screamin` eagle "heavy breather" performance air - Harley
Contents
1. from the filter media twenty minutes after oiling clean and oil the filter element again J04481 2 To clean the element a Loosen the hose clamp retaining the air filter element assembly to the air tube Separate the element from the air tube Tap the element to dislodge any loose dirt then gently brush with a soft bristle brush Spray air filter cleaner liberally onto the cotton filter media and let soak for ten minutes OR roll or soak the cotton filter media in a shallow pan of air filter cleaner Remove immediately and let soak for ten minutes Rinse off the filter media flowing from the clean side to the dirty side with low pressure tap water After rinsing shake off all excess water and let the filter media air dry DO NOT use compressed air or a heat gun to speed drying After the filter media is completely dry EITHER spray air filter oil along each pleat once only holding the spray nozzle approximately 3 inches 76 mm away from the media OR carefully use a squeeze bottle to deposit oil along each pleat once only Let the oil absorb into the filter media for twenty minutes before proceeding After twenty minutes inspect the filter media and carefully apply oil to any remaining visible white spots on the filter media and allow to absorb Install the air filter element onto the intake tube approxim ately 5 8 inch 16 mm Check that the filter element end cap logo reads upright Tight2. the backplate and gasket until the screw threads are cap tured in the carburetor or induction module DO NOT tighten completely at this time 8 Alternately tighten the two breather screws to 120 144 in Ibs 13 6 16 3 Nm 9 Lubricate the O rings 6 with clean engine oil or white lithium grease Install the O rings onto the breather plugs Press the breather plugs 10 into the breather screw cavities 10 Tighten the three backplate mounting screws to 55 60 in Ibs 6 2 6 8 Nm Air Filter Element and Air Tube Installation NOTE This air filter is PRE OILED and ready to install 11 With the countersunk holes facing outward slide the mounting ring all the way onto the intake tube 12 up to the flange 12 Place the gasket 7 against the opposite side of the flange 13 Align the holes in the gasket with the mounting ring 13 holes and notches in the intake tube flange 14 Apply a small amount of Loctite to the threads of the three flat head screws 8 15 Secure the intake tube mounting ring and gasket to the air cleaner backplate and tighten the screws to 55 60 in Ibs 6 2 6 8 Nm 16 Remove the backing from one side of the adhesive ring 17 center the ring on the inner surface of the band clamp cover 16 and press the ring evenly and firmly into place 17 Remove the air filter element 18 and band clamp 15 from the package Loosen the band clamp as needed to allow removal or repositioning J04
3. 481 NOTE Observe the Screamin Eagle logo on the chrome filter element end cap For best appearance position the band clamp and chrome band clamp cover onto the filter element flange so the screw slot will be accessible but the screw mechanism hidden from view when the filter is installed to the intake tube with the logo upright 18 Remove the backing from the remaining side of the adhesive ring and press the chrome band clamp cover onto the large end of the air filter element Position the band clamp onto the filter element flange inside the chrome cover flange with the band clamp screw mechanism in the cover flange cutout 19 Install the air filter element onto the intake tube approxim ately 5 8 inch 16 mm Check that the filter element end cap logo reads upright and the band clamp screw mech anism is hidden from view yet the screw slot is accessible for tightening Tighten the clamp around the filter element flange to 30 40 in Ibs 3 4 4 5 Nm 20 Install the rain sock 19 over the air filter element WARNING Connect positive battery cable first If positive cable should contact ground with negative cable connected the resulting sparks can cause a battery explosion which could result in death or serious injury 00068a 21 Refer to the service manual and follow the instructions given to connect the battery cables positive cable first and install the seat WARNING After installing se
4. MOTOR HARLEY DAVIDSON Up J04481 INSTRUCTIONS REV 2015 04 23 SCREAMIN EAGLE HEAVY BREATHER PERFORMANCE AIR CLEANER KIT GENERAL Kit Numbers 29299 08 29098 09 Models For model fitment information see the P amp A Retail Catalog or the Parts and Accessories section of www harley davidson com English only NOTE These kits are intended for High Performance applications only Engine related performance parts are intended FOR THE EXPERIENCED RIDER ONLY Additional Parts Required LOCTITE 243 Blue Threadlocker and Sealant is needed for proper installation of this kit A 0 5 mL pack of Loctite 243 is included with this kit A 6 0 mL tube 99642 97 is available from a Harley Davidson dealer Air filter oil is also needed for proper installation of this kit K amp N Air Filter Oil is available from a Harley Davidson dealer either alone 12 25 02 347 gram aerosol can 99882 88T or in a 6 5 02 184 gram aerosol can as part of the Filter Care Service Kit 99850 92T AWARNING The rider s safety depends upon the correct installation of this kit Use the appropriate service manual procedures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious injury 00333a NOTES This instruction sheet references service manual information A service manual f
5. Refer to the service manual and check the warm slow idle speed adjustment before removing the OE air cleaner backplate For EFI fuel injected models Have a Harley Davidson dealer recalibrate the ECM prior to air cleaner installation 2 Remove the air cleaner backplate following the instructions in the service manual Retain the two breather screws A removed from the backplate see Figure 1 The remaining parts can be discarded a See Figure 1 Remove and discard induction module bracket B Heavy Breather Air Cleaner Installation NOTE When servicing the air cleaner apply Loctite 243 blue to all threaded fasteners both male and female threads 4 Install the new O rings 4 in the grooves around the breather screw holes on the carburetor or induction module side of the backplate 1 or 2 10f5 Please dispose of materials responsibly 5 Remove the backing from the adhesive side of the back plate gasket 3 Carefully align the holes and install the gasket on the carburetor or induction module side of the backplate 6 Insert the breather screws removed in Step 2 through the backplate Apply a small amount of Loctite 9 to the breather screw threads and the mating tapped holes in the cylinder head then install the screws into the cylinder head DO NOT tighten completely at this time 7 Apply a small amount of Loctite to the backplate mounting screw 5 threads Install the screws all the way through
6. at pull upward on seat to be sure it is locked in position While riding a loose seat can shift causing loss of control which could result in death or serious injury 00070b NOTES Riding a motorcycle equipped with an exposed oiled air filter under rainy conditions IS NOT RECOMMENDED Install the rain sock 19 over the air filter element under these circumstances 20f5 AIR FILTER ELEMENT MAINTENANCE NOTES Riding a motorcycle equipped with an exposed oiled air filter under rainy conditions IS NOT RECOMMENDED Install the rain sock 19 over the air filter element under these circumstances 1 Inspect the air filter element every 5000 miles 8000 km or more often under dusty conditions NOTES The use of cleaning drying or oiling methods or products other than those shown will damage the filter and void the manufac turer s warranty K amp N Air Filter Cleaner is available from a Harley Davidson dealer either alone 1 qt 0 95 L sprayer bottle 99883 88T or a 12 fl 02 0 35 L sprayer bottle as part of the Filter Care Service Kit 99850 92T K amp N Air Filter Oil is also available from a Harley Davidson dealer either alone 12 25 0z 347 gram aerosol can 99882 88T or a 6 5 oz 184 gram aerosol can as part of the Filter Care Service Kit DO NOT OVER OIL THE AIR FILTER Over oiling may inter fere with the proper performance of the engine and or certain engine components If oil is still draining or dripping
7. en the clamp around the filter element flange to 30 40 in Ibs 3 4 4 5 Nm 3 of 5 SERVICE PARTS is03087e IN RE gt 1 2 LF N LS Ly 4 Figure 1 Service Parts Air Cleaner Kit J04481 40f5 SERVICE PARTS Table 1 Service Parts Table Item Description Quantity Part Number 1 Backplate air cleaner chrome 29618 05A 2 Backplate air cleaner black 28889 09 3 Gasket backplate to carburetor or induction module 29059 88A 4 O ring backplate 2 11292 5 Screw backplate mounting 3 926 6 O ring breather plug 4 10925 7 Gasket intake tube to backplate 29593 05A 8 Screw flat head 3 2986 9 Loctite 243 blue Threadlocker and Sealant 0 5 mL tube 94635 98 10 Plug breather 2 29830 05A 11 Intake tube and mounting ring service kit chrome only includes items 12 and 13 29571 08 12 e Intake tube chrome Not sold separately Intake tube black 28817 09 13 e Mounting ring chrome Not sold separately Mounting ring black 29070 09 14 Air cleaner filter kit includes items 15 through 18 29424 05A 15 Band clamp Not sold separately 16 e Cover band clamp chrome Not sold separately 17 e Adhesive ring Not sold separately 18 e Element air filter includes item 15 Not sold separately 19 Rain sock air filter 29493 05 Items mentioned in text but not included in kit A Original equ
8. ipment breather screw 2 B Induction module bracket remove and discard J04481 50f5
9. or your model motorcycle is required for this installation and is available from a Harley Davidson dealer The following caution and note apply to EFI models only NOTICE You must recalibrate the ECM when installing this kit Failure to properly recalibrate the ECM can result in severe engine damage 00399b NOTE See a Harley Davidson dealer for ECM Electronic Control Module calibration J04481 Many Harley Davidson Parts amp Accessories are made of plastics and metals which can be recycled Kit Contents See Figure 1 and INSTALLATION IWIN NIN To prevent accidental vehicle start up which could cause death or serious injury disconnect battery cables negative cable first before proceeding 00307a WARNING Disconnect negative battery cable first If positive cable should contact ground with negative cable con nected the resulting sparks can cause a battery explosion which could result in death or serious injury 00049a 1 Refer to the service manual and follow the instructions given to remove the seat and disconnect the battery cables negative cable first Retain all seat mounting hardware WARNING When servicing the fuel system do not smoke or allow open flame or sparks in the vicinity Gasoline is extremely flammable and highly explosive which could result in death or serious injury 00330a Original Equipment OE Air Cleaner Removal For carbureted models
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