Service Technicians Manual
Contents
1. Service Technicians Manual GRAND PIANOS MECHANISM REGULATION 2008 1 1 General Service Technicians Manual GRAND PIANOS MECHANISM REGULATION 1 1 Grand Pianos Storage Conditions at Shops and at Customers Conditions of grand pianos storage at shops at customers in apartments or possibly in recording studios would have had be identical Grand pianos must be located in sufficient distance from the windows from heaters so that moisture occurring when the window is open and the radiating heat from heaters do not act directly on the instrument Instruments are capable of fulfilling their function well in an environment where they are stored and used provided that the temperature and humidity conditions pursuant to Table 1 are observed Table 1 Environment Minimum Minimum Maximum Maximum temperature relative air absolute wood relative air absolute wood cC humidity moisture humidity moisture 96 96 96 96 10 30 6 6 55 10 7 15 31 6 5 56 10 6 20 32 6 5 28 10 7 25 34 6 5 60 10 8 30 35 6 5 62 10 8 1 2 Tuning of Grand Pianos Tuning of grand pianos is performed according to the chamber A frequency 440Hz Tuning using the small or large temperament is performed Table 2 Large temperament in the range D sharp A 1 2 3 4 5 6 7 8 9 10 A A E E H F sharp F sharp C sharp G sharp G sharp 3 1 4 2 5 3 6 2 7 5 8 6 9 3 10 8 7 3 8 2 9 6 10 4 4 22. 8 5 3 9 10 6 11 12 13 14 15 16 17 18 19 D sharp D sharp A sharp F F e G G D 11 9 12 10 13 11 14 1 15 13 15 2 16 16 3 17 18 16 2 19 5 11 12 7 13 7 8 14 15 2 12 10 18 16 11 17 18 5 19 17 5 7 11 12 8 13 8 10 8 14 15 10 16 14 12 18 19 6 13 9 15 11 10 16 9 18 13 11 18 5 19 15 13 19 Table 3 Small temperament in the range A A 1 2 3 4 5 6 7 8 9 10 11 12 13 ATA E F F sharp C sharp G sharp D sharp A sharp F C G D 2 1 3 1 43 5 1 6 2 3 7 8 7 9 8 1 10 10 11 11 12 12 13 3 2 5 2 2 6 3 6 7 8 4 6 9 9 10 2 10 1 3 10 13 2 6 3 7 8 4 7 5 9 6 8 10 7 10 3 1 13 4 3 7 1 10 1 10 1 Table 4 Small temperament Il in the range F E 1 2 3 4 5 6 7 8 9 10 11 12 13 A A D C C F Asharp D sharp G sharpC shap Fshap H E 2 1 3 1 5 4 6 5 1 6 7 8 8 1 13 9 10 2 11 1 2 13 13 1 3 2 5 13 2 6 7 6 7 10 8 12 10 9 2 10 13 11 2 13 2 6 13 10 6 11 7 10 8 12 1 10 13 9 1 6 12 13 9 2 Grand Piano Mechanism Regulation Adjustment 2 1 Adjustment of the Key frame guide Adjusting Screw balance rail stud Key frame guide adjusting screw is adjusted using the tuning lever without weighting the keyboard with the action There is a clearance between the key bed key bottom and the key frame guide adjusting screw head up to 0 1 mm 2 2 Releasing Easing of the Key Bottom H
3. case of proper distance of the hammer flange rail and wippen rail Fig 4 Figure 4 Drop screw Hammer shank 2 8 Keyboard Alignment Alignment of white keys to a level is performed by underlaying of the keys with paper washers on the balance rail pins using a long light flat ruler There must be the minimum space of 17 5 mm between the bottom surface of the key and the key frame Distance of the upper key surface in the front part of keys from the key bed should be the same on both sides in the bass as well as in discant section 2 9 Alignment of Black Keys Alignment of sharps to a level is performed by underlaying of the black keys with paper washers on the balance rail pins Distance of the upper surface of the black keys above the white keys top surface shall be 12 3 mm 2 10 Hammer blow Distance Distance of hammer heads from the strings Hammer blow distance is set by adjusting the capstan screws The distance required is 45 mm Fig 5 Figure 5 45 mm 2 11 Dip of White Keys Upon pressing the white key onto the front rail washers punchings the height distance of its upper surface and the upper surface of the adjacent key is 10 mm 0 5 mm The correct dip is achieved by underlaying of front rail felt washers with paper washers When underlaying the keys to achieve the dip desired a special gauge is applied Fig 6 Figure 6 Moving r ler Leather 2 12 Set off of Hammers from the Strings Set
4. off let off represents the distance of the hammer head top from the string to which the hammer rises upon pressing the given key in the moment the jack bears against the set off dolly regulating button and slides out from the knuckle Set off is adjusted by turning the set off dolly regulating button Set off of the hammers from the strings shall be 3 mm in the bass section in the middle section it passes continuously to 2 mm and in the discant section to 1 5 mm After touch 1 mm to the down position must be felt on the key upon the set off the hammer 2 13 Dip of Black Keys Sharps The dip is achieved by underlaying of front rail felt washers on front rail oval pins with paper washers so that the same feeling of the final depressing is achieved as in case of white keys 2 14 Check Back Check Regulating The checks back checks position and regulating is performed without using any instruments only by hand bending the checks When the checks height and position of the checks towards the hammer mouldings are correct the hammers are captured in the distance of 16 mm from the strings distance between the hammer head top and the string The hammer mouldings are to be captured in 1 4 to 1 3 of the check felt length Fig 7 Figure 7 1 4 1 3 of the check felt lengih 2 15 Adjustment of Repetition Springs The repetition spring is adjusted using a special spring regulating hook Fig 10 The spring shape is adjusted usi
5. out key bushing pliers with parallel working jaws with a small wing Pressing out of the openings is performed always on both sides so that pressing of the cashmire is uniform Releasing must be done carefully so that the keys are not too loose Two released adjacent keys must not touch by their neighbouring side surfaces ones upon their pressing towards each other In openings for front pins of the keys pressed out squeezed too much the clearance is greater than the tolerance prescribed a repair is performed Manual re cashmiring of the opening is performed Figure 2 Clearance between the oval front pin and the key cashmire Direction of pressure approx 0 5 2 5 Positioning of Jacks under the Knuckles Positioning of jacks under the knuckles is performed by the jack regulating screws The back side of the jack must be situated approximately by 0 5 0 7 mm behind the back edge of the knuckle insert strip when the hammer shank is rised up ca 5 mm above the hammer rail Fig 3 Figure 3 2 6 Clearance of the Jack in the Repetition Lever Clearance of the jack in the repetition lever is adjusted by the repetition lever regulating screw The upper surface of the jack must be found 0 3 mm below the level of the upper surface of the repetition lever 2 7 Clearance between the Jack and the Jack pad Felt Clearance between the jack and the jack pad felt during sliding of the jack from below the knuckle should be 1 2 mm in
6. pin Releasing is performed using special squeezing key busching pliers with parallel working jaws with a small wing Squeezing of the openings is performed always on both sides so that pressing of the cashmire is uniform Releasing must be done carefully so that the keys are not too loose Figure 1 Clearance between the balance pin and the key cashmire Back part of the key chase key button 2 3 Direction of pressure gt 1 3 Front part of the Bin aed approx 0 2 2 4 Releasing Easing of Keys on the Front Pins Between the front pin and cashmire in the key bottom opening there must be clearance of 0 25 mm on every side meaning that in light pressing of the key by the inner surface of the opening into the side towards the front pin clearance of 0 5 mm will arise on the opposite side between the front pin and inner wall of the opening Fig 2 The clearance is checked by pressing down the front part of the key on the keyboard frame front rail so that it touch down on the felt punching of the front pin The key is held at the place of the key button grabbed by the key front and by moving the key in its front part into the sides the clearance of the front pin in the bottom opening of the key is checked A qualified estimate is made of the clearance required In case the clearance is smaller pressing out squeezing of the opening must be performed for the front pin Releasing easing is performed using special pressing
7. ded closely at the damper lever using flat nose pliers with long jaws or using a special bent fork type action regulator The spoons are adjusted so that upon pressing a white key the damper begins to lift in the moment when the hammer is in one half of its way to the strings 2 18 _Damper Straight Run Adjustment Check and adjust straight uplift of dampers When action is taken out pusch gently right pedal several times watch the straightness of damper s run Clearances between dampers must not change dampers must not turn Adjust it by turning dampers wires by flat pliers 2 19 Damper Synchronous Run Adjustment When action is taken out pusch gently right pedal several times watch the synchronous run of dampers Adjust the differences by turning damper lever adjusting screws Late reaction Screw out early reaction screw in 2 20 Damper check Stop Rail Adjustment The damper check is adjusted vertically so that the damper stroke uplift is sufficient and so that there is a space of 2 to 3 mm between the risen damper lever and the stop rail damper check Release the screws of damper stop rail a little Adjust stop rail vertically so that damper liftup is sufficient and between lifted damper lever and stop rail are 2 3 mm 2 21 Damper Pedal adjustment According Adjust right pedal vertical run by adjustment of two adjusting screws in sostenuto lever under key bed 2 22 Prolongement function Adjustment Function P
8. en you press left pedal Unify the different tones by additional needling Then brush the hammers by brass brush in the end
9. he key must return up lively to its original position The keyboard is balanced together with the action removed from the instrument Adjustment of the balance is performed by placing key leads of the mass 16 g into white keys and 13 g into black keys sharps The balancing key leads are located between the balance pins and the front rail oval pins so that the drilled in holes centres for key leads are located atleast 15 mm from holes for these pins The distance between the centres of individual balancing key leads shall be 25 mm at least Fig 11 When it is necessary to drill behind the balance pin again the centre of the first key lead is located at least 15 mm from the opening for balance pin or from the capstan screw 10 Figure 11 Placement of the weight and minimum distances of the balancing leads Standard balancing Balancing is performed using the weight of 51 g German balancing Balancing is performed using weights from 55 g in the bass section to 50 g in the discant section according to the table Keys order 1 27 28 40 41 58 54 67 68 88 Weight mass 55g 53g 52g 51g 50g 2 24 Fasten Key Stop Rail back above the keys There must be clearance of 1 2 mm between the rail and keys 3 Voicing verification 3 1 Hammer Right Left Positioning Push all the keys watch their right left position on strings Hammers of more string tones have to be positioned a little right because of
10. movement of action not to contact left string when pushing left pedal Bass single strigs have to be in centre of hammers Adjust hammers position by gentle aside turning of hammer flanges by special tool 3 2 Side Movement of Action Push left pedal hammers of two string tones must play only one string Hammers of three string tones must play only two strings Hammers of single bass tones must contact the string a little aside the centre of hammer but not on hammer s edge Adjustment of action movement can be done by turning the regulating screw in right edge of key frame This screw stops the action in the right moment contacting the right key block 11 3 3 Hammer Positioning on Strings Check the right contact of hammers on more string tones Lift up the hammer shank by special hook push the hammer gently to strings push right pedal dampers up Twang by plectrum the strings of one tone separately none of them can play If some of them sounds sand the hammer under other strings of this tone carefully 3 4 Voicing Verification Play separated sections repeatedly look for tones with different colour of tone mark this tone Stick the hammers of too sharp tone by voicing needles Modify needling techniques according to required tone change For example make the first deep stitch by single needle to sides of hammer or to it s arms Then make only gentle stitches to arms of hammer by single or three needle tool Check the tone wh
11. ng the hook so that it is strained prestressed or slackened Fig 9 In some actions a regulating screw is used using which the springs prestress is set Fig 8 The springs adjustment is checked as follows The key is pressed completely so that the hammer is captured by the back check Then the key is released slightly which causes releasing of the hammer moulding captured by the back check This hammer then rises by ca 8 10 mm When the spring prestress is correct the hammer rises quickly in a nimble manner but not much wildly vehemently without jerking When the spring is not strained prestressed sufficiently the hammer rises sluggishly lazily and slowly or it does not rise at all When the spring is strained prestressed too much the hammer rises very vehemently Figure 8 Repetition lever with the repetition Figure 9 Repetition lever without the spring regulating screw repetition spring regulating 2 16 Drop Adjustment The drop is adjusted by turning the drop screw Drop screw in the hammer flange is unscrewed partially namely regulated in such a manner so that upon set off of the hammer from the strings the hammer drops by 3 mm in the bass section by 2 mm in the middle section and by 1 mm in the discant section The drop movement must be fast and definite exact 2 17 Damper Run Semi Run Adjustment Damper motion is adjusted by bending the damper spoon The spoon is ben
12. oles A properly released eased key upon rising ca 1 cm above the balance rail surface and upon its loosing must come slide down the balance pin by action of its own weight or possibly upon light tapping on the key to its original position to the washer However at the same time the key must not show a clearance in the hole of the key bottom on the balance pin visible front back movement on the balance pin It must be possible to lightly slide the keys released in this manner out of the key frame pins and slide them back onto the key frame pins Releasing is performed using a special round reamer file for key balance holes 2 3 Releasing Easing of Keys in the Key chase Key Button Between the balance pin and cashmire in the opening of the key chase button of the key there must be clearance on every side of 0 1 mm meaning that upon light pressing of the key by the inner surface of the opening into the side towards the balance pin clearance of 0 2 mm will arise on the opposite side between the balance pin and inner wall of the opening Fig 1 The clearance is checked by leaning out the key into the sides while the key is pushed lightly onto the balance rail using fingers of the other hand When performing the check the key is in its natural basic position A qualified estimate is made of the clearance required In case the clearance is smaller squeezing of the opening of the key chase button must be performed for the balance
13. ush right pedal dampers lift up Push middle pedal release right pedal all the dampers must remain lifted Release middle pedal all the dampers must fall down freely on strings Adjustment Push middle pedal several times watch the prolongement brass rod It must turn freely without lifting up the dampers Adjustment can be done by vertical and front to back positioning of prolongement rod Vertical positioning can be done when you release fastening screws with cross head Front to back positioning can be done by turning hexagonal fastening screws of prolongement rod 2 28 Balancing of the Keyboard The key is supported with one s finger touching the bottom front edge of key in the normal position The weight 50 55 g see the chart bellow is placed onto the front edge of white key aligned with the front edge of key Fig 21 In sharp keys the weight is placed to be aligned with the front edge of the upper surface of the sharps Upon releasing the key the key loaded with a weight 50 55 g with tolerance of 1g and key lead placed at sides of the keys must overbalance barely so that the key goes down smoothly and the hammer rises continuously up to the position when final pressure resistance is felt on the key 1 mm from the key down position When the given key is balanced properly then upon its pressing to the final pressure resistance position 1 mm from the down position being loaded with a 22 g weight and upon its releasing t
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