Cornelius ENDURO-175 User's Manual
Contents
1. 9 8 FAUCETS VIEWED FROM THIS SIDE FIGURE 5 FLOW DIAGRAM BC MODELS WITH EIGHT BEVERAGE FAUCETS qdJ63 UON n Te LL 3 oa x P n 2 On lt 21 25 V gt lt Feo SO Ox 9 Ao T Pt LL X oc H0 525 523 5 z0 0 0 oor a Ong e 1 LL 2 gt oc 3 O 5 d gt E iL j 2 ce 2 Spl e lt 50 Oro uio z o ui 7 s E wo 9 z 710 2 e 6 s LO 6209179021NS H L o H S1 S2 S3 54 5 4 S5 r S6 87 58 MANIFOLD L NfN CARB WATE REMOTE REFRIGERATION SYSTEM 0 2 m 1 3 2 4 1 FAUCETS VIEWED FROM FRONT OF UNIT 4 FIGURE 6 FLOW DIAGRAM B M2. amp a gt x gt ri 9 T lt 5 B 5 OO QE lt am Mi 5 2 x 2 6 X 5 2 a L La 7 Q zi gt 20 f 20 FIGURE 8 WIRING SCHEMATIC 120V 620917902INS 81 LLHM wig 22 H31HVLS LHOM o Me H3 HOJSNVH L OL 13008 _ 999 m E Ol TYNBIS I3A3139l 1HM xa HOLIMS 3sN3dsia uossauduns 1 3 9 4 _ 11841 1 msa 4 S 9 HOLIMS AJJ 1 f TVNOILdO MS 1 N n Ua 11 ammi TIQNT 108 THANHO So vEdA e OH uaWuo3sNvul 8 1SvTYNS E AN THA NHO 3
3. D 4018 LANGENFELD GERMANY 9 49 2173 7930 FAX 49 2173 77 438 GREECE 9 488 MESSOGION AVENUE 9 PARASKEVI 153 42 ATHENS GREECE 9 30 1 600 1073 FAX 30 1 601 2491 HONG KONG 9 1104 TAIKOTSUI CENTRE 11 15 KOK CHEUNG ST TAIKOKTSUE HONG KONG 852 789 9882 FAX 852 391 6222 ITALY VIA PELLIZZARI 11 1 20059 VIMARCATE ITALY 9 39 39 608 0817 FAX 39 39 608 0814 NEW ZEALAND 9 20 LANSFORD CRES BOX 19 044 AVONDALE AUCKLAND 7 NEW ZEALAND 64 9 8200 357 FAX 64 9 8200 361 SINGAPORE 9 16 TUAS STREET SINGAPORE 2263 9 65 862 5542 9 FAX 65 862 5604 SPAIN POLIGONO INDUSTRAIL RIERA DEL FONOLLAR 08830 SANT BOI DE LLOBREGAT BARCELONA SPAIN 34 3 640 2839 FAX 34 3 654 3379 USA ONE CORNELIUS PLACE ANOKA MINNESOTA 763 421 6120 9 FAX 763 422 3255 15 6209179021NS IMI CORNELIUS INC
4. INVHOVIG DNIdIM 1 9 C4 NYO HOLO3NNOO A uly 1 OLON 8 AL MOO FIGURE 7 WIRING DIAGRAM 120V 620917902INS 11 12 E X m DE Rh L o lt lt 211 4 2 L4 zi eue 19 Gr pf B T I E i od Qiu malen oss 3 cusa fr 4 1 oe ine 2 E e gt gl Eo lt z CT de ji t Bandis S N i P Suh E 5 2 I im 9 wes 4 lt c T 4 lt IO O7 i tr lt f i m J O MINIS zo 1 lt lt SC M UE s fr 1 uu 11 2 FL Er 2 E L d iy FIRE X lt gt 20101 E 2 j lt o 1 94 dd D p gt oe ole i 2 gt ERI 5 77 Ll E
5. 10 L 884 QuVvO8 99 amp u31vM YAWYOSASNVYL Ave OL NOLLdO IVNDIS J3A31 39 VIS L HOLIMS IVNOLLdO Nc E MOTI3A 3 3llHM 1 IAE L E ama H je i ama xovg 2LIHM S LOO Ol y H3IALL YOLIDVdVO iowa NOLWLIDV 16 HOLOW 197005 3 HOM ow 2 ON aN o Fhe THAT 1 Zl d Q movi 31IHM N 8 Movia Movia 18 11 8 TWNOILdO 2LIHM Movia IVNOILdO O HZINHO4SNVH L WNOLLdO rh In ox pun ouz EET 1 39VH3A38 OL LINN 9NIOIAH3S 340439 H3MOd LOANNOOSIC QHVZVH 5 amond d J NOLLVINHOHNI 39IAH3S
6. 5VH3Ad8 wear THOM fI IVNOLLdO TVNOlLdO any O anid mE Wd LOH 4 ANS F ia OL IHM 9 x18 dE Ur lv di JHANHO TH en SIND 13 dO HOA V N Ned WODNO Mouovavo NEO NOIL Wi E NT 6 117 HOION gl gu NOKYLIOV 11 ame XD 7 201111 11 anopoyow al 50 ass wig Ij a Y 1 8 g w LG 1 81 3L Horon HOlvllov THM amg Jis Moo 1 99 g H3 1vM LINN 9NIOIAH3S 3HOH38 LOANNOOSIC QHVZVH MOOHS 1941 NOLLVINHOHNI 89835 02 FIGURE 9 WIRING DIAGRAM 220 240V UNI 6209179021NS 13 220 240V G L N IN he EMIFILTER d d LINE FILTER LJ LT NT TIMER RECTIFIER 1 ue POWER SWITCH MOTOR HEATER 7 AGITATOR MOTOR NO Sat He D eT o ot a 4 _ VEND SWITCH NC GATE 11 SOLENOID RA A eS ot OPTIONAL BALLAS
7. 7777 7771 IMI CORNELIUS www cornelius com Installation Manual ICE BEVERAGE DISPENSER MODEL ENDURO 175 8 VALVE IMPORTANT TO THE INSTALLER It is the responsibility of the Installer to ensure that the water supply to the dispensing equipment is provided with protection against backflow by an air gap as defined in ANSI ASME A112 1 2 1979 or an approved vacuum breaker or other such method as proved effective by test Water pipe connections and fixtures directly connected to a potable water supply shall be sized installed and maintained according to Federal State and Local Codes Part No 620917902INS Release Date March 24 2004 Revision Date November 18 2005 Revision B THIS DOCUMENT CONTAINS IMPORTANT INFORMATION This Manual must be read and understood before installing or operating this equipment IMI CORNELIUS INC 2004 2005 PRINTED IN U S A TABLE OF CONTENTS SAFETY PRECAUTIONS DESCRIPTION 2 cori e p Ee UIT E eiui pua SPECIFICATIONS dun ome ette ttt eed tont et i INSTALLATION INSTRUCTIONS ICE DIVERTER KIT 02394 GATE RESTRICTOR PLATE ADJUSTMENT e ox Der acea arti tala TROUBLESHOOTING camus xa iR
8. DRAIN LINE 1 LD PLASTIC TUBING 6 FT WITH INSULATION FIGURE 4 DRIP TRAY DRAIN ASSEMBLY 620917902INS 6 6209179021NS DISd 06 42 N34OH8 3GISNI SIA3 LI SYNVL HOAV 1H td 24 24 SHO1v1no3u junss3ud 3iv1d DISd 08 81 O SMNV L dnHAS ss 95 18 85 16 25 ES 75 E zs n 209 2 OO 9154 m 2 91 9 IMO 100u O SMNIHO 1410 75 uo4dvNOudo O y N IM ZM vs B 65 5 25 LS Alv1dd109 7 8S 5 25 E 95 B SM S quien vM S GS 9 6 SV 8HVO NON EMO 98 2 TIVLSNI 1 HOLVNO8HVO S9 ae eee 18 1 uar a 5 G 7 H31VM X _ vM 318VlOd Y
9. O SEAL TO HOPPER GATE MOUNTING 10 32 WASHER y GASKET PEATE FIGURE 1 ICE DIVERTER KIT 3 620917902INS GATE RESTRICTOR PLATE adjusting restrictor CAUTION Disconnect power to dispenser before installing removing or INSTALL PLATE ON STUDS AS SHOWN FIGURE 2 GATE RESTRICTOR PLATE ADJUSTMENT This plate may be adjusted as shown to reduce or increase the dispensing rate of ice especially desirable when using glasses or other containers with small openings Adjustment can be made by sliding up or down with nuts loosened to obtain the desired amount of restriction 620917902INS 4 7 16 DIA 24 1 2 1 13 16 gt 20 15 16 Y 1516 A oh AF _ _ a s lt 12 gt 9 18 5 8 21 1 4 OPENING 23 1 16 29 3 4 31 5 16 Y x M P g0 Y Z style FAN _____________________________________________________ REMOVABLE SINK _ NU d Y 7 N 7 24 E d Y 7 15 16 8 5 8 312 lt 17 1 2 RECOMMENDED COUNTER OPENING SIZE 9 X 12 FOR UTILITIES AND BEVERAGE TUBING OPENING CAN BE LOCATED ANYWHERE WITHIN THE SHADED AREA FIGURE 3 MOUNTING TEMPLATE 5 6209179021NS SOLVENT BOND HOSE CLAMP 4 DRIP TRAY DRAIN FITTING 10 COUPLING L 3 4 SOCKET x 3 4 FPT BARB ADAPTER 1 BARB x 3 4 MPT
10. ODELS WITH EIGHT BEVERAGE FAUCETS KEN LINES ARE UNIT PLUG UTLET MANIFOLD ON CARBONAT PRIATE WATER FORN APPRO TROUBLESHOOTING IMPORTANT Only qualified personnel should service internal components or electrical wiring the applicable product tank then relieve the system pressure before proceeding If repairs WARNING If repairs are to be made to a product system remove quick disconnects from are to be made to the CO system stop dispensing shut off the CO supply then relieve the system pressure before proceeding If repairs are to be made to the refrigeration system make sure electrical power is disconnected from the unit Should your unit fail to operate properly check that there is power to the unit and that the hopper con tains ice If the unit does not dispense check the following chart under the appropriate symptoms to aid in locating the defect Trouble BLOWN FUSE OR CIRCUIT BREAKER GATE DOES NOT OPEN AGITATOR DOES NOT TURN GATE DOES NOT OPEN OR IS SLUGGISH AGITATOR TURNS ICE DISPENSES CONTINUOUSLY SLUSHY ICE WATER IN HOPPER BEVERAGES DO NOT DISPENSE BEVERAGES TOO SWEET w gt w gt w gt lo Probable Cause Short circuit in wiring Defective gate solenoid Defective agitator motor No power Bent depressor plate does not actuate switch Defective dispensing switch Defective gate solenoid Excessive p
11. T BL ce OPTIONAL LIGHT OPTIONAL STARTER d zt EE OPTIONAL BEVERAGE TRANSFORMER 215 OPTIONALFLAVOR VVS 41 SOLENOIDS d me KEYPAD OPTIONAL ICE LEVEL BOARD fe OPTIONA 2 4 OPTIONAL BEVERAGE BEVERAGE VALVES VALVES FIGURE 10 WIRING SCHEMATIC 220 240 V A CUNITS FIGURE 10 WIRING SCHEMATIC 220 240V 620917902INS 14 WARRANTY IMI Cornelius Inc warrant that all equipment and parts are free from defects in material and work manship under normal use and service For a copy of the warranty applicable to your Cornelius prod uct in your country please write fax or telephone the IMI Cornelius office nearest you Please pro vide the equipment model number and the date of purchase IMI Cornelius Offices AUSTRALIA PO 210 RIVERWOOD NSW 2210 AUSTRALIA 9 61 2 533 3122 FAX 61 2 534 2166 AUSTRIA 9 AM LANGEN FELDE 32 A 1222 VIENNA AUSTRIA 43 1 233 520 FAX 43 1 2335 2930 BELGIUM 9 BOSKAPELLEI 122 9 2930 BRAASCHAAT BELGIUM 32 3 664 0552 FAX 32 3 665 2307 BRAZIL RUA ITAOCARA 97 TOMAS COELHO 9 RIO DE JANEIRO BRAZIL 55 21 591 7150 FAX 55 21 593 1829 ENGLAND TYTHING ROAD ALCESTER WARWICKSHIRE B49 6 EU ENGLAND 9 44 789 763 101 FAX 44 789 763 644 FRANCE 9 71 ROUTE DE ST DENIS 9 F 95170 DEUIL LA BARRE PARIS FRANCE 9 33 1 34 28 6200 9 FAX 33 1 34 28 6201 GERMANY CARL LEVERKUS STRASSE 15
12. TY PRECAUTIONS This ice dispenser has been specifically designed to provide protection against personal injury and eliminates contamination of ice To ensure continued protection and sanitation observe the following ALWAYS disconnect power to the dispenser before servicing or cleaning NEVER place hands inside of hopper or gate area without disconnecting power to the dispenser Agitator rotation occurs automatically when dispenser is energized ALWAYS be sure the removable lid is properly installed to prevent unauthorized access to the hopper interior and possible contamination of the ice ALWAYS be sure the upper and lower front panels are securely fastened ALWAYS keep area around the dispenser clean of ice cubes CAUTION Dispenser cannot be used with crushed or flaked ice A Use of bagged ice which has frozen into large chunks can void warranty The dispenser agitator is not designed to be an ice crusher Use of large chunks of ice which jam up inside the hopper will cause failure of the agitator motor and damage to the hopper If bagged ice is used it must be carefully and completely broken into small cube sized pieces before filling into the dispenser hopper DESCRIPTION The ENDURO series of ice dispensers solves your ice and beverage service needs in a sanitary space saving economical way Designed to be manually filled with ice from any remote ice making source these dispensers will dispense cubes up t
13. o 1 1 4 inch in size cubelets and hard chipped or cracked ice and in addition several flavors of post mix beverages BC units include beverage faucets and a cold plate and are designed to be sup plied direct from syrup tanks and carbonator with no additional cooling required IMPORTANT For dispensing compressed or extruded style ice an Ice Diverter Kit must be installed on the dispenser see Figure 1 SPECIFICATIONS Model Descriptions 50 B Beverage Faucets C Cold Plate Z No Drip Tray Flavor Option Ice Storage 175 Ibs Maximum Number of Faucets Available 8 Built in Cold Plate Yes on BC models only Electrical 120 1 60 3 0 Amps total unit draw 220 240 1 50 60 2 0 Amps total unit draw Dimensions Std unit 24 1 2 in Wide X 30 11 16in Deep X 35 5 8 in High Z Model 24 1 2 Wide X 23 1 16 in Deep X 35 5 8 in High 1 6209179021NS INSTALLATION INSTRUCTIONS IMPORTANT THE INSTALLER It is the responsibility of the Installer to ensure that the water supply to the dispensing equipment is provided with protection against backflow by an air gap as defined in ANSI ASME A112 1 2 1979 or an approved vacuum breaker or other such method as proved effective by test Water pipe connections and fixtures directly connected to a potable water supply shall be sized installed and maintained according to Federal State and Local laws 1 Locate the dispenser indoors on a level coun
14. ressure against gate slide Defective Rectifier Stuck or bent depressor plate does not release switch Defective dispensing switch Improper switch installation Blocked drain Unit not level Poor ice quality due to water quality or icemaker problems Improper use of flaked ice No 24 volt power to faucets No CO pressure Carbonator not working No CO pressure in carbonator Faucet brix requires adjusting 6209179021NS Trouble BEVERAGE NOT SWEET ENOUGH BEVERAGES NOT COLD UNITS WITH BUILT IN COLD PLATE FLAVOR SYRUPS DO NOT DISPENSE FLAVOR DISPENSES FOR MORE THAN 1 SEC FLAVOR DISPENSES MORE THAN 5 OZ gt m D gt pjo w Probable Cause Empty syrup tank Faucet brix requires adjusting Unit standing with no ice in hopper no ice in cold plate cabinet No 24 volt power to PC board No CC2 pressure Empty syrup tank Kinked tubing Clogged inner nozzle Defective PC board Defective harness from keypad Defective Flow control Defective solenoid harness Defective keypad Dip switch settings on control board incorrect PC board defective Defective flow control Dip switch settings on control board incorrect Flow control incorrectly set PC board defective Defective flow control Contact your local syrup or beverage equipment distributor for additional information and troubleshoot ing of beverage system 620917902INS
15. t pitch continuously downward and contain no traps or improper drainage will result NOTE This equipment must be installed with adequate backflow protection to comply with federal state and local codes 4 Connect the beverage system product tubes as indicated in applicable Flow Diagram Figure 6 or 7 This work should be done by a qualified service person NOTE See applicable Flow Diagram see Figure 6 or 7 or Decal on the lower front of the unit for the location of syrup and water connections 5 Clean the hopper interior see CLEANING INSTRUCTIONS in Owner s Manual 6 Connect the power cord to a 120 volt 60 cycle 3 wire grounded receptacle For 220 240 Volt International Units 3 power cord is provided An adapter plug for the particular country will need to be provided by the Installer 620917902INS 2 ICE DIVERTER KIT 02394 NOTE For dispensing Scotsman Wilshire and Hoshizaki compressed ice cubes Disconnect power to dispenser Remove Merchandiser from dispenser Remove ice chute and discard gate restrictor Install ice diverter on gate mounting plate as shown below Apply RTV to back surface of ice diverter to seal to gate mounting plate Reinstall gasket and ice chute BO Ol PONS Reinstall merchandiser and energize unit GATE MOUNTING PLATE STORAGE HOPPER FLANGE EXTENDS INTO STORAGE HOP PER THROUGH GATE OPENING ICE DIVERTER ICE CHUTE COVER APPLY RTV TO THIS SURFACE T
16. ter top A LEG OPTION Unpack the four 4 legs and install them into the threaded holes provided in the bottom of the unit The installer must provide flexibility in the product and utility supply to permit shifting the position of the dispenser sufficiently to clean the area beneath it NOTE Before installing legs the plastic plugs must be removed B COUNTER MOUNTING The ice dispenser must be sealed to the counter The template drawing see Figure 3 indicates where openings can be cut in the counter Locate the desired position for the dispenser then mark the outline dimensions on the counter using the template drawings Cut openings in counter Apply a continuous bead of NSF International NSF silastic sealant Dow 732 or equal approximately 1 4 inside of the unit outline dimensions and around all openings Then position the unit on the count er within the outline dimensions All excess sealant must be wiped away immediately 2 The beverage tubes drain tube and power cord are routed through the large opening in the bottom of the unit See the MOUNTING TEMPLATE Figure 3 for locating the required clearance opening in the counter for these utility lines 3 DRIP TRAY DRAIN ASSEMBLY see Figure 4 Route the drain tube to an open drain with the end of the tube above the flood level of the drain Use the tubing fittings clamps and insulation provided with the Dispenser to assemble the drain The completed drain line mus
17. went BLOWN FUSE OR CIRCUIT GATE DOES NOT OPEN AGITATOR DOES NOT TURN GATE DOES NOT OPEN IS SLUGGISH AGITATOR TURNS ICE DISPENSES CONTINUOUSLY SLUSHY ICE WATER IN HOPPER BEVERAGES DO NOT DISPENSE BEVERAGES TOO SWEET ee er Roper eher a em Ed BEVERAGE NOT SWEET ENOUGH BEVERAGES NOT COLD UNITS WITH BUILT IN COLD PLATE WARRANTY A 5 EE i ai a i Ta acte ct FIGURE 1 ICE DIVERTER FIGURE 2 GATE RESTRICTOR PLATE FIGURE 3 MOUNTING TEMPLATE FIGURE 4 DRIP TRAY DRAIN ASSEMBLY FIGURE 5 FLOW DIAGRAM BC MODELS WITH EIGHT BEVERAGE FAUCETS i a a o a headset as cae FIGURE 6 FLOW DIAGRAM B MODELS WITH EIGHT BEVERAGE FAUCETS Ne E Le Mant i Eoque FIGURE 7 WIRING DIAGRAM 120 FIGURE 8 WIRING SCHEMATIC 120 FIGURE 9 WIRING DIAGRAM 220V FIGURE 10 WIRING SCHEMATIC 220 V 6209179021NS SAFE
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