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1. exhaust mount bracket to the frame Fak Aa Arrowsjindicate head directionydirection Page of 4 as D587IN Rev 1 0 FIGURE 5 FIGURE 6 FIGURE 7 _ FIGURE 8 Install circlip and flanges t 1 Install bracket stamped 352 P supplied using the two lower holes in the frame 8 Align pipes on motorcycle so the gap between the two muffler bodies is below the right passenger footpeg using two 3 8 x3 4 flange bolts supplied consistent from front to rear Figure 7 Tighten the exhaust port flange nuts o Figure 1 the 5 16 x5 8 flange bolts supplied and the 3 8 x3 4 flange bolts supplied 2 Remove head pipes and heat shields from protective packaging Place each heat attaching the bracket to the frame 2 a shield on a non abrasive surface such as a blanket or carpet Using a felt tip pen 9 Using the 28 hose clamps supplied install the muffler heat shields Beginning NA 2 mark outside edge of each heat shield to show location of hose clamp mounting with the D308HC on the front head pipe followed by the D309HC on the rear O clips Figure 3 head pipe Screw heads should be accessible for adjustment purposes Figure 4 WY q E 3 Lay head pipes into head pipe heat shields Figure 2 and loosely install the Do not tighten at this time WH lt lt 20 hose clamps supplied into mounting clips Figure 3 NOTE Muffler heat 10 Adjust all heat shields for the best alignment at the seam where they meet Lu Shields will be ins
2. 2012 HARLEY DAVIDSON SOFTAIL BIG RADIUS 2 2 INSTALLATION INSTRUCTIONS PART 26059 e Congratulations you have purchased the finest exhaust system for your motorcycle on the market Your Vance amp Hines exhaust system is designed and crafted for maximum performance a perfect fit a great sound and unbeatable style Please follow the installation instructions below and if you have any questions please call our technical support line at 562 926 5291 Attention installer if other than owner please forward this instruction sheet to the owner of this product These instructions contain valuable information to the end user Flat blade screwdriver D 3 Phillips Head 5 5 16 Nutdriver 1 2 9 16 amp Zr O 3 8 Ratchet extensions 14mm Combination FF g O NE g 91 2 amp 9 16 Sockets 3 16 amp 5 16 Allen wrench Snapring pliers V TOOLS REQUIRED N LESS NOISE T45 amp T50 Torx wrenches READ ALL INSTRUCTIONS BEFORE BEGINNING INSTALLATION 1 Disconnect the rear sensor to allow the pipe to be removed Remove the seat 8 On FLSTF FXS and FLSTN foot peg models you will need to remove the right locate the rear O2 sensor connector and unplug the sensor from the harness side passenger footpeg and hanger as this is attached to the exhaust mount Lu l Remove the battery and feed the sensor cable end through the frame NOTE bracket Replace the
3. AN AFTERMARKET EXHAUST SYSTEM IS ONLY YOUR FIRST STEP NOW YOU NEED FUEL MANAGEMENT NOW YOU NEED FUELPAK Your fuel injected Harley Davidson is equipped with an ECU electronic control unit that s programmed to deliver fuel to the motor based on an air fuel ratio for a stock air filter and stock exhaust system When you install a performance exhaust system your airflow changes so you need a fuel management system that adjusts your air fuel ratio to match the changes That fuel management system is Fuelpak Fuelpak adds and takes away fuel allowing for a more precise range of ET refinement in your air fuel ratio Get the perfect fuel management 5 combination with your Vance amp Hines exhaust system get Fuelpak Fetal i ia Saami vas A A For more information visit the tuning center at fuelpakfi com NOTICE Fuelpak is intended for racing or off highway use only and is not legal Ni fi ED for sale or use in California on pollution controlled vehicles e LESS NOISE MORE POWER 13 oor Sea arene AVENUE SANTA FE SPRINGS CA Sine SALES 562 921 7461 TECHNICAL 562 926 5291 FAX 562 802 0110 VANCEANDHINES COM Page 4 of 4 D587IN Rev 1 0
4. ons on some motorcycle models ground and cornering clearance may not be improved and in some cases may be reduced Be sure to follow proper installation instructions Page 2 of 4 D587IN Rev 1 0 012 HARLEY DAVIDSON SOFTAIL DAA INSTRUCTIONS PACKING LIST 3 8 x 2 1 2 Allen bolt x 1 20 Hose clamps x 5 28 Hose clamps x 4 O O Nut plate x 2 LESS NOISE fili 5 16 x 5 8 Flange bolts x 4 3 8 x 3 4 Flange bolts x 2 LU x 7 lt U lt L amp lt 2 0 pe 7 7 amp l l lt PARTS NOT SHOWN T gt O aN L k O 352 P Bracket x D457FC Front head pipe x D458FC Rear head pipe x D455HC Front heat shield x D459HC Rear heat shield x D308HC Front muffler heat shield x1 D309HC Rear muffler heat shield x1 WARRANTY Vance amp Hines exhaust systems are warranted against defects in material and workmanship for a period of 90 days from the date of purchase from an authorized dealer This warranty does not cover discoloration of chrome finishes This warranty is limited to the repair or replacement of a product proven to be defective from normal use Vance amp Hines exhaust systems are designed to fit and operate on OEM motor and chassis This warranty does not cover any product subject to abuse misuse improper installation or modification Page 3 of 4 D587IN Rev 1 0 FUEL MANAGEMENT GET THE MOST OUT OF YOUR RIDING EXPERIENCE
5. passenger foot peg assembly using the 3 8 x 2 1 2 Allen 5 lt Pay attention to wire routing for re installation Refer to service manual for bolt supplied gt proper battery removal 9 Remove the entire exhaust system and set it aside lt e 2 Unplug the front sensor located behind the rectifier from harness and feed the 10 If equipped remove the bracket from under the right side transmission cover L end of the wire through the frame freeing it from motorcycle 11 Using 14mm wrench carefully remove the O2 sensors from the stock header o A fw 3 On FLSTC FLSTF and FLSTN floorboard models loosen the right hand floor and save them for re use with the new system e vs board mounting bolts to gain clearance for exhaust removal and installation 12 Remove the two lower mounting studs from the frame Figure 1 U TT 4 Loosen the heat shield clamps on both front and rear exhaust pipes 13 Carefully remove exhaust port flanges and circlips from the stock exhaust system OF gt Remove the two mounting nuts from each head pipe located at the cylinder using snapring pliers NOTE Replace bent or damaged circlips Lu p S head 14 Remove stock exhaust gaskets and replace them with the supplied exhaust A WM 6 If equipped unbolt the carriage bolt and clamp attached to the bracket under gaskets NOTE Replacement gaskets HD Screaming Eagle 17048 98 or aad the right side transmission cover equivalent O 7 Remove the nuts attaching the
6. s onto motorcycle Do not metal heats up tighten at this time 7 Use the nut plates and 5 16 x5 8 flange bolts supplied to attach the pipes to O the bracket Figure 6 Do not tighten at this time E EXHAUST CARE HELPFUL HINTS TO AVOID DISCOLORATION OF EXHAUST SYSTEM Li 1 When installing a new set of chrome pipes make sure your hands are clean and free of oil 2 Avoid long periods of idling as this can cause discoloration After installation thoroughly clean pipes with warm soapy water and a soft cloth Dry with 3 Intake leaks can cause the engine to run lean and overheat this could lead to discoloration clean towel to remove any residue chrome wax polish glass cleaner alcohol ammonia 4 Make sure there are no exhaust leaks at the junction of the exhaust pipes and cylinder head etc before starting the motorcycle We recommend replacing gaskets if they are worn O VANCE amp HINES OPTIONAL ACCESSORIES w FUEL MANAGEMENT x Take the guess work out of fuel injection with Fuelpak Fuel Qa Management Contact your local dealer or call 562 921 0071 ul to order Visit ftuelpakfi com for more information Lal BEN E Topo Fuelpak is intended for racing or off highway use only and is gt S EE eee NOt legal for sale or use in California on pollution controlled vehicles PLEASE NOTE Every effort is made for Vance amp Hines Exhaust Systems to provide improved cornering clearance However due to design and space limitati
7. talled after pipes are on the motorcycle Screw heads should Figure 8 and tighten all the hose clamps Li ng be accessible when system is installed on motorcycle for adjustment purposes 11 Feed connector for the rear O2 sensor Black through the frame and under the L fa Figure 4 Do not tighten at this time seat Re install battery plug the sensor into the stock wiring connector Z v 4 Apply a small amount of anti seize compound to the threads of the O2 sensors 12 Feed connector for the front O2 Gray sensor through the frame and into the Ek mm a removed from the stock head pipes and install them into the new head pipes plastic holder on the frame Plug the sensor into the stock wiring connector E Ss NOTE Install O2 sensor with gray connector short in the front head pipe and 13 Retighten floor board mounting bolts on models so equipped by W the O2 sensor with black connector long into rear head pipe Be careful not to 14 Be sure to tighten all hardware before starting motorcycle UF get anti seize on sensor tip it may affect sensor function 15 After installation and before starting the motorcycle completely clean pipes 2 S 5 Install circlips and flanges from stock system onto both new head pipes and mufflers with warm soapy water and a clean soft cloth that will not leave a Lu lt N Figure 5 residue NOTE Any residue oil or fingerprints will stain the chrome when the gt 6 Using stock flange nuts carefully install head pipe

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