Nokia 5530 Xpress Music Service Manual Level 1&2
Contents
1. 10001 LCD nHD AM TFT 10004 gpxmwiess T T 10005 A1 UI DECK ASSEMBLY 10007 10008 10010 10013 ste UI DECK 10010 RF 2 SHIELDING LID 10014 BB SHIELD LID 10015 TOUCH SHIELD TAPE 10033 ee ste LIGHT SWAP PWB CUR 10018 CAMERA MOD 3M a A2 LIGHT SWAP PACKAGE 10014 10020 Nokia 5530 XpressMusic RM 504 Service Manual Level 1 amp 2 TOUCH WINDOW ASSEMBLY 10003 TOUCH WINDOW N SUPPORT PLATE ASSEMBLY 10002 SCREW 1 4X2 5 T 10006 y UI FLEX ASSY QN 10009 CLAPTON EMC MICROPHONE 10011 SEALIN GASKET FRONT 10013 NIHF SPEAKER 10012 LU 10017 BW SHIELD LID T 10016 LNA SHIELD LID 10019 TYPE LABEL 10020 ys DOOR 10021 A3 C COVER ASSY 10022 10027 IHF SPEAKER cet 10022 T IHF GASKET 10023 VOLUME KEY 10034 ete CCOVER 10026 i x ANTENNA ASSY 10029 BATTERY COVER 10030 10028 CONN CHR DIA 2 0mm 10025 CARD DOOR 10024 DL SLOT GASKET 10031 NOSTYLUS 10027 BATTERY COVER GASKET ofp Only available as These parts can not be assembly I reused after removal Confidential e Copyright 2010 Nokia e All rights reserved Version 7 0 NOKIA Care Nokia 5530 XpressMusic RM 504 Academy Service Manual Level 1 amp 2 8 SERVICE DEVICES 10 FLS 5 Flash Device CA 101 Service Cable AC 3 Travel Charger NOKIA Standard Toolkit V2 1 S A e P NMP standard toolkit v22. For more information refer to the Service Bulletin SB 011 on NOKIA Online Supplier or manufacturer V2 0 V3 0 contacts for tool re order can be found in Recommended service BL 4U Battery SS 210 v2 0 3 0 Camera removal equipment document on NOKIA tool Online Confidential e Copyright 2010 Nokia e All rights reserved Version 7 0 NOKIA Care Nokia 5530 XpressMusic RM 504 Academy Service Manual Level 1 amp 2 9 SW UPDATE Flash concept Point of Sales To use the FLS 5 Flash Dongle follow the user guide inside the sales package Please check always for the latest version of flash software wich is available on Nokia Online SERVICE le SOFTWARE ECC IE PRODUCT SPECIFIC OFE BATTERY 11 Confidential e Copyright 2010 Nokia e All rights reserved Version 7 0 NOKIA Care Academy 10 DISASSEMBLY INSTRUCTIONS Nokia 5530 XpressMusic RM 504 Service Manual Level 1 amp 2 2 You must use the Nokia Standard Toolkit version 2 You will also need the SS 210 v2 0 3 0 camera removal tool AV plug and the 2 mm charger plug groove to release the cover If there is a battery inserted remove it also 4 Start releasing the A COVER from the card door area Insert the SRT 6 between the covers and slide it around the phone Be careful not to damage the A COVER edges 12 Confidential e Copyright 2010 Nokia e All rights reserved Liu d MU day 6 Remove the A COVER Make sure the speaker mesh
3. two TORX size 4 screws to the torque of 15 Ncm in the order shown 18 Confidential e Copyright 2010 Nokia e All rights reserved Version 7 0 NOKIA Care Nokia 5530 XpressMusic RM 504 Academy Service Manual Level 1 amp 2 TOUCH WINDOW SUPPORT PLATE ASSEMBLY and TOUCH WINDOW ASSEMBLY using the SS 214 1 Open the SS 214 Use the guiding on top and bottom side to position the TOUCH WINDOW SUPPORT PLATE ASSEMBLY correctly into the SS 214 Then remove the protective film from the assembly 2 Remove potective film from the TOUCH WINDOW 3 Then place the top side of the TOUCH WINDOW ASSEMBLY before placing the assembly Use the ASSEMBLY using the guide of the SS 214 guiding on bottom side to position the assembly correctly 4 Close the SS 214 and keep it closed at least 3 seconds to activate the adhesive 19 Confidential e Copyright 2010 Nokia e All rights reserved Version 7 0 NOKIA a re Nokia 5530 XpressMusic RM 504 Academy Service Manual Level 1 amp 2 12 SOLDER COMPONENTS TOP X2500 2505 X2450 X2501 aul BOTTOM F2000 UMT H1 09 3 83 8112 32394v e MADE IN FINLAND Model XXXXx X Type RM 504 y of Nokia pe fa Qs eiii Pr Protot 20 Confidential e Copyright 2010 Nokia e All rights reserved Version 7 0
4. 6 D ure and maintenaN CE sirna iiri eeri EE EES 7 6 Battery information eeee 8 Te EVO CC VVC a cesscesescsaccsucscedecascnccesansnacasecsescessgnciasaceaseees MEE M 9 Be Sel VICE OBVICBS a ie EEE EE E E ES EE E EEE EE E EE 10 o SW 0 6 10 Om 11 10 Disassembly instructionS e seeeeseeseseosessesesescsesscsssesesosessosessesossosessoscssoscssoscssoscsessescssosessosessoscssescssoscssosescssessssesssses 12 He JASsembplv M a E E tete et E La dI e M 18 212 Zo rOn ONON S eenemeteneD mE IRI aen E M E 20 2 Confidential e Copyright 2010 Nokia e All rights reserved Version 7 0 NOKIA Care Nokia 5530 XpressMusic RM 504 Academy Service Manual Level 1 amp 2 1 CHANGE HISTORY Approved 1 0 28 5 2009 a 3 Approved o pm Assembly screw order updated Exploded view updated Approved 40 17122009 Exploded view updated Approved 5 0 17 2 2010 Exploded view and disassembly sequence updated 1 Approved 60 25 2 2010 Exploded view updated Approved T 24 3 2010 2500 component position in solder components corrected The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKTA products This Service Manual is to be used only by authorized NOKIA service suppliers and the content of it is confidential Please note that NOKIA provides also other guidance documents e g Service Bulletins for service suppliers follow these regula
5. G EQUIPMENT INCLUDING CELLULAR TELEPHONES MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE 3 2 Cautions 1 Servicing and alignment must be undertaken by qualified personnel only 2 Ensure all work is carried out at an anti static workstation and that an anti static wrist Strap is worn 3 Useonly approved components as specified in the parts list 4 Ensure all components modules screws and insulators are correctly re fitted after servicing and alignment 5 Ensure all cables and wires are repositioned correctly 5 Confidential e Copyright 2010 Nokia e All rights reserved Version 7 0 Academy 4 ESD PROTECTION NOKIA Care Nokia 5530 XpressMusic RM 504 Service Manual Level 1 amp 2 Nokia requires that service points have sufficient ESD protection against static electricity when servicing the phone Any product of which the covers are removed must be handled with ESD protection The SIM card can be replaced without ESD protection if the product is otherwise ready for use To replace the covers ESD protection must be applied All electronic parts of the product are susceptible to ESD Resistors too can be damaged by static electricity discharge All ESD sensitive parts must be packed in metallized protective bags during shippin
6. Nokia 5530 XpressMusic RM 504 NOKIA Care Academy Service Manual Level 1 amp 2 SERVICE MANUAL Level 1 amp 2 NOKIA 2230 XpressMusic RM 504 Transceiver characteristics Band GSM EDGE 850 900 1800 1900 XpressMusic 43 a X Mon 09 03 2009 PT e My band My music lt lt gt dd 2 10 4 25 M Dialer Contacts 1 Confidential Display Touch screen Full touch UI nHD 640 360px 2 9 active area 36 18mm x 64 32 mm colour display up to 16M colours Automatic orientation sensor for display rotation Camera 3 2 Mpix 4 x digital zoom Operating System Series 60 release Taco 5 0 Connections Bluetooth 2 0 A2DP AVRCP 2 0 Charger connector USB 2 0 high speed through micro USB interface 3 5 mm Nokia AV connector Micro SD card hot swap Transceiver with BL 4U battery pack Talk time Standby GSM GSM Talk times are Up to 4 9 hours Up to 351 hours dependent on network parameters and phone settings e Copyright 2010 Nokia e All rights reserved Version 7 0 NOKIA Care Nokia 5530 XpressMusic RM 504 Academy Service Manual Level 1 amp 2 Table of contents L Ronden ON Seemann Cer ane eee Ce eee ee ee geen 3 NEED rpRRRRRRERRRCERRRE 4 3 Warnings and CAUTIONS ascensore rut EDU EI sre obest Pp E Ie rele ties scita tee RES E LL LINE DUE 5 S m2 1 a ve Se ee ee ee eS 5 MEER C Vu eE S E E 5 Z ESDU O eee E E MM eee CE
7. e the phone Rough handling can break internal circuit boards e Do not use harsh chemicals cleaning solvents or strong detergents to clean the phone o Do not paint the phone Paint can clog the moving parts and prevent proper operation e Use only the supplied or an approved replacement antenna Unauthorised antennas modifications or attachments could damage the phone and may violate regulations governing radio devices All of the above suggestions apply equally to the product battery charger or any accessory T Confidential e Copyright 2010 Nokia e All rights reserved Version 7 0 NOKIA Care Nokia 5530 XpressMusic RM 504 Academy Service Manual Level 1 amp 2 6 BATTERY INFORMATION Note A new battery s full performance is achieved only after two or three complete charge and discharge cycles The battery can be charged and discharged hundreds of times but it will eventually wear out When the operating time talk time and standby time is noticeably shorter than normal it is time to buy a new battery Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer Unplug the charger when not in use Do not leave the battery connected to a charger for longer than a week since overcharging may shorten its lifetime If left unused a fully charged battery will discharge itself over time Temperature extremes can affect the ability of your battery to cha
8. ent are provided as is Except as required by applicable law no warranties of any kind either express or implied including but not limited to the implied warranties of merchantability and fitness for a particular purpose are made in relation to the accuracy reliability or contents of this document Nokia reserves the right to revise this document or withdraw it at any time without prior notice The availability of particular products may vary by region IMPORTANT This document is intended for use by qualified service personnel only 4 Confidential e Copyright 2010 Nokia e All rights reserved Version 7 0 NI OKA a re Nokia 5530 XpressMusic RM 504 Academy Service Manual Level 1 amp 2 3 WARNINGS AND CAUTIONS Please refer to the phone s user guide for instructions relating to operation care and maintenance including important safety information Note also the following 3 1 Warnings 1 CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI SKID BRAKING SYSTEMS UNDER CERTAIN FAULT CONDITIONS EMITTED RF ENERGY CAN AFFECT THEIR OPERATION IF NECESSARY CONSULT THE VEHICLE DEALER MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY 2 THEHANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS SERVICE STATIONS BLASTING AREAS ETC 3 OPERATION OF ANY RADIO TRANSMITTIN
9. g and handling outside any ESD Protected Area EPA Every repair action involving opening the product or handling the product components must be done under ESD protection ESD protected spare part packages MUST NOT be opened closed out of an ESD Protected Area For more information and local requirements about ESD protection and ESD Protected Area contact your local Nokia After Market Services representative Confidential e Copyright 2010 Nokia e All rights reserved Version 7 0 NOKIA Care Nokia 5530 XpressMusic RM 504 Academy Service Manual Level 1 amp 2 5 CARE AND MAINTENANCE This product is of superior design and craftsmanship and should be treated with care The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years e Keep the phone and all its parts and accessories out of the reach of small children e Keep the phone dry Precipitation humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits e Do not use or store the phone in dusty dirty areas Its moving parts can be damaged o Do not store the phone in hot areas High temperatures can shorten the life of electronic devices damage batteries and warp or melt certain plastics e Do not store the phone in cold areas When it warms up to its normal temperature moisture can form inside which may damage electronic circuit boards Do not drop knock or shak
10. nual Level 1 amp 2 EUR tal o 1p 7 ta py Men M A 9 7 vt Tm EP LOW alm DU NV RENA is AM A V A n MU 7 7 ET ee AN ANY uw UM AY y 31 Use inet e to ever out the EARPIECE 32 Bend the L UPPER FLEX AND BOOT ASSY as shown ASSEMBLY and then use the SS 93 to detach the flex from the deck Be careful not to damage the flex TN Ri i i ta JR e Use the dental tool to carefully lever out the RF 34 Remove also the LNA SHIELD LID from the 2 BB BW and the FM SHIELD LIDS These lids cannot bottom side of the engine board be used again 35 Place the camera removal tool SS 2100 on n top of 36 Nokia 5530 XpressMusic disassembly is now the camera Press down carefully the black plastic complete parts of the SS 210 Then press down the metal sheets Press the metal plates from the sides to END OF DISASSEMBLY tighten them to camera Lift up the SS 210 and remove the CAMERA 17 Confidential e Copyright 2010 Nokia e All rights reserved Version 7 0 NOKIA Care Nokia 5530 XpressMusic RM 504 Academy Service Manual Level 1 amp 2 11 ASSEMBLY HINTS 1 Connect the TOUCH WINDOW ASSEMBLY to the 2 Then connect the UI DECK ASSEMBLY to the engine board engine board 3 Place the UI DECK over the engine board and 4 Tighten the four TORX size 6 screws to the connect the UPPER FLEX torque of 18 Ncm in the order shown r E M d 5 Tighten the
11. rge For good operation times with Ni Cd NiMh batteries discharge the battery from time to time by leaving the product switched on until it turns itself off or by using the battery discharge facility of any approved accessory available for the product Do not attempt to discharge the battery by any other means Use the battery only for its intended purpose Never use any charger or battery which is damaged Do not short circuit the battery Accidental short circuiting can occur when a metallic object coin clip or pen causes direct connection of the and terminals of the battery metal strips on the battery for example when you carry a spare battery in your pocket or purse Shortcircuiting the terminals may damage the battery or the connecting object Leaving the battery in hot or cold places such as in a closed car in summer or winter conditions will reduce the capacity and lifetime of the battery Always try to keep the battery between 15 C and 25 C 59 F and 77 F A phone with a hot or cold battery may temporarily not work even when the battery is fully charged Batteries performance is particularly limited in temperatures well below freezing Do not dispose batteries in a fire Dispose of batteries according to local regulations e g recycling Do not dispose as household waste 8 Confidential e Copyright 2010 Nokia e All rights reserved Version 7 0 NOKIA Care Academy 7 EXPLODED VIEW A COVER ASSY
12. rly and comply with the given instructions Approved 1 8 2009 Exploded view updated 0 While every endeavor has been made to ensure the accuracy of this document some errors may exist If vou find any errors or if you have further suggestions please notify NOKIA using the address below Nokia Care Academy service manuals nokia com Please keep in mind also that this documentation is continuously being updated and modified so watch always out for the newest version 3 Confidential e Copyright 2010 Nokia e All rights reserved Version 7 0 NOKIA Care Nokia 5530 XpressMusic RM 504 Academy Service Manual Level 1 amp 2 2 COPYRIGHT Copyright 2010 Nokia All rights reserved Reproduction transfer distribution or storage of part or all of the contents in this document in any form without the prior written permission of Nokia is prohibited Nokia Nokia Connecting People and Nokia X and Y are trademarks or registered trademarks of Nokia Corporation Other product and company names mentioned herein may be trademarks or tradenames of their respective owners Nokia operates a policy of continuous development Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice Under no circumstances shall Nokia be responsible for any loss of data or income or any special incidental consequential or indirect damages howsoever caused The contents of this docum
13. stays in its place underneath the cover Version 7 0 NOKIA Care Nokia 5530 XpressMusic RM 504 Academy Service Manual Level 1 amp 2 del Ae ae EM Mot T e ARCU x cm T Protect the TOUCH WINDOW ASSEMBLY with 8 Use the dental tool to carefully release the clips protective film holding the TOUCH WINDOW ASSEMBLY m a eor l a T E Ss ee CL Z A d gt Par et Po L0 rude a vel any MT JW ih ANN 1 nme i Mur W ig A DA FUNT M n B m M 4 k Sen ONT m Iw any L a pe E n uM 9 Turn the TOUCH WINDOW ASSEMBLY next to th 10 Protect the inner side of the TOUCH WINDOW phone ASSEMBLY and the LCD with protective film h NN o L f idm t Neg bi Sie IN ty G 3 B T ATTE ida dud Ante Wane ar d AR i i Set NON J Wu hi tay 2 MS SECO c c A x 11 Turn the LCD over to gain access to the LCD 12 Carefully disconnect the LCD connector and connector Then use the SS 93 to unlock the locking remove the LCD mechanism of the LCD connector While opening the connector be careful to not to damage the connector P T PERA d AP cf s b r r le TW 4 IMS We UE AT TS CM UN d 3 13 Confidential e Copyright 2010 Nokia e All rights reserved Version 7 0 NI C KIA Ca re Nokia 5530 XpressMusic RM 504 Academy Service Manual Level 1 amp 2 13 Unscrew the two TORX si
14. t the audio connector with the AV plug remove it Be careful not to damage the audio connector while releasing it or the flex soldering Avoid pulling the flex while detaching the AV connector c i ni e Can 1 JUNG NS TEUER i ESA 23 The UI Deck can be taken away 24 Use the charger plug to detach the DC jack from C COVER ASSY Remove the DC jack with the tweezers 15 Confidential e Copyright 2010 Nokia e All rights reserved Version 7 0 Nokia 5530 XpressMusic RM 504 Service Manual Level 1 amp 2 dd i e dir dins RE REC Ren VR VIT SUM Uf tp LATA E b Je 09 _ 5 Use the sharp end of the Gs 93 to release the 26 Turn the C COVER over and detach the ANTENNA clip holding the ANTENNA ASSEMBLY ASSEMBLY 2T Use the dental tool to release the IHF SPEAKER 28 Push the end of the USB DOOR with the dental and remove it with the tweezers Be careful not to tool as shown damage the IHF gasket The speaker and the speaker adhesive cannot be reused 29 Turn the C cover over Push the clip with the 30 Use ihe dental tool to release the IHF SPEAKER dental tool and keep the clip pressed while pulling Be careful not to damage the IHF gasket The the door out speaker and the speaker adhesive cannot be reused Also remove the MICROPHONE with the dental tool 16 Confidential e Copyright 2010 Nokia e All rights reserved Version 7 0 NOKIA Care Nokia 5530 XpressMusic RM 504 Academy Service Ma
15. ze 4 screws in the 14 Then unscrew these four TORX size 6 screws in order shown Do not use them again the order shown Do not use them again 15 Use the SS 93 to carefully lift up the UI DECK to 16 Disconnect the UPPER FLEX from the engine gain access to the upper flex connector board with the SS 93 While opening the connector be careful to not to damage the connector or components nearby CAT ho RA TOI PA CON PUR ah AA TAS i Kys gt t du At n 17 Lift the UI DECK and place it on top of the TOUCH 18 Use the SS 93 to disconnect the UI FLEX ASSY WINDOW ASSEMBLY from the engine board While opening the connector be careful to not to damage it 14 Confidential e Copyright 2010 Nokia e All rights reserved Version 7 0 NOKIA Care Nokia 5530 XpressMusic RM 504 Academy Service Manual Level 1 amp 2 s Ps Ep c EM SU xS f AN Rees a X n i j 19 Turn the UI DECK over 20 Open the TOUCH WINDOW ASSEMBLY connector with the SS 93 Be careful with the components around the connector The TOUCH WINDOW ASSEMBLY can now be removed NOTE If the TOUCH WINDOW ASSEMBLY is not faulty or damaged it can used again If either the TOUCH WINDOW ASSEMBLY or the TOUCH WINDOW SUPPORT PLATE ASSEMBLY is faulty or damaged both parts must be changed eeeeeeseeve eeeene ditt viel ae Seeks n aon meris large ey ot ia ie A 21 Use the SS 93 to lift up the LIGHT SWAP PWB and 22 Push ou
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