Manual KS / KST
Contents
1. KS 20 40 qv 20 50 6 22 5 57 87 35 12 90 83 11 45 70 179 27 70 100 125 2KS 20 2 734 424 456 KS 25 50 796 439 481 gt 25 60 8 27 9 62 107 40 15 110 93 11 60 90 204 32 90 120 140 2KS 25 888 531 573 KS 30 50 796 439 481 gt 25 60 8 27 9 62 104 40 15 110 96 11 60 90 204 32 90 120 140 2KS 30 946 589 631 KS 40 65 1083 637 683 35 80 10 383 86 12 55 20 130 108 14 90 120 244 34 100 130 175 2KS 40 a 1273 827 410 873 KS 50 80 1159 713 740 3 35 80 10 38 3 105 117 55 20 130 133 14 90 120 244 34 100 130 175 2 5 50 1413 967 531 994 KS 60 100 1403 860 932 qr 48 110 14 515 100 146 60 20 160 149 18 130 170 271 38 150 190 195 2 5 60 1703 1160 630 1232 KS 80 100 1533 990 1042 qr 48 110 14 51 5 120 132 60 20 160 163 18 150 190 271 38 150 190 195 2KS 80 1933 1390 860 1442 Connections DIN 11851 standard 2013 10 8 Technical specifications 21 SOURCE OF SOLUTIONS 8 5 KST PUMP DIMENSIONS A 12 ane 1 r8 f a C RC UR 1 5 n 1 Al acd Ch2. 11 5 2 By pass 55 eco ca Dea dep sued a x OR Tx oae x 11 6 Operating problems 7 Maintenance 7 1 GOMGV Al 13 VIAE 13 7 3 13 7 4 Disassembly Assembly of the 14 8 Technical specifications 8 1 Technical specifications aeree eec HR EHE RR FL EXE ka RE 19 8 2 Weights 20 8 3 Pump dimensions with by pass pressure eene 20 8 4 KS PUMP GIMENSIONS CER 21 8 5 KST pump GIMENSIONS rennen ren FLA 22 8 6 NOT OE 23 8 7 Parts liSE KS 24 8 8 KST PUMP 25 8 9 Parts lisE dk th 26 8 10 Heavy 27 8 11 Cooled mechanical seal rei retener eame edu 28 8 12 Double mechanical au ku 3 ku 29 8 13 OTI 30 2013 10 2 Index SOURCE OF SOLUTIONS 3 General information 3 1
3. T 1 P i 1 EN oe Y D 1 1 NH Bl pe 1 1 Di 1 Fi Gi 11 KsT 20 300 210 70 10 10 5 63 25 10 KST 25 365 250 69 10 10 57 5 30 12 KST 30 KST 40 420 260 130 15 15 115 40 14 KST 50 KST 60 585 340 110 17 5 15 5 103 40 14 KST 80 834 244 105 556 KST 20 40 20 50 6 225 57 87 35 12 90 88 11 45 70 179 27 70 100 125 2KST 20 934 344 205 656 KST 25 50 1031 331 166 716 gt 25 60 8 27 9 62 107 40 15 110 128 11 60 90 204 32 90 120 140 2KST 25 1123 423 258 808 KST 30 50 1031 331 166 716 25 60 8 279 62 104 40 15 110 131 11 60 90 204 32 90 120 140 2KST 30 1181 481 316 866 KST 40 65 1298 452 223 898 35 80 10 38 3 86 122 55 20 130 133 14 90 120 244 34 100 130 175 2KST 40 2 1488 642 413 1088 KST 50 80 1374 528 280 956 35 80 10 1383 105 117 55 20 130 138 14 90 120 244 34 100
4. 7 L ASS i fy 7 7 f Description 5 rings 08C Gland packing AISI 316L Recommended spare parts 30 8 Technical specifications 2013 10 5 SOURCE OF SOLUTIONS INOXPA S A BANYOLES Tel 34 972 575 200 inoxpa inoxpa com DELEGACION NORDESTE BARCELONA Tel 34 937 297 280 inoxpa nordeste inoxpa com DELEGACION CENTRO MADRID Tel 34 918 716 084 inoxpa centro inoxpa com DELEGACION LEVANTE VALENCIA Tel 34 963 170 101 inoxpa levante inoxpa com SUMINISTROS TECNICOS ALIMENTARIOS S L VIZCAYA Tel 34 944 572 058 sta inoxpa com DELEGACION VALLADOLID Tel 34 983 403 197 sta valladolid inoxpa com DELEGACION LA RIOJA Tel 34 941 228 622 sta_rioja inoxpa com DELEGACION ASTURIAS Tel 34 944 572 058 sta_asturias inoxpa com DELEGACION GALICIA Tel 34 638 33 43 59 sta inoxpa com DELEGACION SUR CADIZ Tel 34 956 140 193 inoxpa sur inoxpa com INOXPA SOLUTIONS FRANCE SARL LYON Tel 33 474627100 inoxpa fr inoxpa com PARIS Tel 33 130289100 isf inoxpa com INOXPA WINE SOLUTIONS MONTPELLIER Tel 33 0 971 515 447 iws fr pinoxpa com S T A P
5. SOURCE OF SOLUTIONS INSTALLATION SERVICE AND MAINTENANCE INSTRUCTIONS PROGRESSIVE CAVITY PUMP KIBER KS KST INOXPA S A c Telers 54 Aptdo 174 E 17820 Banyoles Girona Spain Tel 34 972 57 52 00 Fax 34 972 57 55 02 Email inoxpa inoxpa com www inoxpa com 150 9001 IIT Original Manual 01 610 30 07EN 0 2013 10 SOURCE OF SOLUTIONS EC DECLARATION OF CONFORMITY The manufacturer INOXPA S A c Telers 57 17820 Banyoles Girona Span herewith declares that the machine KIBER KS KST Progressive Cavity pump with the serial number conforms to the relevant provisions of the following directives Machinery Directive 2006 42 EC RD 1644 2008 Low voltage Directive 2006 95 EC Electromagnetic Compatibility Directive 2004 108 EC Applicable harmonised Standards UNE EN ISO 12100 2012 UNE EN 809 1999 1 2010 In compliance with Regulation EC 1935 2004 relating to materials and articles intended to come into contact with food the materials in contact with the product do not transfer their constituents to the product in quantities which could endanger human health Identification of the person empowered to draw up the Declaration on behalf of the manufacturer and qualified to compile the technical file established by the Community David Reyero Brunet Technical Office Manager 1 Safety 1 1 INSTRUCTIONS MANUAL This manual contains informat
6. if any 7 Discharge pressure too high If necessary reduce load losses e g by increasing the diameter of the pipe 8 Flow too high Reduce speed 9 Fluid viscosity too high Reduce the viscosity e g by heating the fluid 10 Fluid temperature too high Reduce the temperature by cooling the fluid 11 Mechanical seal damaged or worn out Replace the seal 12 O rings unsuitable for the fluid Fit suitable O rings Consult the manufacturer 13 Stressed pipes Connect the pipes to the pump so as to avoid stress and align the coupling 14 Foreign matter in the fluid Fit a filter to the suction pipe 15 The mechanical seal tension is too low Adjust according the instructions of this Manual 16 Pump speed too low Increase speed 17 Pump too small Choose a larger pump size 18 The stator is worn out or has operated in vacuum Replace the stator 19 Pump and or motor not attached to the bedplate Attach the pump and or motor and check whether the pipes are connected without stress 20 Flow reduction Replace the worn stator or their representative A If the problem persists use of the pump must cease immediately Contact the 5 manufacturers 12 6 Operating problems 2013 10 7 Maintenance 7 1 GENERAL Like any other machine this pump requires maintenance The instructions included in this manual cover the identification and replacement of spare parts These instructions are intended for the maintenance pe
7. 2013 10 8 10 HEAVY DUTY TRANSMISSION 7 7 30 30 T CO 05 Pump shaft AISI 316L N vk m mw 1 m 1 x m 4 Transmission busting gt LG m Recommended spare parts ALMA 2013 10 8 Technical specifications 27 SOURCE OF SOLUTIONS 8 11 COOLED MECHANICAL SEAL Cooled seal cover AISI 316L Lm uem La spare parts 28 8 Technical specifications 2013 10 a 8 12 DOUBLE MECHANICAL SEAL Inside mechanical seal T o 30 Dwbessibekcne mem m ros oo o Recommended spare parts 2013 10 8 Technical specifications 29 SOURCE OF SOLUTIONS 8 13 GLAND PACKING a 36 57 N PN NA
8. shown in the following table Mount the rotary part of the inside seal 08A to the ring 31 Place the fixed part of the inside seal 08B into its housing inside the seal cover 10 Mount the cover 10 to the bearings support 06 having previously laced the O rings 80 80B and fasten it with the back cover of the double seal 10A using the pins 55A and nuts 544 PUMP type l KS 20 KS 25 30 35 5 KS 40 50 32 KS 60 80 31 5 7 4 5 Gland packing 3 Disassembly First follow the disassembly procedure described in section 7 4 1 Remove the packing from the packing box 36 with the gland 37 from the front side Once the packing has been removed remove the gland 37 by loosening the nuts 57 Proceed to replace the gland packing rings 08C Assembly Before introducing the new gland packing check the condition of the surface of the driving shaft 05 and the packing box 36 The shaft should have a polished surface finishing Cut the rings to the required length with a 459 angle as shown in Figure 7 1 Check that the cuts match on the shaft Gently open the rings Figure 7 2 to allow the passage of the shaft and place each of the term in turn First insert the junction and then push the rings to the end 2013 10 7 Maintenance 17 SOURCE OF SOLUTIONS First open radially then axially Figure 7 1 Figure 7 2 The rings 08C must be in contact with eac
9. the spacer bushing 17 and the inner ring of the roller bearing 70 Finally remove the outer ring together with the bearing rollers 70 which will have remained housed into the bearings support 06 Assembly Insert the inner ring of the bearings 70 into the pump shaft 05 to the stop Then insert the spacer bushing 17 the roller bearing 70A the stop washer 31 and fasten it all with the elastic ring 66 Place outer ring together with the bearing rollers 70 into the housing in the support 06 Mount the shaft bearings assembly into the support 06 Place the seal 88 Finally mount the bearings cover 12 with the seal 88A inside it using the Allen screws 51 18 7 Maintenance 2013 10 8 Technical specifications 8 1 TECHNICAL SPECIFICATIONS Maximum VISCOSIUJ 51 oreste tona in rear ara rano deine 1 000 000 mPa s Maximum temperature 85 C NBR 185 F NBR Sound level 60 80 dB A Suction discharge connections DIN 11851 Use special protection when the noise level in the operation area exceeds 85 dB A Materials Parts in contact with pumped material AISI 316L Other parts in stainless steel sss AISI 304 Gaskets in contact with pumped material NBR NBR black Other materia
10. 130 175 2KST 50 1628 782 534 1209 KST 60 100 1733 643 330 1262 4 48 10 14 51 5 100 146 60 20 160 174 18 130 170 271 38 150 190 195 2KST 60 2033 943 630 1562 KST 80 100 1863 773 440 1372 48 110 14 515 120 132 60 20 160 188 18 150 190 271 38 150 190 195 2KST 80 2263 1173 840 1772 Connections DIN 11851 standard 22 8 Technical specifications 2013 10 8 6 KS PUMP 23 8 Technical specifications 2013 10 SOURCE OF SOLUTIONS 8 7 PARTS LIST KS Position Description Quantity 01 Pump casing 1 AISI 316L 0 685 wm ue 0 _______ 1 omg Recommended spare parts 2 EM 24 8 Technical specifications 2013 10 8 8 KST PUMP 25 8 Technical specifications 2013 10 SOURCE OF SOLUTIONS 8 9 PARTS LIST KST Position peseription Material 01A Hopper casing 1 AISI 316L 1 0 Bearings suppor oo o s ________ 1 71 Discharge nozzle Bolt washer Countersunk screw Screw Dm 0 M S S AISI 304 Elastic ring O ring 88 Recommended spare parts 55 26 8 Technical specifications
11. 29 29A and then remove the stator 22 if necessary secure the rotor 21 by holding the pump shaft 05 Remove the screws 52 and the washers 53 Pull out the pump casing 01 01A from the front side For KS pump remove the safe ring 30 and the bolt 27 so that the rotor 21 comes out And for KST remove the screws 50 washers 35 and the bolt 27 to take out the rotor 21 too Proceed likewise the other end of the connecting rod 24 244 in order to remove it gt Assembly For the KS model connect the connecting rod 24 to the pump shaft 05 with the bolt 27 and attach the bolt with the safe ring 30 For the KST connect the feeder screw 24 to the shaft with the bolt 27 that will be attached with the screws 50 washers 35 and adds some industrial adhesive LOCTITE 270 to ensure that the screws 50 don t loosen Proceed likewise with the rotor on the other end of the connecting rod 21 Mount the pump casing 01 014 and fasten it with the screws 52 and the washers 53 Introduce the stator 22 lubricating it with soapy water and if necessary secure the rotor 21 by holding the pump shaft 05 Mount the discharge flange 34 and the leg 07 and fasten it with the nuts 54 14 7 Maintenance 2013 10 7 4 1 B Heavy duty transmission only optional for KS 3 Disassembly Loosen the nuts 54 and remove the leg 07 and the discharge nozzle 34 Pull out the tie bars 29 29A and then remov
12. DESCRIPTION With a compact and robust design INOXPA s KS progressive cavity pumps form part of our range of positive displacement pumps with helical rotor intended for viscous fluids The hydraulic parts that form the pump are the rotor and the stator The rotor is a round section worm The stator has two ribs and its pitch doubles that of the rotor thus allowing empty cavities between the stator and the rotor These cavities are used to transport the fluid When the rotor turns within the stator the cavities move longitudinally from the suction area to the discharge nozzle These kinds of pumps are suitable for pressures from 6 bar single stage stator to 12 bar double stage stator KS pumps are designed with a fully health compliant and easy to clean transmission For KST bolts are fixed through some countersink The standard connections are DN 11851 The discharge nozzle is eccentric Moreover there is a more robust design of transmission for a longer service life under heavy duty working conditions Also it is possible to choose other types of connections for the pump like the CLAMP SMS flanges DIN 2633 16 All pump parts in contract with the pumped product are manufactured in AISI 316L stainless steel The stator is manufactured in NBR according to the FDA norm and the standard sealing is EN 12756 mechanical seal This equipment is suitable for his use in food process 3 2 RANGE OF APPLICATIONS The curv
13. ORTUGUESA LDA ALGERIZ Tel 351 256472722 comercial IMPROVED SOLUTIONS PORTUGAL LDA VALE DE CAMBRA Tel 351 256 472 138 isp_pt inoxpa com INOXPA SKANDINAVIEN A S DENMARK Tel 45 76286900 inoxpa dk inoxpa com INOXPA ITALIA S R L VENEZIA Tel 39 041 411236 inoxpa it inoxpa com INOXPA UK LTD SURREY Tel 01737 378060 inoxpa uk inoxpa com INOXPA USA INC CALIFORNIA Tel 1 707 585 3900 inoxpa uS inoxpa com INOXPA AUSTRALIA PTY LTD MORNINGTON Tel 61 3 5976 8881 inoxpa au inoxpa com INOXRUS SAINT PETERSBURG Tel 7 812 622 16 26 spb inoxpa com MOSCOW Tel 7 495 6606020 moscow inoxpa com INOXPA UKRAINE KIEV Tel 38044 536 09 57 kiev inoxpa com INOXPA SOUTH AFRICA GAUTENG Tel 27 0 11 794 5223 sales inoxpa com INOXPA ALGERIE S A R L ALGER Tel 213 0 21 75 34 17 inoxpalgerie inoxpa com INOXPA SPECIAL PROCESSING EQUIPMENT JIAXING CO LTD JIAXING CHINA Tel 00 86 573 83570035 inoxpa cn inoxpa com INOXPA INDIA PRIVATE LIMITED MAHARASHTRA Tel 91 020 64705492 inoxpa in inoxpa com INOXPA products are available from our branch offices and through a network of independent distributors covering more than 50 countries around the World For more information visit our Web site www inoxpa com This information is given for guidance only We reserve the right to change any materials or characteristics without prior notice
14. aning solution b Acid solution 0 5 in weight of nitric acid at 709C 1509F 0 7 liters HNO3 at 53 100 water cleaning solution Control the concentration of the cleaning solutions to avoid deterioration of the pump seals To remove the remaining cleaning products ALWAYS perform a final rinse with clean water on completion of the cleaning process 2013 10 7 Maintenance 13 SOURCE OF SOLUTIONS 7 3 2 Automatic SIP sterilization in place The process of sterilization with steam is applied to all the equipment including the pump Do NOT start the pump during the process of sterilization with steam The parts materials suffer no damage if the indications specified in this manual are observed No cold liquid can enter the pump till the temperature of the pump is lower than 60 C 140 F A flow by pass is recommended to be used in order to assure the flow of sterile product after the pump Maximum conditions during the SIP process with steam or overheated water a Max temperature 1409 2849 b Max time 30 min Cooling Sterile air or inert gas d Materials EPDM PTFE recommended FPM NBR not recommended 7 4 DISASSEMBLY ASSEMBLY OF THE PUMP 7 4 1 Stator rotor and connecting rod 7 4 1 A Standard transmission for KS KST lt Disassembly Loosen the nuts 54 and remove the leg 07 and the discharge nozzle 34 Pull out the tie bars
15. articles can be pumped Inside diameter of Maximum nominal Recommended Pump type nominal sphere size connections mm sphere size mm mm 5 KS 20 KS 25 48 18 6 KS 30 48 24 8 KS 40 60 5 30 10 KS 50 72 40 13 KS 60 97 5 48 16 KS 80 97 5 62 20 8 2 WEIGHTS KS 20 2KS 20 KST 20 2KST 20 KS 25 23 2KS 25 24 KST 25 30 2KST 25 31 KS 30 24 2KS 30 25 KST 30 31 2KST 30 32 KS 40 38 2KS 40 44 KST 40 47 2KST 40 53 KS 50 42 2KS 50 51 KST 50 51 2KST 50 60 KS 60 88 2KS 60 107 KST 60 107 2KST 60 126 KS 80 105 2KS 80 138 KST 80 124 2KST 80 157 8 3 PUMP DIMENSIONS WITH BY PASS PRESSURE Dow KS 20 475 230 208 330 2KS 20 575 230 208 330 KS 25 2KS 25 705 50 613 262 236 360 50 262 236 360 KS 30 2KS 30 763 KS 40 65 831 294 277 385 2KS 40 65 1021 294 277 385 KS 50 80 913 334 302 420 2KS 50 80 1167 334 302 420 KS 60 1104 339 2KS 60 1404 339 100 375 475 100 375 475 KS 80 1224 349 2KS 80 1624 349 Connections DIN 11851 standard 20 8 Technical specifications 2013 10 8 4 KS PUMP DIMENSIONS 634 324 356
16. ct with them may be dangerous for operators or cause The electrical equipment the terminals and the components of the control systems may still bear irreversible damage to equipment Before handling the pump Make sure that the motor is fully disconnected from the power Connect the motor following the manufacturer s instructions e Check direction of rotation see the label on the pump e Start the pump motor briefly Make sure the pumping direction is the right one If the pump operates in the wrong direction it may cause severe damage 2013 10 4 Installation SOURCE OF SOLUTIONS ALWAYS check the direction of rotation of motor with fluid inside de pump For models with a seal chamber ALWAYS make sure that the chamber is full of fluid before checking the direction of rotation 10 4 Installation 2013 10 5 Start up Before starting the pump carefully read the instructions given in Chapter 4 Installation 5 1 START UP Read Chapter 8 7echnical Specification carefully INOXPA cannot be held responsible for the improper use of the equipment NEVER touch the pump or the pipes when hot fluid is being pumped 5 1 1 Checks before starting up the pump e Fully open the cut off valves on the suction and discharge pipes e the fluid does not flow into the pump fill the pump with fluid The pump must NEVER rotate without fluid inside it p Check that the power supply matches the ra
17. d the impulsion ahead 2013 10 5 Start up 11 SOURCE OF SOLUTIONS 6 Operating problems The following table provides solutions to problems that might arise during the operation of the pump The pump is assumed to have been properly installed and be suitable for the relevant application Please contact INOXPA if technical assistance is required Operating problems Probable causes Motor overload 8 9 13 19 The pump does not provide enough flow or pressure 1 2 4 5 7 9 10 16 17 18 No pressure on the discharge side 2 3 6 17 17 Uneven discharge flow pressure 1 2 4 5 6 9 20 Noise and vibration 2 4 5 6 7 8 9 10 13 14 18 19 The pump gets clogged 9 10 14 19 Overheated pump 8 9 10 14 19 Excessive wear 4 5 10 14 18 The mechanical seal leaks 11 12 15 Probable causes 1 Wrong direction of rotation Reverse the direction of rotation 2 NPSH is not high enough Increase the available NPSH Place the suction tank higher Place the pump lower Reduce steam pressure Increase the diameter of the suction pipe Shorten and simplify the suction pipe 3 Pump not drained Drain or fill 4 Cavitation Increase suction pressure see also 2 5 Air is suctioned by the pump Check the suction pipe and all its connections 6 Clogged suction pipe Check the suction pipe and all its filters
18. e the stator 22 if necessary secure the rotor 21 by holding the pump shaft 05 Remove the screws 52 and the washers 53 Pull out the pump casing 01 from the front side Remove the safe rings 30 the transmission shield bushing 17A and the bolts 27 so that the rotor 21 and one end of the connecting rod 24 come out Proceed likewise on the other end of the connecting rod in order to remove it Assembly Place the O ring 81 on the pump shaft 05 shaft complement 26 and on the connecting rod 24 and the seals 80A on the transmission bushing 43 Place this bushing on the pump shaft 05 and place the drive bolt 27 and the bolt for the connecting rod Place the transmission shield bushing 17A on the bushing 43 and fasten it with the safe rings 30 Proceed likewise with the rotor on the other end of the connecting rod 21 Mount the pump casing 01 and fasten it with the screws 52 and the washers 53 Introduce the stator 22 lubricating it with soapy water and if necessary secure the rotor 21 by holding the pump shaft 05 Mount the discharge flange 34 and the leg 07 and fasten it with the nuts 54 7 4 2 Mechanical seal lt Disassembly First follow the disassembly procedure described in the preceding section If the protections 47A were not removed previously remove them now Loosen the pins 55 to remove the seal ring 31 Remove the seal cover 09 to pull out the seal at
19. erefore the chosen coupling should be 1 5 to 2 times the recommended torque Alignment The shafts of the pumping assembly motor pump were properly aligned at factory Check the alignment of the pumping unit after installation Place a straight edge ruler A on the coupling the ruler must be in contact with the two halves of the coupling throughout Repeat the check now on both sides of the coupling close to the shaft For the sake of accuracy this check should also be performed using an outside calliper B on two diametrically opposed points on the outer surfaces of the two halves of the coupling max uM NEN ANS FESTIS senm Vr min Maximum alignment deviations Outside diameter Minimum Maximum Max Va Min of the coupling Value Value us es mm 70 80 0 13 08 95 anus 2 auae 2 9 3e 2 ex 0 43e 2 e 9 amm 2 2 6 93 8 4 Installation 2013 10 4 5 PIPES general rule fit the suction and discharge pipes in straight sections with the least possible number of bends and accessories in order to reduce as much as possible any loss of load caused by friction e sure that the nozzles of the pump are prop
20. erly aligned to the pipe and their diameter is similar to that of the pump connections e Place the pump as close as possible to the suction tank if possible below the fluid level or even below the tank so that the manometric head of the static suction is highest Place pipe supports as close as possible to the suction and discharge nozzles of the pump 4 5 1 Cut off valves The pump can be isolated for maintenance purposes To such end cut off valves must be fitted to the suction and discharge nozzles of the pump These valves must ALWAYS be open during operation of the pump 4 6 PRESSURISATION TANK For models with a mechanical seal a pressurisation tank needs to be fitted ALWAYS install a pressurisation tank 1 to 2 meters above the pump shaft See Figure 4 6 ALWAYS connect the cooling fluid inlet to the lower connection of the seal chamber Therefore the outflow of the cooling liquid will be through the upper connection of the chamber See Figure 4 6 2m lt Figure 4 6 Pressurisation tank installation sketch For more information on the pressurisation tank installation operation maintenance etc see the manufacturer s instructions manual 4 7 ELECTRIC WIRING The connection of the electrical motors must be performed by a qualified operative Take all necessary precautions to prevent the failure of connections and cables electrical current when powered off Conta
21. es shown below are valid for both the single and double stage stators GPM myh U S Imp 100 300 300 70 200 00 A 150 150 100 100 70 20 70 15 50 50 30 30 7 20 pet 0 5 T T T T T T T 0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1500 1400 1500 rpm pumping conditions when the order was placed INOXPA shall not be liable for any damage resulting from the incompleteness of the information provided by the purchaser nature of the fluid RPM etc The range of application for each type of pump is limited The pump was selected for a given set of 6 3 General information 2013 10 4 Installation 4 1 RECEPTION OF THE PUMP INOXPA cannot be held responsible for the damage sustained by the equipment during transport or unpacking Please visually check that the packaging is not damaged The pump package includes the following documents e Dispatch sheets e Instructions and Service Manual of the pump e Instructions and Service Manual of the motor when the pump is supplied with an motor by INOXPA Unpack the pump and check the following e suction and discharge connections of the pump removing any rest of packaging materials e The pump and the motor are not damaged UE d e equipment is not in good condition and or any part is
22. h other and the cuts of each ring must be arranged against each other forming a 1209 angle Insert the gland packing 37 and fit the pins 55A and nuts 57 avoiding to fasten them excessively Mount this assembly to the shaft 05 Turn the drive shaft 55 from time to time to facilitate the settlement of the rings Fasten the nuts 57 manually and evenly and make sure that the shaft rotates freely Now follow the assembly procedure described in section 7 4 1 Let the pump operate with constant leaks for about 10 minutes then fasten the gland 37 using the nuts 57 until the leaks are reduced to an acceptable level 15 to 20 drops minute A dripping leak is essential for the normal operation of the gland packing in order to avoid the overheating of the screws When the packing has become fully compressed after successive adjustments replace the full contents of the box never replace the packing only partially Always use good quality packing 7 4 6 Bearings support Disassembly First follow the disassembly procedure described in sections 7 4 1 and 7 4 2 Remove the bearings cover 12 using the Allen screws 51 Remove the shaft 05 with the bearings still mounted on the back side of the support 06 by gently knocking with a plastic hammer on the other end of the shaft 05 If the seal 88 has come out along with the shaft 05 pull it out Remove the elastic ring 66 and the stop washer 31A Remove the ball bearing 70A
23. he instructions Any failure to comply with the instructions might entail risks to the operators the environment and the equipment and result in the loss of the right to claim for damages Such non compliance might entail the following risks e Failure of important functions of the equipment plant e Failure of specific maintenance and repair procedures e Threat of electrical mechanical and chemical risks e Environmental risks caused by the release of substances 1 4 5 Warranty Any warranty provided shall immediately and pso jure become void and INOXPA shall be indemnified against any product liability claim from third parties if e the service and maintenance work was not carried out in accordance to the service instructions or the repair work has not been carried out by our personnel or it has been carried without our written authorization our materials have been changed without prior written authorization the parts or lubricants used are not original INOXPA parts and products the materials were used improperly or carelessly or not in accordance to these instructions and their intended use pump parts were damaged by strong pressure for lack of a safety valve The General Delivery Terms already furnished to you also apply safety please use original spare parts and accessories No change can be made to the equipment without prior discussion with the manufacturer For your The use of other parts will release the manufacturer fr
24. ion about the reception installation operation assembly disassembly and maintenance of the KIBER KS KST pumps The information provided in this Instructions Manual is based on updated facts INOXPA reserves the right to modify this Instructions Manual without prior notice 1 2 START UP INSTRUCTIONS This Instructions Manual contains vital and useful information for properly operating and maintaining your pump Read carefully these instructions before starting up the pump become familiar with the operation and use of your pump and follow the instructions closely It is very important that a copy of these Instructions is kept in a set place near the plant 1 3 SAFETY 1 3 1 Warning signs Danger of injuries caused by the rotary General danger of injury parts of the equipment Electrical hazard Danger Caustics or etching materials Danger Suspended load Danger of equipment malfunction Compulsory requirement to ensure safety at work Use of goggles is compulsory 1 4 GENERAL SAFETY INSTRUCTIONS Read carefully this Instructions Manual before installing the pump and starting it up If in doubt contact INOXPA gt 1 4 1 During installation Always observe 7echnical Specification given in Chapter 8 Never start up the pump before it has been connected to the piping Check that the motor specifications are the required ones especially when working under conditions that involve the
25. ls for optional gaskets Check with the supplier Surface finishing Ra 0 8 polished Mechanical seal Type OF Seal single inside seal Stationary parts material Rotary parts material graphite Seals material Cooled mechanical seal Working pressure eeeeeeeeeeeeeeen nennen nennen 0 5 bar 7 PSI of maximum pressure Flow rate of the circulation 1 1 2 5 5 l min Double mechanical seal Operating pressure issue eeu eiue enin nnn nnne nnne ente ai 1 572 bar 22729 PSI above the operating pressure of the pump Gland packing Packing matetial cene nette eant t tint tar aE Teflon reinforced aramid fiber Maximum pressure Minimum starting bar torque Nm lbi M ERE stage stage did stage stage Capacity Maximum Maximum KS 20 1450 18 30 KS 25 6 1 3 5 950 20 36 KS 30 10 6 6 950 25 45 KS 40 25 7 14 6 6 12 950 45 80 KS 50 47 2 20 4 720 70 125 KS 60 86 4 25 9 500 110 190 KS 80 201 6 48 4 400 150 260 2013 10 8 Technical specifications 19 SOURCE OF SOLUTIONS 8 1 1 Particles size Only soft p
26. missing the carrier should report accordingly as soon as possible 4 1 1 Identification of the pump C Telers 54 BOX 174 17820 BANYOLES GIRONA SPAIN 972 57 52 00 Fax 972 57 55 02 SOURCE OF SOLUTIONS ANO 8 KW QM h Hm Pump plate 4 2 HANDLING AND STORAGE A KS KST pumps are often too heavy to be handled and stored manually Lift the pump as shown below e Always use two support points placed as far apart as possible e Secure the supports so that they will not move 2013 10 4 Installation 7 jinom SOURCE OF SOLUTIONS 4 3 LOCATION Place the pump as close as possible to the suction tank and if possible below the fluid level Place the pump so as to allow around it space enough to access the pump and the motor See Chapter 8 Technical Specification for dimensions and weight Mount the pump on a flat level surface The foundation must be rigid horizontal level and vibration proof If the pump is installed outdoors it should be covered by a roof Its location should allow easy Install the pump so as to allow proper ventilation access for inspection or maintenance operations 4 4 COUPLING For the selection and fitting of the couplings please refer to the supplier s manual In some cases the starting torque of positive displacement pumps can be quite high Th
27. om any liability The service terms can only be changed with prior written authorisation from INOXPA When in doubt or if you need more detailed information on specific matters adjustment assembly disassembly etc please do not hesitate to contact us 4 1 Safety 2013 10 2 Index 1 Safety 1 1 Instructions MANU Al Ex Rx EXE 3 1 2 Start p Iristr ctlOris 3 E ET 3 1 4 General safety instructions uuueeee sienne eene nnn annu nu ku ku uua 3 2 Index 3 General information 3 1 DescriptlOIm uicti eder 6 3 2 Range of applications 6 4 Installation 4 1 Of the PUMP ierit e pre ic i Dc ennemi br ener en ka Rx a a Rx Uk a 7 4 2 Handling ANG storage oneri ie ee or eer enc OR RA CIR LEER 7 4 3 8 4 4 COUPLING asin edie wie eine tne ee sanyo ted deca sheet eae 8 mM ERR 9 4 6 Press risatiort tank iuueni cene Eee at DAR EUER HER LAE ERAT cee 9 4 7 9 5 Start up merui E
28. risk of explosion During the installation of the pump all the electrical work must be carried out by an authorized operative p 1 4 2 During operation Always observe the 7ec hnica Specification given in Chapter 8 NEVER exceed the limit of the specified values NEVER touch the pump or the pipes during operation when the pump is being used to decant hot fluids or when it is being cleaned The pump contains moving parts Never introduce your fingers into the pump while the pump is in operation gt gt 2013 10 1 Safety 3 SOURCE OF SOLUTIONS NEVER operate the pump with the inlet and discharge valves closed NEVER spray the electrical motor directly with water The standard protection of the motor is IP 55 Protection against dust and spraying water 1 4 3 During maintenance Always observe 7echnica Specification given in Chapter 8 NEVER disassemble the pump before the pipes have been emptied Remember that some of the fluid will always remain in the pumpcasing when no drainage is provided Note that the pumped fluid may be dangerous or very hot Please refer to the regulations applicable in the respective country Do not leave detached parts on the floor ALWAYS disconnect the pump from the power before beginning the maintenance Remove the fuses and disconnect the cables from the motor terminals the electrical work must be carried out by an authorized operative 1 4 4 Compliance with t
29. rsonnel and those responsible for the supply of spare parts Please carefully read Chapter 8 7 specification All replaced materials must be disposed of recycled in accordance to the applicable local regulations ALWAYS disconnect the pump from the power before performing the maintenance 7 1 1 Check the mechanical seal Regularly check that there are no leaks in the shaft area If there are leaks through the mechanical seal replace it following the instructions given under the Disassembly and Assembly section 7 2 STORAGE The pump must be completely emptied of fluid before storage If possible avoid exposing the components of the pump to excessively humid environments 7 3 CLEANING The use of aggressive cleaning products such as caustic soda and nitric acid can cause skin burns Use rubber gloves during cleaning procedures Always use protective goggles 7 3 1 Automatic cleaning in place If the pump is installed in a system with a CIP process it is not necessary to disassemble the pump If the automatic cleaning process is not provided proceed to disassemble the pump as indicated in the Disassembly and Assembly section Cleaning solutions for CIP processes Use only clear water without chlorides for mixing with the cleaning agents a Alkaline solution 1 in weight of caustic soda NaOH at 70 C 150 F 1 Kg NaOH 100 I water cleaning solution 2 2 NaOH at Bo 100 water cle
30. s 92 to the seal cover the quenching liquid pipes can be connected to the connections through the bearing support windows 09 Place the cover on the bearings support 06 Slide the rotary part of the seal 08 into the pump shaft 05 Place the seal ring 31 on the shaft and fasten it with the pins 55 according to the A dimension showed in section 7 4 2 16 7 Maintenance 2013 10 7 4 4 Double mechanical seal lt Disassembly First follow the disassembly procedure described in section 7 4 1 First remove the protections 47A Remove the nuts 54 now the cap of the double seal is loose 10A Remove the seal cover 10 the fixed part of the inside seal 08A will remain housed inside the cap 10A Loosen the pins 55 and when appropriate the pins that hold the two rotary parts of the seals and then remove these rotary parts of the seals and 088 and the seal ring 31 Remove the seal cap 104 the fixed part of the outside mechanical seal 08A will remain housed inside the cover Assembly Place the fixed part of the outside mechanical seal 08B in its housing inside the back cover of the double seal 10A Insert this cover 10A leaving it loose at the end of pump shaft 05A Slide the rotary part of the outside mechanical seal 08B and the seal ring 31 only for KS 60 80 and fasten it with the pins 55 according to the assembly dimension
31. the same time as the mechanical seal 08 Finally gently remove the stationary part of the seal which has remained housed inside the seal cover Assembly Mount the fixed part of the mechanical seal 08 and the O ring 80 to the seal cover 09 Place the cover on the bearings support 06 Slide the rotary part of the seal 08 into the pump shaft 05 Place the seal ring 31 on the shaft and fasten it with the pins 55 according to the following assembly dimension 2013 10 7 Maintenance 15 SOURCE OF SOLUTIONS PUMP type KS 20 12 KS 25 30 16 5 KS 40 50 23 KS 60 80 25 5 CAUTION When mounting the new seal plunge the parts and seals in soapy water to facilitate sliding of both the stationary and the rotary parts 7 4 3 Cooled mechanical seal Disassembly First follow the disassembly procedure described in section 7 4 1 If the protections 47A were not removed previously remove them now Remove the raccords 92 of the cover 09A Loosen the pins 55 to remove the seal ring 31 Remove the seal cover 09A to pull out the seal at the same time as the mechanical seal 08 and the lip seal 88B Finally gently remove the stationary part of the seal which has remained housed inside the seal cover and the lip seal gt Assembly Mount the fixed part of the mechanical seal 08 the lip seal 88B the O ring 80 and the raccord
32. ting indicated on the motor plate e Check that the direction of rotation of motor is the right one the pump has a double or a cooled mechanical seal mount the auxiliary connection corresponding to the values indicated in Chapter 8 Technical Specification 5 1 2 Checks when starting up the pump e Check whether the pump makes strange sounds e Check whether the absolute inlet pressure is enough to avoid cavitation in the pump See the curve to determine the minimum pressure required above steam pressure NPSHr e Control discharge pressure Check that there are no leaks through the sealed areas A cut off valve on the suction pipe must no be used to regulate flow Cut off valves must be fully open during operation Control motor consumption to avoid power overload gt Reduce flow and motor power consumption by reducing motor speed 5 2 BY PASS PRESSURE If the pump has an incorporated pressure by pass the rotation can be of only one direction To invert the direction of rotation mount an overflow valve as indicated the next figure The single stage pump has the overflow valve calibrated at 6 bar and at 10 bar for the double stage ones In both cases this is the maximum pressure Vv cH j adt gt LI B i i The pump always leaves INOXPA with by pass mounted to work with the aspiration in the pump casing an
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