Model 8340 Intrinsically Safe VELOCICHECK® Air Velocity
Contents
1. Ventilation Testing Balancing Model 8340 Intrinsically Safe VELOCICHECK Air Velocity Meter Operation and Service Manual 1980076 Revision E October 2002 Model 8340 Intrinsically Safe VELOCICHECK Air Velocity Meter Operation and Service Manual 1980076 Revision E October 2002 U S INTERNATIONAL Sales and Sales and Customer Service Customer Service 800 874 2811 001 651 490 2811 651 490 2811 651 490 3824 001 651 490 3824 SHIP MAIL TO E mail address TSI Incorporated answers tsi com 500 Cardigan Road Website Shoreview MN 55126 USA www tsi com Copyright TSI Incorporated August 2000 2002 All rights reserved Address TSI Incorporated 500 Cardigan Road Shoreview MN 55126 USA Fax No 651 490 3824 LIMITATION OF WARRANTY AND LIABILITY Seller warrants the goods sold hereunder under normal use and service as described in the operator s manual shall be free from defects in workmanship and material for twenty four 24 months or the length of time specified in the operator s manual from the date of shipment to the customer This warranty period is inclusive of any statutory warranty This limited warranty is subject to the following exclusions a Hot wire or hot film sensors used with research anemometers and certain other components when indicated in specifications are warranted for 90 days from the date of shipment b Parts repaired or replaced as a result of rep2. acceptable for use ina hazardous environment 2 Chapter 1 Chapter 2 VELOCICHECK Operation This chapter thoroughly explains how to operate the VELOCICHECK Extending The Probe The Model 8340 VELOCICHECK contains a retractable velocity probe which is shipped in its retracted position To expose the probe to the flow for air velocity measurements grasp the black tip ofthe probe which is visible in the center of the top of the instrument Pull firmly straight up on the probe Once fully extended to its three inch length the probe can rotate 90 to facilitate measuring air from many directions To retract the probe align the sensor window so that you can view straight through the window from the front of the instrument Once the window is aligned to the front grasp the probe tip and push firmly straight into the instrument case Always store the probe retracted when not in use in order to protect the sensor The Model 8340 is designed so that it can stand upright or on its sides in velocities up to several hundred feet per minute This can be useful for making face velocity measurements in a cleanroom bench or a fume hood As you handle the probe take care not to bump it against duct walls or other objects The probe has been made as rugged as possible but can be damaged by careless handling Measuring Velocity For highest accuracy it is important with all VELOCICHECKs to properly align the probe to the flow Orien
3. air services are warranted to be free from defects in workmanship and material under normal use for 90 days from the date of shipment c Seller does not provide any warranty on finished goods manufactured by others or on any fuses batteries or other consumable materials Only the original manufacturer s warranty applies d Unless specifically authorized in a separate writing by Seller Seller makes no warranty with respect to and shall have no liability in connection with goods which are incorporated into other products or equipment or which are modified by any person other than Seller The foregoing is IN LIEU OF all other warranties and is subject to the LIMITATIONS stated herein NO OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR PARTICULAR PURPOSE OR MERCHANTABILITY IS MADE TO THE EXTENT PERMITTED BY LAW THE EXCLUSIVE REMEDY OF THE USER OR BUYER AND THE LIMIT OF SELLER S LIABILITY FOR ANY AND ALL LOSSES INJURIES OR DAMAGES CONCERNING THE GOODS INCLUDING CLAIMS BASED ON CONTRACT NEGLIGENCE TORT STRICT LIABILITY OR OTHERWISE SHALL BE THE RETURN OF GOODS TO SELLER AND THE REFUND OF THE PURCHASE PRICE OR AT THE OPTION OF SELLER THE REPAIR OR REPLACEMENT OF THE GOODS IN NO EVENT SHALL SELLER BE LIABLE FOR ANY SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES SELLER SHALL NOT BE RESPONSIBLE FOR INSTALLATION DISMANTLING OR REINSTALLATION COSTS OR CHARGES No Action regardless of form may be brought against Seller mor
4. city 17 In some instances actual air velocity rather than standard velocity may be of interest To obtain the value for actual velocity multiply your standard velocity readings as indicated by the VELOCICHECK by the following density correction factor Act Vel Savai AFT 7 460 70 P Where T Ambient temperature in F P Ambient pressure in psia If you use metric units the equation becomes Act Vel Std rel a rls 2734211 Pm Where Tm Ambient temperature in C Pm Ambient pressure in kPa 18 Appendix A Example No 1 You want to measure the actual velocity in a duct The air temperature in the duct is 55 F and the pressure is 14 24 psia You take a measurement and the display reads 1200 ft min diva A 12037 ft min 460 70 14 24 Example No 2 You need to measure the actual velocity in a plenum The air pressure is 99 4 kPa and the temperature is 27 C The display reading on the VELOCICHECK is 2 30 m s Act Vel 23d 2713 27 101 4 239m s 273 21 1 99 4 Std Vs Actual Velocity 19 Appendix B Specifications Display 4 digit LCD display 0 4 character height Operating Temperature Range Instrument 32 F to 122 F 0 C to 50 C Probe 32 F to 122 F 0 C to 50 C Range 25 to 2000 ft min 0 13 to 10 16 m s Accuracy 5 of reading or 5 ft min 0 03 m s whichever is greater Resolution 1 ft min 0 01 m s Batteries Four 4 s
5. e than 12 months after a cause of action has accrued The goods returned under warranty to Seller s factory shall be at Buyer s risk of loss and will be returned if at all at Seller s risk of loss Buyer and all users are deemed to have accepted this LIMITATION OF WARRANTY AND LIABILITY which contains the complete and exclusive limited warranty of Seller This LIMITATION OF WARRANTY AND LIABILITY may not be amended modified or its terms waived except by writing signed by an Officer of Seller Service Policy Knowing that inoperative or defective instruments are as detrimental to TSI as they are to our customers our service policy is designed to give prompt attention to any problems If any malfunction is discovered please contact your nearest sales office or representative or call TSI s Customer Service department at 800 874 2811 USA and 1 651 490 2811 International Contents Chapters 1 A 1 Unpacking ueeennennne 1 Installing the Batteries 1 2 VELOCICHECK Operation c0000 3 Extending The Probe 3 Measuring Velocity ceeeneeen 4 Switching On The Power 4 Selecting Battery Life Velocity Display 5 Selecting The Sensor Response 5 Batteries an nel nen 6 3 Maintenance uuesnnsssonsssnnssnnnsssnnssnnnssnnnee 9 Probe Tip 2 2 522 ad 9 A TN 10 Stota te nennen 10 Recalibration eseene 10 Probe Rep
6. ize AA alkaline only Instrument 2 75 W x 1 3 D x 5 2 L 21 Dimensions 70 mm x 33 mm x 132 mm Probe 0 25 diameter 6 4 mm Dimensions 3 1 L 79 mm Weight with batteries 9 oz Safety Rating UL Listed Intrinsically safe for use in hazardous locations for Class I Groups C and D Class II Groups E F and G and Class III only when used with four size AA alkaline batteries 22 Appendix B TSI TSI Incorporated 500 Cardigan Road Shoreview MN 55126 U S A Web www tsi com
7. lacement ce 11 4 Troubleshooting sesseessesssersoessonsnone 13 Appendixes A Standard Velocity Vs Actual Velocity eisisto nianiar 17 B _ Speeifications ssssssssssossssnnssnonsesnnenee 21 Chapter 1 Setup This chapter guides you through unpacking and installing batteries in your VELOCICHECK See chapter two for a detailed description of the VELOCICHECK operating functions Unpacking Carefully unpack the instrument and accessories from the shipping container Check the individual parts against the list of components in Table 1 if any are missing or damaged notify TSI immediately Table 1 List of Components item PartNo 8340 Carrying Case Carrying Case 319042 AA Alkaline batteries 1208013 Operation and Service 1980076 Manual Installing the Batteries Install batteries by loosening the screw in the battery access cover located on the back of the instrument Insert four AA size alkaline batteries in the battery tubes according to the polarity indicated on the instrument case under the battery access cover Replace the battery access cover and tighten the screw If the batteries are installed incorrectly damage to the VELOCICHECK will not occur but the instrument will not function WARNING The Model 8340 VELOCICHECK is only listed for intrinsic safety when operating with four size AA alkaline batteries Batteries of other types NiCd carbon zinc etc are not
8. ments TSI recommends that you return your instrument to the factory for annual recalibration For anominal fee we will recalibrate the unit and return it to you with a certificate of calibration and NIST traceability This annual checkup assures you of consistently accurate readings it is especially important in applications where strict calibration records must be maintained 10 Chapter 3 Probe Replacement If your probe becomes damaged the VELOCICHECK must be sent to an authorized TSI Service Center For additional information contact your local sales representative or TSI directly Maintenance 11 Chapter 4 Troubleshooting Table 2 lists the symptoms possible causes and recommended solutions for common problems encountered with the VELOCICHECK If your symptom is not listed or if none of the solutions solves your problem please contact TSI WARNING There is a five pin connector on the Model 8340 which is visible when the battery cover is removed This connector is meant for factory calibration purposes only and must not be used in a hazardous environment Table 2 Troubleshooting Possible Corrective switched on on batteries batteries contacts contacts 13 Possible Corrective No display Batteries Check battery installed alignment incorrectly against illustration inside battery cover blinking getting low batteries Display reads Batteries are Replace the LO and the low batte
9. nds This is a running average so the display is still update once per second In the fast response mode the meter displays the average velocity measured during the past 3 seconds The way the VELOCICHECK does velocity averaging is by saving the velocity measured each of the past 12 VELOCICHECK Operations 5 seconds into 12 separate locations in memory Every second a new reading is taken and the oldest is thrown out Depending on the position of the sensor response switch either the last 3 readings or all 12 readings will be averaged for display purposes Batteries The VELOCICHECK continuously monitors its battery supply voltage When the battery life falls below 15 the battery indicator BAT in the upper left corner of the display will blink on and off This indicates a low battery condition and means you should install fresh batteries Battery life for a fresh set of alkaline batteries is approximately 25 hours Once the BAT indicator begins to blink you still have a few minutes to complete the measurement you are making While the indicator is blinking the VELOCICHECK operate normally 6 Chapter 2 If the battery voltage falls below 5 0 VDC the display will read LO and the BAT indicator will be on continuously Batteries must then be replaced before velocity readings can be taken If you do not install fresh batteries and the voltage falls below 2 VDC the display will go blank WARNING Alkaline batterie
10. ries BAT indicator is on Dirty battery Clean the contacts battery contacts Velocity The flowis Reposition reading fluctuating the probe in a fluctuates less turbulent badly section of the flow or set the RESPONSE switch to SLOW 14 Chapter 4 Possible Corrective Velocity The velocity Use an reading blinks exceeds alternative 2000 FPM or 2000 FPM method to 10 16 m s or 10 16 m s measure the velocity Sensor may Contact TSI be damaged Display Sensor may Contact TSI indicates be damaged greater than 10 FPM 0 05 m s in zero flow condition Troubleshooting 15 Appendix A Standard Velocity Vs Actual Velocity Since thermal sensors are sensitive to changes in air density and air velocity all thermal anemometers indicate velocities with reference to a set of standard conditions For TSI instruments standard conditions are defined as 70 F 21 1 C and 14 7 psia 101 4 kPa Other manufacturers may use different values Standard velocity is the velocity the air would be moving ifthe temperature and pressure were at standard conditions It is usually the most useful measure of airflow because it defines the heat carrying capacity of the air Actual velocity is the velocity at which a microscopic particle of dust would be traveling if it were in the airstream Because actual air density is rarely equal to air density at standard conditions actual velocity usually differs from standard velo
11. s are the only batteries approved for the Model 8340 Substitutions of other types will nullify the intrinsic safety rating of the VELOCICHECK VELOCICHECK Operations 7 Chapter 3 Maintenance The VELOCICHECK requires very little maintenance to keep it performing well Probe Tip Periodically inspect the probe tip to ensure that it is clean Dust and oil deposits on the tip and sensor decrease the accuracy of the VELOCICHECK CAUTION The VELOCICHECK must be switched OFF for cleaning Do not use high pressure air strong solvents or brushes to clean the sensor tip damage to the sensor could result To remove dust blow it off with a gentle stream of air or rinse it off with a gentle stream of water To remove a combination of dust and oil rinse the probe tip in isopropyl alcohol and them blow it off with a gentle stream of air Do not use isopropyl alcohol which contains Lanolin Never use heat to dry the probe Touching the probe with any object is not recommended Allow the sensor to dry thoroughly before use Cases If the instrument case or storage case needs cleaning wipe it off with a soft cloth and isopropyl alcohol or a mild detergent Never submerse the VELOCICHECK Storage When storing the VELOCICHECK for more than a month it is recommended that you remove the batteries to prevent damage due to batteries leaking Recalibration To maintain a high degree of accuracy in your velocity measure
12. t the probe so that the air being measured flows straight through the sensor window in the direction indicated by the arrow at the tip of the probe The arrow at the tip of the probe should point downstream Switching On The Power Turn on the VELOCICHECK using the ON OFF switch The VELOCICHECK will display battery life for the first five seconds This number represents the approximate battery life remaining and will range from less than 0 for low batteries to something over 100 for a short time while the surface charge of new batteries burn off 4 Chapter 2 After five seconds the VELOCICHECK will begin to display velocity in the selected units Units available for display are standard feet per minute S ft min and standard meters per second S m s depending on what units were ordered when the unit was purchased The units of measure cannot be changed in the field Selecting Battery Life Velocity Display The BATT VEL switch on the instrument allows you to determine remaining battery life without turning the unit off With the unit on slide the switch to BATT to read the approximate percentage of battery life remaining Slide the switch to the VEL position to read the current velocity Selecting The Sensor Response The Model 8340 VELOCICHECK has a FAST SLOW RESPONSE switch for setting the display averaging time In the slow response mode the VELOCICHECK displays the average velocity measured during the past 12 seco
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