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        WEINMANN Medumat Easy Ventilator Service Manual
         Contents
1.                                                                27 Clip for elbow connector WM 28052  28 O ting  elbow connector WM 1145 14   29 Torque plate WM 22509  30 Nut for pressure connection WM 22586  31 O ring  pressure relief valv WM 1145 3  32 Cap WM 2294  33 Short knob WM 489  Patient valve  comprising  WM 3280  34     bottom part of control unit for spontaneous breathing WM 328  35     Membrane for Spontaneous breathing tube WM 3284  36     insert for spontaneous breathing tube WM 3282  37     top part of control unit WM 318  38     tube connection for patient valve WM 3213  39     Lip membrane WM 32   40 Disc membrane Exhalation tube WM 3212  41   Oring 15 1 5 WM 1145 118  42 O ring for battery compartment lid WM 1145 145  43 Fillister head screw 30 x 40 mm for housing WM 58347  44 Fillister head screw M3 x 16mm for pneumatic block WM 53033  45 Spring washer for fastening pneumatic block and battery WM 50350  contacts  46 Fillister head screw KB 35 x 8 for battery contacts WM 58350  47 Cheesehead screw M3 x 6 for earth connection WM 50594  48 Serrated washer for earth connection WM 51850  49 Fillister head screw KB 30 x 6 for board WM 23159  50 i lister head screw KB 25 x 6 for interface cable  lower part of WM 58320  ousing  51 Cable harness WM 28088  52 Grommet WM 4112  53 Sensor tube  length 65 mm WM 22966  Set  tubes MEDUMAT  WM 15058  comprising   54 3x tube  silicone  length 52 mm WM 28097  55   Y connector WM 28053  56     Oxygen inlet tube  length 40 mm W
2.                                                       nstructions and in the Operating Instructions    Item No  Description Order No   10 Pressurised gas connection  threaded   preassembled WM 22685  12 Speaker WM 28077       Seal WM 28066  16 Ventilation hose WM 22647  17     Button cell CR 2430 WM 22652  18     Battery 3 6 volt WM 28045  19 Fascia film WM 28009   Upper part of housing with film up to device no  2279  WM 28078   comprising        Upper part of housing with film       label for languages  20     Label for patient connection   Upper part of housing with film from device no  2280  WM 28078   comprising        Upper part of housing with film       Rating plate       Label for patient connection  21 PCB  MEDUMAT Easy  exchange WM 28079  22 Pneumatic block  complete  new WM 28025  23 3 2 way magnetic valve WM 28035   Lower part of housing up to device no  2279  WM 28137   comprising        Lower part of housing       Rating plate       Label for O  input       label for excess pressure valve  24     Label for battery position   Lower part of housing from device no  2280  WM 28137   comprising        Lower part of housing       Label for O  input       Label for languages       label for excess pressure valve       Label for battery position  25 Elbow connector 4 6 WM 22552  26 Elbow connector ventilation hose  complete WM 28057       Hose connection for patient valve WM 3213             Spare parts    35                                                             
3.                   3 13 Functional check on pressure limit    Connect ventilation hose to test bag   Run device with settings  Freq    10 min  and MV   11   min   Switch device to mask ventilation     Requirement  The pressure limit must respond at 20   5 mbar           Switch device to tube ventilation        Requirement  The pressure limit must respond at 45   5 mbar     3 14 Functional check on relief valve without patient valve    Run device with settings  Freq    1 1min  and MV   7   min   Switch ventilation hose to test bag     Requirement  The test bag is fully inflated during the inspiration stroke  The ventilator is then heard to  release pressure     3 15 Checking the type plate data    Check type plate data against drawing     Requirement  The type plate data must be correctly entered in accordance with the drawing        Final check 13    3 16 Check on external condition    Check external condition     Requirements  The outside of the device is not scratched and there are no flaws   The connection thread is undamaged and screws easily   The adjuster knob is secured by self locking against inadvertent changes     Elbow outlet turns easily     3 17 Documentation    Document items 3 3 to 3 16  and also test date and tester number  in the test record        14    Final check    A  Servicing       Note   Remember to perform a final check after every repair     We recommend that maintenance work such as inspections and repairs be performed only by the    manufacturer  i 
4.              2  Use tweezers to remove filter set 57  D   3  Carefully insert a new filter set 57 in the  pressurised gas connection    4  Screw the slothead screw firmly into the 57  pressurised gas connection    20 Repair information and instructions    6 3 Opening the device       Tools and equipment required   e ESD protected workplace    e Phillips screwdriver  size 1    e Tubular hexagon box spanner 10 mm    e Special tool WM 22829 from special tool set WM 15349     e Flatnose pliers        1  Open the battery compartment with a coin  and remove the battery           Lift off the lid 32     Hold the adjuster knob 33 still with the special  tool and loosen the nut with a tubular hexagon  socket spanner  10 mm      Do not unscrew the nut completely   only loosen    it  Otherwise the knob will split into its separate  parts     Pull off the adjuster knob 33     5  Place the device on a nonsslip surface and  unscrew the 4 screws 43 from the rear of the  device                       6  Place the device on its side and carefully pull  the two parts of the housing apart until the  locating pin of the adjuster knob is pulled  completely out of the upper part of the  housing 20           7  Remove the speaker 12 from the lower part of  the housing 24 and disconnect it                    Repair information and instructions 21    8  Disconnect the plug of wiring harness 51 from    the board     Note    This is best done with flatnose pliers  Be very  careful not to damage the boar
5.      A fresh electrical impulse closes V2  The relief valve V4 opens and vents the ventilation hose  The patient  breathes out through the patient valve     Demandflow  An inspiration impulse  trigger  at V2 opens valves V3 and VA     Electronic system    The microprocessor controlled electronic system sets the ventilation parameters and monitors ventilation  and  also O  supply and power supply  If necessary  a visual and acoustic alarm is given  The ventilator has an  audio response facility that can be switched on for user guidance     Patient valve       During inspiration the respiratory gas flows to the patient            During expiration the expiration pressure switches the valve so    Inspiration  that the patient can breathe out     Expiration             Technical data 41    10  Technical Changes       Technical Changes    From Device No     Date       New position of device information plates    2280    27 04 07                                  42    Technical Changes       11  Repair and service records                                                          ainjouBis aloq  Aupdwos   ainjouBbig joq  Aupdwoy   ainjouBis along  Aupdwos   ainjoubis apq  Aupdwoy  SUONONSUI   sales LYWWAGIW YIM syuowwo    seinspaw   SDUDPIOSID ul peunoned BIIAIOS    supa QL   42242 Ayajog    s  na  g      Pay  Ayajog    supak 9   42942 Ayajog    supa y   42942 Ayajog    supak 7   42942 Ayajog       OINJOBJNU OW JO speq    ON 189P      snJ Jvwnaaw ec  as  neq    BinquoH SZSTZ  a    HA
6.     e Phillips screwdriver  size 2    e Tubular hexagon box spanner 8 mm   e Tubular hexagon box spanner 10 mm     e Torque spanner 50  5 Nem        e Torque spanner 200  10 Nem   e Special tool WM 22829 from special tool set WM 15349     e Flatnose pliers     1  Open the device  see  6 3 Opening the  device    on page 21      2  Remove the board  see    6 7 Changing the  board    on page 26  steps 2  and 3          3  Remove the grommet 52 from the upper part of  the housing 20              4  From inside the housing  insert the tubular box  spanner through the hole for the grommet 52  and press the fascia film 19 outwards until you  can grasp it on one side  Then completely  remove the fascia film from the upper part of  the housing        5  Use 70  isopropanol to remove all traces of  adhesive from the upper part of the housing   Then wait until the isopropanol has completely  evaporated from the housing surface                    You have now removed all the parts  You can start  reassembling        6  Stick the new fascia film 19 to the upper part  of the housing         First position the fascia film on the upper   part of the housing on the side where the   ribbon cable is attached        Run the ribbon cable through the slit in the   upper part of the housing        Then affix the entire fascia film  taking care  to avoid bubbles                          Ribbon    cable          32 _ Repair information and instructions          7     8     Q     Refit the grommet 52 
7.    Speaker defective    Replace speaker  6 6  page 25        Alarm  lt  2 7 bar although    pressure present    Pressure sensor defective    Change board  6 7  page 26        Hose connections in device not in  order       Check hoses  rep   6 8  page 27     ace if necessary       alarm     Battery failing       Change main battery 18  4 2   page 16   check button cell 17   3 8 1  page 10  and replace if  necessary  4 2  page 16        Pressure inlet leaking    Angled connector in device is loose  or defective    Check  6 8  page 27        Hose system in device is  leaking    Ch   6        ck hoses  replace if necessary    8  page 27        Pressure sensor on board is  leaking    Change board  6 7  page 26        Mask tube switch 1 defective          Change fascia film  6 12  page 32        Pneumatic block leaking    Replace pneumatic block  6 8   page 27        Potentiometer wrongly adjusted    Adjust potentiometer  6 10   page 30        Frequencies not in order    Potentiometer defectiv       Replace pneumatic block  6 8   page 27           Test bag is not filled  sufficiently during functional  check  Disconnection alarm    Ventilation parameters incorrectly set    Correct ventilation parameters       Patient valve not working properly    Check lip membrane             Pressure measurement tube not fitted       Fit pressure measurement tube          18 _ Troubleshooting          Fault Cause Remedy          No Stenosis alarm when  patient valve closed during  functional chec
8.   Room temp   20   C        18  C to  60  C    continuously adjustable  rom 3 to 16 l min  or 3 l min   20   or  gt 3   min    15   or 3 l min   35   or  gt 3 I min    20           Patient valve dead  space       12 8 m       Components with  critical flow direction    Patient valve             Max  ventilation  pressure    20 or 45 mbar          Ox concentration    100            Pressurized gas  connection    External thread G 3 8       Ventilation hose  connection    External diameter  13 mm       Patient valve      Inspiration tube          15 mm socket  22 mm plug  ISO 53561             Components   po None  containing latex  Subject to technical change without notice        40 Technical data       9 1 Pneumatic   electronic systems       Function  3 2 way valve Relief valve           WE   Pressure regulator  a        L    Pneumatic system    2 7 6bar    Booster valve with  metering facility  AS 7       u Coupling element    Respiratory frequency    Electronic Position    Stenosis  Disconnection   lt 2 7   Abar 100mbar 10mbar Batterie    LED bar graph MPU speech module source                The input pressure at p is max    bar  This is dynamically reduced by V1 to 2 5 bar  This is the input pressure  at V2  V3 and VA     Inspiration    An electrical impulse to V2 opens V3 and closes VA  Oxygen flows through the ventilation hose to the patient  valve  If the ventilation pressure in the patient valve reaches  gt  100 mbar  the relief valve V5 will open        Expiration  
9.  be   lt  2 mbar min            Respiration  pressure indicator          3 5 Self test when device is switched on       If audio response is enabled  you will hear the sentence    Open oxygen cylinder    before the selftest starts        1  Apply 4 5 bar to the input   2  Switch on MEDUMAT Easy at button 9     Requirement  The self test starts  the ventilation mode LEDs light up once each one after the other  the alarm  LEDs flash  the pressure indicator LEDs are run through 3 times  a signal tone sounds and an audio  response sentence is spoken           3 6 Functional check on controls  button check     Open the pressure supply   Switch on the device     Switch from mask ventilation to tube ventilation     RON  gt     Press the alarm acknowledgement button        Final check 9    3 7 Functional test and alarms       3 7 1 Test Stenosis alarm    e Switch to tube ventilation      and close patient valve outlet        e Operate device at Freq  setting   30 min  and MV   3   min     Requirement  The Stenosis alarm must be triggered after two ventilation cycles  If audio response is  enabled  the ventilator announces    Check airways and minute volume        3 7 2 Checking alarm confirmation    e Immediately after the first alarm tone sounds  press Alarm confirmation button 4        Requirement  The alarm tone must be suppressed immediately     3 7 3 Test Disconnection alarm   e Open patient valve outlet   Requirement  The Disconnection alarm must be triggered after two ventilat
10.  min Oy  It has a builtin power supply     lt uses high pressure  medicinal grade oxygen  An  external pressure reducer brings this down to the  required operating pressure  The oxygen supply is  fed in at input valve 10             The ventilation settings are continuously variable   These settings  frequency and volume per minute  are coupled  and the inspiration expiration ratio  of 1 1 67 are regulated by internal electronic   control mechanisms     The gas for inspiration flows along the hose and  through the patient valve and either the mask or  tube into the patient s airways  The patient valve is  fitted with a lip membrane that enables expired  gas to be conducted away through the expiration  tube           e in emergencies    e when transport over considerable distances is  planned    MEDUMAT Easy    e is designed to provide controlled ventilation to  persons of 10 kg body weight or more    e is used to treat respiratory arrest    e can be preset to parameters that ensure evenly  balanced ventilation  provided that the  selected maximum ventilation pressure Pmax is  not exceeded    e    permits breathing controlled oxygen inhalation  in Demand mode                          6 Description    You can check the course of ventilation on the  respiration pressure indicator 2        2 3 Demandflow function    The Demandflow setting switches the   MEDUMAT Easy to breathing controlled O3  inhalation  Such inhalation must be carried out  with the respiration mask  A small ins
11.  the pneumatic block including potentiometer is changed  the potentiometer must be recalibrated for    the board     1  Make sure the device is switched off        2  Press the On Off switch 9 and immediately  hold down the alarm confirmation button 4  and the mask tube ventilation switch 1  Then  release the button  After a brief interval  the 30  mbar LED on the bar graph indicator lights up                          3  To set the first calibration value  turn the  adjuster knob 6 fully to the left to the value  MV 3  Freq  30     4  Press the mask tube switch 1  The device now  makes a plausibility check               Ifthe value is not correct  all alarm LEDs light  up until the correct value is present at th  adjuster knob 6 and has been confirmed  with the mask tube ventilation switch 1  Or  you can cancel the potentiometer    re    in           MV  l min                                        calibration process by pressing the On Off  switch 9   IF the value is correct  this is indicated by the  O mbar LED on the bar graph lighting up    You can now set the next value              5  Turn the adjuster knob 6 fully to the right to the  white Demandflow zone        6  Press the mask tube switch 1  The device  accepts this value The LED on the bar graph  lights up  and you can move on to setting th  next value                    7  Turn the adjuster knob 6 back beyond the  index point 7 to the ventilation mode zone   then to the right again until it reaches the index  poi
12. EDUMAT Easy           WEINMANN    2 7 6 bar Oo         Typ  Medumat Easy  sx  J  N  XXXXX    M   2004   3 6V     5 2Ah  Li  3 6 V   CR 2430    C   0197 t x  IPX4   Weinmann GmbH Co KG  D 22525 Hamburg                                                Medumat Easy  DE  GB  FR  IT  NL  ES  PT  DK  SE  NO  FI  IS              2  Inlet 2 7   6 bar Os     2 7 6 bar Op       MEDUMAT Easy device information plate       SN Serial number of device       Year of manufacture       x     Do not dispose of device in domestic waste        Safety check and servicing label                               Servicing label  indicates when the next service is due    LTE   ER Safety check label   in Germany only  marks when the next safety check as per 86 of the German  SI law relating to users of medical devices is required          Overview       2  Description       2 1 Uses    MEDUMAT Easy is an automatic oxygen respiration device  shorHerm ventilator  with additional inhalation    facility   You can use MEDUMAT Easy     e to revive patients at the site of the emergency     e for longer periods in more protracted  emergencies  e g  fires        e for shortterm Og inhalation using a respiration  mask     You can use MEDUMAT Easy while transporting  patients     e between the various rooms and departments  of a hospital     e between the hospital and other premises     2 2 Ventilation function    MEDUMAT Easy operates within a pressure range  of 2 7 to 6 bar and at a flow rate of not less than  70  
13. LO NNYWNIJM veunjonynupyy             SUONPNYSU  31A1OS YHM B2UDP1OI2D UI JNO PAID 440M JIDdad pud ad1A1ag       DDP Jajspuu a21A0q             43    Repair and service records       Test record  Safety check in accordance with Test Instructions WM 28001       Device  MEDUMAT Easy WM No   28000 Device No                           Date of manufacture                              1  Testing equipment  e Pressure gauge O   6 3 bar  class 1 6  test pressure 6   0 15 bar  operating pressure 4 5   0 15 bar   e     concentration meter     Volume flow meter  e g  RT 200  ViP  PF 300   adjustable orifice 10 mbar  test set WM 15323  e Digital multimeter       2  Preparations for test  e Connect MEDUMAT to test equipment      Set language    English     e Set MEDUMAT to f   10 min   MV   11 l min and    tube     Prax   45 mbar         3  Enter device data     Entry of above device data Measurement OK not OK       4  Leak test at 6 bar  e Pressure drop inlet side  lt  0 2 bar min  e Pressure drop pressure measurement zone  lt  2 0 mbar min O                5  Self test when device is switched on  e 4redand   green LED  i e  one each for    Tube    and  Mask     light up l  alternately  alarm tone and audio response sound             6  Functional check  control elements     Key check             7  Functional check  display elements  e Check on alarm LEDs  Check on Demand mode LED  Check on Ventilation pressure indicator LEDs  Check on audio response                               8  Chec
14. M 28095  Set  filter   57 comprising  WM 15284      Filter      Sealing washer 3 5 x 6 x 0 5  Service labe  58     for servicing in 2 years    time WM 75340      for servicing in 4 years    time WM 75341      for servicing in 6 years    time WM 75339  59 Blanking plug for interface connection  lower part of housing  WM 1504  Operating instructions GB  ES  PT WM 16862                  When placing an order  please make sure to include type  unit serial no  and year built           36    Spare parts       7 2 Service sets       Overview       Years 2    4    6 8    10 12 14 16                Service set WM 15463  WM 15462          WM 15463  WM 15464                   WM 15463   WM 15465  WM 15463 WM 15464       Service set 2  6  10 and 14 years          Set  WM 15463  comprising    e Battery e  e Lip membrane     e Membrane for test connector     e Membrane for spontaneous breathing tube     Service set 4 years   Set  WM 15462  comprising    e Set WM 15463     Service 8 and 16 years   Set  WM 15464  comprising    e Set WM 15463    e Button cell     e Seal for speaker     Service 12 years   Set  WM 15465  comprising     e Set WM 15463    e Printed circuit board  PCB  MEDUMAT Easy    Membrane for exhalation tube  Sealing washer 3 5 x 6 x 0 5  Filter   O ring 15 x 1 5    Button cell    Set  tubes  Pneumatic block    2x O ring 11 x 1 5 for elbow outlet    O ring 26 x 2 for battery compartment lid       Spare parts 37    8  Tools and Test Equipment       This section lists all the t
15. ar hexagon box spanner 10 mm     e Torque spanner 50  5 Nem        e Torque spanner 200  10 Nem   e Special tool WM 22829 from special tool set WM 15349     e  Flatnose pliers     1  Open the device  see  6 3 Opening the  device    on page 21         2  Release the ribbon cable from its clamp X100   To do so  lift up the top part of the clamp  Then  you can pull out the cable     3  Unscrew the two screws 49 and remove the  board 21 from the upper part of the housing                 4  To remove the button cell 17  use a match or  similar to ease it slightly out of the holder and  pull the button cell out sideways with the other    hand     Caution   Do not use sharp or pointed objects for this  purpose  as this could damage the board         Push here    5  Insert a new button cell 17              Make sure it is installed the right way round        24 Repair information and instructions    10     Please remember    Insert the board 21 in the upper part of the  housing     Make sure that the ribbon cable is not under the  board or jammed between it and the housing     Attach the board 21 with the two screws 49     Place the ribbon cable in the clamp X100 on  the board and then press down the top part of  the clamp     Close the device  see    6 4 Closing the  device    on page 22   Use a new main  battery 18     Perform a final check  see  3  Final check    on  page 8         to a local collection point     6 6 Changing the speaker                   that old batteries must n
16. ation and instructions         20        Generals ss see 20  6 2 Changing the filter in the pressurised   gas connection              0   20  6 3 Opening the device               21  6 4 Closing the device                22  6 5 Replacing button cell              24  6 6 Changing the speaker             25  6 7 Changing the board              26  6 8 Replacing the pneumatic block         27    6 9 Replacing the 3 2 way magnetic valve 29          6 10 Calibrating the potentiometer   after changing pneumatic block  including potentiometer              30  6 11 Changing upper part of housing        31  6 12 Changing the fascia film            32  6 13 Changing lower part of housing         33  7  Spare parts        0    ee eee ee ee ee eee 35  7 1 Spare parts list    ee 35  7 2 Service sets    2 2 0 0    000 000  37  8  Tools and Test Equipment                38  8 1 General tools        2 2222 222 2   38  8 2 Specialtools        2 222 2 2 2220  38  8 3 Testing equipment  2 2 2222  220   39  9  Technical data    04u 50000 0520 owas ers 40  9 1 Pneumatic   electronic systems          4   10  Technical Changes                 05  42  11  Repair and service records               43    The content and presentation are copyright protected and may only be used by authorised WEINMANN Service Partners in  the course of their service operations  The content must not be reproduced or passed on to third parties  The complete documents    must be returned on termination of the cooperation w
17. ched on    A battery is exhausted    Change main battery 18  4 2   page 16   check button cell 17   3 8 1  page 10  and replace if  necessary  4 2  page 16        Fuse defective    Change board  6 7  page 26        Ribbon cable X100 of fascia film is    faulty or not connected    Check plug in connection and cable     6 7  page 26           If necessary  replace upper part of  housing  6 11  page 31        On Off button 9 defective    Change fascia film  6 12  page 32        Board defective    Change board  6 7  page 26        Magnetic valve defective       Change magnetic valve  6 9     page 29        MEDUMAT Easy will not  switch off    Operating error    Keep On Off button 9 pressed for    at least 2 seconds       On Off button 9 defective          Change fascia film  6 12  page 32        MEDUMAT Easy is  functioning  but without any  displays    Pressure gauge hose on  MEDUMAT Easy or on patient valve  has slipped off          Kink in pressure gauge hos       Pressure gauge hose within device is    kinked or has slipped off       Check pressure gauge hose       MV too high    Measured without 10 mbar back  pressure    Set to 10 mbar back pressure          MV not correct       Measuring device not calibrated    Calibrate measuring device       nput pressure  gt  6 bar    Reduce system setting to less than    6 bar       Patient valve not in order    Check membranes and O ring   replace if necessary  Chapter 6 7 of  operating instructions           Potentiometer wrongly adj
18. d with the  pliers     9  Unscrew the blue sensor tube 53 from the  pneumatic block     Note    Do NOT pull sensor tube 53 off the pressure  sensor on the board  as this will damage the  sensor     10  Pull the ends of the Y shaped sensor tube 54 off  the sensors on the board     11  Flap the two parts of the housing apart and  place them with the outside downwards     12  Unscrew screw 47 with the serrated washer 48  rom the earth connection to the pneumatic  block     13  Unscrew the two screws 46 with the spring  washers 45 and remove the battery contacts  rom the battery compartment           The two halves of the housing are now  separated     6 4 Closing the device       Tools and equipment required  e ESD protected workplace   e Torque spanner 50  5 Nem     e Torque spanner 200  10 Nem        e Tubular hexagon box spanner 10 mm     e Special tool WM 22829 from special tool set WM 15349     e Allen key SW 2 5     1  Place the two parts of the housing side by side  with the outside facing downwards     2  Place the battery contacts in the battery  compartment and screw them in place with the  two screws 46 and the spring washers 45                    Earth connection                                                                         22 _ Repair information and instructions          3  Push the ends of the Y shaped sensor tube 54  onto the sensors on the board     4  Screw the blue sensor tube 53 onto the  pneumatic block     5  Connect the plug of wiring harness 51 
19. e WEINMANN  or by qualified technicians expressly authorized by WEINMANN     4 1 Intervals and scope    Every 2 years     Every 2 years the device  incl  patient valve and hose system  must undergo servicing and be subjected to a  safety check as specified below     You can also have servicing and the safety check performed by WEINMANN     Be sure to check the following items        e Check equipment for completeness  e Check system components  carrying platforms     Vsjaliehack oxygen fittings  secretion suction system  hose  connections etc       e Check test bag            Mechanical damage      Labelling of controls      Damage to all external hoses  e Final check in accordance with Test Instructions   Test Record STK WM 28001  see    3  Final check     on page 8 and see    11  Repair and service  records    on page 43      e Renew parts subject to wear   parts requiring  compulsory replacement  see  7 2 Service  sets    on page 37     Every 4 years    e Servicing of the fittings in the oxygen supply system  e g  pressure reducer  either by the manufacturer or  by a specialist expressly authorized by the manufacturer    Every 10 years     e Repeat testing of conventional steel or aluminium oxygen cylinders by the responsible testing  organisation  The repeat testing date is stamped on the shoulder of the cylinder        Servicing 15    4 2 Batteries    MEDUMAT Easy is equipped with two batteries    The main battery 18 must always be changed  The  button cell 17  CR2430  o
20. e patient e membrane for exhalation tube     valve to the device     MEDUMAT Easy must not be used if the final  check reveals defects or deviations from the  specified parameters     e Oring 1145 118     3 1 Testing equipment required    Volume flow meter  Type RT 200  Timeter   Type EKU VIP   ventilator  PF 300 Imtmedical or comparable  test device    Adjustable orifice  e g  ball valve  internal diameter   10 mm  Test set for functional checks WM 15323    Oxygen concentration meter  O   100    1    e g  Type Oxycontrol WM 13550    Set  hose with syringe WM 15359   Pressure gauge O  6 3 bar  class 1 6  Pressure gauge 0 100 mbar  class 1 6  Set  supply test Medumat   Modules WM 15440    3 2 Preparing for final check    RON  gt     Connect MEDUMAT Easy to the 4 5   6 bar pressure supply    Connect ventilation hose and pressure measurement tube to MEDUMAT Easy   Device setting  Freq    30 min   MV   3   min    Language setting    English        3 3 Entering the device data    Enter the device number and the tester number in the test record        8    Final check    3 4 Testing for leaks and pressure reading    3 4 1 Checking input side for leaks    e With the device switched off  apply 6 bar pressure to input side and and shut off output pressure     Requirement  The pressure drop must be less than 0 2 bar min     3 4 2 Checking pressure measurement zone for leaks       e Apply 55 mbar   2 mbar to MEDUMAT    pressure measurem nt zone        Requirement  The pressure drop must
21. emergency    WEINM ANN    mbar          MEDUMAT Easy    Ventilator WM 28000    Servicing and repair instructions    WEINM ANN    medical Mtechnology    Contents       1  Overview        cece cece eee cece eees    1 1 Special symbols on the ventilator            2 5 Audio response              25      3  Final check sce faves abt EEEE Seas ARNE       3 1 sting equipment required            3 2 Preparing for final check              3 3 Entering the device data              3 4 Testing for leaks and pressure reading      3 5 SelHest when device is switched on         3 6 Functional check on controls  button check     2 222 222 2222 22       3 7 Functional test and alarms            3 8 Battery power   2222222   3 9 Test pressure sensors 222222222     3 10 Functional check on frequency setting                            Functional check breath volume  at 4 5 bar input pressure and  10 mbar back pressure    2 2 2       3 12 Checking O2 concentration           3 13 Functional check on pressure limit           3 14 Functional check on relief valve  without patient valve                 3 15 Checking the type plate data          3 16 Check on external condition           3 17 Documentation  222222222222                   Copyright WEINMANN GmbH  amp  Co  KG              i SEIMIEINga   2 2  15  4 1 Intervals and scope               15  4 2 Batteries        0 2    0 00000 000  16  4 3  St  ldge  nc4 nneen send ireo tini 16     Troubleshooting              ee2eeeee 17     Repair inform
22. he lower part o    the housing over  hold it  ock tight and unscrew  her with the spring    Press the catch towards the elbow connector    and pull the pneuma  tube 56     When you remove th  the lower part of the    tic block 22 off the       e pneumatic block from  housing  the O ring 28    will fall out of the connection  Make sure that    the O ring 31 does n    outlet valve     ot fall out of the relief                       Potentiometer  cable       control cable    Magnetic valve                the housing over again                                Repair information and instructions    27    9  When inserting the new or replacement  pneumatic block 22  insert the tube 56 in the  elbow connector  Make sure that the cables  are routed below the pneumatic block to the    righthand side     10  Tum the lower part of the housing over  hold it  and the pneumatic block tight and screw up  both screws 44 with their spring washers 45                 11  Lubricate the O rings of the elbow connector  26 with a little O gt  lubricant  WM 14298     Make sure that the compensating hole remains  ree             12  Insert the Oring 28 in the groove in the outle  rom the pneumotic block        13  Insert the elbow connector 26 in the pneumati  block 22     iC       14  Insert the clip 27 in the pneumatic block 22        15  Plug in the potentiometer cable   16  Plug in the magnetic valve control cable     17  Close the device  see  6 4 Closing the  device    on page 22          Poten
23. in the upper part of the  housing 20     Refit the board  see    6 7 Changing the board     on page 26  steps 4  to 6       Close the device  see    6 4 Closing the  device    on page 22      10  Perform a final check  see    3  Final check    on    6 13 Changing lower part of housing    page 8                        Tools and equipment required     ESD protected workplace   Phillips screwdriver  size 2   Open ended spanner  13 mm   Open ended spanner  22 mm     Torque spanner 50  5 Nem        Torque spanner 200  10 Nem        Special counter tool G 3 8  WM 22827  and special spanner 17 mm  WM 22828  from special tool    set WM 15349   Vice with jaw protectors     Flatnose pliers          Open the device  see  6 3 Opening the    device    on page 21      Remove the pneumatic block  see    6 8  Replacing the pneumatic block    on page 27   steps 2  to 8       Undo the screws 50 and remove the wiring  harness 51     Use a pointed object to push the blanking plug  59 of the interface connection out of the lower  part of the housing 24 from inside     Remove the O ring 31 from the lower part of  the housing 24                                            Repair information and instructions 33    6  Screw the special counter tool onto the  pressurised gas connection 10     7  Clamp the special counter tool in a vice     8  Use a 22 mm open ended spanner to screw  the nut of the special counter tool firmly again  the pressurised gas connection     9  Screw the elbow connector 25 off 
24. ion cycles  If audio response  is enabled  the ventilator announces    Check ventilation system and settings       3 7 4 Test Pressure alarm   e Shut off pressurised gas connection of MEDUMAT  2 7   6 0 bar      Requirement  The Pressure alarm must be triggered  If audio response is enabled  the ventilator  announces    Check pressure hose system and gas supply              3 7 5 Checking Demand mode LED  e Open the pressure supply     Requirement  Demand mode LED must come on  flickering      3 7 6 Check voice output    3 8 Battery power    3 8 1 3 0 V battery  on board        Since the 3 0 V lithium cell is difficult to access  its                                                       charge status can be checked both via the ea eel  interface and in a relevant menu  99 de  33 3 19  To do so  hold down the alarm confirmation button 50 317  while switching the device on  The device is then 25 315  in battery check mode for 3 seconds  before a EEE  switching to normal operating mode  me S i  During this 3 second period the    Power supply    30 309  alarm in the alarm panel lights up and the voltage 75 3 07  measured for the lithium cell is shown on the 50 3 05  pressure bar graph  m  03  The adjacent table shows how the voltage 10 3 01  readings correspond to the bar graph values  5 799  O 2 97                   10 Final check    Requirement  Voltage measured for 3 0 V battery is in the range 3 0 to 3 2 V  the alarm for this cell is  triggered at 2 7 V     3 8 2 3 6 V batter
25. ith WEINMANN        Introduction       For decades WEINMANN has been developing   manufacturing and marketing devices for emergen   cy medical care  oxygen therapy and inhalation   therapy     In 1972 WEINMANN put the first MEDUMAT    emergency respirator on the market     MEDUMAT emergency respirators are automatic   respirators  They are used for controlled respiration  in emergency medical care  e g  in cases of acute  respiratory disorders  and also secondary obstruc   tions        The new generation of devices  developed specif   ically to meet users    requirements and put on the  market in 1997  offers users and patients in   creased security  An intelligent alarm system moni   tors the patient s breathing and informs the user  about any problems that occur  These devices thus  offer even greater security and reliability during  respiration           The aim of these servicing and repair instructions is  to familiarise you  as an expert in the field  with the  function  technology  servicing and repair of the    Note     MEDUMAT respirator  Thanks to training which you  have already received from WEINMANN  you now  count as    trained expert personnel    and can there   fore give your customers appropriate instructions   remedy problems on your own and perform the  functional checks prescribed in the operating instruc   tions and any repairs required in accordance with  these Service and Repair Instructions           In the event of a warranty claim  send the MEDUMAT  
26. k  see Patient valve not working properly   Check lip membran     Checking the breath volume     in the operating instructions                    Troubleshooting 19       6  Repair information and instructions    6 1 General    Always perform repairs to MEDUMAT Easy at an ESD protected workplace     Observe the safety information in the Operating  Instructions for MEDUMAT Easy     All operations on this device require detailed  knowledge and observation of the Operating  nstructions and the Service and Repair   nstructions        Do not carry out any repairs that are not  described in these Service and Repair  nstructions  This is the only way to guarantee  troublefree functioning of MEDUMAT Easy     Make sure that your hands and workplace are  clean during the repair work              Be sure to carry out a final check after every  repair  see  3  Final check    on page 8      If you replace components or individual parts   use only genuine WEINMANN parts     When ordering the lower part of the  housing 24  please specify device type  year  of manufacture and device number              Note    The item numbers quoted in the following text  are identical to the item numbers in the spare  parts list on Page 35 and the overview on  Page 4     6 2 Changing the filter in the pressurised gas connection    Tools and equipment required    Flathead screwdriver    Tweezers     Unscrew the slothead screw from the  pressurised gas connection 10                                      RO   
27. k batteries  e 3 1V 40 1V     35V402 0 1V O                9  Check pressure sensors  e Input pressure sensor  e Ventilation pressure sensor     Demandflow sensor                         10 Check frequency setting  e Frequency 14   2 min   e Frequency 10   2 min   e Frequency 30   2 min  D                                     11 Check breath volume at 4 5 bar supply pressure and 10 mbar back pressure  e f  4min   MV   16 l min  BV  1140   170 ml  e f 10min   MV   11 l min   BV  1100   170 ml  e f  30 min   MV   3   min  BV   100   20 ml                                                    12 Check O  concentration at f   10 min    and MV   11 l min  e O  concentration  gt  98 vol   l             13 Functional check on pressure limit at f   10 min and MV   11 l min  e Pressure limit    Mask    responds at 20   5 mbar l  e Pressure limit    Tube    responds at 45   5 mbar l                                     14 Functional check on relief valve     Test bag is fully inflated  then ventilator vents audibly l             15 Check on equipment and accessories Present yes no  e Ventilation hose and patient valve undamaged and operational   Test set for functional check operational   Pressure reducer operational       cylinder within test deadline  valve operational   Carrying platform complete and operational   Medical products book   Operating instructions                                                                16 Check on external condition  e Connection thread undamaged  adj
28. nly has to be replaced  every 4 years     The button cell 17 supplies auxiliary power to the  electronic system if the main battery 18 fails  This  makes it possible to set off an alarm even if the  main battery suddenly fails  The device then  switches to exhalation        In principle  the battery capacity is designed so  that under normal conditions of use  it will not need  changing in the 2 years between services  The  main battery 18 is to be renewed during the 2   yearly service  the button cell 17 only every 4  years                    When changing batteries  special precautions  must be taken to protect the electronic circuits  see   6 5 Replacing button cell    on page 24      When changing the main battery 18  you must  change the O ring 42 on the battery compartment  cover as well     4 3 Storage          17  Button cell for back up power    18  Lithium battery 3 6 V for main power  supply MEDUMAT Easy             If you do not intend to use MEDUMAT Easy for a long period  we recommend the following storage    precautions     1  Clean and disinfect the device  see  5   Hygienic Preparation    in the operating  instructions      2  Store MEDUMAT Easy in a dry place     Important   Remember that devices still require servicing at the  specified intervals even when in storage  otherwise  they are not allowed to be used when removed  from storage        16 Servicing    5  Troubleshooting       Fault    Cause    Remedy       MEDUMAT Easy does not    start up when swit
29. nt  zone MV 16  Freq  14       8  Press the mask tube switch 1 again  The  calibration values are stored and the device  exits the calibration mode     Note           Until the last step the calibration mode can be  cancelled at any time by pressing the On Off  switch 9  without storing the new values  If an  invalid value is detected during calibration  all  alarm LEDs light up   no value is stored either           30 Repair information and instructions    6 11 Changing upper part of housing       Tools and equipment required     ESD protected workplace   Phillips screwdriver  size 2   Tubular hexagon box spanner 10 mm     Torque spanner 50  5 Nem        Torque spanner 200  10 Nem   Special tool WWM 22829 from special tool set WM 15349     Flatnose pliers       Open the device  see  6 3 Opening the    device    on page 21      Remove the board  see    6 7 Changing the  board    on page 26  steps 2  and 3          Remove the grommet 52 from the upper part of  the housing 20                 You have now removed all the parts  You can start  reassembling     4     Insert the grommet 52 in the new upper part of  the housing 20     Refit the board  see    6 7 Changing the board     on page 26  steps 4  to 6       Close the device  see  6 4 Closing the  device    on page 22      Perform a final check  see    3  Final check    on  page 8         Repair information and instructions 31    6 12 Changing the fascia film          Tools and equipment required    e ESD protected workplace
30. ools and test equipment mentioned in these Service and Repair Instructions     The specific tools and test equipment required in each case are listed in the individual chapter     You can obtain special tools from WEINMANN     8 1 General tools    Flat head screwdriver  size 0 5 x 3 x 100     Phillips screwdriver  size O     Phillips screwdriver  size 1     Phillips screwdriver  size 2     Open ended spanner  13 mm   for elbow connector at O  inlet     Open ended spanner  22 mm   for special counter tool     Vice with jaw protectors   countering threaded connection     8 2 Special tools    The following tools can be ob    Special tool set    Spec    ia      comprisin    counter tool G    for countering threaded    at O  inlet  ia    Spec    spanner  17 m    tained from WEINMANN     g   3 8     connection    m        for counter nut at O  in    Spec    ia    tool     et     for holding securing adjuster knob     Set  hose wi    Spec       a          th syringe  pliers    Tubular hexagon box spanner 10 mm   for adjuster knob     Tubular hexagon box spanner 8 mm   for fascia film     Tweezers   for filter set     Diagonal cutter     Flatnose pliers     Allen    Torque spanner 50  5 Nem        Torque spanner 200  10 Nem     WM 15349  WM 22827    WM 22828    WM 22829    WM 15359  WM 22928       38    Tools and Test Equipment    key  2 5 mm     8 3 Testing equipment    Oxygen concentration meter  type Oxycontrol WM 13550   Volume flow meter   Type RT 200  Timeter  or   obtainable f
31. ot be disposed of in household waste  Always take old batteries          Tools and equipment required    ESD protected workplace   Phillios screwdriver  size 1   Tubular hexagon box spanner 10 mm     Torque spanner 50  5 Nem        Torque spanner 200  10 Nem     Special tool WWM 22829 from special tool set WM 15349       Open the device  see    6 3 Opening the    device    on page 21  steps 1  to 6       Remove the speaker 12 from the lower part of  the housing 24 and disconnect the speaker  cable plugs  Put the old speaker on one side       Take the new speaker 12 and connect the    speaker cable plugs     Insert the speaker 12 in the recess in the lower  part of the housing 24  The centering lug of the  speaker must be located in the corresponding  groove in the lower part of the housing          Close the device  see    6 4 Closing the    device    on page 22  steps 8  to 13       Perform the final check  see  3  Final check    on  page 8                  N    Centering  lug             Repair information and instructions 25    6 7 Changing the board       Tools and equipment required    e ESD protected workplace    e Phillips screwdriver  size 1    e Tubular hexagon box spanner 10 mm     e Torque spanner 50  5 Nem        e Torque spanner 200  10 Nem   e Special tool WM 22829 from special tool set WM 15349     e Flatnose pliers     1  Open the device  see  6 3 Opening the  device    on page 21         2  Release the ribbon cable from its clamp X100   To do so  lift up the 
32. piration   trigger  pulse causes oxygen to continue flowing  until slight overpressure interrupts the flow   Expiration then takes place via the patient valve as  in ventilation                 2 4 Patient valve    The gas for inspiration is channelled into the  patient s airways through the patient valve        The valve is designed to enable spontaneous  breathing in the event of failure of the    MEDUMAT Easy        2 5 Audio response    The device has an audio response facility that can  be switched on for user guidance  especially for  users who have little practice     f audio guidance is not wanted  it can be  switched off by pressing a combination of keys  see  4 10 Audio response for user guidance    in  the operating instructions                           40    2    20    10    0 9  Demandflow setting  nn 11 12  Ry   o  9 MMO 214  10    Ns  U 1  14 416  16  5 emand     0     30    flow  3  req min          A MV  l min                          34    35 36 41          Description    3  Final check       Alter every repair and every service  the device We recommend that you always hold reserve  must be subjected to the following final check in stocks of the following items     accordance with Test Instructions WM 28001  and the test record        replacement washers for the connections     e lip membrane for the patient valve           Note   For the final check on the MEDUMAT Easy you e membrane for spontaneous breathing tube   must connect the ventilation hose and th
33. rom  Type Flow Analyser PF 300  Allied Healthcare Products Inc     1720 Sublette Avenue  St  Louis  Missouri  MO 63110    obtainable from   Skspecial instruments GmbH  Strelgasse 2    USA D 86720 N  rdlingen   Tel   001 800 444 3954 Germany   Fax  001 314 771 5183 Tel   00 49 90 81 2 20 61 or 2 20 62  or Fax  00 49 90 81 2 20 63    Type EKU VIP ventilator tester www specialinstruments com    obtainable from    EKU Elektronik GmbH  Feldstrasse 9a   D 56291 Leiningen  Germany   Tel   00 49 6746 1018  Fax  OO 49 6746 8484  www eku elektronik de    www   eku elektronik deTest set for final check    WM 15323   Set  supply test   Medumat  Modules WM 15440  Set  test set respiration and pressure reducer  flow WM 15443    Pressure gauge O to 6 3 bar  class 1 6   Pressure gauge O   100 mbar  class 1 6  Type WIKA  obtainable from    Alexander Wiegand GmbH  amp  Co   Alexander Wiegand Strasse 30  D 63911 Klingenberg am Main    Germany    Tel   0049 9372 1320    Digital multimeter       Hazet torque wrench  obtainable from     Hommel  Heidelberger Str  52  D 68519 Viernheim    Germany    Tel   00 49 6204 738 0  Fax  00 49 6204 739 222       Tools and Test Equipment    39    9  Technical data          MEDUMAT Easy          Product category    MEDUMAT Easy  Patient valve 30 mm socket      Expiration tube ISO 5356 1             Power supply    Life expectancy  Max  storage period    Maintenance free lithium  battery 3 6 V  5 2 Ah    gt  2 years   10 years after delivery            Air press
34. t  The tre    un device with setti                                                    hose to 10 mbar ori   ings  Freq    14 min and  quency must be 14   2 mi  ngs  Freq    10 min    and  quency must be 10   2 mi  ngs  Freq    30 min    and  quency must be 30   2 mi          Patient valve with  hose system    Orifice 10 mbar    open    ice and to volume flow meter        MV   16 l min   n   MV   11 l min   n   MV   3 I min   iis       3 11 Functional check breath volume at 4 5 bar input pressure and  10 mbar back pressure          equirement  Breath    equirement  Breath                                           Requirement  Breath    Run device with setti  R  Run device with setti  R  R    un device with setti       V                               ume m                   s  Freq     s  Freq                                   Patient valve with  hose system    Orifice at 10 mbar   gt  setting       in  and MV   16   min   be 1140   170 ml   10 min  and MV   11 l min   be 1100   170 ml   30 min  and MV   3 I min   be 100   20 ml              12    Final check    3 12 Checking O  concentration       Run device with settings  Freq    10 min   MV   11 l min and 100  Oo     Requirement  The     concentration must be  gt  98      O  measuring device                 Pressure supply   MEDUMAT Easy                   Respiration tube                                                       Q000000000000       I 1    Patient valve O  measuring cell              Pressure  gauge              
35. tiometer   cable   18  Perform a final check  see  3  Final check    on  page 8      Magnetic valve  control cable                               28 _ Repair information and instructions    6 9 Replacing the 3 2 way magnetic valve       Tools and equipment required    e ESD protected workplace    e Phillips screwdriver  size 2    e Phillips screwdriver  size O    e   Tubular hexagon box spanner 10 mm     e Torque spanner 50  5 Nem        e Torque spanner 200  10 Nem   e Special tool WM 22829 from special tool set WM 15349     e Flatnose pliers     1  Open the device  see  6 3 Opening the  device    on page 21      2  Remove the pneumatic block  see    6 8  Replacing the pneumatic block  on page 27         3  Place the pneumatic block on the side with the  type plate     4  Unscrew the two securing screws and remove  the 3 2 way magnetic valve 23        5  Insert the new 3 2 way magnetic valve 23 in  the correct position        Make sure that the seal for the 3 2 way magnetic  valve is seated in the correct position     6  Fasten the 3 2 way magnetic valve with th  screws supplied with it                 7  Reinstall the pneumatic block  see    6 8  Replacing the pneumatic block    on page 27      8  Close the device  see  6 4 Closing the  device    on page 22         9  Perform a final check  see  3  Final check    on  page 8         Repair information and instructions 29    6 10 Calibrating the potentiometer   after changing pneumatic block including potentiometer        When
36. to WEINMANN     To enable us to process ex gratia requests or war   ranty claims  please enclose the customer s proof  of purchase  invoice  with the device     Repairs or servicing work may be performed only    by WEINMANN or by trained specialist staff     You are responsible for repairs carried out yourself  and for their warranty     Use only original WEINMANN spares for repairs     Please bear in mind   Your customer trusts you and relies on your expert    capability  just as you rely on WEINMANN     For the following information  please consult the Operating Instructions for MEDUMAT     e Safety Information   e Fitting accessories   e Operating MEDUMAT emergency respirators  e Hygienic preparation    e Functional check       Introduction 3    1  Overview    Control panel MEDUMAT Easy       2 Respiratory pressure  indicator  bar graph     3 Alarm panel    MEDUMAT    Easy       60  lt  gt  mbar  gt  Stenosis     lt  gt   Disconnec       30  3    Freq  min        MV  l min     1 Mask tube ventilation  switch with indicator  LEDs       bo    co  lt 2 7 bar 0     4 Alarm confirmation    5 Colour code             6 Adjuster knob  ventilation parameters    7 Index position  8 LED Demandflow    9 ON OFF switch          10 Pressurized gas  connection          15 Relief outlet valve          11 Battery compartment    12 Speaker    13 Pressure gauge hose  connection    14 Ventilation hose connection          4 Overview          1 1 Special symbols on the ventilator    Symbols on M
37. to the  board   6  Attach the earth connection to the pneumatic       block using screw 47 and serrated washer 48     7  Connect up the speaker 12 and insert it in the  recess in the lower part of the housing 24  The  centering lug of the speaker must be located in  the corresponding groove in the lower part of  the housing     8  Push the adjuster knob locating pin through the  hole in the board and put the two halves  together     9  Insert the battery in the battery compartment  and close the lid with a coin  Make sure the  battery is correctly connected     10  Now screw up the lower part of the housing  with the 4 screws 43 using a torque of  50  5 Nem     11  Secure the adjuster knob 33         Push the adjuster knob onto the spindle as  far as it will go  then pull it out a fraction       Hold the knob firm with the special tool and  screw it tight with a torque of  200  10 Nem              Earth connection                   Centering  lug                                              Repair information and instructions 23    12  Check the alignment of the adjuster knob   When the knob is turned fully to the left  the  white line must point to MV  3 I min    If it does not  slacken the nut and realign the  adjuster knob     13  Place the cap 32 on the adjuster knob 33     14  Perform the final check  see  3  Final check    on  page 8      6 5 Replacing button cell       Tools and equipment required   e ESD protected workplace    e Phillips screwdriver  size 1    e Tubul
38. top part of the clamp  Then  you can pull out the cable     3  Unscrew the two screws 49 and remove the  board 21 from the upper part of the housing        4  Place the new board 21 on the spacers     Make sure that the ribbon cable is not under the  board or jammed between it and the housing           5  Attach the board 21 with the two screws 49     Place the ribbon cable in the clamp X100 on  the board and then press down the top part of  the clamp     7  The screw of the blue sensor tube 53 is secured  with a nut for transport  Remove the nut before  screwing the tube to the pneumatic block       8  Close the device  see  6 4 Closing the  device    on page 22                     9  Perform a final check  see    3  Final check    on  page 8         26 _ Repair information and instructions    6 8 Replacing the pneumatic block       Tools and equipment required     ESD protected workp    lace     Phillips screwdriver  size 2        Torque spanner 200    Special tool WM 22829 from special tool set WM 15349     Flatnose pliers     Tubular hexagon box spanner 10 mm     Torque spanner 50  5 Nem      10 Nem       Open the device  see  6 3 Opening the    device    on page 21      Press the catch and unplug the magnetic valve    control cable     Unplug the potentiometer cable     Remove the clip 27 from the pneumatic    block 22     Pull the elbow connector 26 off the pneumatic    block 22     Turn the lower part of  and the pneumatic b  both screws 44 toget  washers 45     Turn t
39. ure    according to Ib   93 42 EEC   Dimensions 100 x 145 x 90  Lx WxH incl  connections  Weight incl    accessories PS  Operation        Temperature range   18  C to  60  C      Humidity max  95      70 kPa to 110 kPa    Auxiliary power for  alarm system  Max  storage period    Button cell CR 2430    10 years after delivery             Storage     40  C to  70  C          Electromagnetic   compatibility acc  to   EN60601 1 2 and   EN 794 3        Radio interference  suppression       Radio interference     the test parameters and  threshold values are  obtainable from the  manufacturer on request     EN 5501 1          Fuse F  T 500 L 250 V   FR Spiral silicone  Ventilation hose NW 10  Degree of protection IP XA  against water   EN 794 3    ede complied EN 6060 1 1  a EN 1789  Alarm sound pressure   60 dB  A                 U ventilati  Accuracy of ventilation  pressure measurement     5  of upper range    value                   resistance EN 61000 4 2 to 3   Caid Timing pulse   volume constant   Gas input Medicinal oxygen   Operating pressure 2 7 to 6 0 bar   Minimum gas volume     required POETS   Insp exp  ratio 1 1 67    Resistance    patient valve  under   EN 794 3       Inspiration     Expiration       Spontaneous  breathing     lt 6 mbar at 60 l min   lt 6 mbar at 60 l min   lt 1 5 mbar at 30   min          Ventilation frequency    Continuously variable  rom 10 to 30 min     Elasticity of breathing  system    Negligible          Minute volume  MV   MV tolerances     
40. usted    Readjust potentiometer  6 10     page 30        Adjuster knob out of adjustment       Readjust adjuster knob  6 10   page 30           Pneumatic block leaking       Replace pneumatic block  6 8   page 27              Troubleshooting 17       Fault    Cause    Remedy       Pressure limit  P nax  not in  order    Incorrect setting selected on device    Make correct setting  Chapter 6 5 of  operating instructions        Patient valve not in order    Check membranes and O ring   replace if necessary  Chapter 6 7 of  operating instructions           Patient valve or test  connected    bag not correctly    Check hose connections and test    bag       MV not in order    See fault    MV not in order          Hose connections in device not in  order    Check hoses  replace if necessary   6 8  page 27           Pressure sensor on board is faulty    Change board  6 7  page 26        Adjuster knob for ventilation  defective    Replace adjuster knob  6 3   page 21 and 6 4  page 22        Pressure measurement connection    blocked    Replace  6 8  page 27        Alarms  visual   acoustic  not  in order    LED s do not light up    Change board  6 7  page 26        Incorrect indication  Stenosis    Disconnection     Check settings  check hose  connection to patient valve  Chapter  6 7 of operating instructions        No  visual   acoustic  alarm    Board defective    Change board  6 7  page 26        No acoustic alarm    Alarm confirmation pressed     Wait for between 30   120 s    
41. uster knob operational  index function l  working  swivelling elbow outlet moves easily                                              Service performed  yes no Final check performed              Date Tester No  Signature             44 Repair and service records    Weinmann  Gerate fiir Medizin GmbH Co  KG    P O  Box 540268    D 22502 Hamburg  Kronsaalsweg 40 e D 22525 Hamburg  T   49  0 40 5 47 02 0   F   49  0 40 5 47 02 461   E  info weinmann de  www weinmann de    Center for  Production  Logistics  Service    Weinmann   Ger  te f  r Medizin GmbH Co  KG  Siebenst  cken 14   D 24558 Henstedt Ulzburg   T   49  0 4193 88 91 0   F   49  0 4193 88 91 450       emergency   homecare   diagnostics WEINM   NN    medical  technology    WM 16998d   12 08    
42. with a  3 mm open ended spanner     O  Use the 17 mm special spanner to slacken the  nut 30 and unscrew it completely     1  Lift out the plate 29           2 Remove the lower part of the housing 24     3  Take the new lower part 24 and place it on the  pressurised gas connection 10        4  Slide the plate 29 on the inside of the housing  onto the connection     5  Tighten the 17 mm nut 30 on the inside of the  connection        6  Fasten the elbow connector 25 to the  connection     7  Use the 22 mm open ended spanner to undo  the nut of the special counter tool        8  Open the vice        19  Screw the special counter tool off the  pressurised gas connection 10     20  Using screws 50  screw the interface cable of  the wiring harness 51 into the new lower part  of the housing 24     21  Push the blanking plug 59 into the interface  connection from outside     22  Refit the O ring 31 in the lower part of the  housing 24        23  Reinstall the pneumatic block  see    6 8  Replacing the pneumatic block    on page 27   steps 9  to 16       24  Close the device  see  6 4 Closing the  device    on page 22      25  Perform the final check  see  3  Final check    on  page 8                                                                     34 Repair information and instructions    7  Spare parts       7 1 Spare parts list    Note     The item numbers in the following table are identical to the numbers in the text of these Service and Repair                                  
43. y  battery compartment        Remove the 3 6 V battery from the battery compartment and measure the voltage with a digital multimeter     Requirement  Voltage measured for 3 6 V battery is in the range 3 4 to 3 7 V     3 9 Test pressure sensors       3 9 1 Input pressure sensor    e Shut off pressurised gas connection of MEDUMAT  2 7   6 0 bar      Requirement  The Pressure alarm must be triggered  If audio response is enabled  the ventilator  announces    Check pressure hose system and gas supply              3 9 2 Ventilation pressure sensor    e Connect ventilation hose to test bag   e Run device with settings  Freq    10 min  and MV   11 l min     e Switch device to mask ventilation        Requirement  The pressure limit must respond at 20   5 mbar           e Switch device to tube ventilation              Requirement  The pressure limit must respond at 45   5 mbar     3 9 3 Demand flow sensor    Supply device with pressure   Switch on MEDUMAT Easy at button 9   Connect ventilation tube and patient valve to test bag     Set MEDUMAT Easy to demand flow mode     Green LED in demand mode button illuminates     Oa KR woON  gt     Squeeze the test bag        Requirement  Releasing the test bag triggers a short ventilation        Final check 11    3 10 Functional check on frequency setting          Connect ventilation  un device with sett    equirement  The fre    equirement  The fre                            R  R  Run device with setti  R  R                         Requiremen
    
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