Home

00 General - Mirage Performance Online

1. 39 43 mm in 28 35 Tensioner When using the scan tool MUT II With a finger press the center arrow section of the pulleys shown in the illustration and check that the vibration frequency of the belt is at the standard value NOTE To measure the vibration frequency with the scan tool MUT II use the same procedure as the WATER PUMP AND GENERATOR drive belt When using belt tension gauge Use a belt tension gauge to check that the belt tension is at the standard value at a point half way between the two pulleys indicated by an arrow in the illustration When checking the deflection amount Apply a pressing force of 98 N 22 Ibs at the center arrow section of the pulleys shown in the illustration and check that the amount of belt deflection is at the standard value 2 If the tension or deflection is outside the standard value adjust by the following procedure 1 Loosen tensioner pulley fixing nut A 2 Adjust the amount of belt deflection using adjusting bolt B 3 Tighten fixing nut A Tightening torque 25 Nm 19 ft lbs 4 Check the belt deflection amount and tension and readjust if necessary Caution Check after turning the crankshaft once or more clockwise right turn Crankshaft pulley compressor A20R0002 GENERAL Maintenance Service 00 39 10 ENGINE OIL Change 00100260264 Use the specified oil Refer to P 00 29 Caution Neve
2. 1 Loosen power steering oil pump fixing bolts A B and C 2 Adjust the amount of belt deflection using adjusting bolt D 3 Tighten fixing bolts A B and C Tightening torque Bolts A and B 39 Nm 29 ft Ibs Bolt C 49 Nm 36 ft Ibs 4 Check the belt deflection amount and tension and readjust if necessary Caution Check after turning the crankshaft once or more clockwise right turn lt Vehicles without power steering gt 1 Loosen tension pulley fixing nut A 2 Adjust the amount of belt deflection using adjusting bolt B l 3 Tighten fixing nut A Tightening torque 25 Nm 19 ft Ibs 4 Check the belt deflection amount and tension and readjust if necessary Caution Check after turning the crankshaft once or more clockwise right turn 00 38 GENERAL Maintenance Service lt Vehicles without A C gt Oil pump pulley 98 N 22 Ibs lt Vehicles with 1 8L Engine gt 1 Check the drive belt tension with one of the following methods Standard value Crankshaft pulley Tensioner pulley When checked When a used belt is installed When new belt is installed Vibration 114 139 121 133 145 166 frequency Hz Tension N Ibs A01U0016 637 833 143 187 10 0 12 0 10 0 11 0 7 2 9 0 392 588 441 539 lt Vehicles with A C gt 88 132 99 121 Oil pump pulley S 98 N Deflection Reference value 39 47
3. Remove the drain plug from the bottom of the transaxle case to drain the fluid Discharge volume Approx 2 0 dm 2 1 qts Replace the oil filters Install the drain plug via the new gasket and tighten it to the specified torque Tightening torque 32 Nm 24 ft Ibs Pour the new fluid in through the oil filler tube Adding volume Approx 5 5 dm 5 8 ats Caution Stop pouring if the specified volume of fluid cannot be poured in Repeat the procedure in step 2 NOTE Drain the fluid of at least 7 0 dm 7 4 qts from the cooler hose during the work in both steps 2 and 7 Then drain the fluid a little and check the fluid for dirt If it has been contaminated repeat the steps 6 and 7 Pour the new fluid in through the oil filler tube Adding volume Approx 3 5 dm 3 7 qts Reconnect the hose which has been disconnected in step 1 above and firmly replace the dipstick Start the engine and run it at idle for 1 2 minutes Move the selector lever through all positions and then move it to the N position 00 44 COLD TFA1337 lt 1 5L Engine gt 29 ft lbs Cylinder block drain plug 04M0007 lt 1 8L Engine gt La g er gt N Cylinder block 29 ft Ibs 04R0005 00005115 12 15 Nm 9 11 ft Ibs Caution label A04X0065 12 13 14 14 ENGINE COOLANT Change GENERAL Maintenance Service Check that the fluid level is at the COLD mark on the
4. 1 070 1 064 36 32 8 31 23 8 1 084 1 077 1 070 42 44 37 35 1 092 1 084 1 076 50 58 45 49 Example The safe operating temperature is 15 C 5 F when the measured specific gravity is 1 058 at the coolant temperature of 20 C 68 F Caution 1 If the concentration of the coolant is below 30 the anti corrosion property will be adversely affected In addition if the concentration is above 60 both the anti freeze and engine cooling properties will decrease affecting the engine adversely For these reasons be sure to maintain the concentration level within the specified range 2 Do not use a mixture of different brands of anti freeze GENERAL Scheduled Maintenance Table 00 31 SCHEDULED MAINTENANCE TABLE 00100140230 SCHEDULED MAINTENANCE SERVICES FOR EMISSION CONTROL AND PROPER VEHICLE PERFORMANCE Inspection and services should be performed any time a malfunction is observed or suspected Retain receipts for all vehicle emission services to protect your emission warranty Emission control system maintenance Service to be performed Kilometers in thousands Mileage in thousands Fuel system Tank pipe line and connection and fuel tank filler tube cap Check for leaks Every 5 years or Fuel hoses Check condition Every 2 years or Air cleaner element Replace at Evaporative emission control system except evaporative emission can
5. dipstick If the level is lower than this pour in more fluid Drive the vehicle until the fluid temperature rises to the normal temperature 70 80 C 158 176 F and then check the fluid level again The fluid level must be at the HOT mark NOTE The COLD level is for reference only the HOT level should be regarded as the standard level Firmly insert the dipstick into the oil filler tube 00100310181 Check the cooling system parts such as the radiator heater and oil cooler hoses thermostat and connections for leakage and damage Change coolant 1 N D NRO 10 Drain the engine coolant by removing the drain plug and then the radiator cap Caution After the engine coolant temperature falis to 20 C 68 F the engine coolant should be drained Remove the drain plug from the cylinder block to drain the engine coolant Open the air bleed bolt Remove the reserve tank to drain the engine coolant When the engine coolant has drained pour in water through the radiator cap to clean the engine coolant line Coat the thread of the cylinder block drain plug with the specified sealant and tighten to the specified torque Specified sealant 3M Nut Locking Part No 4171 or equivalent Securely tighten the radiator drain plug Install the reserve tank Fill the radiator until the engine coolant flows from the air bleed bolt section and then close the air bleed bolt Slowly pour the engine coolant into the
6. 41 Crankshaft When using the scan tool MUT II py zene 1 Connect the special tool belt tension meter set to the scan tool MUT II 2 Connect the scan tool MUT II to the diagnosis connector hor 3 Set the ignition switch to the ON position and select 10 20 mm Belt Tension Measurement on the menu screen 39 79 in 4 Place the microphone approx 10 to 20 mm 39 to N 79 in from the rear center arrow section of the Press lightly N pulleys shown in the illustration with a finger 5 With a finger lightly press the center arrow section j of the pulleys shown in the illustration and check that the vibration frequency of the belt is at the standard value Caution 1 Measure the belt surface temperature when it is close to the room temperature 2 Make sure that water and oil etc do not come in contact with the microphone 3 When measuring if the microphone is subject G f N to strong winds or if there is noise in the enerator pulley NG near area a value differing from the actual st value may be indicated 4 if the measurement is carried out when the microphone is contacting the belt a value differing from the actual value may be indicated 5 Do not measure while the engine is running When using belt tension gauge Use a belt tension gauge to check that the belt tension is at the standard value When checking the deflection amount Generator Apply a pre
7. 50 operation in heavy city traf fic during hot weather above 32 C 90 F 3 Extensive idling 4 Driving in sandy areas 5 Driving in salty areas 6 Driving in dusty conditions ENGINE OIL Either of the following engine oils should be used 1 Engine oil displaying EOLCS certification mark 2 Engine oil conforming to the API classification SJ EC or SJ CD EC 00 27 00100120234 For further details refer to LUBRICANTS SELECTION section Caution Test results submitted to EPA have shown that laboratory animals develop skin cancer after prolonged contact with used engine oil Accord ingly the potential exists for humans to develop a number of skin disorders including cancer from such exposure to used engine oil Care should be taken therefore when changing engine oil to minimize the amount and length of exposure time to used engine oil on your skin Protective clothing and gloves that cannot be penetrated by oil should be worn The skin should be thoroughly washed with soap and water or use waterless hand cleaner to remove any used engine oil Do not use gasoline thin ners or solvents LUBRICANTS GREASES Semi solid lubricants bear the NLGI designation and are further classified as grades 0 1 2 3 etc Whenever Chassis Lubricant is speicified Multi Purpose Grease NLGI grade 2 should be used FUEL USAGE STATEMENT Your car must use unleaded gasoline only This car has a fuel f
8. 95 C 176 203 F Lights electric fans accessories OFF Transaxle Neutral position A T models N or P Steering wheel neutral center position 16C380 VEHICLE WASHING If high pressure car washing equipment or steam car washing equipment is used to wash the vehicle be sure to maintain the spray nozzle at a distance of at least Approx 400 mm 16 in from any plastic parts and all opening parts doors luggage compartment etc APPLYING RUST PREVENTIVES UNDERCOAT ETC Heated oxygen sensors have their functional efficiency decreased if they are smeared with oil or grease when applying rust preventives undercoat etc be sure to protect the heated oxygen sensor with a protective cover or the like SCAN TOOL To operate the scan tool refer to the MUT II OPERATING INSTRUCTIONS Caution Turn off the ignition switch before disconnecting or con necting the scan tool Scan tool 16X0607 00000223 Sling type GENERAL Towing and Hoisting l 00 21 00F0027 00F0026 TOWING AND HOISTING 00100080105 WRECKER TOWING RECOMMENDATION FRONT TOWING PICKUP Caution This vehicle cannot be towed by a wrecker using sling type equipment to prevent the bumper from deformation If this vehicle is towed use wheel lift or flat bed equipment The vehicle may be towed on its rear wheels for extended distances provided the parking brake is released It is recom mended that vehicles be
9. TRANSAXLE nes Check fluid level IHOT 1 Drive the vehicle until the fluid temperature rises to the normal temperature 70 80 C 158 176 F 2 Park the vehicle on a level surface 3 Move the selector lever through all positions to fill the torque converter and the hydraulic circuits with fluid and TFA1334 then move the selector lever to the N position 4 After wiping off any dirt around the dipstick remove the dipstick and check the condition of the fluid 00 42 GENERAL Maintenance Service NOTE If the fluid smells as if it is burning it means that the fluid has been contaminated by fine particles from the bushes and friction materials a transaxle overhaul and flashing the cooler line may be necessary 5 Check that the fluid level is at the HOT mark on the dipstick If the fluid level is lower than this pour in more fluid until the level reaches the HOT mark Automatic transmission fluid Dia Queen ATF SP II Dia Queen ATF SP II M or equivalent NOTE If the fluid level is low the oil pump will draw in air along with the fluid which will cause bubbles to form inside the hydraulic circuit This will in turn cause the hydraulic pressure to drop which will result in late shifting and slipping of the clutches and brakes If there is too much fluid the gears can churn it up into foam and cause the same conditions that can occur with low fluid levels In either case air bubbles can cause
10. mouth of the radiator until the radiator is full and pour also into the reserve tank up to the FULL line Recommended antifreeze DIA QUEEN LONG LIFE COOLANT Part No 0103044 or High quality ethylene glycol autifreeze coolant GENERAL Maintenance Service 00 45 Quantity lt 1 5L Engine gt 5 dm 5 3 qts lt 1 8L Engine gt 6 dm 6 3 qts 11 Install the radiator cap securely 12 Start the engine and warm the engine until the thermostat opens Touch the radiator hose with your hand to check that warm water is flowing 13 After the thermostat opens race the engine at 3 000 rpm 3 times 14 After the engine is stopped wait until the engine has cooled down and then remove the radiator cap to check the level ofthe liquid If the level is low repeat the operation from step 11 Lastly if the level does not drop fill the reserve tank with coolant up to the FULL line 15 DISC BRAKE PADS inspect for wear 00100320146 Check for fluid contamination and wear Replace complete set of pads if defective Caution The pads for the right and left wheels should always be replaced at the same time Never split or intermix brake pad sets All four pads must be replaced as a complete set 14W0095 Thickness of lining A Minimum limit 2 0 mm 08 in 16 REAR DRUM BRAKE LININGS AND REAR WHEEL CYLINDERS Inspect for wear and leaks 00100330088 1 Remove the brake drum and check the thickness of brake shoe lini
11. qAp Indicates that there are essential points for removal or disassembly p Af Indicates that there are essential points for installation or reassembly Symbols for Lubrication Sealants and Adhesives Information concerning the locations for lubrication and Grease for application of sealants and adhesives is provided by multipurpose grease unless there is a using symbols in the diagram of component parts or on brand or type specified de page following the component parts page and ex yesalar or adhesive Brake fluid or automatic transmission fluid Engine oil gear oil or air conditioning com pressor oil Adhesive tape or buty rubber tape GENERAL How to Use This Manual 00 5 Indicates the group number Indicates the section Indicates the group title title the Ta STEERING Power Steering Gear Box 37A 23 POWER STEERING GEAR BOX 110000525 REMOVAL AND INSTALLATION Pre removal Operation Power Steering Fluid Draining Refer to P 37A 15 e Stabilizer Bar Removal Refer to GROUP 33A Stabilizer Bar z Sn Sate ae j or EG ve ea oe p i et i 69 78 Nm 13x0129 51 58 tt lbs Indicates page Denotes tightening torque If there is no indication of tightening torque refer to TIGHTENING TORQUE BI denotes a non re NG a 13P0077 191564 Sealant 3M ATD Part No 8663 or equivalent 38 gt 1642 10 7 1310185 Steer
12. the wiring of each of these examples to duplicate the intermittent malfunction e Shake the connector up and down and right and left e Shake the wiring harness up and down and right and left e Vibrate the part or sensor 1650253 NOTE l In case of difficulty in finding the cause of the intermittent malfunction the data recorder function in the scan tool is effective 1680250 1680252 00000220 00 12 GENERAL How to Use Troubleshooting Inspection Service Points INSPECTION SERVICE POINTS FOR A BLOWN FUSE Remove the fuse and measure the resistance between the load side of the fuse and ground Set the switches of all circuits which are connected to this fuse to a condition of continuity If the resistance is almost 0 Q at this time there is a short somewhere between these switches and the load If the resistance is not 0 Q there is no short at the present time but a momentary short has probably caused the fuse to blow The main causes of a short circuit are the following Harness being clamped by the vehicle body Load Connector e Damage to the outer casing of the harness due to wear switch 4 inspection or heat Water getting into the connector or circuitry Load e Human error mistakenly shorting a circuit etc 16X0370 GENERAL Vehicle Identification VEHICLE IDENTIFICATION 00M0057 or e ARBAG XX JA3AY36A1XU000001 12 123456 7 8 91011 A00Z0009 00 13 00100040387 VEHI
13. 0 1 830 735 1 621 Seating capacity 5 Engine Model No Piston displacement 4G15 1 5L 4G93 1 8L Trans axle Model No Type F5M41 5 speed manual F4A41 4 speed automatic F5M41 5 speed manual F4A41 4 speed automatic F5M42 5 speed automatic F4A42 4 speed automatic Fuel system Fuel supply system Electronically controlled multiport fuel injection GENERAL General Data and Specifications 4 DOOR MODELS GENERAL SPECIFICATIONS Items CK2A SNMEL2M SNMEL7M CK2A SRMEL2M SRMEL7M CK2A SRDEL2M CK5A SNDEL2M SNDEL7M 00M0050 CK5A SRDEL2M SRDEL7M 00 25 CK5A SRJEL2M Vehicle dimen sions Overall length mm in Overall width mm in Overall height Unlad en mm in Wheel base mm in Tread front mm in Tread rear mm in Overhang front mm in Overhang rear mm in Minimum running ground clearance mm in Angle of approach degrees Angle of departure degrees 4 410 173 6 1 690 66 5 1 390 54 7 2 500 98 4 1 450 57 1 1 460 57 4 900 35 4 1 010 39 8 150 5 9 15 8 17 8 4 410 173 6 1 690 66 5 1 390 54 7 2 500 98 4 1 450 57 1 1 460 57 4 900 35 4 1 010 39 8 150 5 9 15 8 17 8 4 410 173 6 1 690 66 5 1 390 54 7 2 500 98 4 1 450 57 1 1 460 57 4 900 35 4 1 010 39 8 150 5 9 15
14. 00 1 GENERAL CONTE NTS 00109000904 GENERAL lt BODY AND CHASSIS gt 0 0c cece cece eeeneee 00 GENERAL lt ELECTRICALS 22 gne saan ks arve k r knee n n e 00E 00 2 GENERAL lt BODY AND CHASSIS gt CONTENTS 00109001172 GENERAL DATA AND SPECIFICATIONS 24 Engine Coolant 0 0 00 beeen ene 44 HOW TO USE THIS MANUAL 3 Engine Oil Me alatoncr oe RY 39 A Engine Oil Filter 5 025 cae sess Genie cheek wees 40 Definition of Terms 0 ccc cece eee eee 3 Lad ee Evaporative Emission Control System 33 Explanation of Manual Contents 4 eae Exhaust System 2 cece eee eens 51 Model Indications 00 cece ee eae 3 i Fuel Moses ct cle scale a maren 32 Maintenance Repair and Servicing Explanations 0000 eee e es 3 Fuel System r rskesded serende ee et 32 Special Tool Note 0 cee cece evens 3 Ignition Cables 0 ccc cee eee 33 Tightening Torque Indication 3 Manual Transaxle 00 cece eee eee 41 Rear Drum Brake Linings and HOW TO USE TROUBLESHOOTING Rear Wheel Cylinders 0 eee eae 45 INSPECTION SERVICE POINTS 6 Spark Plugs don u CTP cece eee eee 33 Connector Inspection Service Points 10 SRS Air Bag System 000 00 eee eee 47 Connector Measurement Service Points 9 Timing Belt scan ce veka ene n wet tad eee cay 34 How to Cope with Intermittent
15. 00 34 GENERAL Maintenance Service 6ENO910 7 DISTRIBUTOR CAP AND ROTOR Check 00100220101 Check the distributor cap and rotor to maintain driveability and reduce exhaust emissions DISTRIBUTOR CAP AND ROTOR INSPECTION Inspect in accordance with the following procedure Repair or replace as necessary e Check the cap for cracks e Check the cap and rotor electrodes for damage e Wipe clean the cap and rotor e Clean the corrosion off the terminals inside the distributor cap 8 TIMING BELT Replace 00100230166 Replace the belt with a new one periodically to assure proper engine performance For disassembly and assembly procedures refer to GROUP 11A Timing Belt or GROUP 11C Timing Belt GENERAL Maintenance Service 00 35 9 DRIVE BELT 00100250261 For Generator Water Pump Power Steering Pump Check condition Check the tension of the drive belt Inspect the drive belt for evidence of cuts and cracks and replace it if defective WATER PUMP AND GENERATOR 1 Check the drive belt tension with one of the following methods i Standard value Items 4 5L engine 1 8L engine 1 5L engine N Water Generator pulley pump pulley Vibration frequency Hz 150 184 151 195 SS 10 20 mm 39 79 in Press lightly with a finger Tension N Ibs 392 588 294 490 88 132 66 110 MB991668 z ieoi Deflection Reference 8 7 11 4 8 0 10 5 value mm in 34 45 31
16. 8 17 8 4 410 173 6 1 690 66 5 1 390 54 7 2 500 98 4 1 450 57 1 1 460 57 4 900 35 4 1 010 39 8 150 5 9 15 8 17 8 4 410 173 6 1 690 66 5 1 390 54 7 2 500 98 4 1 450 57 1 1 460 57 4 900 35 4 1 010 39 8 150 5 9 15 8 17 8 4 410 173 6 1 690 66 5 1 390 54 7 2 500 98 4 1 450 57 1 1 460 57 4 900 35 4 1 010 39 8 150 5 9 15 8 17 8 Vehicle weight kg Ibs Curb weight Gross vehicle weight rating Gross axle weight rating front Gross axle weight rating rear 1 010 2 227 1 550 3 418 830 1 830 790 1 742 1 030 2 271 1 550 3 418 830 1 830 790 1 742 1 030 2 271 1 550 3 418 830 1 830 790 1 742 1 085 2 392 1 550 3 418 830 1 830 790 1 742 1 090 2 403 1 550 3 418 830 1 742 Seating capacity Engine Model No Piston displacement 5 4G15 1 5L Trans axle Model No Type F5M41 5 speed manual 1 8L F4A41 4 speed automatic F5M42 5 speed automatic F4A42 4 speed automatic Fuel system Fuel supply system Electronically controlled multiport fuel injection 00 26 GENERAL Tightening Torque TIGHTENING TORQUE 00100110026 Each torque value in the table is a standard value The values in the table are not applicable for tightening under the following conditi
17. A3AY31C XU Mitsubishi Mirage 4 DOOR MODELS FOR FEDERAL V I N except sequence number Brand L 1 5L SOHC MFI 1 8L SOHC MFI Engine Displacement CJ2ADNSEL7M CJ2ADRSEL7M CJSADNDEL7M CJSADRDEL7M Model Code JAGAY26A XU Mitsubishi Mirage JA3AY36A XU JA3AY36C XU JA3AY46C XU 4 DOOR MODELS FOR CALIFORNIA V LN except sequence number Brand 1 5L SOHC MFI CK2ASNMEL2M CK2ASRMEL2M CK2ASRDEL2M 1 8L SOHC MFI Engine Displacement CKSASNDEL2M CKSASRDEL2M CKSASRJEL2M Model Code JAGAY26A XU Mitsubishi Mirage JA3AY36C XU 1 5L SOHC MFI CK2ASNMEL7M CK2ASRMEL7M 1 8L SOHC MFI CKSASNDEL7M CKSASRDEL7M GENERAL Vehicle Identification 00 15 VEHICLE INFORMATION CODE PLATE Vehicle information code plate is riveted onto the bulkhead in the engine compartment The place shows model code engine model transaxle model and body color code Contents CJ2A CJ2A Vehicle model DNSEL2M DNSEL2M Model series ENGINE 4G15 Engine model EXT B60B Exterior code TRANS F5M41 Transaxle code COLOR TRIM G84 41H 03V G84 Body color code OPT 00E0042 41H Interior code 03V Equipment code Ga 00005118 VEHICLE SAFETY CERTIFICATION LABEL 1 The vehicle safety certification label is attached to face of left door pillar 2 This label indicates
18. CLE IDENTIFICATION NUMBER LOCATION The vehicle identification number V I N is located on a plate attached to the left top side of the instrument panel VEHICLE IDENTIFICATION CODE CHART PLATE All vehicle identification numbers contain 17 digits The vehicle number is a code which tells country make vehicle type etc Contents J JAPAN Vehicle type 4 A Mitsubishi 3 Passenger car Others A Driver and passenger air bags Line Y MIRAGE Price class 1 Economy 2 Low 3 Medium 4 High L Body 1 2 door sedan 6 4 door sedan Engine A 1 5L C 1 8L Check digits 123456789X Model year X 1999 Plant U Mizushima Serial number 000001 to 999999 NOTE Check digit means a single number or letter X used to verify the accuracy of transcription of vehicle identification number 00 14 VEHICLE IDENTIFICATION NUMBER LIST 2 DOOR MODELS FOR FEDERAL V I N except sequence number Brand GENERAL Vehicle Identification Engine Displacement Model Code JASAY11A XU Mitsubishi Mirage JA3AY21A XU JASAY31C XU 2 DOOR MODELS FOR CALIFORNIA V I N except sequence number Brand 1 5L SOHC MFI CJ2ADNSEL2M CJ2ADRSEL2M CJ2ADNMEL2M CJ2ADRMEL2M 1 8L SOHC MFI Engine Displacement CJ5ADNDEL2M CJ5ADRDEL2M Model Code JA3AY11A XU J
19. EM Check for leaks and clogging except evaporative emission canister 00100190129 1 If the fuel vapor vent line is clogged or damaged a fuel vapor mixture escapes into the atmosphere causing ex cessive emissions Disconnect the line at both ends and blow it clean with compressed air Remove the fuel tank filler tube cap from the fuel tank filler tube and check to see if there is evidence that the packing makes improper contact to the fuel tank filler tube 2 The fuel tank pressure control valve installed on the vapor line should be checked for correct operation 5 SPARK PLUGS Replace 00100200204 1 Spark plugs must spark properly to assure proper engine performance and reduce exhaust emission level Therefore they should be replaced periodically with new ones Spark plug type Maker 1 5L Engine 1 8L Engine NGK BPR5ES 11 BKR5E 11 DENSO W16EPR11 K16PR U11 CHAMPION RN11YC4 RC10YC4 2 The new plugs should be checked for the proper gap Spark plug gap 1 0 1 1 mm 039 043 in 3 Install the spark plug and tighten to 25 Nm 18 ft lbs 6 IGNITION CABLES Replace 00100210115 The ignition cables should be replaced periodically with new ones After replacing make sure that the ignition cables are routed properly and fully seated NOTE When disconnecting an ignition cable be sure to hold the cable boot If the cable is disconnected by pulling on the cable alone an open circuit might result
20. Gross Vehicle Weight Rating G V W R Gross Axle Weight Rating G A W R front rear and Vehicle identification Number V I N 00M0054 4 door models 00M0055 00005113 00 16 GENERAL Vehicle Identification ENGINE MODEL STAMPING 1 The engine model number is stamped at the front side on the top edge of the cylinder block as shown in the following Engine model Engine displacement 4G15 1 5L 4G93 1 8L 2 The engine serial number is stamped near the engine model number Engine serial number AA0201 to YY9999 THEFT PROTECTION In order to protect againsttheft a Vehicle Identification Number For original parts VIN is stamped in or attached as a label to the following major parts of the engine and transaxle as well as main outer panels Engine cylinder block Transaxle housing Fender Door Quar Fm 00I SUVIST MIS ter panel Hood Trunk lid Bumpers MITSUBISHI MITSUBISHI MITSUBISHI MITS in addition a theft protection label is attached to replacement parts for the body outer panel main components and the same data are stamped into replacement parts for the engine and the transaxle Cautions regarding panel repairs 1 When repainting original parts do so after first mask R ing the theft protection label and after painting be sure to peel off the masking tape 2 Thetheft protection label for replacement parts is cov done ered by masking tape so such parts can be painted mee as is The
21. Malfunctions 11 How to Use the Inspection Procedures 8 PRECAUTIONS BEFORE SERVICE 19 Inspection Service Points for a Blown Fuse 12 RECOMMENDED LUBRICANT AND Troubleshooting Contents 0 0eee es 6 LUBRICANT CAPACITY TABLE 28 LUBRICATION AND MAINTENANCE 27 SCHEDULED MAINTENANCE TABLE 31 MAIN SEALANT AND ADHESIVE TABLE 52 TIGHTENING TORQUE 050 26 MAINTENANCE SERVICE 5 32 TOWING AND HOISTING 21 Air oteaner Element enis deroan ae uaaa 32 VEHICLE IDENTIFICATION he et ret 13 Automalc TANS SIG shit pike bib arora ark 41 Engine Model Stamping 0 2 16 Ball Joint and Steering Linkage Seals 46 Theft Protection 0 0 cee eee ee 16 Blake HOSES re NG aR Vehicle Identification Code Chart Plate 13 pr Brake PadS ss ny 45 Vehicle Identification Number List 14 Dismibutor Cap and Rotor iis ederet midt a Vehicle Identification Number Location 13 Drive Bet se 35 Vehicle Information Code Plate 15 Drive Shaft Boots 0 c eee cee eee 46 Vehicle Safety Certification Label 15 GENERAL How to Use This Manual HOW TO USE THIS MANUAL MAINTENANCE REPAIR AND SERVICING EXPLANATIONS This manual provides explanations etc concerning procedures for the inspection maintenance repair and servicing of the subject model Unless other wise specified each serv
22. ave been compiled to provide maximum protection for the vehicle owner s investment against all reasonable types of driving conditions Since these conditions vary with the individual ve hicle owner s driving habits the area in which the vehicle is operated and the type of driving to which the vehicle is subjected it is necessary to prescribe lubrication and maintenance service on a time fre quency as well as mileage interval basis Oils lubricants and greases are classified and graded according to standards recommended by the Society of Automotive Engineers SAE the American Petroleum Institute API and the National Lubricating Grease Institute NLGI MAINTENANCE SCHEDULES Information for service maintenace is provided un der SCHEDULED MAINTENANCE TABLE Three schedules are provided one for Required Maintenance one for General Maintenance and one for Severe Usage Service Item numbers in the SCHEDULED MAINTE NANCE TABLE correspond to the item numbers in the MAINTENANCE SERVICE section SEVERE SERVICE Vehicles operating under severe service conditions will require more frequent service Component service information is included in ap propriate units for vehicles operating under one or more of the following conditions 1 Police taxi or commercial type operation 2 Operation of Vehicle 1 Short trip operation at freezing temperature engine not thoroughly warmed up 2 More than
23. bleshooting Inspection Service Points 00 9 Connector Inspection harness for connector pin contact pressure Harness connector A 01R0579 CONNECTOR MEASUREMENT SERVICE POINTS Turn the ignition switch to OFF when connecting and discon necting the connectors Turn the ignition switch to ON when measuring if there are no instructions to the contrary IF INSPECTING WITH THE CONNECTOR CONNECTED WITH CIRCUIT IN A CONDITION OF CONTINUITY Waterproof Connectors Be sure to use the special tool harness connector Never insert a test probe from the harness side as this will reduce the waterproof performance and result in corrosion Ordinary non waterproof Connectors Check by inserting the test probe from the harness side Note that if the connector control unit etc is too small to permit insertion of the test probe it should not be forced use a special tool the extra thin probe in the harness set for checking for this purpose IF INSPECTING WITH THE CONNECTOR DISCONNECTED lt When Inspecting a Female Pin gt Use the special tool inspection harness for connector pin contact pressure in the harness set for inspection The inspection harness for connector pin contact pressure should be used The test probe should never be forcibly in serted as it may cause a defective contact lt When Inspecting a Male Pin gt Touch the pin directly with the test bar Caution At this time be careful not to short
24. car Fuel containing MTBE over 15 vol may cause reduced engine perfor mance and produce vapor lock or hard starting MATERIALS ADDED TO FUEL Indiscriminate use of fuel system cleaning agents should be avoided Many of these materials in tended for gum and varnish removal may contain highly active solvents or similar ingredients that can be harmful to gasket and diaphragm materials used in fuel system component parts RECOMMENDED LUBRICANT AND LUBRICANT CAPACITY TABLE RECOMMENDED LUBRICANTS Items Recommended lubricants 00100130305 Engine Manual transaxle Engine oil displaying EOLCS certification mark or conforming to the API classification SJ EC or SJ CD EC For further details refer to LU BRICANTS SELECTION section API classification GL 4 SAE 75W 90 OR 75W 85 Automatic transaxle DIAMOND ATF SP II DIAMOND ATF SP II M or equivalent Power steering Automatic transmission fluid DEXRON I Brake and clutch Conforming to DOT3 or DOT4 Engine coolant LUBRICANT CAPACITY TABLE Description DIA QUEEN LONG LIFE COOLANT Part No 0103044 or high quali ty ethylene glycol antifreeze coolant Metric measure U S measure Engine oil Crankcase excluding oil filter 1 5L Engine 3 0 dm 3 2 qts 4 1 8L Engine 3 5 dm gt 3 7 ats Oil filter 0 3 dm 32 ats Cooling system including heater and coolant reserve sys tem 1 5L En
25. ce is recommended but not required 2 Not erquired if belt was previously changed 3 If the mileage is less than 12 000 km 7 500 miles each year the oil filtter should be replaced at oil change 4 Supplemental Restraint System 00 32 GENERAL Scheduled Maintenance Table Maintenance Service SCHEDULED MAINTENANCE UNDER SEVERE USAGE CONDITIONS The maintenance items should be performed according to the following table Maintenance item Service to be performed Kilometers in thousands 48 72 120 Severe usage condi Mileage in Thousands 30 45 75 tions Air cleaner element Replace x x x x AandE Spark piugs Replace x x x x BandD Engine oil Change Every 3 months or ry 4 800 km 3 000 mile A B C D and G Engine oil fitter Replace Every 6 months or ry 9 600 km 6 000 mile A B C D and G Manual transaxle oil Change oil x B GandH Automatic transaxle fluid Change fluid at x B Gand H Automatic transaxle external fluid filter Change fluid filter at x B GandH Disc brake pads Inspect for wear and leaks Every 6 months or 6 000 mile Aand F Rear drum brake linings and rear wheel cylinders Inspect for wear and leaks Every year or x x A and F Severe usage conditions E Driving in sandy areas A Driving in dusty conditions F Driving in salty areas B Trailer towin
26. ection Service Points HOW TO USE TROUBLESHOOTING INSPECTION SERVICE POINTS 00100020121 Troubleshooting of electronic control systems for which the scan tool can be used follows the basic outline described below Furthermore even in systems for which the scan tool cannot be used part of these systems still follow this outline TROUBLESHOOTING CONTENTS 1 STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING The main procedures for diagnostic troubleshooting are shown SYSTEM OPERATION AND SYMPTOM VERIFICATION TESTS If verification of the trouble symptoms is difficult procedures for checking operation and verifying trouble symptoms are shown DIAGNOSTIC FUNCTION The following diagnostic functions are shown e Method of reading diagnostic trouble codes e Method of erasing diagnostic trouble codes e Input inspection service points INSPECTION CHART FOR DIAGNOSTIC TROUBLE CODES INSPECTION PROCEDURE FOR DIAGNOSTIC TROUBLE CODES Indicates the inspection procedures corresponding to each diagnostic trouble code Refer to the next page on how to read the inspection procedures INSPECTION CHART FOR TROUBLE SYMPTOMS If there are trouble symptoms even though the results of inspection using the scan tool show that all diagnostic trouble codes are normal inspection procedures for each trouble symptom will be found by means of this chart INSPECTION PROCEDURE FOR DIAGNOSTIC SYMPTOM Indicates the inspection procedures corresponding to eac
27. elated to the SRS air bag 1 When removing or installing parts do not allow any impact or shock to the SRS components 2 SRS components should not be subjected to heat over 93 C 200 F so remove the SRS compo nents before drying or baking the vehicle after painting After re installing them check the SRS warning light operation to make sure that the system functions properly SERVICING THE ELECTRICAL SYSTEM 1 Note the following before proceeding with work on the electrical system Note that the following must never be done Unauthorized modifications of any electrical device or wiring because such modifications might lead to a vehicle malfunction over capacity or short circuit that could result in a fire in the vehicle 00 20 GENERAL Precautions before Service 2 Whenservicingthe electrical system disconnect the nega tive cable terminal from the battery Caution 1 Before connecting or disconnecting the negative cable be sure to turn off the ignition switch and the lighting switch If this is not done there is the possibility of semi conductor parts being damaged 2 After completion of the work steps when the bat tery s negative terminal is connected warm up the engine and allow it to idle for approximately ten minutes under the conditions described below in order to stabilize the engine control conditions and then check to be sure that idling is satisfacto ry Engine coolant temperature 80
28. g or police taxi or commercial type G More than 50 operation in heavy city traffic or operation at sustained high speeds driving hot weather C Extensive idling driving in stop and go traffic above 32 C 90 F D Short trip operation at freezing temperatures en H Driving off road gine not throughly warmed up 4 MAINTENANCE SERVICE 00100780029 1 FUEL SYSTEM Tank Pipe Lines Connections and Fuel Tank Filler Tube Cap Check for leaks 2 FUEL HOSES Check condition 00100160106 1 Check for damage or leakage in the fuel lines and connec tions and looseness of the fuel tank filler tube cap 2 Inspect the surface of fuel hoses for heat and mechanical damage Hard and brittle rubber cracking checking tears cuts abrasions and excessive swelling indicate deteriora tion of the rubber 3 If the fabric casing of the rubber hose is exposed by cracks and abrasions in the fuel system the hoses should be replaced 3 AIR CLEANER ELEMENT Replace 00100180157 The air cleaner element will become dirty and loaded with dust during use and the filtering effect will be substantially reduced Replace it with a new one 1 Unclamp the air cleaner cover 2 Take out the air cleaner element install a new one 3 Be sure when clamping the air cleaner cover in place that the cover is completed closed GENERAL Maintenance Service 00 33 se Incorrect Correct 6EN0960 4 EVAPORATIVE EMISSION CONTROL SYST
29. gine 5 dm 5 3 ats 1 8L Engine 6 dm 6 3 ats Manual transaxle F5M41 2 1 dm 2 2 qts F5M42 2 2 dm 2 3 qts Automatic transaxle 7 8 dm 8 2 ats Power steering 0 9 dm 95 qt I Fuel tank 50 dm 13 2 gals GENERAL Recommended Lubricant and Lubricant Capacity Table 00 29 EOLCS certification mark MO3A015 MO3A041A SAE 5W 30 PREFERRED LUBRICANTS SELECTION ENGINE OIL Caution Never use nondetergent or straight mineral oil Oil Identification Symbol Use only engine oils displaying the EOLCS certification mark on the container if these oils are not available an API classification SJ EC or SJ CD EC can be used Oil Viscosity The SAE grade number indicates the viscosity of the oil A proper SAE grade number should be selected according to ambient temperature 00 30 GENERAL Recommended Lubricant and Lubricant Capacity Table SELECTION OF COOLANT COOLANT Relation between Antifreeze Concentration and Specific Gravity Engine coolant temperature C F and specific gravity Freezing Safe operating Engine coolant temperature temperature concentration Specific volume 40 50 20 68 30 86 40 104 50 122 C F C F 1 054 1 050 1 046 1 042 1 036 16 3 2 11 12 2 30 1 063 1 058 1 054 1 049 1 044 20 4 15 5 35 1 067 1 062 1 057 1 052 25 13 20 4 1 069 1 064 1 058 30 13 25 13 1 076
30. h trouble symptoms classified in the Inspection Chart for Trouble Symptoms Refer to the next page on how to read the inspection procedures SERVICE DATA REFERENCE TABLE Inspection items and normal judgement values have been provided in this chart as reference information CHECK AT ECU TERMINALS Terminal numbers for the ECU connectors inspection items and standard values have been provided in this chart as reference information Terminal Voltage Checks 1 Connect a needle nosed wire probe or paper clip to a voltmeter probe 2 Insert the needle nosed wire probe into each of the ECU connector terminals from the wire side and measure the voltage while referring to the check chart NOTE 1 Measure voltage with the ECU connectors connected 2 You may find it convenient to pull out the ECU to make it easier to reach the connector terminals 3 Checks don t have to be carried out in the order given in the chart Caution Short circuiting the positive probe between a connector terminal and ground could damage the vehicle wiring the sensor the ECU or all three Use care to prevent this 3 If voltage readings differ from Normal Condition values check related sensors actuators and wiring then replace or repair GENERAL How to Use Troubleshooting Inspection Service Points 00 7 4 After repair or replacement recheck with the voltmeter to confirm that the repair has corrected the problem Terminal Resistance and Continuit
31. hanger rubber and brackets for damage 00 52 GENERAL Main Sealant and Adhesive Table MAIN SEALANT AND ADHESIVE TABLE SEALANTS FOR ENGINE ACCESSORIES Application 00100380021 Recommended brand Sealing between rocker cover and camshaft bearing cap 4G6 DOHC and 6G7 engines only Sealing between semi circular packing and rocker cover and between semi circular packing and cylinder nead Oil pressure switch except 4G1 and 6G7 engines 3M ATD Part No 8660 or equivalent Engine coolant temperature switch Engine coolant temperature sensor Thermo valve Thermo switch Joints Engine coolant temperature gauge unit large size 3M Nut Locking Part No 4171 or equiva lent Engine coolant temperature gauge unit small size MD091056 only 3M ATD Part No 8660 or equivalent Oil pan except 4G5 engine SEALING BETWEEN GLASS AND WEATHERSTRIP Application MITSUBISHI GENUINE Part No MD997110 or equivalent Recommended brand Sealing between tempered glass and weatherstrip Sealing between body flange and weatherstrip Sealing between laminated glass and weatherstrip ADHESION WITH RIBBON SEALER Application 3M ATD Part No 8513 or equivalent 3M ATD Part No 8509 or equivalent Recommended brand Waterproof film for door Fender panel Splash shield Mud guard Rear combination light 3M ATD Part No 8625 or equivalent ADHESIVES FOR INTERIOR TRIM App
32. his symbol Caution After carrying out connector inspection always be sure to recon Vy nect the connector as it was before Check the following connector A 44 i OK Check trouble symptom Replace the ECS ECU Confirm that there are trouble symptoms If trouble symptoms have dis pappeared the connector may have been inserted incorrectly and the trouble symptom may have disappeared during inspection If it seems that trouble symptoms still remain proceed to the next stage of instructions If trouble symptoms still remain up to this stage there is a possibility that there is an open or short circuit in the harness between the connectors so check the harness Alternatively the cause may be a defective ECU so try replacing the ECU and check if the trouble symptom disappears HARNESS INSPECTION Check for an open or short circuit in the harness between the terminals which were defective according to the connector measurements Carry out this inspection while referring to Volume 2 Electrical manual Here Check harness between power supply and terminal xx also includes checking for blown fuses For inspection service points when there is a blown fuse refer to Inspection Service Points for a Blown Fuse MEASURES TO TAKE AFTER REPLACING THE ECU If the trouble symptoms have not disappeared even after replacing the ECU repeat the inspection procedure from the beginning GENERAL How to Use Trou
33. ice procedure covers all models Procedures covering specific models are identified by the model codes or similar designation engine type transaxle type etc A description of these designations is covered in this manual under VEHICLE IDENTIFICATION ON VEHICLE SERVICE On vehicle Service are procedures for performing inspections and adjustments of particularly impor tant locations with regard to the construction and for maintenance and servicing but other inspections for looseness play cracking damage etc must also be performed SERVICE PROCEDURES The service steps are arranged in numerical order Attention must to be paid in performing vehicle service are described in detail in SERVICE POINTS DEFINITION OF TERMS STANDARD VALUE Indicates the value used as the standard for judging the quality of a part or assembly on inspection or the value to which the part or assembly is cor rected and adjusted It is given by tolerance LIMIT Shows the standard for judging the quality of a part or assembly on inspection and means the maxi mum or minimum value within which the part or 00 3 00100010234 assembly must be kept functionally or in strength It is a value established outside the range of stan dard value REFERENCE VALUE Indicates the adjustment value prior to starting the work presented in order to facilitate assembly and adjustment procedures and so they can be com pleted in a shorter
34. iller tube especially designed to accept only the smaller diameter unleaded gaso line dispensing nozzle Caution Using leaded gasoline in your car will damage the catalytic converter and the oxygen sensor and affect the warranty coverage validity Your car is designed to operate on premium un leaded gasoline having a minimum octane rating of 87 or 91 RON Research Octane Number Gasolines Containing Alcohol Some gasolines sold at service stations contain alcohol although they may not be so identified Use of fuels containing alcohol is not recommended unless the nature of the blend can be determined as being satisfactory Lubrication and Maintenance 00 28 Gasohol A mixture of 10 ethanol grain alcohol and 90 unleaded gasoline may be used in your car If driveability problems are experienced as a result of using gasohol it is recommended that the car be operated on gasoline Methanol Do not use gasolines containing methanol wood alcohol Use of this type of alcohol can result in vehicle performance deterioration and damage critical parts in the fuel system compo nents Fuel system damage and performance prob lems resulting from the use of gasolines containing methanol may not be covered by the new car war ranty GENERAL Recommended Lubricant and Lubricant Capacity Table Gasolines containing MTBE Methyl Tertiary Bu tyl Ether Unleaded gasoline containing 15 or less MTBE may be used in your
35. ing gear seal kit Removal steps 1 Joint assembly and gear box connecting bolt 2 Solenoid valve connector lt Vehicles with EPS gt 3 Cotter pin r Ap pAd 4 Connection for tie rod end and knuckle 5 Stay L H 4 6 Stay R H 7 Center member assembly 8 Clamp 9 Boit 0 Gear box assembly REMOVAL SERVICE POINTS gt Ap TIE ROD END DISCONNECTION Caution 1 Be sure to tie the cord of the special tool to the nearby part 2 Loosen the nut but do not remove it FOG LIGHT RELAY CONTINUITY CHECK Terminal Battery voltage Power is not supplied Power is supplied 18 0090 00000788 37A 28 STEERING Power Steering Gear Box LUBRICATION AND SEALING POINTS lt Conventional power steering gear box gt Fluid Automatic transmis sion fluid DEXRON II usable part Repair kit or set parts are shown Only very frequently used parts are shown Operating procedures cautions etc on removal installation dis assembly and reassembly are described O indicates that there is continuity between the termi nals MOD indicates terminals to which battery voltage is applied The title of the page following the page on which the diagram of Component parts is pres ented indicating the locations of lubrication and sealing proce dures 00 6 GENERAL How to Use Troubleshooting Insp
36. is started and proce dures to be performed after the work in that section is finished Component Diagram A diagram of the component parts is pro vided near the front of each section in order to give the reader a better understanding of the installed condition of component parts Indicates by symbols where lubrication is necessary Maintenance and Servicing Procedures The numbers provided within the diagram indicate the Installation steps sequence for maintenance and servicing procedures Specified in case installation is impossible in re e Removal steps verse order of removal steps Omitted if installa The part designation number corresponds to the tion is possible in reverse order of removal steps number in the illustration to indicate removal e Reassembly steps steps Specified in case reassembly is impossible in re Disassembly steps verse order of disassembly steps Omitted if The part designation number corresponds to the reassembly is possible in reverse order of disas number in the illustration to indicate disassembly sembly steps steps Classifications of Major Maintenance Service points When there are major points relative to maintenance and servicing procedures such as essential maintenance and service points maintenance and service standard values information regarding the use of special tools etc these are arranged together as major maintenance and service points and explained in detail lt
37. ister Check for leaks and clogging Every 5 years or Spark plugs Replace at Ignition cables Replace Every 5 years or General maintenance Check Every 5 years or Service to be performed Kilometers in thousands 96 168 Mileage in thousands 60 90 105 Timing belts Replace at x 1 160 000Km 2 100 000 miles Drive belt for generator water pump power steering pump Check condition at x x x Engine oil Change Every year or 12 000 km 7 500 mile Engine oil filter Replace Every Year ors x x Manual transaxle oil Check oil level at Automatic transaxle fluid Check fluid level Every year or Engine coolant Change Every 2 years or Disc brake pads Inspect for wear Every year or Rear drum brake linings and rear wheel cylinders Inspect for wear and leaks Every 2 years or Brake hoses Check for deterioration or leaks Every year or Ball joint and steering linkage seals Inspect for grease leaks and damage Every 2 years or Drive shaft boots Inspect for grease leaks and damage Every year or xX x xK xK xK TK K XX SRS 4 air bag system Inspect system Exhaust system connection portion of muffler pipings and converter heat shields NOTE Check and service as required Every 2 years or 1 For California Masachusetts and Connecticut this maintenan
38. le within the clock spring may be severed obstructing normal operation of the SRS and possibly leading to serious injury to the vehicle s driver or front passenger Install the steering column covers steering wheel and the air bag module Check steering wheel for noise binds of difficult operation Check steering wheel for excessive free play REPLACE ANY VISUALLY INSPECTED PART IF IT FAILS THAT INSPECTION Refer to GROUP 52B SRS Air Bag Modules and Clock Spring Caution The SRS may not activate if any of the above components is not installed properly which could result in serious injury or death to the vehicle s driver or front passenger Body wiring harness A19M0144 Check connector for poor connection Check harnesses for binds connectors for damage and terminals for deformation REPLACE ANY CONNECTORS OR HARNESS THAT FAIL THE VISUAL INSPECTION Refer to GROUP 52B SRS Service Precautions Caution The SRS may not activate if SRS harnesses or connectors are damaged or improperly connected which could result in serious injury or death to the vehicle s driver or front passenger GENERAL Maintenance Service 00 51 21 EXHAUST SYSTEM CONNECTION PORTION OF MUFFLER PIPINGS AND CONVERTER HEAT SHIELDS Check and service as required 00100580124 1 Check for holes and gas leaks due to damage corrosion etc 2 Check the joints and connections for looseness and gas leaks 3 Check the
39. lication Recommended brand Adhesion of polyvinyl chloride sheet 3M Part No EC 1368 or equivalent Adhesion of door weatherstrip to body 3M ATD Part No 8001 or 3M ATD Part No 8011 or equivalent Sealing between grommet or packing and metal seal 3M ATD Part No 8513 or equivalent Adhesion of headlining and other interior trim materials Adhesion of fuel tank to pad BODY SEALANT Application 3M Part No EC 1368 or 3M ATD Part No 8080 or equivalent Recommended brand Sealing of sheet metal drip rail floor body side panel trunk front panel and the like joints 3M ATD Part No 8531 or 3M ATD Part No 8646 or equivalent Sealing of liftgate hinges GENERAL Main Sealant and Adhesive Table 00 53 CHASSIS SEALANT Application Recommended brand Sealing of flange surfaces and threaded portions 3M ATD Part No 8659 or equivalent Fuel gauge unit packing Sealing of flange surfaces threaded portions packing and dust cover 3M ATD Part No 8663 or equivalent Differential carrier packing Dust covers for ball joint and linkage Steering gear box packing and shims Steering gear housing rack support cover and top cover Mating surface of knuckle arm flange Sealing between accelerator arm bracket and firewall Drying sealant Sealant for drum brake shoe hold down pin and wheel cylinder 3M ATD Part No 8513 or equivalent FAST BONDING ADHESIVE Application Rec
40. lter is recommended as a replacement filter for this vehicle It is possible particularily in cold weather that this vehicle may develop high oil pressure for a short duration You should be sure that any replacement filter used on this vehicle is a high quality filter and is capable of withstanding a pressure of 1 765 kPa 256 psi manufactur er s specifications to avoid filter and engine damage The following is a high quality filter and is strongly recommended for use on this vehicle Mitsubishi Engine Oil Filter Part No MD135737 or MD325714 Any replacement oil filter should be installed in accordance with the oil filter manufacturer s installation instructions 1 Start the engine and allow it to warm up until the temperature of the coolant reaches 80 C 176 F to 90 C 194 F 2 Remove the engine oil filler cap 3 Remove the drain plug to drain oil Caution Use care as oil could be hot 4 Use the following tools to remove the engine oil filter from the underside of the vehicle e MB991396 or equivalent When using the oil filter of MD135737 e Commercial tool When using the oil filter of MD325714 5 Clean the filter bracket side mounting surface and make sure the O ring is not left on the mounting surface 6 Apply a small amount of new engine oil to the O ring of the new oil filter 7 Install the engine oil filter NOTE Tightening torque When using the oil filter of MD135737 14 Nm 10 ft lbs When
41. masking tape should be removed after paint ing is finished 3 The theft protection label should not be removed from original parts or replacement parts Theft protection label 00K619 For replacement parts GENERAL Vehicle Identification 00 17 LOCATIONS Target area A for original equipment parts B for replacement parts Engine 1 8L Engine 1 5L Engine 1 8L Engine 1 5L Engine AO00M0065 A00M0066 Automatic transaxle A00M0067 Fender A00M0063 The illustration indicates left hand side outer Right hand side is symmetrically opposite Quarter panel The label is attached at the inner side of the parts shown in the figure A00M0064 The illustration indicates left hand side outer Right hand side is symmetrically opposite 00 18 GENERAL Vehicle Identification Target area A for original equipment parts B for replacement parts Front door Rear door The illustration indicates right hand side outer 008 Left hand side is symmetrically opposite Trunk lid AOOMO061 A00M0060 Front bumper Rear bumper A00xX0044 AQ00X0045 GENERAL Precautions before Service 00 19 PRECAUTIONS BEFORE SERVICE Sage SUPPLEMENTAL RESTRAINT SYSTEM SRS 1 Items to follow when servicing SRS 1 Be sure to read GROUP 52B Supplemental Restraint System SRS For safe operations please follow the directions and obser
42. nate for about 7 seconds and then remain extinguished for at least 5 seconds after turning OFF If yes SRS system is functioning properly If no refer to GROUP 52B Troubleshooting CRUISE BRAKE ANT SRS SRS warning light B16M0359 00 48 Insulating tape GENERAL Maintenance Service Battery EN Battery cable A19Z0001 SRS ECU A19M0064 SRS COMPONENT VISUAL CHECK Turn the ignition key to the LOCK position disconnect the negative battery cable and tape the terminal Caution Wait at least 60 seconds after disconnecting the battery cable before doing any further work The SRS system is designed to retain enough voltage to develoy the air bag for a short time even after the battery has been disconnected so serious injury may result from unintended air bag deployment if work is done on the SRS system immediately after the battery cable is disconnected SRS AIR BAG CONTROL UNIT SRS ECU 1 Check SRS ECU case and brackets for dents cracks deformation or rust Caution The SRS may not activate if the SRS ECU is not installed properly which could result in serious injury or death to the vehicle s driver or front passenger 2 Check connector for damage and terminals for deformation or rust Replace SRS ECU if it fails visual check Refer to GROUP 52B SRS Air Bag Control Unit GENERAL Maintenance Service 00 49 lt Driver s side gt Pad cover 1980239 lt Fro
43. nder certain conditions If those conditions can be identified the cause will be easier to find TO COPE WITH INTERMITTENT MALFUNCTION 1 Ask the customer about the malfunction duplicate the customer s complaint Determine Ask what it feels like what it sounds like etc aE Mo KOI es and Pe em ne smule Then ask about driving conditions weather VON SE ON the connectors and parts of that frequency of occurrence and so on circuit s Be sure to use the inspection proce dures provided for diagnostic trouble codes and 2 Determine the conditions from the custom trouble symptoms a er s responses For temperature and or moisture conditions re lated intermittent malfunctions using common Typically almost all intermittent malfunctions sense try to change the conditions of the sus occur from conditions like vibration tempera pected circuit components then use the simula ture and or moisture change poor connections f JP tion tests below From the customer s replies it should be rea soned which condition is influenced Verify the intermittent malfunction is elimi nated 3 Use simulation test In the cases of vibration or poor connections use the simulation tests below to attempt to Repair the malfunctioning part and try to dupli cate the condition s again to verify the intermit tent malfunction has been eliminated SIMULATION TESTS For these simulation tests shake then gently bend pull and twist
44. ng for wear Check the automatic brake adjusting system by hand to see if it operates smoothly Also see if the gears are in proper mesh with each other To assure smooth operation apply a very thin coat of multipurpose grease to the friction surface of adjuster and link shaft 2 Inspect the wheel cylinder boots for evidence of a brake fluid leak Visually check the boots for cuts tears or heat cracks A slight amount of fluid on the boot may not bea leak but may be preservative fluid used at assembly Checking the Brake Shoes for Wear Caution l Never split or intermix brake shoe sets All four shoes must be replaced as a complete set 14W0096 00 46 GENERAL Maintenance Service Thickness of lining B Minimum limit 1 0 mm 04 in 17 BRAKE HOSES Check for deterioration or leaks 00100340135 Inspection of brake hoses and tubing should be included in all brake service operations The hoses should be checked for 1 Correct length severe surface cracking pulling scuffing or worn spots If the fabric casing of the hoses is exposed by cracks of abrasion in the rubber hose cover the hoses should be replaced Eventual deterioration of hose may occur with possible bursting failure Faulty installation casing twisting or interference with wheel tire or chassis 18 BALL JOINT AND STEERING LINKAGE SEALS Inspect for grease leaks and damage 1 00100350138 These components which are permanen
45. nt passenger s side gt Pad cover 19M0093 00005117 Inflator case 19M0146 Front passenger s side gt 19M0022 00004825 Protective tube Mating marks A1950331 AIR BAG MODULES STEERING WHEEL AND CLOCK SPRING 1 Remove the air bag modules steering wheel and clock spring Refer to GROUP 52B SRS Air Bag Modules and Clock Spring Caution The removed air bag modules should be stored in a clean dry place with the pad cover facing up Check pad cover for dents cracks or deformation Check connector for damage terminals for deformation and harness for binds Check air bag inflator case for dents cracks or deformation Check harness built into steering wheel and connectors for damage and terminals for deformation Check clock spring connectors and protective tube for damage and terminals for deformation Visually check the clock spring case for damage Align the mating marks of the clock spring and after turning the vehicle s front wheels to straight ahead position install the clock spring to the column switch Mating Mark Alignment Turn the clock spring clockwise fully and then turn back it approx 3 4 5 turns counterclockwise to align the mating marks 00 50 BODY WIRING HARNESS se GENERAL Maintenance Service 10 11 Caution If the clock spring s mating mark is not properly aligned the steering wheel may not be completely rotational during a turn or the flat cab
46. ommended brand Adhesion of all materials except polyethylene polypropylene fluorocar 3M ATD Part No 8155 or equivalent bon resin or other materials with highly absorbent surface ANAEROBIC FAST BONDING ADHESIVE Application Recommended brand Fixing of bolts and screws 3M Stud locking Part No 4170 or equiva Tightening of drive gear to differential case lent Bolts for coupling tilt steering upper column with lower column Fixing of bearing fan pulley and gear connections Sealing of small recess or flange surface Steering angle stopper bolt 3M Nut locking Part No 4171 or equivalent UNDERCOAT Application Recommended brand Undercoat 3M ATD Part No 8864 or equivalent
47. ons Overall length mm in Overall width mm in Overall height Uniad en mm in Wheel base mm in Tread front mm in Tread rear mm in Overhang front mm in Overhang rear mm in Minimum running ground clearance mm in Angle of approach degrees Angle of departure degrees 4 270 168 1 1 690 66 5 1 360 53 5 2 415 95 1 1 450 57 1 1 460 57 4 845 33 3 1 010 39 8 150 5 9 15 8 17 8 4 270 168 1 1 690 66 5 1 360 53 5 2 415 95 1 1 450 57 1 1 460 57 4 845 33 3 1 010 39 8 150 5 9 15 8 17 8 4 270 168 1 1 690 66 5 1 360 53 5 2 415 95 1 1 450 57 1 1 460 57 4 845 33 3 1 010 39 8 150 5 9 15 8 17 8 4 270 168 1 1 690 66 5 1 360 53 5 4 270 168 1 1 690 66 5 1 360 53 5 2 415 95 1 1 450 57 1 1 460 57 4 845 33 3 1 010 39 8 150 5 9 15 8 17 8 4 270 168 1 1 690 66 5 1 360 53 5 2 415 95 1 1 450 57 1 1 460 57 4 845 33 3 1 010 39 8 150 5 9 15 8 17 8 Vehicle weight kg Ibs Curb weight Gross vehicle weight rating Gross axle weight rating front Gross axle weight rating rear 965 2 127 1 495 3 296 830 1 830 735 1 621 1 621 970 2 138 1 495 3 296 830 1 830 735 1 621 1 025 2 260 1 495 3 296 830 1 830 735 1 621 1 045 2 304 1 495 3 296 83
48. ons 1 If toothed washers are inserted 1 Bolts nuts and washers are all made of steel 2 If plastic parts are fastened and plated with zinc 3 If bolts are tightened to plastic or die cast in 2 The threads and bearing surface of bolts and serted nuts nuts are all in dry condition 4 If self tapping screws or self locking nuts are i used i Standard bolt and nut tightening torque Thread size Torque Nm ft Ibs Bolt nominal diame Pitch mm Head mark 4 Head mark 7 Head mark 8 ter mm M5 0 8 2 5 1 8 5 3 6 6 4 3 M6 1 0 5 3 6 9 6 5 10 7 2 M8 1 25 12 8 7 22 16 25 18 1 25 24 17 44 33 52 38 96 71 1 25 41 30 81 60 15 72 53 137 101 157 116 15 111 82 206 152 235 174 15 167 123 304 224 343 253 15 226 166 412 304 481 354 15 304 224 559 412 647 477 15 392 289 735 542 853 629 Flange bolt and nut tightening torque Thread size Torque Nm ft Ibs Bolt nominal diame Pitch mm Head mark 4 Head mark 7 Head mark 8 ter mm M6 1 0 5 3 6 10 7 2 12 8 7 M8 1 25 13 9 4 24 17 28 20 1 25 26 19 49 36 57 42 15 24 17 44 33 54 40 1 25 46 34 93 69 103 76 1 75 42 31 81 60 96 71 GENERAL Lubrication and Maintenance LUBRICATION AND MAINTENANCE Maintenance and lubrication service recommenda tions h
49. overheating and oxidation of the fluid which can interfere with normal valve clutch and brake operation Foaming can also result in fluid escaping from the transaxle vent in which case it may be mistaken for a leak 6 Securely insert the dipstick NOTE The fluid and oil filters should always be replaced under the following conditions When trouble shooting the transaxle When overhauling the transaxle When the oil is noticeably dirty or deteriorates driving under the severe condition i Furthermore the oil filters are special filters which are only to be used for the automatic transaxle Change fluid Drain the fluid and check whether there is any evidence of contamination Refill with new fluid after the cause of any contamination has been corrected Again place vehicle at a level place If you have a fluid changer use it to replace the fluid If you do not have a fluid changer replace the fluid by the following procedure GENERAL Maintenance Service 00 43 TFA1766 1 10 11 Disconnect the hose shown in the illustration which connects the transaxle and the oil cooler inside the radiator Start the engine and let the fluid drain out Running conditions N range with engine idling Caution The engine should be stopped within one minute after it is started If the fluid has all drained out before then the engine should be stopped at that point Discharge volume Approx 3 5 dm 3 7 qts
50. r use nondetergent or straight mineral oil 1 Start the engine and allow it to warm up until the temperature of the coolant reaches 80 C 176 F to 90 C 194 F 2 Remove the engine oil filler cap 3 Remove the drain plug to drain oil Caution Use care as oil could be hot EN 4 Install a new drain plug gasket so that it faces in the _ Drain plug ig direction shown in the illustration and then tighten the AP Forroo drain plug to the specified torque NOTE Install the drain plug gasket so it faces in the direction shown in the illustration 5 Refill with specified quantity of oil Specified Engine Oil API classification SJ or higher Total quantity Includes volume inside oil filter lt 1 5L Engine gt 3 3 dm 3 5 qts lt 1 8L Engine gt 3 8 dm 4 0 qts 6 Install the engine oil filler cap 7 Check oil level 00 40 GENERAL Maintenance Service 11 ENGINE OIL FILTER Change 00100270205 The quality of replacement filters varies considerably Only high quality filters should be used to assure most efficient service Genuine oil filters are capable of withstanding a pressure of 256 psi These high quality filters are highly recommended The following parts are available as follows Oil Filter Part No Mitsubishi Genuine Parts MD135737 MD325714 or equivalent ENGINE OIL FILTER SELECTION This vehicle is equipped with a full flow throw away oil filter The same type of replacement fi
51. s the OK judgement conditions Detailed inspection procedures methods such as component inspection and circuit in spection are listed on a separate page and are given here for reference Indicator does not turn on or off even if control mode switch is pressed Indicator which should not be illuminated is illuminated Inthe above cases the ECS switch circuit is defective or the indicator circuit is defective Scan Tool Data List 17 Control mode selection switch OK Voltage changes between approx OV approx 2 5V approx 5V when the switch is operated yNG Indicates voltage and resistance to be measured at a particular con nector Refer to Connector Measurement Service Points The connector position can be located in the wiring diagram in Volume 2 manual by means of this symbol ECU switch component inspection Refer to P 3 44 os ae Measure at switch connector A 44 e Disconnect the connector and measure at the harness side Voltage between terminal 6 earth and terminal 8 OK Approx 5V ground t OK Ne Indicates operation and inspection procedures inspection terminals and inspection conditions indicates the OK judgement conditions Inspect the contact condition at each connector terminal Refer to Connector inspection Service Points The connector position can be located in the wiring diagram in Vol ume 2 manual by means of t
52. ssing force of 98 N 22 Ibs at the center pulley j arrow section of the pulleys shown in the illustration and check that the amount of belt deflection is at the 9EN0457 standard value 00 36 1 5L engine Adjusting bolt Lock nut Pivot bolt 1 8L engine Adjusting bolt Lock bolt 9EN0459 lt Vehicles without A C gt Power steering oil pump pulley b Crankshaft pulley A01M0020 lt Vehicles with A C gt Power steering oil pump pulley Crankshaft pulley A C compressor pulley A01M0021 lt Vehicles without power steering gt Crankshaft B pulley G Tensioner A C compressor pulley A01M0117 GENERAL Maintenance Service 2 When deviated from standard value adjust with the following procedure 1 Loosen the nut of the generator pivot bolt 2 Loosen the lock bolt 3 Turn the adjusting bolt to adjust the belt tension s vibration frequency belt tension or deflection to the standard value 4 Tighten the nut of the generator pivot bolt Tightening torque 44 Nm 33 ft Ibs 5 Tighten the lock bolt Tightening torque 23 Nm 17 ft Ibs 6 Tighten the adjusting bolt Tightening torque 9 8 Nm 7 2 ft Ibs POWER STEERING OIL PUMP AND AIR CONDITIONING COMPRESSOR DRIVE BELT TENSION CHECK AND ADJUSTMENT lt Vehicles with 1 5L Engine gt 1 Check the drive belt tension with one of the following methods Standard value When checked Whena
53. stands Never allow passengers to ride in a towed vehicle State and local rules and regulations must be followed when towing a vehicle LIFTING JACKING SUPPORT LOCATION FLOOR JACK 00Z0003 OGMON06 00005001 Caution Never support any point other than the specified one or it will be deformed GENERAL Towing and Hoisting 00 23 RIGID RACK Rubber Rubber A 00Z0007 00Z0005 00005002 Caution For lifting put rubber or similar between the side sill and rigid rack or the side sill area will be damaged POST TYPE Special care should be taken when raising the vehicle on a frame contact type hoist The hoist must be equipped with the proper adapters in order to support the vehicle at the proper locations Caution When service procedures require removing rear suspen sion fuel tank and spare tire place additional weight on rear end of vehicle or anchor vehicle to hoist to prevent tipping of center of gravity changes Notch um 0020004 00M0006 00005003 00 24 GENERAL General Data and Specifications GENERAL DATA AND SPECIFICATIONS 2 DOOR MODELS GENERAL SPECIFICATIONS CJ2A DNSEL2M DNSEL7M CJ2A DRSEL2M DRSEL7M CJ2A DNMEL2M CJ2A DRMEL2M 00M0049 CJSA DNDEL2M DNDEL7M 00100090351 CJSA DRDEL2M DRDEL7M Vehicle dimen si
54. the connector pins with the test probes To do so may damage the circuits inside the ECU 00 10 GENERAL How to Use Troubleshooting Inspection Service Points Connector disconnected or improperly connected 1650256 Defective connector contact 16X0369 Harness wire breakage at terminal section Low contact pressure 1650254 00000219 MB991219 A 16R1318 CONNECTOR INSPECTION SERVICE POINTS VISUAL INSPECTION e Connector is disconnected or improperly connected Connector pins are pulled out Due to harness tension at terminal section Low contact pressure between male and female terminals Low connection pressure due to rusted terminals or foreign matter lodged in terminals CONNECTOR PIN INSPECTION If the connector pin stopper is damaged the terminal connec tions male and female pins will not be perfect even when the connector body is connected because the pins may pull out of the back side of the connector Therefore gently pull the wires one by one to make sure that no pins pull out of the connector CONNECTOR ENGAGEMENT INSPECTION Use the special tool connector pin connection pressure in spection harness of the inspection harness set to inspect the engagement of the male pins and female pins Pin drawing force 1 N 2 lbs or more GENERAL How to Use Troubleshooting Inspection Service Points 00 11 HOW TO COPE WITH INTERMITTENT MALFUNCTIONS Most intermittent malfunctions occur u
55. time CAUTION Indicates the presentation of information particularly vital to the worker during the performance of mainte nance and servicing procedures in order to avoid the possibility of injury to the worker or damage to component parts or a reduction of component or vehicle function or performance etc TIGHTENING TORQUE INDICATION The tightening torque shown in this manual is a basic value with a tolerance of 10 except the following cases when the upper and lower limits of tightening torque are given 1 The tolerance of the basic value is within 10 2 Special bolts or the like are in use 3 Special tightening methods are used SPECIAL TOOL NOTE Only MMC special tool part numbers are called out in the repair sections of this manual Please refer to the special tool cross reference chart which is located in the service manual at the beginning of each group for a cross reference from the MMC special tool number to the special tool number that is available in your market MODEL INDICATIONS The following abbreviations are used in this manual for classification of model types M T Indicates the manual transaxle or models equipped with the manual transaxle A T Indicates the automatic transaxle or models equipped with the automatic transaxle 00 4 GENERAL How to Use This Manual EXPLANATION OF MANUAL CONTENTS Indicates procedures to be performed before the work in that section
56. tly lubricated at the factory do not require periodic lubrication Damaged seals and boots should be replaced to prevent leakage or contamination of the grease Inspect the dust cover and boots for proper sealing leak age and damage Replace them if defective 19 DRIVE SHAFT BOOTS Inspect for grease 1 leaks and damage 00100360131 These components which are permanently lubricated at the factory do not require periodic lubrication Damaged boots should be replacedto prevent leakage or contamina tion of the grease Inspect the boots for proper sealing leakage and damage Replace it if defective GENERAL Maintenance Service 00 47 EN 20 SRS AIR BAG SYSTEM SRS component check damage function connection to wiring harness etc 00100370172 The SRS must be inspected by an authorized dealer 10 years after the car manufacture date shown on the certificaiton label located on left center pillar 00M0054 6 gt i Certification label Manufacture date MADE IN U S A PR 1992 MANUFACTURED BY DIAMOND STAR MOTORS CORP GVWR B GAWR LBS GAWR LBS KG FR KG RR KG THIS VEHICLE CONFORMS TO ALL APPLICABLE FEDERAL MOTOR VEHICLE SAFETY BUMPER AND THEFY PREVENTION STANDARDS IN EEREGT ON THE DATE OF MANUFACTURE SHOWN Al CUT LD MDH VEHICLE TYPE PASSENGER CAR MU900155 00Xx0043 00005116 SRS WARNING LIGHT CHECK Turn the ignition key to the ON position Does the SRS warning light illumi
57. towed using the front pickup whenev er possible REAR TOWING PICKUP Caution 1 This vehicle cannot be towed by a wrecker using sling type equipment to prevent the lower arm from deformation If this vehicle is towed use wheel lift of flat bed equip ment 2 Do not use steering column lock to secure front wheel position for towing 3 Make sure the transaxle is in Neutral if vehicle will be with drive wheels on the ground Automatic transaxle vehicle may be towed on the front wheels at speeds not to exceed 50 km h 30 mph for distances not to exceed 30 km 18 miles Caution If these limits cannot be met the front wheels must be placed on a tow dolly TOWING WHEN KEYS ARE NOT AVAILABLE When a locked vehicle must be towed and keys are not avail able the vehicle may be lifted and towed from the front provided the parking brake is released If not released the rear wheels should be placed on a tow dolly 00 22 GENERAL Towing and Hoisting SAFETY PRECAUTIONS The following precautions should be taken when towing the vehicle 1 2 DO NOT LIFT OR TOW THE VEHICLE BY ATTACHING TO OR WRAPPING AROUND THE BUMPER Any loose or protruding parts of damaged vehicle such as hoods doors fenders trim etc should be secured or removed prior to moving the vehicle i Operator should refrain from going under a vehicle while it is lifted by the towing equipment unless the vehicle is adequately supported by safety
58. used belt is intalled Whena new belt is installed Vibration frequency Hz 137 168 145 160 174 199 Tension N Ibs 392 588 88 132 441 539 99 121 637 833 143 187 Deflection Reference value mm in 9 6 12 4 38 49 10 2 11 6 40 46 7 2 9 0 28 35 When using the scan tool MUT II With a finger press the center arrow section of the pulleys shown in the illustration and check that the vibration frequency of the belt is at the standard value NOTE To measure the vibration frequency with the scan tool MUT II use the same procedure as the WATER PUMP AND GENERATOR drive belt GENERAL Maintenance Service 00 37 lt Vehicles with power steering gt 01M0042 Vehicles without power steering gt Crankshaft pulley A C compressor pulley AO1MO117 When using belt tension gauge Use a belt tension gauge to check that the belt tension is at the standard value at a point half way between the two pulleys indicated by an arrow in the illustration When checking the deflection amount Apply a pressing force of 98N 22 Ibs at the center arrow section of the pulleys shown in the illustration and check that the amount of belt deflection is at the standard value If the tension or deflection is outside the standard value adjust by the following procedure lt Vehicles with power steering gt
59. using the oil filter of MD325714 16 Nm 12 ft lbs O ring 40256003 GENERAL Maintenance Service 00 41 8 Install the drain plug and refill engine oil Refer to Engine Oil Replacement on P 00 38 9 Race the engine 2 3 times and check to be sure that no engine oil leaks from installation section of the oil filter 12 MANUAL TRANSAXLE 00100280161 Inspect oil level Transmission oil Inspect each component for evidence of leakage and check the oil level by removing the filler plug If the oil is contaminated it is necessary to replace it with new oil 1 With the vehicle parked at a level place remove the filler plug and check to be sure that the oil level is up to the lower edge of the filler plug hole 2 Check to be sure that the transmission oil is not noticeably dirty and that it has a suitable viscosity ae Change oil ER Pi I Filler plug a 1 Remove transaxle drain plug W 17 2 Drain oil 3 Tighten drain plug to specified torque Tightening torque 32 Nm 24 ft Ibs 4 Remove filler plug and fill with specified oil till the level comes to the lower portion of filler plug hole Specified oil Hypoid gear oil SAE 75W 90 or 75W 85W conforming to API classification GL 4 Quantity lt F5M41 gt 2 1 dm 2 2 qts lt F5M42 gt 2 2 dm 2 3 qts 5 Tighten filler plug to specified torque Tightening torque 32 Nm 24 ft Ibs eS Drain plug Ge nm TE 13 AUTOMATIC
60. ve all warnings 2 Always use the designated special tools and test equipment 3 Wait at least 60 seconds after disconnecting the battery cable before doing any further work The SRS system is designed to retain enough voltage to deploy the air bag even after the battery has been disconnected Serious injury may result from unintended air bag deployment if work is done on the SRS system immediately after the battery cable is disconnecied 4 Never attempt to disassemble or repair the SRS components SRS ECU air bag module and clock spring If faulty replace it 5 Warning labels must be observe when servicing or handling SRS components Warning labels are located in the following locations e Sun visor Glove box SRS ECU Steering wheel Air bag module Clock spring e Steering gear box 6 Store components removed from the SRS in a clean and dry place The air bag module should be stored on a flat surface and placed so that the pad surface is facing upward Do not place anything on top of it 7 Be sure to deploy the air bag before disposing of the air bag module or disposing of a vehicle equipped with an air bag Refer to GROUP 52B Air Bag Module Disposal Procedures 8 Whenever you finish servicing the SRS check the SRS warning light operation to make sure that the system functions properly Observe the following when carrying out operations on places where SRS components are installed including operations not directly r
61. y Checks 1 Turn the ignition switch to OFF 2 Disconnect the ECU connector 3 Measure the resistance and check for continuity between the terminals of the ECU harness side connector while referring to the check chart NOTE Checks don t have to be carried out in the order given in the chart Caution If resistance and continuity checks are performed on the wrong terminals damage to the vehicle wiring sensors ECU and or ohmmeter may occur Use care to prevent this 4 If the ohmmeter shows any deviation from the Normal Condition value check the corresponding sensor actuator and related electrical wiring then repair or replace 5 After repair or replacement recheck with the ohmmeter to confirm that the repair has corrected the problem 10 INSPECTION PROCEDURES USING AN OSCILLOSCOPE When there are inspection procedures using an oscilloscope these are listed here 00 8 GENERAL How to Use Troubleshooting Inspection Service Points HOW TO USE THE INSPECTION PROCEDURES The causes of many problems occurring in electronic circuitry are generally the connectors components the ECU and the harnesses between connectors in that order These inspection procedures follow this order They first try to discover a problem with a connector or a defective component CHECKING PROCEDURE 4 Probable cause Indicates inspection carried out using the scan tool Indicates the operation and inspection proce dures Indicate

00 General - Mirage Performance Online

Contents

Download Pdf Manuals

Related Search

Related Contents