PortaPump Service Manual
Contents
1. A NOTE A Should unit not operate always check freeness of rotation of impeller by inserting screwdriver through hole in base plate into slot in end of shaft 2000 Warren Rupp Inc All rights reserved PortaPump is a registered tradename of Warren Rupp Inc Printed in U S A 520 001 000 11 00 Model SPA1 E Page 52. 70 Butyl Rubber Color coded BROWN 371 Philthane Tuftane 375 Fluorinated Nitrile 378 High density Polypropylene 405 Cellulose Fibre 408 Cork and Neoprene 425 Compressed Fibre 426 Blue Gard 440 Vegetable Fibre 465 Fibre 500 Delrin 500 501 Delrin 570 505 Acrylic Resin Plastic 520 Injection Molded PVDF Natural Color 540 Nylon 541 Nylon 542 Nylon 544 Nylon Injection Molded 550 Polyethylene 551 Polypropylene 552 Unfilled Polypropylene 553 Unfilled Polypropylene 555 Polyvinyl Chloride 570 Rulon II 580 Ryton 590 Valox 591 Nylatron G S 592 Nylatron NSB 600 Virgin PTFE Tetrafluoroethylene TFE 601 Virgin PTFE Bronze and moly filled 602 Filled Virgin PTFE 603 Blue Gylon 604 Virgin PTFE 606 Virgin PTFE 610 Virgin PTFE Encapsulated Silicon 611 Virgin PTFE Encapsulated Viton Delrin Viton and Hytrel are registered tradenames of E l DuPont Gylon is a registered tradename of Garlock Inc Nylatron is a registered tradename of Polymer Corp Rulon Il is a registered tradename of Dixion Industries Corporation Hastelloy C is a registered tradename of Cabot Corp Ryton is a registered tradename of Phillips Chemical Company Valox is a registered tradename of General Electric Company Rupplon SandPIPER PortaPump Tranquilizer and SludgeMaster are tradenames of Warren Rupp Inc Model SPA1Y E Page 4 520 001 000 11 00
3. D The Safety Interlock circuit eliminates arc ing when the cable is connected to the battery A relay will close the circuit only after the switch goes through an off on sequence in that order If the pull switch has been left on the on position because the pump was stopped after its last operation by disconnecting the battery clips without using the switch the cable must be pulled twice to start the pump This moves the switch first to the off position and then to the on position The circuit closes and the pump starts If the pump was previously stopped correctly only one pull is required to start it HOSE Since the pump develops relatively low pressure it is recommended that non collapsible hose be used for maximum pumping rates HOISTING amp LOWERING An eye at the top of the unit is provided for attaching a line for hoisting or lowering Do not use power cable for handling unit TO OPERATE Lower unit into liquid to be pumped and activate switch Pump can be run for a few minutes without liquid however do not run completely dry for extended periods Damage to shaft seal may result RUNNING TIME This unit draws about 30 amperes and can be operated about 45 minutes on a fully charged 55 AMP hour battery and still permit starting of vehicle under normal conditions Caution should be used when running time ex ceeds 30 or 40 minutes without engine running to recharge battery particularly in cold weather when battery ef
4. Stainless Steel Electro Polished 20 706 005 330 Screw Machine 2 2 Alloy C 21 545 005 330 Hex Nut 1 2 808 Siamese Steel 22 321 001 330 Eye Bolt 1 ier eer 23 405 001 000 Handle 1 a T ete 24 706 006 330 Screw Machine 2 48 Hardcoat Anodized Aluminum 25 543 001 162 Nut Gland 2 50 5061 T6 Aluminum 26 770 007 162 Spacer Gland 2 a A 2023 T351 27 675 016 360 Ring Sealing 2 54 Alag oom 28 545 004 330 Hex Nut 4 57 Die Cast Aluminum Alloy 380 29 900 004 330 Lock Washer 4 a gt 30 807 011 330 Stud 4 ae 31 270 001 000 Circuit Breaker 1 66 Bronze SAE 660 32 535 005 000 Name Plate not shown 1 Ne 33 170 028 330 Capscrew Hex Head 4 SO ees 34 900 001 330 Lock Washer 8 en Piaroa Sieal a 35 360 001 440 Gasket Casing 5 335 Galvanized Steel 36 170 003 115 Capscrew Hex Head 4 S pe 37 444 001 010 Impeller 1 Se Files NIO 38 740 001 115 Shim As Req 354 Injection Molded 203 40 Santoprene 39 258 001 155 Cover Suction 1 355 Thermoplastio Elastomer 40 61 2 001 1 56 Plate Strainer 1 en Urethane Rubber Color 41 700 001 330 Screen Strainer 1 ln aka 42 181 001 000 Casing Volute 1 Color coded PURPLE 43 560 022 360 O Ring 2 ee a 44 720 005 000 Seal 1 en Rubber Color coded RED 45 860 011 150 Tube Casing 1 363 Viton Fluorel Color coded YELLOW 364 E P D M Rubber Color coded BLUE 365 Neoprene Rubber Color coded GREEN u 2 366 Nitrile USDA Approved Typically 7 368 EPDM USDA Approved Items 30 amp 45 avail
5. WARREN SERVICE AND OPERATING MANUAL RUPP PortaPump Model SPAI p E IDEX CORPORATION OPERATING INSTRUCTIONS THE PUMP This pump is a totally enclosed submersible dewatering unit It is powered by a 1 3 HP 12 volt DC motor Battery clips on the power cord allow easy connection to any 12 volt vehicle battery SWITCHING The on off switch is located in the enclosed pump motor assem bly It is activated by a gentle tug of the power cord It can be operated by a slight upward tug anywhere along the cable making it convenient for switching from above ground or in a manhole There is no external indication of whether the switch is in the on or off position CONNECTING TO BATTERY When connecting the clips to a battery arcing is eliminated by a relay in the Safety Interlock circuit Check vehicle Owner s Manual to determine if the vehicle has a negative ground system or a positive ground system Then 1 Connect either cable from the pump to the positive terminal on negative ground systems or the negative terminal on positive ground systems Important make sure the vehicle and the pump are not in contact during connection 2 Connect the other cable from the pump to ground preferably on the vehicle s engine to a solid metallic stationary point The connection should be at least 18 inches 480mm from the battery BATTERY Ad Ground line from pump VEHICLE ENGINE PortaPump AS AN ADDITIONAL SAFEGUAR
6. able as a kit 475 132 000 List continued next page WARREN RUPP INC A Unit of IDEX Corporation P O Box 1568 Mansfield Ohio 44901 1568 USA 419 524 8388 Fax 419 522 7867 www warrenrupp com 520 001 000 11 00 Model SPA1 E Page 3 ITEM TOTAL NO PART NUMBER DESCRIPTION RQD 46 525 004 000 Motor 1 46 1 7004100001 Stator 1 46 2 7004292004 Armature 1 46 3 7004104007 Motor Housing lower 1 46 4 7076708006 Motor Housing upper 1 46 5 7002406003 Brush Holder Assembly 1 46 6 6230170030 Spring Washer 1 46 7 7026471001 Brush 2 46 8 6310432001 Ball Bearing upper 1 46 9 6310432031 Ball Bearing lower 1 47 210 001 000 Clip Battery 2 48 200 003 000 Clamp Cable 1 49 706 007 330 Screw Machine 1 51 660 001 000 Relay Electric 1 52 033 002 000 Wire Assembly 1 53 840 001 000 Tie Wrap 2 54 840 002 000 Tie Wrap Base 1 55 900 008 330 Lock Washer I E T 3 56 150 011 000 Power Cable Assembly Complete 1 57 900 002 330 Washer Lock 1 Repair Parts shown in bold face darker type are more likely to need replacement after extended periods of normal use They are readily available from most Warren Rupp distributors The pump owner may prefer to maintain a limited inventory of these parts in his own stock to reduce repair downtime to a minimum IMPORTANT When ordering repair parts always furnish pump model number serial number and type number MATERIAL CODES The Last 3 Digits of Part Number Continued from previous page 3
7. ficiency is lowered Battery size AMP hour rating and A IMPORTANT A Make sure the vehicle and the pump are not in contact during connection A IMPORTANT A Do not use power cable for handling unit A IMPORTANT A Do not run completely dry for extended periods Damage to shaft seal may result PortaPump is a registered tradename of Warren Rupp Inc WARREN RUPP INC A Unit of IDEX Corporation P O Box 1568 Mansfield Ohio 44901 1568 USA 419 524 8388 Fax 419 522 7867 www warrenrupp com 520 001 000 11 00 Model SPA1 E Page 1 the use of other accessories such as lights and radios etc must be taken into consideration for practical running periods without engine running OVERLOAD PROTECTION is provided by means of a 40 amp automatic reset circuit breaker located under top cover TROUBLE SHOOTING NOTE Most common cause of failure to run is due to hardened mud and sand at impeller Remove strainer to check MOTOR WILL NOT RUN 1 Poor connection at battery Impeller locked with foreign material Insufficient impeller clearance Damaged power cable or loose connection internally in motor assembly Bad switch solenoid or circuit breaker Connect power leads direct to motor leads to check 6 Worn motor brushes or out of position to make contact with armature PERFORMANCE LOW 1 Strainer screen partially plugged 2 Impeller rubbing Check freeness of rotation with screwdriver inserted throug
8. h hole in base plated into slotted end of shaft 3 Battery not fully charged 4 Discharge restriction such as kinked hose or excessive discharge head SERVICE AND REPAIR INSTRUCTION DISASSEMBLY Impeller and shaft seal can be inspected and serviced from lower end of pump by removal of 4 capscrews securing base plate strainer screen and suction cover Screwdriver slot is provided in end of motor shaft to turn shaft while holding impeller for removal This permits removal of impeller without disas sembly of upper motor housing to hold motor shaft To service motor and switch components remove 4 hex nuts and bump top cover free from housing tube Raise sufficiently to disconnect switch leads and power cable connections Slide housing tube up from pump casing and motor will be exposed for service or removal IMPORTANT Make certain that wire leads are installed per diagram below Incorrect wiring can ruin small switch in cover when connected to battery Install top cover as indicated by arrow and instruction on top of cover of WP CIRCUIT BREAKER SOLDERLESS CONNECTORS POWER LEAD SOLENOID POWER LEAD WIRING DIAGRAM 12 VOLT SYSTEM SOLDERLESS WARRANTY CONNECTORS This unit is guaranteed for a period of 5 years against defective material and workmanship 1998 Warren Rupp Inc All rights reserved Printed in U S A ANOTE A Should unit not operate always check freeness of rotation of impeller by inserting screwdriver thro
9. ugh hole in base plate into slot in end of shaft IMPORTANT A Make certain that wire leads are installed per diagram below Incorrect wiring can ruin small switch in cover when connected to battery Model SPA1V E Page 2 520 001 000 11 00 WARBEN SERVICE AND OPERATING MANUAL RUPP IDEX CORPORATION PortaPump Model SPAI E ITEM TOTAL NO PART NUMBER DESCRIPTION RQD Repair Parts shown in bold face darker 1 005 002 115 Actuator 1 type are more likely to need replacement 2 390 001 365 Grommet 1 after extended periods of normal use They 3 200 007 000 Clamp Cable 4 are readily available from most Warren 4 150 008 000 Cable Assembly 4 Rupp distributors The pump owner may prefer to maintain a limited inventory of 5 116 001 330 Bracket Assembly 1 these parts in his own stock to reduce ee an repair downtime to a minimum pring E IMPORTANT When ordering repair parts Sa 2 Se always furnish pump model number serial x E b dt ber 10 901 009 115 Washer Flat 2 ie bd 11 560 023 360 O Ring 1 HATERIALCODES 12 706 008 162 Screw Machine 2 a 7 The Last 3 Digits of Part Number 13 545 01 1 1 62 Hex Nut 2 000 Assembly sub assembly 14 900 009 330 Lock Washer 2 and some purchased Items 15 710 004 330 Screw Self Tapping 3 cal ae 16 903 001 330 Star Washer 2 Bene lee Iron 17 765 001 000 Solenoid 1 025 Music Wire 18 258 008 155 Cover Motor 1 ihe 19 825 002 000 Switch Unimax 1 Alloy Type 216
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