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SoundTouch Portable Service Manual

1. TAP commands are needed for the following procedures A Wi Fi Link Test B Serial Number Programing C Setting Wi Fi Country Code RS 232 to TTL Converter Audio Out L SoundTouch na Computer SoundLink Lifestyle ETAP Adapter ETAP Cable ETAP Block Diagram B B Electronics model 232LPTTL RS232 to TTL converter Drawing of Soundlink ETAP Cable Adapter SHIELDED TWISTED PAIR CABLE 3 5mm STEREO JACK BLACK OVERMOLD Audio Connection BLACK PIN 3 PIN 2 PIN 1 4 SHELL SLEEVE 3 5mm STEREO JACK RED OVERMOLD PIN 4 7 PIN 5 TAP Connection RED SCHEMATIC DIAGRAM SHELL SLEEVE Schematic Drawing of Sounklink ETAP Cable TAP COMMAND SET UP CONTINUED 1 Tera Term Terminal USB set up Tera Term is a terminal emulator and can be downloaded at http sourceforge jp projects ttssh2 It is the interface used to send com mands to the SoundTouch Portable product 1 1 Connect the SoundTouch as shown in the diagram below RS 232 to TTL Converter SoundTouch Computer SoundLink Lifestyle ETAP Adapter ETAP Cable 2 Teraterm set up 2 1 Launch a Tera Term terminal window and select serial communicaton and as shown below Tera Term New connection TCP IP Serial Port comi vi Cancel Help 2 2 Select setup then serial port to set the baud
2. Gommand S t p e 26 27 WiFi Test PFOCBUUFG irc 28 Functional Test Proced re 29 Battery Test PPOCedupe aa 30 31 Serial Number and Country Code Programing 32 TAP GOMMANS s u u X 33 34 Back Door Key Presses uaassasasssssssssssssssassasssusussasuuasususssusassasansussusaskssasssssssssusssssssssasussussasssa 35 Ship Mod c A 36 Revision Historiae 37 SAFETY INFORMATION Parts that have special safety characteristics are identified by the A symbol on schematics or by special notes on the parts list Use only replacement parts that have critical characteristics recommended by the manufacturer CAUTION The Soundtouch Portable Wi Fi Music System con tains no user serviceable parts To prevent warranty infractions refer servicing to warranty service stations or factory service WARNING Danger of explosion if remote battery is incorrectly replaced Replace with only Duracell Eveready Energizer Maxell or Toshiba CR2032 or DL2032 3 volt lithium battery PROPRIETARY INFORMAT
3. W A C312 C313 1uF X7R 0603 16V 10 C314 C315 C316 C317 C318 C319 C320 C321 C322 C323 C324 C325 C326 C327 C328 C329 C330 C331 C332 C333 C334 C335 C336 C337 C338 C339 C340 C402 1000pF 0603 X7R 50V 10 191470 102 C403 X7R 0402 16V 10 293702 104 C500 2 2uF X7R 1206 FLEX TERM 50V 308754 225 10 C501 100pF COG 0402 50V 5 268364101 C504 1uF X7R 0402 16V 10 293702 104 C505 100pF COG 0402 50V 5 268364 101 AF XR 10V 20 C503 4 7uF X5R 0603 10V 20 313766 475A F 1 16 ELECTRICAL PART LIST Amp PCB Assembly Capacitors continued Miscellaneous Reference Description Part Number Reference Description Part Number Designator Designator C507 1uF X5R 0402 10V 10 313771 105A J200 CONN HEADER R A 5 2MM 330282 0054 C508 470pF X7R 0402 50V 5 268366 471 PITCH BATTERY C509 100pF COG 0402 50V 5 268364 101 J300 CONN HEADER 4POS 1 25mm 330701 0004 C513 100uF EL SMT 105C 10V 20 359890 101A MALE WHITE C514 100uF EL SMD 105C 35V 20 306 245 101 EE J301 CONN HEADER 5POS 1 25mm 33070 1 0005 NN C515 1uF X5R 0402 10V 10 313771 105A MALE WHITE C516 1nF X7R 0402 50V 5 268366 102 4400 CONN FFC 0 5mm T ENTRY 269863 016 C517 1uF 0402 10V 10 313771 105A 1ePOS WHT C558
4. 1 1 The TAP command ba 5 can also be used to determine the date of manufacture Enter ba 5 The results will look similar to Battery build date raw 17074 05 18 2013 2 0 Battery Capacity 2 1 Connect power to the SoundTouch Por table 2 2 Enter ba 24 The results are returned in hex convert this to decimal Passing is a returned value greater than 2000 which is approximately 78 of the nominal battery capacity Example gt ba 24 Register 24 2362 3 0 Charge Current 3 1 Enter ba 2 The results will look similar to Battery current 1 039 A Verify the result is between 0 90 and 1 25A Note If the Battery is above 90 charged the charge current test is not valid Ensure the battery is not charged above 90 before performing this test by entering the ba 8 command Battery test continued on next page BATTERY TEST CONTINUED SoundTouch Portable Battery Test Continued 4 0 Number of Cycles 4 1 Enter ba 23 Example gt ba 23 Register 23 3 Number of Cycles 3 Verify the results are lower than 100 cycles 5 0 Voltage Balance 5 1 Unplug the power cord 5 2 To calculate V Balance three cell voltages need to be collected Issue the following TAP commands and write down the results ba 61 Cell One ba 62 Cell Two ba 63 Cell Three The results are returned in decimal Example gt ba 62 4061
5. 125C 20 4 7uH 348739 4R7M POWER 2520 125C 20 2 2uH 348739 2R2M 348739 2R2M POWER 2520 125C 20 2 2uH 348739 2R2M POWER 2520 125C 20 2 2uH 348739 2R2M POWER 2520 125 20 2 2uH 348739 2 2 POWER 2520 125C 20 2 2uH 348739 2R2M 14 ELECTRICAL PART LIST SoundTouch Wi Fi Module PCB Assembly Diodes Reference Part Number Designator Description Integrated Circuits continued Reference Part Number Designator Description D500 SOT 23 BAV 99 147239 U1101 DAC 192kHz 24Bit 2ch AK4384 299344 001 D501 SOT 23 BAV 99 147239 D601 SOT 23 BAV 99 147239 D1000 SOT 23 BAV 99 147239 U1105 STEREO ADC 24 Bit 192kHz 307160 001 U1200 Inverter Dual 50mA 5V_ 280293001 PWR MNGMT Li ION TPS650250 347568 0010 32QFN D1001 SOT 23 BAV 99 147239 D1200 SOT 23 BAV 99 D1201 SOT 23 BAV 99 147239 D1300 SCHTKY SC70 30V SINGLE 26838 1 001 D1301 SCHOTTKY DUAL SERIES 20V 342827 0010 e SOT 23 D1302 SCHTKY SC 70 30V SINGLE 26838 1 001 DS601 DUAL LED RED GRN CM_ANOD 316292 001 E VR1100 DIODE TVS ESD 24VDC 0603 352782 0010 VR1101 DIODE TVS ESD 24VDC 0603 3527820010 VR1102 DIODE TVS ESD 24VDC 0603 352782 0010 147239 D1101 SWITCHING 100V BAV99 SOT363 319113001 VOLT REG SW ADJ TPS65910 48QFN IC LOGIC SCHMITT INV DUAL 74LVC2G14 SC70 U1500 ETH
6. 4061 4 061 Compare the three results If the difference between the three voltage results is more than 70mV the battery should be replaced 6 0 Charge Current Wi Fi Module 6 1 Remove power cord from the product so it is running on battery power 6 2 Enter ba 2 The results will look similar to Battery current 0 325 A Verify the result is between 0 27 and 0 38 A Note If the Battery is above 90 charged the charge current test is not valid Ensure the battery is not charged above 90 before performing this test by entering the ba 0 command SERIAL NUMBER AND COUNTRY CODE PROGRAMING Perform both of these procedures any time the Wi Fi Module is replaced Download two macros from the Sound Touch product s repair information page located on http serviceops bose com Place these macros in the Tera Term program folder set serial number ttl set country code ttl 1 Setting the Serial Number 1 1 Connect the SoundTouch to a computer as shown in the TAP command set up proce dure on pages 24 and 25 1 2 Within Tera Term select Control then Macro and Select the file set serial number ttl 1 3 Follow the prompts Note The serial number can be read by pressing the Volume button and the number 5 at the same time for 5 seconds for system information Use the Volume and button to toggle through system information 2 Setting the Country Code 2 1 Connect the SoundTouch Porta
7. It is important to not damage the existing MIP mold in place gasket 6 3 Disconnect the cable from the Amplifier board to separate the front and rear enclo sure 7 Removing and replacing the MIP Mold In Place gasket The SoundTouch Mobile system uses a MIP Mold In Place gasket that acoustically seals the front and rear enclosure assem blies See below This MIP gasket cannot be recreated by the service group If the gasket is damaged it will need to be fully removed and replaced with gasket strips These strips are similar to double sided tape Note The gasket only needs to be replaced if damaged or it can no longer acoustically seal the front and rear enclosures 349600 001S Gasket Strips Service Kit 7 1 Remove the existing MIP gasket if dam aged by separating it from the enclosure DISASSEMBLY PROCEDURE CONTINUED Acoustic Enclosure disassembly contin 7 1 Use the gasket strip kit part number 349600 0015 to replace the gasket See above Make sure the gasket strips are not placed beyond the outside of the assembly This would result in a cosmetic defect Once the system is fully assembled an air leak test must be performed to confirm the acoustic seal is correct 8 Amplifier PCB Removal 8 1 Remove the two cables connecting the four driver assemblies 8 2 Remove the two screws holding the Amplifier board to the front enclosure 9 PCB Removal 9 1 Remove the two screws s
8. 1 3011 R142 R143 R144 10 0K 0402 63mW 1 26836 1 1 002 196042 R146 JUMPER CHIP 0603 R147 R200 R201 13 0K 0402 63mW 1 R202 6 04K 0402 63mW 1 26836 1 6041 R203 R204 R205 2 74K 0402 63mW 1 R206 100 OHM 0402 63 mW 1 26836 1 1000 R207 R208 R209 10 0K 0402 63mW 196 R210 10 0K 0402 63mW 1 26836 1 1002 R211 R212 0 OHM JUMPER 0402 280043 R213 0 OHM JUMPER 0402 280043 R214 10 0K 0402 63mW 1 268361 1002 R215 100 OHM 0402 63mW 1 268361 1000 R216 100 OHM 0402 63mW 1 268361 1000 R217 10 0K 0402 63MW 1 R218 10 0K 0402 63mW 1 268361 1002 R219 R220 10 0K 0402 63mW 1 R221 4 75K 0402 0 063W 1 268361 4751 R225 100 OHM 0402 63 mW 1 R229 R240 R242 10 0K 0402 63mW 1 26836 1 1 002 R243 10 0K 0402 63mW 1 244 R245 354737 510J4 R246 0 OHM JUMPER 0402 280043 R247 33 OHM 0402 1 16W 1 268361 33R0 R276 10 0K 0402 63mW 1 26836 1 1 002 R279 0 OHM JUMPER 0402 280043 R280 0 OHM 0402 ARRAY 4 CONVEX 35753 7 0020 0 5A R281 0 OHM 0402 ARRAY 4 CONVEX 0 5A R282 0 OHM 0402 ARRAY 4 CONVEX 0 5A R283 0 OHM 0402 ARRAY 4 CONVEX 357537 0020 0 5A R284 0 OHM 0402 ARRAY 4 CONVEX 357537 0020 0 5A 0 OHM 0402 ARRAY 4 CONVEX 357537 0020 0 5A 815 R124 R125 R128_ R129 RI34 R135 R138 R139 R142 __ R143 R147 R200 R203 R204 R20
9. 16V 1096 C427 0 1uF X7R 0402 16V 10 C428 0 1uF X7R 0402 16V 10 C420 C430 0 1uF X7R 0402 16V 1096 C431 O 1uF X7R 0402 16V 10 293702 104 C432 22uF X5R 0805 6 3V 20 273592 226JM C433 22uF 5 0805 6 3V 20 273592 226JM C434 0 1uF X7R 0402 16V 10 293702 104 293702 104 C435 0 1uF X R 0402 16V 10 C500 0 1uF X7R 0603 10 50V 191470 104 C501 100pF COG 0402 5 50V 268364 101 C502 100pF COG 0402 5 50V 268364 101 268364 101 Description 293702 104 293702 104 293702 104 293702 104 293702 104 293702 104 293702 104 293702 104 Q C503 100pF COG 0402 5 50V 504 505 2 507 15nE X7R 0402 16V 5 296732 153 C508 C509 C510 10uF 0603 6 3V 20 C511 100pF COG 0402 5 50V 268364 101 C512 C513 C514 100pF COG 0402 5 50V 268364 101 268364 102 C515 1000pF COG 0402 5 50V C516 100pF COG 0402 5 50V 268364 101 C517 100pF COG 0402 5 50V 268364 101 C519 O 1uF 0402 16V 10 313771 104C C521 C600 C601 10uF X5R 0603 6 3V 20 313766 106J 268364 101 C602 100pF COG 0402 596 50V C603 C604 C607 100pF COG 0402 5 50V C700 O 1uF X7R 0402 16V 10 293702 104 C701 C702 C703 10nF X7 R 0402 25V 5 C704 10nF X7R 0402 25V 5 268367 103 C705 C706 C707 100pF COG 0402 5 50V C708 O 1uF X7R 0402 16V 10 293702 1 04 C709 C710 C711 0 1uF X7R 0402 16
10. 361848 0010 12 1X8 5X2IN STP AG PRONG 230V EURO BLK 311544 011 11 PAD PACKING DC 200B 361852 0010 AC PRONG 230V UK BLK 311544 021 10 81X5 75IN ST PORT AC PRONG 230V AUS 311544 031 12 PWR SUPPLY EXT WALL 20V 1 25A 355938 0010 i AC PRONG CHINA BLK 311544 041 3 AA AC PRONG 230V KOREA BLK 311544 051 13 QSG SOUNDTOUCH 30 20 PORT 727573 0010 2 BAG FOAM PE 12 50X9 75X0 08IN 367238 0010 AST 3 A 2IN QSG SOUNDTOUCH 30 20 PORT 727930 0010 3 CABLE SIGNAL USB MICRO USB 330816 0010 APAC 10F2 _ A MALE 36IN 14 QSG SOUNDTOUCH 30 20 PORT 727927 0010 4 CARTON 12 19X8 69X6 38IN WHT 361850 0010 EUR 10F2 CARTON 12 19X8 69X6 38IN BLK 369848 0010 QSG SOUNDTOUCH 30 20 PORT 727931 0010 5 CONTACT SHEET SOUNDTOUCH US 373202 0010 APAC 2OF2 _ CONTACT SHEET SOUNDTOUCH EU 372836 0010 15 GUIDE QS SOUNDTOUCH 30 20 727927 0010 CONTACT SHEET SOUNDTOUCH AP 372837 0010 PORT EU 20F2 ae 6 GLOBAL WARRANTY CARD 1 YR 324486 0010 16 GUIDE QS SOUNDTOUCH N A 7 LABEL WAFER SEALING 1 5 322267 0010 30 20 PORT EU 3 OF 4 replaced by DIAMETER CLEAR items 14 and 15 8 LETTER COMMITMENT 343108 0010 17 REMOTE IR WHT 355239 1010 9 PACKING TRAY PULP BOT 361849 0010 REMOTE IR BLK 355239 0010 12 1X8 5X4 4IN STP 18 SHEET SAFETY SOUNDTOUCH 30 369732 0010 i 20 PORT 3 2 E PACKING PAD 42 0X48 0 DW 0 028 256676 PACKING PAD CORR 47 75X39 75 274318 001 0 028 VAR 22
11. AI 104K16 C383 22uF X5R 0805 6 3V 20 273592 226JM _ C384 22uF X5R 0805 6 3V 20 273592 226JM C385 10uF X5R 0603 6 3V 20 313766 106J C386 0 1uF X7R 0603 16V 10 257154 104K16 C400 OtuF X7R 0402 16V 10 293702404 C401 O 01uF X7R 0402 16V 10 293702408 C403 0 01uF X7R 0402 16V 10 293702 103 C404 0 1uF 0402 16V 10 293702404 C405 O 01uF X7R 0402 16V 10 293702108 C406 0 1uF 0402 16V 10 293702 104 C408 0 1uF 0402 16V 10 293702404 C409 O 01uF X7R 0402 16V 10 293702108 C410 0 1uF 0402 16V 10 293702 104 AC 2__ 0 1uF X7R 0402 16V 10 293702404 C413 O 01uF X7R 0402 16V 10 293702408 C414 0 1uF 0402 16V 10 293702 104 eae C416 X7R 0402 16V 10 293702104 C417 O 01uF X7R 0402 16V 10 293702403 C418 0 01uF X7R 0402 16V 10 293702 103 AREE 0 01uF 0402 16V 10 293702103 C421 0 01uF X7R 0402 16V 10 293702 103 0 1uF X7R 0402 16V 10 293702 104 Description ELECTRICAL PART LIST SoundTouch Wi Fi Module PCB Assembly Capacitors continued Reference Part Number Designator C423 0 1uF X7R 0402 16V 10 4 0 1uF X7R 0402 16V 10 C425 C426 0 1uF X7R 0402
12. Miscellaneous Reference Description Part Number Designator J600 CONN USB MICRO AB S ENTRY 354388 0010 BLK GOLD J601 CONN FFC 0 5mm T ENTRY 269863 016 16POS WHT J602 CONN PHONE 3 5MM FEMALE 330462 0010 7POS BLK J603 CONN DC 2POS 2 8mm 5A 16V 343559 0020 BLK J604 CONN FFC 0 5mm T ENTRY 353979 0031 31POS BLK 18 ELECTRICAL PART LIST Button PCB Assembly Resistors Reference Description Part Number Note Designator R300 JUMP ER CHIP 1206 124896 Miscellaneous Reference Description Part Number Note Designator J300 CONN FFC 0 5mm S ENTRY 349234 0010 10POS IVRY 19 DISASSEMBLY PROCEDURE 1 Grill removal Important Note The display assembly must V be replaced with the display assembly listed in the main part list There are different OLEDS that need to match the display PCB The display assembly listed in the main part listuses a matched OLED and display PCB 2 End Cap Removal 1 1 Remove the two screws located on the bottom of the product using a standard 2 5mm allen key Bose part number 349601 0025 2 1 Remove the two screws holding the end caps to the enclosure 2 2 Push each end cap down to release the hooks holding them in place 3 Rear Cover Top Cap Removal 1 2 Push the rear cover down and lift upward to release 1 3 Remove the two screws securing the grille assembly 3 1 Remove the three screws holding the rear cover
13. R607 R608 340 OHM 0402 63mW 1 100 OHM 0402 63mW 1 26836 1 1000 10 0K 0402 63mW 1 26836 1 1 002 10 0K 0402 63MW 1 26836 1 3400 100K 0402 63mW 1 100K 0402 63mW 1 R1309 10 0K 0402 63MW 1 R1310 10 0 OHM 0402 63mW 1 268361 1080 R609 R610 R611 R612 10 0K 0402 63mW 1 10 0K 0402 63mW 1 100 OHM 0402 63mW 1 26836 1 1000 100 OHM 0402 63mW 1 9 2 B 268361 1002 268361 1002 268361 1002 348K 0402 63mW 1 1316 100K 0402 63mW 1 1 0402 0 063 196 8 25 0402 0 063W 1 268361 1003 R613 R614 R615 R616 100 OHM 0402 63mW 1 100 OHM 0402 63mW 1 268361 1000 10 0K 0402 63mW 1 26836 1 1 002 100 OHM 0402 63mW 1 26836 1 1000 26836 1 1 000 R1503 1 50K 0402 63MW 1 R1500 1 50K 0402 63mW 1 R1501 51 OHMS 0402 0 063W 1 R1502 51 OHMS 0402 0 063W 1 268361 51R0 268361 1501 R617 R618 R619 R620 100 OHM 0402 63mW 1 1 00K 0402 63mW 1 10 0K 0402 63mW 1 26836 1 1 002 10 0K 0402 63MW 1 26836 1 1000 274 OHM 0402 63mW 1 R1504 49 9 OHM 0805 125W 1 R1505 51 OHMS 0402 0 063W 1 R1506 49 9 OHM 0805 125W 1 268361 51R0 R622 R657 R661 R662 100 OHM 0402 63mW 1 100 OHM 0402 63mW 1 26836 1 1000 3 32K 0402 63mW 1 3 32K 0402 63mW 1 26836 1 1 002 R1508 274 OHM 0402 63mW 1 26836 1 1000 R1509 75 OHM 0402 63mW 1 R1510 75 OHM
14. sound through research Bose Corporation The Mountain Framingham Massachusetts USA 01701 P N 355150 SM Rev 04 10 2013 H http serviceops bose com
15. the back of the product 3 5 Type the command Isusb 3 6 Verify the USB memory stick lights up and the name of the USB memory stick is visible 3 7 Send the command rm mnt nv local_services and lt enter gt 3 8 Send the command exit and lt enter gt This will return to the TAP interface CLI and a TAP command line gt should be shown BATTERY TEST SoundTouch Portable Battery Test Connect the SoundTouch Portable to a computer as shown in the TAP command set up procedure on pages 24 and 25 Note The battery must meet the following requirements 1 Time Since Production lt 30 months 2 Battery Capacity gt 78 3 Voltage Balance lt 70mV 4 Number of Cycles lt 100 5 Charge Current between 0 90 and 1 25 amps 6 Charge Current Wi Fi Module between 0 27 and 0 38 amps The battery tests are run by sending TAP commands from a PC to the SoundTouch system All battery tests with the exception of the Charge Current Wi Fi Module should be done with power applied 1 0 Time Since Production 1 1 The four digit DOM listed within the serial number printed on the battery not on the system can be used to determine the batteries age If the battery is more than 30 months old it should be replaced Serial Number Example 059752Z31382392AE The first 6 characters identify the product code 059752 Characters 8 to 11 identify the DOM 3138 the 313th day of 2013
16. 0 OHM 0402 63mW 1 100 OHM 0402 63mW 1 268361 1000 56 2K 0402 63mW 1 268361 1000 268361 5622 R1113 499 OHM 0805 125W 1 R1111 4 7 OHMS 0402 0 063W 1 1 4R70 R1112 1 00K 0805 1 10W 5 133626 1025 26836 133625 4990 R550 56 2K 0402 63mW 1 26836 1 5622 R1114 4 7 OHMS 0402 0 063W 1 268361 4R70 R551 R552 R553 100 OHM 0402 63mW 1 100 OHM 0402 63mW 1 26836 1 1000 56 2K 0402 63mW 1 268361 1000 268361 5622 R1202 100 OHM 0402 63mW 1 R1115 4 7 OHMS 0402 0 063W 1 R1201 100 OHM 0402 63mW 1 268361 1000 268361 4R70 268361 1000 R554 56 2K 0402 63mW 1 268361 5622 R1206 100 OHM 0402 63mW 1 268361 1000 R555 R561 1 50K 0402 63mW 1 56 2K 0402 63mW 1 268361 5622 56 2K 0402 63mW 1 268361 1501 R1207 100 OHM 0402 63mW 1 26836 1 1000 R1208 100 OHM 0402 63mW 1 268361 1000 R562 R565 R566 100 OHM 0402 63mW 1 100 OHM 0402 63mW 1 26836 1 1000 100 OHM 0402 63mW 1 26836 1 1000 100 OHM 0402 63mW 1 268361 1000 R1300 10 0K 0402 63mW 1 0 OHM JUMPER 0402 100K 0402 63mW 1 26836 1 1 002 R600 R601 R602 R603 4 53K 0402 0 063W 1 10 0K 0402 63mW 1 26836 1 1002 4 53K 0402 0 063W 1 26836 1 4531 340 OHM 0402 63mW 1 26836 1 4531 R1306 215K 0402 0 063W 1 100K 0402 63mW 1 24 0K 0402 63mw 1 26836 1 2153 R604 R606
17. 00 VAR 2300 Figure 1 Packaged Exploded View SPEAKER ASSEMBLY PART LIST Bose SoundTouch Portable Wi Fi Music System Item Description Part Number Note Item Description Part Number Note Number Number 1 COVER REAR GREY 355903 0030 26 GRILLE FRONT ASSEMBLY GREY 355908 0030 COVER REAR BLK 355903 0010 GRILLE FRONT ASSEMBLY BLK 355908 0010 3 2 SHROUD EXTERNAL GREY 355904 0030 27 SUBASSY OLED LENS includes the 627304 001S I SHROUD EXTERNAL BLK 355904 0010 display display PCB and lens 3 3 TAPE PORON 1 6MM 374392 0010 28 LENS SOUNDTOUCH PORTABLE 355906 0010 i 4 FLOCK EXTERNAL SHROUD LEET 374901 0010 3 5 TAPE FOAM 90X19X3 8mm 370396 0060 29 SHROUD I O ZN 6 PCB ASSY I O bulk pack 362487 0010 30 STOP GRILLE 373331 0010 PCB ASSY I O single pack 362487 0018 31 PCB ASSY AMP bulk pack 362485 0010 7 GASKET SHROUD 356140 0010 PCB ASSY AMP single pack 362485 0048 gt CABLE ASSY FFC FOLDED 31POS 370132 0010 32 STRIP 627028 0030 9 CABLE ASSY FFC 0 5mm 10COND 356136 0040 33 TAPE FOAM 83X6X1 6mm 370396 0040 40mm 34 SCREW TAPP 4 16 75 PAN TORX 343757 012 PCB ASSY BUTTON bulk pack 354789 0010 35 SCREW MACH M5X7MM CAP HEX 345989 007 PCB ASSY BUTTON single pack 354789 0
18. 018 36 FLOCK EXTERNAL SHROUD RIGHT 374902 0010 A 11 KEYPAD ASSEMBLY GREY 355698 0030 3 LA KEYPAD ASSEMBLY BLK 355698 0010 37 TAPE FOAM 20X10X2 8mm 370396 0070 12 TOP CAP WHITE 355900 0020 38 LABEL PRODUCT 2D BARCODE 276533 135 TOP CAP BLK 355900 0030 5 5 39 ENCLOSURE W INSERTS 357275 0010 5 i 7 SOUNTOUCH COMMON E 7909 0319 40 PASSIVE RADIATOR MED 357789 0050 627303 041S STIFFNESS ASSEMBLED 15 FRAME TOP CAP 373798 0010 41 TAPE FOAM 50X12 7X3 2mm 370396 0020 42 END CAP LEFT WHITE 355902 2010 i 16 CABLE ASSY FFC 0 5mm 40COND 361133 0010 END CAP LEFT BLK 355902 3010 3 25 17 GROMMET FO 20 ORD SET HACE MOON PAN HEK T 1 GA ee ae 0 5MM SHLD 356135 0057 i i 3 LA 12 mm 45 FOAM 370396 0010 19 CABLE ASSY 16 135mm 356137 0020 46 FOOT RUBBER 125 DIA S 01750 002 CUSHION AMP PCB 16 POS CABLE 625919 0010 47 TAPE FOAM 83X6X1 6mm 370396 0040 21 END CAP RIGHT WHITE 355902 2020 48 FOAM STRIP 627028 0030 END CAP RIGHT BLK 355902 3020 49 TAPE FOAM 20X10X2 8mm 370396 0070 22 SCREW 6 13x 38 PAN XREC SQ 288374 006 50 FOAM BAFFLE 34MM 344271 0034 23 ENCLOSURE ASSY BAFFLE see next 357295 0010 BATTERY PACK Li ION 2600mAH 627276 0010 i page for individual parts list single pack includes Allen Key and 3 23 24 SCREW 4 16X 44 PAN TORX 343757 007 installation instructions 25 SCREW SELF TAPPING M2 5X7mm 357328 0070 WASHER TORX 30X 25
19. 02 16V 10 1000pF X7R 0402 16V 10 1000pF X7R 0402 16V 10 1000pF X7R 0402 16V 10 1000pF 0402 5 50V 100pF COG 0402 5 50V 1000pF COG 0402 5 50V 0 1uF X7r 0603 10 50V 0 1uF X7r 0603 10 50V 470pF 0402 50V 5 4 7uF X5R 0603 10V 20 1uF 0805 X7R 10 25V 0 1uF X7r 0603 10 50V 0 1uF X r 0603 10 50V 10uF 1206 X7R 10V 10 0 1uF X7R 0603 1096 50V 1 0nF 0603 COG SMD 25V 5 1 0nF 0603 COG SMD 25V 5 C1519 1000pF X7R 1206 2000V 20 359294 102M C7100 268367 103 C7101 10nF X7R 0402 25V 5 268367103 C7102 TOnF X7R 0402 25V 5 268367 103 SOUF XR 25V 5 266967108 7104 10nF X7R 0402 25V 5 268367103 C7105 10nF X7R 0402 25V 5 268367103 C7106 TOnF X7R 0402 25V 5 268367 103 lt Capacitors continued Reference Part Number Designator Description C7107 10nF X7R 0402 25V 5 268367 103 C7108 10nF X7R 0402 25V 5 26836 7 1 03 C7110 10nF X7R 0402 25V 5 268367 103 C7111 10nF X7R 0402 25V 5 26836 7 103 C7112 10nF X7R 0402 25V 5 26836 7 1 03 C7109 10nF X7R 0402 25V 5 268367103 C7113 10nF X7R 0402 25V 5 26836 7 1 03 Inductors Reference Part Number Designator Description FB300 BEAD FERRITE 0805 1 5A 3300HM 267539 331 FB301 120 OHM FERRITE BEAD CHI
20. 03 10 50V 191470 104 150pF X7R 0402 16V 10 C1107 1 16V 293702 151 150pF 7 0402 16V 10 C1109 10uF X5R 0603 6 3V 20 313766 106J 293702 151 293702 151 191470 104 293702 151 313766 106J 268364 102 268364 102 313766 335J 268364 101 268364 1 02 268364 1 01 268364 1 01 C1108 293702 151 C1110 1111 1112 0 1uF 0603 10 50V 1113 150pF X7R 0402 16V 10 C1114 10uF X5R 0603 6 3V 20 1115 1116 1000pF COG 0402 5 50V 1117 3 3uF X5R 0603 20 6 3V 1200 1201 1202 100pF COG 0402 5 50 1203 100pF COG 0402 5 50 1204 268364 101 C1205 268364 101 100 pF COG 0402 5 50V 268364 101 ELECTRICAL PART LIST SoundTouch Wi Fi Module PCB Assembly Capacitors continued Reference Description Part Number Designator C1230 C1231 C1232 C1233 C1234 C1235 C1236 C1237 C1300 C1301 C1302 100pF COG 0402 5 50V 100pF COG 0402 5 50V 100pF COG 0402 5 50V 100pF COG 0402 5 50V 100pF COG 0402 5 50V 100pF COG 0402 5 50V 1000pF COG 0402 5 50V 1000pF COG 0402 5 50V 100nF X7R 0402 16V 5 10uF X5R 0603 6 3V 20 4 7uF X5R 0402 20 4V 268364 101 268364 101 268364 101 268364 101 268364 101 268364 102 296732 104 313766 106J 313771 313766 106J 313771 475GM 313766 106J 313771 475GM 313766 106J 313771 475GM 313766 106J 313771 10uF X5
21. 0402 63mW 1 26836 1 3321 R1539 100 OHM 0402 63mW 1 268361 75R0 R665 R667 R565 R601 R602 R606 R607 R610 R611 R614 R615 R618 R619 R657 R661 R667 R669 10 0K 0402 63mW 1 10 0K 0402 63mW 1 100 OHM 0402 68 mW 1 26836 1 1000 100 OHM 0402 63mW 1 9 B 268361 3321 268361 1002 268361 1002 100 OHM 0402 63mW 1 R1541 100 OHM 0402 63mW 196 100 OHM 0402 63mW 1 100 OHM 0402 63mW 1 268361 1501 268361 51R0 268361 1000 26836 1 1000 26836 1 1000 26836 1 1000 R674 R675 R676 R688 100 OHM 0402 63mW 1 100 OHM 0402 63mW 1 26836 1 1000 100 OHM 0402 63mW 1 26836 1 1 000 100 OHM 0402 63mW 1 26836 1 1000 26836 1 1000 100 OHM 0402 63mW 1 R1550 100 OHM 0402 63mW 1 12 1K 0402 63mW 1 100 OHM 0402 63mW 1 26836 1 1000 R700 R701 R702 R800 10 0K 0402 63mW 1 10 0K 0402 63mW 1 26836 1 1 002 10 0K 0402 63mW 1 26836 1 1002 10 0K 0402 63mW 1 26836 1 1000 26836 1 1002 R1556 4 75K 0402 0 063W 1 R1557 4 75K 0402 0 063W 1 R1558 49 9 OHM 0805 125W 1 R1559 49 9 OHM 0805 125W 1 26836 1 4 751 R801 10 0K 0402 63mW 1 268361 1002 268361 1002 R1561 4 75K 0402 0 063W 1 R1562 4 75K 0402 0 063W 1 268361 4751 268361 4751 R802 R1000 R1001 10 0K 0402 63 1 268361 1002 3 32K 0402 63mW 1 26
22. 1 7872 R202 499K 0402 63MW 1 2683614993 R203 100K 0402 63MW 1 268361 1003 R204 100K 0402 63MW 1 268361 1003 R205 4 53K 0402 0 063W 1 268361 4531 R206 10K 0402 63MW 1 2683611002 R207 10K 0603 1W 1 325009 1002 R208 4 12K 0603 1 325009 4121 R209 100 OHM 0805 125W 1 133625 1000 R210 33 OHM 0402 1 16W 1 268361 3380 R213 03 OHMS 1210 0 5W 5 318356 300J R214 10K 0402 68MW 19 2683611002 R215 100K 040263MW 1 2683611008 R216 1K 0402 63MW 1 268361 1001 m R301 2K 0402 63MW 196 2683612001 R302 2K 0402 63MW 196 2683612001 R303 2K 0402 63MW 1 268361 2001 ma THERMISTOR B4500 0603 5 R305 22 1K 0402 63MW 1 2683612212 R306 22 1K 0402 63MW 1 2683612212 R307 100K 0402 63MW 1 268361 1003 ma R309 1K 0402 63MW 1 2683611001 R310 1iK 0402 63MW 1 11 2683611001 R314 10 OHM 0402 63MW 196 268361 10R0 R315 10 OHM 0402 632MW 1 2683611080 R316 49 9 OHM 0805 125W 1 1336254989 R318 49 9 OHM 0805 125W 1 133625 49R9 49 9 OHM 0805 125W 1 133625 49R9 R320 10K 0402 63MW 17 2683611002 R321 1 58 0402 63MW 1 100K 0402 63MW 1 268361 1003 R323 49 9K 0402 63MW 1 268361499 R400 100K 0805 125W 1 1336251003 R401 15K 0805 125W 1 13355 38 1 100K 0805 125
23. 100pF COG 0402 50V 5 26 8364 101 J401 CONN FFC 0 5mm T ENTRY 269863 040 40POS WHT VR354 100pF VARISTOR 0603 26V 0 1J 374737 260 Inductors VR355 100pF VARISTOR 0603 26V 0 1J 374737 260C VR356 100pF VARISTOR 0603 26V 0 1J 374737 260C Reference Description Part Number VR357 100pF VARISTOR 0603 26V 0 1J_ 374737 260C L200 22uH 2 5A 10mm SMT 20 266922 220 ZR400 100 OHM ZENER 22V 307428 22 L302 200uH COMMON MODE SMT 360703 0010 L303 200uH COMMON MODE SMT 360703 0010 L501 15uH SMT 6 3X6 3mm 2 5A 20 35371 8 150M L502 1200HM 1206 326348 121 Diodes Reference Description Part Number Designator D200 SCHTKY SC 70 30V SINGLE 268381 001 D201 SCHTKY SC 70 30V SINGLE 268381 001 D202 SCHTKY SC70 30V SINGLE 268381001 D203 SCHTKY SC 70 30V SINGLE 268381 001 D400 SOT 23 BAV 99 147239 Transistors Reference Description Part Number Designator Q200 MFET N CH 0 3A 60V SOT 23 356154 0010 Q201 MOSFET P CH 3 8A 30V SOT 23 348008 0010 348008 0010 MOSFET P CH 3 8A 30V SOT 23 348008 0010 DUAL MFET NP 20V 0 43 0 54A 326923 0010 MFET SOT23 6 P CH 60V 3A 275417 148596 MFET SOT23 6 P CH 60V 3A 275417 MFET N CH 0 3A 60V SOT 23 356154 0010 MFET N CH 8 5A 6QFN 356053 0010 Integrated Circuits Reference Description Part Number Designator U200 BATTERY CHARG
24. 2 25V 5 C794 C795 C796 10nF X7R 0402 25V 5 C797 10nF X7R 0402 25V 5 C798 C799 C900 0 01uF X7R 0402 16V 10 C901 0 01uF X7R 0402 16V 10 C902 C1003 C1006 3 3uF X5R 0603 20 6 3V C1007 3 3uF X5R 0603 20 6 3V C1009 1011 1012 15pF 0402 5 50V C1013 10uF X5R 0603 6 3V 20 C1014 C1015 C1016 0 1uF X7R 0402 16V 10 C1017 1000pF X7R 0402 16V 10 1018 1019 1020 1000pF X7R 0402 16V 10 C1021 O 1uF X7R 0402 16V 10 C1022 C1023 C1024 0 1uF X7R 0402 16V 10 293702 104 C1025 47pF COG 0402 50V 5 268364 470 C1026 313771 105A C1027 268364 470 C1028 1000pF COG 0402 5 50V 268364 102 C1029 100pF COG 0402 5 50V 268364 101 C1030 268364 101 C1031 268364 101 C1032 100pF COG 0402 5 50V 268364 101 C1100 3 3uF X5R 0603 20 6 3V 313766 335J C1101 268366 471 C1102 268366 471 C1103 22pF COG 0402 50V 5 268364 220 150pF X7R 0402 16V 10 Description 26836 7 103 i N N N W N _ 26836 7 103 26836 7 103 268367 103 268367 103 268367 103 268367 103 268367 103 268367 103 268367 103 293702 103 293702 103 293702 103 313766 106J 313766 335J 313766 335J 313766 106J 268364 120 268364 150 313766 106J 268364 221 313766 106J 293702 104 293702 102 293702 102 293702 102 293702 102 293702 104 268364 221 268364 221 C1104 293702 151 C1105 0 1uF X7R 06
25. 28 Figure 2 Speaker Assembly Exploded View 8 BAFFLE ASSEMBLY PART LIST Bose SoundTouch Portable Wi Fi Music System Number Description HARNESS TRANSDUCER RIGHT Part Number 330061 0100 Note HARNESS TRANSDUCER LEFT 373584 0010 FOAM BAFFLE 34MM 344271 0034 FOAM BAFFLE BATTERY BAFFLE GASKET MIP 343939 0010 357296 0010 O SPKR ASSY FULL RANGE SCREW TAPP 4 16X 44 PAN TORX 357158 0030 343757 007 Figure 3 Baffle Assembly Exploded View ELECTRICAL PART LIST SoundTouch Wi Fi Module PCB Assembly Resistors Reference Part Number Designator Description Resistors Reference Part Number Designator Description R13 51 OHM 0402 ARRAY 4 5 0 063W 354737 510J4 R286 0 OHM 0402 ARRAY 4 CONVEX 0 5A 357537 0020 R14 51 OHM 0402 ARRAY 4 5 0 063W R15 R27 220 OHM 0402 ARRAY 4 5 354737 221J4 268361 121R 0 063W R123 121 OHM 0402 63mW 1 R124 R125 R126 5 76K 0402 63mW 1 R127 5 76K 0402 63mW 1 26836 1 5761 R128 R129 R132 392 OHM 0402 63mW 1 268361 392R 268361 51R0 R133 51 OHMS 0402 0 063W 1 26836 1 1 000 R134 100 OHM 0402 63mW 1 R135 100 OHM 0402 63mW 1 26836 1 1 000 R136 100 OHM 0402 63mW 1 R137 100 OHM 0402 63mW 1 268361 1000 R138 R139 R140 100 OHM 0402 63mW 1 R141 3 01K 0402 63mW 1 26836
26. 293702 152 C330 1500pF X7R 0402 16V 1096 293702 152 C332 1500 X7R 0402 16V 10 293702152 C335 O 1uF X7R 0402 16V 10 293702 104 C338 1500pF 0402 16V 10 293702152 C340 O tuF X7R 0402 16V 10 293702104 C342 1500pF X7R 0402 16V 10 293702 152 C343 O tuF X7R 0402 16V 10 283702104 C344 1500 X7R 0402 16V 10 293702152 C347 O 1uF X7R 0402 16V 10 293702 104 C348 1500p F 0402 16V 10 293702152 C349 1500pF X7R 0402 16V 10 293702152 _ C353 O 1uF X7R 0402 16V 10 293702 104 354 1500pF X7R 0402 16 109 293702152 _ 355 1500pF X7R 0402 16V 10 293702152 C358 O 1uF X7R 0402 16V 10 293702 104 C359 1500pF X7R 0402 16 109 293702152 C361 1500pF 0402 16V 10 293702152 C364 1500pF X7R 0402 16V 10 293702 152 C367 1500p F 0402 16V 10 293702152 368 1500 X7R 0402 16 109 293702152 C371 1500pF X7R 0402 16V 10 293702 152 C373 O tuF X7R 0402 16V 10 293702104 C374 O tuF X7R 0402 16V 10 283702104 C377 10uF X5R 0603 6 3V 20 313766 106J 378 470pF X7R 0402 50V 5 268366471 C379 10uF 0603 6 3V 20 313766 106 104K16 C381 10uF X5R 0603 6 3V 20 313766 106J me quem
27. 4 354737 510J4 R505 100 OHM 0402 63mW 1 10 0K 0402 63 mW 1 268361 1002 R509 100 OHM 0402 63mW 1 268361 1000 R510 100 OHM 0402 63mW 1 268361 1000 R511 4 53K 0402 0 063W 1 R514 10 0K 0402 63mW 1 268361 1002 10 0K 0402 63mW 196 268361 1002 100 OHM 0402 63mW 1 R517 10 0K 0402 63mW 1 268361 1002 R518 100 OHM 0402 63mW 196 268361 1000 R519 100 OHM 0402 63mW 196 268361 1000 100 OHM 0402 63mW 1 R521 100 OHM 0402 63mW 1 268361 1000 R522 56 2K 0402 63mW 1 268361 5622 R523 100 OHM 0402 63mW 1 268361 1000 1 00K 0402 63 mW 1 R525 10 0K 0402 63mW 1 268361 1002 R528 100 OHM 0402 63 mW 1 268361 1000 R530 100 OHM 0402 63 mW 1 268361 1000 100 OHM 0402 63mW 1 R532 100 OHM 0402 63mW 1 268361 1000 R534 10 0K 0402 63mW 1 268361 1002 R535 1 00K 0402 63mW 196 268361 1001 100 OHM 0402 63mW 1 268361 1000 R539 10 0K 0402 63mW 196 268361 1002 R540 301 OHM 0402 63mW 196 268361 3010 R541 301 OHM 0402 63mW 196 268361 3010 100 OHM 0402 63mW 1 268361 1 000 10 Reference Designator Resistors continued Description ELECTRICAL PART LIST SoundTouch Wi Fi Module PCB Assembly Part Number Reference Designator Description Resistors continued Part Number R546 100 OHM 0402 63mW 1 268361 1000 R1108 100K 0402 63mW 1 268361 1003 R548 R549 10
28. 53272 0082 371259 0010 353341 0010 369713 0040 J1200 CONN FFC 0 5mm S ENTRY 10POS IVRY D 31POS W SHIELD J1202 CONN FFC 0 5mm SMT S Ne ENTRIIZ PO WAY o Bem ka POS CON3 CONN RF COAXIAL WITH 316679 001 SWITCH CONN RF COAXIAL WITH SWITCH FILTER CERAMIC BAND PASS 2 45GHz 0603 6 SHLDI SHIELD RF MODULE TOP FRAME 35396640010 SHLD1 SHIELD RF MODULE TOP COVER 353965 0010 TOP SHLD2 SHIELD RF MODULE BOTTOM BOT COVER SHLD300 SHIELD FENCE DSP 355254 0010 SHLD300 SHIELD COVER DSP 355249 0010 m TOP SHLD301 SHIELD COVER DSP 355249 0010 BOT SHLD400 SHIELD FENCE BT 355262 0010 SHLD400 SHEILD COVER BT TOP 355261 0010 TOP SHLD401 BOT Wi COG 0402 50V 5 268364470 W1000 280043 W1001 0 OHM JUMPER 0402 280043 WIOG W1004 280043 W1103 280043 W1104 0 OHM JUMPER 0402 280043 Wrros W1300 280043 0 OHM JUMPER 0402 0 OHM JUMPER 0402 349234 0010 CON4 316679 001 FL1000 354643 0010 353967 0010 SHIELD COVER BT BOTTOM 355257 0010 W1302 W1303 W1304 W1305 W1306 W1307 W1308 W1309 W1310 W1312 W1313 W1315 W1316 280043 280043 280043 280043 280043 280043 280043 280043 280043 280043 280043 280043 196042 W1301 280043 0 OHM JUMPER 0402 0 OHM JUMPER 0402 U602 IC SCHMITT TRIGGER INVERT 5V 310791 001 U604
29. 6V 10 293702 682 o Description T L a C184 6800pF X7R 0402 16V 10 293702 682 C185 6800pF X7R 0402 16V 10 293702 682 C186 6800pF X7R 0402 16V 10 293702 682 317398 3R3CH 188 189 47pF COG 0402 50V 5 268364 470 C190 1 8pF 0 1pF COG 0402 50V 317398 1R8BH C191 10pF COG 0402 5 50V 268364 100 C192 C193 1000pF X7R 0402 16V 10 293702 102 C194 47pF COG 0402 50V 5 268364 470 195 18pF COG 0402 5 50V 268364 180 C196 15pF COG 0402 595 50 268364150 C197 15pF COG 0402 5 50V 268364 150 C198 0 01uF X7R 0402 16V 10 293702 103 E C199 47pF COG 0402 50V 5 268364 470 C200 0 1uF X7R 0402 16V 10 293702104 C201 0 01uF X7R 0402 16V 10 293702 103 C202 0 tuF 0402 16V 10 293702 104 C203 0 1uF 0402 16V 10 293702 104 204 olur X7R 0402 16V 10 293702104 205 0 1uF 0402 16V 10 293702 104 C206 0 1uF X7R 0402 16V 10 293702 104 C207 0 1 0402 16V 10 293702 104 C208 0 1uF x7R 0402 16V 10 293702104 C209 0 1uF X7R 0402 16V 10 293702 104 C210 0 1uF X7R 0402 16V 10 293702 104 C211 O OtuF X7R 0402 16V 10 293702 103 C212 0 1uF x7R 0402 16V 10 293702104 C213 0 01uF X7R 0402 16V 10 293702 103 C215 0 1uF X7R 0603 16V 10 257154 104K16 C220 0 1uF X7R 0402 16V 10 293702 104 C222 0 01u
30. 7 R208 R211 2 R215 R216 R219 R220 R229 R240 R244 R245 R276 R279 357537 0020 35753 7 0020 N eo e R287 0 OHM 0402 ARRAY 4 CONVEX 0 5A iii 0 5A 0 5 i A 0 5 R300 100 OHM 0402 63mW 1 OPE 1 00K 0402 63mW 1 268361 1 001 R304 100 OHM 0402 63mW 1 2683611000 R305 100OHM 0402 63mW 1 2683611000 __ R307 10 0K 0402 63mW 1 268361 1002 R309 10 0K 0402 68mW 1 2683611002 R311 100OHM 0402 63mW 1 2683611000 __ R400 51 OHMS 0402 0 063W 1 268361 51R0 R402 243 OHM 0402 63mW 1 2683612430 R406 49 9 OHM 0402 63mW 1 268361 49R9 R407 51 OHMS 0402 0 063W 1 268361 51R0 9 10 0K 0402 68mW 1 2683611002 R413 806 OHM 0402 63mw 1 268361 806R R414 1 00K 0402 63mW 1 33 OHM 0402 1 16W 1 268361 33R0 51 OHM 0402 ARRAY 4 5 0 063W R422 51 OHM 0402 ARRAY 4 5 354 737 51 0J4 0 063 W R423 51 OHM 0402 ARRAY 4 5 0 063W R424 51 OHM 0402 ARRAY 4 5 0 063 W R425 51 OHM 0402 ARRAY 4 5 0 063W R426 51 OHM 0402 ARRAY 4 5 0 063W R500 100 OHM 0402 63mW 1 268361 1 000 R501 100 OHM 0402 63mW 1 26836 1 1000 R502 100 OHM 0402 63mW 1 26836 1 1000 R503 10 0K 0402 63 mW 1 26836 1 1002 357537 0020 354737 510J4 354737 510J4 354737 510J
31. 8361 3321 R1564 4 75K 0402 0 063W 1 268361 4751 R1566 4 75K 0402 0 063W 1 268361 4751 3 32K 0402 63mW 1 49 9 OHM 0402 63mW 1 268361 49R9 100 OHM 0402 63mW 1 100 OHM 0402 63mW 1 26836 1 1000 100 OHM 0402 63mW 1 100 OHM 0402 63mW 1 26836 1 1000 100 OHM 0402 63 mW 1 100 OHM 0402 63mW 1 268361 1000 100K 0402 63mW 1 26836 1 1003 1 0M 0402 63mW 1 26836 1 1004 R1002 R1003 R1004 R1005 R1006 R1007 R1008 R1009 R1010 R1011 R1014 R1015 R1016 R1100 R1101 R1102 R1103 R1104 R1105 R1106 R1107 1 0M 0402 63mW 1 268361 1 004 1 0M 0402 63mW 1 26836 1 1 004 100K 0402 63mW 1 26836 1 1 003 100 OHM 0402 63mW 1 R6102 100 OHM 0402 63mW 1 26836 1 1000 100 OHM 0402 63mW 1 249K 0402 0 063W 1 268361 2493 ELECTRICAL PART LIST SoundTouch Wi Fi Module PCB Assembly Capacitors continued Reference Part Number Designator C160 6800pF X7R 0402 16V 10 293702 682 6800pF X7R 0402 16V 10 293702 682 C162 C164 470pF COG 0402 5 50V 268364 471 C165 0 22uF X5R 0402 10V 10 342199 224 C167 0 22uF X5R 0402 10V 10 342199 224 C168 10uF X5R 0805 10V 10 C169 100pF COG 0402 5 50V 268364 101 C171 100pF COG 0402 596 50V 268364 101 C172 0 22uF X5R 0402 10V 10 342199 224 C173 C175 6800pF X7R 0402 16V 10 293702 682 C177 C178 C182 6800pF X7R 0402 16V 10 293702 682 C183 6800pF X7R 0402 1
32. ER 24V 327294 0010 BQ24753A U201 N CH DUAL 50V 8SO 289259 001 U300 PWR ANP 15W CLASS D 26V 327287 0010 3 0301 PWR AMP 15W CLASS D 26V 327287 0010 0400 EEPROM 256X8 BITS 252864 002 U500 VREG SW 2 5A 5V 2 2MHz 354533 0020 ISL85403 20QFN U516 O V PROTECT 7 20V NCP367 355357 0040 8DFN 17 ELECTRICAL PART LIST PCB Assembly Resistors Reference Description Part Number Designator R600 20 0K 0402 63MW 1 268361 2002 R601 20 0K 0402 63MW 1 268361 2002 10 0K 0402 63MW 1 R617 100K 0402 63MW 1 26836 1 1003 R619 100K 0402 63MW 1 26836 1 1003 R624 243K 0402 63MW 1 268361 2433 VR601 TVS ESD 24VDC 0603 352782 0010 VR602 TVS ESD 24VDC 0608 352782 0010 VR603 TVS ESD 24VDC 0603 352782 0010 VR604 TVS ESD 24VDC 0603 352782 0010 Capacitors Reference Description Part Number Designator C600 10uF X5R 0805 25V 10 273592 106E C601 1uF X7R 0603 16V 10 257154 105K16 Diodes Reference Description Part Number Designator D600 SOT 23 BAV 99 147239 ZR615 ZEN 6 2V SOT 23 225MW 5 135247 5234 Transistors Reference Description Part Number Designator Q602 MOSFET P CH 3 8A 30V SOT 23 348008 0010 Q620 MEET N CH SOT 23 0 3A 60V 356154 0010 Integrated Circuits Reference Description Part Number Note Designator U602 O V PROTECT 5 85V NCP367 355357 0010 8DFN
33. ERNET PHYSICAL LAN TxRx 353306 0010 Ba 24 QFN Miscellaneous 354002 0010 310351 002 Reference Part Number Designator J900 CONN RF COAXIAL WITH SWITCH Description 316679 001 Transistors Reference Part Number Designator Q1300 Description MOSFET N CHAN 2N7002 SOT523 BPLR N 40V 200mA SOT23 309607 001 Q500 146819 Q501 MOSFET P CH 3 8A 30V SOT 23 348008 0010 BPLR 40 200 5 23 N MEET 2 5V SOT 23 40 200 5 23 Integrated Circuits 148596 252043 148596 Reference Part Number Designator U5 POWER AMP 2 4GHz SST12LP15A 16VQFN RF TRANSCEIVER 2 4GHz T6201C QFN48 U7 HHM1711D1 0603 6 ni 2 4GHz U28 ANALOG SW 6GHz DPDT 353365 0010 HWS410 12QFN U100 IC SoC MEDIA PROC DM870A 320LFBGA U100A PAD THERMAL CONDUCTIVE U200 MEM FLASH NOR 3 6V 70nS 64Mb 64LFBGA MEM SDRAM 3 3V 167MHz 128Mb VFBGA54 PAD THERMAL CONDUCTIVE CODEC AUDIO W DSP 32b 192kHz 40WQFN GENI pan RN 1 25nS 96FBGA MEM FLASH NAND 1 8V 2GbX8 344693 0020 63VFBGA SOC ARM A8 105C 1 1V 600MHz 324PBGA PAD THERMAL CONDUCTIVE 371259 0010 AUTHC COPROCESSOR APPLE 351292 0010 2 0 0502 BUFFER NON INV SINGLE 347398 0010 74VHC1G125 SC70 U503 V LEVEL IRANSLATOR CONFIG 326120 0010 SOT 23 Description 353372 0010 353400 0010 354024 0010 371259 0010 3
34. F 0402 16V 10 293702103 O 01uF X7R 0402 16V 10 293702103 224 0 01uF X7R 0402 16V 10 293702 103 C226 olur X7R 0402 16V 10 293702104 0227 0 01uF 0402 16V 10 293702103 0 22uF X5R 0402 10V 10 342199 224 C300 10uF X5R 0603 6 3V 20 ESTEE L i 104 16 10uF 0603 6 3V 20 313766 106 LEX eso C304 0 1uF X7r 0603 10 50V 191470 104 0 tuF X7r 0603 10 50V 191470404 C307 47OpF 0402 50V 5 268366471 C308 X5R 0603 6 3V 20 313766 106J C309 470pF X7R 0402 50V 5 268366 471 C310 0 1uF X7R 0402 16V 10 293702 104 C311 1uF X7R 0603 16V 10 257154 105K16 C312 470pF X7R 0402 50V 5 268366 471 C187 3 3pF COG 0402 50V 0 25pF C314 1500pF X7R 0402 16V 10 293702 152 C315 O 1uF X7R 0402 16V 10 293702 104 Capacitors continued Reference Part Number Designator C317 0 1uF X7R 0402 16V 10 293702 104 C318 1500pF X7R 0402 16V 10 293702 152 C319 22uF X5R 0805 6 3V 20 2 3592 2260 C320 0 1uF X7R 0402 16V 10 293702 1 04 E C321 22uF X5R 0805 6 3V 2096 273592 226JM C323 1500pF X7R 0402 16V 10 293702 152 C324 O tuF X7R 0402 16V 10 293702104 C326 1500 X7R 0402 16V 10 293702 152 E C328 1500pF X7R 0402 16V 1096
35. IC INVERTER DUAL 50mA 5V 280293 001 TERMINATION CC2540F 256 40QFN W1317 W1319 W1320 W1321 W1322 196042 280043 280043 280043 280043 0 OHM JUMPER 0402 0 OHM JUMPER 0402 0 OHM JUMPER 0402 0 OHM JUMPER 0402 JUMPER CHIP 0603 JUMPER CHIP 0603 W1500 0 OHM JUMPER 0402 280043 47 COG 0402 50V 5 268364 470 W503 0 OHM JUMPER 0402 280043 15 ELECTRICAL PART LIST Amp PCB Assembly Capacitors continued Reference Description Designator Part Number C213 X7R 0603 50V 10 191470 104 2200pF X7R 0603 50V 191470 222 100uF EL SMD 105C 35V 20 306245 101 EE 10uF EL SMD 105 35V 20 306245 100EB 4 C216 C217 218 X7R 0603 10 50V 304991 104 C219 C221 C300 X7R 0603 10 50V 30499 1 104 1uF X7R 0603 10 50V 30499 1 104 1nF X7R 0402 50V 5 268366 102 C301 inF X7R 0402 50V 5 268366 102 C302 C303 C304 inF X R 0402 50V 5 268366 102 1nF X7R 0402 50V 5 268366 102 1nF X7R 0402 50V 5 268366 102 1 X7R 0402 50V 5 268366 102 22uF 1206 X7R LD 25V 10 306105 224 1206 X7R LD 25V 10 306105 224 22uF 1206 X7R LD 25V 10 C305 C306 C307 C308 Resistors Reference Description Part Number Designator R200 499K 0402 63MW 1 268361 4993 R201 78 7K 0402 63MW 1 26836
36. ION THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF BOSE CORPORATION WHICH IS BEING FURNISHED ONLY FOR THE PURPOSE OF SERVICING THE IDENTIFIED BOSE PRODUCT BY AN AUTHORIZED BOSE SERVICE CENTER OR OWNER OF THE BOSE PRODUCT AND SHALL NOT BE REPRODUCED OR USED FOR ANY OTHER PURPOSE SPECIFICATIONS Electrical Power Supply Rating Input 100 240VAC 50 60Hz 600mA Output 20 VDC 1 25A Max Input Power Rating Voltage 20 VDC Current 1 25A Max Acoustic Drivers 4 40mm Drivers 2 Passive Radiators Physical Description Mechanical Specifications 6 0 H x 9 84 W x 2 59 D 15 2 cm x 25 0 cm x 6 6 cm Weight 3 2 Ib 1 4485 kg ELECTROSTATIC DISCHARGE SENSITIVE ESDS DEVICE HANDLING This unit contains ESDS devices We recommend the following precautions when repairing replacing or transporting ESDS devices Perform work at an electrically grounded work station Wear wrist straps that connect to the station or heel straps that connect to conductive floor mats Avoid touching the leads or contacts of ESDS devices or PC boards even if properly grounded Handle boards by the edges only e Transport or store ESDS devices in ESD protective bags bins or totes Do not insert unprotected devices into materials such as plastic polystyrene foam clear plastic bags bubble wrap or plastic trays WARRANTY The SoundTouch Portable Digital Music System electronics is covered by a limited 1 year transfer able warr
37. MMM Better sound through research SoundTouch Portable Wi Fi Music System 2013 Bose Corporation Service Manual Reference Number 355150 SM Rev 04 Electronic Copy Only CONTENTS Safety Intormatiohi e dia 3 GCC et Si s n n D u A A A ns LS 4 Part List NOTES 5 Electrostatic Discharge Sensitive ESDS Device Handling 5 Warranty 5 Product rin 6 Packaging Part List 7 Figure 1 Packaging Exploded View RT U u a 7 Speaker Assembly Part List JJ ne 8 Figure 2 Speaker Assembly Exploded View ari 8 Speaker Assembly Part LiSt 9 Figure 3 Speaker Assembly Exploded View i 9 Electrical Part LISTS 10 19 Disassembly PFOCE UCES ie as kman kk on kk kn ak ERU NER KU kika kk ADA AAA AAA 20 23 Test 24 SofWare Updates u us eee eet eee a 25
38. P 0603 FB302 FB303 FB304 FB305 FB306 259925 121 FB307 267539 331 FB900 FB1100 FB1101 FB1102 324216 121B FB1103 FB1104 FB1106 FB1202 259925 121 FB1203 259925 121 FB1300 FB1502 FB1503 Li8 302257 121 22 24 138 HI FREQ 0402 125C 4 7nH 354810 4R7S HI FREQ 0402 125C 1 8nH 354810 1R8S L1200 L1300 L1301 L1302 259925 121 FERRITE BEAD CHIP 0603 120 OHM BEAD FERRITE 0402 120 OHM BEAD FERRITE 0402 120 OHM 324216 121B 0 3A ren 120 OHM FERRITE BEAD 1206 326348 121 330OHM 0 OHM JUMPER 0402 280043 POWER 2520 125C 20 2 2uH L1303 11304 11305 1 259925 121 120 OHM FERRITE BEAD CHIP 259925 121 0603 120 OHM FERRITE BEAD CHIP 259925 121 E 0603 120 OHM FERRITE BEAD CHIP 259925 121 0603 FERRITE BEAD CHIP 0603 120 BEAD FERRITE 0805 1 5A 3300HM 120 OHM BEAD FERRITE 0402 324216 121B E 0 120 OHM BEAD FERRITE 0402 324216 121B m 0 3A 120 OHM BEAD FERRITE 0402 324216 121B 0 3A 0 3A BEAD FERRITE 0402 120 OHM 324216 121B 0 120 OHM BEAD FERRITE 0402 324216 121B 0 BEAD FERRITE 0402 120 OHM 324216 121B 0 120 OHM FERRITE BEAD CHIP FERRITE BEAD CHIP 0603 120 OHM FERRITE BEAD CHIP 0603 120 259925 121 me OHM BEAD FERRITE 0805 1 5A 267539 331 120 OHMS FERRITE BEAD 0603 BLM18P F 0504 90 OHMS 150mA C MODE 324381 090D POWER 2520
39. R 0603 10 50V 304991 104 47uF 0805 X7R 50V 10 133623 474 1uF X7R 0603 10 50V 30499 1 104 iuF 7 0603 10 5OV 304901104 1uF X7R 0603 10 50V 304991 104 1uF X7R 0603 10 50V 304991 104 1uF X7R 1206 OPEN 16V 10 283163 105 1 X7R 1206 OPEN 16V 10 283163105 1uF X7R 1206 OPEN 16V 10 283163 105 2 2 nF X7R 0402 50V 5 268366 222 1uF X7R 1206 OPEN 16V 10 283163 105 2 2 nF X7R 0402 50V 5 268366222 2 2 nF X7R 0402 50V 5 268366 222 E 2200pF 0402 25V 5 328166 222 2 2 nF X7R 0402 50V 596 268366 222 2200pF 0402 25V 5 328166222 1000pF COG 0402 50V 5 268364 102 C341 680uF EL SMD 105 16V 20 306169 681CJ C342 1000 COG 0402 50V 5 268364 102 C343 1000pF COG 0402 50V 5 268364102 2200 0402 25V 5 328166 222 C345 1000pF COG 0402 50V 5 268364 102 C346 680uF EL SMD 105 16V 20 306169 681CJ 2347 1nF 0402 50V 5 268366102 C348 1uF 1206 X7R LD 25V 10 306105 105 E C349 1uF 1206 X7R LD 25V 10 306105 105 C350 100pF COG 0402 50V 596 268364 101 C351 100pF COG 0402 50V 5 268364101 C352 100pF COG 0402 50V 596 268364 101 C353 100pF COG 0402 50V 5 268364 101 C354 2200pF C0G 0402 25V 5 328166 222 400 1uF 0805 X7R 50V 10 286499104 C401 1000pF 0603 X7R 50V 10 191470 102 C309 C310
40. R 0603 6 3V 20 4 7uF X5R 0402 20 4V 10uF X5R 0603 6 3V 20 4 7uF X5R 0402 20 4V 10uF X5R 0603 6 3V 20 4 7uF X5R 0402 20 4V C1306 C1307 10uF X5R 0603 6 3V 20 4 7uF X5R 0402 20 4V 10uF X5R 0603 6 3V 20 313766 106J 475GM 2 2uF 0402 6 3V 20 329485 225 329485 225 2 2UF 0402 6 3V 20 4 7uF CER 1210 X7R 25V 329485 225 0 1uF 0603 10 50V 10uF X5R 0603 6 3V 20 C1311 C1312 FS N a Q lt C1313 C1314 C1315 C1316 C1317 C1318 C1319 C1320 C1321 C1322 C1323 C1324 C1325 C1326 C1328 C1329 C1330 C1331 C1332 C1333 C1335 C1336 C1337 C1338 C1339 C1340 C1500 C1501 C1502 C1503 C1508 C1509 C1510 C1511 1512 1513 C1514 C1515 C1516 C1517 C1518 291431 475 304991 10 313766 106 329485 225 313766 106J 329485 225M 313766 106J 313766 106J 329485 225M 313766 106J 313766 106J 313766 106J 296732 104 296732 104 313771 105A 293 02 102 293702 102 293702 102 293702 102 293702 102 293702 102 268364 102 268364 102 268364 101 268364 102 191470 104 191470 104 268366 471 313766 475A 181264 105 191470 104 191470 104 26036 1 1 062 191470 104 268368 102 268368 102 2 2uF X5R 0402 6 3V 20 329485 225 2 2uF X5R 0402 6 3V 20 10uF X5R 0603 6 3V 20 10uF X5R 0603 6 3V 20 TOUF X5R 0603 6 3V 20 TOUF X5R 0603 6 3V 20 1000pF X7R 04
41. Then remove the two screws holding the top cap 1 4 Push the grille assembly down and lift upward to release Then remove the cable from the Wi Fi Module to the display board connector J200 Important Note Take ESD precautions when connecting or disconnecting the OLED display Refer to page 5 for ESD precautions DISASSEMBLY PROCEDURE CONTINUED 4 Wi Fi Module 5 Key Pad and Button Board disassembly 4 1 Disconnect the two cables that connect to the Wi Fi module J1201 and J1202 4 2 Remove the eight screws holding the Wi Fi Module to the top cap 5 1 The key pad and the button board are attached by PSA Pressure Sensitive Adhe sive When replacing the button board replace both parts Key pad part number 355698 0030 Button PCB part number 354789 001S 4 3 Remove the single screw holding the Wi Fi Module to the top cap frame DISASSEMBLY PROCEDURE CONTINUED 6 Acoustic Enclosure Disassembly Screw needs to be removed For Disassembly i Longer S screw does not need to be removed For Disassembly geracrews 6 1 To disassemble the acoustic enclosure it is not necessary to remove all 20 screws Remove only the 12 screws shown in red above Note Two of the screws shown with arrows are twice the length of the other screws Ensure they are placed back in to the original locations 6 2 Carefully separate the front and rear enclosures and pull them apart to gain access to the internal parts
42. V 10 C712 O 1uF X7R 0402 16V 10 293702 104 C713 C714 C715 0 1uF X7R 0402 16V 10 293702 104 293702 104 C716 0 1uF X7R 0402 16V 10 C717 1000pF COG 0402 5 50V 268364 102 C718 0 1uF X7R 0402 16V 10 293702 104 C719 10uF X5R 0608 6 3V 20 313766 106J 313766 106J C720 10uF X5R 0603 6 3V 20 C721 10uF X5R 0603 6 3V 20 313766 106J C746 0 01uF X7R 0402 16V 10 293702 103 C748 10nF X7R 0402 25V 5 268367 103 26836 7 103 C749 10nF X7 R 0402 25V 5 C750 10nF X7R 0402 25V 5 26836 7 103 C751 10nF X7 R 0402 25V 5 26836 7 103 C752 0 01uF X7R 0402 16V 10 293702 103 26836 7 103 C768 10nF X7R 0402 25V 5 C769 C771 C773 10nF X7R 0402 25V 5 26836 7 103 C774 C775 10n F 0402 25V 5 26836 7 1 03 10nF X7R 0402 25V 5 268367 103 O N o O 13 Capacitors continued Reference Part Number Designator C777 10nF X7R 0402 25V 5 0 01uF X7R 0402 16V 10 7 779 26836 7 103 C780 10nF X7R 0402 25V 5 268367 103 C781 10nF X7R 0402 25V 5 268367 103 C782 10nF X7R 0402 25V 5 26836 7 103 C783 0 01uF X7R 0402 16V 10 293702 103 C784 10nF X7R 0402 25V 5 26836 7 103 C785 10nF X7R 0402 25V 5 268367 103 C786 10nF X7R 0402 25V 596 26836 7 103 C787 293702 103 C789 10nF X7R 0402 25V 596 26836 7 103 C790 268367 103 C791 C792 10nF X7R 0402 25V 5 C793 10nF X7R 040
43. W 1 133625 1003 133625 1002 8405 49 9 OHM 0805 125W 1 1336254989 R406 49 9 OHM 0805 125W 1 Eman 10K 0402 63MW 1 268361 1002 R408 40 2K 0402 68MW 1 268361 4022 R500 121K 0402 63MW 1 2683611213 e e e 118K 0402 63MW 1 268361 1183 R503 33 2K 0402 1 16W 1 268361 3322 R504 232K 0402 0 063W 1 2683612323 R505 43 2K 0402 63MW 1 emera L 5 11K 0402 63MW 1 268361 5111 R507 0 OHM JUMPER 0402 28003 R508 10K 0402 63MW 1 2683611002 as 5E R512 41 2K 0402 0 063W 1 268361 4122 Capacitors Reference Description Part Number Designator C200 10nF X7R 0402 50V 5 268366 103 C201 10nF X7R 0402 50V 5 268366 103 C204 304991 104 C205 1uF X5R 0402 6 3V 10 313771 105J C207 100pF COG 0402 50V 5 268364 101 C208 uF X7R 0603 50V 10 191470 104 C209 3049912104 C210 uF X7R 0603 10 50V 304991 104 C211 1uF X5R 0603 10V 10 278992 105 C212 2 2uF X7R 1206 FLEX TERM 50V 308754 225 1096 306105 224 22uF 1206 X7R LD 25V 10 306105 224 1uF X7R 0603 16V 10 257154 105K16 257154 105K16 2 2 nF X7R 0402 50V 5 26836 7 222 2 2 nF X7R 0402 50V 5 26836 7 222 3 3nF X7R 0402 25V 5 26836 7 332 X7R 0603 10 50V 30499 1 104 1 X7R 0603 10 50V 304991 104 47uF 0805 X7R 50V 10 133623 474 X7R 0603 10 50V 30499 1 104 1 X7
44. ame connects to a network w no security 1 2 WPA security airplay wpa profile network_name security passphrase for WPA where security is TKIP or AES 1 3 WEP security airplay wep profile network name key for WEP security 2 Play Song from Demo URL 2 1 View Current system configuration getpdo CurrentSystemConfiguration will print out the current values 2 2 Enter location of demo URL sys configuration DemoAudioURL http worldwide bose com downloads assets audio take5 mp3 2 3 Enable Demo sys configuration DemoNetworkEnabled true 2 4 Enter Demo mode demo enter 2 5 Exit Demo Mode demo exit or sys reboot 3 Enter Manufacturing mode 3 1 During the first few seconds of the boot process hold shift and press U repeatedly until U Boot prompt is displayed 3 2 At the U Boot prompt enter TAP com mand setenv variant_mode mfg 3 3 Enter TAP command boot to reboot unit into manufacturing mode 4 Set Country Code The Wi FI module can be set to EU or US standard which determines which Wi Fi channels are used All countries outside the US are set to the EU Code EU ch 1 13 US ch 1 11 4 1 Enter Manufacturing Mode Procedure 3 4 2 At the gt prompt enter TAP command d dm870 cc EU or US 4 3 Enter TAP command d reset to reboot into normal mode 5 Check Country Code 5 1 Type the command local_servic
45. anty PART LIST NOTES 1 The individual parts located on the PCBs are listed in the Electrical Part List 2 This part is referenced for informational purposes only It is not stocked as a repair part Refer to the next higher assembly for a replacement part 3 A This part is critical for safety purposes Failure to use a substitute replacement with the same safety characteristics as the recommended replacement part might create shock fire and or other hazards PRODUCT OVERVIEW SoundTouch M Portable is a portable battery powered wireless music system It is based on Sound Link Mobile acoustics and battery pack it replaces Bluetooth with Wi Fi as well as adding six press and play presets SoundTouch Portable can connect to streaming internet content directly from the cloud can connect to Airplay devices and can play computer stored music Wi Fi and its battery power capabilities make SoundTouch Portable easy to use in and around the home because Wi Fi is always ready enabling six press and play presets that give one button instant access to your favorite advanced digital music ADM Features Built in Wi Fi Six push and play presets that give instant access to any source Complete control of all sources through a computer application and the smartphone application The same acoustic performance as SoundLink Mobile A remote control and the same small display used on SoundTouch 20 and 30 A size and form factor simi
46. ble to a computer as shown in the TAP command set up procedure on pages 24 and 25 2 2 Within Tera Term select Control then Macro and Select the file set country code ttl 2 4 Follow the prompts Note Selecting us sets the Wi Fi module to the US standard channels 1 11 Selecting eu sets the Wi Fi module to EU standard channels 1 13 3 Reading the Country Code 3 1 Type the command local services on and enter Then press CTRL C on the keyboard Then type e and enter The command line taigan login should be dis played on the computer 3 2 Type the command root and enter The command line should be root taigan root 3 3 Enter cat var tmp mfgdata xml The country code is displayed within the re sponse lt calElt kind Bluetooth_Clock_Trim gt 8 lt calElt gt lt countryCode gt US lt countryCode gt bcoPersistentSettings gt lt setting name X ffffffffffffffff setting setting name GTXl ffffffffffffffff setting setting nane GTX2 E EEEEEEEEEEEE f setting 3 4 Return to CLI prompt by entering the command rm mnt nv local services and enter 3 5 Enter the command exit and enter This will return to the TAP interface CLI and a TAP command line gt should be shown TAP COMMANDS Helpful TAP Commands see prior test procedures for detailed instructions 1 Connect to Router 1 1 No security airplay wifi profile network n
47. ecuring the PCB TEST PROCEDURES SoundTouch Portable Digital Music System Functional Tests Equipment Required Audio Signal Generator Notes 1 Begin the test with the volume set to zero 2 Confirm the Audio Signal Generator out put is set to zero volts before connecting 1 Air Leak Test 1 1 Connect the audio signal generator to the mini jack AUX input on the back of Sound Touch Portable 1 2 Set the signal generator output to A Voltage 0V B Frequency 80Hz 10 1 3 Press the power button on the Sound Touch Portable and select AUX input Press and hold the volume plus button for 15 seconds this should set the system to max volume 1 4 Set the Signal generator output to A Input Voltage 0 06 Vrms 10 B Frequency 80Hz 5Hz 1 5 Listen for air leaks around all the cabinet seams joints and wire harness through holes PASS if no audible air leaks can be heard at a distance of less than 1ft 0 3M from any exterior surface of the enclosure FAIL if any air leaks can be heard at a dis tance less than 1ft 0 3M from any exterior surface of the enclosure 2 Left Right Driver Test 2 1 Apply an input signal to the SoundTouch left channel only Set the generator as in step 1 4 except set the frequency to 800Hz and confirm that only the left driver plays 2 2 Reduce the generator output to zero volts 2 3 Repeat step 3 1 for the right channel 2 4 Reduce the input signal
48. es on and lt enter gt Then press CTRL C on the keyboard Then type e and lt enter gt The command line taigan login should be dis played on the computer 5 2 Enter TAP command root and lt enter gt The command line should be root taigan root 5 3 Enter cat var tmp mfgdata xml without the qoutes The country code is displayed in the first line of the response 5 4 Return to CLI prompt by entering the command rm mnt nv local_ services and lt enter gt 5 5 Enter the command exit and lt enter gt This will return to the TAP interface CLI and a TAP command line gt should be shown 6 Set Serial Number 6 1 Enter Manufacturing Mode Procedure 3 6 2 At the gt prompt enter TAP command d serial 1 Where X equals a serial number digit 6 3 Enter TAP command d reset to reboot into normal mode TAP COMMANDS CONTINUED 7 Software Version 7 1 sys ver The unit will reply with something similar to the following significant digits are bold BoseApp version 2 1 12 12569 366803 epdbuild rel_2 x hepdswbld05 2013 09 12T18 23 09 8 Display Test OLED 8 1 Enter TAP command local services on 8 2 Press Control C and then type e and then enter 8 3 At the taigan login enter TAP command root 8 4 Enter TAP command cd opt Bose 8 5 At the root Taigan Bose prompt enter the following TAP com
49. hold the AUX button for 12 to 14 seconds to reset the system 1 5 Within a second of releasing the AUX button to reset the product press and hold the Volume and preset 1 until the hand with a lineshows on display The hand will continue to be displayed until the software update is complete The prod uct will then reboot and start up normally 1 6 Press and hold volume and preset 5 to see the system information Scroll through the menu using the volume and buttons to confirm the software has been updated Bose Application Firmware under the Sound Touch Information shows the systems software version 4 SoundTouch Information 4 2 Bose Application Firmware TAP COMMAND SET UP SoundTouch Portable Digital Music System TAP command set up Equipment Required Hardware Computer w serial port RS232 to TTL converter Lifestyle ETAP Cable P N 264565 Soundlink ETAP adapter P N 347062 0005 Software TeraTerm terminal emulator Download at http sourceforge jp projects ttssh2 Notes TAP commands are sent to the SoundTouch Portable system by connecting a PC to the AUX IN connector An ETAP cable ETAP Cable adapter and RS232 to TTL Converter are required for this communication Both ETAP cables are available from Bose see part numbers above The RS232 to TTL Converter is made by B B electronics model number 232LPTTL It can be purchased online at http Awww bb elec com
50. ill also 3 Software Update 3 1 Press and hold the Volume minus and Preset 4 to initiate a software update 3 1 1 The unit will load the software update over Wi Fi 3 1 2 To update the software with a thumb drive feset the system with the AUX button Then press and hold Volume minus and Preset 4 within a second of the reset to initiate a software update See page 25 for detailed instructions 4 Alternate Setup connect unit to Wi Fi network 4 1 Press and hold the Volume minus and Preset 2 to initiate alternate setup mode 4 2 Connect a smartphone iOS device or Wi Fi enabled PC to the unit s Bose Soundtouch Wi Fi network 4 3 The units Wi Fi setup page IP address will be shown on the unit s display Enter the IP address into smart phone browser and follow the directions on the page 5 Disable Enable Networking 5 1 Press and hold the Volume minus and Preset 3 to enable or disable networking 6 Product Reset 6 1 Press and hold AUX button for 12 15 seconds SHIP MODE SoundTouch Portable Ship Mode Ship Mode is required any time the product will be placed in a shipping carton Because the battery is normally active buttons can be acidentally pressed while placing the product in the carton or as it moves around during shipping Ship mode deactivates the product and will not wake up untill a power supply is attached 1 Entering Ship Mode 1 1 Connect the SoundTouch Portable t
51. lar to SoundLink Mobile but visually similar to SoundTouch 20 and 30 REMOTE CONTROL An infrared remote control is included lt uses the same battery that is used with credit card style remote controls CR2032 SOFTWARE UPGRADES A thumb drive with a software file can be used to update the SoundTouch Portable The software file is available on the Technical Services website Bose internal website http intranet bose com tsg Bose external website http serviceops bose com To update from a thumb drive see page 24 Software updates are also available on Bose com once the product is connected to a Wi Fi network FACTORY DEFAULT A factory default is required after the repair is complete Press and hold volume and preset 1 at the same time for 10 seconds then release to restore the unit to factory default settings This will clear all customer router password and Bose account information A slip sheet must be added to every outgoing repair describing how to connect the product to the router and reconnect to the customers Bose account The slip sheet will be available to download as a PDF on the Technical Services website PACKAGING PART LIST Bose SoundTouch Portable Wi Fi Music System Item Description Part Number Item Description Part Number Note Number Number 1 AC PRONG US 120V NON POL BLK 311544 001 10 PACKING TRAY PULP TOP
52. mands to display different sections of the display cat oled_pattern_left_bar raw gt dev fb cat oled_pattern_center_bar raw gt dev fb catoled pattern right bar raw gt dev fb cat oled pattern cols raw dev fb cat oled pattern rows raw dev fb catoled pattern outline raw dev fb 8 6 To return unit to normal mode Enter TAP command rm mnt nv local services Enter TAP command sys reboot 9 Factory Default 9 1 Enter TAP command sys factorydefault BACK DOOR KEY PRESSES 1 System Information 1 1 Press and hold the Volume minus and Preset 5 to bring up System Information Use the Volume minus and plus to toggle through the items 1 MAC address 1 1 Ethernet MAC address 1 2 Wi Fi MAC address Network Information 2 1 Connection Type 2 2 IP Address 2 3 SSID 2 4 RSSI Received Signal Strength rates Wi Fi signal received strength System Information 3 1 Component ID 3 2 System Serial number 3 3 Component ID Wi Fi 3 4 Wi Fi Module Serial Number 3 5 Wi Fi Module Firmware SoundTouch Information 4 1 Wi Fi Module Serial Number 4 2 Bose Application Firmware SoundTouch Controller Information 5 1 Connected yes no Battery Information 6 1 Serial Number 6 2 Firmware 6 3 Manufacturer 6 4 Build Date 2 Factory Default 2 Press and hold the Volume minus and Preset 1 The system will return to factory default settings and reboot The TAP com mand sys factorydefault w
53. o a computer as shown in the TAP command set up documented on pages 24 and 25 A prompt gt should appear within the Tera Term window when boot up is complete 1 2 Remove power from the SoundTouch Portable Power must be removed prior to typing the TAP command in the next step 1 3 Type TAP command ba s then press enter Once the command in entered the system will be in ship mode and will not wake up until power is reapplied 1 4 Confirm the system does not respond to any button presses Note For products that have the potential of staying in ship mode for an extended period of time make sure the the battery charge level is between 30 and 70 SERVICE MANUAL REVISION HISTORY 37 B1 mandates replacement of these drivers on product built prior to DOM 4062 Date Revision Description of Change Change Driven Pages Level By Affected 10 2013 00 Document released at revision 00 Service Manual AII release 12 2013 01 WiFi Module part number change from Software change 8 627303 0015 to 627303 0315 Power applied when testing the battery Correction 31 was added to the battery test 4 2014 02 Black grey parts added New product color 7 8 available 6 2014 03 WiFi Module part number change from Software change 8 627303 001S to 627303 031S 11 5 2014 04 New sulfur free drivers added Service Bulletin 9 SPECIFICATIONS AND FEATURES SUBJECT TO CHANGE WITHOUT NOTICE MADE Better
54. rate to 115 200 data to 8 bit parity to none stop to 1 bit and flow conrtol to none COM4 9600baud Tera Term VT Fie Edit Control Window KanjiCode Help Terminal Window Font Keyboard Serial port Proxy Tera Term Serial port setup Port com gt Baud rate Data sbt gt Parity noe Stop vi none Y Cancel Help Flow control Transmit delay 0 msecichar 0 msecjline 2 3 Press and hold the AUX button on the SoundTouch Portable when power is applied for 12 15 seconds The product will boot and the Tera Term window will display the boot information Tera Term Web 3 1 COMI VT dit Setup Web Control Window Help ntdll Update PARTITION FOUND ITERATION 0 UBIATTACH SUCCESSFUL TRYING MOUNT MOUNT mnt update SUCCESSFUL p v rn etc volatile cache Apply etc default volatiles 00 core met ipv4 tcp_rmem 8192 20480 22528 net ipv4 ip local port range 41000 61000 Configuring network interfaces udhcpc v1 19 4 started Forking to background Cannot find device eth7 Cannot find device sth done Setting up IP spoofing protection rp filter INIT Entering runlevel 5 599fi Starting syslogd klogd done Loading IR driver Starting microbswitch on background Starting scmmond Connecting to CLI Server telnet can t co nada to CLI Server WI FI TEST PROCEDURE 1 Wi Fi Functional Test Set Up product s display to turn solid white This may take
55. t airplay Wi Fi profile SSID 4 1 Factory default the system by sending the 2 2 Wait for the Wi Fi indicator on the sys factorydefault command or press volume and preset 1 File Edit Setup Control Window Help 2 gt airplay wpa profile research3 aes bosetsgi SSID research3 2Gipher aes Passphrase hosetsgi OK gt sys configuration DemoAudioURL http worldwic K configuration DemoNetworkEnabled true 2demo enter OK FUNCTIONAL TEST PROCEDURES SoundTouch Portable Digital Music System Miscellaneous Tests 1 IR Remote Test 1 1 Confirm power is applied 1 2 Press each button on the remote control confirming the display reacts to each button press 2 Keypad Button Test 2 1 Confirm power is applied to the Sound Touch Portable 2 2 Press each button the SoundTouch Portable keypad confirming the display reacts to each button press 3 Micro USB Port Functional Test 3 1 Connect the SoundTouch Portable to a computer as shown in the TAP command set up documented on pages 25 and 26 3 2 Type the command local_services on and lt enter gt Then press CTRL C on the keyboard Then send the command e and lt enter gt A command line taigan login should be displayed on the computer 3 3 Type the command root and lt enter gt This will cause the command line to change to root taigan root 3 4 Connect a USB thumb drive into the USB port located on
56. to zero volts and reconnect the right channel 3 Frequency Sweep Test 3 1 Set audio signal generator to A Voltage 0 120 Vrms 10 B Sweep range 70Hz 3KHz 10 3 2 Execute the sweep for a minimum of 3 seconds up and 3 seconds down 3 3 Listen for any extraneous noises such as buzzes rattles ticks and distortion PASS if no noise can be heard at a distance of less than 1ft 0 3M FAIL if any noise can be heard at a distance less than 1ft 0 3M 3 4 Reduce the input signal to zero volts SOFTWARE UPDATES SoundTouch Portable Digital Music Software Update using a USB flash drive This procedure describes using a thumb drive to update the SoundTouch Portable software The software file is available on the Technical Services website Bose internal site http intranet bose com tsg Bose external site http serviceops bose com Software updates can also be done with a key press once the product is connected to the internet via a Wi Fi network To update using the Wi Fi network press and hold volume and preset 4 Equipment Required 1 USB Flash Drive 2 USBA Female to Micro B Male Adapter 1 USB Flash Drive 1 1 Download the latest version of software from the Technical Services Website 1 2 Place the software on a USB flash drive 1 3 Connect the USB flash drive to the Micro USB A connector on the back of the system using the adapter cable described above 1 4 Press and
57. up to a minute If the indicator does not This test uses TAP commands to connect turn white enter the TAP command again the product to a Wi Fi network and stream audio from a Bose URL The Bose 3 Testing the Wi Fi Module SoundTouch application can be used in place of this test 3 1 Enter the following TAP commands Note Do not download the audio file from the test URL sys configuration DemoAudioURL http worldwide bose com downloads assets Determine the security type for your router audio take5 mp3 and select the appropriate TAP command for Connecting to a Wi Fi Router Sys configuration DemoNetworkEnabled WEP WPA or no security true Refer to pages 24 25 TAP Command Setup demo enter 2 Connecting to a Wi Fi Router 3 4 The song Take 5 should play Listen for clean undistorted audio 2 1 Enter the following TAP command for your router security type setting Do not enter 3 5 Enter the following TAP command to exit parentheses the Wi Fi test 2 1 1 WEP Security Type demo exit airplay wep profile SSID Password Note A Tera Term macro that includes these TAP commands is available for download on 2 1 2 WPA Security Type the product s repair information page Place the macro file in the same folder as your airplay wpa profile SSID tkip or aes Tera Term program Open Tera Term select Password Control Macro wifi_test ttl Once the macro runs follow the prompts 2 1 3 No Security 4 Factory Rese

SoundTouch Portable Service Manual

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