SERVICE / PARTS MANUAL
Contents
1. nn UE 2 5 GPM PRIORITY L STRAINER 7 4 L HYDRAULIC FLUID RESERVIOR S S FLUID DATA EXXON SUPERFLO 4 11 Hydraulic Schematic DDROOBD 26 ATI ALL CU ONS EXRDN MERCUN 4 PARTS LIST PART NO DESCRIPTION Engine Honda 18HP Filter Assy Element Oil Filter Element Breather Manometer clog indicator Pump Vari Disp Wheelmotor Front Wheelmotor Rear Pump Gear Control Steering Valve Check Strainer 10GPM Valve Solenoid Cartridge Relief Cylinder 2 x 4 Motor Gear 4 11 Hydraulic Schematic 4 PA RT S L ST 4 12 Wire Schematic HORN BIN REGUILATOR RECTIFIER ENGINE STOP D B TION SOLENOID C 4 PARTS LIST WP3100R only Not Shown PART NO 4 12 Wire Schematic DESCRIPTION Battery Harness Harness Wire ROPS Only Vibration Switch Located on FWD RVS Control Hourmeter Cable 24 Cable 36 Cable 66 Term Female 25F insul 14 16 Term Male 25F insul 14 16 Term 5 16 Ring insul 14 16 Term 1 4 Ring insul 14 16 Ignition Switch Assembly Key Ignition Switch Fuse 25A Ignition Relay Power 12 VDC Regulator Rectifier Assembly Horn Button Horn 12V dB A 4 PARTSLIST 4 132. SERVICE PARTS MANUAL MODELS WolfPac 3100 WolfPac 3100R ROPS Option ASPHALT ROLLER A 10096 employee owned American manufacturer REVISION E 7 2002 P N 56358 TABLE of CONTENTS FOREWORD WARRANTY INFORMATION LIMITED WARRANTY SECTION 1 TECHNICAL DATA 1 1 Specifications 1 2 Machine Sound Level Test SECTION 2 HEALTH amp SAFETY Safety Precautions SECTION 3 MAINTENANCE 3 1 Important Maintenance 3 2 Maintenance Chart 3 3 Roll Over Protective Structures ROPS 3 31 Inspection Maintenance 01 ROPS Seat Belts 3 4 Additional Service Information 3 5 Fuel Filter 3 6 Fuel Tank 3 7 Fuel Lines 3 8 Engine Oil And Filter 3 9 Air Cleaner 3 10 Spark Plugs 3 11 Engine RPM 3 12 Cooling System 3 13 Valve Clearance 3 14 Hydraulic Oil 3 15 Hydraulic Oil Filter 3 16 Hydraulic Breather Cap 3 17 Grease Fittings 3 18 Forward Reverse Neutral Adjustment 3 19 Neutral Interlock 3 20 Control Cables 3 2 Throttle Lever 3 22 Parking Brake 3 23 Water Tank 3 24 Sprinklers 3 25 Scraper Maintenance Adjustment 3 26 Eccentrics 3 27 Engine Mounting 3 28 Hardware 3 29 Loctite 3 30 Battery 3 30 1 Servicing Battery 3 30 2 Battery Installation Jump Starting WolfPac 3100 WolfPac 3100R TABLE of CONTENTS Charge System Switch Box Fuse 25A Specified Fuse 25A Ignition System Storage Troubleshooting Service Record SECTION 4 EXPLODED DIAGRAMS AND PARTS LIST 4 1 Hardware Key 4 2 Torque G
3. TORQUE PART NO DESCRIPTION FT LBS Nm HHCS M8 x 25 8 8 ZN WSHRL M8 SPLIT ZN WSHR M8 x 170D ZN NUTNY M8 1 25 ZN NUTKP 5 16 18 ZN WSHR M10 x 20 OD Included with sprinkler assy 4 PA RT S L ST 4 10 Piping Diagram Kan DRIV 50 STEERING CYLINDER 4 PARTS LIST o U AR MH U M N N N N N N N HA M ra 5 R R R re R RE na COU oo R U WAN O tA PART NO 46848 46849 46850 46851 46852 46853 46854 46855 46856 46857 46858 46859 46707 46861 46862 46863 46864 46965 46866 46867 46868 46869 46708 46713 46872 46714 46874 46875 46876 46877 4 10 Piping Diagram DESCRIPTION FTG ST 9 160RF 9 160RF HOSE 1 4 9 160F90T 9 16OF90T 37 5 FTG 90 13 16ORF 1 1 160R FTG ST 13 16ORF 7 80R BLKHD ST 9 16ORF 9 160RF TEE 13 160RF 13 16ORF 3 40R BLKHD 90 13 16 ORF 13 160RF HOSE 3 4 13 160F 90T 1 END 16 FTG ST 9 160RF 3 40R HOSE 1 4 1 ANPT 9 160F90T FTG ST 11 160RF 9 160R FTG 45 1 5 160R 1 HOSE BARB TUBE FTG SUCTION 45 1 HOSE 3 ANPT TEE 13 16ORF 13 16ORF 13 160RF SWIVEL FTG ST 11 160RF 3 8NPT HOSE 1 2 13 160 90 13 160F45T 17 5 FTG ST 9 16ORF 9 160RF FTG 90 1 NPT 1 HOSE BARB FTG ST 1 NPT 1 HOSE BARB FTG ST 13 16ORF 1 1 160R HOSE 1 2 13 160F9
4. NUTFX M8 1 25 ZN WSHR 3 8 x 3 4 NYLON WSHR M8 ZN SHSHB 3 8 x 1 2 BLK SHCS M10 x 25 8 8 ZN WSHR CURVED M10 WSHR M12 x 224 OD ZN 4 3 Front Frame Cont d TORQUE FT LBS Nm 52 2 spy R R D gt 4 PARTS LIST 4 4 Front Drum 4 PARTS LIST PART NO 43556 2 43561 32292 32279 43560 43567 43568 32291 43562 47368 32280 43564 2 43557 2 43579 2 39810 36788 39222 39804 46730 43578 2 43551R 43683 2 43668 2 41014 41031 41032 41033 47494 o 0 O tn A w MN M BE BE ren o R U DW A Not Shown DESCRIPTION Drum Cap LH O Ring BRG Roller ECC Tube ECC Shaft Weight Seal Cap RH S Mount BRG Ball Plate RH HSG BRG RH Hanger Front RH Motor ECC Kit Seal Eccentric Motor Key ECC Motor Wheel Motor Front Key Wheel Motor Hanger LH Hub Dico Drive Plate Front Cover Side Coupling Set Hub Motor Hub ECC Shaft Coupler Nylon Wheel Motor Seal Kit for re build 4 4 Front Drum 4 PARTS LIST 4 4 Front Drum Con d 0050038 4 PARTS LIST Loctite Required PART NO DESCRIPTION HHCS M8 x 25 8 8 ZN WSHRL M8 SPLIT ZN HHCS M8 x 40 8 8 ZN HHCS M12 x 50 8 8 ZN WSHRL M12 SPLIT ZN KEY SO 3 16 x 1 SHSS M8 x 10 PLUG 3 8 NPT HEX SOL NUTNY 1 2 13 ZN WSHR 1 2 SAE ZN WSHRL M10 SPLIT ZN SHCS M10 x 30 8 8 ZN HHCS M12 x 30 10 9 ZN WSHR M12 x 24 OD ZN NU
5. excludes normal replaceable wear items i e gaskets wear plates seals O rings V belts drive chains clutches etc Any equipment part or product which is furnished by the Manufacturer but manufactured by another bears only the warranty given by such other manufacturer The Manufacturer extends the warranty period to Lifetime for the drum bearings and seals for the mortar mixers and agrees to furnish free of charge the bearings and seals only upon receipt of the defective parts The warranty is two years for eccentric bearings on the forward plate compactors mortar and plaster mixer drums trowel gearboxes and five years on the Bulldog trench roller eccentric bearings A Warranty Evaluation Form must accompany all defective parts Warranty is voided by product abuse alterations and use of equipment in applications for which it was not intended use of non manufacturer parts or failure to follow documented service instructions The foregoing warranty is exclusive of all other warranties whether written or oral expressed or implied No warranty of merchantability or fitness for a particular purpose shall apply The agents dealer and employees of Manufacturer are not authorized to make modification to this warranty or additional warranties binding on Manufacturer Therefore additional statements whether oral or written do not constitute warranty and should not be relied upon The Manufacturer s sole responsibility for any breach of
6. 151 liters 40 gallons 151 liters Performance Vibrating Drum Front Front Centrifugal Force 3000 Ibs 1364 kg 3000 lbs 1364 kg Frequency 3900 vom 3900 vpm Gradeability 30 30 Outside Tuming Radius In 6 6 ft Out 9 5 ft In 2m Out 2 9m In 6 6 ft Out 9 5 ft In 2m Out 2 9 m Infinitely Variable Speed 0 5 0 mph 0 8km h 0 5 0 mph 0 8 km h Standards Hour Meter Ignition Switch Safety Neutral Switch Transport Link Lifting Points Anti Vandal Prot 2 Scrapers perdrum Adj Sliding Seat Hydraulic Seat Hydraulic Transmission By Pass Hydraulic Press Test Points Hour Meter Ignition Switch Safety Neutral Switc h Transport Link Lifting Points Anti Vandal Prot 2 Scrapersperdrum Adj Sliding Seat Hydraulic Seat Hydraulic Tra nsmission By Pa ss Hydraulic Press Test Points 1 TECHNICAL DATA WolfPac 3100 WolfPac 3100R 1 1 SPECIFICATIONS Continued BRAKES SERVICE PARKING RECOMMENDED FUEL ELECTRIC HYDRAULIC OIL ECCENTRIC OIL ENGINE OIL SPARK PLUGS GREASE FITTINGS BATTERY hydrostatic manual operation friction gasoline 86 octane min 12 volt system battery BCI group 70 550 cca 25 amp charge system Mobilfluid 424 VI 152 SUS225 55CST ISO VG55 capacity 12 gallons 45 4 liters Mobil Delvac 1230 30W 12 ounces 36 liters Mobil Delvac 1200 10W30 appro
7. 43552 2 Drive Plate Rear 43551R Hub Dico 43688 2 Hanger LH Rear 39805 Wheel Motor Rear 47494 Wheel Motor Seal Kit for re build o 06 O RER N TORQUE PART NO DESCRIPTION LBS HHCS M12 x 50 8 8 ZN NUT WHEEL MOTOR PLUG 1 NPT SOC HD WSHR M12 x 2400 NUTNY M12 ZN WSHRL M12 SPLIT ZN HHCS M12 x 30 10 9 ZN WSHR 3 8 WROT HHCS 7 16 20 x 1 GR5 WSHRL 7 16 SPLIT ZN PINCT 3 16 x 1 1 2 w 0 D E F G H J K L Loctite Required Not Shown 4 PARTS LIST 4 PARTS LIST 4 7 Pivot PART NO DESCRIPTION Pin Pivot Tube Pivot Tab Cylinder Pillow Block BRG Pivot 2 00 BRG Pivot 1 25 Seal Triple Lip o Dn Bb N 3 2 Fitting Grease 4 4 Cap Grease Retainer Pin 1 Shim Pin As Required TORQUE PART NO DESCRIPTION d FT LBS SHCS M10 x 30 WSHRL M10 SPLIT HHCS M20 x 50 8 8 ZN WSHRL M20 SPLIT ZN HHCS M10 x 30 8 8 ZN WSHRL M10 SPLIT ZN SHCS M8 x 20 8 8 ZN WSHRL 8 SPLIT ZN HHCS M10 x 20 8 8 ZN RON A Loctite Required 4 PARTS LIST 4 8 Power Pac Clevis assembly type two places DDRO16A hpg 4 PA RT S L ST 4 8 Power Pac PART NO DESCRIPTION Engine 18 Honda Manual Owners GX610 Manual Shop GX610 Adaptor Pump Var Disp Pump Gear O Ring 31 4 ID 1 16 CS Seal Inlet 24 Lever FWD RVS Support Pump Ma
8. Decal Identification UNLEADED FUEL ONLY 55408 LOCATION BELOW FILLER NECK 4 RUN MPONENTS_ IN THE ENGINE a TO CDD BEFORE PERFORMING ANY LS A B 2 A 55297 GREASE LOCATION INSIDE HOOD LOCATION MAIN PUMP WEEKLY 55395 7 E MOBIL 424 HYDRAULIC FLUID ONLY SPRINKLER SPRINKLER Check when fluid is ON em ON y cold and unit ls level A A 4 a OFF lt OFF Kit 55410 A DANGER 550 Ak NEUTRAL Stop engine amp extinguish all flames amp smoking materials before refueling Use a safety can A WARNING A Kit 55410 THIS STRUCTURE IS NOT TO BE REPAIRED IF DAMAGED A REPLACEMENT STRUCTURE MUST BE INSTALLED UNAUTHORIZED MODIFICATIONS WILL VOID CERTIFICATION AND MAY RESULT IN INJURY FAST 4 AVOID CRUSHING DORY 1 SS DO NOT JUMP IF MACHINE TIPS REVERSE BUCKLE UP Kit 55410 55413 LOCATION ROLLBAR ON ROPS 2905 4 PARTS LIST WP3100R only Not Shown PART NO Includes 4 13 Decal Identification DESCRIPTION Decal Warning Pinch Point Decal Unleaded Fuel Only Decal Warning Hot Surfaces Decal Bypass Decal Grease Weekly Decal Hydraulic Fluid Mobil 424 Kit Decal WolfPac Forward Reverse Water Sprinkler Parking Brake Decal Gasoline WP3100 Decal Warning ROPS Decal Notice Decal Logo Stripe 33 Decal WolfPac 3100 LH Decal Wolf Head Decal WolfPac console Decal Vib Button Dec
9. The belt should be clean free of dirt and grease and the latch should function smoothly The structure should be inspected following a roll over collision or fire 4WARNING DO NOT REPAIR MODIFY OR ADD ATTACHMENTS TO ROPS UNLESS AUTHORIZED IN WRITING BY THE MANUFACTURER 3 4 ADDITIONAL SERVICE INFORMATION This is not a detailed engine service manual If you want more detailed service information refer to engine manuals 56237 Manual Engine Gx610 Gx620 56238 Manual Shop Gx610 Gx620 4WARNING BEFORE MAKING ANY ADJUSTMENTS BE SURE THE ROLLER IS PARKED ON LEVEL GROUND PARKING BRAKE IS ONAND DRUMS ARE BLOCKED DISCONNECT BATTERY TO AVOID ACCIDENTAL IGNITION OF ENGINE SEVERE PERSONAL INJURY MAY OCCUR IMPORTANT Read Honda Emission Warranty Statement and Engine Manual before operating or performing maintenance 3 5 FUEL FILTER Remove the Honda control cover and inspect fuel filter replace if water or dirt sediment is found In line filter should be replaced at scheduled maintenance 3 6 FUEL TANK Drain and flush the fuel tank yearly 20 3 MAINTENANCE 3 7 FUEL LINES Inspect fuel line condition and clamps weekly Replace fuel lines every 2 years 3 8 ENGINE OIL AND FILTER Replace oil at 20 hours then change oil every 100 hours Change the oil filter every 200 hours Remove the oil filler cap drain bolt and oil filter when required Drain oil into a suitable container C
10. and fire department near your telephone D 2 H E A LT H amp SA F E T Y Safety Precautions e Starting fluid ether is highly flammable do not use or an explosion or fire may result WEAR PROTECTIVE CLOTHING Wear close fitting clothing and safety equipment appropriate to the job Prolonged exposure to loud noise can cause impairment or loss of hearing Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortable loud noises Operating equipment safely requires the full attention of the operator Do not wear radio or music headphones while operating machine PREVENT BYPASS STARTING Avoid possible injury or death from engine runaway Do not start engine by shorting across starter terminal Engine will start with PTO engaged if normal circuitry is bypassed Start engine only from operator s station with PTO disengaged or in neutral DISPOSE OF WASTE PROPERLY Improperly disposing of waste can threaten the environment and ecology Potentially harmful waste used with equipment include such items as oil fuel coolant brake fluid filters and batteries Use leakproof containers when draining fluids Do not use food or beverage containers that may mislead someone into drinking from them Do not pour waste onto the ground down a drain or into any water source Air conditioning refrigerants escaping into the air can damage the Earth s atmosph
11. proper eccentric speed When checking vibration with a strobe light place a horizontal line on the vibrating member surface Check with strobe light record reading when the line reaches minimum movement 3 27 ENGINE MOUNTING Check weekly tighten all mounting hardware for proper torque refer to parts illustrations for proper torque 3 28 HARDWARE Inspect all hardware for tightness Refer to parts illustrations for proper torque 3 29 LOCTITE Loctite 262 threadlocker is required to prevent hardware from loosening Refer to exploded diagrams and parts list for where loctite is required 24 3 MAINTENANCE 3 30 BATTERY 3 30 1 Servicing Battery AWARNING BATTERY GAS CAN EXPLODE KEEP SPARKS AND FLAMES AWAY FROM BATTERIES USE A FLASHLIGHT TO CHECK BATTERY ELECTROLYTE LEVEL NEVER CHECK BATTERY CHARGE BY PLACING A METAL OBJECT ACROSS THE POSTS USE A VOLTMETER OR HYDROMETER ALWAYS REMOVE GROUNDED NEGATIVE BATTERY CLAMP FIRST AND REPLACE IT LAST On regular batteries check electrolyte level Fill each cell to bottom of filler neck with distilled water Keep batteries clean by wiping them with a damp cloth Keep all connections clean and tight Remove any corrosion and wash terminals with asolution of 1 part baking soda and 4 parts water Tighten all connections securely NOTE Coat battery terminals and connectors with a mixture of petroleum jelly and baking soda to retard co
12. the foregoing provision of this contract with respect to any product or part not conforming to the Warranty or the description herein contained is at its option a to repair replace or refund such product or parts upon the prepaid return thereof to location designated specifically by the Manufacturer Product returns not shipped prepaid or on an economical transportation basis will be refused b as an alternative to the foregoing modes of settlement the Manufacturer s dealer to repair defective units with reimbursement for expenses except labor and be reviewed with the Manufacturer prior to repair A Warranty Evaluation Form must accompany all warranty claims Except as set forth hereinabove and without limitation of the above there are no warranties or other affirmations which extends beyond the description of the products and the fact hereof or as to operational efficiency product reliability or maintainability or compatibility with products furnished by others In no event whether as a result of breach of contract or warranty or alleged negligence shall the Manufacturer be liable for special or consequential damages including but not limited to Loss of profits or revenues loss of use of the product or any associated product cost of capital cost of substitute products facilities or services or claims of customers No claim will be allowed for products lost or damaged in transit Such claims should be filed with the carrier within fift
13. 0T 13 16 29 TUBE TUBE CLAMP 1 HOSE TUBE HOSE 3 8 11 160F90T 11 160F45T 14 5 HOSE 1 4 11 160F90T 9 160F90T 49 5 HOSE 3 8 13 160F45T 11 16OF90T 45 5 HOSE 1 4 9 160F90T 11 160F45T 60 5 4 PARTS LIST RETURN TANK RETURN FILTER TRANS INLET TANK 4 10 Piping Diagram Cont d ECCENTRIC MOTOR gt 4 90 SS STEERING CYLINDER 4 PARTS LIST PART NO Part Numbers for Replacement O Rings 32301 32302 32303 4 10 Piping Diagram Cont d DESCRIPTION TUBE TUBE HOSE 1 2 13 160F45T 13 160FT 67 5 HOSE LOW PRESS 1 x 16 5 BLK TUBE HOSE 1 2 13 160FT 13 160FT 19 TUBE HOSE 1 2 13 160FT 13 160F45T 20 HOSE 3 8 13 160F45T 11 160FT 15 5 HOSE LOW PRESS 1 x 7 LG FTG 90 13 160RF 13 160RF SWIVEL CLAMP HOSE 1 2 FTG 90 NYLON 1 2NPT 5 8 HOSE BARB HOSE WATER 5 8 x 19 BLK HOSE WATER 5 8 x 60 BLK HOSE FUEL 1 4 60 LG VALVE BALL 1 2NPT TUBE TEFLON 1 4 13 LG NIPPLE PIPE 1 2NPT x 7 LG FTG 90 1 8NPT 1 4 HOSE BARB TUBE TEFLON 1 4 6 LG O RING 4 TUBE 30 ID O RING 6 TUBE 36 ID O RING 8 TUBE 49 ID PARTS LIST HITOS ERING CYLINDER lt 3000 PST 5 18 HP 3400 RPM 7 STEERING CONTROL La S
14. 0mm Thread the spark plug in by hand to prevent cross threading After the spark plug is seated tighten with a spark plug wrench to compress the washer If installing a new spark plug tighten 1 2 turn after the spark plug seats to compress the washer If reinstalling a used spark plug tighten 1 8 1 4 turn after the spark plug seats to compress the washer NOTICE e spark plug must be securely tightened An improperly tightened spark plug can become very hot and may cause engine damage Use only the recommended spark plug or equivalent A spark plug that has an improper heat range may cause engine damage 3 11 ENGINE RPM Start the engine and allow it to warm up to normal operating temperature check the idle speed 1 400 100 and adjust idle stop screw as required Check the full speed Honda 3 400 100 and adjust full speed stop screw as required Notice the idle and full speed RPM setting should not be modified or eccentric system may be damaged See Eccentric for proper operating speed SA RE 3 MAINTENANCE 3 12 COOLING SYSTEM The machine should be cleaned at scheduled maintenance This should include cleaning the air inlet screens and the engine cooling fins Wash machine with warm soapy water rinse off mud and dirt with water and use pressurized air 30 psi max to blow dirt and debris from engine 3 13 VALVE CLEARANCE Due to special tool requirements and training an auth
15. AT BOTH ENDS OF A CONTROL CABLE IS AN INDICATION OF A PENDING OR PRESENT PERFORMANCE PROBLEM THE CONTROL CABLE SHOULD BE REPLACED OTHERWISE SERIOUS INJURY OR DEATH COULD RESULT A GRADUAL OR SUDDEN DECREASE IN THE USABLE STROKE IS AN INDICATION OF A PENDING OR PRESENT PERFORMANCE PROBLEM THE CONTROL CABLE SHOULD BE REPLACED OTHERWISE SERIOUS INJURY OR DEATH COULD RESULT CONTROL CABLES WHICH HAVE MOISTURE INSIDE OF THEM AND OR HAVE FROZEN SHOULD BE REPLACED DO NOT APPLY HEAT TO THAW OR DRY CONTROL CABLES 3 21 THROTTLE LEVER Throttle should operate smoothly and hold engine at full RPM Throttle should require 10 lbs to operate To adjust tension loctite locknut and tighten until 10 Ibs is required to move from full to idle position 293 3 MAINTENANCE Refer to illustration below for assembly information travel 1 1 8 2 RETRACTED REF LINE UP WITH HOLES IN THE EXTENDED POSITION EXTENDED 80 8 3 22 PARKING BRAKE It should take a force of 25 35 pounds applied at the end of the brake lever to apply the brake lever The brake should prevent the roller from moving when applied Turn knob on brake lever to adjust Clockwise will increase the force counterclockwise will decrease it 3 23 WATER TANK The water tank is polyethylene to prevent corrosion The water tank holds 40 US gallons Dirty water will clog the sprinkler bars If the water tank is subject to freezing tempe
16. ECIFIED FUSE 25A Turn the engine switch OFF and remove the key before checking or replacing fuses to prevent accidental short circuiting To replace fuse pull the old fuse out of the clips with your finger Push a new fuse into the clips NOTICE Never use a fuse with a different rating from that specified Serious damage to the electrical system or a fire may result 3 35 IGNITION SYSTEM The 18 hp Honda is equipped with electronic ignition Checking and replacing the spark plug is the only ignition system maintenance required When cleaning machine caution should be used around regulator area Direct spraying of the regulator is not good Regulator should be covered or protected if direct spraying will happen Excessive water pressure may also loosen wire connections or start terminals corroding After cleaning all terminals should be dried if wet and connections checked for proper seating 3 36 STORAGE Store the roller on level ground with drums blocked and parking brake on Remove the key Operations of roller by untrained persons could result in personal injury In freezing climates drain the water from the water tank sprinkler tubes and drums During extended storage drums should be coated with any type of oil or grease to prevent rusting Storage instructions for the engine are stated in the Engine Manual and should be carried out 26 3 MAINTENANCE PROBLEM Engine will not sta
17. Hose Sight Gauge Hose Fuel Clamp Split Dual Hose Cover Plate Dual Hose Weld ROPS Seatbelt Lap ROPS Grommet 69 ID x 1 00 OD DESCRIPTION QTY HHCS M8 x 25 8 8 ZN NUTNY M5 ZN HHCS M6 x 10 8 8 ZN HHCS M12 x 50 8 8 ZN HHCS M8 x 20 8 8 ZN WSHR M8 x 1700 NUTNY M8 1 25 ZN HHCS M10 x 20 8 8 ZN WSHRL M10 Split ZN Set Bolts Battery NUTFL M6 ZN WSHR 3 8 x 1 x 3 16 ZN WSHR M12 x 2400 NUTNY M12 ZN WSHRL M12 Split ZN 4 5 Rear Frame Cont d TORQUE FT LBS Nm 4 PARTS LIST 4 5 Rear Frame Cont d 4 PA RT S L ST 4 5 Rear Frame Cont d WSHR Flattened WSHR Nylon HWHST 8 x 25 8 8 ZN HHCS 8 50 8 8 ZN NUTFX 5 16 24 ZN SHSHB 10 M8 x 30 HHCS M8 x 35 8 8 ZN SHSS M12 x 30 BLK HHCS M12 x 20 8 8 ZN WSHR M12 x 28 OD HHCS M6 x 25 8 8ZN WSHRL M6 ZN WSHR 5 16 WROT ZN NUTNY 5 16 ZN HHCS M5 x 16 ZN WSHR M5 x 10 OD ZN WSHR 1 4 ZN WSHRL M6 ZN PIN SAFETY SNAP ZN HHCS MI2 1 75 x 25 8 8 ZN WSHRL M12 Split ZN WSHR 8 Flat 2400 ZN WSHRL M8 Split ZN HHCS M4 7 x 16 8 8 ZN NUTNY M4 7 ZN WSHR MA Flat ZN ra N N 0 3 2 4 4 gt gt N N R A R R A Not Shown Loctite WP3100R only E o 4 PARTS LIST 4 PA RT S L ST 4 6 Rear Drum PART NO DESCRIPTION 43583 2 Drum Rear 32206 BRG Flange 42138 Spacer 43574 2 Hanger RH Rear 43668 2 Cover Side
18. PLATED Coarse Thread Nm ft Ibs 17 85 950 Property Class 12 9 ZINC PLATED Coarse Thread Nm ft Ibs e 60 660 487 4 2 Torque Charts Fine Thread Nm ft Ibs 88 65 88 65 Fine Thread Conversion Factor 1 ft 1 3558 Nm sud 4 PA RT S L ST 4 3 Front Frame 4 PARTS LIST PART NO o 0 AR MH lO Be ken H o U R WYN 4 3 Front Frame DESCRIPTION Front Frame Hood Plastic Assembly Hinge Leaf Pin Panel LH Clamp 5 8 RBR Clamp 1 4 RBR Bumper 1 x 9 16 H Latch Keeper Kit Filter In Tank WP3100 Scraper Outer Shock Mount Scraper Inner Urethane Backer Link Hood Bracket Hood Pivot RH Spacer Hood Link Sightglass 3 4 O Ring 5 8 ID x 3 32 Bracket Hood Pivot LH Clamp Hose 1 4 PARTS LIST 4 3 Front Frame Cont d 4 PARTS LIST PART NO D om m gt Loctite Required DESCRIPTION HHCS M6 x 16 8 8 ZN WSHR M6 x 120D ZN NUTNY M6 ZN OD HHCS M4 x 16 8 8 ZN WSHR M4 x 9 OD ZN NUTNY M4 ZN BHSCS M6 x 20 HHCS 1 4 20 x 3 4 WSHRL 1 4 SPLIT ZN WSHR 1 4 SAE ZN NUTNY M 8 1 25 ZN WSHR 8 x 160D ZN SHSS M12 x 30 BLK HHCS M12 x 20 8 8ZN HHCS M6 x 50 8 8ZN WSHRL M6 SPLIT ZN HHCS M8 x 20 8 8ZN WSHRL M8 SPLIT ZN HHCS M8 x 35 8 8ZN WSHRL M12 SPLIT ZN HHCS M6 x 25 8 8ZN CRBLT M6 x 20 4 6 ZN CRBLT M6 x 50 4 6 ZN
19. S A Transport and handle fuel only when contained in approved safety container Do not smoke when refueling or during any other fuel handling operation Do not refuel while the engine is running or while it is still hot If fuel is spilled during refueling wipe it off from the engine immediately and discard the rag in a safe place Do not operate the equipment if fuel or oil leaks exist repair immediately Never operate this equipment in an explosive atmosphere Operator must always be seated when roller is running Never allow more than one person on roller Always turn engine off before dismounting from roller Always apply parking brake when not in use Never park roller on a hill Never operate roller on slope greater than 15 degrees Do not operate the roller in standing water Ear protection required when operating this equipment Exposure to loud noise can cause impairment or loss of hearing HOT SURFACES Muffler engine and engine shroud may be hot Allow all components in the engine compartment to cool before performing any service work Never operate unit in a poorly ventilated or enclosed area Avoid prolonged breathing of exhaust gases Engine exhaust fumes can cause sickness or death 13 2 amp SA F E T Y Safety Precautions Qualified personnel only No untrained operators Serious injury may occur Users must be trained to operate this roller Read t
20. TNY ZN HHCS 7 16 20 x 1GR5 ZN WSHRL 7 16 SPLIT ZN PINCT 3 16 x 1 1 2 NUT WHEEL MOTOR 4 4 Front Drum Cont d TORQUE FT LBS Nm 4 PARTS LIST 4 5 Rear Frame 4 PARTS LIST WP3100R only ITEM PART NO 39728 2 44618 2 43640 2 39725 2 44620 2 46664 41017 46656 47218 43644 2 43645 2 43530 39716 2 39718 2 39747 47195 48424 38543 43638 2 47244 46059 41023 41024 39748 43621 2 38095 43625 35925 46896 43580 2 43648 2 47511 43674 43587 2 43597 2 43591 43596 2 DESCRIPTION Frame Rear Frame Rear ROPS Steering Frame Cover Steering Cover Steering Horn Steering Column Steering Wheel Nut MG AVR SR Cap Steering Wheel Grab Bar RH Grab Bar LH Panel Seat Panel Floor Door Fuel Hinge Seat Seat Assy with Switch Battery Strap Battery Rubber 1 5x6 75 Cap Fuel Latch Key Fuel Door Pin Fuel Door Brake Assy Brake Lever Rod 5 16 24x9 1 2 Clevis 5 16 24x5 16 Pin Fitting Elbow Link Transport Panel Lower Clamp Hose 36 SST Skid Proof Scraper Inner Scraper Outer Urethane Backer 4 5 Rear Frame 4 PA RT S L ST 4 5 Rear Frame Cont d DDRO25C 4 PARTS LIST PART NO Loctite WP3100R only Shock Mount Throttle Assy Throttle Only Cable Only Cable Choke Control FWD RVS Cap Boot Push Button Control FWD RVS Cable FWD RVS Clamp Hose Hairpin Clamp Hose 5 8
21. ace missing or damaged decals Be sure new equipment components and id repair parts include the current safety signs Replacement safety signs and decals are available through your dealer Learn how to operate the machine and how to use controls properly Do not let anyone operate without instruction Keep your machine in proper working condition Unauthorized modifications to the machine may impair the function and or safety and affect machine life If you do not understand any part of this manual and need assistance contact your dealer UNDERSTAND SIGNAL WORDS A DANGER A signal word DANGER WARNING or CAUTION is used with the safety alert symbol DANGER identifies the most serious WARNING DANGER or WARNING safety signs are located near specific ACAUTION hazards General precautions are listed on CAUTION safety signs CAUTION also calls attention to safety messages in this manual This notation appears before warnings in the text It means that the step which follows must be carried out to avoid the possibility of personal injury or death These warnings are intended to help the technician avoid any potential hazards encountered in the normal service procedures We strongly recommend that the reader takes advantage of the information provided to prevent personal injury or injury to others Ke 2 H E A LT H amp SA Safety Precautions USE COMMON SENSE WHEN HANDLING FUEL
22. al Maintenance Chart Decal WolfPac 3100 RH CALIFORNIA PROPOSITION 65 WARNING Operation of this equipment and or engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects and other reproductive harm 75 Diese Bred Tough Technology Born to Work The Way It Ought To Be Stone Construction Equipment Inc PO Box 150 Honeoye New York 14471 Phone 800 888 9926 Fax 585 229 2363 e mail sceny mcimail com www stone equip com A 100 employee owned American manufacturer 1996 Stone Construction Equipment Inc Printed in U S A GP1M
23. and expected to do Make regular periodic inspections to ensure that the ROPS are damage free and thus capable of functioning in an upset Generally ROPS structures are not intended as external load carrying members and must not be used to mount attachments such as pull hooks winches side brooms etc without the manufacturer s approval Modifications to basic design should be avoided as recertification is required 3 3 1 Inspection Maintenance of ROPS Seat Belts Scheduled frequent visual checks of mounting hardware by the operator or service personnel are recommended Inspection with regular service intervals is suggested During the inspection check for the following Worn damaged or missing resilient mounts Excessive motion or rattling during operation are indications of a problem Loose missing or damaged mounting hardware bolts nuts washers etc Bolts should be checked for proper torque Cracks in ROPS structure and mounting system The machine should be cleaned as necessary to allow inspection for cracks in the structure and mounting system Rust lines should be taken as indications of cracks and verified by inspection Some cracks will badly affect the ROPS function If in doubt consult the manufacturer Corrosion Extensive paint peeling and rust should be noted and corrective action taken WolfPac 3100 WolfPac 3100R Seat belt The presence and operability of a seat belt should be noted
24. ase Loose oil filter or sending unit Loose bolts Worn valves Worn cylinder amp piston rings Too much oil in crankcase Crankcase oil level low Restricted exhaust Cooling fins dirty Cylinder leaking Piston rod bent Missing hydraulic cylinder pin Kinked or broken hoses Low hydraulic fluid Faulty hydraulic pump REMEDY Check drums for resistance Drain Tighten Tighten Replace Replace Drain Fill to proper level Fill to proper level Clean or replace Clean Replace hydraulic cylinder Replace hydraulic cylinder Replace Replace Add fluid Check hydraulic steering circuit for max pressure of 1450 PSI at 3400 engine RPM Replace or repair by authorized Service Center 29 3 M Al N T E N AN C E WolfPac 3100 WolfPac 3100R 3 37 CONT D TROUBLESHOOTING PROBLEM CAUSE REMEDY Brakes do not hold properly Brakes not adjusted Adjust by turning knob at end of brake lever handle or additional adjustment required at linkage Loose or broken brake linkage Make sure linkage is secure Replace if necessary Brakes worn out Replace Asphalt sticks to roller Insufficient water supply on drums Fill tank amp adjust flow Check amp clean sprinkler tubes Check amp clean water tank Check hoses for kinks or dirt Urethane scrapers not making contact allowing water to leak past Adjust or replace if necessary Rusty or scored dr
25. d to reverse This allows fluid to replace air introduced with the filter change If this procedure is not followed partial or complete failure of the pump may result NOTE When changing the hydraulic oil it is recommended to also change the hydraulic oil filter 3 15 HYDRAULIC OIL FILTER Replace every 100 hours or when clog indicator needle is between 2 and 5 Never let the filter be completely clogged CAUTION Never overfill the hydraulic tank Use the sight gage located on the hydraulic tank A 1 4 1 2 air bubble will be seen at the top of the gauge showing the fluid level Before disconnecting any hydraulic lines be sure engine is shut off and relieve all pressure Before applying pressure to system be sure all connections are tight and lines fittings and hoses are not damaged 3 16 HYDRAULIC BREATHER CAP Replace every 800 hours or yearly To replace breather pry it out with a flat head screw driver To install breather push it in with fingers 3 MAINTENANCE 3 17 GREASE FITTINGS Use a grease gun to grease fittings Remove the blue protection cap off fitting before greasing e Hinge 4 fittings e Left rear bearing 1 fitting 3 18 FORWARD REVERSE NEUTRAL ADJUSTMENT The forward reverse lever should be aligned with NEUTRAL on the console when the roller is not moving forward or backward with the engine running If the lever is not aligned adjust it as follows e Shut off the e
26. een days Effective September 2001 Digne Stone Construction Equipment Inc Phone 1 800 888 9926 1 585 229 5141 Bred Tough Technology Born To Work 8662 Main Street PO Box 150 Fax 1 585 229 2363 The Way It Ought To Be Honeoye NY 14471 0150 www stone eguip com e mail sceny mcimail com 6 9 01 P N 51018 1 TECHNICAL DATA 1 TECHNICAL DATA Im AS DH MN 2 was KT one SIONE WolfPac 3100 WolfPac 3100 WolfPac 3100R 1 1 Stone WolfPac 3100 Spedfications STONE WolfPac 3100R 2240 lbs 1018 kg 2515 lbs 1140 kg 2890 55 1314 kg 3082 lbs 1398 kg 3100 Ibs 1409 kg 3292 lbs 1493 kg 84 x 36 x 56 in 213 x91 x 142 cm 84 x 36 x 94 in 213 x 91 239 m 35 4 in 90 cm 35 4 in 90 cm Drum Diameter 22 in 56cm 22 in 56cm Side Wall Clearance 1 8 in 4 6 1 8 in 4 6 cm Curb Clearance 16 in 41 cm 16 in 41 cm Front Rear Wall Clearance 3in Qin 8cm 23cm 3in Qin 8cm 23cm Operating System Engine 18 hp 13 4 kW Honda Twin 18 hp 13 4 kW Honda Twin Fuel Capacity 8 gallons 30 3 liters 8 gallons 30 3 liters Drive Hydrostatic Dual Drum Hydrostatic Dual Drum Steering CP Articulating Hydrostatic CP Articulating Hydrostatic Water Tank Capacity 40 gallons
27. ere Government regulations may require a certified air conditioning service center to recover and recycle used air conditioning refrigerants Inquire on the proper way to recycle or dispose of waste from your local environmental or recycling center 16 3 MAINTENANCE 3 M Al N T E N AN C E WolfPac 3100 WolfPac 3100R cam 3 1 IMPORTANT The person attempting any of the following maintenance tasks must be authorized to do so and have read and understood all sections within this manual 3 MAINTENANCE 3 2 MAINTENANCE CHART WolfPac 3100 WolfPac 3100R INSTRUCT ATING amp ENGINE DWNER S MANUAL R 5 SAE 100 3 SJ NE FUEL FILTER 5 P N 38856 UEL FILTER HRS P N 3 1335 RS P N 3l Y 300 HRS P N 31234 IR 220 2 65 JJG IRS FULL RPM RE ENGINE IMPORTANT READ HONDA EMISS EMENT STONE amp ENGINE DAR S MANUA AL FOR PROCEDURES 65401 3 MAINTENANCE 3 3 ROLL OVER PROTECTIVE STRUCTURES ROPS Proper inspection and maintenance procedures can ensure that the ROPS will perform the lifesaving function they are designed for
28. everse Unit lacks power moving forward but OK in reverse or vice versa Unit lacks power CAUSE Objects in front of drums Loose or broken forward reverse linkage Low hydraulic oil Faulty hydraulic pump or drive motor Improperly adjusted forward reverse linkage Engine not properly warmed up Air cleaner restricted Low hydraulic oil level Engine RPM too low Plugged hydraulic filter Valve Clearance incorrect Dirty fuel filter Fuel pump drawing in air Too much oil in crankcase Faulty hydraulic pump or drive motor Remove Readjust linkage or replace worn arm linkage Check oil level gage Add if required See section F 11 Adjust linkage so that lever travel is the same in either direction from neutral Idle before operating to achieve operating temperature Clean or replace Add Check throttle linkage for proper actuation 3400 RPM Replace Consult Honda shop manual Replace Check fuel lines or replace Drain and check Test hydraulic pressure for 3000 PSI at full load on drive motors with engine at full RPM Replace pump if pressure is not in specified range in hydraulic motor drive circuit 28 3 MAINTENANCE PROBLEM Unit lacks power cont d Oil Consumption Blue Smoke Overheated Unit will not steer WolfPac 3100 WolfPac 3100R 3 37 CONT D TROUBLESHOOTING CAUSE Bearings seized up Too much oil in crankc
29. he Operator s Manual and Engine Owner s Manual Learn to operate this roller safely Do not articulate on grades larger than 15 roller may tip over Do not operate across the sides of hills roller may tip over Do not operate at the edge of mats or roads roller may tip over Do not stand be seated when roller is running Do not park the roller on hills Always turn off engine and apply brake before dismounting Hydraulic system produces high pressures incorrect hose replacement can cause serious personal injury When performing service refer to Operator s Manual for hose identification and connections Caution Escaping hydraulic fluid under pressure can have sufficient force to penetrate the skin causing serious personal injury Hydraulic fluid escaping under pressure from a very small hole can be almost invisible Use a piece of cardboard or wood to search for possible leaks Never use your hands to detect pressure leaks Hydraulic tank temperature can reach 180 F maximum Pressurized release of fluids from hydraulic system can cause serious burns Shut off engine Only remove filler cap when cool enough to touch with bare hands Slowly loosen cap to first stop to relieve pressure before removing completely Never perform any work on the roller while it is running Before working on the roller stop the engine and disconnect the spark plug wire s to prevent accidental starting block drums to prevent rolling Keep eng
30. ials are not covered by the warranty The above information does not extend the warranty and liability conditions of business of Stone Construction Equipment Inc Please enter the following data This will help expedite any service or warranty work 1 Machine Type Machine S N Engine Type Engine S N VIN Purchase Date Dealer Distributor Information Name Address Phone Fax Battery Manufacturer Battery Type Battery S N Location of above information 1 Information on S N tag 2 Information on engine tag Information on S N tag if applicable Date you purchased machine Dealer machine was purchased from Information on battery and battery warranty card Stone Construction Equipment Inc P O Box 150 Honeoye New York 14471 Phone 800 888 9926 Fax 585 229 2363 The Manufacturer warrants that products manufactured shall be free from defects in material and workmanship that develop under normal use for a period of 90 days for concrete vibrators and electric pumps one year for Rhino Bulldog WolfPac Rollers trowels Stompers saws forward plates engine powered pumps Lift Jockey Mortar Buggy and 6 months for all other products from the date of shipment The foregoing shall be the exclusive remedy of the buyer and the exclusive liability of the Manufacturer Our warranty
31. ine cover closed during the operation Keep hands clothing and jewelry away from all moving parts Keep all guards in place 14 2 H E A LT H amp SA Safety Precautions 7 Keep feet clear of all drums Keep work area free of bystanders For foot protection wear steel toe shoes or toe pads Caution Keep away from the machine s articulation area when the engine is running Only start engine from operator s seat Before starting machine make sure that there are no persons or obstacles near or under machine PRACTICE SAFE MAINTENANCE Understand service procedure before doing work Keep area clean and dry Never lubricate service or adjust machine while it is moving Keep hands feet and clothing from power driven parts Disengage all power and operate controls to relieve pressure Lower equipment to the ground Stop the engine Remove the key Allow machine to cool Securely support any machine elements that must be raised for service work Keep all parts in good condition and properly installed Fix damage immediately Replace worn or broken parts Remove any buildup of grease oil or debris Disconnect battery ground cable before making adjustments on electrical systems or welding on machine PREPARE FOR EMERGENCIES Be prepared if a fire starts Keep a first aid kit and fire extinguisher handy Keep emergency numbers for doctors ambulance service hospital
32. lean and install the drain bolt tighten securely When required install new oil filter lightly oil filter seal Fill with the recommended oil fill to the upper limit mark on the dipstick and tighten the oil filler cap securely Run engine for 2 3 minutes stop engine and check oil level and check for leaks NOTE Please dispose of used motor oil and filter in a manner that doesn t harm the environment Under heavy loads change engine oil and filter more frequently 3 9 AIR CLEANER Foam Pre cleaner Clean in warm soapy water rinse and dry thoroughly Apply oil to the foam and squeeze out excess oil The engine will smoke if too much oil is left in the foam Paper Element Tap the element lightly on a hard surface to remove excess dirt or blow pressurized air 30 psi max through the filter from the air cleaner cover side Do not brush the dirt off Replace elements if damaged or excessively dirty WolfPac 3100 WolfPac 3100R 3 10 SPARK PLUGS Recommended spark plug BPR6ES NGK W20EPR U NIPPONDENSO To ensure proper engine operation the spark plug must be properly gapped and free of deposits Clean and replace at scheduled maintenance Clean engine before removing spark plugs Visually inspect the spark plug discard if insulator or tip is damaged Check that the spark plug washer is in good condition If spark plug is to be reused clean with a wire brush and set plug gap 028 031in 70 8
33. ngine with the forward reverse lever left in operating neutral position the position when the roller moves neither forward nor reverse Apply the parking brake Open the engine hood of the machine Disconnect the linkage from the hydrostatic transmission from the clevis Do this by removing the lock nut from the clevis pin and removing the pin Now screw clevis in or out to adjust Secure the clevis to the transmission lever with the clevis pin secure with the lock nut and tighten clevis nut Linkage play must be minimal at both connections Replace clevis and or link if required 3 19 NEUTRAL INTERLOCK The purpose of the neutral interlock switch is to prevent engine starting when the forward reverse lever is not in the neutral position Disconnect battery cables from battery a Disconnect 2 wires from neutral interlock switch and connect it to leads from an ohmmeter WolfPac 3100 WolfPac 3100R b When switch is actuated ohmmeter should read zero resistance Adjustments must be made at transmission e Disconnect ohmmeter and reconnect interlock wires and battery cables 3 20 CONTROL CABLES Forward reverse brake throttle and choke Lubricate all cable ends every 200 hours with penetrating oil 4WARNING DO NOT ADJUST THE CONTROL CABLE WITH THE POWER ON OR THE ENGINE RUNNING SERIOUS INJURY OR DEATH COULD RESULT AGRADUAL OR SUDDEN INCREASE IN THE NO LOAD FRICTION CABLE DISCONNECT
34. nifold Elbow Muffler Flex Pipe Clamp Clevis Thdrd 1 4 28 x 3 Peabody Conn Cable FWD RVS ARM FWD RVS Coupling Engine Coupling Pump Insert Fuel Line Fuel Line Clamp Filter Clamp Loop 1 25 Clamp Muffler 1 1 4 For engine service parts please refer to the Maintenance Chart in the Maintenance Section of this manual 4 6 ST 4 8 Power Pac Cont d Clevis assembly type two places um DDRO16A hpg 4 PARTS LIST Loctite Required PART NO DESCRIPTION HHCS M10 x 50 8 8ZN WSHR M10 x 20 OD ZN NUTNY M10 ZN HHCS 3 8 16 x 1 1 2 GR5 WSHRL 3 8 SPLIT ZN WSHR 3 8 SAE HHCS M5 x 30 8 8 ZN PINSP 1 4 x 11 4 ZN NUTFX 1 4 28 ZN SHSHB 10 M8 x 12 WSHR CURVED M10 HHCS M10 x 30 8 8 ZN WSHRL 1 4 SPLIT ZN WSHR SPR 1 4 ID 1 2 OD SST SHSHB 1 4 x 5 8 ZN NUTNY 10 24 ZN 4 8 Power Pac Cont d TORQUE FT LBS Nm 4 PA RT S L ST 4 9 Water Tank 4 PA RT S L ST 4 9 Water Tank PART NO DESCRIPTION 43600 Tank Water 47241 Cap Water Tank 37866 Plug Water Tank 37867 O Ring 46727 Tube Water Level 46896 Fitting Elbow 46671 Nipple 1 2NPT x 7 LG 43630 2 Valve Rod Assy 46725 FTG 90 degree 5 8H 43632 Sprinkler Assy Rear 43687 Sprinkler Assy Front 46722 Hose Water Front 46721 Hose Water Rear 47379 Knob Water Valve 43634 2 Panel Rear 46691 Clamp Water Hose 46113 Plug 3 8 NPT 35448 Clamp 5 8 RBR Loop
35. orized engine dealer should perform this service unless the owner has the proper tools and proper shop manuals 3 14 HYDRAULIC OIL AWARNING ESCAPING HYDRAULIC FLUID UNDER PRESSURE CAN HAVE SUFFICIENT FORCE TO PENETRATE THE SKIN CAUSING SERIOUS PERSONAL INJURY HYDRAULIC FLUID ESCAPING UNDER PRESSURE FROM A VERY SMALL HOLE CAN BE ALMOST INVISIBLE USE A PIECE OF CARDBOARD OR WOOD TO SEARCH FOR POSSIBLE LEAKS NEVER USE YOUR HANDS TO DETECT PRESSURE LEAKS IF YOU ARE INJURED BY ESCAPING HYDRAULIC FLUIDS SEE A DOCTOR AT ONCE SERIOUS INFECTION OR REACTION CAN DEVELOP IF PROPER MEDICAL TREATMENT IS NOTADMINISTERED IMMEDIATELY Do not mix hydraulic oils Check oil level daily replace hydraulic oil every 800 hours e Remove return filter cap slowly e Remove drain plug and drain into suitable container WolfPac 3100 WolfPac 3100R Clean drain plug apply thread sealant to the plug install and tighten Add fresh hydraulic oil until level is visible in the sight gauge A 1 4 1 2 air bubble will be seen at the top of the gauge Install and tighten return filter cap Idle engine 2 3 minutes stop engine and check for proper hydraulic oil level and leaks CAUTION If hoses filter and or hydraulic components were changed start the engine and purge the air from the system prior to checking the oil level To do this idle the engine for three minutes with control lever in neutral position Slowly engage forwar
36. ratures all the water lines and the water tank must be drained by drawing through sprinkler tubes or removing the cover at the rear of the machine to gain access to the water tank flush and drain plug 3 24 SPRINKLERS The sprinkler tube assemblies are PVC to prevent corrosion The sprinkler tube assemblies are equipped with a clean out plug for cleaning when required 3 25 SCRAPER MAINTENANCE ADJUSTMENT Scrapers must make uniform contact across entire width of drum to ensure even application of water from the sprinkler system Tension is adjusted by sliding slotted brackets in or away from drum surface e Loosen the 2 bolts that hold item to the frame and slide away or towards the drum and retighten WolfPac 3100 WolfPac 3100R 3 26 ECCENTRICS When vibratory compaction is necessary engage eccentrics by actuating eccentric switch Operator may vary the frequency and therefore the centrifugal force by varying engine RPM Eccentrics should be turned off whenever the roller is stopped or stopped to change direction Do no run the eccentric on any non yielding surface such as concrete or aged asphalt NOTE Test vibration with front drum on soft ground Run engine at full RPM to obtain vib speed 3900 100 check per below To check vibration with a vibrotach place the vibrotach on the vibrating member surface record reading when the wire reaches maximum movement Vibrotach P N 37891 Adjust engine RPM to obtain
37. rrosion Keep battery fully charged especially during cold weather If a battery charger is used turn charger off before connecting charger to battery ies Attach POSITIVE battery post Then attach NEGATIVE battery charger lead to a good ground Once a month check the battery for proper charge of 12 5 volts Check for proper fluid level Use distilled water when adding and run 30 minutes to mix Clean battery posts and terminals Disconnect battery cables before charging to avoid damage to the electrical system WolfPac 3100 WolfPac 3100R AWARNING SULFURIC ACID IN BATTERY ELECTROLYTE IS POISONOUS IT IS STRONG ENOUGH TO BURN SKIN EAT HOLES IN CLOTHING AND CAUSE BLINDNESS IF SPLASHED INTO EYES Avoid the hazard by Filling batteries in a well ventilated area Wearing eye protection and rubber gloves Avoiding breathing fumes when electrolyte is added Avoiding spilling or dripping electrolyte Use proper jump start procedure If you spill acid on yourself Flush your skin with water Apply baking soda or lime to help neutralize the acid Flush your eyes with water for 10 15 minutes Get medical attention immediately If acid is swallowed e Drink large amounts of water or milk Then drink milk of magnesia beaten eggs or vegetable oil e Get medical attention immediately In freezing weather run engine at least 30 minutes to assure thorough mixing after adding water
38. rt Engine will not start but cranks over Engine starts but does not keep running 3 37 TROUBLESHOOTING CAUSE Forward Reverse lever not in neutral position Battery not fully charged Loose battery or starter cables Ignition fuse blown Faulty solenoid starter switch Faulty or improperly adjusted neutral interlock switch Faulty engine starting circuit Low on fuel or oil Fuel filter plugged Spark plug wire 2 disconnected Spark plug fouled No spark at plug No fuel to carburetor Water dirt in fuel Choke remains on Carburetor improperly adjusted Fuel on pump drawing in air WolfPac 3100 WolfPac 3100R REMEDY Place lever in neutral position Charge or replace Check and tighten Replace 25A only Replace Make sure neutral switch wires are secured See neutral interlock adjustment See Honda Manual for troubleshooting Add fuel and or oil Check fuel filter replace if necessary Connect Clean or replace Check engine ignition system See Honda manual for troubleshooting Check fuel lines Drain fuel system Check Honda fuel filter for water accumulation or sediment Adjust choke cable Clean choke linkage Adjust as per Honda Shop Manual PN 56238 Check fuel lines or replace gt 27 E 3 MAINTENANCE WolfPac 3100 WolfPac 3100R 3 37 CONT D TROUBLESHOOTING PROBLEM Roller will not move forward or r
39. to battery If necessary to replace battery ies replacements must meet or exceed the recommended capabilities See Technical Data section for battery specifications 25 3 MAINTENANCE 3 30 2 Battery Installation AWARNING ALWAYS CONNECT GROUNDED CABLE LAST CLEAN AND SECURELY CONNECT EACH CABLE TO BATTERY TERMINAL OF THE SAME POLARITY BATTERY SHOULD BE SECURELY FASTENED WITH PROPERLY INSTALLED HOLD DOWNS 3 31 JUMP STARTING CAUTION Do not let vehicles touch Put emergency brake ON Set both vehicles in PARK NEUTRAL if manual transmission and turn ignition and electrical accessories off Attach jumper cables in this order dead positive block to good positive good negative to engine block or frame of dead car Start GOOD vehicle and let run a few minutes Then start DEAD VEHICLE Remove cables in reverse order 4 3 2 1 3 32 CHARGE SYSTEM Charge system should be checked every month With the engine running at full speed voltage should be 13 14 volts 3 33 SWITCH BOX FUSE 25A If charge system fails check the fuse located at the key switch box If fuse fails frequently it usually indicates a short circuit or an overload in the electrical system Refer to wiring diagram and inspect wires NOTICE Electrical system is not designed for field add on electrical options do not modify the electrical system Contact your authorized dealer WolfPac 3100 WolfPac 3100R 3 34 SP
40. uidelines and Torque Charts 4 3 Front Frame 44 Front Drum 4 5 4 6 4 7 4 8 Power Pac 49 Water Tank 4 10 Piping Diagram 4 11 Hydraulic Schematic 4 12 Wire Schematic 4 13 Decals CALIFORNIA PROPOSITION 65 WARNING WolfPac 3100 WolfPac 3100R Foreword Warranty Information Warranty Information These instructions include Safety regulations Operating instructions Maintenance instructions These instructions have been prepared for operation on the construction site and for the maintenance engineer These instructions are intended to simplify operation of the machine and to avoid malfunctions through improper operation Observing the maintenance instructions will increase the reliability and service life of the machine when used on the construction site and reduce repair costs and downtimes Always keep these instructions at the place of use of the machine Only operate the machine as instructed and follow these instructions Observe the safety regulations as well as the guidelines of the civil engineering trade association Observe the safety rules for the operation of road rollers and compactors and the pertinent regulations for the prevention of accidents Stone Construction Equipment Inc is not liable for the function of the machine when used in an improper manner and for other than the intended purpose Operating errors improper maintenance and the use of incorrect operating mater
41. ums Sand replace PN 56237 Manual Honda Owners X610 PN 56238 Manual Honda Shop GX610 30 3 a M Al N T E N AN C E WolfPac 3100 WolfPac 3100R 3 38 SERVICE RECORD Serial No Service Area Engine Oil Hyd Oil Fuel Filter Engine Filter Hyd Oil Filter Hyd Breather ate Hours 100 hrs 800 hrs 100 hrs 200 hrs 100 hrs 800 hrs 31 4 EXPLODED VIEWS WITH PARTS 4 S L ST Exploded Views with Parts 4 Hardware Key 4 2 Torque Guidelines and Torque Charts 4 3 Front Frame 4 4 Front Drum 4 5 Rear Frame 4 6 4 7 4 8 4 9 Water Tank 4 10 Piping Diagram 4 11 Hydraulic Schematic 4 12 Wire Schematic 4 13 Decals 4 1 HARDWARE KEY HHCS GR5 HHCS GR8 SHSHB Em fm O fm SHCS FHSCS SHSS CUP PT THO RUD BHCS bm Gm mm Mmmm amm WSHR SAE WSHR WROT WSHR BELLEVILLE WSHRL o etl NUTNY NUTEL LGNUT o 8 NUTFX ZN ZINC PLATED BLK BLACK OXIDE FINISH 35 4 PA RT S L ST 4 2 Torgue Charts 4 2 TOROUE GUIDELINES DO NOT use these values if a different torque value or tightening procedure is given for a specific application Torque values listed are for general use only Check tightness of fasteners periodically Shear bolts are designed to fail under predetermined loads Al
42. ways replace shear bolts with identical grade Fasteners should be replaced with the same or higher grade If higher grade fasteners are used these should only be tightened to the strength of the original Make sure fasteners threads are clean and that you properly start thread engagement This will prevent them from failing when tightening SAE GRADE 5 SAE GRADE 8 Coarse Thread Zinc Plated Coarse Thread Zinc Plated SIZE TORQUE SIZE TORQUE ft Ibs ft Ibs 1 4 20 250 1 4 20 250 9 7 16 14 4375 7 16 14 4375 52 1 2 13 500 1 2 13 500 80 9 16 12 5625 9 16 12 5625 115 3 4 10 750 3 4 10 750 7 8 9 875 7 8 9 875 1 8 1 000 1 8 1 000 SAE GRADE 5 SAE GRADE 8 Fine Thread Zinc Plated Fine Thread Zinc Plated TORQUE SIZE TORQUE fes Nm 3 m 1 4 28 250 7 10 1 4 28 250 10 14 5 16 24 3125 14 19 5 16 24 3125 20 27 3 8 24 375 26 5 3 8 24 375 37 50 64 87 1 2 20 500 1 2 20 500 90 122 9 16 18 5625 91 123 9 16 18 5625 129 175 5 8 18 625 128 173 5 8 18 625 180 244 3 4 16 750 223 30 3 4 16 750 315 427 7 8 14 875 1 12 1 000 1 12 1 000 1 14 1 000 1 14 1 000 t chrt_i doc 36 4 PARTS LIST Property Class 8 8 ZINC PLATED Coarse Thread Nm ft Ibs 99 7 390 390 288 498 Property Class 10 9 ZINC
43. ximately 1 3 quart 1 2 liters check engine manual BPR6ES NIPPONDENSO W20EPR U gap 028 031 inches 70 80 mm Mobilgrease XHP222 NLGI 2EP Lithium Complex 12 Volt Standard duty battery BCI group 70 550CCA 1 2 MACHINE SOUND LEVEL TEST Machine Type Sound Level Meter Calibration Date Meter Type Test Date Test Conditions Temperature Ambient Sound Soil Condition Engine Speed Frequency Test Site Sound Level at Operator Position WP3100 December 19 1995 Simpson Model 886 2 Type 2 December 19 1995 60 degrees Fahrenheit 60 dba slow mode Silts and clays 3400 rpm 3900 rpm Honeoye New York USA 88 dba 92 dba with vibe 2 HEALTH amp SAFETY 2 H E A LT H amp SA F E T Y Safety Precautions Before using this equipment study this entire manual When warning decals are destroyed or missing contact to become familiar with its operation Do not allow the Manufacturer immediately at 1 800 888 9926 for untrained or unauthorized personnel especially replacement For the safety of yourself and others it is children to operate this equipment Use only factory imperative that the following rules are observed Failure authorized parts for service to do so may result in serious injury or death FOLLOW SAFETY INSTRUCTIONS Carefully read all safety messages and decals in this manual and on your machine safety signs Keep decals in good condition Repl
Download Pdf Manuals
Related Search