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Kyocera FS-2000D printer user guide manual Operating Instructions

1. l 1 i Registration Duplex jam Engine PWB i Paper gauge Paper gauge i sensor l sensor i i sensor 1 sensor 2 L we ee i ee ee ee zm 4 Kei Sen ei bet mmt pf bat bet bet s Kan wi eg gd eg bd at pd et et eg Feed fan Fuser unit drawer connector motor Paper exit Fuser sensor thermistor M Fuser Eraser Waste toner Photo thermistor S lamp PWB sensor PWB transistor Fuser heater Drum PWB Paper feeder Connect L PWB Left fan Face down Cassette PSU fan Developer PWB motor tray paper size switch motor full sensor Toner Toner motor sensor Figure 2 3 3Engine PWB block diagram 30 31 ppm printer EUR USA model Power source Interlock unit switch 2 2 3 3 Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA 2 35 37 and 45 47 ppm printer EUR USA model Right fan motor Connect R PWB Operation APC APC Polygon panel PWB PWB 1 PWB 2 PD PWB motor Fuser unit MP tray paper switch feed solenoid Duplex Developer clutch solenoid Registration Middle feed clutch clutch
2. OSOE0S 10 kwon 2l HE I2 M VII NONA WN rm PEE mova N33HD oa vOA OLOA ZELDA 119A L90 0S zwio13W rT043 euei i i zin LAG AWALIV 01 6 01 6 01 6 04 6 i NHONVeHS LAVE 9 2 8 2 t 72878 N3d3dW EB1nO 9 S 9 9 as os 1S LALNO EVLNO HE vie vele 2v00Wd LWLNO GND Zik Sit zz Md 3 12euu02 on TE NHOQ33 NNQ933 9 7 s2 AVE EAYC os EC NHGGIW NHOd Q v e vie 19 ee NYGNG NOLOW1 IL zr Aypiunyy bane aoe eunje1eduie 090 0S stow 3 5 2 raver 6 6 2 9 QN9 GNO 8 2 OZ 6L zHWeeeee ee EX g Tj GNO LAS 9 S BULLI ZHIAO0000 8r ZX GN9 LAS i vie aus ao LASHSAbZ Z L vel ZHINOLECN 9E ix zzz f Z NI3S3H LE bE zu gi WINIQ po 3215 NH TOS OSOA 01 6 01 6 06 Gan 839 ISO3 NNIO3 8 4 8 2 gL IR 4 83 MIQS AS8S 9 9 9 9 ae 18 E a Aiowew Buipuedx3 3 NXSVIWGd N3d1nO v v e HEI O ISA NNO IOd NAGM Od Z 20 zt E Ge oss vAYC LLOA zsocos 4oje nBes4 ALIHM YLOA I anae 194 e amp oval ve ONS NNO10d NAGM IOd MIO Od S90 0S SLN3SIAV38 VIN3SWV38 LNVLVGA ONOANAWN bdVLVGA N3dlno LINZ dv AS GEES 1 Wiring diagram 30 31 ppm printer EUR USA modell ls halale EN Solo Ave g SAT S S z SLOA E In al Nonan weap d p 1 L 4 p o mi 2 He z
3. Format information is automatically printed Y Ready Figure 1 6 5 Memory card Adaptor Memory card read writer Figure 1 6 6 1 6 3 2F8 2F9 2GA 1 11 Confirm that the printer s power switch is set toot Swe 12 Insert the memory card into the printer s memory card slot o AAA AC m Ju 4 Memory card sl Figure 1 6 7 13 Turn printer power on 14 When message display 1 is displayed to Power switch On detect firmware in the memory card Message display 15 Message display 2 is displayed during downloading 16 When message display 3 is displayed to indicate downloading is finished 17 Turn printer power off Product code 2F8 30 31 ppm printer EUR USA model 2F9 35 37 ppm printer EUR USA model 2GA 45 47 ppm printer EUR USA model 18 Remove the memory card from memory 3 E ii TP fa NOTE card slot _ Main controller firmware 2F9 should SS 3 SGE BOOG Meer be used since 35 37 ppm printer and 19 Turn printer power on 05 10 26 X E1F9 45 47 ppm printer are identical 20 Confirm that message display 4 is dis 8 2 Firmware category played after warm up 10 Engine controller 21 Print the status page Print the status page 30 Main controller to check that the firmware version has been Supplement Normally 00 updated 4 Classification Normally 0 Update history 6 Bu
4. Installing the software Switch on the PC and activate Windows If the Welcome to the Found New Hardware Wizard dialog box displays select Cancel Insert the CD ROM Software Library sup plied with the printer into the optical drive of the PC The installation program launches and the License Agreement displays If the installation program fails to launch use Windows Explorer to access the CD ROM and select Setup exe Select View License Agreement to read the information and select Accept to proceed Select Install KX Driver and follow the on screen instructions to complete the software installation When the Select the Printer Port window is displayed select a USB port ex USB001 in the list below the Use the following port radio button Once the installation is complete the Printer Installed Successfully dialog box displays When the test page prints correctly printer setup is complete For details on using the printer refer to the operation guide Completion of the machine installation Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA 1 2 11 2F8 2 1 2 3 F9 2GA Installing the expanding memory optional Procedure 1 2 3 7 8 Power off the printer and unplug the printer power cord Open the right side cover Remove the screw and open the inner cover Push out the clamps on both ends of the memory socke
5. Fuser unit Fuser drawer connector Connector Connector 35 37 and 45 47 ppm printer EUR USA model only Figure 1 5 24 1 5 19 2F8 2F9 2GA 1 6 Remove the heat roller See page P 1 5 17 7 Remove the one screw and then remove the fuser thermistor M S 30 31 ppm printer SG Screw EUR USA model 35 37 and 45 47 ppm printer EUR USA model Figure 1 5 25 8 Remove the one screw nut and then remove the fuser thermistor M 35 37 and 45 47 ppm printer EUR USA model only 35 37 and 45 47 ppm printer EUR USA model Figure 1 5 26 1 5 20 Downloaded From ManualsPrinter com Manuals 9 Remove the two screws nuts and then remove the terminal and cord plate 10 Remove the thermal cutout 11 Check or replace the fuser thermistor M and S thermal cutout and refit all the removed parts Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA 1 C S CH Q o o 2 D Terminal Thermal e cutout 30 31 ppm printer Nut O EUR USA model SS 35 37 and 45 47 ppm printer EUR USA model Figure 1 5 27 1 5 21 2F8 2F9 2GA 1 5 8 PWBs 1 Detaching and refitting the engine PWB Procedure 1 Remove the fuser unit See page P 1 5 14 2 Remove the top cover See page P 1 5 2 3 Remove the left cover See page P 1 5 3 4 Remove the PSU fan motor See page P 1 5 28 5 Stand the printer front side up 6 Remove the five s
6. sssss Controls the developer unit drive 48 MP tray paper feed solenoid Controls the primary paper feed from the MP tray 49 Face up down solenoid ccce Switches the output stack between face up and face down 50 Fuser heater Lomp Heats the heat roller 1 45 47 ppm printer EUR USA model only 2 35 37 and 45 47 ppm printer EUR USA model only 2 2 3 Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA 2 51 Thermal cutout Shuts off the power source to the fuser heater lamp when the heat roller reaches extremely high temperature 52 AGIhlet dore pror Dees Connects the AC power source 53 Fuser unit switch cecene Detects open close rear unit fuser unit 2 2 4 Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA 2 3 1 Power source unit Power source unit MP tray paper feed sensor O HANDSN 8 Zero cross ZCROSS signal circuit SWSLEEPN Power switch kb tr 70 Switching PCIE regulator 45V1 aw circuit gt 24V1 Interlock Interlock switch 1 24V2 Switch 2 OO O O 24V3 Fuser Connect L heater HEATONN1 PWB lamp Fuser heater lamp control circuit Figure 2 3 1Power source unit block diagram 2 3 1 Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA YC101 1 YC103 Connector Signal Voltage Description YC101 LIVE Conne
7. 1 3 20 Description Drum surface refreshing Description Rotates the drum approximately 3 minutes with toner lightly on the overall drum using the high voltage output control of the engine PWB The cleaning blade in the drum unit scrapes toner off the drum surface to clean it Purpose To clean the drum surface when image failure occurs due to the drum This mode is effective when dew condensation on the drum occurs Method 1 Enter the service mode gt gt Drum 2 Press the OK key gt gt Drum will be displayed 3 Press the OK key Drum surface refreshing will start and finish after approximately 3 min utes after which the printer reverts to the Ready state Ready will displayed Drum sur face refreshing is finished Completion Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA 1 1 4 1 Paper misfeed detection 1 Paper misfeed indication When a paper misfeed occurs the printer immediately stops printing and displays the paper misfeed message on the operation panel To remove paper misfed in the printer pull out the paper cassette pull out the rear unit remove the devel oper unit or open the duplex cover Paper Jam Paper misfeed message MP tray Paper misfeed location Figure 1 4 1 2 Paper misfeed detection 35 37 and 45 47 ppm printer EUR USA model Face down tray paper full sensor 1 1 Registration sensor 30 31 ppm printer EUR USA m
8. Fuser unit NNN 11 m ER i Lig Rear unit Flat blade screwdriver E a lock 4 colored SR See KR E Rail TE Fuser unit Ze blade S crewdriver Figure 1 5 18 2F8 2F9 2GA 2 Detaching and refitting the fuser heater lamp Procedure 1 Remove the fuser unit See page P 1 5 14 2 Remove the two screws and then open the fuser unit Figure 1 5 19 3 Remove the screw form the fuser heater lamp Fuser heater lamp Figure 1 5 20 1 5 15 Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA 1 4 Remove the screw form the fuser heater lamp Remove the fuser heater lamp 6 Check or replace the fuser heater lamp and refit all the removed parts Seat the fuser heater lamp aligning its watt Terminal age mark and welding mark faced with the correct direction and side a Fuser heater lamp 30 31 ppm printer EUR USA model a NE A d Fuser heater lamp Rating Screw 35 37 and 45 47 ppm printer EUR USA model Figure 1 5 21 1 5 16 Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA 1 3 Detaching and refitting the heat roller Procedure 1 Remove the fuser heater lamp See page P 1 5 15 2 Remove the heat roller assembly from the Heat R bush RNC NN fuser upper frame 3 Remove the heat gear Z36 heat R bush and heat L bush from the heat roller 30 31 ppm printer EUR USA modell Rem
9. 2F8 2F9 2GA 2 Downloaded From ManualsPrinter com Manuals Service items Description No Items Description Paper source position counter Duplex 69 Unit life counter Drum unit Maintenance kit life counter 62 Unit version Paper feeder 1 3 Unit EEPROM error bitO Paper feeder 1 bit4 Reserved bit1 Reserved bits Bulk paper feeder bit2 Reserved bit6 Reserved bit3 Duplex bit7 Drum unit 4 Drum ID 69 Serial interface information RS2 RS 232C RS4 RS 422A Drum sensitivity information 6 Calibration table settings Setting value FRPO 14 Hexadecimal Optional paper feeder stacker 1st 2 bytes 2nd 2 bytes information bit0 MP tray bit0 Face up bit1 Cassette 1 bit1 Face down bit2 Paper feeder 1 bit2 Reserved bit3 to 6 Reserved bit3 Reserved bit7 Duplex bit4 to 15 Reserved bit8 Bulk paper feeder bit9 Envelope feeder bit10 to 15 Reserved 9 Operation panel message lan PMSG command setting decimal guage Current temperature 0 to 50 C 32 to 122 F in 1 C 1 8 F increment Temperature humidity sensor is abnormal 6 Current humidity 25 to 90 RH in 1 increment 62 Absolute humidity g m 63 Number of rebooting for verti cal distortion check 63 Network interface card IB 30 version 69 MAC address Fixed asset number maximum 16 characters 6 Me
10. A LD 15 0 i Code 1 DIMM LA 23 5 LD 15 0 i Font i ROM LA 21 2 LD 15 0 i KUIO fa LA 16 2 LD 15 0 Memory card PM LA 11 2 FPCLK FPDIR FPDAT FPRSTN Parallel 35 37 and 45 47 ppm printer EUR USA model PPC750CXr Engine USB2 0 USB1 1 host Trans ciever DBCLK Trans EXTBOEN RSTN M SCLKN SO SI SBSY SDIR RXD TXD RTS CTS Serial psp em RSSEL UDP UDM UREXT URKELVIN USBINTTH USBVBUSH URVALID UTXREADY URXACTIVE URXERR UOPMODE 1 0 i ULSTATE 1 0 USUSPPEND USBDATA 15 0 UXCVRSEL HUSBDP HUSBDM VBUSSW OUTPEN PDN VDATAP N 2 1 wk SAMPLEN 2 1 POWCONT BEAMSELA B 2 1 POLCLK PDATA 8 1 NSTROBE NFAULTNINIT SELECT NAUTOFD NSELIN P1284DIR BUSY PERROR NACK ECRS ECOL ETXEN ETXCLK ETXD 3 0 ERXER ERXDV ERXCLK ERXDV 3 0 EMDIO EMDC PHYIR MACLED Figure 2 3 7Main PWB block diagram 35 37 and 45 47 ppm printer EUR USA model 2 3 10 Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA 2 NHOGO33H NHO93MH piouajos Jado 349 660 0S mec LIT AVC e L 30 31 ppm printer EUR USA model JO O9UUOD 904 J0pp uuo9 94 SOA kL asn 4n o zasn 20 Peed piousjos pas fen dN pue yun Jesnj
11. Check the connection of connectors between drum PWB YC1 and connect L PWB YC3 See page P 1 4 9 refer to figure 1 4 5 Defective harness between connect L PWB YC6 and engine PWB YCA or improper connector inser tion Reinsert the connector Also check for continuity within the con nector harness If none remedy or replace the harness Defective engine PWB Replace the engine PWB See page P 1 5 22 2 Defective paper jam detecting Paper jam frequently occurs False paper jam message display Defective registration sen sor or duplex jam sensor Replace the engine PWB See page P 1 5 22 Defective paper exit sensor duplex sensor or face down tray paper full sensor Replace the paper exit sensor duplex sensor or face down tray paper full sensor Actuators of registration sensor duplex jam sensor duplex sensor or face down tray paper full sensor does not operate smoothly Repair or replace A piece of paper torn from a sheet is caught around actuator of registration sen sor paper exit sensor duplex sensor duplex jam sensor or face down tray paper full sensor Check visually and remove it if any Defective engine PWB Replace the engine PWB See page P 1 5 22 3 Defective paper gauge sensing False paper gauge indication Defective paper gauge sen sor 1 or 2 Replace the engine PWB See page P 1 5 22 Actuator of paper gauge s
12. Thermal cutout Fuser 1 Fuser thermistor S thermistor M EXITPAP Engine PWB Paper exit sensor i 35 37 and 45 47 ppm printer Downloaded From ManualsPrinter com Manuals EUR USA model Figure 2 1 18Fuser section block diagram 2 1 11 2F8 2F9 2GA 1 2 1 8 Paper exit section rear unit 1 Paper exit section rear unit The paper exit section transports the paper which passed the fuser unit towards the top tray The paper which passed through the fuser unit turns on the paper exit sensor which is driven by the fuser actuator in the fuser unit and is led by the guide comprised of the rear cover and the frame finally reaching the face down upper roller The paper is delivered to the top tray by the rotation of the face down upper roller 35 37 and 45 47 ppm printer EUR USA model 30 31 ppm printer EUR USA model Figure 2 1 19Paper exit section rear unit 1 Face down upper roller 9 Face up roller 2 Exit FD pulley 10 Exit FU pulley 3 Face down tray paper full sensor 11 Face up guide 4 FD cover 12 Duplex sensor Actuator 5 Feed FD pulley 13 Vertical guide 6 Face down lower roller 14 Paper exit guide 7 DU guide 15 Rear cover 8 Feed DU
13. 1 1 1 1 1 2 Partenames ehe tntnmrs i in nnns sid sh neta ris sisi nna nes sss d nna nns seras sls s nnn nsn sin ennt snis 1 1 3 MES e 1 1 3 EAR iren DEET 1 1 4 1 1 3 Machine Cross SeCtlOn i iarccio o haee scott ce Eee eh Slc Ec hn eas Edge planed das E EE 1 1 5 1 2 Installation 1 2 1 Installation envilonrelt ee eo tert ter More RE OP Pe ER ER REFIERE oi EE EPa ERE ENE EES d 1 2 1 1 2 2 Unpacking and installation reete asvuadeessnecssccesedanes bann tech e Fed r Dre ga ETE aUe Red Ee Edad ENEE Ee 1 2 2 1 Installation procedure o oo ee ceecceececeececneceeeeceeeeceeeeeeeaeceeeeeeeaaeeeeeseceaaeeeeesesaaaeeeesesaaaeeeeeesesaeaenaeeeeeeeeeaeaeess 1 2 2 1 2 3 Installing the expanding memory Optional ee eee ee eeee eset ee eeeee seater eeeeeesaeeesesaeeseneeeeeneeeeeeereneaes 1 2 12 1 2 4 Installing the memory card or hard disk optional sen 1 2 13 1 2 5 Installing the network interface card optional 1 2 14 1 2 6 Installing the network interface card optional for 30 31 ppm printer EUR USA model only 1 2 15 1 3 Maintenance Mode 1 3 1 Maintenance mode nennen ense nene niani i isis i sisi ss sensns n seite seran s rsen essen enne nia 1 3 1 1 Executing a maintenance item ecuiiieec rientra nn nent rnnt inei iaiia ee dee 1 3 1 1 4 Troubleshooting 1 4 1 Paper misfeed detection essssssssssssssss
14. 2 3 Operation of the PWBs 2 3 1 Power source unt 2 3 1 2 3 2 ENGQING PW EE 2 3 3 223 3 Man PWB EE 2 3 9 2 4 Appendixes 1 Wiring diagram 30 31 ppm printer EUR USA modell 2 4 1 2 Wiring diagram 35 37 ppm printer EUR USA modell 2 4 2 3 Wiring diagram 45 47 ppm printer EUR USA modell 2 4 3 E Re Ve Ee EE 2 4 4 Downloaded From ManualsPrinter com Manuals 1 1 1 Specifications Printing method Semiconductor laser and electrophotography Printing speed Simplex 30 31 ppm printer 35 37 ppm printer A5 19 ppm A6 21 ppm A4 30 ppm A5 21 ppm Letter 31 ppm A4 35 ppm Legal 26 ppm Letter 37 ppm Legal 28 ppm Duplex 30 31 ppm printer 35 37 ppm printer A4 15 5 ppm A4 25 ppm Letter 15 5 ppm Letter 26 ppm 2F8 2F9 2GA 2 45 47 ppm printer A6 23 ppm A5 23 ppm A4 45 ppm Letter 47 ppm Legal 38 ppm 45 47 ppm printer A4 33 5 ppm Letter 34 5 ppm Paper sizes ssssssessees Paper cassette 30 31 ppm printer 35 37 ppm printer 45 47 ppm printer A4 A5 B5 letter legal A4 A5 B5 A6 letter A4 A5 B5 A6 letter folio officio II legal folio officio II legal folio officio II custom 148 x 210 to custom 148 x 210 to custom 148 x 210 to 216 x 356 mm 216 x 356 mm 216 x 356 mm 5 13 16 x 8 1 4 to 5 13 16 x 8 1 4 to 5 13 16 x 8 1 4 to 8 1 2 x 14 8 1 2 x 14 8 1 2 x 14 MP tray 30 31 ppm printer 35 37 ppm printer 45 47 ppm printer
15. Description Count The total page count at the time of the replace ment of the toner con tainer This is virtually logged as the occurrence of the Toner Empty or Install MK condition since the replacement of the toner container is not precisely detectable Ite Code of maintenance replac ing item 1 byte 2 categories First byte Replacing item 01 Toner container 02 Maintenance kit Second byte Type of replac ing item 00 Fixed Toner container or maintenance kit Unknown Toner Log NOTE It is not logged if 100 or more counts are not added to the count at the last error Remembers 1 to 5 of occurrence of unknown toner detection If the occurrence of the pre vious unknown toner detec tion is less than 5 all of the unknown toner detection are logged Count The total page count at the time of the Toner Empty error with using an unknown toner container Ite Unknown toner log code 1 byte 2 categories First byte 01 Fixed Toner container Second byte 00 Fixed Black Counter Log Comprised of three log counters includ ing paper jams self diagnostics errors and replacement of the toner container NOTE It is not logged if 100 or more counts are not added to the count at the last error g Jam Indicates the log counter of paper jams depending on location Refer to Paper Jam Log All instances including those are no
16. 35 37 and 45 47 ppm printer EUR USA model Figure 1 1 4 Machine cross section 35 37 and 45 47 ppm printer EUR USA model 1 MP Multi Purpose tray 9 Rearunit 2 MP tray paper feed unit 10 Fuser unit 3 Toner container 11 Transfer separation section 4 Developer unit 12 Duplex paper conveying section 5 Main charger unit 13 Paper cassette 6 Drumunit 14 Paper conveying section 7 Laser scanner unit 15 Paper cassette paper feed section 8 Paper exit section 16 Face up tray optional 1 1 6 Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA 4 1 2 1 Installation environment Temperature 10 to 32 5 C 50 to 90 5 F Humidity 15 to 80 RH Power supply 120 V AC 9 0A 220 240 V AC 5 0 A Average 4 Power source frequency 50 Hz 0 3 60 Hz 0 3 5 Installation location Avoid direct sunlight or bright lighting Ensure that the photoconductor will not be exposed to direct sunlight or other strong light when removing paper jams Avoid extremes of temperature and humidity abrupt ambient temperature changes and hot or cold air directed onto the machine Avoid dust and vibration Choose a surface capable of supporting the weight of the machine Place the machine on a level surface maximum allowance inclination 1 Avoid air borne substances that may adversely affect the machine or degrade the photoconductor such as mer cury acidic of alkaline vapors inorganic gasses NOx
17. 9 s GNS GNS PE IQNO EAvVC FUEL IGSdO 1aSdO TLL i VT3SdO 01T3SdO 01 6 NAGYdO M1D0SdO 8 4 NINANLW NGSINLM 9 9 X3SYY3 01033 PE M22 YSL E A0SZ Zd 9r00vd Md T19euu05 uge Dou xoopejul ON Nd3JISMS 9v0 0S Zv0 0S ezis ayesseg 694 NYNA 1 EDA rz pOA ZOA NINANLMW 1934 MOL EIMIGZ V4 d ZOA Sv0 0S yams Josu s In saded Aen umop a0e4 4cV 08S S00Vd Md wnq roA 94 SS yaaa Ooni 19po9 Jaded jeuondo y oj p p uuog gMd J0sues ueg 49U0 JSEM ojoud 2 4 2 Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA 2 3 Wiring diagram 45 47 ppm printer EUR USA modell
18. FREGDRN PWB Engine PWB ration sensor Figure 2 1 6Paper feed conveying section block diagram Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA 2 1 2 Drum section 1 Drum section The drum unit includes a photoconductive drum eraser lamp cleaning blade and a main charger unit The drum unit is removable with the main charger unit N CJ l A 1 e d 1 p Figure 2 1 7 Drum section e e No 1 Drum 2 Main charger case 3 Charger roller cleaning roller 4 Main charger roller Main high voltage output DC AC TB2 YO114 o OTCLK 1 YC11 5 5 Engine PWB Connect L 1 PWB ees EECLK m Se EEDIO cnarger PWB roller Ze Ground Figure 2 1 8Drum section block diagram 2 1 4 Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA 1 2 1 3 Expose section 1 Laser scanner unit The charged surface of the drum is then scanned by the laser beam from the laser scanner unit The laser beam is dis persed as the polygon motor revolves to reflect the laser beam over the drum Various lenses and mirror are housed in the laser scanner unit adjust the diameter of the laser beam and focalize it at the drum surface N 30 31 ppm printer EUR USA model mz Lk aM
19. Gear v Registration 7 Upper roller ap x L gt 7 EOS A Z Registration upper roller PAS Figure 1 5 8 1 5 6 Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA no Remove the registration lower roller Remove the stopper gear and three bushes from the registration lower roller 8 Check or replace the registration upper and m d lower roller and refit all the removed parts Registration lower roller Figure 1 5 9 1 5 7 Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA 4 Detaching and refitting the MP tray paper feed roller Procedure 1 Open the MP tray 2 Grasp and pull the MP tray upwards until it is removed from the printer MP tray 3 Pull the MP tray paper feed roller holder 4 Slide the MP tray paper feed roller holder 5 Remove the MP tray paper feed roller 6 Check or replace the MP tray paper feed roller and refit all the removed parts I J LU SE Dr SES wg z E e LZA Kg Deeg NE NC MP tray paper feed roller holder Figure 1 5 11 1 5 8 Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA 1 5 4 Developer section 1 Detaching and refitting the developer unit Procedure 1 Open the top cover 2 Open the MP tray 3 Remove the developer unit 4 Check or replace the developer unit and refit all the removed parts MP tray Figure 1 5 12 1 5 9 Downloaded From ManualsPrinter com Ma
20. O 19 YC8 4h YOO 4 5YC11 oL J 1E JE JCJo Figure 2 3 5Engine PWB silk screen diagram 2 3 5 Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA 1 Connector Signal Voltage Description YC3 Connected to the con nect L PWB YC8 SWFAN SWSLEEPN ZCROSS HEATONN1 HEATONN2 HANDSN N C CAS2 CAS1 CASET CASO TNMOT TNLEVEL 0 5 V DC 0 5 V DC 0 5 V DC pulse 0 24 V DC 0 5 V DC 5V DC 5V DC Analog 5V DC 0 24 V DC PSU fan motor On Off Sleep mode On Off Zero cross signal Fuser heater lamp On Off Not used MP tray paper feed sensor On Off Not used 5 V DC power source for cassette size switch 5 V DC power source for cassette size switch Cassette size switch detection voltage 5 V DC power source for cassette size switch Toner motor On Off Toner sensor detection voltage Connected to the con nect L PWB YC6 OO JO Om P oh A Sige FDPFULN LFANDRN 24V2 EECLK EEDIO ERASER WTNLEDN WTNFULN OPSCLK OPRDYN OPSELO OPSEL1 OPSEL2 OPSDI O Oo oo oo oo oog 0 5 V DC 0 12 24 V DC 24 V DC 0 5 V DC pulse 0 5 V DC pulse 0 24 V DC 0 5 V DC pulse 0 5 V DC 0 5 V DC pulse 0 5 V DC 0 5 V DC 0 5 V DC 0 5 V DC 0 5 V DC pulse Face down tray paper full sensor On Off Left fan motor Full speed Half speed Off Top cover open close detection signal Close Open Drum PWB EEPROM clock signal Drum PWB EEPROM data input output si
21. OF 2nd side 10 Media 16 11 High quality 15 Custom 1 16 Custom 2 17 Custom 3 18 Custom 4 19 Custom 5 1A Custom 6 1B Custom 7 1C Custom 8 f Detail of paper exit location Hexadecimal 01 Face down tray 02 Face up tray 03 Reserved 04 Reserved 05 Reserved OB Reserved OC Reserved OD Reserved OE Reserved 15 Reserved 16 Reserved 1F Reserved 20 Reserved 29 Reserved 2A Reserved 33 Reserved 34 Reserved 3D Reserved 3E Reserved 47 Reserved 48 Reserved 11 Service Call Self diagnostic error Log 1 3 16 Remembers 1 to 8 of occur rence of self diagnostics error If the occurrence of the previous diagnostics error is less than 8 all of the diagnostics errors are logged Downloaded From ManualsPrinter com Manuals Count The total page count at the time of the self diag nostics error Service Code Self diagnostic error code See page P 1 4 2 Example 01 6000 01 means a self diagnos tic error 6000 means a self diagnostic error code 2F8 2F9 2GA 4 Service items No Items Description Maintenance Log NOTE It is not logged if 100 or more counts are not added to the count at the last occurrence of replacement Remembers 1 to 8 of occurrence of replacement If the occurrence of the pre vious replacement of toner container is less than 8 all of the occurrences of replacement are logged
22. 1 3 12 1 3 14 1 4 6 1 4 8 1 4 9 1 4 10 1 4 11 1 4 12 1 5 1 1 5 2 1 5 26 1 5 27 1 5 29 1 5 30 1 6 5 2 2 1 2 2 2 2 2 4 2 3 3 2 3 4 2 4 1 2 4 2 2 4 3 September 11 2006 1 3 18 1 5 12 1 5 13 November 28 2006 1 2 1 1 2 3 1 3 2 1 3 3 1 3 12 1 3 16 1 3 17 1 5 1 1 5 3 1 6 3 January 15 2007 Downloaded From ManualsPrinter com Manuals 1 4 5 1 4 6 1 4 7 This page is intentionally left blank Downloaded From ManualsPrinter com Manuals Safety precautions This booklet provides safety warnings and precautions for our service personnel to ensure the safety of their customers their machines as well as themselves during maintenance activities Service personnel are advised to read this booklet carefully to familiarize themselves with the warnings and precautions described here before engaging in maintenance activities Downloaded From ManualsPrinter com Manuals Safety warnings and precautions Various symbols are used to protect our service personnel and customers from physical danger and to prevent damage to their property These symbols are described below AADANGER High risk of serious bodily injury or death may result from insufficient attention to or incorrect compliance with warning messages using this symbol AAWARNING Serious bodily injury or death may result from insufficient attention to or incorrect compliance with warning messages using this symbol AACAUTI
23. 94 GO RTT fowl fea NYQNY44 ZHNY6L v LX LOA 9600Vd Md 9dV 9600Vd Md Odv cS00vd 8Md duel Md Josues ueJ Jesel3 13U0 JSEM ojoud vso0vd amp 8Md aued uoneedo 19po9 Jeded jeuondo y 0 pejoeuuot uej poss Josues yr1 2 4 3 Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA 1 4 Repetitive defects gauge 2 4 4 Downloaded From ManualsPrinter com Manuals First occurrence of defect r 36 mm 1 7 16 Upper registration roller a 38 5 mm 1 1 2 Main charger roller 89 mm 1 9 16 Developing roller 52 mm 2 1 16 Lower registration roller 58 mm 2 5 16 Transfer roller 72 mm 2 13 16 Heat roller 82 mm 3 1 4 Press roller r 93 mm 3 11 16 Heat roller 7 94 mm 3 11 16 Drum 1 90 31 ppm printer EUR USA model 35 47 and 45 47 ppm printer EUR USA model KYOCERA MITA EUROPE B V Hoeksteen 40 2132 MS Hoofddorp The Netherlands Phone 31 20 654 0000 Home page http www kyoceramita europe com Email info kyoceramita europe com KYOCERA MITA NEDERLAND B V Beechavenue 25 1119RA Schiphol Rijk The Netherlands Phone 31 20 58 77 200 KYOCERA MITA UK LTD 8 Beacontree Plaza Gillette Way Reading Berks RG2 OBS U K Phone
24. Debugger 25V DDR SDRAM Core ASIC I O c 125V DDRBIAS 2F8 2F9 2GA 1 30 31 ppm printer EUR USA model Parallel PDATA 8 1 NSTROBE NFAULT NINIT SELECT NAUTOFD NSELIN P1284DIR BUSY PERROR NACK Transciver VBUS SS USB2DP USB2DN VBUSSW USB1DP USB1DN USB1_OC USB 1 1 V_LDOUTPIN EG VDFONSPL EG PLGCLK EG BDN EG PVSYNCST PO LASERDET 1 0 Video PM2040i SCLKN ESSO EGSI SBSY SDIR EGIRN Engine B Ei Ze e la pie e FPCLK FPDIR FPDAT FPRSTN Operation panel DBCLK Debugger DBTXD DBRXD System SSCG 33 3 MHz ebe zg 48 0 MHz System i USB E 16 65 MHz Ethernet Video 25 0 MHz 36 09371 MHz Figure 2 3 6Main PWB block diagram 30 31 ppm printer EUR USA model Downloaded From ManualsPrinter com Manuals 2 3 9 2F8 2F9 2GA 1 CPUA 31 0 MRASN MCASN MWEN MBA 1 0 MDQS 3 0 DM 3 0 MCKP 6 4 3 1 0 MCKN 6 4 3 1 0 MREFOUTP MREFOUTN MREFINP MREFINN ROMA 4 2 ROMK ROMCSN 1 0 ROMOEN 0 ROMWEN 0 ROMB ROMRB ROMA 1 ROMCSN 2 ROMOEN 1 KUIOCSN 0 KUIOIORN O KUIOIOWN O KUIORDYI O KUIODREQ O KUIOACKN O KUIODACKN O KUIORSTN O KUIOIRN O CFOCSN 1 0 CFOENI 0 CFWEN O CFOCDET 2 1 CFWAITN O CFRST O Operation Debugger 4 DBTXD DBRXD
25. E3 Paper cassette 1 was opened in the middle of duplex printing see reference 2 below 49 F0 Paper does not arrive at the face down tray paper full sensor 47 F1 to FE Paper misfeed by another cause 00 Note Values hexadecimal within indicate paper misfeed locations Reference 1 Widthwise A4 size and lengthwise A5 are identical in length however the fuser tempera ture differs Detecting the fuser temperature depending on this temperature difference allows detection of paper misfeed due to a wrong paper size Reference 2 The DU cover of the duplex paper conveying section is designed to operate as being held against the main unit as the paper cassette is installed Paper feeding fails when the paper cassette is not properly installed because of the resultant space between the DU cover and the main unit Therefore paper jam occurs if the paper cassette is opened in the middle of duplex printing 1 3 14 Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA 1 Service items Description Ne Items Description 10 b Detail of jam location cont Other paper source 30 31 ppm printer EUR USA model inet d wn vay Printer E Envelope feeder CH ses the printer VE ur ed cx Mg Ide uc Other paper source Output tray Registration sensor Paper i Paper exit sensor feeder 1 f Face down tray paper full sensor Paper lex
26. Eliminates the residual electrostatic charge on the drum 12 Waste toner sensor PWDB Detects the waste toner box being full 13 Power source unt Generates 24 V DC and 5 V DC power source Controls the fuser heater lamp 14 Power switch eee eeeeeeeeneeeeeeeeeneeeeeaes Turns ON OFF the AC power source 15 Interlock switch 1 Shuts off 24 V DC power line when the top cover is opened 16 Interlock switch 2 Shuts off 24 V DC power line when the left side cover is opened 17 Cassette size switch ccnn Detects the paper size dial setting of the paper setting dial 18 Registration Sensor Detects the timing of primary feeding 19 Paper gauge sensor e Detects the paper remaining amount level 20 Paper gauge sensor 2 sess Detects the paper remaining amount level 21 Duplex jam sensor eese Detects paper jam in the duplex conveying section 22 MP tray paper feed sensor Detects paper on the MP tray 23 Face down tray paper full sensor Detects whether the face down tray is full 24 Paper exit sensor sese Detects paper jam in the fuser unit 25 Duplex EE Detects paper jam in the rear unit 26 Temperature humidity sensor Detects the ambient temperature and absolute humidity 27 kf Sensor esp receptos Detects activation of upper limit of the bottom plate in the paper cassette 35 45 ppm
27. Paper feed clutch Lift motor Main PWB erte an cee ol fe OM Ree H Registration Duplex jam Engine PWB Paper gauge Paper gauge sensor 1 sensor 1 1 sensor 2 Feed fan Lift sensor Fuser unit drawer connector motor 45 47 ppm printer Paper exit Duplex Fuser Face EUR USA model only sensor sensor thermistor M up down Fuser Eraser Waste toner Photo KE lamp PWB sensor PWB transistor Fuser heater Drum PWB Power source Interlock Paper feeder unit switch 2 Connect L PWB solenoid Left fan Face down Cassette PSU fan Developer PWB motor tray paper size switch motor full sensor Toner Toner motor sensor Figure 2 3 4Engine PWB block diagram 35 37 and 45 47 ppm printer EUR USA modell 2 3 4 Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA U7 5 1 2 YC10 1 YC12 20
28. SOx gases and chlorine based organic solvents Select a room with good ventilation 6 Allow sufficient access for proper operation and maintenance of the machine Machine front 600 mm 23 5 8 Machine rear 200 mm 7 7 8 Machine right 100 mm 3 15 16 Machine left 300 mm 11 13 16 Machine top 750 mm 29 1 2 ons eg Top 750 mm 29 1 2 H c NW e d JI Vy T 1 R Lae nim M IS N S z v Left 300 mm Right 100 mm Rear 200 mm Front 600 mm 11 13 16 3 15 16 7 7 8 23 5 8 Figure 1 2 1 1 2 1 Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA 2 1 2 2 Unpacking and installation 1 Installation procedure omw S Unpacking Y Attaching the label Y Installing the toner container and waste toner box Y Adding paper to the cassette Y Installing the cassette lid Y Connecting the printer cables Y Connecting the power cord and toner installing Y Printing a status page for test y Installing the software Y _ Completion of the machine installation 1 2 2 Downloaded From ManualsPrinter com Manuals Unpacking OCONAARWN
29. bit8 Bulk paper feeder bit9 Envelope feeder bit10 to 15 Reserved amp Operation panel message lan guage PMSG command setting decimal Current temperature 0 to 50 C 32 to 122 F in 1 C 1 8 F increment Temperature humidity sensor is abnormal Current humidity 25 to 9096 RH in 196 increment Absolute humidity g m Number of rebooting for verti cal distortion check MAC address Fixed asset number maximum 16 characters Media type attributes Media type setting value from 1 to 28 paper weight unused media type are always 0x00 Memory SPD information slot 1 2 to 6 bytes 8 to 36 bytes 94 to 95 bytes total 32 bytes Drum status information Drum surface potential infor mation 0 6060 oO Drum sensitivity information 1 3 10 Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA Service items Items Description Description LSU luminous power distribu tion information APC PWB table information 1 byte Actual data 32 bytes 2 beam correction delay quan tity Beam A Beam B DRT correction coefficient 4 bytes x 11 x 23 groups Engine parameter Hexadecimal 256 bytes Toner container information Drum serial number Machine serial number Code conversion Downloaded From ManualsPrinter com Manuals 1 3 11 2
30. improper connec tor insertion Reinsert the connector Also check for conti nuity within the connector harness If none remedy or replace the harness Defective harness between connect L PWB YC6 and engine PWB YC4 or improper connector inser tion Reinsert the connector Also check for conti nuity within the connector harness If none remedy or replace the harness Defective engine PWB Replace the engine PWB See page P 1 5 22 Defective paper feeder Replace the paper feeder Lift motor lock error 35 37 and 45 47 ppm printers EUR USA model only A motor over current signal is detected continuously for 5 seconds since the lift motor is activated 1 4 2 Downloaded From ManualsPrinter com Manuals Defective bottom plate elevation mechanism in the paper cassette Check to see if the bottom plate can move smoothly and repair it if any problem is found Defective lift motor drive transmission system Check if the gears rotate smoothly If not grease the bushings and gears Check for broken gears and replace if any Defective lift motor Replace the lift motor Defective engine PWB Replace the engine PWB See page P 1 5 22 Contents 2F8 2F9 2GA 1 Remarks Causes Check procedures corrective measures Lift motor ascent error 35 37 and 45 47 ppm printers EUR USA model only Optional bulk paper feeder s tray top posi
31. 00000000 00000000 000 000000 00000000 00000000 000 000000 00000000 00000000 000 000000 00000000 00000000 000 000000 00000000 00000000 000 000000 00000000 00000000 000 000000 00000000 00000000 000 000000 00000000 00000000 000 000000 00000000 00000000 000 000000 00000000 00000000 000 000000 00000000 00000000 000 000000 00000000 00000000 000 000000 00000000 00000000 000 00 8088808880808000 80888088808080 00 8088808880808000 80888088808080 00 8088808880808000 80888088808080 00 8088808880808000 80888088808080 00 8088808880808000 80888088808080 00 8088808880808000 80888088808080 00 8088808880808000 80888088808080 00 8088808880808000 80888088808080 000 000000000000000000000000000000 DN SPL9200007 SN SPL9200010 amp E Description 00000 00000 00000 00000 00000 00000 00000 00000 00000 00000 00000 00000 00000 00000 00000 00000 00000 00000 00000 00000 00000 00000 00000 00000000 000 00000000 000 00000000 000 00000000 000 00000000 000 00000000 000 00000000 000 00000000 000 00000000 000 00000000 000 00000000 000 00000000 000 00000000 000 00000000 000 00000000 000 00000000 000 00000000 000 00000000 000 00000000 000 00000000 000 00000000 000 00000000 000 00000000 000 00 808880888080 00 808880888080 00 808880888080 00 808880888080 00 808880888080 00 808880888080 00 808880888080 00 808880888080 00 000000000000 800 800 800 800 800
32. 01 2 9995 01 00 1 1 10 48 01 88 01 01 u 3394 01 00 13 Unknown Toner Log H Count item 5 9998 01 00 4 9997 01 00 3 9996 01 00 2 9995 01 00 1 9994 01 00 14 Counter Log J00 0 J43 0 C6000 4 i Too 4 J05 0 J44 0 h E 1 J09 0 J46 0 J10 0 J47 0 J11 0 J50 0 J12 0 J51 0 J13 0 J52 0 J14 0 J53 0 J15 0 J60 0 J16 0 J61 0 g J175 0 80 0 J18 0 J81 0 J19 0 J82 0 J20 0 J83 0 J21 0 J84 0 J22 0 J85 0 J23 0 J86 0 J30 0 J87 0 J354 0 J88 0 J40 0 J89 0 J41 0 J42 0 SN SPL0000000 9 Figure 1 3 2 1 3 12 Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA Service items Description Detail of event log EVENT LOG information No Items Description Engine PWB mask version Engine mask version Engine software version Operation panel PWB mask ver sion BROM version Software jumper switch informa First byte tion bit O 1 Fixed hexadecimal bit 1 0 Overseas 1 Domestic Japan First byte Second byte dis bit 2 3 Not used played in OEM mode only bit 4 0 Kyocera 1 OEM bit 5 0 For Europe 1 For US bit 6 0 Non MICR mode 1 MICR mode bit 7 Not used Second byte Displayed in OEM mode only Main PWB mask version Main PWB firmware release date Total page counter Drum serial number Printer serial number Paper Jam Log Count Event Remembers 1 to 16 of The total page count Log code 2 digit
33. 12 Downloaded From ManualsPrinter com Manuals 6 Release the four latches and then remove the separation charger brush unit 7 Check or replace the transfer roller and sep aration charger brush unit and refit all the removed parts CAUTION Note the following when refitting the separation charger brush unit A The separation charger brush unit is inserted into the two projections of the frame and does not run on to the projections B The separation charger brush unit is firmly in contact with the separation charger plate of the frame Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA 3 Separation charger brush unit Separation cha brush unit Viewpoint Separation charger brush Separation charger brush unit SS JA i h lat LI charger plate d Ca Viewpoint ei Figure 1 5 17 1 5 13 2F8 2F9 2GA 1 5 7 Fuser section 1 Detaching and refitting the fuser unit Procedure 1 Open the rear unit 2 Insert a flat blade screwdriver to push the fuser lock gray colored on the rear unit and the fuser unit is separated from the rear unit rails Do it both ends of the rear unit 3 Check or replace the fuser unit and refit all the removed parts Place the fuser unit on the rear unit rails and push the fuser lock so that the fuser lock catches the fuser unit Do it for the both ends of the fuser unit 1 5 14 Downloaded From ManualsPrinter com Manuals Flat blade screwdriver
34. 44 1189 311 500 KYOCERA MITA ITALIA S p A Via G Verdi 89 91 20063 Cernusco s N Milano Italy Phone 39 02 92179 1 S A KYOCERA MITA BELGIUM N V Hermesstraat 8A 1930 Zaventem Belgium Phone 32 2 720 9270 KYOCERA MITA FRANCE S A Parc Les Algorithmes Saint Aubin 91194 GIF SUR YVETTE France Phone 33 1 6985 2600 KYOCERA MITA ESPANA S A Edificio Kyocera Avda de Manacor No 2 28290 Las Matas Madrid Spain Phone 34 91 631 8392 KYOCERA MITA FINLAND OY Kirvesmiehenkatu 4 00880 Helsinki Finland Phone 358 9 4780 5200 KYOCERA MITA SCHWEIZ Hohlstrasse 614 8048 Z rich Switzerland Phone 41 1 908 4949 KYOCERA MITA DEUTSCHLAND GMBH Mollsfeld 12 40670 Meerbusch Germany Phone 49 2159 918 0 KYOCERA MITA GMBH AUSTRIA Eduard Kittenberger Gasse 95 1230 Wien Austria Phone 43 1 86338 210 KYOCERA MITA SVENSKA AB Vretenv gen 2 6tr 17 154 Solna Sweden Phone 46 8 546 55000 2007 KYOCERA MITA Corporation Ki KYOCERG is a trademark of Kyocera Corporation Downloaded From ManualsPrinter com Manuals KYOCERA MITA NORGE Postboks 150 Oppsal NO 0619 Oslo Olaf Helsetsvei 6 NO 0694 Oslo Norway Phone 47 22 62 73 00 KYOCERA MITA DANMARK A S Ejby Industrivej 1 DK 2600 Glostrup Denmark Phone 45 5687 1100 KYOCERA MITA PORTUGAL LDA Rua do Centro Cultural 41 Alvalade 1700 106 Lisbon Portugal Phone 351 21 842 9100 KYOCERA MITA SOUTH AFRICA PTY LTD 527 Kyalami B
35. 47 ppm printer EUR USA model only Figure 2 1 22Duplex conveying section block diagram 2 1 14 Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA 2 2 2 1 Electrical parts layout 1 Electrical parts layout 30 31 ppm printer EUR USA model Figure 2 2 1 Electrical parts layout 30 31 ppm printer EUR USA model Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA 1 1 Main PWEB onini ee Controls the software such as the print data processing and provides the interface with computers 2 Engine PWB 2cntn retine Controls printer hardware such as high voltage bias output control paper conveying system control and fuser temperature control etc 3 Operation panel DW Indicates the LCD message display and LED indicators Controls key inputs 4 Connect R DW Interconnects the engine PWB and the electrical parts 5 Connect L DW Interconnects the engine PWB and the electrical parts 6 Drum PWB cet tout enne Relays wirings from electrical components on the drum unit Drum indi vidual information in EEPROM storage 7 Developer PWB sse Relays wirings from electrical components on the developer unit 9 APC GT EE Generates and controls the laser beam 9 APC PWB 2 sssssssssees Generates and controls the laser beam 10 PD EE Controls horizontal synchronizing timing of laser beam 11 Eraser lamp DW
36. 5 14 Downloaded From ManualsPrinter com Manuals 1 Detaching and refitting the fuser unit cece cce ce cecce cee eeeeee eee eene nennen nennen 1 5 14 2 Detaching and refitting the fuser heater lompe 1 5 15 3 Detaching and refitting the heat roller AAA 1 5 17 4 Detaching and refitting the press roller mene 1 5 18 5 Detaching and refitting the fuser thermistor M fuser thermistor S and thermal cutout 1 5 19 1 5 9 PWDBS tete sitter tn Ee eege 1 5 22 1 Detaching and refitting the engine DW 1 5 22 2 Detaching and refitting the main DVD 1 5 26 3 Detaching and refitting the power source unit enne 1 5 28 EH le E 1 5 30 1 Detaching and refitting the paper feed drive unt 1 5 30 2 Detaching and refitting the main drive unit emm 1 5 31 3 Detaching and refitting the laser scanner unit mem 1 5 32 1 6 Firmware 1 6 1 Downloading firmware nemen nnnm nene enne eene en neri erret enn EA nennen 1 6 1 1 Downloading the firmware from the parallel interface AAA 1 6 2 2 Downloading the firmware from the memory Car 1 6 3 3 Downloading the firmware from the USB memory sssesseeee eene nennen 1 6 5 2 1 Mechanical Construction 2 1 1 Paper iere M ae 2 1 1 1 Paper cassette paper feed Section eee niti eee rrt strani ka giia YE Dr eco RR Eo vea deer 2 1 1 2 MP tray paper feed section iride rnit
37. A4 A5 B5 A6 letter A4 A5 B5 AG letter A4 A5 B5 A6 letter legal folio officio II legal folio officio II legal folio officio II custom 70 x 148 to custom 70 x 148 to custom 70 x 148 to 216 x 356 mm 216 x 356 mm 216 x 356 mm 2 3 4 x 5 13 16 to 2 3 4 x 5 13 16 to 2 3 4 x 5 13 16 to 8 1 2 x 14 8 1 2 x 14 8 1 2 x 14 Paper vpes ee eeeee eee Paper cassette Plain preprinted bond recycled rough letterhead color prepunched high quality and custom MP tray Plain transparency preprinted labels bond recycled vellum rough letterhead color prepunched envelope cardstock thick high quality and custom Paper feed source capacity Paper cassette 500 sheets 80 g m MP tray 100 sheets 80 g m Output tray capacity Top tray 30 31 ppm printer 35 37 ppm printer 45 47 ppm printer 250 sheets 80 m 500 sheets 80 m 500 sheets 80 m Face up tray optional 30 31 ppm printer 35 37 ppm printer 45 47 ppm printer Not available PT 310 PT 310 250 sheets 80 m 250 sheets 80 m Photo conductor a Si diameter 30mm 1 3 16 Charging system Contact charger roller method positive charging Developing system eee Single component developer Transfer system ssss Transfer roller Separation system Separation brush DC bias Fixing system Heat fusing with a hea
38. applied to the cleaning roller in the drum unit during manufacturing was transferred to the main charger roller surface of main charger unit Immediately after the printer is installed Downloaded From ManualsPrinter com Manuals If the defects occur at a regular interval of 39 mm or 1 9 16 Seepage P 2 4 4 the problem may be due to the damaged main charger roller in the main charger unit Perform the steps 1 to 3 below 1 Perform the drum surface refreshing for three times See page P 1 3 20 2 Clean the drum surface See next page 3 Clean the main charger roller surface See next page If the problem persists repeat them more times If the problem still persists replace the main charger unit roller 2F8 2F9 2GA 2 Cleaning the drum surface 1 Remove the drum unit See page P 1 5 10 2 Remove the main charger unit See page P 1 5 11 3 Hold the drum unit at an angle shown right figure Use care not to drop foreign objects into the drum D it u paket AGF IS SCH 2 e xc J Figure 1 4 6 4 Rotate the drum by rotating the drum gear in the direction of arrow A approximately 90 degrees CAUTION Do not turn the drum in the opposite direction 5 Lightly wipe the drum surface with a clean ing cloth in the direction of arrow B NOTE Use a cleaning cloth with fine seams 6 Repeatthe steps 4 and 5 until the entire sur face of the drum surface is cleaned NO
39. e NON AUN zHWoszux 88 pee S S N I3S3H EEL SL ms apop 88g 3 NXTOS OS93 Tote TESA SEI ISO3INHIO3 8 L S d YICS ASGS 9 5 JoIS ININIG Aiowew Buipuedx3 J NYSVNCd NAd LNO v LSA NNO10d NAGH10d e vYAVZ LLA l JoyeinBoy 3I LOA I SET eroa paaa INON bo 090 0S SLOA Ree LAGH SAbZ CIV ZOU EEGENEN SIN3SIWV3S VIN3SWV38 990 0S ONS VNVIVGA LdV1VGA ED LNA IdWVS AG ONAN REWN A 2 Wiring diagram 35 37 ppm printer EUR USA model 2F8 2F9 2GA 2 hons onra LAS LAG e ONS NLS Hd4 ZLLEOS 981 0S ZHWNVEL Y VX 8Md IJeued uoneuedo LLOA onto BuipunoJc d F o oeLeos N SZ0 0S 3 v40 0S YOUIMS J9MOd LOLOA Jaded Ke dN ZHIASZ8 v LN idvdllxa ONANRWN A eat 89008 eu oy UoyMs uonosjep Jepeej edojeau3 NSONVH VNNOJV3H 94 SAb NYQNY44 9 ZW LONNL OSYO 016 LASWO LSVO 8 4 ZSVO NLINDH op NSONVH ON vie INNOLV3H SSOHOZ ZIL NH33TISMS NVJMS I 894 Pep ZAGe ZL LL i LAG LAS OL 6 LASHLAWZ Su GND GND i
40. main PWB other than F000 F010 F020 F040 and F226 above Defective main PWB Turn the power switch off on to restart the printer If the error is not resolved replace main PWB See page P 1 5 26 Main PWB engine PWB communica tion error Communication between main PWB and engine PWB is failed Defective harness between engine PWB YC12 and main PWB YC11 or improper con nector insertion Reinsert the connector Also check for conti nuity within the connector harness If none remedy or replace the harness Defective main PWB Turn the power switch off on to restart the printer If the error is not resolved replace main PWB See page P 1 5 26 Defective engine PWB Replace the engine PWB See page P 1 5 22 Engine PWB ROM checksum error A checksum error occurred with ROM on the engine PWB Some error may have occurred when downloading the firmware of the engine PWB Download the firmware of the engine PWB again using the memory card See page P 1 6 3 Defective ROM on the engine PWB Turn the power switch off on to restart the printer If the error is not resolved replace the EEPROM on the engine PWB or engine PWB See page P 1 5 22 Main PWB video data control error Downloaded From ManualsPrinter com Manuals Defective main PWB Turn the power switch off on to restart the printer If the error is not resolved replace main PWB See page P 1
41. model only 28 Envelope feeder detection switch Detects optional envelope feeder 29 Toner sensor i 2 c cccescceeceeesecccsanceeeesennereeees Detects the toner in the toner container 30 Fuser thermistor S A Measures the heat roller temperature 31 Fuser thermistor M A Measures the heat roller temperature 32 Main e TT Drives the paper feed conveying section and fuser unit 33 Drum motor eerie eoe Drives the drum unit and developer unit 34 Toner motor ice teneis Replenishes the developer with toner 35 Switchback motor sees Drives paper exit switchback section 86 Lift MOtOr P ce mec eg Operates the bottom plate in the paper cassette 3f Polygon motor nein Drives the polygon mirror 38 Right fan moto Cools the interior of machine 39 heft fan motor inire re Cools the interior of machine 40 PSU fan motor erte NEE ege Cools the power source unit 41 CPU fan motor sssssssse Cools the main PWB CPU 42 Feed fan motor Cools the paper feed conveying section and duplex conveying section 43 Registration clutch seeen Controls the secondary paper feed 44 Paper feed clutch eee eeeeeeeeteeeneeeees Controls the paper cassette paper feed 45 Middle feed clutch A Controls the paper conveying at the conveying section 46 Duplex MON S eee restet oet Controls the paper conveying at the duplex conveying section 47 Developer solenoid
42. pejoeuuo NW H Go Josuas IIn aded SEH S00Vd Joers Md 10sues uen 49U0 ISEM ojoud 2 4 1 Downloaded From ManualsPrinter com Manuals Nudqaas y n plouajos uone Jado jsi693 y n x jdnq Iousjos LS P Ss yun JOjOUJ uez Aen dN NSONVJ3H Joyo xoeq YAMS 35 37 ppm printer EUR USA model MOTNJA MOTA N33Y9 694 0194 ZLOA LLOA Aypiuunu eumegoduie 29A ZHWO 8v GN ZHINO SZ EN J0j9euuo9 904 ZHNO 8Y CN ZHIAO0962 ZX WIOL3NVPXTOL3M CM VEM LAS dWALUIV 0L 6 01 6 NONVHHWS LAVOS 8 2 8 7 o S Nuasdweaino 9 s ag E 81no evino ve vie 1v00vd v1nO QNo zi zh SMd W 42euuo5 oa d Jejeou josn4 Wiot S Joie uueu uueuy Jasn4 jesnj eue ES zu oul au 9s 1 lt ig vie i B Z BIZ 9 S 9 S vie vie eh ch Nuaaa4Nuaoau f 8 2 8 2 enverienre 9 5 as NYAGININYGAIA vie v e sosuas NUGNGINOLOWTH Z Z L vAVO 16 QN9 QNO 8 4 ANO LAS 9 S QN9 LAS v e LOA JOyO9UuuOD EDA SOA VL sn 20 Oger 4 1 Peed 894 J0pp uuoo A HOMN N EEN EE i
43. pulley 2 1 12 Downloaded From ManualsPrinter com Manuals Face down Connect L tray paper PWB full sensor nn AUTA1 Connect R Switch back PWB motor r ims 1 m i Fuser unit i kb t e d ST e E t ci 1 A d 1 Kee 1 Exit sensor Rear unit 30 31 ppm printer EUR USA model 2F8 2F9 2GA 1 Figure 2 1 20Paper exit section rear unit block diagram Downloaded From ManualsPrinter com Manuals Face down Connect L tray paper PWB full sensor YC4 1 FDPFULN JU od YC9 2 YC9 3 YC9 4 YC9 5 j lt Connect R PWB Switch back motor Engine PWB Face up down e vossa e YC6 14 22 4 1 40078 h os Fuser WE Leet H unit 25 i ess YC6 2 x U es Duplex Rear unit sensor 35 37 and 45 47 ppm printer EUR USA model 2 1 13 2F8 2F9 2GA 1 2 1 9 Duplex conveying section 1 Duplex conveying section Figure 2 1 21Duplex conveying section 1 DU roller 2 DU feed pulley 3 DU base 4 DU lower guide 5 DU roller 6 Duplex jam sensor actuator 7 Feed upper guide t R PWB Engine PWB antic Duplex jam sensor 7 J ery g e H e i b S T i m lt e Y Ewe DUDRN YC8 2 85 37 and 45
44. roller The waste toner is collected at the output end of the drum screw and sent to the waste toner box After the drum is physically cleaned it then must be cleaned to the electrically neutral state This is necessary to erase any residual positive charge ready to accept the uniform charge for the next print process The residual charge is canceled by exposing the drum to the light emitted from the eraser lamp PWB This lowers the electrical conductivity of the drum sur face making the residual charge on the drum surface escape to the ground Figure 2 1 15Cleaning section 1 Cleaning blade 2 Cleaning roller 3 Drum screw 4 Drum frame 5 Eraser lamp PWB Na lamp PWB ERASER YC4 6 Drum Connect L PWB PWB Y Engine PWB Drum Drum unit ce Ground Figure 2 1 16Cleaning section block diagram 2 1 9 Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA 1 2 1 7 Fuser section 1 Fuser unit The fuser section consists of the following parts and fixes the toner that is transferred to the paper at the transfer separa tion section The paper sent from the transfer separation section is interleaved between the heat roller and the press roller The heat roller is heated by the fuser heater lamp installed inside and the toner is fused by heat and pressure and fixed onto the paper because the press roller is
45. toner evenly inside the container 4 Carefully remove the protective seal orange colored EA Install the toner container into the printer 6 Push on the PUSH HERE marks on the toner container until the container clicks into place 7 Close the top cover Open the cap of the waste toner box Open the left side cover Insert the new waste toner box as shown in the figure When the box is set correctly it will snap into place 11 Close the left side cover o o Oo Downloaded From ManualsPrinter com Manuals Toner container Protective seal orange colored Figure 1 2 5 PUSH HERE CORRS Left side cover Toner container Figure 1 2 6 Figure 1 2 7 2F8 2F9 2GA 1 Adding paper to the paper cassette 1 Pull out the paper cassette 2 Push the bottom plate down until it locks 30 31 ppm printer EUR USA model only Paper cassette Figure 1 2 8 Paper size dial 3 Turn the paper size dial so that the size of the paper you are going to use appears in the paper size window Figure 1 2 9 1 2 7 Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA 4 Pull the release lever on the left side guide and slide to the desired paper size 5 Pull the release lever and slide the paper stopper to the desired paper size When using non standard size paper move th
46. yano yano yoynjo pouas piouajos youms o 100w 47 psa pea uone4 Jado psa pun RE Leverett 9 zLVeos od Uu sadeq app s1698 Ken dN i i dun wiest g wa Dupunoen Jejeau Jasn4 uueu uuou uis Oo O OELEOS J SN4 Jesnj 28g zzgl z LL SS r ziza g S Juss EX ER KE o m Es AAA E xeidng cm SAME o E m m OO o e yun E S z ZR 8 5 i 8900S S o s z 3 S 9o1nos VOS 19 0d youl ov Es bel Ed J MOd zZ o mg TS EE E Josuas pooj Li 5 oe aay ALIHM ovg 3LIHM JUHM MOTIJA MOTA N3dH9 LLOA 0194 1eded Aen dW 894 SOA 194 994 YA 694 019A ZLA C L90 0S ZHWSISY iX yo IMs uonosjep o o mue ZATOLIWLATOLIM eui Jepeej edojonu3 OHA y LAS dINALUIY 04 6 olololo NHONVeHS LAVZ 8 4 ea0ovd An CIG I amp S ae alge N3addW eglno 9 S Md 9uibu3 INOWAO2 z E ON oo SIE LELNO EVLNO v e iz SN SS 1y00vd LWLNO ANO SI DEER Sak ooo ohh Sg Jojoui Md M 39euuo5 1999 z J0sues 292225o02 o0o2222222 ee eut yoeq uos oBneB jeded SASAZ ZASOHZSTOOOONSN uej ndo eue em desee go NYGGII4 NYGOTY 8 2 8 4 Josu s E Q AVC EAVC og 9S I gt ane Log Z us Ave LOA KE e NHOGIW NSHOdAG pe vie 19 FTT yooueyUl ZAve 9v00vd 5 Le Vo z Josues NUGNG NOLOW z L zii Gau Sud T12euu05 i94 mod ou soa ve Apung ur nn fest SES di ZOA D ee EE E ainyesedwe 090 0S ee 27 Sr imei ENS iu MAL LOWNL OSWO M3 m lt nie uonensi oy 3 OU 016 LASWO LSWO Zs 2r ZANOS SX o x S194 gie ou ZSVO NLINNH 2 S el p SI
47. 000000000000000000000 20 Sl 2 0 0000000000000000000000000000000000000000000000000000000000000000 2 0 0000000000000000000000000000000000000000000000000000000000000000 E EE Se au 45 47 ppm printer EUR USA model only 1 3 7 Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA 1 Service items 63 oo 44 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 69 80 80 80 80 80 80 80 80 46 00 00 0000 000000 00000 000000 00000 000000 00000 000000 00000 000000 00000 000000 00000 000000 00000 000000 00000 000000 00000 000000 00000 000000 00000 000000 00000 000000 00000 000000 00000 000000 00000 000000 00000 000000 00000 000000 00000 000000 00000 000000 00000 000000 00000 000000 00000 000000 00000 888088808080 888088808080 888088808080 888088808080 888088808080 888088808080 888088808080 888088808080 000000 00000 000 00 000 00 000 00 000 00 000 00 000 00 000 00 000 00 000 00 000 00 000 00 000 00 000 00 000 00 000 00 000 00 000 00 000 00 000 00 000 00 000 00 000 00 000 00 000000 00000000 00000000 000 000000 00000000 00000000 000 000000 00000000 00000000 000 000000 00000000 00000000 000 000000 00000000 00000000 000 000000 00000000 00000000 000 000000 00000000 00000000 000 000000 00000000 00000000 000 000000 00000000 00000000 000 000000 00000000 00000000 000 000000
48. 0000000000000000000000000 00000000000000000000000000000000 0000 00 00 DN SPL9200007 SN SPL9200010 Toner Coverage 12 1 Toner Coverage amp Average 165868 2 3 5 Toner Coverage Last Page 1 3 2 Toner coverage Refer to next page OO Downloaded From ManualsPrinter com Manuals Prints a status page for service purpose The status page includes various printing settings 2F8 2F9 2GA 4 Service items Toner coverage Toner coverage Description Toner Coverage Average 379 6 Toner Coverage Last Page Toner coverage of the page printed most previously Service information 30 31 ppm printer EUR USA modell Number of pages printed coverted in reference to A4 or Letter size Service information XXXXXXXX XXXXXXXX XXXXXXX XXXXXXXX 01 00 t P00 S00 U00 F00 N00 D50 DM0301 DAN 0002001001210052 6 amp 8 S 0 0020 0020 1061 0811 0 3 0 WW WO 0 of o 0 AAAAAAA 8 AAAAAAA AAAAAAA AAAAAAA QO AAAAAAA Qr AAAAAAA 003D 0000 a B 4 0000 RS2 FF 00 0003 0003 81 31 50 50 0 KE 25 Q9 6 29 80 662 63 XXXXXXXXXXXXXXXX 00 00 00 00 00 00 G SPD1 69 00 64 66 A 1234567890123456 0203040508090A0B0CODO 4A 0000000000000000000000000 6 8088808880808000 808880888 8088808880808000 808880888 80888088808
49. 08000 808880888 8088808880808000 808880888 8088808880808000 808880888 8088808880808000 808880888 8088808880808000 808880888 8088808880808000 808880888 42 00000000 00000000 00000000 DN SPL9200007 SN SPL92000 89 6 03030303 03030303 03030303 03000000 00000000 03030303 03030303 F101112131415161718191A1B1C1D1E1F202122235E 0000000 0808000 8088808880808000 808880888080800 0808000 8088808880808000 808880888080800 0808000 8088808880808000 808880888080800 0808000 8088808880808000 808880888080800 0808000 8088808880808000 808880888080800 0808000 8088808880808000 808880888080800 0808000 8088808880808000 808880888080800 0 0 0 0 0 0 0 0808000 8088808880808000 8088808880808000 10 63 4A Printed pages s 9690 000000000000000000000000 00000000000000000000000000000000 0000 00 00 Detail of service information 30 31 ppm printer EUR USA model Downloaded From ManualsPrinter com Manuals 1 3 3 2F8 2F9 2GA 2 Service items No Items Engine ROM information Description Description Flash ROM version Operation panel ROM infor mation Operation panel mask ROM version Boot ROM information Boot ROM version Software jumper switch information hexadecimal First byte Second byte displayed in OEM model only First byte bit O 1 Fixed bit 1 2 0 Overseas 1 Domestic Japan bit 2 3 Not used bit 4 0 Kyocer
50. 1 s 28 ZHWOSZ3X 3 5 z paver 6 6 EG 9 8 NSONVH O N SS 8z G QN9 GNO 8 4 ng vie INNOLV3H SSOHOZ 85 Jojoeuuoo 20 HO gr EX g m QN9 LAS 9 S zh zl NH33TSMS NVJMS 3 USt iioi INN El n euas uondo ZHINGLSPZ EN NO LAS v e 859 e Tosues Sol 49A Se 30 LAG SAbZ It NS VAS EE Is oos In jeded Aen 3 BJR ZHWO SZ LX 55 GES 1 EL EL ZAG uMop L 2 NIS ER Ni3s34 F 1E 14 i H Se gels SIE NSHOSIOSSS i ZLILL LASHLAS a 5 Wii po SEIS RA 01 6 Si 1 01 6 OL 6 LASHLAbE 19 o3 X ISO3 NHIO3 9 7 8 7 lt x99uo AH I H g S SA 2c ZSA 29 Q 9 8 4 GNO GND 1 2 2 aje 88 MIGS ASES Ee S Mo S o ap GNO GNO ai v KI ois Wio fuoueur Buipuedxa 3 NxSVWad N3dLno we vie Hi S EE NNOTOJ NAQYTOd ZI Su vebingeg 7 VE EE git 3 T EI E USA pee Bela Zon tz zh Abz OGSdO iz z g vAve 19A zsocos OA tee Ln a L gz 49A L S89 6600Vd Jam ysel p m i ER amd Uew Ihanu 52 PUEL IdSdo ziasdo 8v0 0S ES l Egia Zut E T3sdo oasdo I viva ti 035 01 6 NAGHdOMTOSdO T a xit 019A ELA 8 4 NTDJNLWNQSTINLM 3 1edoje eg LT gage n d 6 NS aoe nS eo enc c Or Eech Fes Ud Ee cxi loakan al SAve Lutz og YISYY3 01033 EI 2z 0S e roe Tove 1 ZASH ANOD ZIL NHONVJT N Tn ddQH 1 VAT weep ene 113517 8 4 8 4 1 LAS OIGAS m addi 2 9A Agee za fog 9 9 NINANIW1033 amd wing S194 E E 1 ne Lee NOTINLWONS ET VSL A0S2 LA 1 Zit zi MASWYA ONO 94
51. 3 808 8444 FAX 973 882 4401 Midwestern Region 201 Hansen Court Suite 119 Wood Dale Illinois 60191 TEL 630 238 9982 FAX 630 238 9487 Western Region 14101 Alton Parkway Irvine California 92618 7006 TEL 949 457 9000 FAX 949 457 9119 KYOCERA MITA CANADA LTD 6120 Kestrel Road Mississauga Ontario L5T 1S8 Canada TEL 905 670 4425 FAX 905 670 8116 KYOCERA MITA MEXICO S A DE C V Av 16 de Septiembre 407 Col Santa In s Azcapotzalco M xico D F 02130 M xico TEL 55 5383 2741 FAX 55 5383 7804 2007 KYOCERA MITA Corporation http www kyoceramita com tl KYOCERG is a trademark of Kyocera Corporation Downloaded From ManualsPrinter com Manuals Southeastern Region 1500 Oakbrook Drive Norcross Georgia 30093 TEL 770 729 9786 FAX 770 729 9873 Southwestern Region 2825 West Story Road Irving Texas 75038 5299 TEL 972 550 8987 FAX 972 252 9786 National Operation Center amp National Training Center 2825 West Story Road Irving Texas 75038 5299 TEL 972 659 0055 FAX 972 570 5816 Latin America Division 8240 N W 52nd Terrace Dawson Building Suite 108 Miami Florida 33166 TEL 305 421 6640 FAX 305 421 6666 Printed in U S A
52. 35 37 and 45 47 ppm printer EUR USA model Figure 2 1 9Laser scanner unit 1 Polygon motor polygon mirror 2 f 0sublens 3 f main lens 4 Direction change mirror 5 Protective glass Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA 1 Laser scanner unit veio LPOLCEK Polygon motor POLRDYN PDMASKN Pin photo YC12 2 L DN sensor Engine PWB Main PWB OUTPEN SAMPLEN1 VDATAP1 VDATAN1 BEAMSEN1A BEAMSEN1B SAMPLEN2 VDATAP2 VDATAN2 BEAMSEN2A BEAMSEN2B 45 47 ppm printer EUR USA model only Figure 2 1 10Laser scanner unit block diagram 2 1 6 Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA 2 1 4 Developing section 1 Developing section The developing section consists of the developer unit and the toner container The developer unit consists of the develop ing roller where a magnetic brush is formed the doctor blade and the agitator A and B that agitate the toner Also the toner sensor checks whether or not toner remains in the developer unit Figure 2 1 11Developing section 1 Developing blade 6 Agitator B 2 Blade magnet 7 Toner container 3 Developing roller 8 Sleeve cover 4 Developer case 9 Developer lid 5 Agitator A vYC41 3 DMOTONN 3 YC11 4 DMOTRDYN 4 YCA1 5 DMOT
53. 400 MHz 500 MHz saepe vierge Standard 30 31 ppm printer 35 37 ppm printer 45 47 ppm printer 64 MB 64 MB 128 MB Maximum 30 31 ppm printer 35 37 ppm printer 45 47 ppm printer 576 MB 576 MB 640 MB Interface 22 cecceceeeeeeeeeteeeeeeeees Standard Operation environment Dimensions W x D x H Weight without toner container Operating noise 30 31 ppm printer USB Hi Speed USB Full Speed USB USB memory slot Parallel IEEE1284 35 37 ppm printer USB Hi Speed USB Full Speed USB USB memory slot Parallel IEEE1284 45 47 ppm printer USB Hi Speed USB Full Speed USB USB memory slot Parallel IEEE 1284 KUIO LV slot Network Network 10BASE T 100BASE TX 10BASE T 100BASE TX KUIO LV slot KUIO LV slot Optional 30 31 ppm printer 35 37 ppm printer 45 47 ppm printer IB 11 Serial IB 11 Serial IB 11 Serial IB 21E IB 30 IB 21E IB 21E 10BASE T 100BASE TX 10BASE T 100BASE TX Temperature 10 to 32 5 C 50 to 90 5 F Relative humidity 15 to 80 96 Altitude 2 500 m 8 202 ft maximum Illumination 1 500 lux maximum 30 31 ppm printer 382 x 394 x 285 mm 15 1 16 x 15 1 2 x 11 1 4 30 31 ppm printer 15 8 kg 34 83 Ibs During printing 30 31 ppm printer LpA 50 dB A During standby 30 31 ppm printer LpA 40 dB A During sleep mode 30 31 ppm printer Immeasurably low 35 37 ppm printer 382 x 394 x 320 mm 15 1 16 x 1
54. 5 1 2 x 12 5 8 35 37 ppm printer 16 7 kg 36 82 Ibs 35 37 ppm printer LpA 52 dB A 35 37 ppm printer LpA 40 dB A 35 37 ppm printer Immeasurably low 10BASE T 100BASE TX 45 47 ppm printer 382 x 394 x 320 mm 15 1 16 x 15 1 2 x 12 5 8 45 47 ppm printer 16 7 kg 36 82 Ibs 45 47 ppm printer LpA 56 dB A 45 47 ppm printer LpA 40 dB A 45 47 ppm printer Immeasurably low In accordance with EN ISO7779 Bystander position sound pressure level at the front NOTE 30 31 ppm printer EUR USA model 35 37 ppm printer EUR USA model 45 47 ppm printer EUR USA model 1 1 2 Downloaded From ManualsPrinter com Manuals 1 1 2 Parts names 1 Overall 30 31 ppm printer EUR USA model III Top cover Paper stopper Top tray Operation panel Paper cassette MP Multi Purpose tray Left side cover Toner container Power switch 0 Waste toner box SEMPNOORWNS Downloaded From ManualsPrinter com Manuals Figure 1 1 1 2F8 2F9 2GA 1 35 37 and 45 47 ppm printer EUR USA model USB memory slot USB interface connector Network indicators Network interface connector Parallel interface connector AC inlet Rear unit Option interface slot Network Serial Memory card Hard disk 2F8 2F9 2GA 1 2
55. 5 26 1 4 7 2F8 2F9 2GA 2 1 4 3 Image formation problems 1 Completely blank 2 All black printout 3 Dropouts 4 Black dots 5 Black horizontal printout streaks ABC ABC 123 1 P 1 4 8 P 1 4 9 P 1 4 9 P 1 4 10 P 1 4 10 P 1 4 12 6 Black vertical 7 Unsharpness 8 Gray background 9 Dirt on the top 10 Undulated print streaks edge or back of the ing at the left edge paper scanning start posi tion ABC ABC ABC 123 123 123 This vertica line should be straight P 1 4 12 P 1 4 12 P 1 4 13 P 1 4 13 P 1 4 13 1 Completely blank printout Print example Causes Check procedures corrective measures Poor contact of engine PWB s transfer bias out put terminal and printer s contact spring No trans fer charging Check the installation position of the engine PWB Refer to figure 1 4 3 below Continued on next page Engine PWB ge Printer bottom Contact spring Main charger output terminal I P N mm a eme Contact ge spring 1 Contact spring Contact spring lil o 5 P 1 gt Mt TN i A J h o o co Transfer bias output terminal Separation bias output terminal Developing bias output terminal Figure 1 4 3 Defective engine PWB 1 4 8 Downloaded From ManualsPrinter com Manuals Replace the engine PWB See p
56. 800 800 800 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 e e ei e e ei ei ei 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 00000 000000 00000 000000 00000 000000 00000 000000 00000 000000 00000 000000 00000 000000 00000 000000 00000 000000 00000 000000 00000 000000 00000 000000 00000 000000 00000 000000 00000 000000 00000 000000 00000 000000 00000 000000 00000 000000 00000 000000 00000 000000 00000 000000 00000 000000 00 000 00 000 00 000 00 000 00 000 00 000 00 000 00 000 00 000 00 000 00 000 00 000 00 000 00 000 00 000 00 000 00 000 00 000 00 000 00 000 00 000 00 000 00 000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 00000000000000000 0000 00 00 Detail of service information 35 37 and 45 47 ppm printer EUR USA modell Items Description 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Engine ROM information Flash ROM version Operation panel ROM information Operation panel mask ROM version 1 3 8 Boot ROM information Downloaded From ManualsPrin
57. 9 2GA 2 Connecting the printer cables 1 Connect the printer cable parallel USB or network to the printer and the PC Remove the cap USB cable z d Network cable Parallel cable Figure 1 2 13 Connecting the power cord and toner installing 1 Connect the power cord to the printer s AC inlet and the other end into a power outlet 2 Turn the power switch to on The message display should indicate Self test When the printer is first switched on MSG language after installation there will be a delay of English approximately 15 minutes before the printer Jj gets ready to print as the developer needs to be filled with toner During this period the message display shows Please wait Add AC inlet ing toner Wait until the READY indicator is also lit and the message display indicates Ready The printer is ready to print Power cord Power switch Figure 1 2 14 v 1 2 10 Downloaded From ManualsPrinter com Manuals 2 3 Printing a status page for test 1 Press the Menu key when Ready is dis played Press V or A key to display Print Status Page Press OK key to display Print Status Page Press OK key Processing will be displayed and the status page will be printed When printing is complete Ready will appear again Check to see if the status page is properly printed
58. B for more than 2 s Defective harness between connect L PWB YC8 and engine PWB YC3 or improper connec tor insertion Reinsert the connector Also check for conti nuity within the connector harness If none remedy or replace the harness Defective connec tion between power source unit YC103 and con nect L PWB YC1 Reinsert the connector Defective power source unit Replace the power source unit See page P 1 5 28 Defective engine PWB Replace the engine PWB See page P 1 5 22 Toner motor lock error A motor over current signal is detected continuously for 5 seconds since the toner motor is activated Lump of toner inside toner con tainer Replace the toner container Defective toner replenishment drive system Replace the developer unit See page P 1 5 9 Defective toner motor Replace the developer unit See page P 1 5 9 Defective engine PWB Replace the engine PWB See page P 1 5 22 Drum unit non installing error The drum unit is not installed or not installed properly The drum PWB EEPROM does not com municate normally 1 4 6 Downloaded From ManualsPrinter com Manuals The drum unit is not installed Install the drum unit See page P 1 5 10 Defective connec tion drum PWB YC1 and con nect L PWB YC3 Check the connection of connectors drum PWB YC1 and connect L PWB YC3 See page P 1 4 9 refe
59. C10 or improper connec tor insertion Reinsert the connector Also check for conti nuity within the connector harness If none remedy or replace the harness Defective harness between main PWB YC11 and engine PWB YC12 or improper connector insertion Reinsert the connector Also check for conti nuity within the connector harness If none remedy or replace the harness Defective laser scanner unit Replace the laser scanner unit See page P 1 5 32 Defective engine PWB Replace the engine PWB See page P 1 5 22 Defective main PWB Replace the main PWB See page P 1 5 26 Laser output pin photo sensor error The pin photo signal PDN is not output within a specified time after the polygon motor ready signal POLRDYN becomes ready L level Defective harness between PD PWB YC1 and main PWB YC12 or improper connec tor insertion Reinsert the connector Also check for conti nuity within the connector harness If none remedy or replace the harness Defective APC PWB Replace the laser scanner unit See page P 1 5 32 Defective PD PWB Replace the laser scanner unit See page P 1 5 32 Defective main PWB Replace the main PWB See page P 1 5 26 Short circuited main charger output Five pages have been printed with the main charger output short circuited Downloaded From ManualsPrinter com Manuals Drum unit installed incor
60. CLK 5 Engine PWB HOT PWB YC8 3 DLPDRN Developer Developer unit solenoid Developing bias Toner Toner sensor motor Developing roller O Developer PWB Connect L elle ag 7 PWB TB1 TNLEVEL TNMOT YC3 13 YC3 12 Figure 2 1 12Developing section block diagram 2 1 7 Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA 2 1 5 Transfer separation section 1 Transfer separation section The image developed by toner on the drum is transferred onto the paper because of the electrical attraction between the toner itself and the transfer roller The transfer roller is negatively biased so that the positively charged toner is attracted onto the paper while it is pinched by the drum and the transfer roller Ir SW WR 4 LS OW a CA D Figure 2 1 13Transfer separation section 1 Transfer roller 2 Paper chute guide 3 Separation brush Engine PWB NR Separation Mig brush Q Transfer E n roller Separation bias Transfer bias Figure 2 1 14Transfer separation section block diagram 2 1 8 Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA 2 1 6 Cleaning section After the transferring process the drum needs to be physically cleaned of toner which is residual after the development process The cleaning blade is constantly pressed against the drum and scrapes the residual toner off to the cleaning
61. F8 2F9 2GA 4 Service items Description Printing an event log EVENT LOG Description gt gt Print Prints the history of paper misfeeds and self diagnostic errors including up to 16 items from Event Log the latest occurrence of such an error If the number of errors exceeds 16 errors will be deleted sequentially from the oldest one Purpose To allow machine malfunction analysis based on the frequency of paper misfeeds and self diagnostic errors Procedure 1 Enter the service mode gt gt Print Event log 2 Press the OK key gt gt Print Event Log will be displayed 3 Press the OK key A sheet of event log will be printed 000_0000 000 000 2GA_1000 006 001 000 0000 000 000 000 0000 000 000 01 00 5 Firmware version 2F9 3000 008 002 1 2 3 4 6 Released 29 Aug 2006 Printed page s 12345 DN SPL0000000 7 8 10 Paper Jam Log 11 Service Call Log Count Service Code 8 11234 01 6000 7 10000 01 6000 6 9999 01 6000 5 9998 01 6000 9 4 9997 01 6000 12 9c 3 9996 01 6000 11 9c 10 48 01 88 01 01 2 9995 01 6000 b d f 1 9994 01 6000 10 a b c d e f 9 9954 EELER 12 Maintenance Log 8 9993 10 48 01 88 01 01 Count item 7 9992 10 48 01 88 01 01 8 11234 01 00 6 9991 10 48 01 88 01 01 7 10000 01 00 5 9990 10 48 01 88 01 01 6 9999 01 00 4 9989 10 48 01 88 01 01 i eod e 3 9979 10 48 01 88 01 01 3 9996 0 00 2 9969 10 48 01 88 01
62. ON Bodily injury or damage to property may result from insufficient attention to or incorrect compliance with warning messages using this symbol Symbols The triangle A symbol indicates a warning including danger and caution The specific point of attention is shown inside the symbol AN General warning AN Warning of risk of electric shock A Warning of high temperature G indicates a prohibited action The specific prohibition is shown inside the symbol General prohibited action Disassembly prohibited OO indicates that action is required The specific action required is shown inside the symbol General action required Remove the power plug from the wall outlet GG OH Ge Always ground the copier Downloaded From ManualsPrinter com Manuals 1 Installation Precautions A WARNING Do not use a power supply with a voltage other than that specified Avoid multiple connections to one outlet they may cause fire or electric shock When using an extension cable always check that it is adequate for the rated current esssssssssssssssessesse eene neret nnne Connect the ground wire to a suitable grounding point Not grounding the copier may cause fire or electric shock Connecting the earth wire to an object not approved for the purpose may cause explosion or electric shock Never connect the ground cable to any of the following gas pipes lightning rods ground cables for telephone lines and water
63. Operation panel Ready PAR A4 PLAIN FAS Ready K DX PAR A4 PLAIN O KEE L OReady Data Attention 2 E Menu 0 0 0 O OReady E Data Attention O ko CA OE o COR o Y A O DE _ ge 4 lt gt SL P ad lt a EI 1 1 4 30 31 ppm printer EUR USA model Downloaded From ManualsPrinter com Manuals NOaRWN gt 35 37 and 45 47 ppm printer EUR USA model Figure 1 1 2 Message display Indicators Menu key OK key Cursor keys GO key Cancel key 2F8 2F9 2GA 1 1 1 3 Machine cross section gt 30 31 ppm printer EUR USA model Figure 1 1 3 Machine cross section 30 31 ppm printer EUR USA model 1 MP Multi Purpose tray 9 Rearunit 2 MP tray paper feed unit 10 Fuser unit 3 Toner container 11 Transfer separation section 4 Developer unit 12 Duplex paper conveying section 5 Main charger unit 13 Paper cassette 6 Drum unit 14 Paper conveying section 7 Laser scanner unit 15 Paper cassette paper feed section 8 Paper exit section Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA 1
64. S gt 2F8 2F9 2GA 4 SD e ING B 85 37 ppm printer 45 47 ppm printer N Figure 1 2 2 Unpacking Printer Outer case Bottom pad L Bottom pad R Machine cover Top pad L Top pad R Accessory spacer Plastic bag Downloaded From ManualsPrinter com Manuals 10 11 12 13 14 15 O Installation guide etc Plastic bag Toner container Power cord Waste toner box Leaflet 30 35 45 ppm printer EUR model only Cassette lid 1 2 3 2F8 2F9 2GA 2 Attaching the label 1 Attach the included language label sheet on the indicator as shown in the figure OBereit Daten Warnung OPr t Donn es Attention Ready PAR A4 PLAIN KEE OPronta Dati Attenzione OPreparada Datos Atenci n 0 0 0 OPronto Dados Aten o O Ready E Data Attention Ororoso Dag Baumanne GZ C Menu X 4 M C ox Language label sheet Figure 1 2 3 1 2 4 Downloaded From ManualsPrinter com Manuals Installing the toner container and waste toner box 1 Open the top cover 2 Remove the tape Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA Top cover Figure 1 2 4 1 2 5 2F8 2F9 2GA 3 Shake the new toner container at least 10 times as shown in the figure in order to dis tribute the
65. See page P 1 5 2 4 Remove the right cover See page P 1 5 3 5 Remove the five connectors from the con nect R PWB Remove wires from the clamp While opening the four hooks and then remove the wires 8 Remove the right fan motor no 9 Remove the three screws and then remove the paper feed drive unit Check or replace the paper feed drive unit and refit all the removed parts To refit the paper feed drive unit make sure mesh of gears 1 eo 1 5 30 Downloaded From ManualsPrinter com Manuals Paper feed drive unit e Connectors five A gt px E EU Nees GC ig Hook Connect R PWB Paper feed drive unit Figure 1 5 42 2 Detaching and refitting the main drive unit Procedure 1 2 3 4 Remove the top cover See page P 1 5 2 Remove the right cover See page P 1 5 3 Remove the controller box See page P 1 5 26 Remove five screws and then remove the main drive unit Check or replace the main drive unit and refit all the removed parts Downloaded From ManualsPrinter com Manuals Figure 1 5 43 2F8 2F9 2GA 1 5 31 2F8 2F9 2GA 1 3 Detaching and refitting the laser scanner unit Procedure 1 Remove the top cover See page P 1 5 2 2 Remove the right cover See page P 1 5 3 3 Remove the three four connectors from the main PWB 4 Remove the four screws and then remove the laser scanner unit 5 Ch
66. TE Do not leave waste textiles of the cleaning cloth on the drum surface Drum unit Figure 1 4 7 Cleaning the main charger roller surface 1 Lightly wipe the main charger roller surface in the direction of arrow A NOTE Use the cleaning cloth with fine seams CAUTION Do not accidentally apply grease C onto the main charger roller surface 2 Slightly rotate the main charger roller to a new position 3 Repeatthe steps 1 and 2 to clean the entire surface of the main charger roller NOTE Do not leave waste textiles of the cleaning cloth on the main charger roller surface 4 Lightly wipe the edges of the urethane sheet CAUTION Use care not to deform or dam age the urethane sheet Main charger roller Greased bush n d Urethane Main charger roller Main charger unit Greased gear Figure 1 4 8 1 4 11 Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA 2 5 Black horizontal streaks Print example Causes Check procedures corrective measures ABC Defective drum unit s ground Defective drum unit s ground The contact spring in the drum unit and its counter part the drum grounding terminal in the printer must be in a good contact See page P 1 4 9 refer to figure 1 4 5 Defective drum unit 6 Black vertical streaks Print example Causes If a drum unit which is known to work normally is available for check replace the current drum unit in
67. UR USA model USB data reading 2GA 45 47 ppm printer EUR USA model e 9 e NOTE _ Main controller firmware 2F9 should e EIER BOU UUM be used since 35 37 ppm printer and 05 10 26 X E1F9 45 47 ppm printer are identical d 8 Firmware category 10 Engine controller 30 Main controller Supplement Normally 00 4 Classification Normally 0 Update history Build number Y Release date Year Month Day Power switch Off Checksum Power switch On Figure 1 6 10 1 6 5 2F8 2F9 2GA This page is intentionally left blank 1 6 6 Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA 1 2 1 1 Paper feed section Paper feed section consists of the paper feed unit that feeds paper from the paper cassette and the MP tray paper feed unit that feeds paper from the MP tray and the paper feed conveying section that conveys the fed paper to the transfer separation section 1 Paper cassette paper feed section Paper cassette is the universal type that is applicable to various paper sizes by adjusting the side guides and paper stop per and approximate 500 pages can be put in Mechanism in the paper cassette consists of the bottom plate that lifts the paper in order to let it touch the pickup roller and the retard roller that prevents papers from multiple feeding Paper that is drawn out by the rotation of pickup roller of the paper cassette paper f
68. a 1 OEM bit 5 0 For Europe 1 For US bit 6 0 Non MICR mode 1 MICR mode bit 7 Not used Second byte Displayed in OEM model only Total page Toner install information Parallel I O information eG eo Serial information bit1 Overrun error bit2 Parity error 00 Not connected bit0 Framing error USB information 00 Not connected 01 Full Speed 02 Hi Speed Operation panel lock sta tus displayed only when locked 01 Partial lock 02 Full lock NVRAM error displayed only when any error has occurred 01 ID error 02 Version error 03 Checksum error 04 NVRAM crush error NVRAM download 00 Normal bit0 Font data bit1 Host data bit2 Macro data bit3 Program data bit4 Operation panel message data download file name displayed bits OEM data bit6 Web template data version displayed bit7 Error occurred Printable area setting Top offset Left offset Page length Page width Left offset for each paper source MP tray Paper cassette 1 Paper cassette 2 Duplex 1 600 inches unit Top offset for each paper source MP tray Paper cassette 2 Duplex 1 600 inches unit Offset for rotation Top offset Left offset 1 600 inches unit Paper source life counter MP tray Paper source life counter 1 3 4 Downloaded From ManualsPrinter com Manuals Cassette 1 total Paper feeder 1 cassette 2 total
69. a 9 Es z 7HNY6L v LX vS00vd gMd Jeued uoneuedo LLOA Josues uoneJisibes jnojno jeuueu L mm duet sayeay jesn4 od Dupunoen o 0 1 0S N vs E 890 0S N ZZ0 0S 3 970 0S LOLOA ZHIASZ8 Y Le 6S00Vd Md eutfu3 zosues oBneB s ded ELE sosuas oDneB sadeq CO Josues wef xejdng LIH LIH CAS LAS J9 JAM Yse 4 LDA SAVC U9IIAS JOMOd jeu OW 94 ZL LL 016 GOA POA ZL LL LOWNL OSVO 0 6 LASWO LSVO ZSVO NLINNH 1 NSQNVH O N INNOLV3H SSOHOZ NG33 ISMS NVJMS ZG LAS LAS LAG LAbE GNS GND 1 GNS GND aNO AvZ ZL LL i V13SdO 013SdO 01 6 NAGHdOPITOSdO 8 4 NINANLW NGSINLM 9 9 i aasv49 01033 PE WIOS3 CAVC Nd33 1SMS LAS LAbe NSGNVH VNNOLV3H SOUZ 9700Vd 8Md T19euuo yoyms OOS sa ON IND IND ONG cAVC cAve NSGONV431 9v0 0S N iidddd Zv0 0S 94 694 LOA vOA ZOA a R e e lt a 31 EDA o co 1 NINANLW 1934 Md wng IVSV AOSZ Zd IVSL AO0SC Li E 1 NO3INLIWONS opes Jaded jeuondo y 0
70. age P 1 5 19 Thermal cutout triggered Check for continuity If none replace the thermal cutout See page P 1 5 19 Fuser heater lamp installed incor rectly Check and reinstall if necessary See page P 1 5 15 Broken fuser heater lamp wire Check for continuity If none replace the fuser heater lamp See page P 1 5 15 1 4 5 2F8 2F9 2GA 5 Contents Remarks Causes Check procedures corrective measures Abnormally high fuser thermistor S temperature 35 37 and 45 47 ppm printers EUR USA model only The temperature of the fuser thermistor S detects 250 C 482 F or more continu ously for 3 s Shorted fuser ther mistor S Measure the resistance If it is 0 O replace the fuser thermistor S See page P 1 5 19 Defective engine PWB Replace the engine PWB See page P 1 5 22 Broken fuser thermistor S wire 35 37 and 45 47 ppm printers EUR USA model only Input from fuser thermistor S is less than 1 A D value for more than 1 s Poor contact in the fuser thermistor S connector termi nals Reinsert the connector See page P 1 5 19 Broken fuser ther mistor S wire Measure the resistance If it is oo O replace the fuser thermistor S See page P 1 5 19 Fuser thermistor S installed incor rectly Check and reinstall if necessary See page P 1 5 19 Zero cross signal error The ZCROSS signal does not reach the engine PW
71. age P 1 5 22 Print example Causes 2F8 2F9 2GA 2 Check procedures corrective measures No develop ing bias output Poor contact of engine PWB s developing bias out put terminal and printer s contact spring Check the installation position of the engine PWB Refer to figure1 4 3 above Poor contact of engine PWB s developing bias out put terminal and developer unit s contact Check the installation of the developer unit Refer to figure 1 4 4 below Developing bias output terminal Contact Figure 1 4 4 Defective engine PWB Replace the engine PWB See page P 1 5 22 No laser beam output 2 All black printout Print example Defective laser scanner unit Replace the laser scanner unit See page P 1 5 32 Defective main PWB Causes Replace the main PWB See page P 1 5 26 Check procedures corrective measures No main Defective main charger unit Replace the main charger unit See page P 1 5 11 charging Poor contact of engine PWB s main charger output terminal and main charger unit s contact spring Check the installation of the drum main charger unit Refer to figure 1 4 5 below Main charger unit y Contact Lai spring 5 Contact is Re spring Sy Drum unit f Printer E Connect L PWB left side connector YC3 e Main mz Ge xy I UU output e du d termi
72. als Defective harness between main motor and engine PWB YC10 or improper connec tor insertion Reinsert the connector Also check for conti nuity within the connector harness If none remedy or replace the harness Defective main motor drive trans mission system Check if the rollers and gears rotate smoothly If not grease the bushings and gears Check for broken gears and replace if any Defective main motor Replace the main motor Defective engine PWB Replace the engine PWB See page P 1 5 22 1 4 3 2F8 2F9 2GA Contents Remarks Causes Check procedures corrective measures Drum motor error DMOTRDYN signal does not go low within 2 s after DMOTONN signal goes low Defective harness between drum motor and engine PWB YC11 or improper connec tor insertion Reinsert the connector Also check for conti nuity within the connector harness If none remedy or replace the harness Defective drum motor drive transmission system Check if the gears rotate smoothly If not grease the bushings and gears Check for broken gears and replace if any Defective drum motor Replace the drum motor Defective engine PWB Replace the engine PWB See page P 1 5 22 Polygon motor laser scanner unit error POLRDYN signal does not go low within 2 s after POLONN signal goes low Defective harness between polygon motor and main PWB Y
73. an contain about 100 pages Feeding is performed by the rotation of the MP tray feed roller from the MP tray Function of the MP tray friction pad prevents papers from multiple feeding Figure 2 1 3 MP tray paper feed section MP tray paper feed roller Bottom plate 3 MP tray frame MPF base MP tray cover Engine PWB o ae MPFDRN MP feed YC9 6 solenoid YC8 8 FEEDDRN YC40 3 MMOTONN W lle YC10 5 Figure 2 1 4MP tray paper feed section block diagram 2 1 2 Downloaded From ManualsPrinter com Manuals 3 Paper feed conveying section 2F8 2F9 2GA The conveying section consists of the parts shown in the following illustration and conveys papers from the paper cassette or the MP tray to the transfer separation section when papers are fed Paper by feeding or refeeding is conveyed by the middle feed roller to the position where the registration sensor is turned on and then sent to the transfer separation sec tion by the upper registration roller and lower registration roller sw MS Figure 2 1 5Paper feed conveying section 1 Middle feed roller 2 Feed DU pulley 3 Feed frame 4 Registration upper guide 5 Registration sensor actuator 6 Registration lower roller 7 Registration upper roller MMOTONN 3 MMOTRDYN 4 MMOTCLK 5 Connect R
74. ble for check replace the current developer unit in the printer with the normal one If the symptom disappears replace the devel oper unit with a new one See page P 1 5 9 Check procedures corrective measures ABC 123 Toner contamination in various parts Dirty edges and back of the paper can be caused by toner accumulated on such parts as the paper chute paper trans portation paths the bottom of the drum and developer and the fuser unit inlet Clean these areas and parts to remove toner Defective transfer roller If the transfer roller is contaminated with toner clean the trans fer roller using a vacuum cleaner or by continuously printing a low density page until the symptom has faded away 10 Undulated printing at the left edge scanning start position Print example Causes Check procedures corrective measures This vertical line should be straight Defective polygon motor laser scan ner unit Replace the laser scanner unit See page P 1 5 32 Defective engine PWB Downloaded From ManualsPrinter com Manuals Replace the engine PWB See page P 1 5 22 1 4 13 2F8 2F9 2GA 1 4 4 Electric problems Problem Causes Check procedures corrective measures 1 Defective waste toner box detecting Defective waste toner sen sor Replace the drum unit See page P 1 5 10 Defective connection between drum PWB YC1 and connect L PWB YC3
75. bly and Disassembly 1 5 1 Precautions for assembly and disassembly eene een eene nennen 1 5 1 Al zK re Dugje T M 1 5 1 ARBIND 1 5 1 EEN ME een e 1 5 1 1 5 2 QUICK COVENS EE 1 5 2 1 Detaching and refitting the top COVEN 2 cccccceeceeeneeeneeeeseceeesenenessceeseeceenseeenenseneesecaeeeneeneneseeeessonensce 1 5 2 2 Detaching and refitting the right cover and left cover 1 5 3 1 5 3 Paper E e EE 1 5 4 1 Detaching and refitting the paper feed assembly paper feed roller and pickup roller n 1000n11 1 5 4 2 Detaching and refitting the retard roller nennen nnne 1 5 5 3 Detaching and refitting the registration upper and lower roller A 1 5 6 4 Detaching and refitting the MP tray paper feed roller 1 5 8 1 5 4 Re EL RD 1 5 9 1 Detaching and refitting the developer unit nennen 1 5 9 19 9 PME 1 5 10 1 Detaching and refitting the drum unt 1 5 10 2 Detaching and refitting the main charger unit nee 1 5 11 1 5 6 Transfer separation section nicis ie tinte tete e eee Fiere de Ende ete a NEA aded Lan n de ae aea se ee 1 5 12 1 Detaching and refitting the transfer roller and separation charger brush unit 1 5 12 IM ILICE a 1
76. conserve toner for draft printing purpose For normal printing turn the EcoPrint mode off by using the operation panel For details refer to the printer s operation guide Defective transfer roller If the transfer roller is contaminated with toner clean the trans fer roller using a vacuum cleaner or by continuously printing a low density page until the symptom has faded away Poor contact of engine PWB s trans fer bias output terminal and printer s contact spring Downloaded From ManualsPrinter com Manuals Check the installation position of the engine PWB See page P 1 5 22 and P 1 4 8 refer to figure 1 4 3 8 Gray background Print example Causes 2F8 2F9 2GA Check procedures corrective measures ABC 123 Print density setting The print density may be set too high Try adjusting the print density For details refer to the printer s operation guide Defective drum surface potential If a drum unit which is known to work normally is available for check replace the current drum unit in the printer with the nor mal one If the symptom disappears replace the drum unit with a new one See page P 1 5 10 Defective main charger unit Replace the main charger unit See page P 1 5 11 Defective developing roller developer unit 9 Dirt on the top edge or back of the paper Print example Causes If a developer unit which is known to work normally is availa
77. crews and then remove the bottom plate1 7 Remove the four screws and then remove the bottom plate 2 8 Remove the two wires from the hooks and notches 9 Open the DU guide duplex cover 1 5 22 Downloaded From ManualsPrinter com Manuals N SC Bottom plate 2 o y gt CZ e Screw Se Screw Figure 1 5 28 DU guide duplex cover d ei EC ell A EE Figure 1 5 29 2F8 2F9 2GA 1 10 Detach the joint 11 Remove the eight screws and then remove the DU base 12 Remove the cord cover 35 37 and 45 47 ppm printer EUR USA model only 13 Remove the connector 35 37 and 45 47 ppm printer EUR USA model only 14 Remove the six screws and then remove the DU base a i B NM a Connector 15 Remove the four snaps 16 Remove the one tab 17 Remove the one screws and then remove uL n the grounding terminal Ca a Se imc Snap SS See Dec SCH Snap j Snap Grounding amp K terminal Screw Snap Figure 1 5 31 1 5 23 Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA 18 Remove the seven connectors A Engine PWB assembly 19 Remove the left wire guide 20 Remove the three screws and then remove the engine PWB assembly 21 Remove the two connector
78. cted to the AC N C inlet NEUTRAL 120 VAC 220 240 V AC 120 V AC 220 240 V AC AC power input Not used AC power input YC102 COMMON1 Connected to the heater N C lamp LIVE 120 VAC 220 240 V AC 120 VAC 220 240 V AC Fuser heater lamp Not used YC103 Connected to the con nect L PWB 24V2 24V2 GND GND GND GND 24V3 SWSLEEPN ZCROSS HEATONN1 HEATONN2 HANDSN N C 24V1 5V1 5V1 5V1 o JO Om P Go h A wech wesch oo GAMM A Ge Hi N 2 3 2 Downloaded From ManualsPrinter com Manuals 24 V DC 24 V DC 24 V DC 0 5 V DC 0 5 V DC pulse 0 24 V DC 0 5 V DC 24 V DC 5 V DC DV DC 5 V DC 24 V DC power source via interlock switch 1 24 V DC power source via interlock switch 1 Ground Ground Ground Ground 24 V DC power input via interlock switch 1 and 2 Sleep mode On Off Zero cross signal Fuser heater lamp On Off Not used MP paper feed sensor On Off Not used 24 V DC power source 5 V DC power source 5 V DC power source 5 V DC power source 2F8 2F9 2GA 2 2 3 2 Engine PWB 30 31 ppm printer EUR USA model Right fan Fuser unit MP tray paper Developer Registration Middle feed Paper feed motor switch feed solenoid solenoid clutch clutch clutch Connect R PWB Operation Polygon panel PWB APC PWB 1 PD PWB motor Main PWB
79. cy KYOCERA FS 2000D FS 3900DN FS 4000DN SERVICE MANUAL Published in January 2007 2GASMO65 CAUTION RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE DISPOSE OF USED BATTERIES ACCORDING TO THE INSTRUCTIONS It may be illegal to dispose of this battery into the municipal waste stream Check with your local solid waste officials for details in your area for proper disposal ATTENTION IL Y A UN RISQUE D EXPLOSION SI LA BATTERIE EST REMPLACEE PAR UN MODELE DE TYPE INCORRECT METTRE AU REBUT LES BATTERIES UTILISEES SELON LES INSTRUC TIONS DONNEES Il peut tre ill gal de jeter les batteries dans des eaux d gout municipales V rifiez avec les fonc tionnaires municipaux de votre r gion pour les d tails concernant des d chets solides et une mise au rebut appropri e Downloaded From ManualsPrinter com Manuals Revision history Revision February 22 2006 Replaced pages 1 1 1 1 2 1 1 3 1 1 4 1 1 5 1 1 6 1 2 1 1 2 7 15 1 3 2 1 3 3 1 3 5 1 3 7 1 3 8 1 3 10 15 1 3 18 1 4 1 1 4 2 1 4 3 1 4 5 1 4 11 4 1 5 5 1 5 16 1 5 17 1 5 19 1 5 20 1 5 21 1 5 23 1 5 26 1 5 27 1 5 32 1 6 1 1 6 2 1 6 4 1 6 5 2 1 1 2 1 5 2 1 6 2 1 10 1 2 11 2 1 12 2 1 13 2 1 14 2 2 1 2 2 2 2 2 3 2 3 3 2 3 4 2 3 6 2 3 7 2 3 9 2 3 10 2 4 1 2 4 2 2 4 3 2 4 1 1 1 1 2 3 5 Remarks August 4 2006 1 1 1 1 2 2 1 2 3 1 2 4 1 2 10 1 3 4 1 3 5 1 3 9 1 3 10
80. dia type attributes Media type setting value from 1 to 28 paper weight unused media type are always 0x00 68 Memory SPD information slot 2 to 6 bytes 8 to 36 bytes 94 to 95 bytes total 32 bytes 1 Drum status information amp 9 Drum sensitivity information 1 3 5 2F8 2F9 2GA Service items Items Description Description Engine parameter Hexadecimal 256 bytes Toner container information Drum serial number Machine serial number Code conversion 1 3 6 Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA 1 Service items Description Service information 35 37 and 45 47 ppm printer EUR USA model Service information XXXXXXXX XXXXXXXX XXXXXXX XXXXXXXX 01 00 Total page 9690 2 t P00 S00 U00 F00 N00 D50 DM0301 DAN 0002001001210052 amp 8 9 a 3 0020 0020 1061 0811 0 DI 0 0 o o0 o o o o o o o 0 o E QD AAAAAAA 8 AAAAAAA AAAAAAA AAAAAAA 19 AAAAAAA O AAAAAAA AAAAAAA AAAAAAA Q1 AAAAAAA 02 AAAAAAA 003D 0005 0005 0005 0005 0000 0000 RS2 FF 00 0003 0003 81 31 50 50 0 CD 6268 o 6060626362 69 00 00 00 00 00 00 G A 1234567890123456 G 03030303 03030303 03030303 03000000 00000000 03030303 03030303 G SPD1 0203040508090A0B0C0D0F101112131415161718191A1B1C1D1E1F202122235E 69 00 00000000000000000000000000000000 00000000000
81. e paper guides and paper stopper all the way out insert the paper then adjust the paper guides and paper stopper to the size of the paper Adjust them so that they are in light contact with the paper 6 Insert the paper cassette into the slot in the printer Push it straight in as far as it will go 1 2 8 Downloaded From ManualsPrinter com Manuals fl uin BE o D Mt i RS SC becht Je gt o bo EY P Ee oo ie I Side guide Side guide 7 ES Figure 1 2 10 Paper stopper Bottom plate Release lever Extension ae paper n cassette IN Lock lever Figure 1 2 11 2F8 2F9 2GA Installing the casette lid 1 Install the cassette lid T eee Sec Sa Z gd Figure 1 2 12 Downloaded From ManualsPrinter com Manuals 2F8 2F
82. e the connector 35 37 and 45 47 ppm printer EUR USA model only Inner cover 9 Remove the five screws and then remove the main PWB from the controller box Screw 10 Check or replace the main PWB and refit all the removed parts Main PWB Figure 1 5 37 1 5 27 Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA 3 Detaching and refitting the power source unit Procedure 1 Remove the top cover See page P 1 5 2 2 Remove the right and left cover See page P 1 5 3 3 Remove the one connector YC11 form the connect L PWB 4 Remove the two hooks and then remove the PSU fan motor Figure 1 5 38 1 5 28 Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA 2 5 Remove the eight screws and three ground ing terminals Grounding terminal Grounding terminal Grounding terminal Figure 1 5 39 6 Remove the AC inlet 7 Remove the one connector 8 Remove the PWB connector between con nect L PWB and then remove the power source unit 9 Remove the power source unit 10 Check or replace the power source unit and refit all the removed parts PWB connector Figure 1 5 40 1 5 29 Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA 2 1 5 9 Others 1 Detaching and refitting the paper feed drive unit Procedure 1 Remove the paper cassette 2 Remove the developer unit See page P 1 5 9 3 Remove the top cover
83. eck or replace the laser scanner unit and refit all the removed parts lt 45 47 ppm printer EUR USA model only oi 45 47 ppm printer EUR USA model Figure 1 5 44 1 5 32 Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA 1 1 6 1 Downloading firmware The system firmware can be update by downloading new firmware Downloading can be made either by directly sending the new firmware from PC via the parallel interface or using a memory card that contains the new firmware Firmware file name example Software ID Compression d TM S2F8 1000001021 cmp Product code L Pause period 2F8 30 31 ppm printer EUR USA model 2F9 35 37 ppm printer EUR USA model 2GA 45 47 ppm printer EUR USA model Build number NOTE Main controller firmware 2F9 should Update history be used since 35 37 ppm printer and 45 47 ppm printer are identical Classification Normally 0 Pause under bar Supplement Normally 00 Firmware category 10 Engine controller 30 Main controller Figure 1 6 1 1 6 1 Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA 1 1 Downloading the firmware from the parallel interface To download the system firmware using the parallel interface use the procedure below Note that you can t download both the system and engine firmware at a time 1 Turn printer and PC power off 2 Connect the parall
84. eed section is then sent in between the feed roller and the retard roller Function of the built in torque limiter in the retard roller gives weak resistance force against the rota tion Normally when only a page is drawn out by the rotation of pickup roller the paper is conveyed to the printer by the rotation of feed roller on its own If the pickup roller drew out two lapped pages someway the upper paper is conveyed by the feed roller and the lower paper stays due to the rotation resistant force of the retard roller because the friction force between papers is smaller than the rotation resistance force of the retard roller and then the multiple paper feed can be prevented 1 Pickup roller 5 Retard holder 2 Paper feed roller 6 Bottom plate 3 Feed holder 7 Retard guide 4 Retard roller 8 Cassette base votes MMOTONN 43 veto MMOTRDYN s YC10 5 5 Lift Engine PWB Connect R Sensor PWB YC8 8 FEEDDRN 2 hi T amt i LIFTSEN See d YC7 2 uae eu eoe vC8 1 LMOTON ee E wa os OR S x S CHEN P p Memo Yo quet SN 1 x 3 1 de 1 Ta EE Lift motor NN j N 1 1 85 37 and 45 47 ppm printer EUR USA model only Figure 2 1 2 Paper cassette paper feed section block diagram 2 1 1 Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA 2 MP tray paper feed section The MP tray c
85. eed sensor Cassette 3 33 30 Paper does not arrive at the paper feeder 1 paper feed sensor Cassette 4 33 31 Paper does not pass the paper feeder 1 paper sensor 32 32 Paper remains at the paper feeder 1 paper feed sensor when power is turned on 32 40 Paper does not arrive at the paper feeder 2 paper feed sensor Cassette 3 33 40 Paper does not arrive at the paper feeder 2 paper feed sensor Cassette 4 34 41 Paper does not pass the paper feeder 2 paper sensor 33 42 Paper remains at the paper feeder 2 paper feed sensor when power is turned on 33 50 Paper does not arrive at the paper feeder 3 paper feed sensor Cassette 4 34 51 Paper does not pass the paper feeder 3 paper sensor 34 52 Paper remains at the paper feeder 3 paper feed sensor when power is turned on 34 A1 Paper does not arrive at the duplex sensor Rear unit 47 A2 Paper does not pass the duplex sensor Rear unit 47 A3 Paper does not arrive at the duplex jam sensor Rear unit 49 A4 Paper does not pass the duplex jam sensor Rear unit 49 A5 Paper remains at the duplex jam sensor when power is turned on 49 E0 Paper misfeed occurs due to forced stop when an error occurs during printing such as opening of a cover 00 E1 The length of paper is shorter than designated for the paper cassette 47 E2 A5 lengthwise paper has been fed despite the paper cassette is set to A4 width wise see reference 1 below 00
86. el printer cable between the PC and the printer Turn printer power on Confirm that display 1 is displayed At the DOS prompt enter command 2 Enter UPGR SYS in capitals 6 Confirm that message display 3 is dis played 7 Atthe DOS prompt enter command 4 so that the system firmware example S2GA 3000001021 cmp is copied to the printer 8 Message display 5 is displayed during downloading When message display 6 is displayed to indicate downloading is fin ished turn printer power off and then turn on 9 Confirm that message display 7 is dis played after warm up 10 Print a status page Check that the status page shows the updated firmware version o RO 1 6 2 Downloaded From ManualsPrinter com Manuals o Um Parallel interface connector VN Parallel printer cable Figure 1 6 2 Message display 1 Ready PC DOS display 2 c echo R UPGR SYS gt prn 3 Supervisor mode parallel waiting 4 c Copy b S2GA 3000001021 cmp prn D Product code 2F8 30 31 ppm printer EUR USA model 2F9 35 37 ppm printer EUR USA model 2GA 45 47 ppm printer EUR USA model 5 Downloading Bau 6 2GA 3000 001 021 NOTE 05 10 26 E1F9 Main controller firmware 2F9 should be used since 35 37 ppm printer and 45 47 ppm printer are identical 2 Firmware category 10 Engine controller 30 Main controller 3 Supplement Normall
87. enne rtc tudin cte da cd se aec ten et dade ER ee a roe 2 1 2 3 Paper feed CONVEYING section ssssseseeen eee nenne enne nee enne 2 1 3 2 1 2 DUM Sectio e 2 1 4 1 Drum section 20 eee cece cece cece cee ee cen ae cece ea eaeeeeecaaaeaeceecaaaaaeceeeaaaaaaeeseeesaaaeeeeeeaaeaeeeeseaaeaeeensaeeeeeeeeeeaeees 2 1 4 2 1 3 EXPOSE e EE 2 1 5 1 Easer scannerwUunit iiie oro neo SERA AEN EENS Ro CARE Eege ege Eege 2 1 5 221 4 Developing SOCOM EE 2 1 7 1 Developing section EM 2 1 7 2 1 5 Transfer separation sectlori eicere teneret ener eani eden eee Een aea nen n Ra rne ene aita go sace donee 2 1 8 1 Transfer separation e 2 1 8 Zee I M 2 1 9 2 1 7 PUSERSOCHOMN E M 2 1 10 CAL E EI EE 2 1 10 2 1 8 Paper exit section rear unt 1 cootra aa REP ERE pe Pon Ya DE Epoca ddi 2 1 12 1 Paper exit section Fear Ult uas coo tue nininini aaiae iiaia resp S S ees 2 1 12 2 1 9 Duplex conveying Section aei tinent TEEN ENEE ada edo e p go dep cenis aaeain 2 1 14 1 Duplex Conveying sechon nennen nnne ENEE sinet enter nn inne ten nennen ns 2 1 14 2 2 Electrical Parts Layout 2 2 1 Electrical parts JIavout eene Entet enn nnnn trien nn nrn sn sit nt nrn niis ern niri ern nnn rene 2 2 1 1 Electrical parts layQUt rennen enia koepn ta aeneo tn Rhe ko Inu Rub Ra tarreni RR D LR IRA ARRA RRRR RR RRRRRRRa S 2 2 1
88. ensor 1 and 2 does not operate smoothly Repair or replace Defective engine PWB Replace the engine PWB See page P 1 5 22 4 Defective paper size detecting False paper size message display Defective cassette size switch Replace the cassette size switch Defective engine PWB Replace the engine PWB See page P 1 5 22 5 Defective message displaying LCD 1 No message appears on the message dis play LCD though the message back ground is faintly illu minated Power is supplied to the oper ation panel PWB Defective harness between operation panel PWB YC1 and main PWB YC13 or improper connector inser tion Reinsert the connector Also check for continuity within the con nector harness If none remedy or replace the harness Defective operation panel PWB Replace the operation panel PWB Defective main PWB sys tem DIMM PWB Replace the main PWB system DIMM PWB See page P 1 5 26 Defective operation panel PWB Replace the operation panel PWB 1 4 14 Downloaded From ManualsPrinter com Manuals Problem Causes 2F8 2F9 2GA Check procedures corrective measures 6 Defective message displaying LCD 2 No message appears on the message dis play LCD even thought the mes sage background does not illuminate faintly The power is not supplied to the operation panel PWB Broken power cord Replace the
89. g If wearing loose clothing or accessories such as ties make sure they are safely secured so they will not be caught in rotating sections se AN Use utmost caution when working on a powered machine Keep away from chains and belts AN e Handle the fixing section with care to avoid burns as it can be extremely hot A Check that the fixing unit thermistor heat and press rollers are clean Dirt on them can cause abnormally high le Q Downloaded From ManualsPrinter com Manuals Do not remove the ozone filter if any from the copier except for routine replacement Do not pull on the AC power cord or connector wires on high voltage components when removing them always hold the plug itself eeiseeiaessiiieeseieiiieeseseeeeenen eene nnn nhan S Do not route the power cable where it may be stood on or trapped If necessary protect it with a cable cover or other appropriate item cccccecceeeeeeeeeeeeeeeeneaaeaeeeeeeeeeeeteeseceecceecaeeeeeeeeeeeeeeeees S Treat the ends of the wire carefully when installing a new charger wire to avoid electric leaks o Remove toner completely from electronic components sssssssssesseseeeeen eene AN Run wire harnesses carefully so that wires will not be trapped or damaged sssssss Q After maintenance always check that all the parts screws connectors and wi
90. ge P 1 5 8 Procedure 1 Enter the service mode gt gt Maintenance 2 Press the OK key gt gt Maintenance will be displayed 3 Press the OK key twice The counter for each component is reset immediately Completion Note Occurrences of resetting the maintenance kits are recorded on the service status page in number of pages at which the maintenance kit was replaced See page P 1 3 2 This may be used to determine the possibility that the counter was errorneously or unintentionally reset 1 3 18 Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA Service items Description Initializing the developer unit toner install mode Description gt gt Developer The new developer unit is shipped from the factory with no toner contained The developer can be automatically replete with toner when a toner container is installed onto it and the printer is turned on However because the toner reservoir in the developer has a large capacity it requires a lengthy period of time until a substantial amount of toner has been fed to get the printer ready A new developer needs approximately 200 g for triggering the sen sor inside Purpose To execute when the developer unit has been replaced Method 1 Enter the service mode gt gt Developer 2 Press the OK key gt gt Developer will be displayed 3 Press the OK key Ready will be displayed 4 Turn off and on the printer Self test Please wait Addi
91. gnal Eraser lamp On Off Waste toner sensor light emission control signal Waste toner sensor On Off Paper feeder serial communication clock signal Paper feeder READY signal Paper feeder selection signal 0 Paper feeder selection signal 1 Paper feeder selection signal 2 Paper feeder serial communication data input signal Connected to the con nect L PWB YC7 OPSDO 24V3 24V3 GND GND GND GND GND 24V1 5V1 5V1 5V1 5V2 O O000 0 006 0 5 V DC pulse 24 V DC 24 V DC 24 V DC 5V DC 5 V DC 5V DC 5V DC Paper feeder serial communication data output signal 24 V DC power source via interlock switch 1 and 2 24 V DC power source via interlock switch 1 and 2 Ground Ground Ground Ground Ground 24 V DC power source 5 V DC power source 5 V DC power source 5 V DC power source 5 V DC power source Connected to the fuser unit N C EXITPAP 5V2 DUPAP 5V2 FUSIFE GND 5V1 THERM1 5V1 THERM2 FDDRN 24V3 FUDRN 0 5 V DC 5V DC 0 5 V DC 5V DC 0 5 V DC 5VDC Analog 5V DC Analog 0 24 V DC 24 V DC 0 24 V DC Not used Paper exit sensor On Off 5 V DC power source Duplex sensor On Off 5 V DC power source Fuser unit installation detection Installed Not installed Ground 5 V DC power source Fuser thermistor M 2 S detection voltage 5 V DC power source Fuser thermistor M detection voltage Face up down solenoid On Off 24 V DC powe
92. ild number D Release date Year Month Day Power switch Off Checksum NI Power switch On Figure 1 6 8 1 6 4 Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA 2 3 Downloading the firmware from the USB memory The procedure below provides how to download firmware from a memory card Note that you can t download both the system and engine firmware at a time 1 2 3 e 11 12 13 Turn printer power off Connect the USB memory to the PC Copy the firmware file to the root directory of the USB memory Remove the USB memory from the PC and then insert the USB memory into the printer s USB memory slot Turn printer power on When message display 1 is displayed to detect firmware in the USB memory Message display 2 is displayed during downloading When message display 3 is displayed to indicate downloading is finished Turn printer power off Remove the USB memory from USB mem ory slot Turn printer power on Confirm that message display 4 is dis played after warm up Print the status page Print the status page to check that the firmware version has been updated Downloaded From ManualsPrinter com Manuals SS EXON USB memory slot e USB memory Figure 1 6 9 Power switch On Message display B CD Product code 2F8 30 31 ppm printer EUR USA model 2 Supervisor mode 2F9 35 37 ppm printer E
93. lace the thermal cutout See page P 1 5 19 Fuser heater lamp installed incor rectly Check and reinstall if necessary See page P 1 5 19 Broken fuser heater lamp wire Check for continuity If none replace the fuser heater lamp See page P 1 5 15 Abnormally high fuser thermistor M temperature 30 31 ppm printer EUR USA model The temperature of the fuser thermistor M detects 250 C 482 F or more continu ously for 3 s 35 37 and 45 47 ppm printers EUR USA model The temperature of the fuser thermistor M detects 240 C 464 F or more continu ously for 3 s Shorted fuser ther mistor M Measure the resistance If it is 0 W replace the fuser thermistor M See page P 1 5 19 Defective engine PWB Replace the engine PWB See page P 1 5 22 Broken fuser thermistor M wire 30 31 ppm printer EUR USA model Input from fuser thermistor M is less than 1 A D value for more than 1 s 35 37 and 45 47 ppm printers EUR USA model Input from fuser thermistor M is less than 1 A D value for more than 3 s Downloaded From ManualsPrinter com Manuals Poor contact in the fuser thermistor M connector termi nals Reinsert the connector See page P 1 5 19 Broken fuser ther mistor M wire Measure the resistance If it is oo O replace the fuser thermistor M See page P 1 5 19 Fuser thermistor M installed incor rectly Check and reinstall if necessary See p
94. lation position of paper feed drive unit paper feed clutch MP tray paper feed clutch and middle feed clutch or MP tray paper feed solenoid Check the installation position of paper feed drive unit paper feed clutch MP tray paper feed clutch and middle feed clutch or MP tray paper feed solenoid Defective installation position of paper feed motor Check the installation position of paper feed motor 2 No secondary paper feed Check if the surfaces of the upper and lower registration rollers are dirty with paper pow der Clean with isopropyl alcohol Defective installation position of paper feed drive unit paper feed clutch MP tray paper feed clutch and middle feed clutch or MP tray paper feed solenoid Check the installation position of paper feed drive unit paper feed clutch MP tray paper feed clutch and middle feed clutch or MP tray paper feed solenoid Defective installation position of paper feed motor Check the installation position of paper feed motor 3 Skewed paper feed Check if the paper is curled Change the paper 4 Multiple sheets of paper are fed at one time Check if the paper is excessively curled Change the paper Deformed guides along the paper conveying path Check visually and replace any deformed guides 5 Paper jams Check if the contact between the upper and lower registration rollers is correct Check visually and re
95. medy if necessary Replace the pressure spring if it is deformed Check if the press roller is extremely dirty or deformed Clean or replace the press roller See page P 1 5 18 Check if the contact between the heat roller and its separation claws is correct Repair if any springs are off the separation claws 6 Toner drops on the paper conveying path Check if the developer unit or drum unit is extremely dirty Clean the developer unit or drum unit See page P 1 5 10 or P 1 5 9 7 Abnormal noise is heard Check if the pulleys rollers and gears operate smoothly Grease the bearings and gears Check if the following drive unit are installed correctly Paper feed drive unit Main drive unit Correct 1 4 16 Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA 4 1 5 1 Precautions for assembly and disassembly 1 Precautions Be sure to turn the power switch off and disconnect the power plug before starting disassembly When handling PWBs do not touch connectors with bare hands or damage the PWB Do not touch any PWB containing ICs with bare hands or any object prone to static charge Use only the specified parts to replace the fuser unit thermostat Never substitute electric wires as the printer may be seri ously damaged When removing the hook of the connector be sure to release the hook 2 Drum Note the following when handling or storing the drum When
96. nal grounding terminal Drum unit Figure 1 4 5 Poor contact of engine PWB s main charger out put terminal and printer s contact spring Check the installation position of the engine PWB See page P 1 5 22 and P 1 4 8 refer to figure 1 4 3 Defective engine PWB Downloaded From ManualsPrinter com Manuals Replace the engine PWB See page P 1 5 22 1 4 9 2F8 2F9 2GA 2 3 Dropouts Print example Causes Check procedures corrective measures ABC 123 4 Black dots Print example Defective developing roller developer unit If the defects occur at regular intervals of 39 mm 1 9 16 See page P 2 4 4 the problem may be the damaged developing roller in the developer unit Replace developer unit If a developer unit which is known to work normally is available for check replace the current developer unit in the printer with the normal one If the symptom disappears replace the devel oper unit with a new one See page P 1 5 9 Defective drum drum unit If the defects occur at regular intervals of 94 mm 3 11 16 See page P 2 4 4 the problem may be the damaged drum in the drum unit Replace drum unit If a drum unit which is known to work normally is available for check replace the current drum unit in the printer with the nor mal one If the symptom disappears replace the drum unit with a new one See page P 1 5 10 Fuser unit heat roller
97. ng toner will displayed The printer continually engages in this mode for a period of approximately 10 minutes after which the printer reverts to the Ready state Ready will displayed Devel oper initialization is finished Completion Automatic drum surface refreshing Description DRUM CTRL The drum surface refreshing operation is normally performed when the power is turned on to the printer or during warm up when the printer is recovering from the Sleep mode but even then only at those times that the temperature humidity sensor detects the drum surface to be in a state of dew condensation By using this mode it is possible to force the drum surface refreshing operation to be performed automatically at a predetermined period of time regardless of the status detected by the temperature humidity sensor Purpose To prevent bleeding of the output image when the printer s operating environment is one of high humidity Method 1 Enter the service mode gt gt DRUM CTRL 2 Press the OK key gt gt DRUM CTRL will be displayed 3 Press the OK key 4 Press the W key or A key and select the desire mode from 00 to 02 00 Mode turned OFF default 01 Refreshing operation time short 02 Refreshing operation time long 5 Press the OK key The new value is set Completion 1 3 19 Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA Service items gt gt Drum
98. nnector through the hole 9 Secure the network interface card by two screws 1 2 16 Downloaded From ManualsPrinter com Manuals Relay cable Eh Connector Network interface card Connector Figure 1 2 21 UE c cable Se k connector E 9 Hole g Y iE 0 Oe Sl GE E UA l Screw Option interface slot ger Qu C LA d Network interface card Figure 1 2 22 2F8 2F9 2GA 10 Connect the relay cable connector to the Main PWB main PWB s connector Inner cover 11 Close and secure the inner cover by one screw 12 Close the right side cover eS Figure 1 2 23 1 2 17 Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA This page is intentionally left blank 1 2 18 Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA 1 3 1 Maintenance mode The printer is equipped with a maintenance function which can be used to maintain and service the machine 1 Executing a maintenance item Message display Ready Press the MENU key 2 Press the A or V key several times until Others gt is displayed Others gt MSG Language English 3 Press the P key 4 Press the A or W key several times until gt Service gt is displayed gt Service gt Press the gt key Service mode items gt gt Print To print a stat
99. nuals 2F8 2F9 2GA 1 5 5 Drum section 1 Detaching and refitting the drum unit Procedure 1 2 3 Remove the developer unit See page P 1 5 9 Open the left side cover and then remove the waste toner box Unlock the drum unit lock and then remove the drum unit Check or replace the drum unit and refit all the removed parts 1 5 10 Downloaded From ManualsPrinter com Manuals Left side cover Drum unit lock Figure 1 5 13 2F8 2F9 2GA 2 Detaching and refitting the main charger unit Procedure 1 Remove the drum unit See page P 1 5 10 2 Unlock the lock lever and then remove the main charger unit 3 Check or replace the main charger unit and refit all the removed parts Main charger unit Lock lever Drum unit Drum unit Figure 1 5 14 1 5 11 Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA 3 1 5 6 Transfer separation section 1 Detaching and refitting the transfer roller and separation charger brush unit Procedure 1 Remove the developer unit See page P 1 5 Hook Hook 9 90 Hook Mm Hook 2 Remove the drum unit See page P 1 5 10 Cp 3 Slide the paper chute guide and unhook the Be t t a hooks Paper chute guide t t EL iS AN Z opere E Ss Aja C SS 4 Remove the paper chute guide s Transfer roller B B Ee 5 Remove the shaft transfer roller from the both bushes Ee Wes CH LIN Figure 1 5 16 1 5
100. occurrence If the occur at the time of the hexadecimal 6 rence of the previous paper jam categories paper jam is less than 16 all of the paper jams a Cause of a are logged When the paper jam occurrence excessed b Position of 16 the oldest occur paper jam rence is removed c Paper source d Paper size e Paper type f Paper exit Refer to the next page for the details of each log code 1 3 13 Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA 2 Service items Description No Items Description a Cause of paper jam 10 Paper does not arrive at the registration sensor MP tray 42 10 Paper does not arrive at the registration sensor Cassette 1 31 10 Paper does not arrive at the registration sensor Cassette 2 31 10 Paper does not arrive at the registration sensor Cassette 3 31 10 Paper does not arrive at the registration sensor Cassette 4 31 10 Paper does not arrive at the registration sensor Duplex conveying 49 11 Paper does not pass the registration sensor 48 12 Paper remains at the registration sensor when power is turned on 48 20 Paper does not arrive at the exit sensor 48 21 Paper does not pass the exit sensor 47 22 Paper remains at the exit sensor when power is turned on 47 30 Paper does not arrive at the paper feeder 1 paper feed sensor Cassette 2 32 30 Paper does not arrive at the paper feeder 1 paper f
101. ock signal Reset signal 24 V DC power source 5 V DC power source 5 V DC power source Ground 5 V DC power source Ground Ground Ground 24 V DC power source 1 35 37 and 45 47 ppm printer EUR USA model only 30 31 ppm printer EUR USA model only Downloaded From ManualsPrinter com Manuals 2 3 7 2F8 2F9 2GA Connector i Signal Voltage Description YC15 5V1 5VDC 5 V DC power source Connected FANDRN 0 2 5 5 V DC Feed fan motor Full speed Half speed Off to the feed fan motor 2 3 8 Downloaded From ManualsPrinter com Manuals 2 3 3 Main PWB DDR SDRAM 256 Mbit x 2 DDRCS 3 0 n DDRRASn DDRCASn DDRWEn DDRBA 1 0 DDRDQS 3 0 DDRDM 3 0 DDRCLKE 3 0 MDQ 31 0 MA 12 0 MDQ 31 0 Core ASIC PowerPC440 400MHz MA 12 0 DDR SDRAM 100 pin DIMM DDRCLK CLK 3 0 DDRCLK 3 0 ROMCS 1 0 ROMOEON ROMWEON ROMCSON ROMOE2N Code DIMM Font ROM EDBUS 15 0 EABUS 22 1 EDBUS 15 0 EABUS 21 1 KUIOIRN KUIODTACKN KUIORDY KUIODMAREQ KUIODMAACKN KUIOIORN KUIOIOWN KUIORST KUIOCSN EDBUS 15 0 EABUS 16 2 KUIO EDBUS 15 0 CF CDET 2 1 CF CARDRES M d CF WAITN LM Prec EABUS 11 2 USB1 1 host 5v gt Parallel 1 5V Core ASIC Code ROM Font ROM 33V gt KUIO LV Ethernet Core ASIC I O
102. odel x m A Face down tray paper full sensor Duplex jam sensor e i aav Duplex jam rr sensor Figure 1 4 2 1 4 1 Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA 1 1 4 2 Self diagnostic function 1 Self diagnostic function This printer is equipped with self diagnostic function When a problem is detected the printer stops printing and display an error message on the operation panel An error message consists of a message prompting a contact to service personnel total print count and a four digit error code indicating the type of the error The display varies depending on the type of Call service Call service sa i SS the error Error code Total print 2 Self diagnostic codes Contents Error code Error power off d 0 Error code Remarks Causes Check procedures corrective measures Engine PWB EEPROM error Detecting engine PWB EEPROM com munication error Improper installa tion engine PWB EEPROM Check the engine PWB EEPROM installa tion Remedy Defective engine PWB Replace the engine PWB See page P 1 5 22 Paper feeder communication error Communication error between engine PWB and optional paper feeder Improper installa tion paper feeder Follow installation instruction carefully again Defective harness between connect L PWB YC2 and paper feeder inter face connector or
103. or press roller If the defects occur at regular intervals of 72 mm 2 13 16 82 mm 3 1 4 or 93 mm 3 11 16 See page P 2 4 4 the problem may be the damaged heat roller or press roller in the fuser unit Replace fuser unit heat roller or press roller If a fuser unit which is known to work normally is available for check replace the current fuser unit in the printer with the nor mal one If the symptom disappears replace the fuser unit heat roller or press roller with a new one See page P 1 5 14 Defective paper specifications Paper with rugged surface or dump tends to cause dropouts Replace paper with the one that satisfies the paper specifica tions Defective transfer roller installation The transfer roller must be supported by the bushes at the both ends Clean the bush to remove oil and debris Replace the transfer roller if necessary See page P 1 5 12 Defective engine PWB transfer bias output circuit Causes Replace the engine PWB See page P 1 5 22 Check procedures corrective measures 1 4 10 Defective drum unit If the defects occur at regular intervals of 94 mm 3 11 16 See page P 2 4 4 the problem may be the damaged drum in the drum unit Replace drum unit If the defects occur at random intervals the toner may be leak ing from the developer unit or drum unit Replace developer unit or drum unit See page P 1 5 9 or P 1 5 10 An additive which was
104. oulevard Kyalami Business Park Midrand South Africa Phone 27 0 11 540 2600 KYOCERA MITA AMERICA INC Headquarters 225 Sand Road Fairfield New Jersey 07004 0008 U S A Phone 973 808 8444 KYOCERA MITA AUSTRALIA PTY LTD Level 3 6 10 Talavera Road North Ryde N S W 2113 Australia Phone 02 9888 9999 KYOCERA MITA NEW ZEALAND LTD 1 3 Parkhead Place Albany P O Box 302 125 NHPC Auckland New Zealand Phone 09 415 4517 KYOCERA MITA THAILAND CORP LTD 9 209 Ratchada Prachachem Road Bang Sue Bangkok 10800 Thailand Phone 02 586 0320 KYOCERA MITA SINGAPORE PTE LTD 121 Genting Lane 3rd Level Singapore 349572 Phone 67418733 KYOCERA MITA HONG KONG LIMITED 11 F Mita Centre 552 566 Castle Peak Road Tsuen Wan New Territories Hong Kong Phone 24297422 KYOCERA MITA TAIWAN Corporation 7F 1 2 No 41 Lane 221 Gangchi Rd Neihu District Taipei Taiwan 114 R O C Phone 02 87511560 KYOCERA MITA Corporation 2 28 1 chome Tamatsukuri Chuo ku Osaka 540 8585 Japan Phone 06 6764 3555 http www kyoceramita com Printed in Holland KYOCERA MITA AMERICA INC Headquarters 225 Sand Road Fairfield New Jersey 07004 0008 TEL 973 808 8444 FAX 973 882 6000 New York Branch 1410 Broadway 23rd floor New York NY 10018 TEL 917 286 5400 FAX 917 286 5402 Northeastern Region 225 Sand Road Fairfield New Jersey 07004 0008 TEL 97
105. ove the heat gear Z46 two bearings and two stoppers from the heat roller 35 37 and 45 47 ppm printer EUR USA model 4 Check or replace the heat roller and refit all the removed parts Heat gear Z36 Heat roller 30 31 ppm printer EUR USA model Bearing Bearing retainer S N Stopper lt CU Stopper y Sie a Bearing Bush l Heat gear Z46 e N NS Heat roller N Bearing N retainer N 35 37 and 45 47 ppm printer EUR USA model Fuser upper frame Figure 1 5 22 1 5 17 Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA 4 Detaching and refitting the press roller Procedure 1 2 3 4 Remove the fuser unit See page P 1 5 14 Open the fuser unit See page P 1 5 15 Remove the press roller from the fuser lower frame Check or replace the press roller and refit all the removed parts 1 5 18 Downloaded From ManualsPrinter com Manuals Press roller Figure 1 5 23 2F8 2F9 2GA 1 5 Detaching and refitting the fuser thermistor M fuser thermistor S and thermal cutout Procedure 1 2 3 4 Remove the fuser unit See page P 1 5 14 Turn the fuser unit bottom side up Unlatch the six latches and then remove the cord cover Unlatch the four latches and then remove the fuser drawer connector Remove the one two connector s Downloaded From ManualsPrinter com Manuals Mc d Latch
106. paper feed roller and pickup roller Procedure 1 Remove the paper cassette 2 While pushing the lock and then slide the paper feed roller pin 3 While pressing the lever and then remove the paper feed roller assembly 4 Check or replace the paper feed assembly and refit all the removed parts 1 5 4 Downloaded From ManualsPrinter com Manuals RS ere Pes RUE Cp i Paper feed roller pin S O Paper feed assembly 85 37 and 45 47 ppm printer EUR USA model only Figure 1 5 4 2F8 2F9 2GA 1 2 Detaching and refitting the retard roller Procedure 1 Remove the paper cassette 2 Push the bottom plate down until it locks 30 31 ppm printer EUR USA model only 3 Unlatch the two latches and then remove the retard guide Paper cassette m AN d en Wi IW lig 4 Remove the retard holder roller from the retard guide Retard holder 5 Check or replace the retard roller and refit all Retard roller assembly the removed parts Figure 1 5 6 1 5 5 Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA 3 Detaching and refitting the registration upper and lower roller Procedure 1 Remove the developer unit See page P 1 5 9 2 Remove the spring 3 Pull the registration upper roller NG Registration G upper roller 4 Remove the registration upper roller from the bush E 5 Remove the gear and bush from the regis tration upper roller UU
107. pipes or faucets not approved by the proper authorities 5 ed AM CAUTION Do not place the copier on an infirm or angled surface the copier may tip over causing injury S Do not install the copier in a humid or dusty place This may cause fire or electric shock S Do not install the copier near a radiator heater other heat source or near flammable material TAIS may Cause E S Allow sufficient space around the copier to allow the ventilation grills to keep the machine as cool as possible Insufficient ventilation may cause heat buildup and poor copying performance S Always handle the machine by the correct locations when moving H Q Always use anti toppling and locking devices on copiers so equipped Failure to do this may cause the copier to move unexpectedly or topple leading to injury ee Q Avoid inhaling toner or developer excessively Protect the eyes If toner or developer is acciden tally ingested drink a lot of water to dilute it in the stomach and obtain medical attention immedi ately If it gets into the eyes rinse immediately with copious amounts of water and obtain medical En e Advice customers that they must always follow the safety warnings and precautions in the copier s ett Lee Belle ele ei EE Q Downloaded From ManualsPrinter com Manuals 2 Precautions for Maintenance AAWARNING Always remove the power plug from the wall outlet before sta
108. power cord The power cord is not plugged in properly Check the contact between the printer s AC inlet and the AC power outlet No electricity at the AC power outlet Measure the AC input voltage Defective power source unit Replace the power source unit See page P 1 5 28 Defective harness between operation panel PWB YC1 and main PWB YC13 or improper connector inser tion Reinsert the connector Also check for continuity within the con nector harness If none remedy or replace the harness Defective operation panel PWB Replace the operation panel PWB Defective main PWB sys tem DIMM PWB Replace the main PWB system DIMM PWB See page P 1 5 26 7 Close rear unit dis play is not cancelled to closing the rear unit Defective fuser unit s drawer connector If a fuser unit which is known to work normally is available for check replace the current fuser unit in the printer with the normal one If the symptom disappears replace the fuser unit with a new one Defective harness between engine PWB YC6 and fuser drawer connector or improper connector inser tion Reinsert the connector Also check for continuity within the con nector harness If none remedy or replace the harness Defective engine PWB Replace the engine PWB See page P 1 5 22 8 Close top cover dis play is not cancelled to closing the top cover Deformed inte
109. pressed by the fuser press spring The fuser thermistor detects the temperature of the surface on the heat roller heated by the fuser heater lamp and this temperature is controlled by the engine PWB If the fuse section shows extremely high temperature the power line will be shut off and the fuser heater lamp is forced to turn off When fusing of toner is complete the paper is separated from he heat roller by the separator and ejected to the paper eject section rear unit 1 3 4 5 6 wera SS NS 2 1 10 30 31 ppm printer EUR USA model 35 37 and 45 47 ppm printer EUR USA model Figure 2 1 17Fuser unit Fuser heater lamp Heat roller Press roller Fuser upper frame Fuser lower frame Separator Downloaded From ManualsPrinter com Manuals 7 8 9 10 11 12 Paper exit sensor actuator Paper exit pulley Paper exit roller Feed guide Fuser thermal cutout Fuser thermistor M Power source PWB YC102 3 YC102 1 COMMO THERM1 2F8 2F9 2GA 1 Fuser unit Thermal cutout thermistor M EXITPAP Engine PWB Power source PWB YC102 3 YC102 1 COMMO THERM2 THERM1 Paper exit i sensor i 30 31 ppm printer EUR USA model Fuser unit
110. r source Face up down solenoid On Off 1 35 37 and 45 47 ppm printer EUR USA model only 30 31 ppm printer EUR USA model only 2 3 6 Downloaded From ManualsPrinter com Manuals Connector Signal Voltage 2F8 2F9 2GA 1 Description YC7 Connected to the lift limit sensor GND LIFTSEN 5V2 0 5 V DC 5V DC Ground Lift sensor On Off 5 V DC power source YC8 Connected to the con nect R PWB YC2 LMOTON DUDRN DLPDRN MIDDRN 24V3 24V3 REGDRN FEEDDRN O0O0000 000 0 24 V DC 0 24 V DC 0 24 V DC 0 24 V DC 24 V DC 24 V DC 0 24 V DC 0 24 V DC Lift motor On Off Duplex clutch On Off Developer solenoid On Off Middle feed clutch On Off 24 V DC power source 24 V DC power source Registration clutch On Off Paper feed clutch On Off Connected to the con nect R PWB YC1 cx ech No O GND OUTA1 OUTA3 OUTB1 OUTB3 MPFDRN 24V1 RFANDRN AIRTEMP 5V1 WETCLK1 WETCLK2 Oooooooo 0 24 V DC pulse 0 24 V DC pulse 0 24 V DC pulse 0 24 V DC pulse 0 24 V DC 24 V DC 0 12 24 V DC Analog 5V DC 0 5 V DC pulse 0 5 V DC pulse Analog Ground Switchback motor drive pulse Switchback motor drive pulse Switchback motor drive pulse Switchback motor drive pulse MP tray paper feed solenoid On Off 24 V DC power source Right fan motor Full speed Half speed Off Temperature humidity detection sensor detection voltage
111. r to figure 1 4 5 Defective drum PWB EEPROM Replace the drum unit See page P 1 5 10 Defective engine PWB Replace the engine PWB See page P 1 5 22 Contents 2F8 2F9 2GA 5 Remarks Causes Check procedures corrective measures Communication problem between the main PWB and operation panel PWB Communication is failed between the operation panel PWB and the main PWB Defective main PWB Turn the power switch off on to restart the printer If the error is not resolved replace main PWB See page P 1 5 26 Defective system DIMM PWB Replace the system DIMM PWB Defective opera tion panel PWB Replace the operation panel PWB Main PWB system DIMM PWB checksum error Checksum failed with system DIMM PWB on the main PWB Defective main PWB Turn the power switch off on to restart the printer If the error is not resolved replace main PWB See page P 1 5 26 Defective system DIMM PWB Replace the system DIMM PWB Main or expanded memory error Checksum failed with main memory RAM on the main PWB or expanded memory DIMM Defective system main memory RAM on the main PWB Turn the power switch off on to restart the printer If the error is not resolved replace main PWB See page P 1 5 26 Defective expanded memory DIMM Replace the expanded memory DIMM See page P 1 2 12 General failure Miscellaneous failure with the
112. rectly Verify harness is not pinched in the drum unit Engine PWB installed incor rectly Verify harness is not pinched in the engine PWB Defective engine PWB Replace the engine PWB See page P 1 5 22 Contents 2F8 2F9 2GA 5 Remarks Causes Check procedures corrective measures Broken fuser heater lamp wire The temperature does not reach 100 C 212 F after the fuser heater lamp has been turned on continuously for 30 s 30 31 ppm printer EUR USA model The temperature does not rise by 1 C 1 8 F after the fuser heater lamp has been turned on continuously for 5 s dur ing printing 35 37 and 45 47 ppm printers EUR USA model Fuser thermistor M detection temperature does not rise by 1 C 1 8 F after the fuser heater lamp has been turned on continuously for 10 s during warm up or at standby Fuser thermistor S detection temperature does not rise by 1 C 1 8 F after the fuser heater lamp has been turned on continuously for 5 s during warm up or at standby The temperature does not rise by 1 C 1 8 F after the fuser heater lamp has been turned on continuously for 5 s dur ing printing Poor contact in the fuser thermistor M connector termi nals Reinsert the connector See page P 1 5 19 Fuser thermistor M installed incor rectly Check and reinstall if necessary See page P 1 5 19 Thermal cutout triggered Check for continuity If none rep
113. removing the drum unit never expose the drum surface to strong direct light Keep the drum at an ambient temperature between 0 C 32 F and 40 C 104 F and at a relative humidity not higher than 9096 RH Avoid abrupt changes in temperature and humidity Avoid exposure to any substance which is harmful to or may affect the quality of the drum Do not touch the drum surface with any object Should it be touched by hands or stained with oil clean it 3 Toner container Store the toner container s in a cool dark place Avoid direct light and high humidity 1 5 1 Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA 2 1 5 2 Outer covers 1 Detaching and refitting the top cover Procedure 1 Open the top cover 2 Remove the two screws 3 Remove the one connector and then remove the top cover Top cover Figure 1 5 1 1 5 2 Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA 4 2 Detaching and refitting the right cover and left cover Procedure 1 Remove the paper cassette 2 Open the MP tray 3 Open the rear unit 4 Remove the top cover See page P 1 5 2 5 Unlatch the three latches and then remove the right cover 6 Remove the one screw 7T Unlatch the six latches and then remove the left cover Left cover Figure 1 5 3 1 5 3 Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA 1 1 5 3 Paper feed section 1 Detaching and refitting the paper feed assembly
114. res that were removed have been refitted correctly Special attention should be paid to any forgotten connector trapped wire and missing screws eccccceceeeeeeeeeeeeceeeeneaeeceeeeeeeeeeeeeeceaaaeaaeeeeeeeeeesenseeeesneenneeeees Check that all the caution labels that should be present on the machine according to the instruction handbook are clean and not peeling Replace with new ones if necessary ssssusussss Q Handle greases and solvents with care by following the instructions below Q Use only a small amount of solvent at a time being careful not to spill Wipe spills off completely Ventilate the room well while using grease or solvents Allow applied solvents to evaporate completely before refitting the covers or turning the power switch on Always wash hands afterwards Never dispose of toner or toner bottles in fire Toner may cause sparks when exposed directly to fire ipa le S Should smoke be seen coming from the copier remove the power plug from the wall outlet imme e Wl 3 Miscellaneous AAWARNING Never attempt to heat the drum or expose it to any organic solvents such as alcohol other than the specified refiner it may generate toxic gas sssssssssee eene eene nenne S Downloaded From ManualsPrinter com Manuals This page is intentionally left blank Downloaded From ManualsPrinter com Manuals CONTENTS 1 1 Specifications 121 1 er et e li o er
115. rlock switch 1 s actuator lever Check the bending of the actuator lever of the interlock switch 1 if there is trouble remedy or replace Defective power source unit Replace the power source unit See page P 1 5 28 Defective engine PWB Replace the engine PWB See page P 1 5 22 9 Close left side cover display is not cancelled to closing the left side cover Deformed interlock switch 2 s actuator lever Check the bending of the actuator lever of the interlock switch 2 if there is trouble remedy or replace Defective harness between interlock switch 2 and con nect L PWB YC12 or improper connector inser tion Reinsert the connector Also check for continuity within the con nector harness If none remedy or replace the harness Defective interlock switch 2 Replace the interlock switch 2 Defective engine PWB Downloaded From ManualsPrinter com Manuals Replace the engine PWB See page P 1 5 22 1 4 15 2F8 2F9 2GA 1 4 5 Mechanical problems Problem Causes check procedures Corrective measures 1 No primary paper feed Check if the surfaces of the following rollers are dirty with paper powder pickup roller paper feed roller and MP tray feed roller Clean with isopropyl alcohol Check if the pickup roller paper feed roller and MP tray feed roller are deformed Check visually and replace any deformed rollers Defective instal
116. rting machine disassembly Z Always follow the procedures for maintenance described in the service manual and other related brochures sinoni e NEES S Under no circumstances attempt to bypass or disable safety features including safety mechanisms and pr tective CIRCUITS Pn S Always use parts having the correct specifications sssssssee eem Q Always use the thermostat or thermal fuse specified in the service manual or other related bro chure when replacing them Using a piece of wire for example could lead to fire or other serious Q lee When the service manual or other serious brochure specifies a distance or gap for installation of a part always use the correct scale and measure carefully sse o e Always check that the copier is correctly connected to an outlet with a ground connection e Check that the power cable covering is free of damage Check that the power plug is dust free If it is dirty clean it to remove the risk of fire or electric shock Q Never attempt to disassemble the optical unit in machines using lasers Leaking laser light may GaMAGE yeshi arster a aao a O OO Q Handle the charger sections with care They are charged to high potentials and may cause electric shock if handled improperly 2 ccecceeceeeeeeeeeeeeeeceaaeaecaeeeeeeeeeeesecaacaaaaaeeeeeeeeeeeeeeeesecceenniceeeeeeees AN AACAUTION Wear safe clothin
117. s B from the engine PWB B Figure 1 5 32 1 5 24 Downloaded From ManualsPrinter com Manuals 22 Remove the one connector 23 Remove the two screws A and then remove the HV plate 24 Remove the two screws B and then remove the engine R ground plate engine L ground plate and shield plate 25 Check or replace the engine PWB and refit all the removed parts To replace the engine PWB remove the EEPROM from the old engine PWB and mount it to the new engine PWB Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA Screw B Engine PWB Engine L grounding plate grounding plate Figure 1 5 33 1 5 25 2F8 2F9 2GA 2 2 Detaching and refitting the main PWB Procedure 1 2 3 6 Remove the six screws and then remove the Remove the top cover See page P 1 5 2 Remove the right and left cover See page P 1 5 3 Remove the six seven connectors from the main PWB Remove the two screws and then remove the connect R PWB Remove the wires from clamp controller box main PWB 1 5 26 Downloaded From ManualsPrinter com Manuals Connectors Six Seven E Fix u P wir XN e Pic SSS SS c 45 47 ppm printer EUR USA model only CUULL G CO ee Connect R PWB Figure 1 5 35 2F8 2F9 2GA 2 7 Remove the screw and then open the inner cover 8 Remov
118. sensor feeder 2 eh 1 Duplex jam sensor f HHnH Paper Paper feed sensor feeder 3 d Paper feeder 1 3 15 Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA 4 Service items Description No Items Description 10 c Detail of paper source Hexadecimal cont 00 MP tray 01 Paper cassette 1 printer 02 Paper cassette 2 paper feeder 1 03 Paper cassette 3 paper feeder 2 04 Paper cassette 4 paper feeder 3 05 Reserved 06 Reserved 07 Reserved 08 Bulk paper feeder 09 Envelope feeder d Detail of paper size Hexadecimal 01 Monarch 02 Business 03 International DL 04 International C5 05 Executive 06 Letter R 86 Letter E 07 Legal 08 A4R 88 A4E 09 DER 89 B5E OA A3 Not supported OB B4 OC Ledger Not supported 0D A5R 8D ABE OE A6 OF B6 10 Commercial 9 11 Commercial 6 12 ISO B5 13 Custom size 1E CA 1F Postcard 20 Reply paid postcard 21 Oficio Il 22 Special 1 23 Special 2 24 A3 wide 25 Ledger wide 26 Full bleed paper 12 x 8 27 8K 28 16K R A8 16K E 32 Statement R B2 Statement E 33 Folio 34 Western type 2 35 Western type 4 e Detail of paper type Hexadecimal 01 Plain 02 Transparency 03 Preprint 04 Labels 05 Bond 06 Recycle 07 Vellum 08 Rough 09 Letter head OA Color OB Prepunched 0C Envelope OD Cardstock OE Coated
119. sssssssee esent eh ether ss sh trie nr ts snnt nennt nnns ener nennen 1 4 1 1 Paper misfeed indication sssssssssssssssesessseese eene nene tenen nnne ennt nn tetti tensis snnt nsns 1 4 1 2 Paper misfeed detechon nennen nente neme nnne n entsat tt ntn sensn nensis 1 4 1 124 2 Self ClagGnOstiG TUNMCHOMN E 1 4 2 1 Self diagnostic function eee eee e cence ee eee teeta ae eeeeeeeeeeaeeeeeaaeeeeeeeeesaeeeesaeeeseeaeeeeeeseeaeeseeeeeeenaeeeseas 1 4 2 EAR diagnostic COJE S serie aeea aaa a d aa eg aria ra e apaa 1 4 2 1 4 3 Image formation problems ssesesessenee ene nennen nennen en nrnen mener n teen nre n nnne 1 4 8 1 Completely blank D I DOE 1 4 8 2 AlleBlack printouts E 1 4 9 OV DrOpOUIS ane a ees 1 4 10 A Black dots riain e eaea aaa Eaa O aaa aE R ne A 1 4 10 5 Black horizontal Straks ossgsiis isipite iania atai ia aaae S deeg 1 4 12 6 Black vertical Streak Svicissci cesar 1 4 12 CF UnsharpnesS s enea eE Sane Er bebe metti euin gees ders 1 4 12 8 Gray ee e en DEE 9 Dirt on the top edge or back of the paper 10 Undulated printing at the left edge scanning start position 0 0 0 eee cette eeeeeeeeereeeeeeeeeeneeeee 1 4 13 1 4 4 Electric gen 1 4 14 1 4 5 Mechanical problemi 2 2 2 ettet sed eeice Aa CEP ed Ute at EENS EY Dae raa eE Dun 1 4 16 1 5 Assem
120. t Remove the memory from its package Aligning the cutouts of the memory with the matching keys of the socket carefully plug the memory into the memory socket until it clicks in place Push the two socket clamps to secure the memory Close and secure the inner cover by one screw Close the right side cover Testing the expanded memory 1 To verify that the memory is working prop erly test it by printing a status page refer to Printing a status page on page 2 15 1 2 12 Downloaded From ManualsPrinter com Manuals Right side cover Inner cover Figure 1 2 15 Memory E socekt Figure 1 2 16 2F8 2F9 2GA 1 2 4 Installing the memory card or hard disk optional lt Procedure gt 1 Turn off the printer and disconnect the power cord and printer cable 2 Remove the two screws and then open the option interface slot cover 3 Install the memory card or hard disk into the memory slot 4 Close the option interface slot cover Downloaded From ManualsPrinter com Manuals i Memory card or hard disk Memory card NT Jo Option interface slot cover KS Screw Figure 1 2 17 1 2 13 2F8 2F9 2GA 1 2 5 lt Procedure gt 1 1 2 14 Turn off the printer and disconnect the power cord and printer cable Remove the t
121. t occurred are displayed Downloaded From ManualsPrinter com Manuals h Self diagnostic error Indicates the log counter of self diagnostics errors depending on cause See page P 1 4 2 Example C6000 4 Self diagnostics error 6000 has happened four times i Maintenance item replac ing Indicates the log counter depending on the mainte nance item for maintenance T Toner container 00 Black M Maintenance kit 00 MK 310 MK 320 Example TOO 1 The black toner container has been replaced once 1 3 17 2F8 2F9 2GA 3 Service items Description Setting the paper feed operation printer driver priority mode Description gt gt Paper Feed With printer driver priority mode when selecting the specific paper feed location a cassette or MP tray with the printer driver it is not automatic selection paper is fed from the selected location Message Add Paper is displayed when there is no paper in that location When selecting the MP tray as the paper feed location paper is fed with the timing of maxi mum size A4 As for the setting media type setting the paper type setting of the printer driver is notified to the engine PWB Duplex printing operation is still the ordinary operation and paper jam occurs if paper size is different from the setting of the printer Purpose To set the printer driver priority mode which priority is given to the setup of a printer driver when the ordinar
122. t roller and a press roller Charge erasing system Light emitted by LED Cleaning system Counter blade cleaning Warm up time 22 C 71 6 F 6 0 RH Power on 30 31 ppm printer 13 seconds or less Sleep 30 31 ppm printer 10 seconds or less 35 37 ppm printer 15 seconds or less 35 37 ppm printer 15 seconds or less 45 47 ppm printer 17 seconds or less 45 47 ppm printer 15 seconds or less NOTE 30 31 ppm printer EUR USA model 35 37 ppm printer EUR USA model 45 47 ppm printer EUR USA model Downloaded From ManualsPrinter com Manuals 1 1 1 2F8 2F9 2GA 1 First print out A4 30 31 ppm printer 35 37 ppm printer 45 47 ppm printer 19 seconds or less 25 5 seconds or less 24 seconds or less HRescolutton cece eee eeceee eee eeeeeaes Fine 1200 Fast 1200 600 dpi 300 dpi Monthly duty sessssssss Average 30 31 ppm printer 35 37 ppm printer 45 47 ppm printer 4 000 pages 8 000 pages 12 000 pages Maximum Operating systems 30 31 ppm printer 150 000 pages 35 37 ppm printer 200 000 pages 45 47 ppm printer 250 000 pages Microsoft Windows 95 98 Me 2000 XP Microsoft Windows NT4 0 Microsoft Windows Server 2003 Apple Macintosh OS 9 Apple Macintosh OS X Controller eere 30 31 ppm printer 35 37 ppm printer 45 47 ppm printer PowerPC 440 PowerPC 750CXr PowerPC 750CXr 400 MHz
123. temperature 5 V DC power source Temperature humidity detection sensor clock signal Temperature humidity detection sensor clock signal and detection voltage humidity Connected to the main motor 24V4 GND MMOTONN MMOTRDYN MMOTCLK O OoOoOo 24 V DC 0 5 V DC 0 5 V DC 0 5 V DC pulse 24 V DC power source Ground Main motor On Off Main motor ready signal Main motor clock signal YC11 Connected to the drum motor 24V4 GND DMOTRDYN DMOTCLK DMOTONN Ooo o 24 V DC 0 5 V DC 0 5 V DC pulse 0 5 V DC 24 V DC power source Ground Drum motor ready signal Drum motor clock signal Drum motor On Off YC12 Connected to the main PWB Oo JO om P ON AO P Gab AO 0 nN NM sch sch sch sch sch 2 oO oo Ae om bk GAMM A e H POLRDYN POLONN OUTPEN PDMASKN SBSY SDIR EGIRN EGSI EGSO SCLKN RESETN 24V5 5V1 5V1 GND 5V1 GND GND GND 24V4 OOD0000 O000000 00 0 5 V DC 0 5 V DC 0 5 V DC 0 5 V DC 0 5 V DC 0 5 V DC 0 5 V DC 0 5 V DC pulse 0 5 V DC pulse 0 5 V DC pulse 0 5 V DC 24 V DC 5V DC 5V DC 5V DC Polygon motor ready signal Polygon motor On Off Print data output enable signal PD mask control signal Engine busy signal Communication direction change signal Engine interrupt signal Main PWB serial communication data signal input Main PWB serial communication data signal output Main PWB serial communication cl
124. ter com Manuals Boot ROM version 2F8 2F9 2GA 2 Service items Items Description Description Software jumper switch information hexadecimal First byte Second byte displayed in OEM mode only First byte bit O 1 Fixed bit 1 2 0 Overseas 1 Domestic Japan bit 2 3 Not used bit 4 0 Kyocera 1 OEM bit 5 0 For Europe 1 For US bit 6 0 Non MICR mode 1 MICR mode bit 7 Not used Second byte Displayed in OEM mode only Total page Toner install information Parallel I O information Serial information eG eoe 00 Not connected bit1 Overrun error bit0 Framing error bit2 Parity error USB information 00 Not connected 01 Full Speed 02 Hi Speed Operation panel lock sta tus displayed only when locked 01 Partial lock 02 Full lock NVRAM error displayed only when any error has occurred 01 ID error 03 Checksum error 02 Version error 04 NVRAM crush error NVRAM download 00 Normal bit Font data bit1 Host data bit2 Macro data bit3 Program data bit4 Operation panel message data download file name displayed bits OEM data bit6 Web template data version displayed bit7 Error occurred Printable area setting Top offset Left offset Page length Page width Left offset for each paper Source MP tray Paper cassette 1 Paper cassette 2 Paper cassette 3 Paper cassette 4 Envelope feeder Duple
125. the printer with the nor mal one If the symptom disappears replace the drum unit with a new one See page P 1 5 10 Check procedures corrective measures AB 12 Flawed main charger roller Replace the main charger unit See page P 1 5 11 Dirty or flawed drum Clean the drum or if it is flawed replace the drum unit See page P 1 5 10 Defective drum unit A streak of toner remaining on drum after printing means that the cleaning blade in the drum unit is not working properly Replace the drum unit See page P 1 5 10 If a drum unit which is known to work normally is available for check replace the current drum unit in the printer with the nor mal one If the symptom disappears replace the drum unit with a new one See page P 1 5 22 Defective developing roller developer unit 7 Unsharpness Print example Causes If a developer unit which is known to work normally is available for check replace the current developer unit in the printer with the normal one If the symptom disappears replace the devel oper unit with a new one See page P 1 5 9 Check procedures corrective measures ABC 123 1 4 12 Defective paper specifications Paper with rugged surface or dump tends to cause unsharp printing Replace paper with the one that satisfies the paper specifications EcoPrint mode setting The EcoPrint mode can provides faint unsharp printing because it acts to
126. tion sensor does not turn on Lift motor lock error occurred 3 times Defective bulk paper feeder s tray top position sensor Replace the bulk paper feeder s tray top position sensor Defective harness between bulk paper feeder s tray top position sen sor and main PWB YC6 or improper connector inser tion Reinsert the connector Also check for conti nuity within the connector harness If none remedy or replace the harness Defective bulk paper feeder s main PWB Replace the bulk paper feeder s main PWB Refer to bulk paper feeder s service man ual Lift motor descent error 35 37 and 45 47 ppm printers EUR USA model only Optional bulk paper feeder s tray bottom position sensor does not turn on Lift motor lock error occurred 3 times Defective bulk paper feeder s tray bottom position sensor Replace the bulk paper feeder s tray bottom position sensor Defective harness between bulk paper feeder s tray bottom position sensor and main PWB YC8 or improper connec tor insertion Reinsert the connector Also check for conti nuity within the connector harness If none remedy or replace the harness Defective bulk paper feeder s main PWB Replace the bulk paper feeder s main PWB Refer to bulk paper feeder s service man ual Main motor error MMOTRDYN signal does not go low within 2 s after MMOTONN signal goes low Downloaded From ManualsPrinter com Manu
127. us page for service purpose SES ER Page See page P 1 3 2 To print an event log EVENT LOG Displayed when FRPO 11 is set to 1 See page P 1 3 12 gt gt Print Event Log DEB i To set paper feed operation as printer driver priority mode gt gt Paper Feed gt gt DRUM CTRL E bres To perform a automatic drum refreshing See page P 1 3 19 See page P 1 3 18 gt gt Maintenance D EG To reset counter for the maintenance kit See page P 1 3 18 gt gt Developer To initialize the developer unit toner install mode See page P 1 3 19 4 gt gt Drum neut DE To perform a drum refreshing See page P 1 3 20 To scroll these items press the V or A key repeatedly 1 3 1 Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA 4 Service items gt gt Print Status Page Description Printing a status page for service purpose Description and service cumulative Purpose To acquire the current printing environmental parameters and cumulative information Procedure 1 Enter the service mode gt gt Print Status Page 2 Press the OK key Print Status Page will be displayed 3 Press the OK key Two Five pages will be printed The second page includes service information 1 30 31 ppm printer EUR USA model 2 35 37 and 45 47 printer EUR USA model Ser
128. vice information Refer to next page Main PWB firmware version Firmware release date PAGE PRINTER STATUS PAGE Firmware version 2F9 3000 008 002 Released Set SaaS SS E PAGE PRINTER STATUS PAGE Firmware version 2F9 3000 008 002 Released 29 Aug 2006 Service Information XXXXXXXX XXXXXXXX XXXXXXX XXXXXXXX 01 00 Printed Page s 9690 t P00 S00 U00 F00 N00 D50 DM0301 DAN 0002001001210052 0020 0020 1061 0811 0 0 o of of of of o o o o o 0 A 003D 0005 0005 0005 0005 0000 0000 RS2 FF 00 0003 0003 81 31 50 50 0 75000000 00000000 7 000000 00000000 00000000 00000000 0000 gt 70000 00000000 00000000 00000000 00000000 00000000 00000 777000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 8088808880808000 8088808880808000 8088808880808000 8088808880808000 8088808880808000 8088808880808000 8088808880808000 8088808880808000 8088808880808000 8088808880808000 8088808880808000 8088808880808000 8088808880808000 8088808880808000 8088808880808000 8088808880808000 8088808880808000 8088808880808000 8088808880808000 8088808880808000 8088808880808000 8088808880808000 8088808880808000 8088808880808000 8088808880808000 8088808880808000 8088808880808000 8088808880808000 8088808880808000 8088808880808000 8088808880808000 8088808880808000 00000000 00000000 0000000
129. wo screws and then open the option interface slot cover Install the network interface card to the option interface slot Secure the network interface card by two screws Downloaded From ManualsPrinter com Manuals Installing the network interface card optional d ES AC 3 mA XA N _ el NIA Option interface slot o Network interface card iN T ER Si Li Screw JL 8 R A X b Option interface gue SD slot cover B ege Screw D Figure 1 2 18 2F8 2F9 2GA 1 1 2 6 Installing the network interface card optional for 30 31 ppm printer EUR USA model only lt Procedure gt 1 Turn off the printer and disconnect the power cord and printer cable 2 Open the right side cover 3 Remove the one screw and then open the inner cover Right side cover Inner cover Figure 1 2 19 4 Remove the two screws and then open the option interface slot cover kd Ga C oOo O O Option interface slot cover Figure 1 2 20 1 2 15 Downloaded From ManualsPrinter com Manuals 2F8 2F9 2GA 5 Connect the relay cable connector to the network interface card connector 6 Secure the relay cable to the clamp 7 Install the network interface card to the option interface slot 8 Put the relay cable co
130. x 1 600 inches unit Top offset for each paper Source MP tray Paper cassette2 Paper cassette 3 Paper cassette 4 Duplex 1 600 inches unit Offset for rotation Top offset Left offset 1 600 inches unit Paper source life counter MP tray Paper source life counter Cassette 1 total Paper feeder 1 Cassette 2 total Paper feeder 2 Cassette 3 total Paper source life counter Downloaded From ManualsPrinter com Manuals Paper feeder 3 Cassette 4 total 1 3 9 2F8 2F9 2GA 2 Service items Items Description Description Paper source position counter Duplex Bulk paper feeder Envelope feeder Unit life counter Drum unit Maintenance kit life counter Unit version Paper feeder 1 Paper feeder 2 Paper feeder 3 Envelope feeder bulk paper feeder Unit EEPROM error bitO Paper feeder 1 bit4 Reserved bit1 Paper feeder 2 bit5 Bulk paper feeder bit2 Paper feeder 3 bit6 Reserved bit3 Duplex bit7 Drum unit Drum ID Serial interface information RS2 RS 232C RS4 RS 422A Drum sensitivity information Calibration table settings Setting value FRPO 14 Hexadecimal Optional paper feeder stacker information 1st 2 bytes 2nd 2 bytes bit0 MP tray bit0 Face up bit1 Cassette 1 bit1 Face down bit2 to 4 Paper feeder 1 to 3 bit2 Reserved bit3 to 6 Reserved bit3 Reserved bit7 Duplex bit4 to 15 Reserved
131. y 00 4 Classification Normally 0 Power switch Off On y9 Update history 6 Build number G Release date Year Month Day Checksum 7 Ready Figure 1 6 3 2 Downloading the firmware from the memory card 2F8 2F9 2GA 4 The procedure below provides how to download firmware from a memory card Note that you can download both the system and engine firmware at a time 1 Turn printer power off 2 Remove two screws and then remove the interface slot cover 3 Insert the memory card into the printer s memory card slot 4 Turn printer power on 5 Press Menu key on the printer s operation panel and carry out the memory card for matting procedure 1 6 When formatting is complete turn printer power off 7 Remove the formatted memory card from the memory card slot 8 Insert the memory card to the PC s slot or to the adaptor 9 Copy the firmware file to download to the root directory of the memory card 10 Remove the memory card from the PC s slot or the adaptor Downloaded From ManualsPrinter com Manuals Le Memory card slot Memory card Interface slot cover Bei D Screw Figure 1 6 4 Message display Ready Operation panel keys Press the Menu key Press the A or V key Memory Card gt 1 Press the P key Press the A or V key Format 1 Press the OK key Y Format Press the OK key Y Processing E Wi
132. y paper feed operation mode is not suitable for the usage condition of the user Method 1 Enter the service mode gt gt Paper feed 2 Press the OK key Message Paper feed will be displayed 3 Select the mode Special or Normal pressing the W key or A key Special Ordinary paper feed operation mode Normal Printer driver priority mode Default 4 Press the OK key Completion Counter reset for the maintenance kit Description gt gt Maintenance The Install MK message means that maintenance kit should be replaced at 300 000 pages of printing The interval counter must be manually reset using this service item Maintenance kit MK 310 for 30 31 ppm printer EUR USA modell Maintenance kit MK 320 for 35 37 and 45 47 ppm printer EUR USA model Maintenance kit includes the following units Drum unit Developer unit Fuser unit Transfer roller Separation charger brush unit Paper feed system rollers Purpose To reset the life counter for the developer unit and drum unit included in maintenance kit Procedure for replacing the maintenance kit Drum unit See page P 1 5 10 Developer unit See page P 1 5 9 Fuser unit See page P 1 5 14 Transfer roller See page P 1 5 12 Separation charger brush unit See page P 1 5 12 Paper feed system rollers Paper feed assembly paper feed roller and pickup roller See page P 1 5 4 Retard roller See page P 1 5 5 MP tray paper feed roller See pa

Kyocera FS-2000D printer user guide manual Operating Instructions

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