Chelsea Service Manual - HY25-6890-M1/US
Contents
1. 24 Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 6890 M1 US Service Manual Section 4 890 Series gt E C T 0 N 4 25 Parker Hannifin Corporation Chelsea Products Division Chelsea Olive Branch MS 38654 USA Bulletin HY25 6890 M1 US Installation Instructions Mounting the P T O on the Transmission Refer to HY25 1890 M1 US for Complete Installation Information 1 Begin by draining the oil from the transmission Use caution since the oil may be hot Fig 1 2 Remove the P T O aperture plate with a 15mm socket Fig 2 3 Remove the gasket and clean the aperture surface Fig 3 NOTE Do not reuse the gasket that comes with the transmission 4 Using a screwdriver install the dowel pins until they bottom out Fig 4 NOTE Do not use sealing compounds because they are generally incompatible with automatic transmission fluid 5 Install the special gasket over the guide pins The ribbed surface should face outward toward the installer Fig 5 NOTE To ensure proper backlash and sealing of P T O to transmission only use gasket furnished with the P T O 6 Install the remaining capscrews Torque all to 40 50 Lbs ft 54 68 N m or 5 5 6 9 Kg m Fig 6 7 Securely attach the high pressure line to the P T O valve T fitting 1 torque to 11 12 Lbs ft 15 16 N m Fig 7 Fig 7a NOTE For 890 Series see SK 502. Disassembly 4 Driveshaft amp Clutch Assembly 4 1 Warning the Clutch Assembly is under spring tension 4 2 To remove the Clutch Pack from the Output Shaft C7 start by compressing the Inner Clutch Gear C5 and removing the Snap Ring C6 4 3 Next remove the Clutch Gear C5 Clutch Friction Discs C8 and Clutch Plates C9 4 4 Remove the Spring C10 Clutch Piston C4 and Back Up Clutch Cylinder C2 4 5 Remove the O Ring C3 from the Clutch Piston C4 4 6 Remove the two O Rings C1 on the Output Shaft C7 4 7 Remove the Bearing Retaining Lockring C11 and then slide the Bearing C12 off the Output Shaft Bearing C7 4 8 Pipe Plug C13 can be removed if required Item Part Number Description Qty C1 28 P 285 O Ring 1 597 x 108 uu r tees 2 C2 380051 Cylinder Clutch Back Up 1 C3 28 P 178 O Ring 4 484 x 188 eiee rapi eearri iaeiei riaa 1 C4 380110X Nee e eiu th a 1 C5 2 P 858 Gear Output 36 Tooth oooooonnnoonnn nn nr 1 C6 380069 Foe o TH PR Y nn 1 C7 3 P 1007 Shaft QUID Ut ss br 1 C8 379485 DISC Ge EE 11 C9 380065 Plate Clutch ES 10 C10 37 P 62 Spring 2 140 X UT EEN 1 C11 380070 Ree LL Le E 1 C12 561028 Bearing Ball 1 969 x 3 150 x D 30T 1 C13 379231 Plug Pipe 125 eege des LG E 1 14 Parker Hannifin Corporation Chelsea Products Division Chelsea Olive Branch MS 38654 USA Bulletin HY25 6890 M1 US Disassembly Service Manual 890 Series Disass
3. 379659 Tee 438 20 2 14B 14 P 82 1 Spacer 1 191 x 1 75 x 080 29 379564 2 Cap Thread 438 1 14 P 82 2 Spacer 1 191 x 1 75 x 085 14 P 82 3 Spacer 1 191 x 1 75 x 090 14 P 82 4 Spacer 1 191 x 1 75 x 094 A R As Required See Page 23 for other Gear Options 10 Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 6890 M1 US Service Manual Section 2 890 Series S E C T 0 N 2 11 Parker Hannifin Corporation Chelsea Products Division Chelsea Olive Branch MS 38654 USA Notes 12 Parker Hannifin Corporation Chelsea Products Division Chelsea Olive Branch MS 38654 USA Bulletin HY25 6890 M1 US Service Manual Disassembly 890 Series When removing the 890 Series from the transmission and after pump and all the connections have been removed it is recommended that the P T O be removed in the following seguence The Tube section 2 may need some support to remove weight from the rear Bracket to ease the removal of the two Hex Capscrews Loosen the two Hex Capscrews that hold the Output Flange section of the P T O 1 to the transmission Bracket Do not completely remove at this time Start to remove the Tube Assembly of the P T O by removing the four Capscrews 27 and Washers 28 that mate the Tube to the P T O Housing 1 Slowly slide the Tube towards the back of the
4. Grommet In Firewall Blue 379504 Valve Connector and Wire Assembly HE Pre 2005 Connect to J1 6 TCM or Wire 106 2005 Later Connect to 43 TCM or Wire 143 379900 Fuse Holder Assy w 10 Amp Fuse 379257 Splice Connector 379252 Butt Connector x F UN less 2 d 379254 17 14 Gauge Wire with Fork Terminal 379306 Spade Terminal Red MU E ALS p Light 378978 12 Volt 379005 24 Volt U JK 379336 Bracket e o RED F IN OWNERS F MANUAL ITO IS ENGAGED WHEN LIGHT IS ON CHELSEA 2 Positive Terminal of Ignition or Battery Parker e 21 Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 6890 M1 US Service Manual Installation Sketches 890 Series Hose Installation Sketch for 890 892 Series SK 504 379964 Adapter w Restriction Torgue to 96 144 In Lb HRAT S 500841 1 90 Elbow Torgue to 96 144 In Lb pro Restriction Fitting Reguired to Prevent Damage to P T O Transmission and Hydraulic Pump Transmission Pressure Hose Included in Hose amp Bracket Kit 379486 90 Elbow Install in Transmission High Pressure Port MD Left or Right Side HD Left Side Only Torque Nut to 13 15
5. amp 10 Place Tabbed Thrust Washer 14A into the closed end of Housing 1 at the Idler Shaft Hole making sure the tab is located in the slot Place the Input Gear Sub Assembly amp Bearings into the opening of the Housing Input Gear towards the closed end of the Housing Select and place a single Tabbed Washer 14B to give proper Tapered Bearing endplay and insert the Washer making sure the tab is fully seated into the slot Place Alignment Bar thru the idler Shaft Hole in Housing 1 P 629 1 to align the Washers 14A amp B Bearings 11 and Input Gear 8 9 amp 10 Lube O Ring 13 and install into the groove on the Idler Shaft 12 Locate alignment line on the threaded end of the Shaft Place the Idler Shaft into the Housing Idler Hole so the alignment line is parallel and closest to the Housing mounting surface Press Idler Shaft 12 thru the aligned Washers Bearings and Input Gear until it is fully seated Install Set Screw 15 to 30 in lbs max torque to lock the Idler Shaft 12 in place Place the Gasket 21 onto the Pilot of Solenoid Valve Cap Sub Assembly 21 5 10 Install the Solenoid Valve Cap Sub Assembly 21 with the Solenoid oriented downward and to the right threaded hole upward to the right onto the P T O Housing 1 using a 1 4 Hex Bit to secure THREE Cap Screws 22 and torque to 24 28 Lbs ft 5 11 Install and secure T fitting 29 into the Valve Cap Sub Assembly 21 19 Service Manual 89
6. 1 Terms and Conditions Seller s willingness to offer Products or accept an order for Products to or from Buyer is subject to these Terms and Conditions or any newer version of the terms and conditions found on line at www parker com saleterms Seller objects to any contrary or additional terms or conditions of Buyer s order or any other document issued by Buyer 2 Price Adjustments Payments Prices stated on Seller s guote or other documentation offered by Seller are valid for 30 days and do not include any sales use or other taxes unless specifically stated Unless otherwise specified by Seller all prices are F C A Seller s facility INCOTERMS 2010 Payment is subject to credit approval and is due 30 days from the date of invoice or such other term as reguired by Seller s Credit Department after which Buyer shall pay interest on any unpaid invoices at the rate of 1 5 per month or the maximum allowable rate under applicable law 3 Delivery Dates Title and Risk Shipment All delivery dates are approximate and Seller shall not be responsible for any damages resulting from any delay Regardless of the manner of shipment title to any products and risk of loss or damage shall pass to Buyer upon placement of the products with the shipment carrier at Seller s facility Unless otherwise stated Seller may exercise its judgment in choosing the carrier and means of delivery No deferment of shipment at Buy ers reguest beyond the respective date
7. 82 2 559 0400 MY Malaysia Shah Alam Tel 60 3 7849 0800 NZ New Zealand Mt Wellington Tel 64 9 574 1744 SG Singapore Tel 65 6887 6300 TH Thailand Bangkok Tel 662 717 8140 TW Taiwan New Taipei City Tel 886 2 2298 8987 South America AR Argentina Buenos Aires Tel 454 3327 44 4129 BR Brazil Cachoeirinha RS Tel 455 51 3470 9144 CL Chile Santiago Tel 456 2 623 1216 Pan Am Miami Tel 1 305 470 8800 HY25 6890 M1 US GROVE August 2014
8. Lbs ft Wet Spline Hose Included in Hose amp Bracket Kit Per Mounting Option Torque End Fittings to 11 12 Lbs ft 22 Parker Hannifin Corporation Chelsea Products Division Chelsea Olive Branch MS 38654 USA Bulletin HY25 6890 M1 US Service Manual Torgue Chart 890 Series Location Torque English Torque Metric Idler Pin Set Screw 20 30 In Lbs 2 3N m Tube Assembly Cap Screws 30 35 Lbs ft 41 48 N m Driveshaft Pipe Plug 8 12 Lbs ft 11 16 N m Speed Sensor Port With E O C 379243 25 30 Lbs ft 34 41 N m Without E O C O Ring Boss Plug 379242 25 30 Lbs ft 34 41 N m Pipe Plug 379231 8 12 Lbs ft 11 16 N m Valve Cap Assembly 24 28 Lbs ft 33 38 N m Hydraulic Valve Clamp 96 120 In Lbs 11 18 N m Shaft Nut AB AC XV 380486 80 Lbs ft 109 N m 23 Parker Hannifin Corporation Chelsea Products Division Chelsea Olive Branch MS 38654 USA Bulletin HY25 6890 M1 US Service Manual Gear Chart 890 Series NO TEETH B OUTPUT GEAR NO TEETH Cc GEAR DESIGNATOR NO TEETH A 890 AFJ 5 P 1428 5 P 1429 890 BFJ 5 P 1428 50 5 P 1438 25 2 P 872 39 890 CFJ 5 P 1428 50 5 P 1439 26 2 P 873 38 890 DFJ 5 P 1428 50 5 P 1440 27 2 P 874 37 890 EFJ 5 P 1428 50 5 P 1432 29 2 P 865 35 890 FFJ 5 P 1428 50 5 P 1433 31 2 P 866 33 890 GFJ 5 P 1428 50 5 P 1457 33 2 P 888 31 890 HFJ 5 P 1428 5 P 1455
9. Output end of the Tube Assembly 2 unscrew and remove the 3 Flange Assembly 3 1 Remove the Oil Seal F6 from the Flange Housing F1 3 2 Next remove the Snap Ring F5 from the Flange Housing F1 3 3 The Output Clutch Bell Gear F4 can be removed at this time 3 4 Remove Snap Ring F3 to press out Bearing F2 3 5 Pipe Plug F7 can be removed if reguired four Cap Screws 19 and Washers 28 from the Tube Assembly 2 pista EE Qty 2 6 Remove the Output Assembly 25 and O Ring 16 from the Tube F1 21 P 717 Flange Pump XS S A E C 3orA Boh Assembly 2 F2 561018 Bearing Ball 1 772 x 2 953 x D20T 2 7 Slide the Shaft Assembly 3 by pressing on the Shaft from the P T O Housing F3 379919 LOCKFifgi aiii n oce fa Tobe Assembly E warahe Plaga OUTRE SIDSTGI De F4 2 P 867 Gear Output 1 250 14T Spline XS Output 2 8 After Output Shaft 3 has been removed from the Tube 2 remove Roller F4 2 P 875 Gear Output 1 000 15T Spline AF Output Bearing 4 from Tube 2 F5 379668 Lock gica ii O OO Y REOR ria F6 28 P 278 Oil Seal 2 953 x 1 772 21BI F7 379231 Plug Pipe 125 27 N S 28 P 259X O Ring 3 984 x 139 Wet Spline Pump Mounting N S Not Shown Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 6890 M1 US Service Manual Disassembly 890 Series
10. P 717 Flange Pump XS S A E C 3orA Boh 1 F2 561018 Bearing Ball 1 772 x 2 953 x D30T 1 F3 379919 Lockring HRN 1 F4 2 P 867 Gear Output 1 250 14T Spline XS Output 1 or F4 2 P 875 Gear Output 1 000 15T Spline CAF Output 1 F5 379668 Lockring EEN 1 F6 28 P 278 Oil Seal 2 953 x 1 772 x 21BI eiun 1 F7 379231 Plug Pipe 125 AA 2 N S 28 P 259X O Ring 3 984 x 139 Wet Spline Pump Mounting 1 N S Not Shown 18 Chelsea Service Manual 890 Series Shaft amp Tube Assembly 4 1 4 2 4 3 4 4 4 5 4 6 4 7 4 8 Position Bearing 4 onto the Bearing Bore of tube 2 Using a Bearing Driver press Bearing 4 until it is fully seated against the Bearing Backing Shoulder within Tube 2 Insert the Output Shaft Clutch Pack Sub Assembly 3 into the outer Clutch Gear of the Pump Flange Output Sub Assembly NOTE The Clutch Pack Plates amp Discs may require alignment for ease of assembly with outer Clutch Gear Slip the Tube 2 over the Output Shaft Pump Flange Output Sub Assemblies aligning with Bearing 550026 Rotate Tube 2 to align Thru Holes to Threaded Holes in the Pump Flange Use caution when assembling Tube onto the Pump Flange Pilot to prevent O Ring damage Insert Alignment Tool through the Bracket Mounting Holes in Tube 2 and into the C bored Threaded Holes in the Pump Flange Place four Washers 28 onto
11. P T O operations Improper installation or heat build up can cause O Rings and seals to fail prematurely Once seals or O Rings fail they should be replaced The proper procedure for installing these parts is to lubricate them first so they will easily slide on the shaft Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 6890 M1 US Service Manual Kits Bill of Materials 890 Series 329644 1X Kit Mounting amp Installation XS 379556 TOCA BB A 1 3 AOEG5 S EIDOW EE 1 379964 Adapter Restriction 438 20 x 125 27 1 500841 1 EIDOW 127527 PIPE calada a nt LON FYN 1 380071 Capscrew SH Shoulder 375 16 x 3 375 2 380075 Capscrew HH M12 x 1 750 x 2 170 si 3 28 P 245X O Ring 5 017 XA 09 EE EE 2 378431 13 Capscrew HH 375 16 x 1 375 4 SK 461 Fitting INStrUCTIONS ss ti 1 329644 2X Kit Mounting amp Installation AF 379556 TOC 43885520 iota ait ot ae SEL 1 3 AOEG5 S ElDOW90 ERR 1 379964 Adapter Restriction 438 20 x 125 27 1 500841 1 Elbow 2127 27 Pipe iiie ner e YY y YL Cr 1 380071 Capscrew SH Shoulder 375 16 x 8 375 2 380075 Capscrew HH M12 x 1 750 x 2 170 geng 3 28 P 245X O Ring 5 017 X 109 uu naa kn ete ni ina il 1 378431 13 Capscrew HH 375 16 x 1 375 ee GR nan 4 SK 461 Epos sew 1 28 P 259X O Ring 3 984 x 139 1 328948 36X Kit Gasket 4 Installation 328946X Caution Label Kit le
12. Proceed to slide the O Ring C1 down to install into the groove in the Shaft C7 2 4 Lubricate O Ring C3 and install into the groove on the outer diameter of Clutch Piston C4 Install Clutch Piston into the Back Up Cylinder C2 Place the Sub Assembly onto the Shaft C7 seating the Back Up Cylinder C2 against the shoulder of Shaft C7 2 5 Install Clutch Pack onto Clutch Gear 2 6 Alternately place ELEVEN Friction Discs C8 and TEN Clutch Plates C9 onto Inner Clutch Gear C5 beginning and ending with a Friction Disc C8 2 7 Slide the spring C10 over the end of Shaft C7 and Pilot onto the Clutch Piston 380053 2 8 Hold the completed Friction Disc Clutch Plate Pack onto the Inner Clutch Gear C5 and slide the Sub Assembly onto the spline portion of Shaft C7 Press the Sub Assembly down to compress spring C10 2 9 Install Snap Ring C6 into the groove of Shaft C7 to retain the Clutch Pack Sub Assembly 2 10 Install Plug C13 0 125 27 NPT into the end of Shaft C7 to 8 12 Lbs ft 10 8 16 3 N m torque ltem Part Number Description Gty C1 28 P 285 O Ring 1 597 dn ne WEE 2 C2 380051 Cylinder Clutch Back Up 1 C3 28 P 178 O Ring 4 484 x 138 ceccccesesctecssseessssseessceeessseseessseeesses 1 C4 380110X Nee e on 1 C5 2 P 858 Gear Output 36 Tooth oooooonnnoonnn nn nr 1 C6 380069 oen EG 1 C7 3 P 1007 Shaft OUDU sorgan EES 1 C8 379485 DISC Ge siii al ros 11 C9 380065 Plate Clutch
13. White Side Connector 1 or C D 380011 24 Hydraulic Valve 24V FJ Black Side Connector 1 380123 12 Hydraulic Valve 12V FJ White Connector Top NOW Style i eit E SY A O 1or 380123 24 Hydraulic Valve 24V FJ Black Connector Top New Styl EE 1 15 Parker HE Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 6890 M1 US Service Manual Assembly 890 Series 1 Be sure selected parts are those called out on the Pick List 2 Visually inspect parts before assembly for flaws 3 The terms OUTPUT and DRIVE are used interchangeably 4 _ Lubricate most bearings before assembly Use MELCOMOL Y EP 2 or egual 5 When assembling bearings always place the bearings rounded end into the part 6 Use Parker O Lube or equal to lubricate O Rings and seals before assembly 7 When assembling O Rings do not roll it into their grooves Use an O Ring tool for assembly O Rings are not to be twisted or damaged 8 When assembling seals the seal side is opposite the flat side which is identified by a stamped part number The seal side must be in the direction of the oil air pressure Assembly Valve amp Cap Assembly 1 1 If the Valve Assembly Oil Seal B was worn or damaged replace it now Lubricate a new Seal B Install it carefully with the proper driver Next install the Washer C and Retaining Ring D Important Av
14. adjustments regarding cable length gear position or shift lever Remember a lever operated shift linkage should not be connected to a wire shift cover The mechanical advantage of the lever is often too great for the wire shift cover and could severely damage it Also inversely don t use a cable with a lever shift cover The cable isn t capable of transmitting the force necessary to shift a lever mechanism Most shifting complaints are caused by improper shifting procedure or incorrect linkage installation Both of these situations will cause premature wear on the shift pad or fork and the shift rod or rail To prevent this premature wear avoid overshifting or undershifting the P T O Overshifting causes the shifter fork to press against a P T O gear during operation This results in unnecessary friction and wear Undershifting allows incomplete gear tooth contact with the driver gear This means only part of the tooth width is transmitting the torgue and R P M during P T O operation This situation can lead to gear failure or it could cause the P T O to jump out of gear These two problems can be overcome by checking linkage adjustments and proper operator training worn or elongated shifter poppet hole This causes the P T O to jump out of gear and the parts in the shifter assembly to break or become loose If this happens replace those parts that are worn 32 Seals and O Rings may cause special problems in
15. ask esau repite iia 1 35 P 74 Gasket Shim 1 379085 2 Instructions Label iere aia 1 379624 Product Warranty Card iii 1 HY25 1892 M1 US Owners Manual 1 HY25 1002 M1 US Safety Guide mtt e 1 7170 86X Kit Mounting Stud Kit 379451 e e FE HEFFER AFF AR DF EF AF FFF 2 379453 10 Capscrew M10 1 5 xv 208I trn 8 379486 eil M ada 1 SK 355 Installation iria 1 33 Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA Notes 34 Parker Hannifin Corporation Chelsea Products Division Chelsea Olive Branch MS 38654 USA Notes 35 Parker Hannifin Corporation Chelsea Products Division Chelsea Olive Branch MS 38654 USA Parker Hannifin Corporation Chelsea Division Offer of Sale The items described in this document and other documents and descriptions provided by Parker Hannifin Corporation its subsidiaries and its authorized distributors Seller are hereby offered for sale at prices to be established by Seller This offer and its acceptance by any customer Buyer shall be governed by all of the following Terms and Conditions Buyer s order for any item described in its document when communicated to Seller verbally or in writing shall constitute acceptance of this offer All goods services or work described will be referred to as Products
16. four Cap Screws 27 Secure Tube 2 to the Pump Flange Output Sub Assembly by installing FOUR Cap Screws with Washers torque the screws to 30 35 Lbs ft Using Snap Ring Pliers expand the legs of Snap Ring 5 over Shaft 2 and install into groove securing the Tube Bearing Sub Assembly to the Shaft Using Snap Ring Pliers expand the legs of Snap Ring 5 over Shaft 2 and install into groove Visually check to assure the Snap Ring 5 is fully seated Lubricate and install O Ring 16 into the groove located on the Male Pilot Diameter of Tube 2 Place the Output Gear 6 over the end of the Shaft 3 align Spline and slide the Gear into place shouldering the Gear on the Snap Ring Using Snap Ring Pliers expand the legs of Snap Ring 5 over Shaft 3 and install into groove Visually check to assure the Snap Ring 5 is fully seated Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 6890 M1 US Assembly Assembly 5 Housing Assembly 9 1 5 2 5 3 5 4 5 5 5 6 5 7 5 8 5 9 Using a Bearing Drive Tool install Caged Needle Roller Bearing 7 into P T O Housing 1 Install Adapter Plug 17 into P T O Housing 1 using a 7 8 Socket and torque to 25 30 Lbs ft Install Pipe Plug 18 into Adapter 17 Plug using a 3 16 Hex Bit and torque to 8 12 Lbs ft Place a Tapered Roller Bearing Cone 11 into both side bores of the Input Gear Sub Assembly 8 9
17. nana nan oran ncnnnnnno 1 7 560972 Bearing Needle Roller Assembly 1 500 x 1 875 x 1 000 1 21 22 P 112 eL CLCH TH iii oficia ces 1 8 5 P 1428 Input Gear DOT 1 22 378447 6 Capscrew SH 312 18 x 1 000 doococconoooccncooononnnnonnnnnnnannnnnnnnns 3 9 5 P 1438 Gear RAte2ST WE 1 23 68 P 51 Name Plate iii eie ANNA NO deed HU 1 10 380064 Locking scort nn 1 24 378422 Drive cr Wii nd 2 11 561026 Bearing Cone Tapered 1 181 x DAT 2 25 329609 1X Output Assembly NDT 1 12 9 P 99 Idler Shaft 1 AB ici dai 1 26 500897 5 Shipping PID D 2 13 28 P 42 A aieiaa FAIN TH FFWR 1 27 378431 13 Capscrew HH 375 16 x 1 375 0oroonnnornnnirnnnr nn 4 14A 14 P 82 1 Spacer 1 191 x 1 75 x 080 coocccconoocccncoooonnnnnonnnnncnnnnonnnnonnnnnnnos 1 28 380076 07 Flat Hardened Washer 410 x 816 x 066 14B 14 P 82 1 Spacer 1 191 x 1 75 x 080 29 379659 Tee 438 20 2 14 P 82 2 Spacer 1 191 x 1 75 x D I A R 30 329654X Cover Kit XS ie i GG i LD O I HOUSE UI LD 1 14 P 82 3 Spacer 1 191 x 1 75 x 090 nn A R 14 P 82 4 Spacer 1 191 x 1 75 x DAT A R A R As Reguired See Page 23 for other Gear Options 8 Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 6890 M1 US Service Manual Exploded View 890ECFJW B5AF 890 Series 890EAFJW B5AF 890EBFJW B5AF 890EDFJW B5AF 890EEFJW B5AF 890EFFJW B5AF 890EGFJW B5AF 890EHFJW B5AF 9 P
18. take Shock load could be caused by torque overloads improper shifting equipment failure or excessive loads over a short period of time If this happens the P T O is likely to fail immediately The vehicle operator may not even be aware of the reason for the P T O failure Parker Worn gears can easily be affected by shock load If the worn gears are not replaced they can eventually lead to broken gear teeth This is the most severe form of P T O failure Worn or damaged gears are likely to break because of their reduced load carrying capacity To prevent the possibility of broken gear teeth always inspect auxiliary equipment for possible freeze up Also recheck P T O application operating conditions and P T O installation P T O shafts are also vulnerable to operating abuse If the shaft break is irregular this usually indicates a torsional overload Bending fatigue failure usually shows up as a smooth flat break To correct a P T O shaft problem replace the failed shaft and check the speed and operating angle of the universal joint Also make sure the P T O driveshaft is properly phased yokes in line with each other If a driveline is improperly installed it will cause vibration which may lead to P T O driveshaft or driven eguipment problems 31 Service Manual 890 Series When inspecting a P T O output shaft always inspect the keyway Sometimes a P T O will fail becaus
19. transmission While securely holding the Tube section remove the two Hex Capscrews from the rear Mounting Bracket while sliding the Tube back and down from the P T O Housing Remove the main P T O Housing 1 from the transmission by removing the seven Capscrews DO RON Disassembly 1 Housing Assembly 1 1 Remove T Fitting 379659 from the Valve Cap Sub Assembly Remove the Solenoid Valve Cap Assembly 20 from the P T O housing 1 using a 1 4 Hex Bit to remove three Cap Screws 22 1 2 Remove Gasket 21 from the Pilot of Solenoid Valve Cap Assembly 20 See page 21 for break down of the Valve Cap Assembly 1 3 Remove Set Screw 15 to allow the Idler Shaft 12 to be removed 1 4 Press Idler Shaft 12 thru the aligned Washers 14A amp 14B Bearings 11 amp Input Ratio Gear 8 amp 9 until it is fully unseated 1 5 Remove Tapered Roller Bearings 11 on both sides of the Input Gear Sub Assembly 1 6 NOTE The Input Gear 8 and Ration Gear 9 cannot be separated due to the internal Snap Ring 10 If the Gear s need to be replaced contact Chelsea Customer Service 2 Tube Assembly Section 2 1 Start by removing the O Ring 16 from the end of the Tube 2 that mates to the main P T O Housing 1 2 2 Next remove the Snap Ring 5 that retains the Output Gear 6 on the Shaft Assembly 3 2 3 Slide the Output Gear 6 off the Shaft Assembly 3 2 4 Remove the next two Snap Rings 5 2 5 At the Flange
20. wi y B5AF B5AF B5AF B5AF B5AF B5AF B5AF 890HAFJW 890HBFJW 890HCFJW 890HDFJW 890HFFJW 890HGFJW 890HHFJW Parker Bulletin HY25 6890 M1 US Service Manual Bill of Materials 890 Series 890HEFJW B5AF 1 1 P 629 a HE 15 378452 7 Set Screw SH 250 20 x 500 seessieeierererersisrierernnn 1 2 54 P 22 Bearing ENEE 1 16 28 P 245 O Ring 5 017 x 103 2 3 329607X Drive Shaft amp Clutch Assembly sss 1 17 379242 Adapter Straight 125 1 4 550026 Ball Bearing 1 7717 x 3 937 x 9843 1 18 379231 A A aa E a EEES zs i 5 379668 MOCKING pe 3 19 379433 18 Capscrew SH 375 16 x 400 4 6 2 P 865 Output Gear 35T oe eee A 1 20 329463 12X 12V Valve Cap Aesembhy A 1 7 560972 Bearing Needle Roller Assembly 1 500 x 1 875 x 1 000 1 21 22 P 112 eC 1 8 5 P 1428 Input Gear BOT eec nit id 1 22 378447 6 Capscrew SH 312 18 x 1 000 sssssssseeeenn 3 9 5 P 1432 0 EL Le Ratio 29 WEE 1 23 68 P 51 Name Plate iii NR Aas 1 10 380064 Locking EE 1 24 378422 Drive SCheW sities seed aie hain Y GU 2 11 561026 Bearing Cone Tapered 1 181 x DRAN 2 25 329609 3X Output Assembly AT 1 12 9 P 99 Idler Shaft 118 unan 1 26 500897 5 Shipping Plug eret Pest ees 2 13 28 P 42 O Ring 1 051 x70 inscio reine pesi ta iodo 1 27 378431 13 Capscrew HH 375 16 x 1 375 4 14a 14 P 8
21. 0 Series Mating P T O Housing and Tube Assembly 6 1 Mate the Housing Input Gear Sub Assembly into the Tube Output Gear Sub Assembly Use caution when assembling the Tube pilot into the P T O Housing to prevent O Ring damage 6 2 There are two possible orientations of the P T O Housing Sub Assembly to the Tube Use the one noted when Assembly was first Disassembled 6 3 Place Washer 28 onto Hex Head Screws 27 Fasten the Tube to the P T O Housing using a 9 16 Hex Socket to secure the FOUR Hex Head Screws 27 with Washers and torque to 30 35 Lbs ft Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 6890 M1 US Service Manual Section 3 890 Series gt E C T 0 N 3 20 Parker Hannifin Corporation Chelsea Products Division Chelsea Olive Branch MS 38654 USA Bulletin HY25 6890 M1 US Installation Sketches Service Manual 890 Series Electrical Installation Sketch without E O C for 890 892 Series SK 459 Rev C Strip Wire Ends 25 Prior To Installing In Spade Terminal or Butt Connector As Necessary Reference Kit 329024 12X For 12 Volt Installation Reference Kit 329024 24X For 24 Volt Installation 379502 Pressure Switch 379265 Grommet Electrical Ground of Cab or Frame Dril 1 Dia Hole in Firewall Accepts 10 Screw Inse in Fi Black 379265 Grommet TN y NX Slice Grommet rt in Hole Run Wires Through rewall
22. 2 1 Spacer 1 191 x 1 75 x 080 ssssssssssssseeeeeennnenn 1 28 380076 07 Flat Hardened Washer 410 x 816 x 066 14b 14 P 82 1 Spacer 1 191 x 1 75 x 080 29 379659 168 438 OD is e 2 14 P 82 2 Spacer 1 191 x 1 75 x 085 30 329658X Cover Kit XK AF AZ usse 1 14 P 82 3 Spacer 1 191 x 1 75 x 090 14 P 82 4 Spacer 1 191 x 1 75 x 094 A R As Required See Page 23 for other Gear Options 6 Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 6890 M1 US Service Manual Exploded View 890HBFJW B5XS 890 Series 890HAFJW B5XS 890HCFJW B5XS 890HDFJW B5XS 890HEFJW B5XS 890HFFJW B5XS 890HGFJW B5XS 890HHFJW B5XS 7 Parker Hannifin Corporation Ch Chelsea Products Division elsea Olive Branch MS 38654 USA Bulletin HY25 6890 M1 US Service Manual Bill of Materials 890 Series 890HBFJW B5XS 1 1 P 629 et te EE 15 378452 7 Screw Set SH 250 20 x DOUT 1 2 54 P 22 Bearing Retalnef 1 51 s 2x020 10 02 x 00x x lana 1 16 28 P 245 O Ring 5 017 x 103 2 3 329607X Drive Shaft amp Clutch Assembly AA 1 17 379242 Adapter Straight 125 1 4 550026 Ball Bearing 1 7717 x 3 937 x 9843 1 18 379231 Pipe el Tt ME 1 5 379668 A PER 3 19 379433 18 Capscrew SH 375 16 x 4 500 nesses 4 6 2 P 8720 Output Gear 39T acicate iria 1 20 329463 12X 12V Valve Cap Aesembiy
23. 38654 USA Bulletin HY25 6890 M1 US Service Manual Section 1 890 Series 1 Parker Hannifin Corporation Ch Chelsea Products Division elsea Olive Branch MS 38654 USA Bulletin HY25 6890 M1 US Disassembly Assembly Instructions The item numbers identifying parts are the same item numbers used on the engineering drawings 3 Ensure tools and fixtures are current and have the reguired inspection and calibration labels and or tags 4 The terms OUTPUT and DRIVE are used interchangeably 5 Lubricate most bearings before assembly Use MELCOMOL Y EP 2 or equal When assembling bearings always place the bearings rounded end into the part 7 Use Parker O Lube or egual to lubricate O Rings and seals before assembly When assembling O Rings do not roll it into their grooves Use a O Ring tool for assembly O Rings are not to be twisted or damaged Always reference the current Chelsea Parts List for part numbers and assemblies 890 Series is HY25 2890 M1 US Service Manual 890 Series 1 Visually inspect parts before assembly for flaws Suggested Tools Suggested Service Kits Parker Safety Glasses Shop Press Pliers Gasket Scraper Tool Part Number Description 3 4 Socket 5 32 Hex Bit Driver Hammer Mallet 328948 36X Kit Gasket amp Installation 7170 86X Kit Mounting 329644 1X Kit Mounting amp Installation XS 32964
24. 4 2X Kit Mounting amp Installation AF Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 6890 M1 US Model Number Designation Service Manual 890 Series Basic Model UT 890 890C Mountin mec m E F 1 2 1 1 1 1 1 1 1 MCAI US AC IOG g Not Released 9 5 Assembly Arrangement Only 3 Assembly Arrangement Only Option HD Left Hand Mount w Cooler MD EVS Left Hand Mount MD Side Top Left Hand Mount w Retarder MD Side Top Mount w Retarder HD Left Hand Mount HD Left Hand Mount w Retarder HD Top Mount w Retarder MD Left Hand Mount MD Left Hand Mount w Retarder HD Left Hand Mount w Retarder MD Right Hand Mount MD EVS Top Mount HD Top Mount No Bracket amp Hose Kit Gear Ratio A 24 40 B 25 39 C 26 38 D 27 37 E 29 35 F 31 33 G 33 31 MD Only H 34 30 MD Only Input Gear FJ Allison L A FJ W B 5 XS Output Option 5 Ass y Arrangement Ouput Designations AB AC AF AZ DA XK XS XV XY ZS 1 1 2 10T Spline Shaft w DIN 120 Flange 1 1 2 10T Spline Shaft w DIN 100 Flange Class B B 2 amp 4 Bolt Pump Mount Class B 2 amp 4 Bolt Pump Flange Class C Shaft Class D 4 Bolt Pump Mount Class B 2 amp 4 Bolt Pump Mount Class C 2 amp 4 Bolt Pump Mount 1 1 2 10T Spline Shaf
25. 4 page 20 for complete plumbing installation of the transmission pressure hose and the wet spline hose 8 Install elbow fitting supplied with P T O into transmission main pressure port and torque nut to 13 15 Lbs ft or 156 180 pds in 26 Parker EH Service Manual 890 Series el 890 Series Fig 2 Fig 6 H 890 Series 1 Fig 3 Fig 7 897 Series Fig rg Fig 7a Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 6890 M1 US Installation Instructions 9 Securely attach the high pressure line to the elbow fitting at the transmission high pressure port and torgue to 11 12 Lbs ft 15 16 N m This fitting is included with the P T O Fig 8 NOTE See SK 504 page 20 for complete plumbing installation of the transmission hose and the wet spline hose 10 The 3 bolts on the transmission that will line up with the bracket must be removed New longer Bolts 380075 M12 1 75 x 55mm will be used for mounting the bracket to the transmission for all transmissions except 3000 Series w Retarders For 3000 Series w Retarder use bolt 380364 M12 1 75 x 140mm Fig 9 amp 9a NOTE See Bracket Installation Chart on page 19 of HY25 1890 M1 US Manual 11 The tube assembly is lined up and inserted into the Input Housing As this is done the bolts for the bracket should be started into the rear of the transmission Fig 10 12 As soon as at least 1 bolt is
26. WALLAU mm NOW LL aerospace climate control O electromechanical Chelsea Power Take Off filtration fluid 8 gas handling 890 Series Service Manual hydraulics pneumatics process control sealing amp shielding Darker Chelsea ENGINEERING YOUR SUCCESS CHELSEA N WARNING FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH PERSONAL INJURY AND PROPERTY DAMAGE This document and other information from Parker Hannifin Corporation its subsidiaries and authorized distributors provide product and or system options for further investigation by users having technical expertise It is important that you analyze all aspects of your application and review the information concerning the product or system in the current product catalog Due to the variety of operating conditions and applications for these products or systems the user through its own analysis and testing is solely responsible for making the final selection of the products and systems and assuring that all performance safety and warning reguirements of the application are met The producis described herein including without limitation product features specifications designs availability and pricing are subject to change by Parker Hannifin Corporation and its subsidiaries at any time without notice Offer of Sale The items described in this document are hereby offered for sale b
27. after the date the defect is or should have been discovered by Buyer Any action based upon breach of this agreement or upon any other claim arising out of this sale other than an action by Seller for an amount due on any invoice must be commenced within 12 months from the date of the breach without regard to the date breach is discovered 6 LIMITATION OF LIABILITY UPON NOTIFICATION SELLER WILL AT ITS OPTION REPAIR OR REPLACE A DEFECTIVE PRODUCT OR REFUND THE PURCHASE PRICE IN NO EVENT SHALL SELLER BE LIABLE TO BUYER FOR ANY SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF OR AS THE RESULT OF THE SALE DELIVERY NON DELIVERY SERVICING USE OR LOSS OF USE OF THE PRODUCTS OR ANY PART THEREOF OR FOR ANY CHARGES OR EXPENSES OF ANY NATURE INCURRED WITHOUT SELLER S WRITTEN CONSENT EVEN IF SELLER HAS BEEN NEGLIGENT WHETHER IN CONTRACT TORT OR OTHER LEGAL THEORY IN NO EVENT SHALL SELLER S LIABILITY UNDER ANY CLAIM MADE BY BUYER EXCEED THE PURCHASE PRICE OF THE PRODUCTS 7 User Responsibility The user through its own analysis and testing is solely responsible for making the final selection of the system and Product and assuring that all performance endurance maintenance safety and warning requirements of the application are met The user must analyze all aspects of the application and follow applicable industry standards and Product information If Seller provides Product or system options the user is responsib
28. arker Hannifin Corporation Ch Chelsea Products Division elsea Olive Branch MS 38654 USA Bulletin HY25 6890 M1 US Service Manual Bill of Materials 890 Series 890ECFJW B5AF 1 1 P 629 a C 15 378452 7 Screw Set SH 250 20 x BO0 EN 1 2 54 P 22 Bearing Retainet or lan 1 16 28 P 245 EE Te EE EE EF ria rss an nl 2 3 329607X Drive Shaft amp Clutch Assembly A 1 17 379242 Adapter Straight 125 1 4 550026 Ball Bearing 1 7717 x 3 937 x 9843 1 18 379231 Pipe Pl g 125 27 tente 1 5 379668 MOCKING i51 ET 3 19 379433 18 Capscrew SH 375 16 x 400 4 6 2 P 873 Output Gear 281 1 20 329463 12X 12V Valve Cap ASSEMDIY 0 ee eeeeeeeeeeeeeeeeeeneteetereeeeeeeaeeateaes 1 7 560972 Bearing Needle Roller Assembly 1 500 x 1 875 x 1 000 1 21 22 P 112 ET TH FR FR EFE FR AF FFRES FFYN 1 8 5 P 1428 Input Gear DOT 1 22 378447 6 Capscrew SH 312 18 x 1 000 nerv 3 9 5 P 1439 Gear Ratio RE 1 23 68 P 51 Name Plate iii pend O I 1 10 380064 Eeo Ae HR AC NR A 1 24 378422 BIWER 2 11 561026 Bearing Cone Tapered 1 181 x DAT 2 25 329609 3X Output Assembly AT 1 12 9 P 99 ein uh E EE 1 26 378431 13 Capscrew HH 375 16 X 1 375 nn 4 13 28 P 42 O Ring 1 05 X070 sonora nai 1 27 380076 07 Flat Hardened Washer 410 x 816 x 066 8 14A 14 P 82 1 Spacer 1 191 x 1 75 DDT 1 28
29. ct and U S Foreign Corrupt Practices Act Buyer agrees to comply with all applicable laws and regulations including both those of the United Kingdom and the United States of America and of the country or countries of the Territory in which Buyer may operate including without limitation the U K Bribery Act the U S Foreign Cor rupt Practices Act FCPA and the U S Anti Kickback Act the Anti Kickback Act and agrees to indemnify and hold harmless Seller from the consequences of any violation of such provisions by Buyer its employees or agents Buyer acknowledges that they are familiar with the provisions of the U K Bribery Act the FCPA and the Anti Kickback Act and certifies that Buyer will adhere to the requirements thereof In particular Buyer represents and agrees that Buyer shall not make any payment or give anything of value directly or indirectly to any governmental official any foreign political party or official thereof any candidate for foreign political office or any commercial entity or person for the purpose of influencing such person to purchase products or otherwise benefit the business of Seller 07 14 Parker EH 36 Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA Parker Worldwide Europe Middle East Africa AE United Arab Emirates Dubai Tel 971 4 8127100 parker me parker com AT Austria Wiener Neustadt Tel 43 0 2622 23501 0 parker austria parke
30. e of a displaced keyway on the shaft caused by a loose fitting yoke or equipment freeze up Proper maintenance on auxiliary equipment and replacing a worn yoke and or P T O driven shaft will prevent this problem One of the most serious problems a P T O can suffer is a cracked case This condition can lead to oil loss and eventual transmission failure Improper installation poorly torqued bolts or an unsupported direct mount pump can cause such a problem A P T O case can also be damaged by foreign objects meshing between the gear teeth severe shock load or even hitting an obstacle in the road Prevention is the best cure for P T O case damage Therefore always torgue the P T O flange bolts in seguence and the proper specifications Also be sure to check the weight of the direct mount pump and if it is over forty pounds make a support bracket for it Deep Mesh Pattern Caused by Improper Backlash Adjustment Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 6890 M1 US Troubleshooting Service Manual 890 Series Shifting problems are sometimes a complaint an operator will have about his P T O A P T O that is hard to shift may be caused by a tight bend in the shifter cable poor leverage a gear that is installed backwards or too tight of an installation Many of these problems can be solved by inspecting the P T O installation and making the proper
31. ect application This problem can be discovered by using the Chelsea HY25 3001 US General Information Catalog or HY25 3000 US Applications Catalog Check to see if the proper P T O was specified for the transmission then find out if the torque handling capabilities of the P T O are satisfactory for the job being done A P T O works best when it is properly specified for the transmission and job requirement Exploded View of Typical P T O 30 Parker Hannifin Corporation Chelsea Products Division Chelsea Olive Branch MS 38654 USA Bulletin HY25 6890 M1 US Troubleshooting Once pitting of the gear surfaces has begun there is nothing that can stop it Severe pitting will eventually lead to gear tooth failure therefore the damaged gear should be replaced when a P T O is repaired or rebuilt AX g i ua CM a A Sometimes a gear will chip a tooth because of mishandling or improper shifting Even though a P T O may continue to run with a chipped tooth the damaged gear should be replaced immediately It will damage the other teeth it comes in contact with during operation not to mention the possible damage which could result from the loose chip If the problem is allowed to continue then failure to other parts in the P T O or transmission could result Another possible problem during vehicle operation is shock load This occurs when the torque demands on a P T O are suddenly greater than it was designed to
32. embly 5 Valve 8 Cap Assembly 5 1 Carefully remove the Retaining Ring D and Washer C Visually inspect the Oil Seal B now If you see signs of wear or leakage remove the Oil Seal B Important Do not nick the Seal Bore This could result in leakage or further damage to the P T O 5 2 Remove the Solenoid Valve Socket Capscrew E 5 3 Remove the Solenoid Valve G from the Cap Be careful not to damage the Seal Check the O Rings for damage If they are damaged replace the O Rings Item Part Number Description Gty 39 329442 12X Valve amp Cap Assembly 12V KV Pitch Only 1 or 329442 24X Valve 8 Cap Assembly 24V KV Pitch Only 1 329463 12X Valve amp Cap Assembly 12V CEP Pitch Only 1 or 329463 24X Valve amp Cap Assembly 24V CEP Pitch Only 1 A 34 P 143 Valve Caicara ide 1 B 28 P 119 Oil Seal Hi Pressure 1 C 378811 WaS hef FEN HR a HF 1 D 378849 Retaining RING UN 1 E 378447 6 Sockethead Capscrew 312 18 x 1 00 1 F 379995 Clamp KV Included with 379993 Valve 1 or 380012 Clamp FJ used with 380011 Valhve 1 380124 Clamp FJ used with 380123 Vahve 1 G 379993 12 Hydraulic Valve 12V KV White Connector 1 or 379993 24 Hydraulic Valve 24V KV Black Connector 1 B 380011 12 Hydraulic Valve 12V FJ
33. free use of our products and system solutions For customers that would like an extra level of protection from pump seal leaks there are double sealed pumps available from Parker to satisfy your needs Please verify your reguirements with your Parker Chelsea P T O and Pump experts WARNING Do not run P T O w wet spline output option if pump is not installed and connected to hydraulic system Failure to do so may damage P T O Transmission 28 Parker Hannifin Corporation Chelsea Products Division Chelsea Olive Branch MS 38654 USA Bulletin HY25 6890 M1 US Service Manual Section 4 890 Series gt E C T 0 N o 29 Parker Hannifin Corporation Chelsea Products Division Chelsea Olive Branch MS 38654 USA Bulletin HY25 6890 M1 US Service Manual Troubleshooting 890 Series If a problem is allowed to continue then damage to the P T O will result A unit that has been mounted to loosely could result in broken gear teeth A unit that is mounted too tightly could result in premature wear to the gear teeth Also when a P T O is installed without enough filler blocks spacers or gaskets between it and the transmission a deep wear pattern will occur on the gear teeth These patterns v will lead to fatigue and early tooth failure Improper Installation and Operator Abuse are the Leading To help prevent this from occurring always The first parts to inspect should be the Causes of P T O Failure test
34. l 47 66 75 34 00 parker norway parker com PL Poland Warsaw Tel 48 0 22 573 24 00 parker poland parker com PT Portugal Leca de Palmeira Tel 351 22 999 7360 parker portugal parker com RO Romania Bucharest Tel 40 21 252 1382 parker romania parker com RU Russia Moscow Tel 7 495 645 2156 parker russia parker com SE Sweden Sp nga Tel 46 0 8 59 79 50 00 parker sweden parker com SK Slovakia Bansk Bystrica Tel 421 484 162 252 parker slovakia parker com SL Slovenia Novo Mesto Tel 386 7 337 6650 parker slovenia parker com TR Turkey Istanbul Tel 90 216 4997081 parker turkey parker com UA Ukraine Kiev Tel 380 44 494 2731 parker ukraine parker com UK United Kingdom Warwick Tel 44 0 1926 317 878 parker uk parker com ZA South Africa Kempton Park Tel 27 0 11 961 0700 parker southafrica parker com North America CA Canada Milton Ontario Tel 1 905 693 3000 MX Mexico Toluca Tel 452 72 2275 4200 Parker Hannifin Corporation Chelsea Products Division 8225 Hacks Cross Road Olive Branch Mississippi 38654 USA Tel 662 895 1011 Fax 662 895 1069 www parker com chelsea Asia Pacific AU Australia Castle Hill Tel 61 0 2 9634 7777 CN China Shanghai Tel 86 21 2899 5000 HK Hong Kong Tel 852 2428 8008 IN India Mumbai Tel 91 22 6513 7081 85 JP Japan Fujisawa Tel 81 0 4 6635 3050 KR South Korea Seoul Tel
35. le for determining that such data and specifications are suitable and sufficient for all applications and reasonably foresee able uses of the Products or systems 8 Loss to Buyer s Property Any designs tools patterns materials drawings confidential information or equipment furnished by Buyer or any other items which become Buyer s property will be considered obsolete and may be destroyed by Seller after two consecutive years have elapsed without Buyer ordering the items manu factured using such property Seller shall not be responsible for any loss or damage to such property while it is in Seller s possession or control 9 Special Tooling A tooling charge may be imposed for any special tooling including without limitation dies fixtures molds and patterns acguired to manufacture Products Such special tooling shall be and remain Seller s property notwith standing payment of any charges by Buyer In no event will Buyer acguire any interest in apparatus belonging to Seller which is utilized in the manufacture of the Products even if such apparatus has been specially converted or adapted for such manufacture and notwithstanding any charges paid by Buyer Unless otherwise agreed Seller shall have the right to alter discard or otherwise dispose of any special tooling or other property in its sole discretion at any time 10 Buyer s Obligation Rights of Seller To secure payment of all sums due or otherwise Seller shall retain a securit
36. oid nicking the P T O Housing 1 This could cause leakage or other P T O damage 1 2 Lubricate and attach the Solenoid Valve G to the Cap 1 3 Next install the Clamp F and Sockethead Capsrew E Secure the Solenoid to the Valve Cap A with Hex Capscrews E Torque them to 48 72 Lbs in 5 4 8 1 N m or 55 82 Kgm 1 4 Place a new Valve Cap Gasket 21 on the Valve Assembly Make sure the holes are aligned Caution Do not use Sealing Compounds It could affect the correct operation of the transmission 1 5 Attach the Valve Assembly 20 to the P T O Housing 1 Tighten the three Capscrews 22 and torgue them to 16 20 Lbs ft 22 27 N m or 2 2 2 8 Kgm Item Part Number Description Gty i E 39 329442 12X Valve amp Cap Assembly 12V KV Pitch Only 1 or 329442 24X Valve 8 Cap Assembly 24V KV Pitch Only 1 329463 12X Valve 8 Cap Assembly 12V FJ Pitch Only 1 or F 329463 24X Valve amp Cap Assembly 24V FJ Pitch Only 1 A 34 P 143 Valve Cap 1 B 28 P 119 Oil Seal Hi Pressure 1 C 378811 UN eu LE NEN iia 1 D 378849 Retaining RING nns 1 E 378447 6 Sockethead Capscrew 312 18 x 1 00 1 F 379995 Clamp KV Included with 379993 Valve 1 or 380012 Clamp FJ used with 380011 Vahve 1 380124 Clamp FJ
37. ptcy on its own behalf or by a third party d makes an assignment for the benefit of creditors or e dissolves or liquidates all or a majority of its assets 17 Governing Law This agreement and the sale and delivery of all Products hereunder shall be deemed to have taken place in and shall be governed and construed in accordance with the laws of the State of Ohio as applicable to contracts executed and wholly performed therein and without regard to conflicts of laws principles Buyer irrevocably agrees and consents to the exclusive jurisdiction and venue of the courts of Cuyahoga County Ohio with respect to any dispute controversy or claim arising out of or relating to this agreement 18 Indemnity for Infringement of Intellectual Property Rights Seller shall have no liability for infringement of any patents trademarks copyrights trade dress trade secrets or similar rights except as provided in this Section Seller will defend and indemnify Buyer against allegations of infringement of U S patents U S trademarks copyrights trade dress and trade secrets Intellectual Property Rights Seller will defend at its expense and will pay the cost of any settlement or damages awarded in an action brought against Buyer based on an allegation that a Product sold pursuant to this Agreement infringes the Intellectual Property Rights of a third party Seller s obligation to defend and indemnify Buyer is contingent on Buyer notifying Seller wi
38. r com AT Eastern Europe Wiener Neustadt Tel 43 0 2622 23501 900 parker easteurope parker com AZ Azerbaijan Baku Tel 994 50 22 33 458 parker azerbaijan parker com BE LU Belgium Nivelles Tel 32 0 67 280 900 parker belgium parker com BG Bulgaria Sofia Tel 359 2 980 1344 parker bulgaria parker com BY Belarus Minsk Tel 375 17 209 9399 parker belarus parker com CH Switzerland Etoy Tel 41 0 21 821 87 00 parker switzerland parker com CZ Czech Republic Klecany Tel 420 284 083 111 parker czechrepublic parker com DE Germany Kaarst Tel 49 0 2131 4016 0 parker germany parker com DK Denmark Ballerup Tel 45 43 56 04 00 parker denmark parker com 2014 Parker Hannifin Corporation chelsea ES Spain Madrid Tel 34 902 330 001 parker spain parker com FI Finland Vantaa Tel 358 0 20 753 2500 parker finland parker com FR France Contamine s Arve Tel 33 0 4 50 25 80 25 parker france parker com GR Greece Athens Tel 30 210 933 6450 parker greece parker com HU Hungary Budaoers Tel 36 23 885 470 parker hungary parker com IE Ireland Dublin Tel 353 0 1 466 6370 parker ireland parker com IT Italy Corisico MI Tel 39 02 45 19 21 parker italy parker com KZ Kazakhstan Almaty Tel 7 7273 561 000 parker easteurope parker com NL The Netherlands Oldenzaal Tel 31 0 541 585 000 parker nl parker com NO Norway Asker Te
39. s indicated will be made except on terms that will indemnify defend and hold Seller harmless against all loss and additional expense Buyer shall be responsible for any additional shipping charges incurred by Seller due to Buyer s acts or omissions 4 Warranty Seller warrants that all products sold otherthan the 590 Series conformto the applicable Parker Chelsea standard specification for the lesser period of 2 years 24 Months fromdate ofserviceor2 1 2years 30 Months from date ofbuild asmarkedonthe product name plate Seller warrants that the 590 Series will conform to the applicable Seller standard specification for the lesser period of 2 years 24 Months from date of service or 2000 hours of usage The prices charged for Seller s products are based upon the exclusive limited warranty stated above and upon the following disclaimer DISCLAIMER OF WARRANTY THIS WARRANTY COMPRISES THE SOLE AND ENTIRE WARRANTY PERTAINING TO PRODUCTS PROVIDED HEREUNDER SELLER DISCLAIMS ALL OTHER WARRANTIES EXPRESS AND IMPLIED INCLUDING DESIGN MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE 5 Claims Commencement of Actions Buyer shall promptly inspect all Products upon delivery No claims for shortages will be allowed unless reported to the Seller within 10 days of delivery No other claims against Seller will be allowed unless asserted in writing within 30 days after delivery Buyer shall notify Seller of any alleged breach of warranty within 30 days
40. sioe ioter units 10 C10 37 P 62 Spring 2 140 X UT EEN 1 C11 380070 Ree LL Le E 1 C12 561028 Bearing Ball 1 969 x 3 150 x D 30T 1 C13 379231 Plug Pipe 125 eege des LG E 1 17 Parker Hannifin Corporation Chelsea Products Division Chelsea Olive Branch MS 38654 USA Bulletin HY25 6890 M1 US Assembly Assembly 3 Flange Assembly 3 1 Place Bearing F2 into the Pump Flange F1 Using a Press Tool press the Bearing F2 into the Pump Flange F1 until fully seated Using Snap Ring Pliers compress the legs of Snap Ring F3 and install into the Pump Flange F1 to secure the Bearing Lubricate and install O Ring 28 P 245 into the groove located on the Male Pilot Diameter of the Pump Flange F1 3 2 Install outer Clutch Gear F4 into Bearing F2 slip fit in the Pump Flange F1 Rotate the Cap amp Gear Assembly with Snap Ring groove exposed Using Snap Ring Pliers spread the legs of Snap Ring F5 over the outer Clutch Gear Hub and into the groove Visually check to assure Snap Ring is fully seated 3 3 Place the proper Oil Seal Slide Tool into the Spline end of the outer Clutch Gear Slide the Oil Seal F6 over the Slide Tool Pilot Seal Driver over the Seal Slide Press the Oil Seal F6 into Pump Flange Seal Bore flush with cast surface 3 4 Install Plug F7 0 125 27 NPT into both sides of the Pump Flange F1 torque to 8 12 Lbs ft ltem Part Number Description Gty F1 21
41. started the tube assembly cannot fall The unit can be aligned and slipped together with the transmission taking the weight Fig 11 NOTE When attaching the tube to the input housing use 4 NEW cap screws supplied with the P T O 13 The 4 Hex Head Cap Screws 378431 13 3 8 16 x 1 375 and flatwashers 380076 07 make the final attachment between the input housing and the tube assembly Torgue the Cap Screws to 30 35 Lbs ft 41 47 N m Fig 12 14 The 3 longer bolts in the transmission should be Torgued as Follows 3000 Family 66 81 Lbs ft 90 110 N m 4000 Family 74 89 Lbs ft 100 120 N m Fig 13 15 To complete installation of the P T O see SK drawings on pages 15 17 for wiring and plumbing installation 27 Parker Service Manual 890 Series Fig 9 Fig 9a Fig 13 Fig 11 Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 6890 M1 US Service Manual Installation Instructions 890 Series 16 When installing pumps use O Ring supplied with P T O between pump and P T O output Torgue pump bolts to proper torgue specifications Refer to page 3 of HY25 1890 M1 US manual for proper pump bracket support reguirements NOTE Do not use gasket with O Ring As with all auxiliary power systems there are different concerns and needs with varying applications duty cycles and driven eguipment Chelsea endeavors to provide options that will ensure trouble
42. t w 1410 Flange DIN 5462 Pump Mount Class C 4 Bolt Pump Mount 3 Ass y Arrangement Ouput Designations AB AC CF CK CS CZ XV XY ZS 1 1 2 10T Spline Shaft w DIN 120 Flange 1 1 2 10T Spline Shaft w 1410 Flange Class B B 2 amp 4 Bolt Pump Mount Class B 2 amp 4 Bolt Pump Mount Class C 4 Bolt Pump Mount Class B 2 amp 4 Bolt Pump Flange Class C Shaft 1 1 2 10T Spline Shaft w 1410 Flange DIN 5462 Pump Mount Class C 4 Bolt Pump Mount Assembly Arrangement 5 Gear Forward Left Side Mount 9 Gear Forward Left Side Mount Shift Option Ce top D I 12V Hydraulic Valve 24V Hydraulic Valve 12V Remote Valve w o E O C 24V Remote Valve w o E O C 12V Hydraulic Valve w E O C 24V Hydraulic Valve w E O C Lube Option W Wet Spline Parker ee Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 6890 M1 US Service Manual Assembly Arrangements 890 Series AF Output Assembly 5 4 Parker Hannifin Corporation Chelsea Products Division Chelsea Olive Branch MS 38654 USA Service Manual 890 Series Exploded View 890HEFJW B5AF Bulletin HY25 6890 M1 US AM No Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA E ak e TZO 3 V e Ea ies E M
43. the P T O for noise just after it is gears Check the surface of the gear teeth installed for signs of pitting pitting is a normal The Chelsea P T O is designed and built If the P T O was correctly specified and wear pattern in most cases However to meet the rugged demands of the Mobile then failed prematurely there are two Whatever the reason for a P T O failure contaminants in the oil or an installation Eguipment Industry With proper use likely causes improper installation and or there will be confusion over who or what is that is too tight will cause severe pitting and maintenance the Chelsea P T O will operator misuse These are tough problems at fault More than likely the product will be provide a long service life both on highway because they involve people as well as blamed Although the P T O cannot defend and off Yet if a problem does arise it product An improperly installed P T O can itself its failed parts will tell a story is important to diagnose its causes and normally be identified immediately by the correct it at once sound it makes It will whine if installed x 2 to tightly or clatter if it is installed to Ta The first place to look when troubleshooting loosely Sometimes the vehicle itself may d 3o a P T O failure is in the application itself contribute enough noise to mask the sound dn Repeated or premature failure may be of the P T O and one may not notice the lt a sign of an incorr
44. thin ten 10 days after Buyer becomes aware of such allegations of infringement and Seller having sole control over the defense of any allegations or actions including all negotia tions for settlement or compromise Ifa Productis subject to a claim thatitinfringes the Intellectual Property Rights of a third party Seller may at its sole expense and option procure for Buyer the right to continue using the Product replace or modify the Product so as to make it noninfringing or offer to accept return of the Productand return the purchase price less a reasonable allowance fordepreciation Notwithstanding the foregoing Seller shall have no liability for claims of infringement based on information provid ed by Buyer or directed to Products delivered hereunder for which the designs are specified in whole or part by Buyer or infringements resulting from the modification combination or use in a system of any Product sold hereunder The foregoing provisions of this Section shall constitute Seller s sole and exclusive liability and Buyer s sole and exclusive remedy for infringement of Intellectual Property Rights 19 Entire Agreement This agreement contains the entire agreement between the Buyer and Seller and constitutes the final complete and exclusive expression of the terms of sale All prior or contemporaneous written or oral agreements or negotiations with respect to the subject matter are herein merged 20 Compliance with Law U K Bribery A
45. used with 380123 Vahve 1 G 379993 12 Hydraulic Valve 12V KV White Connector 1 or 379993 24 Hydraulic Valve 24V KV Black Connector 1 380011 12 Hydraulic Valve 12V FJ White Side Connector 1 or 380011 24 Hydraulic Valve 24V FJ Black Side Connector 1 380123 12 Hydraulic Valve 12V FJ White Connector Top New Styl8 EE 1or 380123 24 Hydraulic Valve 24V FJ Black Connector Top New Give 1 16 Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 6890 M1 US Service Manual Assembly 890 Series Assembly 2 Drive Shaft Clutch Assembly 2 1 Place Bearing C12 onto Shaft C7 Using a Press Tool press the Bearing C12 onto the Shaft C7 allowing the Press Tool to fully seat against the end of the Shaft C7 2 1 1 This will position the bearing properly for Snap Ring installation 2 2 Place Snap Ring C11 over the end of Shaft C7 Using Snap Ring Pliers spread the legs of Snap Ring over the Shaft and into the groove Visually check to assure Snap Ring is fully seated 2 3 Place O Ring Sleeve over the end of Shaft C7 allowing it to seat on the end of the Shaft beyond the lube hole Lubricate O Ring C1 and slide over the O Ring sleeve down to install into the groove in the Shaft C7 Lubricate and place a second O Ring C1 onto the sleeve Pull O Ring Sleeve up in front of the lube hole
46. uyer may not assign its rights or obligations under this agreement without the prior written consent of Seller 14 Force Majeure Seller does not assumethe risk and shall not be liable for delay or failure to perform any of Seller s obligations by reason of circumstances beyond the reasonable control of Seller hereinafter Events of Force Majeure Events of Force Majeure shall include without limitation accidents strikes or labor disputes acts of any government or government agency acts of nature delays or failures in delivery from carriers or sup pliers shortages of materials or any other cause beyond Seller s reasonable control 15 Waiver and Severability Failure to enforce any provision of this agreement will not waive that provision nor will any such failure prejudice Seller s right to enforce that provi sion in the future Invalidation of any provision of this agreement by legislation or other rule of law shall not invalidate any other provision herein The remaining provisions of this agreement will remain in full force and effect 16 Termination Seller may terminate this agreement for any reason and at any time by giving Buyer thirty 30 days written notice of termination Seller may immediately terminate this agreement in writing if Buyer a commits a breach of any provision of this agreement b appointments a trustee receiver or custodian for all or any part of Buyer s property c files a petition for relief in bankru
47. y Parker Hannifin Corporation its subsidiaries or its authorized distributors This offer and its acceptance are governed by the provisions stated in the Offer of Sale Copyright 2014 Parker Hannifin Corporation All Rights Reserved Bulletin HY25 6890 M1 US Contents Seclon T EE 1 10 Disassembly Assembly Instructions sese 2 Model Number Designation oronnonn nn 3 Assembly Arrangements unicus ecu ere o LTT CE iure kt Lap are ea Ee zo er Ee v E dedans 4 Exploded View 890HEFJW B5AF AAA 5 Bill of Materials 890HEFJW B5AF nennen nnns 6 Exploded View 890HBFJW B5XS essesseseseeeeeeenenennee neret 7 Bill of Materials GOoOOHDE IW DENK 8 Exploded View 890ECFJW BSAF essen ennemi 9 Bill of Materials 890E CFJIW BSAF essesesseeeeneeneen nennen nnne 10 OCCU NN eege eegen 11 19 DISassembly Ree E 12 15 E nl ER 16 19 ile E 20 24 Electrical Installation Sketch without E O C for 890 892 Series SK 459 Rev C 21 Hose Installation Sketch for 890 892 Series Gk POA sss 22 Torque Chart RE PR NE NN RYFEL HR EE FE AR NND one 23 Cg ei GE 24 Section dd 25 28 Mounting the P T O on the Transmission eene 26 28 Section A eS ni M MEE I HUN AR 29 32 Teubleshooting RES 30 32 Offer of Sale HR ND HT ER la eg be en RAI a 36 Service Manual 890 Series Parker Hannifin Corporation Chelsea Products Division Olive Branch MS
48. y interest in the goods delivered and this agreement shall be deemed a Security Agreement under the Uniform Commercial Code Buyer authorizes Seller as its attorney to execute and file on Buyer s behalf all documents Seller deems necessary to perfect its security interest 11 Improper use and Indemnity Buyer shallindemnify defend and hold Seller harmless from any claim liability damages lawsuits and costs including attorney fees whether for personal injury property damage patent trademark or copyright infringement or any other claim brought by or incurred by Buyer Buyer s employees or any other person arising out of a improper selection improper application or other misuse of Products purchased by Buyer from Seller b any act or omission negligent or otherwise of Buyer c Seller s use of patterns plans drawings or specifications furnished by Buyer to manufacture Product or d Buyer s failure to comply with these terms and conditions Seller shall not indemnify Buyer under any circumstance except as otherwise provided 12 Cancellations and Changes Orders shall not be subject to cancellation or change by Buyer for any reason except with Seller s written consent and upon terms that will indemnify defend and hold Seller harmless against all direct incidental and consequential loss or damage Seller may change product features specifications designs and availability with notice to Buyer 13 Limitation on Assignment B
Download Pdf Manuals
Related Search