warp service manual - ADB Lighting Technologies
Contents
1. 3 ADB Clip Service Manual page 18 www adblighting com T Issue 1 0 ADB Lighting Technologies Maintenance Sheet 5 6 Replace the Front Lens on 12 30 WARP Required Tool s Spare Part Code Time Needed Flat Screw Driver Screw Driver PZ2 1001 60 310 10 min 1 Unplug the WARP 2 Open the two lenses cover and remove the diaphragm see chapter 5 14 3 Put Front and back lenses at 0 4 Remove the 9 Taptite Screws and the front lens plate 5 Remove the 2 screws and the 2 spacers 1007 60 910 includes m ront Lens 12 30 6 Remove the 4 isolations and Clips 10 New screws for Lens plate 7 Change the Lens 4 isolations 4 ADB Clip 2 Screws ADB www adblighting com Service Manual page 19 Lighting Technologies SS U e 1 e 0 Maintenance Sheet 5 7 Replace the Back Lens on 22 50 WARP Required Tool s Spare Part Code Time Needed Screw Driver PZ2 1001 60 320 10 min 1 Unplug the WARP 2 Open the two lenses cover 3 Remove the Diaphragm see chapter 5 14 4 Put Front and back lenses at Full 1001 60 320 includes 5 Remove the 3 ER Screws Back Lens 22 50 6 Remove the 3 Isolations and the ADB Clip 3 New screws 7 Change the Lens 3lsolations 3 ADB Clip Issue 1 0 ADB Lighting Technologies Maintenance Sheet 5 8 Replace the Front Lens on 22 50 WARP Required Tool s Spare Part Code Time needed Screw Driver PZ2 1001 60 330 10 min Unplug the WARP Open2. This manual is for the service and maintenance of WARP It is intended to serve as a reference for personnel who are trained in the service and repair of the WARP WARP is warranted for one 1 year from the date of purchase ADB assumes no responsibility for damage to units occurring from improper service or being adjusted contrary to these instructions These units will not be covered by this warranty The following procedures are designed to be performed by a qualified service technician This document is intended as a guide and does not provide the detail necessary for a novice to make repairs Spare Parts Kit list contains the parts required to make repairs described in this document Always disconnect the power to the system before dismantling any component to avoid shorts and possible component damage Apg wwwadblightingcom Service Manual page 3 Lighting Technologies Iss u e 1 0 Tools 3 Tools Adequate tools are required to service the WARP ADB assumes no responsibility for damage to units occurring from improper tools These units will not be covered by this warranty List of tools Screwdriver Philips Standard 0 Screwdriver Philips Standard 1 Screwdriver Philips Standard 2 Screwdriver Positive Standard 0 Screwdriver Positive Standard 1 Screwdriver Positive Standard 2 Screwdriver Flat 1 Screwdriver Flat 2 Screwdriver Flat 3 Nut driver set metric Hex driver set metric Pliers Cutter pl
3. i p Jr A J A d Spring Finger Screw oo 6 Unclose the New Lamp Assembly using the 5 Fix the safety cable on the new lamp DIAER APHIS en Assembly using the Screw M3 6 put the 7 Screw the 2 Finger Screws with the 2 washer between lamp plate and earth wire springs ADB www adblighting com Service Manual page 9 Lighting Technologies Issue 1 0 Maintenance Sheet Required Tool s Spare Part Code Time needed 1001 60 800 Metric Wrench 13 1001 60 810 5 min 1 Unplug the WARP 2 Remove the break Handle 3 Remove nuts and washer using Wrench 13 on the two sides 4 Open the yoke bend arms to extract WARP 1001 60 800 includes 1 Yoke 2 brake Disk All nuts spacers and washers 1 Handle 1001 60 810 includes 1 Handle 1 Washer 1 Screw 1001 60 810 Bend the yoke to extract WARP Issue 1 0 ADB Lighting Technologies Maintenance Sheet 5 2 Remove Change the light Box Required Tool s Spare Part Code Time needed Hexagonal H4 1001 60 020 5 min 1 Unplug the WARP and remove the lamp 2 Remove the 2 screws into the wheels compartment using H4 3 Remove Replace the Light Box and the 4 Plastic spacers 1001 60 020 includes 1 complete light box WARNING 2Screws M5 40 2nuts Don t forget the 4 plastic 4 plastic Spacers spacers when you replace the light Box Plastic Spacer ADB wwwadblightiin eom Service Manual page 11 Lighting Tec oe Ss u e
4. nennen 17 5 5 REPLACE THE BACK LENS ON 12 30 WARP 0 0 eee eccececcececcecececcececaececuececuececueaeseeaecueueaeseeaesesaees 18 5 6 REPLACE THE FRONT LENS ON 12 30 WARP 0 0 cc cccccececcececcececcececeececeececuececeeaecueaeceeaeaeseeaesesaees 19 5 7 REPLACE THE BACK LENS ON 22 50 WARP oo cccccececcececcecececcececcececaececuececueaecueaeseceeaesesaesesaees 20 5 8 REPLACE THE FRONT LENS ON 22 50 WARP 2 0 0 ccccccceccececcececcececeececeececuececueaecueaeceeaeaesesaesesaees 21 5 9 CHANGE GEARS amp BELTS ON 12 30 amp 229 50 nnnnennennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnne nennen 22 5 10 REPLACE TEFLON RING ccceccececcececcececcececaecucaecucececcaececuececueaecueaeceeaeseeaeseeaeaecuesesuuaeaeeueaesass 23 5 11 REMOVE CHANGE FRONT FILTER CASSETTE aannnnanannnnnnnnnnnnnnnnnnnnanrnnnnnonnrnrnrnnrnrnrnrnrnnrnrnrnrnne 24 5 12 REPLACE LENSES COVER ele an a rn e cacbenneceene descendu nee ess cs 25 5 13 REPLACE DIAPHRAGMIS ER drames ds ne een ae nee 26 5 14 REPLACE WHEEL HANDLE 27 5 14 1 Lens WNGEH ER 27 5 14 2 Shutter wheel ccc ccc cc cccccececcceccccececsccccucecscacaucusecseauausecscueaueusecseauausensceeaueunecseavausenenes 28 5 15 HOW TO ADJUST BRAKE ON LENS WHEEL nnanannanannnnnnnnnannnnnnnnnnnnnnnrnnrnrnnrnnrnrnnrnrnnrnrnnrnrnnrnrnnrnne 29 Service Manual page 2 www adblighting com Issue 1 0 D DB Lighting Technologies Introduction 2 Introduction About This Guide
5. Die Lighting Technologies SS u e 1 0 Maintenance Sheet 5 14 2 Shutter wheel Required Tool s Spare Part Code Time Needed Flat Screw Driver 1001 60 830 5 min 1 Unplug the WARP 2 Insert the flat screwdriver between the wheels and remove the blade handle 3 Replace the blade handle 1001 60 830 includes 9 Blade handle A Insert the flat screwdriver here Issue 1 0 ADB Lighting Technologies Maintenance Sheet 5 15 How to adjust Brake on Lens Wheel Required Tool s Spare Part Code Time Needed Flat Screw Driver Metric Wrench 7 1001 60 220 5 min 1 Put the WARP Downwards EE Ee Release lock nut A use 8 Metric Wrench er EES WNC UGES i Se 2 Pression Screws Adjust the friction with screw B use screw driver 2Nuts Don t block the ball inside the screw Good adjustment the wheel could manually turn the lens can t fall when WARP Downwards 4 Tighten the lock nut A Notice If the ball is out of the screw you must change the complete screw B ADB www adblighting com Lighting Technologies service Manual page 29 Issue 1 0 Maintenance Sheet Notes Service Manual page 30 Issue 1 0 www adblighting com ADB Your Partner for Light N V ADB TTV Technologies S A Belgium France ADB S A S Group Headquarters Leuvensesteenweg 585 B 1930 Zaventem Tel 32 2 709 32 11 Fax 32 2 709 32 80 E Mail adb adblighting com Sales Office 92 Avenue Jean Jau
6. 0 ADB Maintenance Sheet 5 12 Replace Lenses Cover Required Tool s Spare Part Code Time Needed 1001 60 510 12 30 l Screw Driver PZ2 1001 60 520 22 509 10 min 1 Unplug the WARP 1001 60 510 includes 2 Open the two lenses cover 2 complete 12 30 Covers 4 black rivets 3 Put the Back Lens at 0 and the Front Lens at Full 4 Drill the 2 rivet on covers 1001 60 520 includes 5 Remove covers and replace new one 2 complete 22 50 Covers 4 black rivets ADB wwwadbighingcom Service Manual page 25 ee Issue 1 0 Maintenance Sheet 5 13 Replace Diaphragm Required Tool s Spare Part Code Time Needed 1001 60 370 l mene 1001 60 380 ul 1 Unplug the WARP 2 Open the two lens covers 3 Press on diaphragm arms and remove it from wheel compartment h Diaphragm 12 30 L BESSE 1001 60 370 Se 1001 60 370 includes 70 1 Diaphragm 12 30 1001 60 380 includes 1 Diaphragm 22 50 Press here Diaphragm 22 50 1001 60 380 Service Manual page 26 www adblighting com Issue 1 0 ADB Maintenance Sheet 5 14 Replace Wheel Handle 5 14 1 Lens wheel Required Tool s Spare Part Code Time Needed Screw Driver PZ1 1001 60 820 10 min 1 Unplug the WARP 2 Remove the 2 screws into handles 1001 60 820 includes 4 Big blue handle zoom focus 8 screws M3 12 KERN Z VS Ww cy VA N YA COONAN FE gt Sy ER EEE SR Ech LE ST ale
7. 1 0 Maintenance Sheet 5 3 Replace the Reflector Required Tool s Spare Part Code Time needed Hexagonal H4 Pozidrive PZ2 1001 60 010 20 min Unplug the WARP and remove the lamp Remove the Light Box from the WARP see Chapter 5 3 Remove the 2 Cones for heat Remove screws M3 on the Front of the cone PZ2 Remove Screws H4 on the back near the Peak and Flat Open the Light box Replace the Reflector e e ee a 1001 60 010 includes 1 reflector 4 reflector Springs 2 Screws M3 12 2 washers 2 Nuts M3 auto block WARNING First Time you change the reflector you have to replace taptite screws front of the sink by screws M3 12 provided with 4 spare parts 1001 60 010 Cone for Heat Reflector Spring j d h N 1 D 1 H iJ kz d LI 1 1 1 i EN 1 1 1 1 1 1 1 Er ra rand hs am GE Sech Lo V SN u Gw J A 1 T 1 IE i D Issue 1 0 ADB Lighting Technologies Maintenance Sheet 5 4 Change the Wheels Compartment Required Tool s Spare Part Code Time Needed Screw Driver PZ2 Hexagonal H4 nn 30 min 1001 60 210 Hexagonal H5 5 4 1 How to Remove the Wheel Compartment 1001 60 200 includes 1 complete Wheel Compartment 2 screws M6 30 Washers for 1 Unplug the WARP and remove the lamp Front Cassette 2 Remove the Yoke see chapter 5 2 E Wasner CODE ATMS on wheel compartment 3 Remove Lenses Covers see chapter 5 13 3 Black rivets 4 R
8. WARP Zoom Profile Spotlights Service Manual Issue 1 0 ADB Lighting Technologies M 5093 1106 55 093 Foreword Foreword This version 1 0 of the Service Manual for WARP precedes the complete manual for the WARP The latest version of ADB Service Manuals is available from the ADB website www adblighting com For WARP and Metoriszed WARD www adblighting com gt ADB Products gt Theatre Luminaires gt WARP Motorised Zaventem 8 February 2010 ADB vwwwadblghingcom Service Manual page 1 Issue 1 0 Lighting Technologies Index 1 Index Foreword re 1 1 a 2 2 Tei deele COR ee een den Teen eee eee aoe eae 3 ABOUT CR ee EE 3 S MOONS vtec EE EEN 4 SN Tu a en uns eus sn 5 AT EE tege ee ea E nee 5 4 2 SPARE PARTS FOR THE MANUAL WARP 0 00 0200 can ae ee nen 6 5 Maintenance SR EE 9 5 1 HOW TO CHANGE THE LAMPBAGSSEMBLN 9 5 2 REMOVE CHANGE THE LIGHT Box 11 5 3 REPLACE THE REFLECTOR EE 12 5 4 CHANGE THE WHEELS COMPARTMENT aa ononnnanannnnnnnnnnnnnnnnnonnrnrnnnnnrnrnnrnrarinrnrnrnonranrnrnnarnonnnnrnrnnnnh 13 5 4 1 How to Remove the Wheel Compartment cccccccccssseseeceeeeeeeeeeeseeeeeeeeeeaeeeeeeeeeeeeaas 13 5 4 2 How replace the Wheel Compartment on a 1220 14 5 4 2 1 Replace Focus Arm on a 12 20n nennen nennen 14 5 4 2 2 Replace Zoom Arm on a 1220 15 5 4 3 How replace the Wheel Compartment on a 22 50 nenn 16 5 4 3 1 Replace Focus Arm on a 22 Dn 16 5 4 3 2 Replace Zoom Arm on a 22 b r
9. emove the light Box see chapter 5 3 2 safety cable for 12 30 5 Remove the Front Filter Cassette see chapter 5 12 1001 60 210 includes p 1 complete Wheel Compartment 6 Remove Diaphragm see chapter 5 14 2 screws M6 30 Washers for 7 Remove the 4 screws in the back of the wheel Front Cassette 4 screws and washer to fix Arms compartment on wheel compartment 8 Remove the 2 arms 3 Black rivets 2 safety cable for 22 50 ADB wwwadblighting com Service Manual page 13 Lighting Tec oe Ss u e 1 0 Maintenance Sheet 5 4 2 How replace the Wheel Compartment on a 12 30 5 4 2 1 Replace Focus Arm on a 12 30 WB _ Ah A AH Le E 4 Service Manual page 14 Issue 1 0 mom lieler NAN ST LT PE ur rn Slide the Back Lens to the mechanical End on the Arm on front 5 2 Place the focal Wheel as indicated position G 1 increment 3 Introduce the Arm into the wheel compartment Take care that the small gear is correctly connected to the focal Wheel 4 Check that you can control the focal using the wheel 5 Put the 2 screws to fix the arm back of the wheel compartment 6 Slide the Focal until 0 position 7 introduce the diaphragm see chapter 5 14 www adblighting com ADB Lighting Technologies Maintenance Sheet 5 4 2 2 Replace Zoom Arm on a 12 30 4 I en 4 Ilm ET 8 Slide the Front lens to the mechanical end on the A
10. iers wrench set Service Manual page 4 www adblighting com Issue 1 0 D bd r ighting Technologies Spare Parts 4 1 Code Description The chart below describes how the Spare part numbers are build up 1001 6X XXX Example 1001 61 000 1001 gt spare part 61 gt Motorised WARD Head 000 gt Light Box ADB www adblighting com Service Manual page 5 Lighting Technologies Issue 1 0 Spare Parts 4 2 Spare Parts for the Manual WARP Sub Assembly Code Number WARP Lamp Assembly 1001 60 000 WE NEE 1001 60 010 Complete Light Box 1001 60 020 es Sub Assembly Code Number Complete Wheel Compartment 12 30 1001 60 200 Complete Wheel Compartment 22 50 1001 60 210 Brake Lense Wheel Kit 1001 60 220 o G O ere ee S a _ RRG RS NG C WEE RE Issue 1 0 ADB Spare Parts Spare part code for WARP 12 30 1001 60 800 Chapter 5 2 1001 60 810 Chapter 5 2 1001 60 000 vd Chapter 5 1 1001 60 010 1001 60 200 Chapter 5 5 1001 60 020 FA Chapter 5 3 1001 60 300 Chapter 5 6 1001 60 340 oi eo E Chapter 5 10 Chapter 5 13 1001 60 400 Chapter 5 10 1001 60 410 Chapter 5 10 1001 60 370 Chapter 5 14 1001 60 310 Chapter 5 7 1001 60 360 Chapter 5 11 kk 1001 60 820 Chapter 5 15 Gt SZ Seok 1001 60 830 Chapter 5 15 I kkk 1001 60 500 1001 60 220 Chapter 5 16 Chapter 5 12 ADB www adbligh
11. on Ring Required Tool s Spare Part Code Time None 1001 60 360 30 min Important After a few years of operation it could be necessary to change the Teflon ring to facilitate the sliding of the lenses 1 Unplug the WARP 2 Open Covers and remove Filter Cassette see chapter 5 12 3 Remove Diaphragm see chapter 5 14 4 Unlink the 2 lenses from belts remove screws and nuts from the belt clip 5 Slide and remove completely lenses support from arms 6 Change all Teflon parts as initially assembled on each lens support 7 Replace lenses into arm profile 1001 60 360 includes 8 Replace Diaphragm Filter Cassette and covers 10 Lens Stears 5Lens Opened Stears 3Lens Gliders Glider RCE me Issue 1 0 Lighting Technologies Maintenance Sheet 5 11 Remove Change Front Filter cassette Required Tool s Spare Part Code Time needed Screw Driver PZ2 Hexagonal H5 1001 60 500 10 min 1 Unplug the WARP 2 Open the two lenses cover 1001 60 500 includes 3 Remove the 2 screws M6 on the front 1 Complete Filter Cassette 2 screws M6 30 4 Remove the Filter Cassette 2 Locking Washers 2 Safety Wire Attachment WARNING Due to mechanical adjustment some WARP were manufactured with a small sheet spacer between the filter cassette and arms Before you remove the cassette make note of the spacer position to replace it correctly Don t forget the Safety Wire Attachment Issue 1
12. pter 5 14 Issue 1 0 ADB Lighting Technologies Maintenance Sheet 5 4 3 2 Replace Zoom Arm on a 22 50 El D N di ELLL ER ERE iki nn Hd LEE tn en oe a ez KEE ot Gaarde Kan ID ers m ee ee ee ee Le TCE RE FE TUE II TT LL aa ee m 2 1 Am 9 Slide the Front lens to the mechanical end on the Arm on front 10 Place the Zoom Wheel as indicated position 7 11 Introduce the Arm into the wheel compartment Take care that the small gear is correctly connected to the Zoom Wheel 12 Check that you can control the front lens using the wheel 13 Put the 2 screws into the arm 14 Replace the diaphragm see chapter 5 14 the Filter Cassette see chapter 5 12 15 Replace Lenses Cover screw inside the wheel compartment see chapter 5 13 16 Replace the Light Box see chapter 5 3 17 Replace the Yoke see chapter 5 2 ADB wwwaddblightingcom Service Manual page 17 Lighting Technologies Issu e 1 0 Maintenance Sheet 5 5 Replace the Back Lens on 12 30 WARP Required Tool s Spare Part Code Time Needed Screw Driver PZ2 1001 60 300 10 min 1 Unplug the WARP 2 Open the two lenses cover 3 Remove the Diaphragm see chapter 5 14 4 Put Front and back lenses at Full 5 Remove the 3 taptite screws from the Lens plate 1001 60 300 includes 6 R the 3 Isolations and the ADB Cli en Remove the 3 Isolations and the ip s Saw crews 7 Change the Lens 3 isolations
13. res F 92120 Montrouge Tel 33 1 41 17 48 50 Fax 33 1 42 58 54 76 E Mail adb fr adblighting com Factory amp Group Logistics Centre Zone industrielle Rouvroy F 02100 Saint Quentin Tel 33 3 23 06 35 70 Fax 33 3 23 67 66 56 E Mail adb fr adblighting com www adblighting com ZEIBELEN 7108 39 ADB Lighting Technologies Subject to modifications M 5093 E O3r
14. rm on front 9 Place the Zoom Wheel as indicated position 12 10 Introduce the Arm into the wheel compartment Take care that the small gear is correctly connected to the Zoom Wheel 11 Check that you can control the Zoom using the wheel 12 Putthe 2 screws to fix the arm back of the wheel compartment 13 Replace the diaphragm see chapter 5 14 the Filter Cassette see chapter 5 12 14 Replace Lenses Cover screw inside the wheel compartment see chapter 5 13 15 Replace the Light Box see chapter 5 3 16 Replace the Yoke see chapter 5 2 ADB wwmadblghtngcom Service Manual page 15 Lighting Technologies Issu e 1 0 Maintenance Sheet 5 4 3 How replace the Wheel Compartment on a 22 50 5 4 3 1 Replace Focus Arm on a 22 50 mg WEN piper beh eee SE H mmm d Fi CE PE domme WI GE EF Um Er RS KKK In LLIIEIEIESES SE TEN T ft LULL EEE CELLES a 1 Slide and Remove the Back Lens from the arm Put the Belt Clip near the front gear 2 Place the focal Wheel as indicated position D 3 Introduce the Arm into the wheel compartment Take care that the small gear is correctly connected to the focal Wheel 4 Introduce the lens support into the arm profile and screw it on the belt clip 5 Check that you can control the focal using the wheel 0 Full 6 Put the 2 screws to fix the arm back of the wheel compartment 7 Slide the Focal until 0 position 8 introduce the diaphragm see cha
15. the two lenses cover Put Front and back lenses at 0 Remove the 3 screws Remove th isolations an li 1001 60 330 includes emove the 3 isolations and Clips Ee ee a a Change the Lens 3 New screws 3 isolations 3 ADB Clip ADB wwwadblighting com Service Manual page 21 Lighting Technologies Ss u e 1 0 Maintenance Sheet 5 9 Change Gears amp Belts on 12 30 amp 22 50 Required Tool s Spare Part Code Time Needed 1001 60 340 1001 60 350 Screw Driver PZ2 1001 60 400 45 min Metric Wrench 10 1001 60 410 1001 60 420 1001 60 430 Important On the WARP you have to remove Arms to change all gear and belt To replace Arms correctly please see chapter 5 5 2 for 12 30 and chapter 5 5 3 for 22 50 1 Unplug the WARP 2 Remove arms from WARP see chapter 5 5 1 3 Use wrench 10 to remove gear shafts 1001 60 340 amp 1001 60 350 include 2 Belts T3 420 2 Belt Clip Screw washer and nut for Belt Clip 4 Lens Gears and Washer 2 gear Shaft 8 Washers M8 1001 60 410 m m Sin va KZ K BEN A LC KN 2 he Kn dt fac R 1001 60 400 kb Den a NN gt inte gt ent At a inte gt GAN a GN gt 734 DIR d 7 unse T a a A a gt 1001 60 340 1001 60 420 BESTEHEN 1001 60 430 1001 60 350 Service Manual page 22 www adblighting com Issue 1 0 ADB Lighting Technologies Maintenance Sheet 5 10 Replace Tefl
16. ting com Service Manual page 7 Issue 1 0 Lighting Technologies Spare Parts Spare part code for WARP 22 50 1001 60 800 Chapter 5 15 1001 60 000 Chapter 5 1 1001 60 810 Chapter 5 15 Ni e mm wn 1001 60 010 Chapter 5 4 f ee 1001 60 020 1001 60 210 Chapter 5 3 Chapter 5 5 1001 60 320 Chapter 5 8 1001 60 520 _ 1001 60 420 Chapter 5 10 Chapter 5 13 1001 60 430 1001 60 350 Chapter 5 10 p 7 Chapter 5 10 OT 1001 60 380 Chapter 5 14 Chapter 5 9 1001 60 360 Chapter 5 11 kk 1001 60 820 Chapter 5 15 Kk 1001 60 830 Chapter 5 15 KKK 1001 60 220 Chapter 5 16 Be 1001 60 500 Chapter 5 12 Service Manual page 8 www adblighting com Issue 1 0 ADB Lighting Technologies Maintenance Sheet 5 Maintenance Sheet 5 1 How to change the lamp assembly Required Tool s Spare Part Code Time needed Flat Screw Driver l Screw Driver PZ1 1001 60 000 15 min Before Change the lamp Assembly Unplug the WARP and remove the lamp 1001 60 000 includes 1 complete lamp assembly 4 M3 10 Taptite 1 M3 6 2 Finger screws springs IR 1 Open the Lamp Holder N 2 Keep the security cable on the peak and flat il 3 Remove it from the old lamp assembly screw Kc 4 Pass the safety cable through the Lamp which fix the earth wire As a e Cable hole of the new lamp handle
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