PT-50 (PN 2030-634)
Contents
1. Service Manual Rubber Track Loader PT 50 60 Printed 4 10 Table of Contents M ET MEL EU ae Se TARIMA H Er 2 mary Circa Syd 32 cid rr m Ir mcm a as _ 10 Be s Con nd i m A i EDI i pen Saten Rema side 52 H parcem i Eus E pris CNN Table o Content Loadetrranamisslon Controis Disassembly snd Assembly Chater E asser and ce Feat ape s ae Rente 10 Tranamision and Drive Disassembiy Grater icine Pepin esae nari Pump Key Cea Rone vlad 8 per be Caco ama aso Vete Remar 108 mp Drva me Undercarriage Disassembiy and Assembly Charter veio ts ee ma Aani Socket omo aa n Hote HH pom quce ES 12 Loader Disassembly and Assembly pestem poro U Gree Ti pr Ea LE sen E H 1 133 en p E ma Pn he At E m n pore EE2. EXE ncn oe A Was During Ponta nd tartan d e yt 4 Lower tne Sama to ground Remove be bolts scufng me valve to chas tom he mache 4 rin reverse remova procedure Chapter Overview procede and acr pu A Personal Safety Ar a parton mat Pria t petoming any ar work Tac Loader read and understand Suet lor persona eet toman A Machine Preparation Accidental machine staring can cause or Na Je a precaution disconnect te banery cles tom batey terminal tape banery and key fom nn sic oper Sering any servies work a ute Track onde Pisos Do Not Opere g prominent on the machi b nem perserne machine be Ing worked on 10 Hydrostatic and Aux Pump Disassembly and Assembly Hydrostatic and Hydraulic Pump Disassembly and As sembly Procedures and assembly procedures are provided at and eve Aa Gear Pump Tandem Pune Pump Dave Coupier ry Gear Pump Removal and Installation cinta Ta 103 mana cicer nord wherever post Auxiliary Gear Pump Removal Hot cause personal injury Make sure the Oli no befre among ay eorpore rini amore ler
3. Suction Screen Installation ot oil can cause personal injury Make sure the cops tse one ret D enre 3e Drain te nya ui Reter to Chapter 1 yia Puid and Fiter Change 4 hari BE remi he access cover opening t Chapter 8 Access Cover Assembly instalation Me 4 A manutaciurer approved yd 9 Loader Transmission Controls Chapter Overview The chapter provides disassembly and assembly pro N Personal Safety bita fa Mann tito pr any ot repair or maintenance fiet an been rt DA Pr poe worton fur ln andor Cp Y oc Sie poi tomi A Machine Preparation Spee ty cabo om bb Symi pe bar caros ny ror ace eie pont on te mashine 10 Fin prune abe Disassembly and Assembly Loader Transmission Controls Disassembly and Assembly Procedures Disesenbiy and assemtiy procedures ae provided ee ona cong Loader Cont Joystick Loader Control Joystick Drive Control Joystick Removal Installation There are two joysticka at esi he operan ot te machine a ave convoi joystck and a eder conto o Drive Contro Joystick Operation The and cont D speed Green oft Bn Thera he er he machine travels Th operates on y raul
4. sente or proce Etta umm ND and contain gue in sultable contain Shoes ofa be sae seal 3e Drain the Retro Chapier 13 yea Puid and Fiter Charge 7 adistorOR Cooler Disassembly and Assembly T RadiatorO Cooler Dissssembly and Assembly 7 Remove he tree mouriirg bol on each sde tos mounting bons on each de of he radia 2 amoye tae ana mina cantina te A tota engine stross and positon radia n be erga comparent 7 adistorOR Cooler Disassembly and Asse 4 Remove te hose and rg caps an instali me sper ona on he adito 8 Remove te hose and rg caps an instali me Upper howe on he cd cook sation Remove te none ana tting eps anne Cose the pete and ror coo Chapter Overview ue sn Personal Safety Vor prd Semana Tr Lan Und yl Eg a and aprang oper actos pun acque any ol serce Pte Tac Londen read and understand T Produ Stay lor personal cll toman Machine Preparation Accidental machine staring can cause or oa Rr a precaution disconnect he banery tom ebay terminais ape he banery las nove 1e gon suo oper ering any sec a ute Tack Pace Do Net Opere tg prominent on the natin ta rm persone at e
5. 14 Hydraulic Pressure Check amp Adjustment Hydraulic Pressure Adjustment Procedures ana testprocedures are or he an dre components charge Pressure Check Adjustment Charge Pressure Check taeda Yale 141 Dee mace ics whenever pore Pressure Check amp Adjustment Inert th hydra gauge inio ane ot the acne Atach the gauge to the charge pressure test ded o 2 Check me pressure wih engines wide Span vide sre 1e ene piget armed up tere running wie open Charge een ep ra 8 Remove 1e gauge trom ne test por Auxiliary Pressure Chock amp Adjustment required oe stay pressure Eataa a ia Te AeA DA ars Now te qoe Redi Toni due or o 1o work I rest rel eiat 144 Pressure Check amp Adjustment 4 F len ura ease pressure and tur sore uite decrease pressure Thien jam nut ahe nas been mado eed 00 pal 29880 d 5 Troubleshooting Chapter Overview Preliminary Inspection ires t e er Track Pe der mary plena wit e sao e osbletocing I these checks eat ha requtes mer anal pected a roubestooing nis scien aids prove in Chapter Sjsen Dagram and ose entre Casing aaseembsy ateme procedures
6. 280020 one eet presu 3000 20684 Ary i Merea ana Serdar aca hm an tom De que api 2 Technical pecteatone PT 60 Specifications ar Loader Valve 221er Grose horsepower he TA Torque Di 2800 1175 o Average Transmission Modet AZZVG 8 s nde Reeth Drive pumps Dhpiacenent 2549 rev 385 cce Charge pump Dhpiacenent 1 098 in e 18 ie Rete pressure 400450 pei 275805 2 Drive Motors Model Reo VERS speed Dipacement 50 ey 820 er Control Handles Modet Remo Auxiliary Pump Dapicerent 1 343 rev 22 ces S d Rete pressure 3000 20684 ii Mere ster sachen Tani are cn Tor P ga apa Rete pressure 3000 20 54 KP Pet pressure required to mave 40 Er Cooler Burst pressure 400 2757 Operan pressure 250 psi 1724 KPa reet pressure B0 pei 889 Het ai sending urit 225 Critical Torque Specs Transmision Meuring gt ST 230 Nen octo Drive Sprocket Drive Teeth Bats 105 MHB 142 Nm Dry Wheel Aste Retaining Nit 407 NDA Dr Sprocket Lug Dri Motor Mounting ots GI Ms 480 Nm Dry Cantar er Whe Mounting Bats 105 Ms Chapter Overview contains dem to te owe and cooing system
7. Visual Inspection Personal Safety com av apio la mac Lak e dm e rr ot co 1 m dosis Cont Machine Preparation Accidental machine staring can cause or weg ora Rer ak Je a precaution disconnect he banery cale tom Sha batery terminais iaae he banery arp ard om anion stc proper mi any sav werk S a ute Tack ade Puce a Do Not Opere tg prominent on the machine nem persone e mie Ing worked on Troubleshooting a es probable causes Grey fo ct aly cons tow ene Paor wre thy ty tate on iawn 3 Man pover raay Sot Glow D tss Glow grey rer en es not 3 Fay sea erc nich Tester noa zs bar ce ek hu recs a ee ap bar mag stone an igi anay soe poke o Fay anto ea or y T Pers estare ot yale Problems T Couch ton nich ce erg ot Problems AS 2 fay oma wee Josie rss at Alay mea ps 5 comes Quet Couper Problem T June pulcre 2 Mary ma pl errato cy 3 Ay ner
8. Personal Safety eer ke Tack Lade ri erar ad nd yere pran aper ace nen er tt peroming y we o seco vat on a Fibber Fas Lodi and under Char Suey i personai ally rata Machine Preparation Accidental machine staring can cause or a precaution disconnect he banery terminais he batery ls move tom gon suo pico Per Seming any sec work en a ute Track Pace Do Operae tg prominent on the mache 1a persone e mie be Ing worked on 7 Radiator Oil Cooler Disassembly and Assembly Radiator Oil Cooler Disassembly and Assembly Procedures coos component 0v Fan Guard Removal and In stallation are ed Tabie manare Tecormented whenever pas E T Cooler Dissssenbly and Assembly Fan Guard Removal A Remove te bolts that secure an guard 1o 2 Remove he tan guard tom te engine paran Fan Guard Installation 1 e tan gua over he aa 2 tota capscrews secure the tan guard an guard mows Radiator Cooler Removal and Installation remova ana recommended whenever poesia Requred Toole Radiator Cooler Removal Aus ay compan imt amore tho ler cap oniy when te engine and har ben sowed eget Personai injury can rom hot coolant pet
9. 2 Onos the wheel has been removed pul ack ront ofthe undercamage Den M over he de and of o or of under Sage remove Installation T Poen the sprocket so that you can easly access WI ange o in neri remove wath ie roler and te pi 2 pin an roter tor wear or crc and erac as necessary f o oor show Spe fear ough or racing en npn even d cni mace Bear recon end mine dur oar Wha aang Wa TERI BES e wae sao te ck no Outboard Bearing Removal and Installation The rogue remove and ital outboard Daming assomby are sted in tatia 11 8 Use manu re recommended whenever posaba ng piere Removal A osa anap ing per to remove sap ring SP pae treno ung moti tom Installation 1 To outboard bearing reverse he removal procedure S Undercanage Disassembly and Assembly Drive Sprocket Removal and Installation The required tremore and n tie 11 2 Uso mans Seer recommended ida whenever posti Drive Motor Removal and Installation ld aie Uo maru oh pom 1 Perom te outboard bearing removal procedure described on
10. aye prese When be ck ali Sint 1o ceat Tha amic an deer lin e aout 1o Loeder ranemislon Contro Fat ea te eder em and tachment i faa ao wer nd pk Se Seamer operas on ym ore pese The conto has oat poston which ie by moving We comply ward trt cn detant To et o o Ward Host potion by are tad in abi aos venere 6 Remove the various holding ps Loader Control Joystick Drive Control Joystick Removal ote The procedures ol ao nasty dental a a rest De con bob ting 1o prevent lud ve contara cf peri Sore t o ia sooi before disconnecting any and or hot arate 4 Remove sen tom machine according lo procedure m 6 seat remo 2 Lower to be ground 3 Tum the ignition sch to OFF positon 4 Relax al mere cornet Codi air nel in orar proderit Loader Float Magnet Removal and Installation are id n Tatie 92 Uas maracas romande whenever presb 1 Remove zip te securing the lower porton of 27 Un boot to expose De magnet and joya maunang bet
11. 0 Fue cauge 1 Eure cn Terp etra 46 Wenig Into Engine O Pressure Warning Light Engine Temperatur Wamag Lit m A The glow plug operan ight oriy when the Jay such rad o enge prete owing noc operat 50 60 Switches re AAA gun ets gend acces and iy The arder and pl anios are ated etw 9 LET b oru 6 gow pug re 09 ES 0 Posting ponat 8 Pomar Quick Anach opina Chapter Overview chptr pis dissent and assembly ra operator encre essent Personal Safety Vor ma n Prartopetorming any ar service Pte rack Loader ed and understand Prod Sua lor personal ael Machine Preparation Accidental machine staring can cause or ona uter Track Je a precaution disconnect te banery cales tom ebay terminais ape banery cups mi any servies wonk on Rute Hack ada Picea Do Na Operate ig prominent on e Machine ta rm persone at e mie be 5 Operator Enclosure Disassembly and Assembly Operator Enclosure Disassembly and Assembly Procedures er the lonng oporto anciano component NC ignition Sten Gauges Lap Bar Gas Asi Spring ight Bar Remova
12. Taar a loe taut pressure by raning a Fe caos prior 1o empty aude maintenance Aways thn connections 1o tre ciclo Mak at at es caps Sie heut raton twee ars auring open Sis Sinus Sonar kom ol sry in ovant ipo tta or sel bo coc reed 8 Do not operate a machine Y any rang pertis aged o omer parts duo operan ay ah peed rig coser has bee or shouid po checked Tor balance etre rein sre al posce devices gus and re propery trctonng anie Sally A Attachments uso ht are recommended by Make sure hat al necessary gas nd pent snd nin pro 1 oper Img any Wear precio glasses and preci as outed by conto recommended e A Safety Label Examples Examples o he labels and decals splayed on the machin are shown on fs page Ihe ue y genie Tos plan E A y arg and tera can tens to premature ue produ Gara personal ur or det eure al a personne are enc sway a work area May nat be stuck by ig ob cer ct ect edge pinching surtsces or Sacos of o ach whe Shy atachment Machine Labels and Decals ates and decal p
13. ering race 5 Operator Enclosure Disassembly and Assembly 4 tota eig bor eer to Chapter 5 Light Bar Teilen recede Lap Bar Gas Assist Spring Removal and Installation tei Tale Ure marta recommended tok whenever poste 70 Lap Bar Gas Assist Spring Removal A Pra me isp bar in he UP postion to ave ten an on th p bar ges atsist ing 2 Uso a aman creara remove retaining Sion each le gs 3 Remove te gas assist sping by puling boh ast had eB ja Wr b A 4 Pua me sp UP poston vo minimize denen an pe ap bar gas ast oping duina S Operator Enclosure Disesembl and Assembly 2 te ends ar as assist png Sie me retaining on 1o esen eng he gas Chapter Overview apt pios dissent and a A Personal Safety cca gig oper actos perm acque Prortopeforming any o serce work on a Pte Tac Londen ead and understand Caper Produ Sut or pesorl cle ion A Machine Preparation Accidental machine staring can cause or Ses gere Nac Je a precaution disconnect he banery tom terminais tape he batery arp gan stc proper Seming any servies work da a ute Tk Leader Pac Do Operate tg prominent on the machin persone at mite be Ing worked on 6 Seat
14. 4 Charge eier omar rn 8 manulacurr approved Fuel Water Separator To dran elvat separator 1 Loosen he st vale on me boom cle pias Feen me vave lo dose Fuel Filter The et tr suis changed every 500 serice ois oras neede A ues can cause Sh ot power rugh tovg orne sirt and contain outside ot he ter Fuel Specifications SETS generaly mets he proper spacers Air Cleaner one ot ne most importan mair Scare consol areren ao eer ES Air Filter Change Procedures te Shouse cia d cup mor 2 Remove he primary element primary eie tera bli ou be changed t lest onos a 2 iced win every te ce pia Track Tension Praper tack tro i very importan tor optimum and ong waca Track are run fa osse can log ana pos Diy causing damage o he rc et 50 Ba N Track Tension Adjustment Procedures wih he machine tura ando Witch prendo ap ue 2 Ater loosening me jam nut te vak ten ar nin ck terion specia 4 Once proper tension is achieved ean me Checking for Proper Track Adjustment ne ovar an reward prone 2 Lay a svaightedge slong the top ot ne rack be Using a repe or wire 50 pounds
15. E Chapter Overview Per ck Loder faded al aay norman tempting to any Rubber Track Lone Safety Alert Symbol Tris symtot Aero Be it Yor ue sy persona ny arai Obey sal messages al ioo he symbol to sod posse ry or deat The symbol is sed a an tensor gering a wal decl and bots ied he machinery east pola Tego and prevention Property or equipment damage itis punt stone eid b signal word NOTICE NOTICE hot void cou result in property equ meni damage The word Note used raw your sento o specie toples or to supplement loma prod Ihat LA nator Track Loader can be dangerous and Paay rut mace damage hay or eu eset param any o ar ttn Pi mann id De Eia specie operto and metere Retr to te Opera an Martrance mars tor tector propor machine operation nd D lee tn sig Ning 1 Product Safety The parson in charge of sein Futter Tack Lauder may e arr wit many of systems on machin mates especial important when petia secs tasto urbe wit a aed system s components etre among any of mantenance o serve tts not possible to anticipate every naz The salty messages ns docur
16. tant played on machine are nat a They are ended io matu you a of ronda aate approach o Performing snis work os ue proce re ert method or operating hl Toros you mast You m ano ensure tha tho machine wnt be aged or ba mada by he operan maintenance or repair procedure ht A Basic Precautions Safety Labels Salt labela have been included and are pay in places machine o serve warning of play dangerous condon Read nd understand oi on any ber rack Londer before 1o perl mainisin or Replace any damage or Sts meda porto see Personal Protective Equipment riechen equment econmended when or sesos on a mache way soror recti ot wen on or rund the machine Lose cing should be wom ong ar abou ba resina Wear hart hats pve ally shoes any ober equipar necessa b onore you salt nd sy ol ot around you s you wor Product Safety Entering and Exiting Away use when erating or 1 ting Rubber Track Loder ean any mid or ette rm or wor bore using er face the machine when using and hand When not pose Da designs yen sata aize tea Scal or wok tore o sal gin machin
17. 1710 Acuto Gear Pump Removal T Remove tandem pump Rater io Chapter 10 Tander Pump 8 Loosen De locking screw al secures he pump ire couper to div aha anar te Hot oll can causo personal Make sure te tt coo before removing ary comport ine end he tandem pump D Lower te in ars to Tur the nto steh to OFF postion pressure om e sut Drain the rale Reter io Chapter 13 Pud and Fiter Change amare eses Chart Saat Ae Sic me mp coupler o te tandem pur aie Tranamiesion and Drive Diassembly and Assembly Pump Drive Coupler Installation 1 seme pump drive coupler al way onto he landem prp arve shat 2 Tighten the locking screw secures pure ie couper ot tandem pup dire sh Insta tne tandem pump Reter to Chapter 10 Tandem Pump Instan amp Inia ne auc gear pump Reter to Chapter Pump salon 8 Reter io Chapter 4 Ast and arcas te Chapter Overview cra tertie A Personal Safety aratra Wak oer you have Ste ly cas note ne man Pater s te Open an area mana rar to petoming any type work on a Fite rac Loader Youd and Prod Salty lor personas say eon Machine Preparation can cause inury or eain 1
18. amp Fuel Sender Disas sembly and Assembly Chassis Disassembly and Assembly Procedures or Seat Removal and Installation Seat Removal Chiesa Dissssombly and Assembly Glu the seat sul 2 and reach behind seat log th zeat wich coder Soat Installation Postion te sest so he holas in te seat mounts tg bats o Fuel Sending Unit Removal and Installation old Tae Ure aac 4 Min tne sal mount sache place he seat n panel or ofthe 6 Chassie Disassembly and Assembly Fuel Sending Unit Removal 1 Roms st Fler Chapura Sa Ae 2 Punp lm ean ot above sng ote ara corian gu in stan con senang unit Den remove a Tasten 4 Remove uti unit Be tol mechan wren puling it rough the opening altar amp e tuei pickup ie wi come cui he Fuel Sending Unit Installation 1 mine an open Ing The peup rae acto Shang int inio true tark oprng Be ert otto damage thet when pur ogg Chass Dissssombly and Assembly lending lator procedure Chapter Overview radial aant A non proceaurer reasoned aate coole corpore
19. cap oniy when te enge andthe macie hot been alowed cool Soro Transmieson and Drive Diassembiy and Assembly D yea Pud ard Fiter Change 8 ave seat Pee 1o ht St Ae 10 Transmission and Drive Disassembly and Assembly Remove te omer spi ange ing and the maning and ng Remove te 2 bol udin gear pre tothe pun men remove i Tandem Pump Removal and Installation ren pena ara recommended whenever poesie CO Tandem Pump Removal hot cua peiora tt cto among ary component rie Lower me in ars 1o he pound Tor ie gain switch to OFF postion pressure or e sunt Drain the Reter Chapter 13 ye Puid and Fiter Change amare pe sest Saat Ae Remove he unitary gear pump Reter to Chap Au Gear Pomp Remo Remove the bety pon purp ases and tube 0 Tranamision and Drive Disassembly and Assembly Tandem Pump Installation 10 Transmission and Drive Disassembly and Assembly Pump Drive Coupler Chapters Seat stator Pai a and marce approved rui and Installation nd ica are led Tal 102 Une man recommended oda whenever poste CO Pump Drive Coupler Removal Remove te auxiiary gear pump Reter to Chap
20. machine be 8 Hydraulic Reservoir Disassembly and Assembly Hydraulic Reservoir Disassembly and Assembly Procedures Deassenbiy assent procedures are provided rma taioun tyne na Fler Gap Asset Filter Element Removal and Installation oran ln Filter Assembly Removal and Installation Tuo eu sent remors ana recommended whenever oes E hydraulic Reservoir Disassembly and Assembly Fitor Assembly Removal otal an cae personal Injury Mua sure he Em A Remove he screws secun the cover to te E 2 Remove cap tom bo ar stent as 5 Bam ot sect rhea as Hydraulic Reservoir Dissssembly and Assembly 6 Remove te hed and gasket tom thee Reconnect nose to te er head and se Filter Assembly Installation A Pisco he nor assembly gasket poston on vais shown Topai ia reser eles stl bo E Bye Reservoir Disassembly and Assembly cose access cover to separate iak in ine ndersa ofie Tre ow essay tbe ere Do at cap bots and o sec Access Cover Removal and Installation Tou urn cover removet ang 2 oi 2 Remon me anb rom ne O Access Cover Assembly Installation Access
21. page 1 5 f Dis chapter wrench Comiinstoneccka wrench few tot 1 Removal on page 118 o a shaper Idler Hub Service Procedure PT 50 60 lockat Wrench amp Sociats including Alan Toot 0403 852 Sp Ring Per ages a required y performing rack tema procedure on page 114 Than proceed 1o Te epe beo 2 Remove he snap hg lem 1 securing ma cap em 2 in e hb 123 Remove he n iem 3 andthe washer tem 4 remove me hu esent fom 11 23 oo note bdo 4 Using a press ct cf n hub aser 11 Te ee you must sido o lam 30 ou oF weinen 1o remove y 11 20 fe Undercarage Disassembly and Assembly 5 Shown a ne ma tac sa ha andi Sevan or ma rear 11 2 sing 05 8 and 40 560 ig e ssi races ae sce ground and hae am a guod working condi you may reuse n and sa utor the tom fono bush 0402548 0403550 Exe Noa Te Sew wi e reno And mus be replace upon assert Undercarriage Disassembly and Assembly a parts with partz cleaning sot tn snd low hem clean ar neces Sa ene dry ber sod wpe em dry good seal w
22. piet prestan spant a 15 Troubleshooting T Manpower ay A or B a ton Problem 12 Fay tt ato mag 2 ry toat magnet Problem t Fatol gre opera lar stes zending ol over Dat puro cooler ining are Fly pto nt Coder pas Problem Construction Americas 8800 Rosti Road Southaven MS 28671 898 201 8008 62 99 1000 widerexcom
23. 23 gj 01 ow eros on he tthe pores Grease Fittings amp Use a ruer measure he stance between Straghedge and wack rack shoud al de Jeet rore 075 dem between htop ot e tack and he menus te rack tete more than 075 18 The cans othe grease Ringe tor he side or between 0 30 1 m and machin shown above An denicl set ot DEE ing located on e igh e mace ede tg shou etd lee aha Fuse Box Iced on 1e let side ot ine engine Ci e hae eivat namana Bleeding the Fuel System a necessary 1 Bawa the oo A Loc tend cy above tn 2 Purp me tub er in your nana unt tast amp Toten bled see Chapter Overview Tris apt provides an overview ol techn and pressure Is importa o consita andate france pelore pig precedes Personal Safety ma Prortopetorming any ar serce work on a Pte Tac Loader Captar Stay lor pesorl eel toman Machine Preparation Accidental machine staring can cause uy or death gere ar a Je a precaution disconnect he banery terminais ape he bats rps fae gr auth e Pace Do Net Opere tg prominent on the mache to rm persone al e machine be
24. 3 System Diagrams Fi ring and Cooling System oe tig cong system Figure 2 cota eos componens Hym eer Morton b S Syalom Diagrama Drive Loop System atm 23 conta major componen Die coto joystik Tandem pump System Diagrams Electrical Attachment Outlet Figure PESO Esotica Atschnent Ost CONECTOR 0 LEFT JOYSTICK ARM DRIVE CONTROL 50 FRONT DF MACHINE NU sear surten BUCKET Chapter Overview apa an costa mahi cn mace cri namen or open teler t e operan ad maintenance ma our para machine nidad hr are s fhe along conl end aumentan onere and descplon of Machine Controls 9 49 Ther are mres primary machine Mam con 1 2 ve corra and ote Lift Arm Control The itam contr 2 lt operated joystik tat e operator ae romo dor and rg orc the ach mechanism Drive Control Tre die corr 1 is aleo plot operated t ats he rear change drecton nd speed Throttle The hand rti 9 contis engine 4 Machine Controls and Instrumentation Instrumentation The instruments Figure 42 are positoned n ach o cat secos an Vell When seated m is operator enden clade loving components
25. Cover Assembly Removal cr pres Ma vure andthe machin han too sled coat dek exenta corpo Io he Hydraulic Reservoir Dissssembly and Assembly 2 Toten te access cover bot Reservoir Gauge Removal and Installation Tne required for reservoir gauge removal and ios whenever post Reservoir Gauge Removal Auen and contain in a subio contain 1 Dane Peter o 13 3 Vanity nor ent Place the rubber washers or Ihe reservoir wi E hydraulic Reservoir Dissesenbly and Assembly Reservoir Gauge Installation 1 netat he reses gauge in ta reservoir using Ian er ass Rater io Chapter a 4 ada mantacre approved ny Suction Screen Removal and Installation Tuo egreso evan Srecommenged ios whenever possi Suction Screen Removal otal an ena personal uy Make sure he copy tae coer re E ana contain 1 i fret ay om aig Hydraulic Reservoir Dissssembly and Assembly Hydraulic Reservoir Cleaning Procedures procedures are provided tor ong reae esevow components Hire Raton Hydraulic Reservoir Cleaning elo ers ng Stormmended te whenever posse
26. aced on he machine provide operating narcos yousal with and nene abl nur your al Product Identification Number The Product PIN east on of Da teva ex te operator eat 11 provide PIN when racing doner tout pans waranty ross dams ml b processed oss Be PAs proved 2 Technical Specifications PT 50 Specifications Engine Loader Valve 221 Gross 37310 7 Fiese ete o riis 120 Tome 2800 ig id 1175 ovde 40 7S7 Pu mang pressure 20 e Traneislesion Bypass relief pressure psi 689 kPa Model A22 38 5cc tandem Rexroth Hot sending unit 225 F 107 2 C Drive pumos Critical Torque Specs 2 340 rev 38 5 Transmission Mounting 20cm rs Displacement 1 098 Prev 18 Center Bogie Whee Retaining Nut Rete pressure 00450 pi o 11 Dy Drive Motors a ea Model MCR 05C Dive Sprocket Lug Nut pacman 37 8 ev 820 carev Control Handles Die Motor Mount Bt Modet TH Rem Auxiliary Pump 13410 es 22 ces 1627 pm 61 35
27. e Lifting Use holt when ing components Bat eigh 501 25 ka or mere to avoid back muy Make sre a iare hoo ngo m good enden and re of i cect caeci Be sure hooks are pos come and equipped wih spring eh tng eyes ar noo b silo loaded dug ing pen Hot Fluids and Components dor ot hot components and system fu ofthe haut aitor oder an dro neben Al cauton when removing f caps nd plos on e moche Hal rg over cap or plz prever being spray splashed 4 Dy tun under pressure ssp cur e matin has been operates eco us may sl be ot To ensure your alow he machine 1 cool ere empty any ses procedure rove ok s or Components Corrosion Inhibitor A Avi prolonged or cota sn De nat mal case f contact wash sn eate soap and water or eos ash wih age amount of water oa east Smile Cab cut ofeach fen Batteries Do nat smoke when te batery eco Never char un rete bt hry het cai rh boty tan ta Sarg pain A spart ean cain an eon rm Sa mas vapor mure f ana ang sion mala tain suani an acid in mie wash wh end anc For eyot Run vi large arca of aer Sed tomm Cs Ven d th Pressurized Items oret use hands ray other body part o check ed matera ite wood or mean chest ri pe ot leak esting a under pe
28. hen esse 12 real ruber into ean es shown sure par we clean and tnat e ing me ms Ing sac ad sea 1596 1137 seno lona now een aces n mra motor i 538 15 aes nthe ic nb Pe e aas Sen uni sets 09 139 pe tm wth 0403 and set orlo In prosa carers alto 60 1140 around tho bowing wt you ges pror te pressing Hino 114 sel When e presso into piace push the sed pation o 142 baring cleaned id nd repaid ith Taren Purpose EP Lim Gress onto e bearing sleeve sown Pros to Be ur sei against me race 89 11 43 Undercarriage Disassembly and 20 necessa Many aces n tho boating Pat hot ul ot rese to ore equae braten 1g 11 44 21 Remove he len plug in he center porton of he a 45 Aa 1 az ot Terex Heavy Duy Engine Ot tothe tubas shown on renstal a 1148 23 ub semble now reay to be reinstated tonto e mache tvi dope 1 3 on 11 7 of io procedure to ead 1e rte below tp 3 porto reta 24 Repel procedure troughout te ie se necessary mom or and estre cio Chapter Overview Tis cape provides dsas
29. ire sats la propery em sure a protective devices nung guards ar propery nal and uncon cr bere begining any service ak quat ches must be removed o prom ropa exta cain Away us te appropriate or me wok to be permed Toe should be i god onen and ou shod understand how dee Pam prope petomig any sand wat When reia seres use prs ot equivalent ade Do eser uil ten Ci rpicamento neces fecun has ot been coe o e fel segs not oec enge can postly overspeed deb cr propery damage io ut fasl nd the Els node to stp 8 wien removing cover pts Granby ick oh last wo ble rte on ft ies ot me caver Thon e coer la rel sing ot oe pressure bere eon e ot wo bots compita Repairs regul weg should bo by by personal guay and not nad procedures and wi ui of appropriata Detemis he of mei bong welded and tele caret wen procedure and Mer itia t provide wed at eng or range tan De oral wold pecas damaging wing during and salon operans Carly out ice hal hey nt cri hap comer jac or hot Aring operat 142 Yen patin ses that requires ame hm rcs cited o
30. l and Installation Tuo euro tar ale removet sn feconmended ons whenever ponia A Loosen te two cap screws at atach te ight E Operator Enclosure Disassembly and Assembly 3 View ot ight ar interior component teror nom nocent Bie o seni 4 Vion ot dome eu serey Ingo a laver de ype screw druer a opp Siena i ry pocket and gen ry aset ot m ight bar Light Bar Installation A Carey poston the tt bar wiht pining wiring namens agains ab Yt y Ignition Switch Removal and Installation e fled nase 52 Une manufac recommended tok whenever poesia E ignition Switch Removal 1 Lower br Captor Lh Bar 5 Operator Enclosure Disassembly and Assembly Ignition Switch Installation S Operator Enclosure Disassembly and Assembly 4 tota oig bar eter to Chapter Bar Gauge Removal and Installa lion or pj remora ard otn Stonmended tne whenever posse Regard To Gauge Removal A Lower the ight bar Reter to Chapter 5 Light Bar 2 Disconnect connector tom he gauge Remove te na secure me gauge to tra ela bracet amp gauge the ot ot he dash para Gauge Installation A the gauge tom the tat the dash pan 2 Int et ns ta secure gauge othe
31. o personne wong on a Rubber Track Je a precaution disconnect banery tom batery termi tape he batery ds and key a stc pito any acr wk on a Rute Pace Do o Operae teg prominent on the hoe b erm personne at e Seng vored on 11 Undercarriage Disassembly and Assembly Prel Checkout prior 1o dasssenbiy or assem eter o Chapter 15 Undercarriage Disassembly and Assembly Procedures ere n Sprocket roters bags Dive sprockets duwe Howe ar db ae Vs Center Wheel Removal and Installation arisen fan fe Ueo A ant TH Undercarriage Disassembly and Assembly Wheel Removal 2 Locate srap sng 5 Uses srt ve snap rirg mat 3 Using a arge channe ock piers remove he ed ened oc ne beta ans End Wheels etaed in ahi Sec whenever posti T nd mac Teja Undercanage Disassembly and Assembly Sprocket Rollers Track Removal and Installation Tite idm be i marcar ae aad ah Use manco een whenever posti whenever porta continton ranch rex approved ack stands 2 Removal 1 the and removal procedure cad en paga 11 3 of is chapter
32. or ind Crease ings Tre Te OTT Eu 2 Remove te arain plug tom boom ol he Fler up oS Tenes change at aasi aros pa amp Remo non o mer masing sue me gasset Put some teh ot on the new mer gastetan LII 6 orto on erbe E ER 7 Reti engine 1o capaciiy wih das specta enaine oi spocirications ME mane co Tom ano Ue Dueto educar vis e qa and Hea Duty Dasa Engine Oil Engine te lang quae mutado engine ol changes are necessary to maintain a gos Terr recenseras tora i change 250 hours or every sic mont Tre recomendaron has been made helper proper lamenton Aug paran ands pro Tong enne Ve under ical operating cantons Fluid and Hydraul The de id be changed every 500 Sonic racer soud be every 250 nou components gue clean ai or server e Hydraulic Fluid and Filter Change Procedures co rra in Me and contain in suitable contain 1 Locate ana remove ne ru an pu 2 area around ec aser which Sioa ov atop a mya reserva Turm te mer counter cease and
33. s Remove D movning Sow o te moved perd a appropriate ports on e nd fal ey Installation reti or onder em a ba ended ids whenever pose Loader Valve Removal A Remove tcp mt con og pond an or cap col arowan o oh A sine EXE mcr oe Dung danse mg te Den nd aan d e yox out utr he magne torn e 5 oat magnat revere the removal 4 Lower arms to the ground 2 Tum the eng start uch to OFF postion 2 Ree ra pressure hor soit 4 Drain the hy fid Refer t Chapter 13 yis Fd and Fer Change Soran eve tome To reineta reverse removal procedure 34 Once component have been rentas and re secum manutchrersoroved raue Sid wa male reached on ha evel page iae a oa ate al nyaran cicot and run machine roug paces including I up and dam cut and ing ba QUA ving forward and revere ana activating cre Ten check risa ee nd sc Self Level Valve Removal and Installation on in Tabie 9 macer ec anid wei amore engine eri eni mor eap col arowan och
34. se can per at dy presion can cine ay and ovon doain jud eadeni on decoris fo i is re rry lie pressure tom bo system vetore o removing any inge o related eme Do nie by dara yiri Saure Y tne ae raised make sure ey ao secre brace ale o posso Pressure when disconnecting deca fom presos sytem 3 Lower he same before parting any work on hey secu braced o prevent fom ropping inerpeciedy dung sene Looe or damaged te ot hydrau ines tubes fh pressure Ires or ata ones Pa have been Inea bes and ass Pressurized i or ate can aleo cause Inu Wien presio water sed for clean I waar protective tace al lo od poet sows The recommended mas into ae o ening purposes 30 pa 205 kPa When usn s pressure wanar aep in bd at naz pressen ical veo oh presse are wel above 2000 pe 13790 ay Folow a recommended practicos prod by e pressure vasta manicure poesie make repaira machine aed on a pardo Use Woke to pre Sette mac torn ee woting or Do nt work on or under any machine mat is sup pared oniy by ck or hoist Aa tie some voro mechanical support o ensure ha machine wii rol a Tres jack ande Wo wl supp he machine performing ans o revar work and make yoursel war ot any Paris ad mad an mate a
35. semty nd Procedures fre leader sem A Personal Safety ipm Dan tem any nde ma ne popa mache ap Prortopeforming any o serce Pte Tack Loader and understand Chapter Prod Sut lor persona cel loan A Machine Preparation Accidental machine staring can cause or eat gere sg ar hack Ja a precaution disconnect he banery ebay terminais ape he batery las and owe rom gan exit piri eram any sene wo a Tk Pac Do Not Operae tg pominenty on the mache persone tate mico Seng word on 12 Loader Disassembly and Assembly Loader Disassembly and Assembly Procedures Dsassemty and procedures are provided orth ade Cor pose Lift Cylinder Removal Ferch gt Louder Disassembly and Assembly Quick Coupler Block Pressure Release Valve Removal and Installation al required fore ve removal Remove he ender ram machine Lift Cylinder it Cylinder Installation Quick Coupler Block Pressure Release Valve Installation 13 Maintenance Chapter Overview Tris rape contains maerane 2 Rune eign ora tew nus o warm he Loader component pon ond ter Fuel separat
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