Home

Parts and Service Manual

1. 1 mos 1 1 romero 1 mR i7 1 SOLENOID REQ ON 41BTENGONL somes 1 FUE FLTERELEMENTIBENGNE im 1 RU THR ELEMENT AJGIENGINE i1 1 COOLANTTEMPSENDNGUNT _ 2 1 x O x omm 1 THERMOSTAT HOUSING STRIGHT 22 897207 2321 THERMOSTAT HOUSING 90 DEG O NL HOUSING GASKET Ca 1 x 1 SUDNGADUSIMENTBOLT _ C risas Lt ALTERNATOR ADJUSTING BRACKET TT 1 x EC 026 01 27 12 18 POWER TRAIN ENGINE DRESS ISUZU DIESEL QA026 01 27 12 POWER TRAIN ENGINE DRESS ISUZU DIESEL DETAIL 1 rasa 1 OIPANGJGIENGNE 3 A OI PANGASKETAIGIENOND 3 1 PPSTCKMIGIENGNE 4 CIP STICK BT ENGING s OLPANGASKEBIENGINE 6 2 omranammann 7 8970661980 1 ONR EAD GASKET GIGI ENGINE 7 a _CYLINER HEAD GASKET 61 ENGINE s 1 HEADCOVER GASKET s HEADCOVER GASKET ENGINE s 1 WATRPUMPRIGLENGINE Sr 1 WATERPUMPGIBIENGINE 1
2. FER E eH PER 78 Daily Operator responsibilites ttt reet ti tribe dere 78 Preventative 1 1 1 1 1 1 12121 2 21212 nes nn bu e Foe eT ke 79 Lubrication Chart TT Series Rear Wheel Drive 80 Lubrication Chart TT Series All Wheel Drive 81 Specifications amp CAPACES ini gb 82 Tips for All Weather Traction ENEE 84 Front End Alignment Procedure ameter nee e e entes cias 85 QA026 01 27 12 WARRANTY VEHICLE ID INFORMATION This information can be found on the tractor s I D Plate located on the firewall next to the driver s seat Additionally there is a permanent serial number located on the rear bulkhead inside the engine compartment MODEL SERIAL NO MFG DATE ENGINE TYPE ENGINE SERIAL NO H VEHICLE S N ENGINE POWER MFG DATE TRACTOR MASS MODEL DRAW BAR PULL ENGINE TOW CAPACITY ENGINE S N VERTICAL HITCH D 48180 USA 71 0431 salesieag elugs com e www eoglelugs com Data Plate Location QA026 01 27 12 WARRANTY Standard Limited Warranty Information The Eagle Tugs EAGLE Standard Warranty covers allMTT RTT series and Transit Pro tow tractors as well as all Eagle tow tractor models used in industrial applications Eagle Tugs warrants that these tractors will be free from defects in material and workmanship for a period of 1 year or 2 000 operating hours wit
3. 01 27 12 81 LUBRICATION CHART SERIES ALL WHEEL DRIVE Type Item Identification Service Lubricant ___________ CHECK EPMULTIPURPOSEGREASE 6 DRIVESHAFT LUBE EPMULTIPURPOSEGREASE ENGINE COOLANT CHECK GLYCOL WATER 50 50 MIX BEBE ACCELERATOR LUBE SUMMER MONTHS W D40 PENETRATING OIL TT AA CHECK WHEN ENGINE IS AT OPERATING TEMPERATURE IT IS RECOMMENDED BY MANUFACTURER TO PROLONG THE LIFE OF YOUR ACCELERATOR CABLE THAT THE ABOVE LUBRICATION BE FOLLOWED SEE PREVENTATIVE MAINTENANCE SCHEDULE QA026 01 27 12 82 SPECIFICATIONS amp CAPACITIES MODEL ISUZU 4JG1 DESCRIPTION Standard diesel 2 8 Liter Isuzu four cylinder direct injection engine OF CYLINDERS 4 IN LINE 4 CYCLE BORE amp STROKE INCHES mm 3 66 X 4 01 93 X 102 DISPLACEMENT CUBIC INCHES L 171 2 8 COMPRESSION RATIO 18 60 FUEL 1 OR 2 DIESEL ALTERNATOR 75 AMP 12 VOLT NEG GROUND ENGINE WEIGHT FULLY DRESSED LB KG PROX 557 253 ENGINE CRANKCASE CAPACITIES ENGINE U S QUARTS IMPERIAL QUARTS LITRES 28 L 171 CID DIESEL 1000 15W40CD IN CONTINENTAL U S FUEL TANK REFILL CAPACITIES U S GALLONS IMPERIAL GALLONS LITERS SAE SOCIETY OF AUTOMOTIVE ENGINEERS NO 2 D JIS JAPANESE INDUSTRIAL STANDARD 2 DIN DEUTSCHE INDUSTRIE NORMEN 51601 BS BRITISH STANDARD CLASS A 1 Please refer to Isuzu Engine I
4. 36 AXLES AXLE ASSEMBLY BREAKDOWN FRONT DRIVE DETAIL CONT Hem PartNumber Description 706653 KT STEERINGKNUCKLEL H 43 AM 2 2 44 504 12 PIN COTTER 46 660091 18 SHAFT amp JOINT ASSEMBLY INCLUDES ITEM 47 35704 NUT LOCK NUT SPINDLE A Done 74 706690 X INNERWHEELBEARING amp RACE eg AXLE SEAL 706570 SPINDLE ASSEMBLY INCLUDES ITEMS H mem o 7065227X SPINDLE SEAL amp BEARING INCLUDES o o o T messem _ 79 044941012 CALIPERASSYWITHPADSR H ______________5468226 r _ ANCHORBOUIS S2971X GREASABLEU JOINTFORITEM46 Recommended tools OTC7157 Toremove Front Axle Spindle Nut Dana 44 OTC 7080 To remove Front Axle Top Ball Joint Dana 44 OTC 1902 To remove Front amp Rear Axle Spindle Nut Dana 70 QA026 01 27 12 AXLES RECOMMENDED TORQUE SPECIFICATIONS FOR DANA 44 AXLE FRONT WRENCH TORQUE POSITION THREAD LBS FT 175 225 Differential Bearing Cup Screws 1 2 13 70 90 Dr R 3 8 24 45 65 C A Arm Nuts Steering Bolt Stop Screw amp Jam Nut 3 8 24 10 20 ive 5 16 8 28 33 Note A ie Ro Pinion Nut Gear Cap Screws Screws x Shaft Bearing amp Brake Retainer Nuts 3 8 24 40 50 Stud Nut RECOMMENDED TORQUE SPECIFICATIONS FOR DANA 60 AXL
5. LEFTHANDBACKING 8 _ 4313904 RIGHT HANDBACKING PLATE INCLUDED IN KIT ITEM 3 CALL EAGLE TUGS FOR INFORMATION IF YOU TUG 15 EQUIPPED WITH LIMITED SLIP QA026 01 27 12 AXLES AXLE ASSEMBLY BREAKDOWN FRONT NON DRIVE 2WD QA026 01 27 12 33 AXLES AXLE ASSEMBLY BREAKDOWN FRONT NON DRIVE DETAIL Hem PartNumber Qty Description j y 297529X 1 RA 2 500488 2 e 35417 2 RINGADUSTNG 40112 SOCKETASSEMBLYUPPER 356 L 2 L7 4011 LL j SOCKETASSEMBLYLOWER 52235582 RING SNAP 43061 gt M NUT JAM 12 y oa 13 500046 LJ 0447611516 NIN 9 IN IN 36544 PLUG CAP NUT LOCK SEAL LOCK 19 Hex Rr WH BENG 04HUI38 2 HUB amp ROTORASSEMBLY a oo KIT OUTER WHEEL BEARING j 0 SPINDLENUT _ 1836069 2 IKWASHER WHEELBRGNUT 24 _ mw 2 NUT SPINDLE Ca j a CAP HUB HE STUDSIRERINGKNUCERE NS 1 CALIPER ASSEMBLY R H NS 044WCIOL 1 1 cCALIPRASSEMBLYLH NS 04WBI0 1 BRACKETASSEMBLY CALIPERL H NS 04WPBI0 2 1 BRACKERASSEMBLY CALIPERR H la 61086 8 WHEEL STUDS QA026 01 27 12 34 AXLES AXLE ASSEMBLY
6. WHEEL amp TIRE ASSEMBLY DETAIL Part Number Description A TT4 00122 1 RIM 16 A TT4 00123 32 LUG NUT AE OPT 0068 SNOW TIRE OPTION All current models now equipped with standard 16 tire amp rim QA026 01 27 12 71 WHEELS amp TIRES WHEEL amp TIRE ASSEMBLY DUAL REAR WHEEL MODELS 026 01 27 12 72 OPTIONS HITCH OPTIONS HITCH OPTION DETAIL Part Number 1 AE OPT 0033 E HITCH 1 1 2 PIN COMPLETE ASSEMBLY B TT3 0008 DET2 GUIDE 1 2 GUIDE PIN WITHRING B TT3 0008A E HITCHSPRING 5 008 1 PINTLE HOOK 6 026 1 ARLIEHITCH3 PIN WITH CABLE NOT SHOWN AIRLINE HITCH 2 3 8 PIN NOT SHOWN The above are standard hitch options Please call for special hitch options information 026 01 27 12 73 OPTIONS STROBE BEACON amp FLOOR MAT OPTIONS 2 IN Ji 1 dh 4 STROBE BEACON amp FLOOR MAT OPTION DETAIL Hem Part Number Description 1 AE OPT 0002 AMBER ROTATING BEACON R5024BH REPLACEMENT BULB 24VDC 1B REPLACEMENTBULBI2VDC 2 1 STROBE 129 REPLACEMENT BULB FOR STROBE 0009 1 2 COVER FOR STROBE 00450 BASIC FLOOR MAT NO SENSOR 4 00450 1 OPERATOR SWITCH MAT WITH SENSOR A TT10 004
7. 86 QA026 01 27 12
8. Pacific Japan Isuzu Motors Limited 3 1 Kamigo 4 Chome Ebina Kanagaw a Ken 243 0434 Japan Tawain Non Automotive Engines Phone 81 46 234 6180 Phone 81 46 234 6093 Europe Belgium The Netherland DBH Rivierdijk 452 3372 BW Hardinxveld Giessendam The Netherlands Phone 31 184 613066 Fax 31 184 618002 Denmark Holm Denmark Sydvestvej 142 144 DK 2600 Glostrup Phone 45 43 633700 Fax 45 43 631403 Finland France Penven 281 Chaussee Jules Cesar F 95250 Beauchamp Phone 1 34135432 Fax 1 39957659 Germany Greece Petros Petropoulos S A Italy Lera Odos 96 102 P O B 41018 12210 Athens Phone 347 3300 Fax 347 3404 Diesel Power A S Industriveien 7 P O B 144 N 3430 Spikkostad Phone 3129 1940 Fax 3129 1958 Norway Portugal QA026 01 27 12 AUTHORIZED ISUZU DISTRIBUTOR DIRECTORY Leanmark Co 9F 1 201 Sec 2 Keelung Road Taipei Taiwan Fax 1437 0308 Division of MACME Boomsesteenweg 428 B 2630 Aartselaar Phone 32 3 870 8180 Fax 32 3 870 8188 Finmotor Palvitie 3 FIN 01390 Vantaa Phone 35 8987 00970 Fax 35 8987 009770 Lopke Diesel Gmbh Ferdinand Zeppelin Strasse 19 47445 Moers Germany Phone 0049 0 2841 99 90 445 Fax 0049 0 2841 99 90 185 Pitteri Violini S P A 20021 Baranzate de Bollate Milano Via I Maggio 25 57 Italy Phone 39 02 382209 220 Fax 39 02 3561674 Motolusa Estrada da Circunvalacao Portela da Ajuda P 1495 Lisboa P
9. a Tre00ms91 1 90DEGREETAILPIPEE 026 01 27 12 56 OPERATOR COMPARTMENT TRANSMISSION CONTROL TRANSMISSION CONTROL DETAIL PartNumber Qt Description U BOLT KIT 1 7 1 3000 8302348 QA026 01 27 12 A TT4 00247 57 OPERATOR COMPARTMENT ACCELERATOR PEDAL ASSEMBLY ACCELERATOR PEDAL ASSEMBLY DETAIL 3 SCREWHEXCAP 420X1 00G8 PNP EA A TT4 00285 6 1 BALLJOINTKIT NUTINCIUDED o ATT40088 1 ACCELERATORUBOLTKT __9 Amen 1 ACCELERATOR CLEVIS PINKT CLASP MUST BE WELDED TO BRACKET 026 01 27 12 58 OPERATOR COMPARTMENT INSTRUMENT PANEL QA026 01 27 12 59 OPERATOR INSTRUMENT PANEL DETAIL Hem PartNumber Description C TT4 00411 1 DASHPANEL NOINSTRUMENTS A TT4 00415 FUEL GAUGE 4 A HSA LL MOLLAMBGAUGE 5 1 6 ATT 048 1 7 4 00422 2 1 IGNITIONSWITCH KEYEDOPTION 7 4 00422 3 IGNITION SWITCH KEYLESS OPTION 8 A TT6 00151 1 PLATE MOUNTING IGNITION SWITCH 9 TMD27MOO200 1 GLOW PLUG SWITCH 10 4arm 0931 1 HEADLIGHTSWITCH 00408 1 12 00609 1 H
10. 1 19 438208 PARKINGBRAKECAMRH 20 438324 1 PARKINGBRAKELEVER LET LEF AAA AN T T H2589 RIGHT BRAKE ADJUSTING KIT INCLUDES PART 6 10 11 12 14 13 20 24 25 26 27 H7146 52 IND m m ra IN 20 21 24 25 26 27 KIT BRAKE SPRING KIT INCLUDES PART 7 8915 KI T KIT PARTS NOT SOLD SEPERATELY QA026 01 27 12 42 5 BRAKE SYSTEM HYDRAULIC QA026 01 27 12 43 BRAKES BRAKE SYSYEM HYDRAULIC DETAIL ITem PatNumbr Description 7 NPN QA026 01 27 12 44 NOTES QA026 01 27 12 45 BRAKES HYDRAULIC ACTUATION BRAKING SYSTEM TO TRANSMISSION COOLER HYDRAULIC ACTUATION BRAKING SYSTEM DETAIL 1 nrg 3 2 usne 3 T 1 E RSV TING SA 1 CUT TO FIT BULK HOSE 3 8 350 PSI 6 1 RETURNDINETEE 7 Ame s 1 POWERSTEERING RESERVOIR TANK 9 CITING OR 1 1 EcwvMEGAVAC PULKHOSEMFSUCHONS NN CTO FT BULK HOSE 3 8 350 FSI 5 NN 1 GEELEN AE QA026 01 27 12 MH Ria 46 BRAKES BRAKE ACTUATOR ASSEMBLY QA026 01 27 12 47 BRAKES BRAKE ACTUATOR ASS
11. 800 458 4726 916 383 4296 fax www tubanonline org info tubanonline org TOTAL ENERGY SYSTEMS 8525 North 87 Street Milwaukee WI 53224 414 357 7900 800 236 6626 414 357 6278 fax www totalenergysystems com wschmidt totalenergysystems com TUBAN INDUSTRIAL PRODUCTS CO 2003 Leghorn Mt View CA 94043 650 968 2431 800 648 4726 650 969 1267 fax www tubanonline org info tubanonline org IIA ADF DIESEL 1790 route de l Aeroport Ste Foy PQ G2E 3L9 418 681 0631 800 265 6720 Canada 418 681 3686 fax www adfdiesel com ADF DIESEL 2355 Boul Hymus Dorval PQ H9P 118 514 684 0440 800 517 1489 Canada 514 684 2417 fax www adfdiesel com marc fontaine adfdiesel com DIESELTECH 100 Otter Street Winnipeg MB R3T 0M8 204 452 4334 800 665 7665 Canada 204 452 7984 fax www dieseltech mb ca info dieseltech mb ca Branch Office QA026 01 27 12 LUNENBURG FOUNDRY amp ENGINEERING LTD 53 Falkland Street Lunenburg NS 80 0 902 634 8827 902 634 8886 fax head office 902 634 8889 fax sales parts amp service www lunenburgfoundry com M K POWER PRODUCTS 5641 McAdam Road Mississauga ON L4Z 1N9 905 890 5323 800 263 5011 905 890 6660 fax 800 430 0344 fax www m k com WESTQUIP DIESEL SALES ALTA LTD 11720 181 Street Edmonton AB T5S 6 780 486 2645 780 486 2676 fax gdumont westquip ca Pub SL 4010 06 08 04 Isuzu Motors Limited Worldwide Distributor Network Asia
12. PINION DIFFERENTIAL 25 KIT 3 933 A 8 BOLT BRAKEMANUFACTURING 31 9 8 NUT BRAKEMANUFACTURNG 3 tg 2 SEAL OIL 33 70071X _ INNER WHEEL BEARING 36 1111 83847 STUD HUB 35 p o 38 1 1830607 2 LOCKWASHERWHEELBEARING 1 1 34877 1 SHAFLAXLEFLANGELONG oo 9348710 1 SHAFI AXLEFLANGESHORT 40 1 1 83134 16 NUT LOCK po eo SS EN A 060WDIO 1 BRAKEASSEMBLY SHOETYPERIGHT 1 BRAKEASSEMBLY SHOETYPELEFT KIT 706671X 1 DIFFERENTIAL PARTS STANDARD INCLUDES 15 21 23 29 QA026 01 27 12 40 5 DRUM BRAKE ASSEMBLY REAR QA026 01 27 12 41 BRAKES DRUM BRAKE ASSEMBLY REAR DETAIL Hem PartNumber Qt Description j LL 1 BRAKEASSEMBLYLH 1 0000 1 BRAKEASSEMBLYR H __ 45395 1 j y 481390 1 BACKINGPLATERH FR357 COVER 7 SSEKKITBEIOW 1 SPRINCGLOWER 9 SEEKITBELOW 2 SPRINCHOLDDOWN _____ 10 SEEKITBEOW 1 11 1 SPRINGTENSON 12 SEEKITBELOW 1 BRAKEADJUSTNGLINKK 13 SEKITBEOW 1 14 SEEKITBELOW 1 CABLEASSEMBLY 15 2 SPRINCHOLDDOWN 19 438320
13. semper 1 _ GASKET SET ENGINE OVERHAULGIBI n ema GASKET SET ENG HEADOVERHAULGIBI n 1 GAsKETSEFENGINEOVERHAULGIGI Ech QA026 01 27 12 20 DRIVELINE DRIVE SHAFT ASSEMBLY FRONT DRIVE SHAFT ASSEMBLY FRONT DETAIL DESCRIPTION x 2 AEN CROSS BEARING FRONTDSNEW STYLE 4 00134 A TT8 00202 4 DRIVESHAFT oW A TT4 00130 END YOKESTRAP ANDBOLT KIT 6 A TT4 00137 1 CROSS BEARING FRONT D S NEW STYLE QA026 01 27 12 21 DRIVELINE DRIVESHAFT ASSEMBLY REAR DRIVE SHAFT ASSEMBLY REAR DETAIL ITEM PART NUMBER DESCRIPTION A TT8 00201 2 TRANSMISSION OUTPUT YOKESHAFT REAR 00134 DRIVESHAFT SPRING QA026 01 27 12 22 TRANSMISSION TRANSAXLE MOUNTING amp MISC PARTS QA026 01 27 12 23 TRANSMISSION TRANSAXLE MOUNTING amp MISC PARTS DETAIL 2 077 1 GROUND SIN 3 343 1 SWITCH NEUTRAL STARTER 8 BACK UP LIGHT 4 48544 1 CINDICATOR TRANSAXLE FLUD 6 477788 1 TORQUE CONVERTER _ 660174 2 SCREW HEXCAP WITH WASHER 12 1 75 30 9 875 1 GASKET8FILTERMAINTENANCE PACKAGE QA026 01 27 12 24 TRANSMISSION TRANSAXLE CASE EXTENTION amp RETAINER QA026 01 27 12 25 TRAN
14. 4 528 1200 Fax 4 528 1125 12 SERVICE amp PARTS BULLETIN SVS 21 07 8 9 2007 To ALL DISTRIBUTOR DEALER SERVICE PERSONNEL SUBJECT J SERIES ENGINE PROCEDURES BACKGROUND INFORMATION Improper engine oil fill rate and crankcase venting while filling may allow oil to enter the crank case ventilation system intake manifold and combustion chamber which may cause engine damage at startup ACTION REQUIRED Follow the Oil Fill Procedure provided below or refer to the appropriate engine Instruction Manual to prevent this non warrantable failure mode OIL FILL PROCEDURE l Before adding engine oil remove the engine oil dipstick to provide crankcase ventilation 2 Use an engine oil fill device that is smaller than the oil fill hole so that air is allowed to pass along the side of the oil fill hole 3 Add engine oil slowly at a rate that does not flood the valve cover Be very careful when using automatic oil fill pumps adjust to a slow rate if possible 4 When changing the engine oil add the exact amount specified in the manual 5 Allow 10 20 minutes for the oil to drain into the oil pan Confirm this by checking the oil level with the dip stick repeatedly until it stabilizes QA026 01 27 12 SERVICE amp PARTS BULLETIN DIESEL 6 Check if the oil level is low accounting for the oil filter oil capacity 7 the oil is low oil may have entered the Closed Crankcase
15. ento meten es neo bo SB 50 Steering System Breakdown Detail ntt i s 51 ATR CEEANER FUEL SYSTEM 0111131010 52 Air Cleaner Assembly Diesel ege trente nete ee aite en ERR ER 52 Air Cleaner Sub Assembly NN 53 Fuel System n sap bte 54 Exhaust System Diesel SER E tb ERO der e E AN 55 OPERATOR e Ne NEE 56 Transmission Control RE 56 Accelerator Pedal Assembly eege 57 Instrument Panel tir or ER TEE nee aS IA Ido ERE ee 58 Instrument Panel 59 LEIGHISGCBEEGTRIAE EE 61 Blectrical Board 1 1 L 1 1 1 1 000 61 Headlisht amp Taillisht Assembly 62 Headlight amp Taillight Assembly 63 Wiring aR aa RSS 64 Me att 65 Shutdown Option Wiring ettet e desks 66 Cab Option Wiring seis 67 OTHER ASSEMBLIES tette tetto nde eite turpe etis reete desi tei 68 ET 68 E 69 VIER 70 Wheel amp Tire oerte REPRE RI Re eee tm e 70 Wheel amp Tire Assembly Dual Rear Wheel Model 71 OPTIONS 72 Etch ea Su RS 72 Strobe Beacon amp Floor Mats 73 VE 74 Cab Assembly aera 75 Cab Heater Assembly eere et an rre p e e o e er ee D ae e E daa Bastian 76 Other Options Not SHOWIN ette Sato ne UTR Be ap e RTI DO 77 SCHEDULED MAINTENANCE 9955556 u
16. set hood prop and locate master cylinder reservoir Remove spring clips and take off lid Brake fluid level should be at the top of reservoir Power Steering Fluid Check power steering fluid with key in OFF position the shifter position in PARK and the parking brake applied Open hood set hood prop remove cap from power steering reservoir Fluid level should be between the arrows on the indicator stick DO NOT OVERFILL Recommended Filters Engine oil Isuzu 8 94430 983 1 Fuel Filter Isuzu 4JB1 8 94414 796 3 Carquest 85390 Fleetgard FF5114 Fleetgard LF3528 Isuzu 4JG1 897213 4720 Wix 33128 Air Cleaner Donaldson P549271 Or P14 8966 Carquest 86128 Lubricity Filter Fleetgard FS20000 Transmission Wix 58705 QA026 01 27 12 PREVENTATIVE MAINTENANCE SCHEDULE No Description of Check Service Operational Hours x Check RequiresService ______ 50 100 250 500 750 1000 1500 y Engine Oil and filter first 50 hours rb 1 and every 100 hours thereafter x 2 Transmission Fluid every 500hours x PowerSteeringFluid x 4 BrakeFluid x 5 jcolnttevl x 6 Fuel Filter every500hours 7 Drain Water Fuel Filter every 250hours 8 lubricity Filter every250hours 9 jillekchek x 12 Throttle Con
17. 2 463 1313 fax www huskerpowerproducts com ISUZU DIESEL MIDWEST 3141 39 Street SW Fargo ND 58104 701 282 7915 877 831 7915 701 282 2472 fax joelck3 aol com M amp L ENGINE LLC 1212 St Charles Street Houma LA 70360 985 857 8000 800 960 0068 985 851 0006 fax www mlengine com sales mlengine com MACK BORING amp PARTS CO 48 Leona Drive Middleborough MA 02346 508 946 9200 800 622 5364 ext 3 508 946 0779 fax www mackboring com MACK BORING amp PARTS CO 4500 Northchase Parkway NE Wilmington NC 28405 910 792 1900 800 622 5364 ext 2 910 792 6266 fax www mackboring com carolina mackboring com MACK BORING amp PARTS CO 2365 Route 22 West Union 07083 908 964 0700 800 622 5364 ext 1 908 964 8475 fax www mackboring com sales mackboring com NORTH COAST FORD INDUSTRIAL 11885 Bellaire Road Cleveland OH 44135 216 251 5800 800 423 1316 216 251 8675 fax www northcoastford com mail northcoastford com PITT AUTO ELECTRIC CO 1241 Freedom Road Cranberry Township PA 16066 724 778 8200 800 245 0711 724 778 8206 fax www pittauto com info pittauto com SOUTHWEST PRODUCTS CORP 5143 W Roosevelt Phoenix AZ 85043 602 269 3581 877 779 3581 602 269 8448 fax www southwestproducts com SOUTHWEST PRODUCTS CORP 2760 Junipero Signal Hill CA 90755 562 424 0913 877 779 3581 562 424 4517 fax www southwestproducts com TiPCO B440 C Belvedere Avenue Sacramento CA 95826 916 383 1956
18. 42 1000 The customer will need to provide Eagle with the tow tractor serial number and engine hours A cus tomer service representative will analyze the problem and determine the next steps In many cases Eagle s technical support per sonnel will be able to analyze the problem and recommend adjustments that will solve the problem and reduce down time If fur ther service is required an Eagle customer service representative will work with customer personnel to arrange a service provider and or parts be sent to your facility for the repair as quickly as possible EXCEPT AS SET FORTH ABOVE ALL WARRANTIES CONDITIONS REPRESENTATIONS INDEMNITIES AND GUARAN TEES EXPRESS OR IMPLIED WHETHER ARISING BY STATUTE CUSTOM OF TRADE OR UNDER ORAL OR WRITTEN STATEMENTS MADE BY OR ON BEHALF OF EAGLE NEGOTIATIONS WITH CUSTOMER DISTRIBUTOR DEALER OR ANY REPRESENTATIVE ARE HEREBY OVERWRITTEN AND EXCLUDED AND NO LIABILITY SHALL ATTACH TO EAGLE El THER IN CONTRACT OR IN TORT OR STRICT LIABILITY IN TORT FOR ANY DAMAGE TO PROPERTY LOSS OF PROF ITS DAMAGES COSTS CHARGES LIABILITY OR EXPENSES WHETHER DIRECT OR INDIRECT CONSEQUENTIAL OR OTHERWISE WHICH ARISE OUT OF OR IN CONNECTION WITH THE SALE OR USE OF ANY EAGLE MACHINE OR THE SUPPLY OF SERVICES SUBJECT TO CHANGE WITHOUT NOTICE Please check our website www eagletugs com periodically for service bulletins and manual updates Note The Eagle Tugs 3 Year Warranty covers TT series eTT series XL ser
19. 51 SWITCHMAT DELAY TIMER 026 01 27 12 74 OPTIONS CAB OPTION 026 01 27 12 75 OPTIONS CAB OPTION DETAIL 2110000 0004 1 CAB ASSEMBLY COMPLETE AE OPT 0003 CAB ASSEMBLY COMPLETE DUAL W HEEL MODEL om DOMELITE 13 1 99007 1 OUTSDEDOORHANDE j pas s 4821 1 DOORWINDOW 16 1 99494 1 16 992520 1 WINDSHELD DUAL REAR WHEEL MODEL 17 1 REARWINDOW DUAL REAR WHEEL HE CE e EE Waw sss a EE QA026 01 27 12 76 OPTIONS CAB HEATER DETAIL 4 EX Y ENGINE RETURN Hem PartNumber Description a o AT 2 ATT40007D 11 3 0222020 2 YCONNEIOR 4 00609 1 HEATERFANSWIICH 5 ATT40008 11 TEMPERATURECONTROLCABLE 6 5 8 HEATER HOSE NOT SHOWN 026 01 27 12 77 OPTIONS OTHER OPTIONS LISTED NOT SHOWN Hem _______ oy Description JC 0001 o 1 BACK UP ALARM 6 AE OPT 0086 7 AE OPT 0094 INTECOM JACK 12V ACCESSORY OUTLET 1 OPT AF OPT 0099A 1 MASTER BATTERY DISCONNECT SWITCH LOCKOUT LEVER KIT OPT QA026 01 27 12 78 SCHEDULED MAINTENANCE DAILY OPERATOR RESPONSI
20. 6 amp TURN SIGNAL ITEM 4B mass REPLBULBREVERSELIGHTITEM6 sas SEALED BEAM FOR ITEM 4B OPTIONS NOT SHOWN Part Number Description AE OPT 0076 ROOF MOUNTED TURN SIGNAL LAMP DUE TO ENGINEERING IMPROVEMENTS YOU MAY HAVE HEADLIGHTS OTHER THAT THE ONES LISTED 026 01 27 12 64 LIGHTS amp ELECTRICAL WIRING HARNESS 1 5 0010 25AMP Barrel Fuse A TT3 1 8 Le unn 011 Mie 0171 100 X201 7 8103 SIH9IT 0 3 4 01118 NYOH nee wer 1 MS 1H97 Av138 NYOH ly J 17801 Ky 1303 dW31 U31VM 3 85380 10 6 S10 ES U313W YNOH sma JONVYO i 190 70700 77 OL Nova SLHOIT TYL Lart 105 1303 Part Number AB TT5D 00560 4 t A WIREHARNESS UNDER DASHWIRE HARNESS 026 01 27 12 A TT4 00434 1 65 LIGHTS amp ELECTRICAL WIRING SCHEMATIC CION310S HOLIMS NOLLINSI HOLIMS AO15 QION310S YOLOW 9314915 GION310S 311 8 QA026 01 27 12 66 LIGHTS amp ELECTRICAL SHUTDOWN OPTION WIRING o o ORANGE TO 261 10 26 Orange TO BUSS BAR Red BOTTOM Oty Description __ won 1 WIRE HARNES
21. BILITES Proper Fluid Checks Engine Oil Check engine oil with the unit on a level surface the key in the OFF position the shifter position in PARK and parking brake applied Open side access door Remove dipstick from crankcase wipe it with a cloth Insert it fully and take out it gently again Check the oil level by the marks on the dipstick The oil level must be be tween the Max level and the Min level DO NOT OVERFILL SEE PAGES 12 13 FOR SAFETY BULLETIN Coolant DO NOT remove recovery tank cap or check coolant level while engine is hot With engine cool the key in the OFF position the shifter position in PARK and the parking brake applied open hood set hood prop and look at left side of recovery tank The reservoir tank is translucent so the fluid is readily visible without remov ing the cap Fluid level should be at the Cold fill level Transmission Fluid With unit in park and parking brake set in the ON position start engine Open side access door Remove dip stick from transmission case wipe it with a cloth Insert it fully and take it out gently again Check the fluid level by the marks on the dipstick The transmission fluid level must be between the Max level and the Min level on the dipstick DO NOT OVERFILL Brake Fluid Check brake fluid with the unit on a level surface the key in the OFF position the shifter position in PARK and parking brake applied Open hood
22. BRAKE ON WARNING OPTION HAND BRAKE ON SHUTDOWN OPTION 19 C 20 BN a ooo 27512 BUZZLITEFORPARKINGBRAKE 22 9 CONTACT PIN 23 8205000 y PROXIMITY SENSOR 24 ks MOUNTING SCREW 25 RELAY 26 E j NEUTRAL SAFETY SWITCH 82066700 332 209 150 A TT4 00250 N N N N CABLECLAMPPLATE N N N 026 01 27 12 STEERING SYSTEM STEERING SYSTEM BREAKDOWN QA026 01 27 12 51 STEERING SYSTEM STEERING SYSTEM BREAKDOWN DETAIL Part Number A TT4 00381 P A TT4 00382 P P A TT4 00386 NPN NPN A TT4 00389 A TT4 00390 A TT4 00391 P A TT4 00393 A TT4 00394 1 A TT4 00395 A TT4 00396 NPN NPN A TT4 00399 1 N NIN A TT4 00401 1 A TT4 00402 A TT4 00403 A TT4 00404 A TT4 00405 A TT4 00406 A TT4 00407 A TT4 00212 A TT4 00204 NIN QIN NIN IN IN IN COIN O1 gt Z 2 er s gt 7 2 7 2 E EME 14 20 24 ESE 28 L 99 29 7 8 NOT SOLD SEPARATELY INCLUDED IN PART 22 amp 23 PARTS INCLUDEDIN PART 16 QA026 01 27 12 52 AIR CLEANER AIR CLEANER ASSEMBLY DIESEL AIR CLEANER ASSEMBLY DETAIL Hem Part Number ARAN ASSET op 174 00091 1 AIRCLEANER ASSEMBLY2 ATT4 009 2 AIRCLEANERBRACK
23. BREAKDOWN FRONT DRIVE ALL WHEEL DRIVE QA026 01 27 12 35 AXLES AXLE ASSEMBLY BREAKDOWN FRONT DRIVE DETAIL Item PartNumber Description Dh lt EE ASSEMBLY 30764 __ SLINGER PINIONOILINNER X INNER PINION BEARING 5 706617X SHIM PINION ADJUSTING INCLUDES ITEMS 5 7 12 13 15 amp 15A 6 30765 1 BAFLEPNIONOL __ SEE ITEM 5 706030 so 1955 1 SLINGER PINIONOILOUTER SEAL OIL 1 EE 30186 __ 1 WASHERPINIONNUT A A ON 15 AR 2 1X EL DIFFERENTIAL SHIM INCLUDES ITEM 22 5 25806X CASE DIFFERENTIALASSY a 4122 10 BOLT DRIVEGEAR 26 706027X 2 GEAR DIFFERENTIAL KIT INCLUDES ITEMS 15A amp 24 29 ae 13338 3 2 THRUST WASHER DIFFERENTIAL PINION 28 32121 2 THRUST WASHER DIFFERENTIAL GEAR NIN 29 1 11183004 1 SHAFI DIFFERENTAL 0 0 1 PIN ROLL BEER VENT 36352 __2 SEAL amp GUIDESHAFT 34 500048 2 PIN COTTER 5 3547 2 RIGADISTNG 36 4000 SOCKETASSEMBLY UPPER i NE AUI NUT LOCK 38 1 402 1 SOCKETASSEMBLY LOWER RING SNAP o 30262 2 BOLESIOP A E NULO 706652X STEERING KNUCKLE R H INCLUDES ITEMS 33 39 amp 42 026 01 27 12 TRIN IN IN IN IN jeje
24. E REAR WRENCH TORQUE POSITION THREAD LBS FT tering Bolt Stop Screw amp Jam Nut A For Grade 9 fastener with locking serrations on underside of cap screw head or nut B If cotter pin cannot be installed after minimum torque is attained the nut must be advanced until cotter pin can be installed QA026 01 27 12 37 38 AXLES AXLE ASSEMBLY BREAKDOWN REAR DRIVE QA026 01 27 12 39 AXLES AXLE ASSEMBLY BREAKDOWN REAR DRIVE DETAIL Hem Description EA A TT4 00361 1 COMPLETE AXLE ASSEMBLY 2 70603 0X KI DRIVEGEAR amp PINION 7 INNERPINION BEARING amp RACE 70667X KIT SHIM DRIEPINION ADJUSTING 5 93076 1 BEARING 6 7 KIT SHIM PINIONBEARING ADJUSTING 7 706045X OUTERPINIONBEARING amp RACE 8 8307 1 SLNGERPINIONBEARNG O 9 7 1 10 JL 1 j ENDYOKEASSEMBLY 5 0 307 1 WASHE PNIONNUT Se NUT PINION 15 1 0 8280 15a 1 1390907 1 j 6 98785 1 PLUGPIPESLOTTED 17 92 1 1 SCREW FLANGEHD DNE 39697 AXLESHAFTGASKE 19 0 486021 _2 1 2 13x225 BOLT BEARING CAP 20 706047X BEARING amp RACE 22 111 70660X EI CASEDIFFERENTIAAL 23 3066 BOLLDRIVEGEARR Ca SEKT
25. E 27 Cooling System Diesel Engine arreter tk 27 RE 28 Axle Assembly Front Non Drive 28 Axle Assembly Front Drive All Wheel 29 Axle Assembly Reap Jtr tei a an psa i EUR Ls A Mai 31 Axle Assembly Breakdown Front Non Drive 32 Axle Assembly Breakdown Front Non Drive 33 Axle Assembly Breakdown Front Drive All Wheel 34 Axle Assembly Breakdown Front Drive 35 Recommended Axle Torque 5 37 Axle Assembly Breakdown Rear 38 Axle Assembly Breakdown Rear Drive 39 a a 40 Drum Brake Assembly Rear nni nr bee ren ESI IHRER ERE to tete EM es eee EERTE 40 Drum Brake Assembly Rear Detail 41 EE 42 Brake System 43 QA026 01 27 12 Brake System Hydraulic efe ie dia nn 42 Brake System Hydraulic Detailers 43 Hydraulic Actuation Braking 45 Brake Actuator Assembly 1 rer Oen dte 46 Brake Actuator 10101 47 Parking Brake Actuator 48 Parking Brake Actuator Assembly 49 STEERING SYSTEM S as ass ANDER I RN E RR RUE des e RSEN SS o 50 Steering System Breakdown
26. EAGLE TUGS THE POWER MOVE YOU Parts and Service Manual Vehicle Types TT 4 5 TT 6 amp TT 8 Engine Type Isuzu Diesel 4JB1 amp 4JG1 Engine Models QA026 01 27 12 QA026 01 27 12 INTRODUCTION From everyone at Eagle Tugs we would like to say Thank You for purchasing an Eagle TT series tow tractor We take a lot of pride in the quality of the products that we build as well as our continued customer service Our goal is to build a long term relationship with our customers We want you the customer to be 100 satisfied with your Eagle experience To us this means that your Eagle TT series tractor is functionally superior to any other products you have used This also means that your Eagle product is continually supported in a professional timely manner PURPOSE amp USE OF THIS MANUAL This manual is designed as a reference guide to make the reader more familiar with the components of the Eagle TT 4 TT 5 TT 6 and 8 tow tractor models This manual includes part numbers and descriptions to assist the reader in ordering component spare service parts The manual also outlines the Scheduled Maintenance Intervals recommended by Eagle in order to keep your vehicle running properly In this manual you will also find the Eagle Standard Warranty on all of the TT series tow tractors However for more detailed information on the Eagle Warranty and procedure as well as information pertai
27. EATERFANSWICH 13 A TT40008 1 TEMPERATURE CONTROL CABLE NS 4 004341 1 WIREHARNESS DASHONLY NS ATT40035 1 1 80AMPCIRCUITBREAKER m m ja AMMETER OPTION TRANSMISSION FLUID TEMP The following optional items are NOT SHOWN QA026 01 27 12 60 NOTES QA026 01 27 12 61 LIGHTS amp ELECTRICAL ELECTRICAL BOARD ELECTRICAL BOARD DETAIL B TT4 00301 MOUNTING BRACKET A TT4 00302 STARTER RELAY Qu HORN RELAY Description A TT4 00307 FUSE BLOCK SPADE TYPE FUSE 25 AMP 6 9025040 1 GLOWPLUGRESITER RELAY 8 NN 10 SELFDRILLING SCREWS __ NN 2 QA026 01 27 12 62 LIGHTS amp ELECTRICAL HEADLIGHT amp TAILLIGHT ASSEMBLY QA026 01 27 12 63 LIGHTS amp ELECTRICAL HEADLIGHT REAR SPOT LIGHT ASSEMBLY DETAIL A TT10 00291 TT10 NPN NN 6 0 00291 AE OPT 0075 1 TEAR DROP STYLE A TT4 00291 6 RETANGULAR STYLE A TT4 00291 5 NOT SHOWN HEADLIGHT WITH TURN SIGNAL OPTION HEADLIGHT WITH TURN SIGNAL OPTION REAR FACING SPOT LIGHT TAILLIGHT ASSEMBLY DETAIL PartNumber Description NN LB WASHER FLAT 1 4 733192 TALLENSCOVER REPLACEMENT BULBS _____ BULBITEMS1 AND4A RELBULBITEM5 1157 REPL BULB BRAKE LIGHT ITEM
28. EMBLY DETAIL Hem PartNumber Description 1 NPN a e20SETSCREW l 2 NN 2 14 20 NUT 3 CTT41088 3 THOMSONNYLIERBEARING 4 CTT41086 1 BELLCRANK 5 11 BELLCRANKPIVOTSHAFT 6 CLEVISPIN Pp 8 po 193 9 1 20X12ADIUSTINGROD 11 cm 1 BRAKEPEDAL NN 1 BRAKEPEDALPIVOT CRANK SANDOR 14 2 0057 2 SHAFTCOLLARGA O Welded to truck QA026 01 27 12 48 5 PARKING BRAKE ACTUATOR ASSEMBLY QA026 01 27 12 49 BRAKES PARKING BRAKE ACTUATOR ASSEMBLY DETAIL Hem PartNumber Qt Description j 1 ATT 014 1 _HANDBRAKE A NPN 4 SCREW HEX CAP 5 16 18X1 NPN W ASHER FLAT 5 16 NPN 4 NUT LOCK 5 16 18 400145 1 CABLEPRIMARY 00146 1 BAREQUALZE CLEVIS PIN MS SN M A 10 A TT4 00150 1 PARKINGBRAKECABLERIGHTREAR u j ww TC SCREW HEX CAP 14 20X1 j WASHER FLAT 1 4 13 NN 1 _____ 14 1 SCREW HEXCAP 1 4 28X1 12 la la Im e N CABLE CLAMP HANDLE 17 NUT LOCK 1 4 28 E NN 1 CABLECLAME THE FOLLOWING ITEMS ARE NOT SHOWN AE OPT 0069 SHUTDOWN N AE OPT 0069 HAND
29. RONT NON DRIVE TT4 TT6 2WD ONLY AXLE ASSEMBLY FRONT NON DRIVE DETAIL Item Description a ATT 011 1 AXLEASSAY FRONTNON DRIVE 2 C TI4 00113 1 MACH 1 STEERINGARM TT4 62WD 3 3 STUDSTERINGARM 4 2896138 BUSHING NPN 3 9f618GRBHEXNUT JO N A TT4 00119 NYLON WASHER 8 A TT4 00116 2 LEAF SPRING GM usss NPN 8 3 816LOCKNUT 12 ATT 0000 8 WASHER UPBOLT 13 00365 8 NUT U BOLT 14 NPN 3 8 FLAT W ASHER AXLE CLAMP MUST BEMODIFIED CALL EAGLEPARTS DEPARTMENT FOR DETAILS INCLUDED IN 10 U BOLT KIT QA026 01 27 12 29 AXLES AXLE ASSEMBLY FRONT DRIVE ALL WHEEL DRIVE AXLE ASSEMBLY FRONT DRIVE DETAIL DESCRIPTION FRONT DRIVE AXLE ASSEMBLY 3 rra mac 3 SUD STEERINGARM amon 8 NO 511000011 1110 INCLUDED IN 4 U BOLT KIT NPN NPN SCREW HEN CAP 3 8 16X3 5 NPN QA026 01 27 12 30 NOTES QA026 01 27 12 31 AXLES AXLE ASSEMBLY REAR AXLE ASSEMBLY REAR DETAIL ITEM PART NUMBER QTY DESCRIPTION rs 3 U BOLT KIT 2 8 A TT4 00366 8 WASHER WE ACTT 00365 NUT CZ j 4313905
30. S 1 1 Part Number AE OPT 0080 COMPLETE ASSY AE OPT 0081 1 COMPLETE ASSY 8609331F TEMPERATURE LIGHT 1215 LENS COVER SHROUD NOT SHOWN H1004 PRESSURE SWITCH 3750202 1 8 MALE FEMALE ADAPTER NOT SHOWN 3730402 1 4 X 1 8 ADAPTER QA026 01 27 12 67 LIGHTS amp ELECTRICAL CAB OPTION WIRING 1102 NYNO DI Lv3S QUEDA HS wer Mann gt 03745 7i HOLIMS HAJAS QA026 01 27 12 68 OTHER ASSEMBLY BODY ASSEMBLY BODY ASSEMBLY DETAIL mm FaNumbr Ow x 2 N a HOODPROPASSEMBLY 3 THANDLELATCH 3 era 1 IOCKINGT HANDLELATCH x HORN ASSEMBLY arog x prone GRILLGUARDIACCESS DOOR 7 06 1 _LATCHIFOR ACCESS DOOR C TT4 0012 HOOD la lia ia la Im I ED MU 8 026 01 27 12 69 OTHER ASSEMBLY SEATS EM a Y 7 is SEAT ASSEMBLY DETAIL Cmm Patenter 1 STAND 5 AEOPT 0055 C BENCHSEATBOTTOMCUSHION 6 AEOPT 0183 1 BENCHSEATWITHKILLSWITCH OPTION SEAT BELT 026 01 27 12 70 WHEELS amp TIRES WHEEL amp TIRE ASSEMBLY
31. SMISSION TRANSAXLE CASE EXTENTION amp RETAINER DETAIL Item ParNumbr Qty Description NODI NN PAN NN 1 CUP NOTSOLDSEPARATELY Pp 4504568 1 SPACRKT 5 42078 1 REANROL 6 4567493 BEARING 65008 6 SCREW HEXCAPM8X125X23 7 NN 6 SCREW HEXCAP WASHER HEAD M8 1 25 X a NN 10 SCREW HEXCAPM8 amp 125X15 9 6692 1 NES __ amo M o 650474 10 SCREW HEXCAP WIWASHER 8 1 25 X 16 61015 1 SCREW HEX CAP W WASHER M6 1 16 CUP Pp 4549218 1 6087 4 SCREW HEXCAP WIWASHER 8 1 25 X33 1 2 M8HEXHEADSCREW 4152 0 1 SEAL 1 BUSHING SERVICED IN EXT NN 4 __ SCREW HEXCAP WASHER HEAD M8 1 25 X E 25 4 O RING 4295857 1 SPEEDOMETER CABLE ADAPTOR QA026 01 27 12 26 TRANSMISSION COOLING SYSTEM TRANSMISSION 0 6 TRANSCOOLERBRACKET 7 10 32 BOLT wen 4 6HOSECAMP 8 QA026 01 27 12 27 COOLING SYSTEM COOLING SYSTEM 4JG1 amp 4JB1 ENGINE MODELS ONLY 2 is for engine model 4JB1 COOLING SYSTEM DETAIL Part Number A TT4 00317 NPN 057123 108 A TT4F 00326 A TT4 00326 3 026 01 27 12 7 E 10 11 12 13 14 15 16 17 NPN 8 1 28 AXLES AXLE ASSEMBLY F
32. T NPN 4 po NULLOCK3 8A16 __4 4 WASHERFLAT38 4 SCREW HEXCAP3 8 16X1GR5 NN 10 po 74 000981 1 RANCAP 74 00098 1 RANCAP2Z 7 ATT400043 4 45DEGREEELBOW 8 NN 1 BULKINTAKETUB 3 9 1 BULK INTAKETUBE 17 5 10 n BULKINTAKETUBE 165 QA026 01 27 12 53 AIR CLEANER AIR CLEANER SUB ASSEMBLY AIR CLEANER 50 55 DETAIL tem Part Number 1 A TT4 00091 1 AIR CLEANER 2 A TT4 00091 1 1 AIR CLEANER 3 2 P14 8966 1 AIR CLEANER ELEMENT 2 P549271 1 AIR CLEANER ELEMENT 3 QA026 01 27 12 54 FUEL SYSTEM FUEL SYSTEM DIESEL Used on Isuzu 4JG1 Engine Models Only 10 Pump FUEL SYSTEM DETAIL Hem PartNumber Qty Description 1 ap A IT40072 k NIPPLE A TT4 00276 NPN NPN HOSE CLAMP 7 TT4 2 BULK 5 16 FUEL LINE NS 8 94414 796 3 1 FUEL FILTER ELEMENT 4JB1 ENGINE ONLY 10 897213 4720 1 FUEL FILTER ELEMENT 4JC1 ENGINE ONLY 026 01 27 12 32 EXHAUST EXHAUST SYSTEM DIESEL EXHAUST SYSTEM DETAIL Part Number Oy Description A TT4D 00253 2 A TT12 00251 NPN NPN WASHERFLAT3S NUT HEX3 810 A TT4 00260 PIPEHANGER pum 8 40054 1 MUFFLER 9
33. Ventilation CCV system and into the intake manifold and cylinder If so the oil must be removed before cranking the engine PROCEDURE FOR EVACUATING OIL FROM THE CCV SYSTEM 1 oil entered the CCV system it may be found in the intake manifold Remove intake manifold for verification 2 Oil that has entered the CCV system can be removed from the cylinders by removing all fuel injection nozzles If you should have any questions please contact your service and parts representative Best Regards The 151 Sewice A Parts Team WARNING DO NOT USE JET A FUEL IN THIS ENGINE ANY USE OF JET A FUEL WILL VOID THE WARRANTY ON THE ENGINE AND WILL RESULT IN VIOLATION OF EMISSIONS REGULATIONS QA026 01 27 12 14 NOTES QA026 01 27 12 SERVICE PARTS ILLUSTRATIONS amp DETAIL IDENTIFICATION KEY The following abbreviations are used throughout the parts lists in this section Abbreviation Part required but not shown on diagram No Part Number Parts shown and numbered but not stocked and sold by Eagle Typi 2222 00 MT used for bolts clamps etc E T RN QA026 01 27 12 16 POWER TRAIN ENGINE DRESS ISUZU DIESEL POWER TRAIN ENGINE DRESS ISUZU DIESEL DETAIL 6 Amen EXE 9 NPN TM27C00305 ID S BOLT amp 3 4 WASHER 1 OLPRESURESENDNGUNT _ 1
34. de RR RH end eR E 3 ORDERING SPARE SERVICE PARTS Hi d rdi eti rti e iia 3 CONTACT INFORMATION TEE 3 WARRANTY 00 6 VEHICLE TD INFORMATION 4 Sa SR aa De Beg at a 6 WARRANTY REGISTRATION 2 5 2 a SN ORI pe ie LIRE HRS 7 STANDARD WARRANTY CHR Re er Seda ERRORI Dre 7 AUTHORIZED ISUZU DISTRIBUTOR Map 8 AUTHORIZED ISUZU DISTRIBUTOR DIRECTORY ette entente n innen 9 ISUZU SERVICE BULLETIN a ee ee eie e e ehe Hu Thee e E u eene eee 12 SERVICE PARTS ILLUSTRATIONS amp DETALILII 15 IDENTIFICATION KEY eie en ann e HR ARE EE Pn bk rie tereti ta eese E a 15 POWER TRAIN 010101010100 16 Engine Dress Isuzu Diesel 16 Engine Dress Isuzu 2 99 17 DRIVELINE aaa Reo Rall 20 Drive Shaft Assembly BEFORE AROSE 20 Drive Shaft Assembly REARS RGR ERDAS 21 TRANSMISSION EE 22 Transaxle Mounting amp Misc Parts EEN 22 Transaxle Mounting amp Misc 23 Transaxle Case Extension amp Retainer 24 Transaxle Case Extension amp Retainer Detail 25 Cooling System Transmission 26 COOLING SYSTEM R
35. h the exception of the electrical system see electrical component warranty below from date of delivery to the first customer or first use whichever comes first Written notice of any claimed de fect must be given to Eagle within the warranty period and within thirty 30 days after such defect is discovered Liability under this warranty is limited to either replacing or repairing at Eagle s election any part or parts deemed defective after examination by Eagle or an Authorized Service Representative Any Eagle tractor or any of its parts returned by the customer to Eagle or an Au thorized Service Representative via prepaid transportation and which is found to be defective will be repaired or replaced and returned to the customer prepaid On the other hand should a part be found not defective inspection and handling charges may be charged to the customer or Authorized Service Representative by Eagle Electrical Component Warranty Electrical components including but not limited to display starters alternators and electric fans shall be covered under the respective original manufacturers warranty for each individual component Copies of the respective warranties are available upon request This warranty does not extend to the tires batteries and battery chargers as these are warranted directly to the user by their re spective manufacturer and not by Eagle or an Authorized Service Representative This warranty does not apply to any Eagle
36. hone 1214 241823 Fax 1214 171927 AUTHORIZED ISUZU DISTRIBUTOR DIRECTORY Isuzu Motors Limited Worldwide Distributor Network Spain Sweden United Kingdom Middle East Oman Oceania Australia Transdiesel Div de Casli S A c Viguetas Castilla 26 E 28820 Coslada Madrid Phone 1 6737012 Fax 1 6737412 Swed Motor AB Box 4 5 13721 Vasterhaninge Phone 8 50012140 Fax 8 50026800 HM Isuzu Unit 5A Babdown Airfield Nr Tetbury Gloucestershire GL8 8YL United Kingdom Phone 4441666500843 Fax 4441666500844 FAX General Engineering Service Est U A E 1 27447 3 P O B 5690 Ruwi Sultanate Of Oman Fax 968 591802 Isuzu Australia Limited Building 1 Brooklyn Estate 77 Millers Road Brooklyn Victoria 3025 Australia Phone 61 3 9931 9977 Fax 61 3 9315 2370 QA026 01 27 12 Automoviles Utilitarios S A AUSA CRA DE VIC KM 2 8 P O B 194 08240 Manresa Barcelona Phone 93 874 7311 Fax 93 874 1211 Switzerland Sterki AG Zinkereistrasse 35 CH 8633 W olfhausen Phone 55 253 2600 Fax 55 253 2609 Isuzu Motors Europe Limited Suite 24 The Courtyards Croxley Business Park Hatters Lane Watford Hertfordshire W D1 8 YH United Kingdom Phone 1923 231 580 General Navigation and Commerce Company Za abeel Place Road P O Box 5563 Dubai Phone 971 370065 Fax 971 370308 New Zealanc Holden New Zealand Limited Plant No 1 Private Bag Upper Hut Phone
37. ies eXL series and USATS tow tractors which are used in aviation applications All MTT and RTT series and Transit Pro models as well as all Eagle tow tractor models which are used in industrial applications are covered under the Eagle Standard Warranty of 1 Year or 2 000 hours Eagle Bob Tails are covered under Ford Motor Company s Standard Warranty for each respective Ford truck model QA026 01 27 12 8 AUTHORIZED ISUZU DISTRIBUTOR QA026 01 27 12 AUTHORIZED ISUZU DISTRIBUTOR DIRECTORY MENA _____ BLUE RIDGE DIESEL INJECTION INC 1016 Delaware Street Salem VA 24153 0867 540 389 7296 800 476 0456 540 387 2792 fax www blueridgediesel com CK POWER PRODUCTS 1100 Research Blvd St Louis MO 63132 314 868 8620 314 868 9314 fax www ckpower com jcostello ckpower com DIESEL ELECTRIC SERVICE amp SUPPLY CO 652 West 1700 South Salt Lake City UT 84104 801 972 1836 801 975 7316 fax www dessco com ENGINE CENTER 2351 Hilton Road Ferndale MI 48220 248 399 0002 800 726 8870 248 399 3142 fax info enginecenter com FLINT POWER SYSTEMS 408 South Westover Blvd Albany GA 31707 229 888 1900 800 821 4025 229 435 2946 fax www flintpower com HAMILTON ENGINE SALES INC 5540 NE Columbia Blvd Portland OR 97218 503 288 6714 800 437 3644 503 287 8289 fax www hamiltonengine com HUSKER POWER PRODUCTS 2955 West Highway 6 Hastings NE 68901 402 463 1531 800 752 0888 40
38. ning to the safe operation of your Eagle product please see the Eagle Operations Manual that was also included with your vehicle TECHNICAL ASSISTANCE When addressing a repair procedure or operational problem please remember that Eagle technical support is only a phone call away Eagle technicians are available to assist you in vehicle diagnostics and recommended repair proce dures We encourage you to use this service to reduce machine down time and to gain a better understanding of proper repair procedures ORDERING SPARE SERVICE PARTS Eagle inventories most of the component parts found in its TT series tow tractors and most spare service parts can be shipped the same day the order is received Parts orders need to be received at Eagle by 12 00 pm Noon EST in order for the parts to be shipped that same day Parts ordered after 12 00 pm EST will most likely be shipped the following day CONTACT INFORMATION Eagle Corporate Office 26111 Northline Rd Taylor MI 48180 800 671 0431 www eagletugs com Customer Service Parts amp Service Technical Support customerserice eagletugs com parts eagletugs com support eagletugs com 734 442 1000 800 671 0431 734 442 1000 800 671 0431 734 442 1000 800 671 0431 026 01 27 12 4 TABLE OF CONTENTS 000 3 101120510158017 THIS MANUAL eres ett te E eem eit iei esiti bg e RE 3 TECHNICAL ASSISTANGE sent indian dieci en p
39. nstruction Manual IDE 6053 for further information QA026 01 27 12 83 SPECIFICATIONS amp CAPACITIES TRANSMISSION REFILL CAPACITIES ENGINE U S PINTS IMPERIAL PINTS LITRES USE DEXTRON 111 TYPE TRANSMISSION FLUID OR EQUIVALENT ADD 9 PINTS 7 5 IMPERIAL PINTS OR 4 25 LITERS IF TORQUE CONVERTOR HAS BEEN DRAINED ENGINE COOLING SYSTEM REFILL CAPACITIES ENGINE U S QUARTS IMPERIAL QUARTS LITRES 2 8 L 171 CID DIESEL 16 00 13 30 15 10 A 50 50 MIXTURE OF GLYCOL AND CLEAN WATER BRAKE SYSTEM The brake system is power assisted hydraulic front disc type and rear drum type USE DOT 3 BRAKE FLUID STEERING SYSTEM The steering system is power assisted hydrostatic type Use TEXACO FLUID PART NO 11872 OR EQUIVALENT SPEC FOR GM CHRYSLER AND FORD AUTO APPLICATIONS AXLE REFILL CAPACITIES AXLE U S PINTS IMPERIAL PINTS LITRES FRONT STEER NON N A N A N A DRIVE EE REAR DRIVE AXLE SERVICE REFILL CAPACITIES ARE DETERMINED BY FILLING TO THE BOTTOM OF THE FILLER HOLE USE 80W90 HYPOID GEAR LUBRICANT QA026 01 27 12 84 TIPS FOR INCREASED ALL WEATHER TRACTION DURING AIRCRAFT PUSHBACK 1 Reduce air pressure in pneumatic tires from 60 PSI to as low as 25 PSI restore air pressure to 60 psi as soon as weather emergency ends 2 When pushing with All Wheel Drive tractors make sure the towbar is level or slightly downhill toward trac
40. tor 3 When towing with Rear Wheel Drive raise hitch height 4 When pushing with Rear Wheel Drive lower hitch height Note These strategies 2 3 and 4 maximize all weather traction 5 When pushing aircraft on ice or icy snow with All Wheel Drive a wheel may loose traction wheel spin To stop front wheel spin apply some service brake gradually with left foot until wheel spin stops and hold while continuing the pushback Coordinate the left foot service brake pressure and the right foot accelerator to maintain a smooth pushback To stop rear wheel spin apply parking brake with lever until it stops while continuing the pushback 6 On ice or snow use chains or cables If the use of chains is prohibited there are traction cables that serve the same function as chains but are much easier to mount and are very kind in terms of abrasion to all surfaces 7 Keep fuel tank full as much as possible 8 Consult with Eagle Tugs factory for additional assistance QA026 01 27 12 85 FRONT END ALIGNMENT PROCEDURE Find center line of tire front and back Check with tape measure to see difference The front should be 1 16 inch more that the rear 1 16 inch toe out if less or greater loosen the two bolts on the tie rod clamp Turn clamp in or out to achieve desired setting 1 16 in toe out Retighten two bolts on the tie rod clamp 1 16 TOE OUT TIE ROD CLAMP amp BOLT FRONT TIRES QA026 01 27 12
41. tow tractor or component part s that have been subjected to misuse accident vandal ism environmental conditions improper handling or application maintenance neglect including lack of lubricants or fluids nor does it extend to the Eagle tow tractor and or parts which have been repaired or altered outside of Eagle s plant or the facility of an Authorized Service Representative without the permission of Eagle This warranty does not apply to routine maintenance or wearable parts ofthe Eagle tow tractor such as filters seals plugs hoses belts brake pads or shoes light bulbs fuses or similar items Moreover this warranty does not extend beyond its original term for any Eagle tow tractor or part replaced or repaired under warranty This warranty does not cover or provide credit for the following tractor rental or other substitute equipment lodging loss of time income sales or profits loss of use of tractor telephone calls or communication expense lift truck storage fees injury or death to persons or damage or destruction of property or consequential incidental or punitive damages Labor Allowance A labor allowance may be issued upon request at Eagle s discretion Allowable labor hours and a per hour labor rate will be determined by Eagle according to reasonable automotive standards Warranty Claim Procedure When a warranty situation arises it is essential that the customer contact Eagle s Warranty Depart ment at 1 734 4
42. trols 13 CoolantHoses 14 BeltDrives 15 Fuel System Leak Check 16 Electrical Wires and Connections 17 Suspension U Bolts 18 Battery Cables 19 Air Cleaner Element every250hours 20 Brake Pads Fron 21 DrumBrakelining Rear MN 5 Clean Feed Pump Strainer Check Injection Nozzles x x x 27 Valve Clearance Check x es necm TT _ 28 Valve Cleaning x 29 RotateTires every500hours 30 Axle ShaftUyoint 31 Spindle Nuts 20 307185 Brake Lines Hoses This section below has been added to for your record keeping convenience Date Service Performed Tug Serial Number 026 01 27 12 79 80 LUBRICATION CHART REAR WHEEL DRIVE Type Item Identification Service Lubricant ____________ __ CHECK FPMULTIPURPOSEGREASE YPIIKI STEFRINGPUVP_ _CHRCK_ _ALUTOMOTIVEFOWERSTFFRING FLUID ENGINE COOLANT CHECK ETHYLENE GLYCOL W ATER 50 50 MIX BE NL ACCELERATOR CABLE LUBE SUMMER MONTHS W D40 PENETRATING OIL DEE O A CHECK WHEN ENGINE IS AT OPERATING TEMPERATURE IT IS RECOMMENDED BY MANUFACTURER TO PROLONG THE LIFE OF YOUR ACCELERATOR CABLE THAT THE ABOVE LUBRICATION BE FOLLOWED SEE PREVENTATIVE MAINTENANCE SCHEDULE 026

Parts and Service Manual

Contents

Download Pdf Manuals

Related Search

Related Contents