify Seller of defect in writing promptly upon discovery within the warranty period This warranty does not cover defects caused by corrosion or normal deterioration It does no extend to consequential damages loss or delay associated with a warranty defect and it does not cover any costs of labor travel or other expenses associated with th
8. Models ES and ESS STUNNER Parts and Service Manual USDA APPROVED CE INSTALLATION OPERATION MAINTENANCE PARTS LIST amp DIAGRAMS STUNNING PROCEDURES Model ESS Heavy Duty Electric Model ES Electric 5570 Creek Road Cincinnati OH 45242 USA TOLL FREE 1 800 553 2378 Phone 513 791 9180 FAX 513 791 0925 E Mail info bestanddonovan com WEBSITE WWW bestanddonovan com Operator Safety 2 3 4 Installation Instructions 4460 3 Jill eum 4 Adjustments amp Maintenance Instructions 4 5 Stunning Voltage 5 Models ES and ESS Control Boxes Wiring Diagrams Parts amp Numbers 6 14 Handle Complete Parts amp Numbers 15 9 Stunning Procedures for Pigs over 200 Ibs and illustrated instructions for Insulation Start up Storage 16 25 Equipment Cleaning Record sheet 26 Equipment Maintenance Record sheet 27 Warranty Information 28 WARNING THE STUNNING PRODS ARE HIGH VOLTAGE NEVER ALLOW HUMAN CONTACT PERSONAL INJURY PARALYSIS OR DEATH MAY RESULT WARNING Always exercise care when operating or performing maintenance repair
9. ad jerks slightly like a fish out of water Rapid seizure blinking and nystagmus eye vibration can also occur in elec trically stunned animals Signs of Sensibility fully conscious Vocalization Righting Reflex The pig tries to lift it s head and right itself Order of Events during return to sensibility in CO stunned pigs Re stun if necessary Average __These events are very variable Time before bleeding Corneal reflex touch eye 42 sec Captive Bolt Rhythmic breathing 68 sec Excitation 76 sec Nystagmus vibrating eyes 86 sec Spontaneous natural blinking 93 sec Conscious movement Righting reflex 171 sec Attempt to stand up 387 sec Danish Meat Research Institute Holst 2001 Correct bolt location and angle to show brain destruction Correct location for captive bolt or free bullet stunning of a pig 22 Re stun if necessary before shackling and bleeding electrical I E hs 4 LI J gt 2 j 4 du S Ss d 4 ET E N VM Me If the pig is still sensible re stun Then re stun the heart the head first lt Bleeding should be rapid with a large volume For head heart stun target to bleed the pig within 30 seconds with a maximum of 60 seconds between stun and bleed bleed If a large volume of blood does not appear re stick the pig
10. e repair or replacement of defective parts Seller assumes no liability for product loss or other claims whatsoever arising out of the use or application of the machine in Meat Slaughtering Processing operations whether the machine is used alone or in conjoint use with other Meat Slaughtering Processing machines or Process This warranty is voided if repairs replacements or alterations are made by others without prior authorization by Seller Notwithstanding the foregoing Seller warranty obligations with respect to any items not manufactured by Seller shall not exceed the obligations undertaken by the manufacturer thereof under express warranty to the Seller This express warranty is in lieu of all other warranties of fitness of the machine for any particular purpose NOTICE ON WARRANTY WORK Any warranty work that is to be considered by Best amp Donovan on the Model ESS Stunner will be done by a service representative of Best amp Donovan at the place of use or the entire Model ESS Stunner in question must be sent to Best amp Donovan for evaluation and consideration for warranty Use only Genuine Best amp Donovan replacement parts for the repair of the Model ESS Stunner Any other parts used may void the warranty Parts not manufactured by Best amp Donovan and used for the repair of the Model ESS Stunner can cause power loss A performance decrease and shorter life of the tool can be expected Check to make sure the correct par
11. el ES 110V CONTROL BOX 27 4 5 FoR PCT 6 O 9 o 9600042 Model ES 110V CONTROL BOX REF No SIFFER R Zvona w N WWW UU UU UU N N NNN N N N N AI W N own UN PART NUMBER 9609500 9605400 9601700 9609869 9609872 9609824 9601000 9602300 9609866 9600048 9601800 9605900 9609100 9600840 9607400 9901704 9901645 9600033 9600032 9600031 9605500 9609802 9609810 9609828 9609200 9609822 9609820 9900088 9609816 9609818 9609826 9609875 9609878 9609881 9609814 DESCRIPTION WELDMENT COVER FRONT PANEL TRANSFORMER SELECTOR SWITCH 2 POSITION CONTACT BLOCK N O 0 RING 4 POLE RECEPTACLE CABLE CONNECTOR 3 POSITION SELECTOR SWITCH FUSE 15 AMP MDA FUSE HOLDER COMPLETE RELAY PILOT LIGHT COMPLETE PAN HEAD SCREW LOCKNUT HEX HEAD NUT HEX HEAD NUT ON OFF SWITCH HI LOW SWITCH COMPLETE 3 POSITION SWITCH COMPLETE LEGEND PLATE 120 VOLT PC BOARD 10 PIN CONNECTOR ASSEMBLY LED SLEEVE NEON BULB POTENTIOMETER KNOB ROUND HEAD SCREW 2 PC BOARD HOLD DOWN BRACKET PC BOARD CUSHION LED CONTACT BLOCK NC NO CONTACT BLOCK NO NO CONTACT BLOCK NC NO 10 PIN CONNECTOR BRACKET O 5 SS SS mi HOLIMS NOILISOd HOLIMS NO 330 330 004 OSS 009 IH 086 Oct 007 Ol m eom dime E 9 U 9 u 089 089 LH LX 3
12. er in holding pen It is best to wet hogs prior to entry in the stun box area Stunning Stun the head for a minimum of 3 seconds Place wand in the thin crevice behind Target the pocket of the ear to assure the ear as close to the ear as possible that the brain is stunned Check the eye to assure that the pig is insensible before stunning the heart EF d 4 Inspect the eye of the pig but do not If the pig is still sensible re stun the touch it There should be no natural head before stunning the heart blinking D 19 Stunning Stun the heart for a minimum of 3 seconds Pi fa TU CERE P Stun the heart of the pig Target placement of the wand con tacts behind the arm pit and on the chest Check the eye to assure that the pig is insensible before shackling hoisting and before bleeding Inspect the eye of the pig there should Do not touch the eye as corneal reflex be no natural blinking You can wave may still be present on an electrically a hand in front of the eye and look for stunned pig tracking or movement In electrically stunned pigs gasping is a sign of a dying brain Signs of returning to sensibility beginning to regain consciousness eyes are focused and pig is blinking naturally e Signs of rhythmic breathing sides are moving up and down Agonal gasping occurs when the pig s mouth opens and closes and the he
13. ontrol Box Check this fuse if the Control Box will not work 3 The Handle Prods and Spurs must be kept clean because of the build up that occurs from the hair of the hog This film thickens on the Prods steel wool wire brushes or sand paper will clean the metal for more effective stunning WARNING DISCONNECT THE CONTROL BOX FROM THE POWER SOURCE AND UN PLUG THE HANDLE BEFORE CLEANING THE PRODS 4 Check for fraying of the power cord to the Handle This may occur from the way the handle is positioned to stun the hogs 5 The voltage at the Prods can be checked by CAREFULLY using a voltmeter attached to the Prods 6 Individual components and wires can be checked using an ohmmeter EVEN WITHOUT HAVING THE UNIT PLUGGED IN 7 110 Volt wiring diagram is provided in this catalog NOTE A transformer has been used to drop the relay and control circuit to six 6 volts for operator protection Models ES and ESS STUNNING VOLTAGE CHART Every installation is different but the principle is the same Use the least amount of voltage when stunning to avoid blood spotting and broken backs but use enough to keep the animal immobilized until it is shackling and bled Hog Weight Ibs Voltage NOTE It is recommended that a lower voltage stun for a longer period of time is more efficient than a high voltage stun at a short period of time Output voltage is related to clean input voltage so this chart is variable 9600042 Mod
14. rder to assure correct Stun Wand contact Wand Extension Part 960001 7 Note Stainless Steel Star Wheels spurs Stainless Steel Star Wheel Part 9603900 conduct better than carbon steel The Wand Extension tips and extra Star Wheels spurs assure correct Stun Wand contact with brain _ f Locate wand as close to the ear as pos The longer wider wand tips help to sible in the thin crevice Note that this facilitate secure contact on the head of wand has two sets of star wheels for larger pigs small and large pigs It is best to restrain the pig during stunning to prevent Stun Wand slips or pig falling si c 3 Pi i Insulate swing gate wall to restrain Restraining the pig during stun can the animal during stun assure an effective stun Wooden gate is non conductive Before stunning insulate the stun box to prevent grounding during stun Truck rubber mats on floor and wall Plastic lining in stun box area to Coated metal gate insulate electrical current D 17 At startup Prior to use inspect and test the wand DI SC Turn on the stunner Press the stun ner button to test wand Observe wand for electrical shorts Service if necessary Select the correct voltage for size and weight of pig see Voltage Chart on Page 6 Prior to stunning be sure the head and heart areas of each pig is wet Automatic show
15. s and making adjustments Always disconnect the electric supply before attempting to work on the Model ESS or Model ES Stunners Never allow any part of your person to be in the path of the Prod when in service operation Always grip the Prod hand piece firmly INSTALLATION INSTRUCTIONS CONTROL BOX The Control Box should be mounted in a remote location that is out of the area where water will be sprayed It has to also be mounted so it is accessible to the operator usually overhead The Control Box must be plugged into a grounded receptacle If the mounting area is going to be washed down it is recommended that the Control Box be removed until needed for stunning NOTE The most important instruction about the mounting of the Control Box is that it be kept as dry as possible Water or constant dampness could cause circuits in the box to malfunction or short out STUNNER HANDLE The No 9600100 Stunner Handle Assembly plugs into the bottom of the control box The handle must be easily moved into position where the operator can stun the animal The Stunner Handle should have a sturdy and safe place to be hung or laid when not in use The hanger or shelf that the Handle is to be rested on must also be insulated so that if the prods were activated the unit would not short out It is a recommended practice to unplug the handle from the Control Box when there is an extended period of time between stunning shifts NOTE KEEP PRODS
16. ts are being used 5570 Creek Road Cincinnati OH 45242 USA TOLL FREE 1 800 553 2378 Phone 513 791 9180 FAX 513 791 0925 E Mail info bestanddonovan com WEBSITE WWW bestanddonovan com Revised August 2014
17. unning Sticking should be done no later than FIFTEEN 15 seconds after stunning as the animal may regain consciousness ADJUSTABLE TIME OUT FEATURE This feature was designed so that the operator could pre set the length of stunning time when the Handle push button is depressed This stunning time can be adjusted from 1 to 9 seconds by turning the Potentiometer clockwise for longer stunning time and counterclockwise for less stunning time The numbers on the faceplate are for reference ONLY THEY DO NOT REFLECT ACTUAL TIME SETTING It will be necessary for the operator to experiment with the setting to accommodate the size and weight of the animals being stunned This feature also provides some protection to the power transformer from burnout due to extended activation Should stunning times become excessive it is recommended that the Handle Assembly be disconnected from the unit and the Prod ends cleaned to permit good electrical contact with the animal NOTE Handle Assembly should also be inspected for shorts or bare wires that could cause injury to the operator or cause damage to the Control Box MAINTENANCE Maintenance Inspection and Repair Programs should be set up for the care of all Stunners Safe operation depends on care being given to the unit as a whole 1 To keep the Stunner working at its peak efficiency it is to be kept as dry as possible 2 There is a 15 Amp fuse located next to the Handle Plug on the bottom of the C
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