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Fecon FTX440 - Lynn Hendrix Equipment

1. E A ume URN MEME MEME 18 PFO ROSE 19 Sis PE PTO FOSE uat E H 20 350 PTO Hose Manifold Parts BH410 21 REV B SAFETY FIRST gt With any piece of equipment new or used the most important part of its operation is SAFETY gt It is important that the SAFETY video is viewed before operating this equipment gt Fecon Inc encourages you and your employees to familiarize yourselves with your new equipment and to stress safe operation gt This symbol N is used to call attention to safety procedures Read all the instructions in this manuali before operating the equipment BH410 21 REV B 2 gt 1 gt lt O L 7 Re N 777 Sy ZA 17 Q L Sw e Z 7 2 5 8 6 CNW SB LES 22 L ME WPS gt 2 57 0 o Re 29 o 57 7 3 BH410 21 REV B BH350 PTO PARIS LIST ITEM BH350PTO EX 8X10 WELDED CYLINDER 2 1182212 CYLHYD 3 X 30 WELDED PUSHBAR 3 BH373 01 BH373 21 22222001 4 5523 ACCESS COVER FAB 4 AND LARGER 5 76 BH25737 Pin 7 BH266 11A Gearbox Arm Mount Plate 8 BH288O4 Drive Bearing Retainer Weld 9 Bu9031
2. RETURN FILTER ASM 43536 22 HF3474 24 HFT2406 20 16 HF24 20ARC 605 20 HFTA3405 6 8 D z es 1 k e um mee ah c IEN u s qu Lo pa d 24 oF pr CX 7 s r 27 nee mp p Lm Ne T d alee LIU 7 2 T C 440 61 046 4 it CLOSED LOOP RETURN FILTER ASM PW HFTA3405 10 12 HF12 6ARC 161008 HFA6806 8 8 HFTA3105 20 gt ec LU INU V TANK MOUNT INSTALLATION DETAIL SCALE 1 4 DETAIL NN C CUSHION MOUNT 440 15 001 IS USED AT ALL TANK MOUNTING POINTS AS SHOWN HERE REFER TO FOLLOWING PAGE FOR HARDWARE REQUIRED DETAIL C e 6 TANK MOUNT INSTALLATION DETAIL A SCALE 1 4 50 ITEM NUMBER DESCRIPTION BOLT 3 8 16 X 1 GR8 6 06 161 8 7 WO Q3 8 Lockwosher _8 WOL 1 2 Lockwasher 5 9 WOF g3 e HatWosher 110 THIS PAGE LEFT BLANK FOR LAYOUT PURPOSES 51 1 J hs 1 or STAY BACK 30077 52 PART NUMBER DESCRIPTION RT440038 MUFFLER RT71003002053 FILTER
3. un a ciem 2 Serial Number Location 3 Undercarriage Assembly 5 Undercar riage BOM 6 Idler Track Track Adjuster 5 8 Roller 4812 Assembly 9 Roller 4813 Assembly 10 Roller 1781 Assembly 11 Final Drive Torque Specifications 12 Track 13 600 700 mm Track 14 800 900 mm Track 15 SECTION 2 ENGINE DRIVELINE Engine Systems 18 Engine Intake Exhaust 19 Engine Air Cleaner Assembly 20 Engine Cooling System Parts 21 Cooling System Parts List 22 Radiator Assembly 23 Radiator Parts List 24 Driveline Assembly 25 Mounting Power Locking Hub 26 Driveline Assembly Instructions 2 28 CONTENTS 440 SECTION 3 HYDRAULIC PARTS Front Compartment Fittings 30 Front Compartment Connections 31 Front Compartment Tubes 32 Flow
4. To determine amount of shimming required Chart Difference Dimension Minus Actual Difference Dimension Total Shim Thickness Required NOTE The total shim thickness should be distributed evenly between the floating and fixed sides e To determine if either the bearings flange or the rotor needs to be shimmed If the actual difference recorded 15 less than Chart Difference Dimension put compensating half moon shims between the bearing flange and box sidewall Shim thickness approximately gt Total shim thickness recorded above o Ifthe actual difference recorded is more than Chart Difference Dimension put compensating ring shims between the Stub shaft flange and labyrinth seal spacer Shim thickness approximately Total shim thickness recorded above Bearing Shim X Rotor Shaft Shim Rotor amp Housing Shims Illustration 4 Example for BH250 PTO Chart difference dimension 6 3 4 Actual difference dimension 6 3 8 Total shim thickness required is 1 8 Actual difference is LESS than chart difference so bearing to be shimmed 1 16 on each side NOTE Shims are available in 1 16 increments 1f the spacing requires an uneven amount the larger amount should be installed on the floating right hand side Refer to illustration 1 Example If 3 16 shim is required use a 1 16 shim on the floating right hand side and a 1 8 shim on the fixed left side Installing Roto
5. e DETAIL RINGS 12 SECTION B B SC SECTION A A gt 410 21 REV 8 BH355 11 355 12 SIDE VIEW BH355 12 FIXED BEARINC BH355 11 FLOATING BEARING BH410 21 REV B FERN PTO Drive Bearing Asm a BH290 31 2 011 01 024 6 BH289 20 7 8 BH289 31 Drive Shaft Mach PTO 1 _ 9 BH75025101 SEAL RING ASM 80mm BH250 250Dr 1 10 BH14051080 LAMINAR RING ASM 80mm 11 5 32 1 4 ROLL PIN NOTE ITEM 10 CONSISTS OF THREE LAMINAR RINGS THE LARGEST DIAMETER RING MUST GO BETWEEN THE TWO SMALLER RINGSWHEN INSERTED INTO SEAL RING ITEM 9 BH410 21 REV BH350 ROTOR ASSEMBLY 6 12 1009 8 3 410 2 1 4 Lgr8 HHCS 8 7 wizn 3 4 NORD LOCK WASHER 8 5 8 NORD LOCK WASHER 9 Bi0 08 amp 8 7 5 81INC x 2 L gr 8 Allen Head STANDARD ROTOR BH355 02 3000 ROTOR BH355 14 NOTE PROPER TORQUE MUST BE APPLIED TO ALL BOLTS AND NORDLOCK WASHERS MUST BE USEDWHEN CHANGING TOOLS TORQUE SETTINGS AS FOLLOWS ITEM 5 TORQUE TO 590 FI LBS ITEM 9 TORQUE TO 180 FI LBS ITEM 6 TORQUE TO 368 FI LBS DETAIL A SCALE 1 8 BH410 21 REV B c NOTE Nord Lock washers must be used on stub shaft Torque to 180 ft Ibs XY NOTE Bolt must inserted from left side as shown NOTE The tool holder is part of the welded rotor ltems 3 4 a
6. lt 105 16 20 HFTA3355 6 HFTA3405 6 440 61 114 SEE DETAIL ON NEXT PAGE p 1 3 is X E S 3 an i 1 E a L or pn L 1 j Pa ara N 2 2 2 aja gt 4 Y C2 40 lt LLI 2 LLI 2 2 LLI gt lt gt LLI L lt gt DETAIL DETAIL SCALE 1 3 SCALE 1 2 41 SHUTTLEVALVE CONNECTION DETAIL HFTA3405 16 440 61 1058 440 61 106 6003735 HFTA3355 12 105 16 20 405 16 iilis ma y CF s 43 _ 7 T R F F lcm nM SP A f 9p 61 104A 054 CAN zi 43502 64 440 7 2 002 440 61 103A 55 4 HFIA3 55 6 CSABXXN ECI HFTSSOSSW 4 HFTA3355 12 4 440 61 029 CSABXXN ECH OU ETAIL B CSABXXN ECI DETAIL A ALE 1 2 SCALE 1 3 42 PUMP HOSE amp FITTINGS PARIS LIST NO PART NUMBER DESCRIPTION 7 8 4406 Left Pump Lower Presure 78 440411058 Right Pump Lower Pressure 79 1440 11088 Right Pump Upper Pressure 71 43 PART NUMBER DESCRIPTION 737 405 5
7. C PTO DISPLAY Cab 225 lt Seay TRACKS a SPEED SPEED x TT ii D TEMPERATURE DISPLAY RANGE ADJUST A p AEE 440 21 SELECTOR ROTATE SCROLL PUSH TO SELECT BACK HOME DIAGNOSTICS F5 INFORMATION Startup Screen appears when the machine key Is turned on Follow the provided navigation and become familiar with each screens functions The Fl button will return you this screen from all areas other than the menu When you are in the menu area use the back button return IGAN 54 Cll PRESSURE H HI FTX 440 4 B TRACK DISPLAY C PTO DISPLAY y Em 4 A D DISPLAY Gif 000 d E MENU HOME INFORMATION Push button A at the startup screen to open the Engine screen All engine activity is monitored here A ENGINE DISPLAY CASE PRESSURE TEMPERATURE LEFT RIGHT 5 LO F 2019 4752 SPEED 270 4 7250 amp ADJUST SPEED am x I a E RANGE LO D TEMPERATURE DISPLAY 4 m EE n 4 PARKING BRAKE TRACE TRACK Fl HOME FS INFORMATION Push button B the startup screen to open the Track screen All Track activity is monitored here KRAN F
8. A ENGINE DISPLAY FECON l B TRACK DISPLAY RPM 0 0 OPEM LOOP GEARBOXZ DPEN LOOP PRESSURE TEMPERATURE TEMPERATURE 1000 3000 PSI 63 F 124 F 3000 4 200 4 220 ENGAGE J D 4 HOME FS INFORMATION Push button C at the startup screen to open the PTO screen All PTO Drive activity is monitored here A ENGINE DISPLAY r ASE HYDRAULIC FEC es LAMTI cr DRAULI 100 1079 HI 4 150 HI E B TRACK DISPLAY TEMPER ATURE _ TE s 229 07 LO OPEN LOOP GEARBOX 124 F HI 53 F HI 4 DATE 12112106 LO LO TEMPERATURE SCREEN C PTO DISPLAY TIME 08 35 02 HOME F5 INFORMATION Push button D at the startup screen to open the Temperature scr Temperature are monitored here MACHINE HOURS O rs SOFTWARE YERSIOM Software MODEL Carrier Model MACHINE SERIAL Serial ENGINE MODEL Engine Model ENGINE SERIAL 3 Engine Serial Fl HOME Push F5 button at the startup screen to see hours logged serial number and other ECON 15 DATE 12112106 FTX Incorporated S460 Grant Drive Leba hio 45036 PH Lau eu 13 DIAGNOSTICS VUA re CURRENT STATUS AMBIENT TEMP HOURS BEFORE SER VILE 499 Hrs INFOMATION SC
9. or from agencies of the company see dealer directory or from the vehicle manufacturer e A correctly functioning and individually adjusted driver seat is essential to your health Take adequate care of your seat and have it serviced regularly to ensure that it functions cor rectly The functional checks should be carried out at least as regularly as vehicle services see maintenance plan for vehicle N Safety instructions When making connections to the vehicle electrical system pay attention to the information on the rating plate on the rear spring push seat right forward to read The seat connection must be separately fused at 24V 10A 15A at seat heater To prevent damage to the driver s back the seat must be adjusted for the driver s weight before use and before every change of driver To prevent injury no objects should be placed within the moving area of the driver seat To eliminate any risk of accident the settings must be checked to ensure they are correctly engaged before the vehicle is driven Adjustments must not be made while driving When the backrest upholstery has been removed the backrest frame must be sup ported for example held in place before the backrest adjuster is operated If you fail to do so there is a danger that the backrest frame may jerk forward and cause injury If you make any changes to the standard seat for example fitting parts which are not original sammer parts it
10. the key when leaving the vehicle CAUTION TAKE THE FOLLOWING PRECAUTIONS e Always keep doors and windows of FTX 440 closed e Use ANSI 53 19 1975 approved hearing protectors with a noise reduction rating of 25dB A Ear muffs e Ear plugs disposable or reusable Take the following precautions Do not smoke while re fueling e Do not add fuel fluids or make adjustments while engine is running e Ground the fuel funnel or nozzle against the filler neck to prevent sparks e Always replace the fuel tank cap e Clean fuel spills immediately Discard soiled material following disposal regulations BH410 22 REV A 1 10 2007 Other Cautions e Avoid running engine in confined spaces Exhaust fumes are dangerous e Do not remove radiator cap while hot Pressure will release hot liquid and cause harm e Disconnect battery before performing service to vehicle e Use only approved fluids for maintenance e Discard used fluids following all disposal regulations e No transporting of passengers e Do not operate while under the influence of drugs or alcohol On prescribed medicines follow the instruction listed on the medication e Never operate vehicle with the door open e When working on steep slopes always drive directly straight up or down hill to keep vehicle from tipping over 1 3 OPERATIONAL SAFETY THE WORK AREA For the sake of this manual the front of the FT X 440 is the side with the Bull Hog 350 attached The
11. 440 Upon completion these forms must be returned to FECON prior to operation Fecons receipt of these forms activate your warranty If FECON does not have these forms on file warranty claims cannot be processed Also make a copy for yourself and keep in your FT X 440 manual Fecons Fax number is 513 696 4431 The delivery Inspection Checklists are clipped to the front of your manual Failure to follow this procedure and turn in the properly completed form will void the warranty Make a copy of the approved form for yourself and keep in your manual Our fax number is 513 696 4431 Any questions please call 513 696 4430 or 800 528 3113 BH410 22 REV A 1 10 2007 FTX 440 CONTENTS SECTION 1 SAFETY 1 0 SAFETY IN THE WORK AREA 1 1 GENERAL a sow unease died cane NU UM a NEN MN BENE ASI RUNE MC 1 2 SAFETY INSTRUCTIONS u aa xxu Nn ERST ERN EE 1 3 OPERATIONAL SAFETY THE WORK 1 4 THE HAZARD 1 5 DANGEROUS 1 6 URBAN 1 7 OPERATIONAL SAFETY 1 8 HEARING uuu 1 9 DUST PROTECTION 1 10 PROTECTION FROM FALLING FLYING OBJECTS 1 11 SAVOID POWER
12. H po HFT3755SW 10 HFT3355SW 8 161810 03 161810 01 161810 02 2 HFTA3405 10 5188 01 E 1 1810 02 30 Rev D 1 3 07 440 FRONT CONNECTIONS 440 61 221 440 6 1 222 440 61 219 440 61 220 440 61 216 40 61 2152 A 440 61 214 4 440 61 221 440 61 215 105 12 10 HFI35055W 12 HFT3905 10 5 HFT3505SW 10 HFT3755SW 10 CE HFT3355SW 8 We 12 105 10 HFTA3405 10 440 61 218 440 61 217 31 Rev D 1 3 07 FRONT COMPARTMENT TUBES A40 6 1 224 1440 61 203 32 Rev D 1 3 07 Flow Divider Check Block HFTA3105 10 440 6 1 204 440 6 1 203 HFTA3105 10 5059 105 12 10 HFI35055W 12 140 61 202 es HFSMK20 04 ORFS V HFTA3105 12 HFTA3405 4 440 72 003 HFTA3405 4 HFTA3105 10 FV 7992 DD 33 Rev D 1 3 07 755 20 75188 01 75188 01 34 Rev D 1 3 07 440 AUX VALVE HFTA3405 4 HFTA3405 6 HFTA3405 FV 7990 CCG 440 61 20 440 61 20 440 61 21 440 60 01 440 61 22 FI3405 6 440 61 22 440 61 20 FT3305 6 440 61 21 161810 0 440 61 11 FIA3405 CKCBXCN YE e 35 Rev D 1 3 07 440 AUX VALVE HANDPUMP gt i rie TU jii mel FV 7990 CCG HFTA3405 4 FV 7990 CCG 405 4 fank han
13. Adjust Measure Preferences Info MEASURE MENU 7 3 F4 The measure screen has a scrollable menu to observe many machine processes These items can be useful in troubleshooting minor issues MEASURE MENU ENGINE CHECK ENGINE SPEED Engine Charge Voltage Engine Coolant Temperature _ ENGINE CHARGE VOLTAGE 5 LOW FUEL LEVEL SWITCH Least si 5 Raw value FUES DELIVERY PRESSURE ENCINE PARAMETERS THE FIRST EIGHT SHADED MENU ITEMS ARE SHOWN ON INITIAL OPENINC OF THE ENGINE PARAMETERS SCREEN BY USING THE DIAL SELECTOR ALL OF THE L L L L L L L L AMBER WARNING LAMP ACTIVE DIAG TROB CODES PRE PROTECT LAMP PRE OCCURENCE COUNT PRE FMI PRE SPN SPN SECOND BYTE PRE SPN 8 LEAST SIGNI RED STOP LAMP PRE L gt AMBER WARNING LAMP PRE ENGINE TURBO CHARGE BOOST PRESSURE ENGINE TOTAL FUEL USED 3 ENGINE COOLANT LEVEL F ABNIGINEBFUEL BATE ENGINE FUEL TEMPERATURE ENGINE INTAKE 1 MANIFOLD TEMPERATURE r ITEMS LISTED BELOW CAN BE ACCESSED MOST SIGNIFICANT BI NT EGAN MEASURE MENU ENGINE PARAMETERS li LEFT JOYSTICK FUNCTIONS LEFT JOYSTICK FUNCTIONS Trap Door Open dout Trap Door Close dout RIGHT JOYSTICK FUNCTIONS ice korker TRACK PARAMETERS FAN CONTROL GROUP CLUTCH GROUP TEMPERATURE GROUP PRESS
14. The FTX 440 can be towed only a short distance at a very slow speed The following procedure is designed to move the carrier a short distance to an alternate transportation source or to flat level ground where repairs can be made If the FTX 440 should become disabled in a situation that requires the tractor be towed the operator should follow the following instructions k lo _ 4 gt 1 hu 4 Es 3 j 8 1 p Ems Ced l a L 2 i 4 g ie 1 After completing the steps above the series 90 pumps on the engine will need to be by passed mechanically Do this by rotating the bypass hex on both valves 3 three turns counterclockwise CCW This allows fluid to circulate without rotating the pump and prime mover See figure below BH410 22 REV A 12 1 10 2007 CAUTION POSSIBLE PUMP AND OR ENGINE DAMAGE Bypass valves are intended for moving the carrier a very short distance at a very slow speed They are NOT intended as tow valves _ Bypass valves on each pump Place a 1 4 wrench on the large bottom hex to hold it place Place a 1 1 16 wrench on the middle hex Large Rotate the middle hex three 3 times counterclockwise wrench to open the bypass valve NOTE DO NOT ROTATE x must not move MORE THAN 3 7 TIMES LEAKAGE WILL OCCUR To
15. Weight Current Consumption Airflow ca Fan Compressor BH410 22 REV A Model Drilling Stroke No Cylinder Revolution max Output Rotating direction Refrigerant Operating Voltage Oil 31600 btu hr 33070 btu hr R134A 24V 11 2 A max 24V 430 free blowing 3 speed permanent magnet kW 1 x axial 24V bar R134A ft h Long life motor R134A 24V Filling quantity for refrigerant R134A oz 37 1 10 2007 Servicing Important The AC unit must be switched on shortly every 3 months in order to lubricate all running parts and prevent sticking of compressor The AC unit must be serviced annually by a trained service representative Preferably in the cooler months of the year Prior to halfway through and at the end of the cooling season the following service steps must be carried out to ensure proper operation of your AC unit gt Belt Tension and Compressor seat check gt Checking refrigerant level and checking for humidity in the unit gt Cleaning the Condenser The blades of the condenser must be cleaned carefully with high pressure They will be damaged otherwise and no air would pass through the condenser The annual check in the service workshop should be carried out in the beginning of the warmer months of the year and documented in your maintenance schedule Cab Maintenance BH410 22 REV A 38 1 10 2007 Cab sli
16. Drive Bearing Asm 10 BH354 31 Flange BH350 Rotor Bearing loa SS 212 355 11 BEARING ASM FLOAT BH350 13 BH355 12 BEARING ASM FIXED BH350 14 BH368 01 Pdi Shoe Weld BH350 15 bh368 02 Skid Shoe Weld BH350 16 BH363 02A BH363 28 Door Weld BH350 17 BH363 29C BH363 30 2 18 BH363 32 Drag Rake Tooth Low Profile 19 BH356 26 Washer 4x 11 16 x 1 2 th 20 BH357 21 Key 350 Rotor 21 BH358 04B M Weld BH350 22 B BH371 21C Gearbox Cover BH350 PTO 23 BH371 27 Bulkhead Cover Plate 24 BH371 228 Bulkhead Mount Plate 725 BH3133 liftPinSide Washer 1 2 26 BH371 30 0 00 7 BH371 34 Side Washer 1 4 28 BH37227 Lift Pin Wear Bushing 29 BH373 02 _____ Lower Mount Pin 350 PTO BH3 208 Upper Mount Pin Weld 350 31 BH373 07A Cover Weld 350 PTO 32 BH504 Sheave 10 9 5V gr 3020 33 BH505 12 5 5V gr 3020 34 BH506 JBushing TL 3535 2 1 2 X 5 8 KW 35 BH507 Bushing 3535 x2 1 2 X 5 8 KW 36 BH510 5VX 4 GR 100 BH410 21 REV B 37 BH760040P03T B amp P 2200 W PVT SYSTEM BH350 38 BH7958807F Pivot Arm Weld 39 BH79580805 u NOTE PARTS NOT SHOWN PARTSNOTED IN THE BH350PTO 3000 COLUMN PLUMBING KIT
17. Toll Free 800 528 3113 45036 e www fecon com 7 Lebanon 3460 Grant Drive 1 10 2007 BH410 22 REV A COMMON REPLACEMENT PARTS The chart below list all the common belts and filters used on the FTX 440 Please reference the Fecon part number when placing your order at 1 800 528 3113 FILTERS ITEM PART NUMBER DESCRIPTION 1 440 46 005 CAB AIR CLEANER FILTER INSIDE 440 45 021 01 CAB AIR CLEANER FILTER EXTERNAL SAFETY 440 45 021 02 CAB AIR CLEANER FILTER EXTERNAL PRIMARY 440 60 006 HYDRAULIC FILTER OPEN LOOP SUCTION 44 60 006 HYDRAULIC FILTER CLOSED LOOP RETURN 440 60 010 ELEMENT FILTER 10 MICRON CHARGE 44 1R 1808 ENGINE OIL FILTER 44 1R 0771 FUEL WATER SEPERATOR FILTER 44 1R 0749 FUEL FILTER 44 220 8678 SEAL FOR FUEL WATER SEPERATOR 51044 01 PRIMARY AIR CLEANER ELEMENT KEE 51044 02 SECONDARY AIR CLEANER ELEMENT 12 11783 FILLER BREATHER FILTER BH203 01 HYD FILTER ELEMENT SCHROEDER 100GPM BELTS LIGHTS BULBS OTHER 440 45 005 04 REPLACEMENT WIPER BLADE 440 56 005 EXHAUST RESONATOR 19 RT440038 MUFFLER 660 21 138 RADIATOR CAP BH410 22 REV A 1 10 2007 Thank you for purchasing the FTX 440 Please read the following in order to help FECON process any future Warranty claims that may arise The 440 Delivery Inspection Checklists The Dealer and Operator Delivery Inspection Checklists are to be completed with a Fecon Technician at Delivery of the
18. 6 44 5F 8000 5 0 2 8 44162 210066h 1 4 9 44 162 2166B SEALO RING 4 NOTE ITEMS 4 THROUGH 12 COLLAR gt AND BUSHING ASSEMBLIES ARE 3 IDENTICAL ON EACH END NOTE ITEM 5 CONSISTS OF BEARING ASM 44 8P 5197 AND PIN 44 98 2289 O 10 NOTE ITEMS 8 AND 9 Om 9 ARE CONTAINED IN ASSEMBLY 44 45 8984 FECON I I ITEM NO PART NUMBER DESCRIPTION 1 144 120 5753 ASM SINGLE FLANGE 1 44 116 6702 SHAFT TRACK ROLLER 1 44 2H 3928 SEAL O RING 7 6 44586000 _ SEALORNG 2 7 8 4 162 2166 RNG 14 9 44162 21668 SEALRNG Of 5 NOTE ITEM 5 CONSISTS OF EUM BEARING ASM 44 8 5197 COLLAR AND BUSHING ASSEMBLIES ARE IDENTICAL 4 AND PIN 44 98 2289 ON END o 109 NOTE ITEMS 8 AND 9 ARE CONTAINED IN ASSEMBLY 44 171 5882 KIS 43 27 06 S S 44 6 1781 CARRIER ROLLER 3 44 1M 4291 12 x 4 449W 6647 SEALING RINGASM 2 5 4412613477 BEARINGASM 2 L amp ROLLER ASM 8 44 15 8947 _____ SEAL O RING 9 14405 54 3 816 1 8 PLATE RETAINER 11 44 5 2043 COVER ROLLER LOCKING BOLT 3 8 16 X 75 14 144 6 2043 7 SHAFT CARRIER ROLLER SEAL O RING 16 1445 2894 WASHER 10 2 X 18 5 X 2 5MM THK NN NN
19. BH187 45 ARE ONLY TO BE ORDERED PTO DRIVE SHAFT RT2250027 FOR THE 3000 559 K N X 21 BIR Sk SS lt 5 25 9 7 BH410 21 REV B BH410 21 REV B GEARBOX B amp P 2200 BOM NO PART NUMBER DESCRIPTION 2 7 BH371 93 HF835 8 2 0 BH371 94 GEARBOXCOOLINGPIPE 1 1 12 I3 05 18 14 15 BH266 12 1 2 17 18 19 161810 03 20 21 2 2 EN NN 1 EN NN NN L 19 Oou B 14 _ 15 06 AN 18 O19 _ 20 BH76004207 GEARBOX PIVOT OUTER FLANGE EN BH7600 1 GEARBOX OUTPUT SHAFT 1 23 16020 2951 5 2 1472 ROLLER BEARING 88000001 5 BH35423 INNER BEARING SEAL PLATE BH354 30 FIXED BEARING SPACER RING BH350 7 BH1307004 ROTOR BEARING OUTER SPACER RING BH350 8 BH1307005 ROTOR BEARING INNER SPACER RING BH350 9 BH19195035 O RING METRIC 195 X 3 5 3 8 NORDLOCK WASHER 11 806 1605 8 13 8 16 1 4 L gr 8 HHCS 12 BO6dfd A 3 8 16 X 1 1 4 L gr 8 ALLEN HEAD ITEM 6 IS USED ON THE FIXED SIDE 410 21 REV B ROTOR BEARING HOUSING ASSEMBLY BH350 BH355 11 FLOAT BH355 12 FIXED BH355 11 BH355 12 DETAIL BH355 12 FIXED BH355 11 FLOATING 9 ZS NOTE LARGEST RING MUST BE BETWEEN TWO SMALLER RINGS gl RINGS 27258 YO
20. COLLARIN OC NUDO HOMOCINETICO PUSH PIN VERROU PULSADOR RA OVERRUNNING RA ROUE LIBRE HUEDA LIBRE SA RATCHET TORQUE LIMITER I LIMITEUR DE COUPLE CAMES INNER TUBE ES SA LIMITADOR DE PAR TUBE INTERIEUR POR PESTILLOS TUBO INTERIOR 18 BH410 21 REV B NOTE ITEM 9 IS NOT SHOWN THE TWO HOSES CONNECT TO THE CARRIER FROM THE TOP LINK CYLINDER SEE FITTINGS FOR FOLD ON NEXT PAGE BH410 21 REV B gt HOSE AND FITTING KIT BH HK350 01 EMNO PARTNO IDECRPION 1 2 HO6AOZ SISIP 3 870081 271 6 FASEALFSBEPROT 3 8 100R1X94 L FASEAL gt FASEAL 7 8 HO AOSSSHPI 8100 1 95 690 588 8 068016575 S 8 00RZXIGLFASEALTFASEALSOEL 2 779 HOGBOGZSISLP 3 8100 2 321 6 FASEALFSBEW PR 2 18 HOGSO4GSISLP 1 2100 2 481 8 FASEALFSBEPROT 21 HET39058 SFACESEALBULCHEADUNON 6 22 39556 FASEAL9ODEG BUIKHEADUN 25 355810 8FACESEALTO IOORING4ASEL 37 HETA34058 6 8 Oring deg BH410 21 REV B B HFT3905 8 5055 8 HFT3505SW 8 HFT3355SW 8 3555 8 3 555 r LL HFI3 555W 8 A e A e HFT3505SW 8 HFT3505SW 8 BH410 21 REV B 2
21. DRIER RECIEVER 44 1R 0749 FUEL FILTER 44 1 0771 FUEL WATER SEPERATOR FILTER 51044 01 PRIMARY AIR CLEANER ELEMENT 51044 02 SECONDARY AIR CLEANER ELEMENT 440 70 001 BATTERY 5 53 MAINT PARTS LEFT REAR ITEM NO PART NUMBER DESCRIPTION ALTERNATOR 24V 95A 1 440 57 055 AC BELTS CX90 94 2 OUTSIDE 440 57 001 NOTE REPLACEMENT RADIATOR CAP P N IS 660 21 138 54 ITEM PART NUMBER DESCRIPTION 440 60 007 FILTER ELEMENT RETURN BH203 01 HYD FILTER ELEMENT 100GPM 4 RT208902002 HYD HAND PUMP UNDER CAB ACCESS WHEN REPLACING FILTER BH203 01 CHECK O RING P N BH203 02 REPLACE IF NEEDED N 55 MAINT PARTS CAB AREA PART NUMBER DESCRIPTION 11783 FILLER BREATHER 2 4450010 CHARGEFITER 10MICRON 3 440 45 021 01__ PRIMARY CAB AIR CLEANER ELEMENT 42 11404602102 SECONDARY CAB AIR CLEANER ELEMENT _ 5 44046005 INSIDE CAB AIR CLEANER ELEMENT 1 800 528 3113 www fecon com 3460 Grant Drive Lebanon Ohio 45036 BULL HOG ROTOR INSTALLATION PROCEDURE BH BRGINST 65 BH BRGINST 90 Bearing Installation Tool Kits 65MM 2 1 2 Bearing Installation Tool Kit BH BRGINST 65 DESCRIPTION QUANTITY BH BRGINST 001 01 Bearing Installation Tool Retainer Cap 1 BH BRGINST 002 01 65 Bearing Installation Tube 1 190046 9 8 11 All Thread 13 Long 10 11205 5 5 8 11 NC Square He
22. Divider Assembly 33 Closed Loop Return Filter Assembly 34 Auxilary Valve 4 Hand Pump 35 amp 36 Suction Header Assembly 97 Return Filter Assembly 38 Pump Hoses Assembly 39 amp 40 Shuttle Valve Assembly 41 amp 42 Pump Hose Parts List 43 Filter Hose Routing 44 Lift Arm Assembly M 45 Motor Mount Assembly 47 Hydraulic Tank Assembly 48 Hydraulic Tank Mount Assembly 49 amp 50 SECTION 4 MAINTENANCE Maint Parts Right Rear 53 Maint Parts Left 54 Maint Parts Left Front 55 Maint Parts Cab 56 n1 2 17 R CV 2 2 SAFETY FIRST gt With any piece of equipment new or used the most important part of its operation is SAFETY gt It is important that the SAFETY video is viewed before operating this equipment gt Fecon Inc encourages you and your employees to familiarize yourselves with your new equipment and to stress
23. ES 12 44 2H 6338 SEAL O RING K 3 2 4 2097 NOTE ITEM 4 CONSISTS OF eo 2 SEAL RINGS AND RING TORICS 44 BH 2262 NOTE ITEM 6 CONSISTS OF 1 CONE ROLLER BEARING 44 95 3582 0 AND 1 CUP ROLLER BEARING 44 95 3581 ON FINAL DRIVE TORQUE SPECIFICATIONS TEMpaerNumecr for 43516 6 FINAL DRIVE MTG PLT MACH 440 15 001 GEARBOX BNA FINAL DRIVE 68 7 1 1 440 60 00 HYDRAULIC DRIVE MOTOR A IWI2NL L 3 4 NORDLOCK LG DIA 6 20 65 10 9 BOLT M20X2 5X65 mm GRADE 10 9 24 B20M 50 8 8 M20X2 5X50 mm L GRADE 8 8 2 W20ML LOCKWASHER 20 mm NOTES ITEMS 5 AND 6 TORQUE TO 430 FI LBS W RED LOCTITE ITEM 7 TORQUE TO 300 FI LBS 192 192 LINK BOLT LINK NUT EE NOTE RACK SHOE EE NOTE RACK LINK 3 44 67 0846 1 5 I 7 CY Y LLI CY LL I gt 2 Z CY Q_ O Z LLI NOTE ITEMS 1 AND 2 PART NUMBER DEPENDS ON TRACK WIDTH FOLLOWING PAGES HAVE TRACK WIDTH DETAILS 4 4 15 1860 gt lt 00 22 O 47 NZ O lt 231 0048 ASSEMBLY 44 700MM TRACK 600 MM Track 700 MM Track Group Group Name Group Group Name 44 22 1253 600MM Track Group 44 224 1252 700 14 800MM 900 MM TRACK 800 MM Track 900 MM Track Group Group G
24. Face sed To 8 Long aL 71 38 HFTA3A05 10 FIO FASEAL TO 10 ORING 90 DEG EL T 16 Face Seal to Oring 20 EL EN 40 4051615 Sealto 12 Oring 66 2 6 Face Seal to Oring Run 42 6055 86 Face Oring Branch Tee 2 745 75516 Sealto Oring RunTes 117 La BeNOROVS ree Test Pot 7 CAR SUN LS SHUTTLE 2 5GPM Eu 82068 BODY SUN ECUST HIA SE SPORT 2 HYDRAULIC FILTER HOSE ROUTING TEESI TO HYD FILTERS lt Flow to Filter Return to Pump gt E DETAIL tms t NOTE FLOW INDICATOR ARROWS RIGHT DRIVE PUMP SEE DETAIL T i LIFT ARM ASM 440 35 004 440 35 005 440 60 012 B4 2012 8 N04 20L 3522 22 2222 22 N12 10L 8 43524 12 47 43524 12 10 1104 UJ 45 gt gt K B12 1012 8 45 THIS PAGE LEFT BLANK FOR LAYOUT PURPOSES 46 MOTOR MOUNT ASSEMBLY INSTRUCTION THIS SHOWS THE PARTS ANDHARDWARE USED ON THE 440 ENGINE MOUNTS Eae NUwBER DESCRIPTION 1 440 55 001 5 MOUNT ENGINE 3 3 WOL 1 21 0 000 HE 5 NO8 12 8 1 23 HexNutgr8 6 6 12 1619 8 3 416 4 3 4 gr 8 5 3 7 QS lockwosher 3 8 WI2F _ 3 4 Washer 13 9 1 12 16 8 3 416NFHEXNUTGR8 3
25. PROPER BOLT TORQUE FAILURE SEE NOTE TO FOLLOW THIS PROCEDURE ABOVE CAN RESULT IN DAMAGE TO CUTTER HOLDERS CAUSED BY LOOSE TOOLS ITEM TORQUE TO 180 FI LBS ITEM 5 TORQUE TO 368 FT LBS FACE BULLHOG CUTTER TOOL INSTALLATION e WHEN REPLACINC CUTTER TOOLS ON YOUR BULL HOG SHREDDER NOTE THAT THE BOLTS MUST BE INSERTED FROM THE LEFT HAND SIDE AS YOU LOOK AT THE FACE OF THE CUTTING TOOL ONLY EXCEPTION IS WHEN DISTANCE FROM TOOL HOLDER TO END PLATE IS SHORTER THAN THE BOLT LENCTH NOTE ALWAYS USE NEW HARDWARE WHEN REPLACING CUTTER TOOLS 8 TORQUE TO 590 FT LBS INSERT ITEM 7 FROM LEFT WHEN LOOKING AT TOOL BULLHOG LABELING SPECIFICATIONS STAY Flying debris can cause injury DO NOT stand or walk near inlet or discharge area when rotor is turning Failure to comply could result in death or serious injury DL71010 REV 1 WEAR APPROPRIATE SAFETY GEAR Always wear hard hat eye and ear protection when operating Failure to comply could result in death or serious injury Read and understand owner s manual before operating Follow all safe operating procedures as detailed in owner s manual and Bull Hog service video Observe hazard zone DO NOT operate within 300 feet of bystanders Ensure hook up to carrier vehicle is properly secured before operating Operator s cab must be protected with both properly maintained LEXAN polyc
26. UNITS BODY ROTOR DIFFERENCE BEARING STUB SHAFT APPROX MODEL BEARING TOOL KIT DIMENSION DIMENSION DIMENSION TYPE CLEARANCE WEIGHT BH74H 61 3 4 55 5 16 6 7 16 BH BRGINST 65 2400 Ibs BH85H 72 7 8 66 7 16 6 7 16 BH BRGINST 65 2700 Ibs BH99H 87 80 9 16 6 7 16 BH BRGINST 65 SID 2 4400 108 BH120H SD 80 1 4 6 3 4 BH BRGINST 65 2 1 8 4900 Ibs BH250H 84 1 4 6 3 4 BH BRGINST 65 7200 Ibs BH350H 82 5 8 8 3 8 BH BRGINST 90 HD 4 1 2 8700 Ibs SKID STEER UNITS ROTOR DIFFERENGE BEARING STUB SHAFT APPROX MODEL BEARING TOOL KIT DIMENSION DIMENSION DIMENSION TYPE CLEARANCE WEIGHT BH62SS 50 5 8 44 1 4 6 3 8 BH BRGINST 65 STD 2 2000 158 7455 61 3 4 55 5 16 6 16 BH BRGINST 65 2250 165 BH85SS 72 7 8 66 7 16 6 7 16 BH BRGINST 65 2580 Ibs BH62FM 50 5 8 44 1 4 6 3 8 BH BRGINST 65 2000 158 74 61 3 4 55 5 16 6 7 16 BH BRGINST 65 2250 165 BH85FM 72 7 8 66 7 16 6 7 16 BH BRGINST 65 SID 2 2580 Ibs PTO UNITS ROTOR DIFFERENGE BEARING STUB SHAFT APPROX MODEL BEARING TOOL KIT DIMENSION DIMENSION DIMENSION TYPE CLEARANCE WEIGHT BH80 57 3 4 51 5 16 6 3 4 BH BRGINST 65 STD 2700 Ibs BH85 72 718 66 7 16 6 7 16 BH BRGINST 65 3800 16 BH99 80 9 16 6 7 16 BH BRGINST 65 4500 Ibs BH120 80 1 4 6 3 4 BH BRGINST 65 2 1 2 5000 Ibs BH250 91 84 1 4 6 3 4 BH BRGINST 65 H 7100 158 D 4 BH350 82 5 8 8 3 8 BH BRGINST 90 HD 4 1 2 8140 Ibs
27. close the bypass valve after moving to repair area rotate the middle hex CLOCKWISE until seated Torque the middle hex to 30 foot pounds Transport on Public Roads To transport the 440 on public roads it BH410 22 REV A 13 1 10 2007 must be transported on a low loader must be secured on the loading floor of the truck trailer All traffic laws in areas transported through must be adhered to Transporting vehicle must be equipped with all safety equipment required by law Brake lights reflectors etc If Welding on Unit is necessary If any welding needs to be performed on either the 440 or the BullHog BH350 PTO the following precautions MUST BE TAKEN to avoid serious electronic damage Unplug the Engine wiring in the right rear engine compar tment Open toolk outsid 2 plugiall module inectors inside toolbox Open screen housing and unplug video screen BH410 22 REV A 14 1 10 2007 1 7 P T O Driveline Safety The FTX 440 utilizes a P T O Driveline to transfer power to the Bull Hog 350 mulching unit The cardan shafts are designed for ease of assembly and maintenance but most importantly for safe operation As with other moving parts STAY CLEAR OF THE CARDAN SHAFT AREA WHILE THE CARRIER IS RUNNING SHUT OFF TRACTOR AND REMOVE KEY BEFORE PERFORMING MAINTENANCE ON THE FTX 440 FOLLOW LOCKOUT TAGOUT PROCEDURE 29 CFR 1910 147 CAUTION DO NOT WEAR LOOSE CLOTHING O
28. in Reservoir Fill reservoir to proper level Check air flow and input temperature for heat exchanger Clean repair or replace heat exchanger Adjust repair or replace as necessary See attached series 90 manual Heat exchanger not working properly Measure charge pressure Inspect and 3 Check for low charge pressure adjust or replace charge relief valve or repair leaking charge pump 4 Check vacuum at charge inlet for Replace filter if needed Ensure lines are restricted lines or dirty filter clear and of sufficient size Verify settings of pressure limiters and high pressure relief valves Adjust or replace multi function valves as necessary System Operating Hot Check system relief pressure 5 settings to ensure they are not too low Check motor for internal leakage Monitor motor case flow without loop that will produce low side system flushing the circuit See attached series pressure and overwork the 90 manual If flow is excessive replace system motor 7 Check for high system pressure Measure system pressure If too high reduce loads 8 Replace transmission Replace pump and motor 1 Input to pump control module is Check control input Repair or replace as operating improperly necessary Check pump displacement control 2 Control linkages may not be secure or control orifices are blocked Adjust repair or replace as necessary See attached series 90 manual Transmission operated
29. rear of the Bull Hog has deflection chains When the Bull Hog is mounted on the front of the machine the front of the mulcher is facing the same forward direction WARNING Danger caused by flying debris Improper operation and failure to follow safety precautions can result in personal injury to persons too close to the machine Protection from Flying or Falling Objects As illustrated in Section 1 BE ALERT of the possibility of projectiles exiting the machine Falling brush branches and trees also present a potential hazard to the operator 6 1 10 2007 BH410 22 REV A N CAUTION DO NOT CROSS WATER DEEPER THAN 4 INCHES OF WATER 39 Avoid Power Lines 4 3 Serious injury death can result from contact with electric lines Never move any part of the equipment or the tree it s carrying closer than 10 plus twice the line insulator length to electric line Use a signal person to guide operator Use shrouds or insulators as necessary The Hazard Zone The following diagram illustrates the Hazard Zone All personnel should be kept clear of this zone while the Bull Hog is operating The shaded area in the Hazard Zone must be considered OFF LIMITS TO ALL INDIVIDUALS The operator should follow the following PRECAUTIONS before and during operation of the Bull Hog WARNING Danger caused by flying debris ITIS THE OPERATORS RESPONSIBILITY TO ENSURE THAT NO ONE STANDS IN THE HAZARD AREA WARN all person
30. safety messages on machines safety signs in manuals or elsewhere When you see this symbol be alert to the possibility of personal injury or death Follow the instructions in the safety message This Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Why is Safety Important to You 3 BIG REASONS e ACCIDENTS DISABLE AND KILL e ACCIDENTS COST e ACCIDENTS CAN BE AVOIDED BH410 22 REV A 1 10 2007 DO NOT OPERATE OR WORK ON THE FTX 440 WITHOUT READING AND UNDERSTANDING THIS OPERATION MANUAL It is the responsibility of the User Operator to read and understand this operation and safety manual along with all other safety documentation provided Safety is up to you You can prevent serious injury or death IF THIS MANUAL IS LOST OR IF YOU HAVE ANY QUESTIONS CONTACT FECON OR YOUR DEALER BEFORE YOU PROCEED FECON Inc 3460 Grant Drive Lebanon OH 45036 800 528 3113 BH410 22 REV A 1 10 2007 SECTION 1 SAFETY 1 1 General The FTX 440 with the attached Bull Hog 350 is designed to process heavy organic material such as branches stumps heavy timber and brushwood The machine may be used in forests for land clearing and cultivation NOTE The FTX 440 is only to be used for its designed purpose Any modification to the machine
31. will void the Warranty Damages due to any misuse of the FTX 440 will void the Warranty Consult your State and Local governing bodies for regulations on operating or transporting organic processing equipment Read and follow these Safety Instructions PRIOR TO OPERATION Read the owners manual in its entirety and follow all safety procedures Check all fluid levels in the 440 unit per the owner s manual Check PTO Gearbox oil level on BH350 PTO mulcher Check all grease points per the owner s manual Check all fasteners on BH350 PTO mulcher for tightness BH410 22 REV A 3 1 10 2007 1 2 Operational Safetyl The Operator The FTX 440 is designed to handle the most rugged of forestry applications It is certified with the following safety protection systems Operator Protective Structure OPS SAE J1084 SEP2002 ISO 8084 2003 05 01 Rollover Protective Structures ROPS ISO 8082 2003 Falling Object Protective Structures FOPS ISO 8083 1989 The FTX 440 Cab is equipped with 77 Marguard Lexan polycarbonate all four sides Proper maintenance is imperative to the safe operation of the machine all windows must be replaced with 72 Lexan or a polycarbonate equivalent if there are any signs of excessive scratching cracks visible stains indentations or any other sign of wear and or damage The FTX 440 is also equipped with a fully adjustable seat and harness system The seat is equipped with at electronic seat switch that w
32. 05 __ 8 RT75013310 REDUCTION SLEEVE 9 BH75014110 ISIDE PANEL GEARBOX NOTE Connection to carrier may vary with carrier model gt 225002 DRIVESHAFT ASM ITEM PART NUMBER ATTACH CARRIER LOCKING HUB TORQUE BOLTS TO 167 FTLBS 4 SPLINEDSHAFTPTO SPLINEDSHAFTPTO 11 5 UNIVERSAL UNIVERSAL 2 7757 7 1208 8 Alen Head 8 7 0 16 NORD LOCK WASHER 8 ATTACH TO PTO GEARBOX BH410 21 REV 17 BEFORE ATTEMPTING ANY REPAIR PROCEDURES ALWAYS USE APPROPRIATE EQUIPMENT SUCH AS SAFETY GLASSES SAFETY SHOES AND GLOVES TOUTES LES OPERATIONS DE MAINTENANCE ET DE REPARATION DOIVENT ETRE EFFECTUEES AVEC DES PROTECTIONS ADEQUATES TODAS LAS OPERACIONES DE MANUTENCION Y DE REPARACION TIENEN QUE SER REALIZADAS CON ADECUADAS PROTECCIONES FRICTION LIMITER WITH OVERRUNNING CLUTCH FN LIMITER DE COUPLE FRICTION AVEC LIBRE EMBRAGUE DISCOS DE FRICCION CON RUEDA LIBRE CROSS JOURNAL CROISILLON CRUCETA SC AUTOMATIC TORQUE LIMITER SC LIMITEUR DE COUPLE SB SHEAR BOLT TORQUE LIMITER SB LIMITEUR DE COUPLE AUTOMATIQUE A BOULON SC LIMITADOR DE PAR SB LIMITADOR DE PAR POR AUTOMATICO TORNILLO JDH JOINT DOUBLE SHIELD RETAINING BEARING PALIER DU PROTECTEUR
33. 1 NOTE THE CODE 61 FLANGE KITS ARE ON EACH SIDE OF PTO DRIVE BACK PLATE NOTES OIYO AHG 096 uloo uo99pyMMM 112 809 008
34. 4 bearing bolts with Nordlock lock washers and lock tight Remove the bearing installation tool Torque 8 bearing bolts using a cross bolt pattern to 180 ft Ibs Bearing Installation Tool Bearing Installation Illustration 8 Check stub shaft clearance as shown in illustration 9 Ref to Table 1 on page 3 for the recommended stub shaft clearance for your Bull Hog model The clearance tolerance 15 1 16 e Assemble the grease line to the bearing housing and the grease line elbow Grease Line amp Stub Shaft Clearance Illustration 9 Repeat the Installing Rotor Bearings steps to install the right side bearing The right side bearing 1s a floating type bearing and is painted black Ensure the bearing shaft spacers are seated properly before installation e Once both bearings have been installed and torqued lift the Bull Hog body to free the rotor Spin the rotor by hand to ensure proper alignment and make sure the rotor is not bound up If the rotor does not spin by hand check the bearings to ensure proper alignment and the rotor stub shafts to ensure they are properly seated and aligned NOTE The center of gravity has changed dramatically reposition the lifting chains to the lifting lugs located over rotor to accommodate this shift Reinstall drive sheaves and drive belts Replace belt housing covers Lube grease lines Bearing Rebuild Disassemble the bearing to be rebuilt Clean all c
35. 55 8538 9 20 22 2 ON ON FECON ITEM NO 10 11 12 13 14 ART NUMBE 3556 02 3556 03 3557 01 3557 05 1044 01 1044 02 1044 03 1044 04 40 56 004 105740 06 1606 8 061 06 16 8 ig lt R gt AIR CLEANER ASM FIX 440 FECON ASSEMBLY 43560 01 DESCRIPTION AIR CLEANER CRADLE STIFFENER AIR CLEANER MOUNT BASE AIR CLEANER HOUSING GASKET PRIMARY AIR CLEANER 3 8 16NC x 1 1 2 gr 8 HHCS 3 8 Lockwasher 3 8 Flat Washer 3 8 16NC Hex Nut gr 8 SES om o M DETAIL A SCALE 1 5 Rev D 1 3 07 22 02 lt Pd O LLI Z O Q E I gt 2 lt Y O lt lt Y ES WN lt 4 D d 7 C13 RADIATOR PARIS WITH CONNECTION PARTS NO NUMBER DESCRIPTION QTY 2 43511 42 3 43513 45 4 143558 06 5 43558 13 6 435682 7 43568 22 8 144 129 6400 9 440 46 008 10 440 56 03 11 1440 56 032 ELBOW 2 5 RADIATOR HOSE 12 1440 56 033 RADIATOR HOSE 2 1 2X 6 13 1440 57 001 RADIATOR C 13 ENGINE WATER 14 1440 57 041 FAN REVERSING C 13 CAT 34 VP SER 16 06 16068 3 8 16NC x 1 2 L gr 8 HHCS 17 0616058 3 816 x1 4 Lgr8HHCS 8 2 042003
36. 8 A420NCx3 flgr8 J 8 22 042028 4l8NCHexNutgr8 8 25 04 Zlockwasher 8 22 MESABI RADIATOR ASM DETAIL A SCALE 1 10 ZALLL 1 15 7 4 Z RADIATOR ASM PARTS 1 43581 01 2 43581 13 6 75130 SHOCKMOUNTCIRBUHNG 4 8 16016 ________ 1 4 PIPE STD BLKCS 1 _ __9 4421360400 fRADIATOR AFI COOLER 1 13 440 46 006 FIX 440 DRIVE LINE 77 PART 02502 BERATED 2 43563 WELD R 3 6 4354322 8 4358401 DRIVE SHAFT MTG PLG gt 144025011 CLEVELAND GEAR PB l6 1 _ 10 43584 03 DRIVE HUB FOR 80 X 120 LCKG RIN MOUNTING POWER LOCK HUB NOTE DO NOT USE OIL OR GREASE CONTAINING OLYBDENUM DISULPHIDE CLEAN AND LIGHTLY OIL THE SHAFT AND THE HUB BORE REMOVE BOLTS CLEAN AND LIGHTLY OIL ALL SURFACES INCLUDING BOLTS SLIP HUB ONTO SHAFTAND TIGHTEN THE BOLTS BY HAND UNTILLIGHT CONTACT IS FELE SET THE POSITION BETWEEN THE HUB AND SHAFT TIGHTEN BOLTS 1 THROUGH 11 IN ORDERS O EE FIGURE TAON FILBS REPEAT PROCESS LEAVING TORQUE AT VS FILBS TIGHTEN BOLTS 1 THROUGH 11 IN ORDER SEE FIGURE TO 20 FILBS REPEAT PROCESSLEAVING TORQUE AT 26 FILBS TIGHTEN BOLTS 1 THROUGH 11 IN ORDER PROCESS LEAVING TORQUE AT 39 FILBS TIGHTEN BOLTS 1 THROUGH 11
37. D E G F HIGH GEAR BOX SHUT DOWN Hydraulic Temperature 107 F Loop Hydraulic Temperature 124 MEASURE MENU Loop Return Filter Air Filter Alarm Left Charge Filter Bypass Right Charge Filter Bypass Low Hydraulic Oil Level Switch ow Fuel Level Switch MDL Pin P 1 22 e DIACNOSTICS THE FIRST EIGHT SHADED MENU ITEMS ARE SHOWN ON INITIAL OPENINC OF THE DIAGNOSTICS CROUP SCREEN BY USINC THE DIAL SELECTOR ALL OF THE ITEMS LISTED BELOW CAN BE ACCESSED ITCH ENGINE SHUT DOWN TEST MEASURE MENU MODULE DIAGNOSTICS THE FIRST EIGHT SHADED MENU ITEMS ARE SHOWN ON INITIAL OPENING OF THE MODULE DIAGNOSTICS GROUP 44 0 C 24 5 V SCREEN BY USING THE DIAL SELECTOR ALL OF THE ITEMS LISTED BELOW CAN 1 00 80 0 ACCESSED System OF PRESSURE GROUP 3 vortace 5 REF VOLTAGE V 2 _ A gt ENJ 4 C V ENA EXTERNAL SD CARD STATUS MACHINE ID TEMPERATURE DEG 5 REF VOLTAGE xA2 A0 i m ai n Ms abi 7 3460 Grant Drive Lebanon OH 45036 Toll Free 800 528 3113 www fecon com SECTION 1 UNDERCARRIAGE Salely FI st uuu
38. IN ORDER SEE FIGURE TITO 50 9 FILBS REREAT PROCESS LEAVING TORQUE AT 50 5 FILBS THIS IS THE FINAL TORQUE SETTING N i SW b gt 474 2 D gt v gi N T PAZ 22791111 WY wes CLUTCH TO ENGINE USE BLUE LOCTICHT AND TORQUE TO 80 FTLBS DETAIL D SCALE 1 6 27 CLUTCH TO DRIVESHAFT TORQUE 14MM BOLTS 97FTLBS TORQUE M12 BOLTS TO130 FILBS USING BLUE LOCTITE TORQUE M20 BOLT TO 420FTLBS HUB TO PTO SHAFT B USE RED LOCTIGHT AND TORQUE 10167 TORQUE M12 BOLTS TO 1 3OFTLBS USING RED LOC TE TEM E NUMBER DESCRIPTION 44025022 DRIVESHAFI S20Nm i 3 NI4M 20 10 MI4 20HEXNUTGRIO9 8 4 ___ 9 16 Flat Washer 8 6 440 25 027 LOCKING ASM 80X120 1 BAS DRIVE HUB FOR ZOX HOLCKG RING 1_ 8 440 25 026 OCKINGASM7OXIIO UNC Head 8 ORON rana NC x 6 L gr 8 Allen Head DETAIL B SCALE 1 13 WO9NL 9 16 NORD LOCK WASHER 8 _ Wort Lockwasner 717 4351 35 WASHER LUD GPLOMT 2117 18 12250027 PIOSHAFT 19 440 25 011 _ CLEVELAND GEAR PB16 1 DETAIL C DETAIL A SCALE 1 8 SCALE 1 28 440 HYDRAULIC PARTS Rev D 1 3 07 FRONT COMPARTMENT FITTINGS HFTA3105 16 12 DV5311 440 60 022 1 8 440 60 020 15 Y HFIA3405 10 HFT3905 10 105 12 10
39. Interchange system pressure properly in one 3 limiters high pressure relief valves direction only and check system valves Interchange multi function valves If the problem changes direction repair or replace the valve for the non operational side Check charge pressure If it decays Measure charge pressure in forward and in one direction the loop flushing in reverse If the pressure decays in one valve may be sticking in one direction inspect and repair the motor direction loop System will not Check oil level in Reservoir Fill reservoir to proper level operate in 2 Input to pump control module is Check control input Repair or replace as either direction operating improperly necessary Check pump displacement control 3 Control linkages may not be secure or control orifices are blocked Adjust repair or replace as necessary See attached series 90 manual BH410 22 REV A 42 1 10 2007 Ensure that bypass valves are 4 closed Open bypass valve will depressurize loop Close bypass valves Replace multi function valve if defective Check charge pressure with pump in neutral Low charge pressure will not re charge system loop If pressure is low go to next step see section 4 2 for table of correct pressure readings Low pressure in stroke indicates a motor charge relief valve or system pressure relief valve may be improperly set If pressure is low adjust or replace motor charge relief valve If
40. LINES u i y ul a 1 12 P T O DRIVELINE SAFETY uuuuu l 1 1 13 POLICING THE WORK AREA 1 14 AVOID METAL AND WIRE 1 15 CAUTION WITH STRINGY 1 16 AVOID PLASTIG S uuu u u uuu uma 12117 EMERGENCY uuu uska 118 TOWING PROCEDURE uuu uuu 1 39 FIRE PREVENTION 20 2 0 OPERATION INSTRUCTIONS 2 1 PRE OPERATION INSTRUCTIONS 2 2 STARTUP PROCEDURE SUR M u usul sta R EE 2 3 IQAN 23 22 0 2 4 CARRIER CONTROLS unu 2 5 INITIAL OPERATION 2 6 HEAT AND 5 2 6 1 SEAT ADJUSTMENT AND MAINTENANCE 2 6 2 SHUT DOWN PROCEDURE nnne 3 0 PREVENTIVE MAINTENANCE 3 1 SAFETY FIRS Tiesto aS itu E A ONU 3 2 MAINTENANCE ACCESSIBILITY AND 5 3 3 MAINTENANCE 5 BH410 22 REV A 1 10 2007 Sale WO This Safety Alert Symbol identifies important
41. R JEWELRY THAT COULD GET CAUGHT IN DRIVE CONTACT WITH ROTATING EQUIPMENT CAN CAUSE SERIOUS INJURY OR KEEP OPERATORS AND BYSTANDERS AWAY FROM MOVING PARTS CONTACT WITH ROTATING EQUIPMENT CAN CAUSE CAUTION SERIOUS INJURY OR ENSURE THAT ALL GUARDS ARE PROPERLY INSTALLED BEFORE OPERATING CAUTION DO NOT STAND ON STEP OVER OR GO UNDER DRIVELINE CONTACT WITH ROTATING EQUIPMENT CAN CAUSE SERIOUS INJURY OR DEATH CAUTION BH410 22 REV A 15 1 10 2007 Emergency Exit Procedure If the 440 should become disabled in a situation that does not allow exit through the entry door the operator should do the following 1 Remove the hinge pins located at the bottom of the rear window 2 Pull the two orange handles at the top of the rear window to release the rear window 3 Exit carefully moving to the nearest handholds and footholds Tor e k Fire Prevention Please adhere to the following cautions to reduce the possibility of fires e Keep the machine clean Remove dust and debris regularly e Clean radiator grills regularly e Check daily for fire hazards and make repairs immediately e Check condition of hydraulic lines fuel lines electrical cables and connectors regularly and repair if necessary e Keep machine free of excess grease or oil e Use only non flammable liquids for cleaning the machine e Cleaning rags to be stored in a clean dry place e Keep a fire
42. REEN onformation about the FTX 440 TO DIAGNOSTIC SCREEN I QAN MAINTENANCE FECON AIR FILTER ALARM RIGHT CHAR FILTER ALARM FLUID COUPLER C FLUID COUPLER PROTECTION LEFT CHAR FILTER ALARM PROTECTION 7 GREEN ON RED OFF CLOSED LOOP RETURN FILTER OPEN LOOP RETURN FILTER MAIN TES ANCE ENGINE SHUT DOWN dem TEST BUTTON 2199 B SHUT DOWN TEST SEAT SWITCH CLUTCH HYDRAULIC OIL LOW COOLING FAN REVERSE DIAGNOSTIC SCREEN BACK 10 last page HOME Push F4 button at the startup screen or the C button from the information access the Diagnostic screen The various lights indicate operating conditions in various systems Green light good on Red light warning off Black Inactive Yellow Alarm The maintenance screen can be accessed from here You can perform an engine shut down test as well as switch on the fuid coupler protection IQ AN RECORD ENGINE OIL CHANGE PREVIOUS COMPLETED ENGINE DIL 0 0 HYDRAULIC n i RECORD HYD OIL CHANGE SERVICE SCREEM BACK last page HOME F6 INFORMATION he service screen can be used to record and track scheduled maintenance on the FTX 440 The options are password protected SELECTOR ADJUST MENU Adjust Measure Prefer The adjust screen has a scrollable menu to access ma
43. URE GROUP DIAGNOSTICS L MODULE DIAGNOSTICS Piles ower cout n pope cout Up Down Filter Push Bar Raise Push Bar Raise dout LEFT AND RIGHT JOYSTICK FUNCTIONS THE FIRST EIGHT SHADED MENU ITEMS ARE SHOWN ON INITIAL OPENING OF THE RIGHT JOYSTICK FUNCTIONS SCREEN BY USING THE DIAL SELECTOR ALL OF THE ITEMS LISTED BELOW CAN BE ACCESSED MEASURE MENU TRACK PARAMETERS O RANGE TRACE LIMITER 900 29 3min g TRACK PARAMETERS 8 FAN CONTROL GROUP THE FIRST EIGHT SHADED MENU ITEMS ARE SHOWN ON INITIAL OPENING OF THE FAN CONTROL GROUP SCREEN BY USING THE DIAL SELECTOR ALL OF THE ITEMS LISTED BELOW CAN BE ACCESSED FAN REVERSE TIME SET FAN REVERSE TIMER MEASURE MENU CLUTCH GROUP THE FIRST EIGHT SHADED MENU ITEMS LOST THE CLUTCH GROUP SCREEN BY Hase e USING THE DIAL SELECTOR ALL OF THE TEMS LISTED BELOW CAN BE ACCESSED h 1 gt Lr A aE 2 pem TEMPER ATURE GROUP EAR BOX TEMPERATURE BOX SHUT DOWN TEMPERATURE 180 Temperature 63 7 F GEAR BOX RESET TEMPERATURE Lab Temperature 225 F Engine Coolant Temperature 190 F 1 6 0
44. V A 19 1 10 2007 if fitted Seat depth adjustment The depth of the seat pan can be individually adjusted To adjust the depth of the seat cushion lift the R H handle see arrow By moving the seat cushion backwards or forwards the desired seating position can be reached Seat pan angle adjustment The angle of the seat pan can be individually adjusted To adjust the angle of the seat pan lift the L H handle see arrow By exerting pressure on or off the seat pan it can be moved to the desired angle position Forelaft adjustment without Control carrier equipment The fore aft adjustment is released by lifting the locking lever The locking lever must latch into the desired position It should not be possible to move the driver seat into another position when it is locked Fore aft adjustment with control carrier equipment The fore aft adjustment is released by lifting the locking lever locking lever must latch into the desired position It should not be possible to move the driver seat into another position when it is locked depending on model BH410 22 REV A 20 1 10 2007 Control carrier To improve getting in and out of the seat the left or right box can be tilt up Headrest optional extra The headrest can be individually adjusted for height by pulling it upward over the various increments up the end stop By pushing forward or rearward the angle of the headrest
45. ad Set Screw x 5 Long E NN N10 11H 5 5 8 11 NC Hex Nut W10F 5 8 Flat Washer 90MM 3 1 2 Bearing Installation Tool Kit BH BRGINST 90 DESCRIPTION QUANTITY BH BRGINST 001 01 Bearing Installation Tool Retainer Cap 4 BH BRGINST 002 02 90MM Bearing Installation Tube 1 190046 5 8 11 All Thread 13 Long N10 11H 5 5 8 11 NC Hex Nut W10F 5 8 Flat Washer 10 11205 5 5 8 11 NC Square Head Set Screw x 5 Long Getting Started There are two methods to Install the Bull Hog rotor Method one secure the Bull Hog rotor on a level stable fixture 1 steel constructed horses or equivalent and lower the body Into posttion e Method two secure the Bull Hog body on a level stable fixture 1 e steel constructed horses or carrier and lift the rotor into position If carrier is used safety provisions must be made to ensure the body 15 stable and to protect from cylinder bleed off This documentation will describe the first procedure in detail If the second method is to be used a fork lift or two 2 ton hydraulic floor jacks can be used to lift and lower the rotor in lieu of the Bull Hog body mr Dr oer ace Bull Orientation Hlustration 1 Preparation e Secure the Bull Hog rotor on level stable fixture The fixture used will need to be sufficient to hold the entire weight of the assembled Bull Hog Refer to Table 1 e With a black pe
46. adjustment u u u masu ee en eee 19 5 Fore aft adjustment without control carrier 2 20 6 Fore aft adjustment with control carrier equipment 5 20 rp nM 20 lt td s bite E M es 21 9 healer uu ul ukan um c mi diia 21 dd Er 21 diate CC 22 22 13 B ckrest adjustment uuu u 22 2 uns 22 NN 23 if fitted depending model BH410 22 REV A 17 1 10 2007 General Instructions The operating instructions should be read in full before use The operating instructions should be kept in the vehicle and always be at hand The driver seat may only be fitted serviced and repaired by specialist personnel in accordance with national regulations and the vehicle manufacturer s fitting instructions In the event of incorrect assembly and or repair all warranty and liability claims shall be null and void The national fitting regulations can be obtained from
47. aks and loose bolts on drives See Figure 5 U Figure 4 Figure 5 Undercarriage ye e Place straight edge shown tracks b 2 sag should be at center point as Bolt torque specs are located in the FTX indicated By the circle 440 parts manual 4 Grease lower pivot pins See Figure 6 Grease attaching pins Figure c kl x BH410 22 REV A 30 1 10 2007 Engine Check engine oil level See Figure Check radiator coolant level See Figure 8 Check coolant system for leaks or damage Check fan belt tension and condition See Figure 9 Check radiator and charge air cooler for blockage and damage See Figure 2 Check dust collector for dust Check fuel filter for water and dirt See Figure 10 Figure 8 Ji w BH410 22 REV A 31 1 10 2007 Weekly Maintenance Checks 50 Hours Hydraulics Check hydraulic drive lines and pumps for leaks or damage Change pump charge filters First 50 hours See Figure 11 Change open loop hydraulic filter First 50 hours Change close loop return filter First 50 hours Figure 11 Undercarriage Figure 13 Place fill position Remove pug 1B Oil should be right at bottom of opening 1B BH410 22 REV A 32 1 10 2007 Lifting Gear B Grease top link cylinder pins oee Figure 14 Figure 14 Engine E Check clamps on air filter and plumbing Clean engine air filter See Figure 15 E Check pre cle
48. and all window openings must be sealed with gasket Low oil Pressure Noise and or overheating output bearing Carrier Not completely disengaging drag of load smoke from clutch Presence of dirt between internal and external teeth of plates Final Drive Troubleshooting Symptom Case Remedy Overheating Parking brake malfunction JER Replace disc brake pads 3 Damaged Parts _ Check Brake components Insufficient Sprocket Parking Brake Locked Check the complete brake release Locked Mechanical components damaged Replace damaged parts Oil Leakage from lifetime 1 Lifetime seal damaged Replace seal seal 1 O Ring Seal damaged Replace seal from end cover Oil Leakage from cover Plug seal damaged Replace seal plugs Hydraulic noise on slow 1 Hydraulic circuit malfunction Verify operation of Hydraulic circuit down BH410 22 REV A 41 1 10 2007 Hydraulic noise inside 1 Internal damage Check the gearbox gear motor Drive Pumps Troubleshooting Symptom Step Cause Remedy 00000000 1 Input to pump control module is Check control input Repair or replace as operating improperly necessary Check pump displacement control Neutral difficult or impossible 2 Control linkages may not be secure to find or control orifices are blocked Consult Sauer Sundstrand Authorized 3 Repair or replace pump Check oil level
49. aner system for leaks Check fluid coupling oil level Check fluid coupling exhaust vent for blockage or debris See Figure 16 drive shafts See Figure 17 Check bolt torque on drive shafts and gearboxes First 50 hours Figu 15 p ure T 17 20 Grease fittings On both ends of PTO shaft BH410 22 REV A 33 1 10 2007 200 Hour Maintenance Checks Air Conditioning B otart and run A C for 10 minutes to grease running parts B Check A C system hoses and fittings for leaks or damage SS Check evaporator blockage and damage Hydraulics Check drive motors for leaks damage See Figure 18 Figure 18 i pi kk P 1 Check drive motor and gearbox mounting bolts n Change engine oil filter 1 Change fuel filter Figure 19 DETAIL C SCALE 8 NOTE REFER TO THE PARTS SECTION FOR DRIVE SHAFT TORQUE SPECIFICATIONS BH410 22 REV A 34 1 10 2007 500 Hour Maintenance Checks Hydraulics Perform oil sample test change as required Change pump charge filters Change open loop hydraulic filter See Figure 11 B Change close loop return filter Undercarriage Change oil on drive gearboxes See Figure 16 2000 Hour Maintenance Checks Change oil in fluid coupling See Figure 17 Annual Hour Maintenance Checks Bn Change main engine air filter oee Fig
50. arbonate or equal and Falling Object Protection Bystander and operator safety is the contractor s responsibility FECON does not ensure bystander or operator safety Check bolt tightness Maintain cutter bolt at 590 600 ft Ibs of torque Follow all preventative maintenance procedures outlined in owner s manual Maintain all safety decals Replace if damaged or missing FECON shall not be liable for injury or damage to person or property which results from operation of this machine in non compliance with any of the foregoing warnings or disclaimers or in contravention of methods and procedures identified in the owner s manual or in operations for purposes not within the specifications for operation of this machine Failure to comply could result in death or serious injury DLSW2 Rev 2 DL71011 REV 1 DL71012 SERVICE EVERY 40 50 HOURS See manual DL7232 SERVICE EVERY 40 50 HOURS See manual DL7232 SERVICE DAILY See manual DL7230 t SERVICE DAILY See manual DL7230 t SERVICE DAILY See manual DL7230 t SERVICE DAILY See manual DL7230 Periodic maintenance required All bolts require periodic tightening See owners manual for maintenance schedule Failure to comply may result in equipment damage DLB103 REV 1 Periodic maintenance r
51. can be adjusted individually To remove the headrest pull it over the end stop Seat heater optional extra The seat heater is turned on by pressing the switch arrow Lumbar support The curve of the backrest cushion can be individually adjusted by pressing the upper and lower switches This increases both the seating comfort and the performance of the driver Lumbar support By turning the adjustment knob to the left or right both the height and curvature of the backrest cushion can be individually adjusted This increases both the seating comfort and the performance of the driver BH410 22 REV A 21 1 10 2007 Armrests The armrests can be folded up if required and the height individually adjusted To adjust the armrests for height separate the round cap see arrow from the cover loosen the hexagon nut size 13mm and adjust the armrest to the desired position and tighten the nut again Armrest adjustment The inclination of the armrests can be modified by turning the adjustment knob arrow Backrest adjustment The backrest is adjusted using the locking lever arrow The locking lever must latch into the desired position It should not be possible to move the backrest into another position when it is locked Fore aft isolator Under certain driving conditions for example with a trailer attached it is useful to activate the fore aft isolator This means that shock impacts in the driving directio
52. d for comfort v v v v Air Conditioning NOTE Engine must be running to operate AC gt Setfunction selector to gt Rotate the temperature adjustor counter clockwise to cool gt Set Fan speed to setting desired Adjust temperature as needed for comfort BH410 22 REV A 24 1 10 2007 2 3 INITIAL OPERATION NOTE On startup allow FTX 440 to idle for at least 1 minute before attempting any maneuvering or Bull Hog testing e Before moving the FTX 440 test all functions including lift tilt and rear door e Refer to Right Joystick Diagram for Bull Hog controls e Immediately report any suspected problems to Fecon Inc at 1 800 528 3113 CARRIER CONTROLS Left Joystick DOOR CLOSE INCREASE DECREASE d Ar n rou k SE r 2 pu FTX 440 REVERSE T LEFT JOYSTICK DRIVING CRAWLER BH410 22 REV A 25 1 10 2007 CARRIER CONTROLS Right Joystick PUSHBAR UP RIGHT JOYSTICK LIFT AND MULCHER NOTE For IQAN Control refer to IQAN operation Section of manual BH410 22 REV A 26 1 10 2007 SECTION 3 PREVENTIVE MAINTENANCE FOR FTX 440 Proper preventive maintenance will help ensure that the FTX 440 will perform to its full capabilities and eliminate unnecessary breakdowns due to neglect The manufacturers warranty is conditional upon following all maintena
53. ding Instructions To move the cab forward use the hand pump shown below This will allow access to the hydraulic pump See Parts Section for part numbers and locations Hand pump Cab Movement Valve Note the location of the Directional valve for moving the cab In the position shown in the photo the hand pump will move the cab BACK into operating position This is the correct position for operating the FTX 440 To move the cab turn the directional valve 4 turn to the left Use hand pump to move cab forward Once maintenance is complete turn directional valve 4 turn to the right into position shown in photo and use hand pump to move cab back BH410 22 REV A 39 1 10 2007 Part 4 Troubleshooting HVAC Troubleshooting Unit does not cool down Electrical connections Check connections of Interrupted magnetic coupling switch relay temp sensor and control unit Turn potentiometer defect Compressor stops from Clean condenser check exceeding max operating function of condenser fan pressure Filter dryer blocked Replace filter dryer Too much refrigerant ouction excess refrigerant Compressor stops from Check impermeability maybe running below min operating refill refrigerant pressure Magnet coupling defect on compressor Belt broken Replace belt Unit cools down only for a Icing of condenser Adjust temperature of icing short time Check electronic control protection on thermostat devic
54. dle Bod 161810 03 HFI3405 6 4 440 60 014 HFAA3605 6 HFTA3105 4 6 5 6 4 HFT3505SW 4 440 61 228 HFT3755SW 4 6X 440 60 014 Suction Header Weld FTX 440 HFTA3355 20 or Rev D 1 3 07 FTX 440 RETURN FILTER ASM FILTER COVER 07 14 8 FILTER FLG TUD 44 X 1 25 P FILTER TO FI2STA H N07 14F 8 44 X 1 63 38 440 DRIVE PUMP HOSE CONNECTIONS 440 61 113 440 61 106B HFTA3405 4 55 16 440 61 030 HF3474 16 HFT3305 20 HFI2205C 24 T 2 43571 1 6003735 440 61 116 1 PO 2 4 E dim m V s 5 2 z EN i Cm ES rre E k Em Ne r N m ER ce a 1 2 Pr 3 E d AS i x E 2 E Ec Lx Up 14 Ml rt 1 D 20 n fa E T 4 d E 1 x E E Me TT XU x DN V 2 gpi i gt a mi 39 Ju E N 5 140 61 029 A 140 72 002 405 4 E rm ml 8 s 440 61 047 SEE DETAIL ON NEXT PACE 405 16 6003735
55. e down and vaporizer Not enough refrigerant in Fill unit to recommended level system Expansion valve blocked Clean expansion valve or replace Expansion valve iced from too Replace filter dryer Replace spool much liquid in unit Identifiable by red humidity tracer Filter dryer partly blocked Replace filter dryer from icing on the dryer Air in refrigeration cycle with Evacuate unit and fill newly exceeded pressure and blister in inspection glass Loud noise on the Leaking ball bearing in Replace ball bearing compressor compressor Whistle noise on the belt to be carried out by HVAC technician if available BH410 22 REV A 40 1 10 2007 Clutch Troubleshooting Symptom Step Cause Remedy 00000000 Check plates for wear Driving Plates Check Driven machine Clutch slip Check engine RPM and or Overheating Check oil pressure feeding system Check segments 104 Check for possible oil loss See alignment section Installation 9 Misalignment paragraph 4 Torsional Vibration Contact Transfluid 7 Tooth wear on driving ring and or Dismantle and replace driving ring clutch plates and or clutch plates Oil leakage at O ring worn or damaged Replace bad O ring Residual pressure gt 0 psi Check disengaging pressure Engine rpm not at minimum Check engine rpm at minimum Remove Dirt Check the Housing all holes must be closed
56. equired All bolts require periodic tightening See owners manual for maintenance schedule Failure to comply may result in equipment damage DLB103 REV 1 Read and understand owner s manual before operating Follow all safe operating procedures as detailed in owner s manual and Bull Hog service video Observe hazard zone DO NOT operate within 300 feet of bystanders Ensure hook up to carrier vehicle is properly secured before operating Operator s cab must be protected with both properly maintained LEXAN polycarbonate or equal and Falling Object Protection Bystander and operator safety is the contractor s responsibility FECON does not ensure bystander or operator safety Check bolt tightness Maintain cutter bolt at 590 600 ft Ibs of torque Follow all preventative maintenance procedures outlined in owner s manual Maintain all safety decals Replace if damaged or missing FECON shall not be liable for injury or damage to person or property which results from operation of this machine in non compliance with any of the foregoing warnings or disclaimers or in contravention of methods and procedures identified in the owner s manual or in operations for purposes not within the specifications for operation of this machine Failure to comply could result in death or serious injury DLSW2 Rev 2 FECON DL KIT 1 Rev 2 15 X 27 01 25 06 PRINTED BY PRIME SOURCE ENTANGLEMENT HAZARD DO NOT operate w
57. es fitted in the seat must be checked If malfunctions are detected the vehicle must not be driven INCREASED RISK OF ACCIDENT Loads must not be placed on seats with a built in switch except for the driver s weight during normal use as the vehicle may otherwise start to move by itself INCREASED RISK OF ACCIDENT e Can provide no guarantee for damage resulting from incorrect assembly use or repair of the driver seats Weight adjustment The seat should be adjusted for the driver s weight by briefly pulling the actuator lever of the automatic weight and height adjuster arrow with the vehicle at a standstill and the driver sitting on the seat The driver must sit absolutely still during adjustment To prevent damage to the health the setting for the driver s weight must be checked and adjusted as necessary before the vehicle is driven lt gt prevent damage to the health the setting for the driver s weight must be checked and adjusted as necessary before the vehicle is driven Height adjustment The seat height can be set pneumatically and is infinitely adjustable The seat height can be altered by pulling or pressing the actuator lever fully out or in arrow If the adjustment reaches the top or bottom end stop the height is adjusted automatically in order to guarantee a minimum spring travel order to avoid damage do not operate compressor for more than 1 minute BH410 22 RE
58. extinguisher at hand during maintenance or repairs that may induce sparks Located inside door of cab NOTE In Case of Fire gt Stop the Engine gt If possible extinguish with fire extinguisher gt Make sure fire does not spread gt Call for help if needed BH410 22 REV A 16 1 10 2007 SECTION 2 OPERATION INSTRUCTIONS FOR THE FTX 440 e IMPORTANT READ THESE INSTRUCTIONS BEFORE OPERATING e THE INITIAL HOURS OF PROPER OPERATION CAN CONTRIBUTE GREATLY TO THE SUCCESSFUL OPERATION AND LONGEVITY OF YOUR MACHINE PRE OPERATION INSPECTION OF THE FTX 440 e Perform a walk around visual inspection of the FTX 440 e Check condition of tracks and exterior e Check oil level of the C13 engine e Check all fluid levels to ensure safe operation of unit e Climb in to the cab using the footholds and handrails to ensure good balance 2 1 SEAT ADJUSTMENTS AND INSTRUCTIONS NOTE FOR SAFETY PURPOSES THE FTX 440 CAN ONLY BE OPERATED WHILE DRIVER IS IN THE SEAT WHEN THE SEAT IS UNOCCUPIED THE BRAKE IS AUTOMATICALLY SET AND THE MACHINE WILL NOT MOVE Seat Contents General 4 5 UT 17 Incugi eue ges p M 17 18 1 ein RATER TEC 19 2 adjustment RENE 19 SEV 5 rau c cM 19 4 Seat pan angle
59. ging strands BH410 22 REV A 10 1 10 2007 Safety during Maintenance ATTENTION After full load operation idle engine for about 1 minute before stopping Hydraulic leaks are not always visible to the eye Wear protective gloves and use eye protection Use a piece of cardboard or wood to locate leak Do not handle with unprotected hands Fluid under high pressure can penetrate or lacerate skin and cause severe injuries that can k lead to death If oil penetrates _ Skin seek hospital treatment Hydraulic pressure will remain after unit power has been shut off Lower the Bull hog to the rest position and connect locking support rods to the Bull Hog 350 PTO This keeps the push bar from falling in case of hydraulic pressure loss Then release remaining pressure from lines before beginning work Fluids will be hot after the machine has Liquids must be disposed of according to all regulations It is been running Use care when draining the owner operators hot fluids or removing caps under responsibility to adhere to the regulations applicable to their reaion pressure to avoid burns If machine requires service or repair in the field it must be positioned on flat even ground if possible If it needs to be moved follow the Towing Instructions below BH410 22 REV A 11 1 10 2007 Towing Procedure Tools required gt Utility knife or equivalent to cut tie wrap gt 1 1 4 wrench gt 1 1 16 wrench
60. ill deactivate all joystick functions disable the PTO output and apply the parking brake if the operator is not present in the seat Along with these safety features incorporated into the FT X 440 it is the operator s responsibility to implement and monitor proper safety Every job and application must be evaluated on a case by case basis to determine the need for additional safety procedures and equipment PROTECT YOURSELF Wear all the protective clothing and personal safety devices issued to you or called for by job conditions You may need e Hard Hat e Safety Shoes e Safety glasses goggles or face shield e Heavy Gloves e Hearing Protection e Reflective Clothing e Wet Weather Gear e Respirator or Filter Mask e Wear correct protective gear for the conditions encountered BH410 22 REV A 4 1 10 2007 The following precautions must be strictly observed to protect the operator They may also apply to others near the work area as well The provided hand rails and steps must be used when mounting and gt dismounting the Carrier Do not get on or off using any other method Keep all surfaces clean and free of gt moisture ice debris and loose objects These can create a Slip Hazard Always wear safety when operating the FTX 440 Use the grab handles for support if vehicle turns over When stopping the FTX 440 the mulcher must be positioned with rotor at stand still Always remove
61. ithout guards in place Failure to comply could result in death or serious injury DL12179 REV 1 ENTANGLEMENT HAZARD DO NOT operate without guards in place Failure to comply could result in death or serious injury DL12179 REV 1 44329 BH350 PTO Contents CY 2 BOO IO A hy 3 4 5 S sss 6 Rotor BEAMMG 7 Detall L LLL 8 lO Or SIGS ESETE 9 Drive BEANO L LLL 10 15 11 016111 8 8121 18 eee eee 12 sino MICE clc A 13 BH350F PTO Bel 1 14 15 Gearbox Pivot Linkage Assembly 16 350 PTO Driveshalt ASS6mbly 17 390 PTO Driveshafti sitit rer ance nana ius
62. lume when compared to the rear Do not stand within the recommended safety zone FOLLOW THESE PRECAUTIONS e NEVER allow anyone in front of the Bull Hog while it is under operation e CLOSE the hydraulic trap door if equipped while pull working to better contain all pieces This also increases the fineness of the shredded product e See Bull Hog Operation Pull working in BH350 Section e Again be most CAUTIOUS when lowering or raising the machine Policing the Work Area Before starting a visual survey of the area to be worked is helpful in identifying any undesirable items that may be present Remove them as much as is practical before proceeding BH410 22 REV A 9 1 10 2007 Avoid Metal and Wire Metal tends to break the hammers carbide tips Wire seeks to wrap itself around the rotor shaft especially near the bearings The wire can tighten and squeeze past the grease seals causing BEARING DAMAGE IF NOT REMOVED Use Caution with Stringy Vegetation Shredding things like Palmetto Bird of Paradise and yard waste tied with plastic causes them to gravitate towards the bearings The Bull Hog readily handles this material but the operator should exercise additional caution while working it Avoid Plastics Hoses bags tarps and ropes must be removed as soon as they are seen Mattresses rugs clothes and cloth will plug the machine immediately Any time is a good time to inspect the rotor for clin
63. may no longer meet the safety standards to which it is tested Functions may be impaired threatening your safety For this reason any change in design of the seat must be approved by oeatbelts can be retrofitted to the driver seat Seatbelts may only be fitted on the approval of the vehicle manufacturer as they increase the load in the seat mounting area Seatbelts must be fitted in accordance with specific national regulations and guidelines and must be approved by BH410 22 REV A 18 1 10 2007 e Seatbelts must be fastened before driving The seatbelts must be replaced after an accident Where seatbelts are fitted to the driver seat the seat and seat mounting must be checked additionally by specialist personnel after an accident has occurred e Fasteners must be checked regularly for tightness If the seat wobbles there may be loose bolts or other faults the seat does not function correctly for example the seat suspension contact a specialist workshop immediately to arrange for repairs to be carried out If you fail to do so your health may be affected and the risk of accident increased e Seats with a built in switch to deactivate component units when leaving the seat or the vehicle may only be installed with the prior approval of the vehicle manufacturer and may only be operated together with additional safety devices in the vehicle e Before driving the vehicle the function of any switch
64. n can be better absorbed by the driver seat Position 1 fore aft isolator on Position 2 fore aft isolator off BH410 22 REV A 22 1 10 2007 SEAT MAINTENANCE Dirt can impair the function of the seat so make sure you keep your seat clean Upholstery can be quickly and simply removed from the seat frame for easy cleaning or replacement To remove the upholstery turn the clips arrow and remove the upholstery Caution take care with the backrest frame it forward and cause injury During cleaning the upholstery should not be soaked through Use a standard commercially available upholstery or plastics cleaning agent Test first for compatibility on a small concealed area BH410 22 REV A 23 1 10 2007 2 2 HVAC Controls The climate control is designed for the HVAC system installed in the FTX 440 Carrier The following figures show the controls for cabin temperature Fresh RC Fan Speed Function Temp Selector Selector Selector Adiustor Fresh Re Circulate Off Heat AC Coolest Warmest Heating and AC Operation Windshield Defrosting For best results Rotate temperature adjustor completely clockwise to red Rotate the Fresh Air Re circulate selector to fresh air Set fan to high setting Open all front vents v v v v To Heat Set function selector to Rotate the temperature adjustor clockwise to setting desired Set Fan speed to setting desired Adjust temperature as neede
65. nce recommendations 3 1 Safety First gt Perform maintenance only after the FTX 440 carrier has been shut off and all moving parts have come to a stop Ensure that the ignition key is removed from the FTX 440 Lock out the carrier to prevent it from being started following Lockout Tagout Procedure 29 CFR 1910 147 Dismantle the machine only on flat and firm ground Wear protective equipment at all times v v amp WARNING Never work on machinery with the engine running unless instructed so by the operating or service manual When making engine adjustments that require the engine to be running you must work as a two man team with clear method of communication One in the drivers seat as the other makes adjustments to the engine Ensure that there is proper ventilation in your work area Always wipe up all excess grease and oil when work is complete Replace all protective guards when work is complete v v WARNING Hydraulic systems are under extremely high pressure Use thick cardboard and wear thick gloves to inspect for leaks in the system The leak could be hard to see and possibly could cut through skin due to high pressure The cardboard will show leaks quickly and safely DO NOT WEAR LOOSE CLOTHING OR JEWELRY THAT COULD GET CAUGHT IN ROTATING COMPONENTS CONTACT WITH ROTATING EQUIPMENT CAN CAUSE SERIOUS INJURY OR NOTE Refer to Bull 350 manual for part
66. nd 5 can be removed and replaced if needed Torque to 590 ft Ibs LHAbrasion Plate BHUM580300302L RHAbrasion Plate BHUM580300302R DETAIL NOTE When installing the Abrasion Plates use M Nord Lock washers and ON N SN Torque to 368 ft lbs 119 Sy Replacement chisel bit for abrasion plate BH46BFZ25G BH410 21 REV B BH350F PIO DRIVE ASM BH76004DPO3F ki 4 H NOTE DRIVE SHAFTS 7 gem am 000 PART 7 ES G 181220740410 TO ADJUST BELT TENSION 1 LOOSEN BOLTS ON THE BOLTING FLANGE 2 ADJUST THE LOCKING NUTS ON THE TENSIONING ROD TO ACHIEVE THE PROPER TENSION ON THE BELT DRIVE BEARING BOLTING FLANGE BH288 04 BELT TENSIONER BH358 29 BH410 21 REV B 13 BELT DRIVE ASM BH356 26 BHSIO BETSVX4GRI0 R BH504 14 5V 8 GR 40401 2 B10 1110 8 BOLT 5 8 11 21 2 8 BH508 BUSHING TL 4040 31 2 7 8 KW _ 2 BH410 21 B BH350 PTO PUSHBAR amp 1 BH363 2pBH363 30 PUSHBAR ASSEMBLY BH350 PTO W RT 2 1182208 182208 HYD 3 X 10 WELDED NDER 3 BH363 0 8 363 28 DOOR WELD BH350 1 4 182212 182212 CYL HYD 3 X 30 WELDED PUSHBAR DETAIL A SCALE 1 4 BH410 21 REV BH 60040PO3F CEARBOX W 2200 PIVOT SYSTEM ITEM NE NUMBER DESCRIPTION 6 BH795808
67. ny machine functions These are adjust items that will effect machine performance if not adjusted correctly These items are to be adjusted by qualifed technicians or engineers only 22 1 The Technician will choose the item from the CURRENT OUT ADAUST GROUP Adjust menu that may need to be adjusted This ENGINE OIL SER VICE GROUP cei example Straight Tracking Low Range is cho TEMP 5 SENSOR PARAMETERS REVERSING FAN ADJUSTMENT GROU F sen A password screen will ADDITIONAL FACTOR Y ADJUSTMEN 7 gt Z Adjust SIACHINE SPECS 2 Use the dial selector to enter the password Once the password 15 en tered by the Technician a menu of adjustable items appears 2 STRAIGHT TRACKING LOW RANGE Left Low Range Creep Left Low Range Full Stick Right Low Range Creep Right Low Range Full Stick Left Low Range Creep Left Low Range Full Stick Right Low Range Creep Right Low Range Full Stick 3 In this example the Tech chooses the Left Low Range Creep param eter The adjust dial will appear 72 Left Low Range STRAIGHT TRACKING LOW RANGE 43 13 Actual value m4 Value 0 be 11 85 4 The Tech will make adjustments based on th troubleshooting that has brought him To this screen LEFT JOYSTICK FUNCTIONS RIGHT JOYSTICK FUNCTIONS SELECTOR ROTATE SCROLL PUSH TO SELECT
68. omponents with solvent to remove grease and dirt Inspect all surfaces for damage and wear Replace damaged and excessively worn parts The laminar rings Item 10 should always be replaced The Inner and Outer seals items 8 and 9 should be checked for excessive wear along the path where the laminar rings rotate If a notable groove is detected replace the seal ring Re paint the housings red fixed or black floating Re assemble according to appropriate assembly instructions for bearing being rebuilt Use new hardware when installing your rebuilt bearing NOTE The larger of the three rings Item 10 must be between the two smaller rings Item 10 Laminar Ring Set fit inside the inner and outer seal rings The Laminar rings should be replaced at EVERY rebuild If excessive wear 15 shown on the seal rings where laminar rings rotate the seal rings should also be replaced P N BH410 11 3460 GRANT DRIVE LEBANON OHIO 45036 PHONE 513 696 4430 FAX 513 696 443 1 WWW FECON COM 22 FECON Revised 5 13 05 gt NO IPART NUMBER C G 3 1812 16108 3 4 16NCx21 2 Lor8 HACS 8 4 Jwil2n 13 4 NORD LOCK WASHER 8 5 1 12 168 3 4416 GR 8 8 6 46 26 TOOL STD BULL HOG 7 B24M 2100 10 24 2 0 x 100mm gr 10 9 HHCS 8 24 2 0 10 M24 2 0 HEX NUT GR 10 9 CAUTION THIS PROCEDURE IS IMPORTANT TO HELP MAINTAIN
69. on Check oil level in Reservoir Fill reservoir to proper level Look for foam in reservoir Look for leaks on inlet side of system loop Afterwards let reservoir settle until bubbles are gone Run system at low speed to move system fluid to reservoir Repeat 3 Check pump inlet for high vacuum Replace inlet filter as needed Check for proper suction line size 4 Shaft coupling may be loose Replace loose shaft couplings in charge pump or replace pump or motor Shafts not aligned properly Align shafts Repair or replace control Air in system Can lead to cavitation Excessive Noise and Or Vibration BH410 22 REV A 43 1 10 2007 Check oil level in Reservoir Fill reservoir to proper level 2 Check settings on multi function Adjust and or replace multi function valves valves Check pump inlet vacuum If inlet vacuum high replace inlet filter System Check pri d d response is eck prime mover spee just engine spee sluggish Check charge and control CORDON pressures Check system internal leakage Check o rings gaskets and fittings for leaks Repair or replace as needed Replace transmission Replace pump and motor BH410 22 REV A 44 1 10 2007 A ENGINE DISPLAY LUID E MN MACHINE PROTEC TIOM 30 45 HOURS e UN 0 BRAKE ines PTO B TRACK DISPLAY TEMPERATURES f ENGAGE Hydraulic 117 prp ENGINE
70. pressure ok go to Check charge pressure with pump in stroke step 9 7 Inspect pump charge relief valve Adjust or replace charge relief valve as for leaks or improper setting necessary EN Check charge pump inlet filter for Replace filter if necessary clogging Check charge pump for sufficient charge flow Repair or replace the charge pump Check system pressure If low system pressure go to next step Check for defective system multi 11 Repair or replace bad valves function valves Replace transmission Replace pump and motor If pressure at motor is low increase 1 Low system pressure at motor U ue setting of pressure limiter Check control supply pressure or repair displacement control Check motor control orifices 3 Check for internal leakage Check o rings gaskets and fittings for leaks Repair or replace as needed Replace transmission Replace pump and motor Check oil level in Reservoir Fill reservoir to proper level 2 Check for low charge pressure Measure charge pressure Inspect and adjust charge system as needed Measure pump flow by teeing into Low Motor 2 Variable motor stuck in minimum Output Torque displacement ut 3 Check pump output flow to ensure outflow hose Check for proper pump speed 5 swash plate is not out of position speed and ensure that pump is in full stroke Check variable motor displacement control to ensure swash plate is not out of positi
71. r and Stub Shatts e Temporarily Install both bolting flanges by loosely securing the rings with 2 bearing bolts as shown in Illustration 5 For BH74H BH85H BH99H BH47EXC BH62EXC BH74EXC and all Skid Steer models use 5 8 11 Grade 8 Hex Head Cap Screws 2 long For all larger models and Severe Duty models use 5 8 11 Grade 8 Hex Head Cap Screws 2 1 4 long Bearing Retainer Temporary Mounting Bolts Bearing Retainer Illustration 5 e With an overhead crane or equivalent lift the Bull Hog body and lower directly over rotor so that both stub shafts can be reinstalled through the bearing pilot holes Refer to illustrations 5 and 6 Lifting Lugs Lifting Lug Locations Illustration 6 e Using a clean dry cloth wipe both mating surfaces of the stub shaft and the rotor pilot to clean the surface of any debris or dirt apply a thin coat of anti seize to both mating surfaces e Carefully install the stub shaft into rotor pilot paying close attention to the markings to insure proper placement and rotation It may be necessary to sand mating surfaces with an emery cloth to obtain proper fit e Reinstall stub shaft bolts with Nordlock lock washers and lock tight to secure the stub shaft Use a cross bolt pattern to evenly draw the stub shaft snug against the rotor end cap into the pilot e Make sure the stub shaft is properly aligned and it is not bound up Once visual alignment is checked using the same cross bolt patte
72. rmanent marker mark each stub shaft to identify the side and index of their current location The stub shafts will be replaced on the same side and index to preserve balancing Rotor Shaft Identification Illustration 2 e Remove both stub shafts using a 1 2 allen wrench 5 8 11 Socket Head Cap Screws x 2 long Measure 4 places around the outside of Body the body and use the Measurement average Measure through the Rotor rotor s center from the Measurement machined faces Rotor amp Body Measurements Illustration 3 e Measure the Bull Hog body from the outside of the left bearing pilot to outside the right bearing pilot o Record Body Measurement e Measure the Bull Hog rotor through the rotor s center from outside of the left stub shaft bolt face to outside of the right stub shaft bolt face o Record Rotor Measurement e Subtract the Rotor Measurement from Body measurement o Record Actual Difference Measurement TABLE 1 EXCAVATOR UNITS BODY ROTOR DIFFERENCE BEARING STUB SHAFT APPROX MODEL BEARING TOOL KIT DIMENSION DIMENSION DIMENSION TYPE CLEARANCE WEIGHT BH47EXC 38 1 8 31 13 16 6 5 16 BH BRGINST 65 1936 Ibs BH62EXC 50 5 8 44 1 4 6 3 8 BH BRGINST 65 2559 Ibs BH74EXC 61 3 4 55 5 16 6 7 16 BH BRGINST 65 2950 Ibs BH40EXC SD 6 3 4 BH BRGINST 65 3000 Ibs BH80EXC 57 3 4 6 3 4 BH BRGINST 65 HD 2 1 8 4400 Ibs BH250EXC 60 5 8 53 7 8 6 3 4 BH BRGINST 65 HD 2 1 8 6500 Ibs HYDRAULIC
73. rn technique torque the bolts to 180 ft Ibs Repeat for right side Installing Rotor Bearings First install the left hand bearing which 1s the fixed bearing and painted red If shims are to be added to the rotor stub shaft install them now by placing them over the stub shaft and sliding them firmly against the shoulder If uneven spacing is required the smaller spacing should be installed now on the left side Installation of Rotor Stub Shaft Shims Illustration 7 Coat both the rotor stub shaft and the inside of the Red fixed bearing with anti seize and slide the bearing onto the stub shaft Index the bearing so the grease line hole is directed towards the grease line bulkhead ref to illustration 8 and 9 Install the 4 bearing alignment bolts through four equally spaced holes of bearing flange into bearing bolting flange Remove the two temporary bolts holding bearing bolting flange place If shims are to be added to the bearing install them now retaining them with the 4 bearing alignment bolts See Illustration 8 Mount the bearing installation tool by sliding it over the rotor stub shaft and threading the puller bolt into the end of the rotor stub shaft Tighten the puller bolt nut until the bearing is firmly seated against the Bull Hog stub shaft shoulder First install and snug 4 bearing bolts with Nordlock lock washers and lock tight Then remove the 4 bearing alignment bolts and replace with the remaining
74. roup Group 44 124 153 800MM Track Group 44 168 6984 900MM Track Group 15 FECON 440 Engine Driveline THIS PAGE LEFT BLANK FOR LAYOUT PURPOSES 17 AN 5 g a S SS Ec K gt COOLING SYSTEM INTAKE AND EXHAUST 5 C13 ENGINE Nl gt lt LL gt LL 22 gt 22 lt 2 LL DRIVE SYSTEM 18 FIX 440 INTAKE EXHAUST PARTS LIST DESCRIPTION Q AIR CLEANER ASM FTX ELEOW RUBBER 184103 REDUCING 6X5 43558 07A AIR INTAKE PIPE WELD SCREEN ASM 440 56 002 PERFORATED 8 re PRE CLEANER ASM AIR 5 7 r Ch 4 1055 RUBBER HUMP HOSE 8 X 6 REDUCER 5164 CLAMP EXHAUST 6 DBL 1 1 1 1 1 N N CLAMP TURBO 44 4W 7160 EXGAUST OUTLET 440 56 006 style 2 5 in out 3573 02 2 MOUNT WELD EXH PIPE RESONATOR 7 1 IN dE a 2 O ON 3556 65A MANIFOLD COVER 84008 CLAMP EXHAUST 5 DBL 3558 65 TURBO COVER WELD NO SUPPORT BRKT AIR 5167 ELBOW 5 90 L512NE 40 56 053 CLAMP HOSE 5 06 6 WORM GEAR CLAMP GEAR CLAMP Wi EAE CLAMP 056055 SAEMO TIAS MA o gr 06 1606 8 3 8 Lockwasher 3 8 16NC Hex Nut gr 8 NOTE ITEM 11 CONSISTS OF 75167 43558 09 AND 44 1
75. s and maintenance BH410 22 REV A 27 1 10 2007 3 2 Maintenance Accessibility and Parts To move the cab forward use the hand pump shown in figure 3 This will allow access to the hydraulic gearbox located beneath the cab See Parts Section for part numbers and locations Hand pump Hand pump directional valves BH410 22 REV A 28 1 10 2007 3 3 MAINTENANCE SCHEDULE NOTE A LIST OF REPLACEMENT FILTERS FOR THE 440 IS PROVIDED ON THE BACK OF THE COVER ON THIS MANUAL THE FOLLOWING LIST CONTAINS RECOMMENDED FLUID INFORMATION FOR THE FTX 440 Fluid Type Fluid Description f Fluid Coupling ISO 32 5 gal 6 Gear 75w90 Synthetic 5 3 Daily Maintenance Checks Air Conditioning Check compressor belt tension and condition See Figure 1 Check condenser for blockage and damage Figure 1 Figure 2 A AC a SAL 4 CONDENSER k y gp 4 3 Check hydraulic oillevel See Figure3 Check hydraulic system for leaks and damage Check main cooler for blockage and damage Check gearbox cooler for blockage and damage See Figure 2 ria Figure 3 ay i 4 w BH410 22 REV A 29 1 10 2007 Clean chains and rollers of dirt and debris chain tension See Figured 000000 Check for loose damaged Check for le
76. s in the area of the HAZARD ZONE to stay clear of the Zone STAY ALERT for outsiders entering the work area who may not be aware of the HAZARD ZONE Land clearing operations generally involve other machinery and people on the site MAINTAIN an AWARENESS of all working traffic within 50 yards of the Bull Hog operation NOTE Improper operation and failure to follow safety precautions can result in personal injury to persons in the hazard area described below BH410 22 REV A 7 1 10 2007 The Hazard Zone The hazard zone dimensions are described in Figure 1 1 FTX 440 Hazard Zone 0 lt 300 FT 300 oo 300 FT 1 5 Dangerous Locations DANGER EXISTS most prominently behind and in front of the Bull Hog Refer to the HAZARD ZONE above REAR Chunks of wood and rock can project from the rear of the Bull Hog on non excavator units This condition is dangerous This will occur when the Bull Hog is raised high enough to allow material to escape FOLLOW THESE PRECAUTIONS e NEVER allow anyone to the rear of the Bull Hog while it is in operation e Inspect the Carrier and Bull Hog daily for damaged or missing deflection chains and flaps BH410 22 REV A 8 1 10 2007 Be especially CAREFUL when e The tool is being raised up and out of the material that it has been working e tool is lowered into new material FRONT The area in front of the Bull Hog may experience projectiles in less vo
77. safe operation gt This symbol is used to call attention to safety procedures Read all the instructions in this manual before operating the equipment FIND YOUR SERIAL NUMBER AND RECORD IT HERE FOR REFERENCE THE SERIAL NUMBER FOR YOUR FTX440 CARRIER IS LOCATED IN THE RIGHT REAR ENGINE COMPARTMENT ON THE BOTTOM LEFT AS SHOWN HERE 22 3 FTX 440 UNDERCARRIAGE PARTS D 1 3 07 lt LLI lt 87 87 lt O 111 2 5 UNDERCARRIAGE BOM 4 44201 4813 SINGLE FLANGE ROLLER ASM 6006 6 442310088 RACKGROUP48X60 2 8 443518288 STONE GUARD LH WELD 1 4 9 1140 6000 HYD SAUER 110CC 2 SPEED 2 FECON IDLER TRACK ADJUSTER RECOIL GROUP FECON ASSEMBLY 44 239 4337 LITEM PARTNUMBER DESCRIPTION QTY 1 44179 2298 TRACK ADJUSTER STD 2 44179 2997 2 SPRING GP RECOIL __3 44 15366 IDLER GROUP FRONT 1 224 JBLT75X7 BOLT 3 4 10 GR8X2L ANN TRACK ADJUST PARIS TRACK ADJUSTMENT Group Group Name 44 179 2998 ADJUSTMENT GP HYDRAULIC TRACK SSSNSS 3 9 5 44 179 2998 TRACK ADJUSTER BOM 6 44211322824 7 4 179 3007 Piston 1 7 8 44 179 3008 1 44 095 1622 Seal O Ring 2 N I jar 4 44 120 5785 END 2
78. ure 15 Change safety element at every third maintenance of main filter Please refer to the BH350 PTO Manual for Bull Hog Maintenance information 3 4 Engine Maintenance Note Refer to the Cat C 13 Engine manual CD provided in your FTX 440 Carrier Care Kit 1 Engine Oil Change NOTE Check your engine oil level DAILY per your maintenance schedule Engine oil and oil filter should be changed every 200 operation hours Instructions A Drain Engine Oil B Remove drain plug from engine oil pan Drain into an approved oil catch pan C Remove the engine oil filter and discard following all environmental regulations D Install new oil filter Remember to lubricate the filter gasket with a thin coat of oil before installation E Re install the oil pan drain plug If plug is damaged it should be replaced F Add 10 5 gallons of 15W 40 oil to engine and replace oil cap G Run engine momentarily and establish oil pressure Stop engine and check oil level BH410 22 REV A 35 1 10 2007 2 Air Filter Change BH410 22 REV A 36 1 10 2007 Air Conditioning System Specifications The HVAC unit is designed for use in driver cabins of heavy construction and commercial equipment Technical Data Heating and AC unit Heat Capacity Cooling Capacity Refrigerant Rated Voltage Current Consumption Operating Voltage Airflow max Fan Condenser Heat Capacity No of Fan Voltage Operating Pressure Refrigerant

Fecon FTX440 - Lynn Hendrix Equipment

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