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Manual for Operation & Maintenance Of Metered Carbon Filter
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1. W G1252EM O3CF 30lb 1 75 CF 48 1 lbs W G1354EM 0 3 CF 30lbs 2 0CF 550lbs W G1465EM 0 5 CF 50 Ibs 3 0 CF 82 5 lbs W G1665EM 0 5 CF 50 Ibs 3 5CF 9625lbs x PLUMBING 1 Install connecting piping between raw water source and input pipe on control valve The installation fittings connect to the control valve or the bypass valve using nuts that only require hand tightening Do not use a pipe wrench to tighten nuts on installation fittings The split ring design incorporated into the installation fittings allows approximately 2 degrees off axis alignment to the plumbing system The installation fittings are designed to accommodate minor plumbing misalignments but are not designed to support the weight of a system or the plumbing When assembling the installation fitting package connect the fitting to the plumbing system first and then attach the nut split ring and o ring Heat from soldering or solvent cements may damage the nut split ring or o ring Solder joints should be cool and solvent cements should be set before installing the nut split ring and o ring Avoid getting primer and solvent cement on any part of the orings split rings bypass valve or control valve Solvent cements and primers should be used in accordance with the manufacturer s instructions Slip the nut onto the fitting first then the split ring second and the o ring last Hand tighten the nut
2. Metered Carbon Filter 3 Install piping between carbon filter output and point of use The installation fittings connect to the control valve or the bypass valve using nuts that only require hand tightening Do not use a pipe wrench to tighten nuts on installation fittings The split ring design incorporated into the installation fittings allows approximately 2 degrees off axis alignment to the plumbing system The installation fittings are designed to accommodate minor plumbing misalignments but are not designed to support the weight of a system or the plumbing When assembling the installation fitting package connect the fitting to the plumbing system fi rst and then attach the nut split ring and o ring Heat from soldering or solvent cements may damage the nut split ring or o ring Solder joints should be cool and solvent cements should be set before installing the nut split ring and o ring Avoid getting primer and solvent cement on any part of the orings split rings bypass valve or control valve Solvent cements and primers should be used in accordance with the manufacturer s instructions Slip the nut onto the fitting first then the split ring second and the o ring last Hand tighten the nut If the fitting is leaking tightening the nut will not stop the leak Remove the nut remove the fitting and check for damage or misalignment of the o ring Do not use pipe dope or other sealant on threads Use teflon tape on threaded inlet outl
3. Board Defective Power Adapter Replace Power Adapter Defective PC Board Replace PC Board PC Board does not display Power Adapter plugged into Use uninterrupted outlet correct time of day electric outlet controlled by light switch Tripped breaker switch and or Reset breaker switch and or GFI switch tripped GFI Power outage Reset time of day If PC Board has battery backup present the battery may be depleted See Front Cover and Drive Assembly drawing for instructions Defective PC Board Replace PC Board Display does not indicate that Bypass valve in bypass position Turn bypass handles to place bypass in service water is flowing position Meter is not connected to meter Connect meter to three pin connection labeled connection on PC Board METER on PC Board Restricted stalled meter turbine Remove meter and check for rotation or foreign material Meter wire not installed securely Verify meter cable wires are installed securely into into three pin connector three pin connector labeled METER Defective meter Replace Meter Defective PC Board Replace PC Board errLuitcer Cw Page 37 MESMESFASSINIESS INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Metered Carbon Filter PROBLEM Control valve regenerates at wrong time of day Time of day flashes on and off Control valve does not regenerate automatically when the REGEN button is depressed and held Contro
4. e Screwdriver wide blade e Wet and Dry Vacuum Cleaner or Tarp 1 Turn off water to filter 2 Relieve pressure in tank by either opening a downstream valve or cycling the control valve into the back wash position If a by pass valve is installed place it in the by pass position Disconnect drain line Turn off electrical source and disconnect control valve Remove any wiring connected to control valve Loosen plumbing from control valve Carefully move Carbon filter forward until it clears plumbing Move Carbon filter to an area where access is available to all sides E Ee X Ge Se dew Oed Carefully loosen control valve on mineral tank top Slowly unscrew valve being careful not to damage threads in top of tank 10 When valve is loose from top of tank slowly twist it back and forth to remove it from top of distributor tube inside tank 11 To remove Carbon filter from mineral tank choose one of the recommended methods below a Vacuum Removal Vacuum all material out of tank and then wash inside with clean water b Manual Removal Place a canvas on floor to catch filter and other materials dumped from mineral tank Lay tank on its side and tip it up to dump carbon filter and other materials out of tank Slowly rotate tank as it is being dumped When all material is out of tank wash it with clean water Note Dispose of the Carbon amp Underbeading by local procedures or laws 12 Replace media as per media loading instructio
5. provide treated water when the regeneration has been completed EE Error Message If the word ERROR and a number are alternately flashing on the display check the trouble shooting section of this manual to identify the error Page 2 aPPLIen E MEMBRE ENES INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Metered Carbon Filter TABLE OF CONTENTS Design Basis amp SC CHIC e daisies esc A cum Gest Ed etc AA 4 General Intormation and RE 4 JC d E 5 LOCO Wm 5 Bferzte eundi oTt 5 Resin Quanity per WO acre tat cetera TERMED 6 Foi Bio el Le MT 6 Minar GT as 7 System Monitoring and Record KCCI ING WE 7 Operating CONT INS ssn ese eee eae oes cece E EE 8 Operating Do Sand D n Mem E 8 Mame IN AING e sae EENE A R E aE EEE EA 9 Control Valve Eet tege 10 Control Valve Specifications ccccccccsseeeececceeceeseeceeeeeeeaeeeeeeeeeeeeeeeeseeeeeeeeeeeeeeeeeeeeeeeeeaeeeeeeeeeeeseeseaeeceeeeessaeeseeeeeeeessaeaeeeeeeessseaaneeeeeeeesaaas 10 anera EE 11 SIEUT DAY A 11 EWECH Oe ie rel ON EE 11 Redeoneralon ModE RT
6. 042 W G1252EM e V3162 065 W G1354EM i V3162 075 W G1465EM i V3162 075 W G1665EM V3162 150 The drain line flow control and fitting are located on top of the control valve and replaceable without the use of special tools The drain line flow control can be installed in the standard 97 drain line elbow which accommodates 7 polytube or 34 NPT drain line connections The optional nut and polytube insert for the 34 drain line elbow is designed for use with flexible polytube only The 37 drain line elbow can be rotated 180 degrees so the outlet can be orientated to the nearest drain The same retainer is used for all drain line flow controls for the 94 fitting Drain line flow controls designed for the 34 fitting are available for flow rates ranging from 0 7 to 10 gpm 2 6 to 37 9 lpm INSTALLATION FITTING ASSEMBLIES Both elbow fittings have a unique drill out feature to allow a 1 4 NPT connection to the inlet and or outlet which can be used for a RO feed test ports pressure tap ports etc The installation fitting assemblies are sold in pairs and consist of two fittings two nuts two split rings and two o rings The installation fitting assemblies and the bypass valve are sold separately from the control valve WATER METER OR METER PLUG The water meter is installed on the outlet side of the control valve The water meter uses a turbine to measure gallons of treated water The turbine rotates with the flow of water an
7. Loss Only the current time of day will need to be reset if power is lost for greater than 8 hours If power is lost while the system is regenerating the control will complete regeneration at the point of interruption once power is restored ek AkA JE SC Page 15 MeMBRaNes INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Metered Carbon Filter FILTER SYSTEM SETUP Note The Filter Valve will come pre programmed with the default settings indicated in table 6 The below reference is for reprogramming in the case of a valve reset or if a different setting is desired FILTERING SET TA v x NEXT ZC SET ctock NET A V REGEN RETURN TO NORMAL MODE Page 16 STEP 1F Press NEXT and V buttons simultaneously for 3 seconds If screen in step 2F does not appear in 5 seconds the lock on the valve is activated To unlock press W NEXT A and SET CLOCK in sequence then press NEXT and WV simultaneously for 3 seconds STEP 2F Choose FILTERING using V or A buttons Press NEXT to go to Step 3F Press REGEN to exit OEM Filter System Setup STEP 3F Enter oFF to turn off regenerant refill using W or A buttons Press NEXT to go to Step 4F Press REGEN to return to previous step STEP 4F Backwash mode Select using V or A buttons See table 4 for backwash cycle times e NORMAL for SINGLE NORMAL backwash Default Recommen
8. Replace PC Board Turn bypass handles to place bypass in service position Connect meter to three pin connection labeled METER on PC Board Remove meter and check for rotation or foreign material Check for programming error Verify meter cable wires are installed securely into three pin connector labeled METER Replace meter Replace PC Board Upon power being restored control will finish the remaining regeneration time Reset time of day Replace seal sack assembly Replace piston assembly Re tighten the drive cap assembly aPPLIen MEMBRE ENES INC Copyright 2012 Applied Membranes Inc All Rights Reserved PROBLEM E1001 Error Message Control unable to sense motor movement E1002 Error Message Control valve motor ran too short and was unable to find the next cycle position and stalled E1003 Error Message Control valve motor ran too long and was unable to find the next cycle position E1004 Error Message Control valve motor ran too long and timed out trying to reach home position aPPLIIeD POSSIBLE CAUSE Motor not inserted full to engage pinion motor wires broken or disconnected PC Board not properly snapped into drive bracket Missing reduction gears Foreign material is lodged in control valve Mechanical binding Main drive gear too tight Improper voltage being delivered to PC Board Motor failure during a regeneration Foreign matter built up on piston and
9. are clear in color and have a special slippery coating so that the piston does not need to be lubricated Page 32 ek Aka JE E MESMESFXSINES INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Metered Carbon Filter INJECTOR PLUG AND REFILL FLOW PLUG The screen injector and or injector plug s are installed under the injector cap in an easy to access location on top of the valve The injector cap contains four slots so no water accumulates in the cap The injector cap is designed to be hand tightened The valves used for backwash filters have plugs part V3010 1Z installed in both openings and refill plug part V3195 01 is present in place of the refill elbow DRAIN LINE FLOW CONTROL AND FITTING ASSEMBLY The drain line flow control assembly includes a drain line flow control and a fitting The drain line flow control allows proper media bed expansion by regulating the flow rate to the drain The drain line flow control is a flexible washer like part with an orifice and a precision molded contour The flow rates are within 10 over the pressure range of 20 psi to 125 psi 1 4 bar to 8 6 bar See table for flow rate information Model No Backwash How Rate Drain Line Drain Line How Number on Drain Gallonsperminute Liters per minute Fitting Control Order No Line How Control W G744EM V3162 022 W G844EM V3162 027 W G940EM V3162 032 W G1054EM 2 l V3162
10. begin immediately This cannot be cancelled except by resetting the control by pressing NEXT and REGEN buttons simultaneously for 3 seconds The control valve may be stepped through the various regeneration cycles by pressing the REGEN button Sometimes it is desirable to have the valve initiate and complete two regenerations within 24 hours and then return to the preset regeneration procedure It is possible to do a double regeneration if the control valve is set to NORMAL or NORMAL on 0 To enact a double regeneration 1 Press the REGEN button once REGEN TODAY will flash on the display 2 Press and hold the REGEN button for three seconds until the valve regeneration initiates Once the valve has completed the immediate regeneration the valve will regenerate one more time at the preset regeneration time ADDITIONAL CONTROL VALVE FUNCTIONS Water Usage Monitoring The metered control valve will display actual water usage for the last 63 days The values are initially stored as This means the value is unknown As days pass values are stored as 0 for no flow or the actual number of gallons The counting of the gallons starts at the regeneration time If no regeneration time can be set i e when the valve is set for immediate regeneration the counting of gallons starts at 12 a m Day 1 is yesterday day 2 the day before yesterday etc As new values are added the oldest history disappears Power
11. condition for filtration For relatively clean water you may go up to design criteria of 15 gpm per sq ft Backwash flow rate based on 25 psi pressure drop Specifications e Vessel rated at 150 psi max operating pressure 120 F max operating temp e All Systems Automatic GENERAL INFORMATION AND SAFETY DISCLAIMER The information contained in this document is subject to change without notice Applied Membranes Inc shall not be liable for technical or editorial omissions made herein nor for incidental or consequential damages resulting from the furnishing performance or use of this material READ THIS MANUAL Prior to operating or servicing this unit this manual must be read and understood If anything is not clear call for assistance before proceeding Keep this and other associated manuals for future reference and for new operators or qualified service personnel A USE PROPER POWER CONNECTIONS Use proper wiring and connection methods to satisfy local electrical codes SHOCK HAZARD Connect this unit to a properly grounded connection in accordance with the National Electrical Code DO NOT under any circumstances remove the ground wire or ground prong from any power plug Do not use extension cords or an adapter without proper consideration Page 4 A SERVICE WARNING To prevent electrical shock disconnect power to the system prior to servicing A WARNING Do not make any alteration or modification in the
12. drive gear Press and hold SET and DOWN buttons for 3 seconds or disconnect power _ supply from PC Board for 5 secs then reconnect Verify that proper voltage is being supplied Press and hold SET and DOWN buttons for 3 seconds or disconnect power supply from PC Board for 5 seconds and then reconnect Check motor connections Press and hold SET and DOWN buttons for 3 seconds or disconnect power supply from PC Board for 5 seconds and then reconnect Replace piston and stack assemblies Press and hold SET and DOWN buttons for 3 seconds or disconnect power supply from PC Board for 5 seconds and then reconnect Snap drive bracket in properly Press and hold SET and DOWN buttons for 3 seconds or disconnect power supply from PC Board for 5 seconds and then reconnect Snap drive bracket in properly Press and hold SET and DOWN buttons for 3 seconds or disconnect power supply from PC Board for 5 seconds and then reconnect Page 39 Copyright 2012 Applied Membranes Inc All Rights Reserved MAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA mMAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA A PRODUCT WARRANTY E SELLER hereby warrants to CUSTOMER that the goods herein described will be free from any liens or encumbrances that good title to said goods will be conveyed to CUSTOMER by sale of same SELLER warrants materials of its own manufacture against defects in
13. material and workmanship under normal conditions of usage and service for one year from whichever of the following events occurs first e First use of the system e Three 3 months following date of shipment from Vista Materials not manufactured by seller receive only such warranty if any of the manufacturer thereof and which are hereby assigned to CUSTOMER without recourse to SELLER SELLER S obligation under this warranty is limited to and shall be fully discharged by repairing or replacing any defective part FOB its works SELLER shall not be liable for repair or alterations made without SELLER s prior written approval for membrane elements becoming plugged by suspended matter precipitates or biological growth or failure to properly maintain the element SELLER shall not be liable for damages or delays caused by defective material Elements returned to SELLER for warranty examination must be shipped freight prepaid BE SELLER S Liability SELLER SHALL NOT BE LIABLE FOR PROSPECTIVE PROFITS OR SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES NOR SHALL RECOVERY OF ANY KIND AGAINST SELLER BE GREATER IN AMOUNT THAN THE PURCHASE PRICE OF THE SPECIFIC GOODS SOLD AND CAUSING THE ALLEGED DAMAGE WHETHER SUCH CLAIM BE BASED ON CONTRACT OR TORT provided however the aforesaid to the contrary notwithstanding SELLER shall not be liable for any bodily injuries or property damage directly caused by its willful wanton or negligent acts B All Other Warran
14. provided pouring the media in the following order 1st will end up on the bottom of the tank last will end up at the top of the tank etc Note The tank will be approximately 1 2 75 full after loading is complete Refer to table on the following page for the proper quantities of each media l Gravel YMGRVL11618 1 CF 100 lbs per bag Il Carbon YMC1240RCOAL 1 CF 27 5 lbs per bag Remove the funnel from the top of the tank and the tape from the end of the riser tube Brush any loose media off the top opening of the tank The bottom of the control valve has an opening with O rings inside lubricate the O ring with a non petroleum based lubricant Position the valve over the top of the media tank making sure the top of the riser tube inserts inside the opening in the bottom of the valve Screw the valve down into the media tank Another person should hold the tank as the valve is being snugly tightened onto the tank Do not over tighten Tighten until snug tighten a bit more and then STOP The large o ring will seal itself ek AkA JE SC Page 5 MESMESFXSNIES INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Metered Carbon Filter RESIN QUANTITY PER MODEL Table 2 Resin Quantities Model No Gravel Carbon US or EU 1 16 X Ves I W G744EM 0 1 CF 10 Ibs 0 5 CF 13 8 be W G844EM 0 1 CF 10 Ibs 0 6 CF 16 5 be W G940EM S
15. trying to remove the gear cover the drive bracket must be removed from the drive back plate Refer to the instructions above regarding removing the drive bracket from the drive back plate The drive gear cover can be removed from the drive bracket without removing the motor or the PC board The drive gear cover is held in place on the drive bracket by three clips The largest of the three clips is always orientated to the bottom of the drive bracket With the PC board facing up push in and down on the large clip on the drive gear cover Handle the cover and the gears carefully so that the gears do not fall off the pegs in the cover Replace broken or damaged drive gears Do not lubricate any of the gears Avoid getting any foreign matter on the reflective coating because dirt or oils may interfere with pulse counting The drive gear cover only fits on one way with the large clip orientated towards the bottom If all three clips are outside of the gear shroud on the drive bracket the drive gear cover slips easily into place The drive bracket does not need to be removed from the drive plate if the motor needs to be removed To remove the motor disconnect the power and motor plugs from the jacks on the PC board Move the spring clip loop to the right and hold Rotate the motor at least a Lo turn in either direction so the wires are vertical up amp down before gently pulling on the wire connectors to remove the motor Pulling directly on the wires wit
16. A or V buttons AM PM toggles after 12 Press NEXT to go to step 3 amp U In the event of a prolonged power outage time of day flashes indicating that it needs to be reset SE All other information will be stored Ge ca Step 3U Current Time minutes Set the minutes in memory no matter how long the Age of the day using A or V buttons power outage Please complete PM Press NEXT to exit Set Clock the steps as shown to the right B45 Press REGEN to return to previous step bc Manual Regeneration SR Le m To initiate a generation at the preset delayed REGEN TODAY will flash if a regeneration is expected Tonight regeneration time of day Press and release REGEN CAPACITY REMAINING The words REGEN TODAY will flash on the display If the REGEN button was pressed in error pressing again J c Li GAL will cancel the request b To initiate manual regeneration immediately Press and SET Sp e hold REGEN button for three seconds System will begin CLOCK Z regeneration immediately Request cannot be cancelled The control valve may be stepped through the various regeneration cycles by pressing the REGEN button Regeneration Mode When the filter begins to regenerate the display will change to include information about the step of the regeneration process and the time remaining for that step to be m Hc r completed The system runs through the steps automatically and will reset itself to
17. Carbon Filter DRAIN LINE 3 2 7 TO 14 DIAMETER UNITS CV1 Nut Drain Elbow CV Drain Elbow 24 Male RE 4 5 Va 9 ORingOlO 3 AL Pj 1 V3159 01 CV1 DLFC Retainer Asy B V3162 022 CV1 DLFC 2 2 gpm for 34 W G744EM CV1 DLFC 2 7 gpm for 34 1 CV1 DLFC 4 2 gpm for 34 of the model CV1 DLFC 5 3 gpm for 34 indicated in the CV1 DLFC 6 5 gpm for 34 column to the left CV1 DLFC 7 5 gpm for 34 4 and 6 can be ordered as a complete assembly V3331 CV1 Drain Elbow Retainer Assembly Replacement valves are shipped without drain line flow control Za nut and polytube insert order DLFC separately and install before using Proper DLFC orientation directs water flow towards the washer face with rounded edge Page 26 crFPLIiEer G MeMBRaNesS INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Metered Carbon Filter DRAIN LINE 1 16 DIAMETER UNITS Drain Fitting 1 Straight 9 V3190150 CV1 DLFC Washer15gpm ori W G1665EM 1 Z __ Can be ordered as a set Order number V3008 02 description WS1 drain Fitting 1 Straight Proper DLFC orientation S directs water flow towards To 6 the washer face with e N rounded edge nae C ds errLier Page 27 MEMBRANES INC Copyright 2012 Applied Membranes Inc All Rights R
18. DE When the carbon filter begins to regenerate the display will change to include information about the step of the regeneration process and the time remaining for that step to be completed The system runs through the steps automatically and will reset itself to provide treated water when the regeneration has been completed ERROR MESSAGE If the word ERROR and a number are alternately flashing on the display check the trouble shooting section of this manual to identify the error SPPLIeD ow Page 11 MEMBRaENeES INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Metered Carbon Filter GENERAL WARNINGS A The control valve fittings and or bypass are designed to accommodate minor plumbing misalignments but are not designed to support the weight of a system or the plumbing A Do not use Vaseline oils other hydrocarbon lubricants or spray silicone anywhere A silicone lubricant may be used on black o rings but is not necessary A The nuts and Caps are designed to be unscrewed or tightened by hand or with the special plastic wrench If necessary pliers can be used to unscrew the nut or cap Do not use a pipe wrench to tighten or loosen nuts or caps Do not place a screwdriver in the slots on caps and or tap with a hammer A The nuts and Caps are designed to be unscrewed or tightened by hand or with the special plastic wrench If necessary a pliers can be used to unsc
19. EU Shown CV1 AC Adapter 220v 240v 12v UK CV1 AC Adapter Cord Only Drawing number parts 2 through 6 may be purchased as a complete assembly part V3002 When replacing the battery align Correct positives and push down to fully seat Battery A lt Battery replacement is Orienta 3 volt lithium coin cell tion type 2032 errLier Page 21 MEMBRANES INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Metered Carbon Filter DRIVE CAP ASSEMBLY DOWNFLOW PISTON REGENERATE PISTON amp SPACER STACK ASSEMBLY 1 V8005 X CVI Spacer Stack Assembly o 5 00 1 2 9304 Drive Cap Assembly o 0 0 D V8178 X j OVtDrveBackPlate 5 0 1 4 VvS30tt X OVfPistonDownflow Assembly TI V3174 CV1 Body Assembly Downflow V3001 02 CV1 Mixing Valve Body Assembly Black Plug Page 22 ermrLitcerc MESMESFAXSINES INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Metered Carbon Filter INJECTOR CAP INJECTOR SCREEN INJECTOR PLUG AND O RING V3176 Injector Cap pp V3152 O Ring 315 a NNI 3 VS17701 i Injector ScreenCage 1 4 V30004Z7 LN Injector Assembly Z Plug Ir Not Shown PVT O Ring O13 The injector plug and the injector each contain one 011 lower and 013 upper o ring For a filter that only backwashes injector plugs are loc
20. ISTON The drive gears turn the main gear of the drive cap assembly which moves the piston The screw driven horizontally moving piston stops at specific positions to direct the flow of water to backwash regenerate rinse or refill The PC board determines the position of the piston by counting pulses produced when the piston is moved An optical sensor looking at one of the reduction drive gears generates these pulses Each cycle position is defined by a number of pulses The counter is zeroed each time the valve goes to the service position The PC board fi ds the service position by noting the increase in current delivered to the motor when the mechanical stop at the service position is reached This method of controlling piston position allows for greater flexibility and requires no switches or cams U S Patent 6444127 The valve included on your water softener includes a 1 25 diameter downflow piston A regenerant piston is attached to the main piston SPACER STACK ASSEMBLY The spacer stack assembly provides the necessary flow passage for water during the different cycles The all plastic spacer stack assembly U S Patent 6402944 is a one piece design which allows the stack to be removed using your fingers The exterior of the stack is sealed against the body bore with self lubricating EPDM o rings while the interior surface is sealed against the piston using slippery self cleaning directional one way silicone lip seals The lip seals
21. If the fitting is leaking tightening the nut will not stop the leak Remove the nut remove the fitting and check for damage or misalignment of the o ring Do not use pipe dope or other sealant on threads Use teflon tape on threaded inlet outlet and drain fittings Teflon tape is not necessary on the nut connection or caps because of o ring seals A Note All plumbing is to be done in accordance with state and local codes A Caution Before placing wall anchors to support piping ensure that no electrical conduit or wiring is located behind the intended mounting location Note The control valve fittings and or bypass are designed to accommodate minor plumbing misalignments but are not designed to support the weight of a system or the plumbing 2 Install drain line from control valve to a free flowing drain If the drain line is a 7s flexible polytube slide the nut onto the polytube then place the polytube insert into the end of the polytube and tighten the nut on to the 34 drain line fitting The nut is only designed for use with fexible polytube Use other nuts if attaching different materials To access the drain line flow control remove the locking clip by pulling it straight out Pull fitting out and replace the locking clip so that it is not misplaced The drain line fitting is pressed in and has an o ring seal MEMBRANES INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual
22. T 11 EnO IIS Ss Ae ee A E 11 EnTra VV AICI INS sees ETE ome 12 Control Valve General Features and Information cccccccccccceceeeseeeeeceeeeeeeeeeeeeeeeeaeeeeeeeeeeeesaeeseceeeeeesssaeseeeeeeeeseeaseeeeeeesssaeaeeeeeeeeesaaas 12 Programming Control Valve ODIIOFNS geegent 13 Regeneration Cycle Programs E 13 Demand Initiated Regeneration amp Time Clock Options cccceecccccceeeeeceeceeeeeeeeeaeeeeeecaeeeeeeesseeeceeesseeseeeeessaaaeceessaaeueeesseaeeeeesaageeeeesaages 14 Manual Regeneration Backwash E 15 Additional Control Valve FUNC TOS EE 15 PURE SVS le Me o E E E A E 16 installer Display Settings sscnccncendeecessicinaseneandandencacewnecdenend lt ineetincessiten suas bonsioeteseenbanoesiiconsitaxhdendina oueeneidnndusiisinndisieanpiieednalenuseamnndainsebbieecsweenndiaodeshweod 18 Diano RETE E sete a RNte em 19 I A el ON KT 20 Control Valve Drawings and Components 5 ccsteecestececcdicececccccdenscantotesleseeseede dedicate iddexeds ca eene ic occu cuiua nnnm nnmnnn nnna nnen 21 Front Cover amp Drive ASSEMDIY f 21 Drive Cap Assembly Downflow Piston Regenerate Piston amp Spacer Stack Assembly cccccccceeeseseeeeeeeeeeeeaeeeeseeeeeeeeseaaaneee
23. Time Clock whichever comes first depending upon what settings are selected for Day Override and Gallon Capacity See Table 3 See the Installer Display Settings Step 3I Filter System Setup Step 6S for explanations of Day Override and Gallon Capacity AMI Metered Carbon Filters are programmed for manual gallons capacity with a 12 Day Override as default This should work for most applications If different regeneration settings are required please see OEM programming section for setup instructions Table 5 DIR Demand Initiated Regeneration amp Time Clock Options Settings mm E Days Override Gallon Capacity Yes OFF Any Number Default gt Any Number Yes Yes Default 12 Any Number Yes Any Number OFF For DIR Filters set the Gallons Capacity to a specific number Automatic reserve capacity feature is available for water softeners only If a reserve capacity is desired set the gallon capacity to a value that is lower than the estimated capacity The control valve can also be set to regenerate immediately or at the next regeneration time by changing the Regeneration Time Option There are three choices for settings 1 NORMAL sometimes referred to as meter delayed means when the gallons capacity reaches zero it will stay in service until the next preset regeneration time at which time regeneration will begin 2 on 0 means regeneration will occur immediately when the gallons capacity reaches ze
24. UCTIONS DRIVE ASSEMBLY Remove the valve cover to access the drive assembly Disconnect the power source plug black wire from the PC board prior to disconnecting the motor or water meter plugs from the PC board The power source plug connects to the four pin jack The motor plug connects to the two pin jack on the left hand side of the PC board The water meter plug gray wire connects to the three pin jack on the far right hand side of the PC board The PC board can be removed separately from the drive bracket but it is not recommended Do not attempt to remove the display panel from the PC board Handle the board by the edges To remove the PC board from the drive bracket unplug the power water meter and motor plugs from the PC board Lift the middle latch along the top of the drive bracket while pulling outward on the top of the PC board The drive bracket has two plastic pins that fi t into the holes on the lower edge of the PC board Once the PC board is tilted about 45 from the drive bracket it can be lifted off of these pins To reinstall the PC board position the lower edge of the PC board so that the holes in the PC board line up with the plastic pins Push the top of the PC board towards the valve until it snaps under the middle latch weave the power and water meter wires into the holders and reconnect the motor water meter and power plugs The drive bracket must be removed to access the drive cap assembly and pistons or the drive g
25. ace in the correct position for installation Lift the riser tube Tank Opening from the tank keeping the attached hub within the opening of the tank Within the tank assemble the laterals onto the hub twisting each lateral into the hub to lock securely Gently lower the assembly to the bottom of the tank The top of the riser tube should be about level with the top of the tank 2 The riser tube inside the media resin tank delivers treated water to your control valve It will need to be temporarily covered with tape on the top end to prevent anything from falling down inside the tube during loading KE ZE 3 EE 3 Step back and look at the tank to make sure it is standing straight and not tilted The black base on the bottom of the tank should also be straightened before filling the tank If your tank is tilted simply pick up the tank 2 3 inches off the floor and drop it gently but firmly down favoring the side of the base that needs to be adjusted 4 Before loading the media fill the tank with 2 3 feet of water or 1 3 full depending on the tank size to soften the fall of the rocks and prevent damage to the distributor To load the media use a funnel in the top of the media tank with the riser tube still inside Make sure the riser tube is covered with tape to keep media out Scoop the media into the funnel slowly letting it fall down inside the media tank around the riser tube Fill the tank with the media
26. aneously to reset diagnostic values to zero Screen will return to User Display REGENERATION CYCLE PROGRAMS Table 3 shows the possible orders of the cycles for a downflow water filter When the control valve is used on a carbon filter the program provides to option to specify one backwash or two backwashes If two backwashes are specified two rinses occur for Downflow Water Filters 1 Cycle Backwash 2 Cycle Rinse 3 Cycle Second Backwash 4 Cycle Second Rinse 5 Cycle Service Second backwash is optional Second rinse only occurs if second backwash option is selected Backwashes can be set to NORMAL or to LONGER The option selected will apply to both backwashes Table 1 shows the length of the cycles AMI Carbon Filters are programmed for NORMAL Length SINGLE Backwash as default This should work for most applications If LONGER or DOUBLE Backwash options are required please see OEM programming section for setup instructions errLier Cw Page 13 MESMESFXSSINIESSS INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Metered Carbon Filter Table 4 Cycle Times in Minutes for Normal and Longer Backwash Lengths Backwash Length Setting gt ow cc D o E O o2 O S DEMAND INITIATED REGENERATION amp TIME CLOCK OPTIONS The control valve can be set for Demand Initiated Regeneration DIR only Time Clock operation only or DIR and
27. ated in both holes errLuitcer e Page 23 MEeMBRaNe amp s INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Metered Carbon Filter REFILL FLOW CONTROL ASSEMBLY AND REFILL PORT PLUG 1 V3195 01 OVtRefilPotPlugAssemby TI 2 H4615 Elbow Locking Clip 3 JCP P 6 X Polytube Insert 6 4 JCPG 6OPBLK Nuts SoftenerOnly 5 H4613 X Elbow Cap 6 W i X O Ring019 CV1 RFC Retainer Asy 0 5 gpm 8 Vst2 X CVIRFC Softener Only 9 V3330 01 X LO Brine Elbow Aer with RFC v Proper RFC orientation directs refill water flow towards the washer face with rounded edge and text MEMBRANES INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Metered Carbon Filter WATER METER METER PLUG AND MIXING VALVE Qty Per Valve Sg V3151 CV1 Nut 1 QC RE WE ECH V3003 CV1 Meter Assembly NENNEN NENNEN 3 V3118 01 CV1 Turbine Assembly RE V3105 O Ring 215 Lo 5 V8003 01 CV1 Meter Plug Assembly EE MEN B V3013 Mixing Valve Order number V3003 includes V3118 01 CV Turbine Assembly and V3105 O Ring A This Water Meter should not be used as the primary monitoring device for critical or health effect applications eIFFPLIGr Page 25 MEMBRaNeS INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Metered
28. chemically cleaned dilute sodium bisulfite or vinegar or wiped with a soft cloth The spacer stack assembly can be pushed in to the control valve body bore by hand Since the spacer stack assembly can be compressed it is easier to use a blunt object to 1 12 in diameter to push the center of the assembly into the control valve body The assembly is properly seated when at least four threads are exposed approximately Ss Do not force the spacer stack assembly in The control valve body bore interior can be lubricated with silicone to allow for easy insertion of the entire stack Reattach the drive cap assembly and piston s and the drive assembly After completing any valve maintenance involving the drive assembly or the drive cap assembly and pistons unplug power source jack from the printed circuit board black wire and plug back in or press and hold SET and DOWN buttons for 3 seconds The cover button may have other names like SET HOUR CLOCK or SET CLOCK but the circuit board is labeled with SET This resets the electronics and establishes the service piston position The display should flash all wording then flash the software version and then reset the valve to the service position WATER METER The water meter assembly is connected to the PC board by a wire If the entire water meter assembly is to be replaced remove the control valve cover and disconnect the power source and water meter plugs from the PC board Unla
29. clude one small blade screw driver one large blade screw driver pliers and a pair of hands A plastic wrench is available which eliminates the need for screwdrivers and pliers Disassembly for servicing takes much less time than com parable products currently on the market Control valve installation is made easy because the distributor tube can be cut 1 2 above to 2 below the top of tank thread The distributor tube is held in place by an o ring seal and the control valve also has a bayonet lock feature for upper distributor baskets The AC adapter comes with a 15 foot power cord and is designed for use with the control valve The AC adapter is for dry location use only The control valve maintains timekeeping for up to 8 hours if the power goes out and the battery is not depleted After 8 hours the only item that needs to be reset is the time of day valve status and programming are permanently stored in the nonvolatile memory If a power loss lasts less than 8 hours and the time flashes on and off the time of day should be reset and the non rechargeable battery should be replaced Page 12 aPPLIen MEMBRE ENES INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Metered Carbon Filter PROGRAMMING CONTROL VALVE OPTIONS The control valve offers multiple procedures that allow the valve to be modified to suit the needs of the installation These procedures are e Filter Setup e Ins
30. d reports its rate of rotation through Hall effect circuitry to the printed circuit PC board This rotation permits the PC board to record the total volume of treated water and the flow rate The small centrally located magnet is shielded from water which substantially reduces iron fouling problems with the turbine A This Water Meter should not be used as the primary monitoring device for critical or health effect applications A Operating Pressures 20 psi minimum 12 psi maximum Operating Temperatures 40 F Minimum 110 F Maximum The turbine is accurate to within 5 over a wide operating flow rate range 0 25 gpm 0 95 lpm up to control valve maximums and has a very low pressure drop Water used for regeneration is not metered If the control valve is set to prefill the regenerant water used between the prefill cycle up to the start of the regeneration cycle is metered If the control valve is in regeneration mode and there is a water demand that water usage is not metered When facing the front of the control valve the water meter is positioned on the left hand side of the control valve Allow sufficient clearance to clean and repair the water meter without disconnecting the plumbing or disassembling any other parts of the control valve errLuitcer Cw Page 33 MESMESFASSINIESS INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Metered Carbon Filter CONTROL VALVE SERVICE INSTR
31. ded e NORMAL 2 for DOUBLE NORMAL length backwash e LONGER for SINGLE LONGER length backwash e LONGER 2 for DOUBLE LONGER length backwash Press NEXT to go to Step 5F Press REGEN to return to previous step STEP 5F Set Gallons Capacity using V or A buttons e OFF regeneration based on day override time clock operation or e Number of gallons 20 to 50 100 for demand initiated regeneration Press NEXT to go to Step 6F Press REGEN to return to previous step STEP 6F Refill Option Skipped because OFF is selected in in step 3F Press NEXT to go to Step 7F Press REGEN to return to previous step STEP 7F Set Regeneration Time Option using V or A buttons e NORMAL means regeneration will occur at the next preset time when the gallons capacity reaches zero e on 0 means regeneration will occur immediately when the gallons capacity reaches zero e NORMAL on 0 means regeneration will occur after 10 minutes of no water usage after the gallon capacity reaches zero Press NEXT to exit Filter System Setup Press REGEN to return to previous step aPPLIen 3 MEMBRE ENES INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Metered Carbon Filter Table 6 Settings Options Table Volume Regeneration BEVE Capacity Time Option Override DEEN Regeneration occurs at the next Regen Set Time when NORMAL OFF volume capacity reaches 0 Also known as Meter Delay D
32. eak the notches molded into the drive back plate Make certain that the main drive gear still turns freely The exact position of the piston is not important as long as the main drive gear turns freely Reattach the drive assembly to the control valve and connect all plugs After completing any valve maintenance involving the drive assembly or the drive cap assembly and pistons unplug power source jack from the printed circuit board black wire and plug back in or press and hold SET and DOWN buttons for 3 seconds The cover button may have other names like SET HOUR CLOCK or SET CLOCK but the circuit board is labeled with SET This resets the electronics and establishes the service piston position The display should flash all wording then flash the software version and then reset the valve to the service position eIFFPLIGr Page 35 MEMBRanNes INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Metered Carbon Filter SPACER STACK ASSEMBLY For spacer stack identification refer to drawing in valve drawings section of this manual To access the spacer stack assembly remove the drive assembly drive cap assembly and piston The spacer stack assembly can be removed easily without tools by using thumb and forefinger Inspect the black o rings and clear lip seals for wear or damage Replace the entire stack if necessary Do not disassemble the stack The spacer stack assembly may be
33. ear cover It is not necessary to remove the PC board from the drive bracket to remove the drive bracket To remove the drive bracket start by removing the plugs for the power source and the water meter Unweave the wires from the side holders Two tabs on the top of the drive back plate hold the drive bracket in place Simultaneously lift the two tabs and gently ease the top of the drive bracket forward The lower edge of the drive bracket has two notches that rest on the drive back plate Lift up and outward on the drive bracket to disengage the notches To reassemble seat the bottom of the drive bracket so the notches are engaged at the bottom of the drive back plate Push the top of the drive bracket toward the two latches The drive bracket may have to be lifted slightly to let the threaded piston rod pass through the hole in the drive bracket Maintain a slight engaging force on top of the drive bracket while deflecting the bracket slightly to the left by pressing on the side of the upper right corner This helps the drive gears mesh with the drive cap assembly The drive bracket is properly seated when it snaps under the latches on the drive back plate If resistance is felt before latching then notches are not fully engaged the piston rod is not in hole the wires are jammed between the drive bracket and drive back plate or the gear is not engaging the drive cap assembly To inspect the drive gears the drive gear cover needs to be removed Before
34. eees 22 Injector Cap Injector Screen Injector Plug and O RING cccccccceseseecceeeeeeeeeeeeeeeeeeaeaeseeeeeeeeseeseeceeeeceeeesseeaseeeeeessssaaaeeeeeesssaeageeeeeees 23 Refill Flow Control Assembly and Refill Port Plug ccccccccseeeeceeeeeeeeeeeseeeeeeeeeeeeeeeeeseeeeeeeeseeeeeeesaeeeeeeeessaaeeeeeesaaeeeeesseaaeeeeesaageeeeesaaees 24 Water Meter Meter Plug and Mixing Valve nsnannnnennnnennnsennnnrnnnnnnnnsrnrrsrnrrorrrrsrnrronrtrsrnrrornrrntntrnanttrntrtttoantnnnntrotrttntrtnnnrtrnnnten arenen reenn 25 Reg a t 26 Distributor Tube Opening Identification OO 28 HST NEAT OMI UM E icis Me TERT 28 miss BIST INEO mE 29 i a dle Spanner M Fe T0 ERE REO mm 31 Control Valve Components DescriDUOLi acioci neue uc cu aao eps ao aoc EENEG VE expuso nans ERE c Cu Ro xU ax E dU oua REN COH muc ERRA 32 Bess Cr 32 Drive Cap Assembly Main Piston Regenerant Pision nenen 32 PEES le EE 32 Injector Plug and Rell Flow PUG RENNES cm 33 Drain Line Flow Control and Fitting Assembly nennen nennen nnne nnnnnni rn rn nn riis snis arn n siiis snas aris r ss assa san nnns 33 installation Fitting ASSETDIIGS E 33 VV TINO e Meer e TT mee 33 Control Valve TE de TE 34 IVS FNS SIMI MR RR X 34 Drive Cap Assembly Main Piston and Regenerant Pieton nn
35. emand Initiated Regeneration Any Number Regeneration occurs at the next Regen Set Time when the specified number of days between regenerations is reached Also known as Time Clock Initiated Regeneration Any OFF NORMAL Number Regeneration occurs at the next Regen Set Time when volume capacity reaches 0 or the specified number of days aI ear LN NORMAL Mrd between regenerations is reached 3 Meter Delay Demand Initiated Regeneration with Days Override Regeneration occurs immediately when volume capacity reaches 0 Time of regeneration will not be allowed to be set Any because regeneration will always occur immediately when Number volume capacity reaches 0 Also known as Meter Immediate Demand Initiated Regeneration Regeneration occurs at the next Regen Set Time when the specified number of days between regenerations is reached unless the gallons capacity reaches 0 before that time If the gallons capacity reaches 0 regeneration occurs after 10 minutes of no water usage Any NORMAL Any Number OnO Number Note Reserve Capacity is not automatically estimated in Filtering applications Feature is available for softener applications only To set a manual reserve capacity set the gallons capacity to a number that is lower than the actual estimated capacity of the system SPPLIeD cw Page 17 MEMBRaENeES INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Mete
36. en reset the valve to the service position DRIVE CAP ASSEMBLY MAIN PISTON AND REGENERANT PISTON The drive assembly must be removed to access the drive cap assembly The drive cap assembly must be removed to access the piston s The drive cap assembly is threaded into the control valve body and seals with an o ring To remove the drive cap assembly use the special plastic wrench or insert a 4 to 2 flat blade screwdriver into one of the slots around the top 2 of the drive cap assembly so it engages the notches molded into the drive back plate around the top 2 of the piston cavity See Figure 5 The notches are visible through the holes Lever the screwdriver so the drive cap assembly turns counter clockwise Once loosened unscrew the drive cap assembly by hand and pull straight out D Figure 5 To remove the main piston fully extend the piston rod and then unsnap the main piston from its latch by pressing on the side with the number Chemically clean in dilute sodium bisulfite or vinegar or replace the main piston Reattach the main piston to the drive cap assembly Reattach the regenerant piston if needed to the main piston Reinsert the drive cap assembly and piston into the spacer stack assembly and hand tighten the drive cap assembly Continue to tighten the drive cap assembly using a screwdriver as a ratchet until the black o ring on the spacer stack assembly is no longer visible through the drain port Excessive force can br
37. er tank and control valve Note Warranty Claims cannot be processed without adequate operating data and system history SPPLIeD ow Page 7 MEMBRaENeES INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Metered Carbon Filter OPERATING CONDITIONS For optimum carbon filter performance observe the following e Maintain a minimum of 25 psi during backwash cycle e Water pressure should not exceed 120 psi across carbon tank e Water temperature should not exceed 110 F CAUTION Hydrocarbons such as kerosene benzene gasoline etc may damage products that contain o rings or plastic components Exposure to such hydrocarbons may cause the products to leak Do not use the product s contained in this document on water supplies that contain hydrocarbons such as kerosene benzene gasoline etc OPERATING DO S AND DON TS DO e Monitor system and keep a daily log e Maintain proper water pressure for backwashing DON T e Permit oils or fats in feed water e Shut down system for extended periods e Exceed operating pressures or temperatures e Backwash filter with insufficient water flow Page 8 ek Aka JE CG MEMBRaNes INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Metered Carbon Filter MAINTENANCE REMOVAL amp REPLACEMENT OF CARBON MEDIA Tools Needed e Wrench to removing piping e Buckets for materials
38. eserved Installation and Service Manual Metered Carbon Filter DISTRIBUTOR TUBE OPENING IDENTIFICATION 1 050 Black Plug Note The Wal downflow piston is a solid amber color INSTALLATION FITTING ASSEMBLY Assembly Model Number V3007 CV1 Fitting 1 PVC Male NPT Elbow Assembly 1 V8f51 OV Nut 1 Quick Connect 2 V8150 CV Split Ring 3 Vv 8t0 X JORmng2lb 2 J 4 JL V3149 OV1 Fitting 1 PVC Male NPT Elbow Page 28 eFPFPLIEr MESMESFEXSInNES INC Copyright 2012 Applied Membranes Inc All Rights Reserved a FIAT hhh Installation and Service Manual Metered Carbon Filter Service Flow Diagram FLOW DIAGRAMS PISTON ROD IS BOTTOMED OUT IN HOME POSITION t p SS E H rer CD eem S Kp wm IP eet SES NES S N LY e Sa En SENS M S MM a SS WERE ET Hj END X CE i i i Le dl Fe SS Cem S x x e ES o Page 29 PISTON ROD IS BELOW 2nd STEP DOWN TO DRAIN SUPPLY WATER INLET ea al A f a SUPPLY WATER IAR INLET SUPPLY WATER TO TOP OF TANK s ZS BACKWASH WATER TO DRAIN Backwash Flow Diagram CONDITIONED WATER FROM DISTRIBUTOR TO DISTRIBUTOR SUPPLY WATER Copyright 2012 Applied Membranes Inc All Rights Reserved OUTLET PORT FOR SERVICE WATER SUPPLY WATER aPPLIIeD MEeMBRaN amp S INC Installatio
39. et and drain fittings Teflon tape is not necessary on the nut connection or caps because of o ring seals INITIAL START UP For detailed programming and operating information please refer to the control valve section of this manual 1 Check all piping connections and make sure feed valves are open Inspect plumbing for leaks 2 Check that control valve is connected to electrical source 3 Open Raw Water source valve A Note Check for leaks throughout system as pressure is applied 4 Initiate manual regeneration of the control valve to regenerate press REGEN button for three seconds 5 Ensure drain line flow remains steady for 10 minutes or until clear Step through the different regeneration cycles by pressing A or V 6 Observe regeneration effluent and continue to regenerate until discharge is clear Steps 4 and 5 may need to be repeated as necessary 7 Observe that valve advances through the different regeneration cycles and ends in service Step through the different regeneration cycles by pressing A or V 8 Review control valve operations section of this manual and ensure settings are properly programmed before placing the carbon filter in service SYSTEM MONITORING AND RECORD KEEPING Monitor carbon filter daily and record all pertinent data This data is needed to determine operating efficiency and for performing system maintenance The latter includes changing of the resin pressure drop across the carbon filt
40. ex ILL x MEeMBRanNes INE Industry Leader in RO Expertise and Membrane Applications since 1983 MANUAL FOR OPERATION amp MAINTENANCE OF METERED CARBON FILTER for Models W G744EM W G844EM W G940EM W G1054EM W G1252EM W G1354EM W G1465EM W G1665EM gt gt MEMBRANES NEO Systems M Membranes amp Chemicals e _ Filters 2325 Cousteau Ct Vista CA 92081 760 727 3711 e FAX 760 727 4427 IS0 9001 2008 w uersu c We ocumen Internet www appliedmembranes com E mail sales appliedmembranes com Certified Company ois Hevision 09 13 2012 Installation and Service Manual Metered Carbon Filter VALVE OPERATION QUICK REFERENCE GUIDE General Og eration CAPACITY REMAINING REMAINING When the system is operating one of two displays will be shown Pressing NEXT will alternate between the 3 displays One of the displays is the current time of day d REGEN The second display is one of the following days remaining or gallons remaining TIME If the system has called for a regeneration that will occur REGEN TODAY SARI pJ D PM tonight the words REGEN TODAY will appear on the will be displayed if TODAY display When water is flowing through the system the a regeneration Is word FILTERING flashes on the display expected Tonight S NET A _ rece NEXT REGEN Set Time of Day Step 1U Press SET CLOCK Step 2U Current Time hour Set the hour of the day using
41. flow control or the washer The washers are identified with three numbers which correspond to the flow rate When reinstalling make sure the identifying number and the rounded inside diameter on the washer is visible when seated in the retainer The white flow control washer retainer can also be removed and cleaned Push the retainer in firmly when reinstalling Page 36 crFPLIiEer CG MEMBRaNes INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Metered Carbon Filter TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Inlet pressure low Low supply pressure Correct incoming supply pressure Low flow from source Remove blockage or other restrictions Treated water flow low Media Resin bed fouled Backwash Filter Valves closed Check valves and fully open Treated water has chlorine Bypass valve is open or faulty Fully close bypass valve or replace Damaged seal stack assembly Replace seal stack assembly Control valve body type and Verify proper control valve body type and piston piston type mismatched type match Fouled media bed Replace media bed No Display on PC Board No Power at electrical outlet Repair outlet or use working outlet Control Valve Power Adapter Plug Power Adapter into outlet or connect power not plugged into outlet or power cord end to PC Board connection cord end not connected to PC board connection Improper Power Supply Verify power voltage is being delivered to the PC
42. hout rotating the motor may break the wires off the motor Replace the motor if necessary Do not lubricate the motor or the gears To reinstall the motor move the spring clip loop to the right and hold Gently turn the motor while inserting so that the gear on the motor meshes with the gears under the drive gear cover Release the spring clip loop and continue to rotate the motor until the wires are horizontal and the motor housing engages the small plastic bulge inside the drive bracket motor retainer Reconnect the motor plug to the two pronged jack on the lower left side of the PC board If the motor will not easily engage with the drive gears when reinstalling lift and slightly rotate the motor before reinserting Reconnect the power plug Page 34 cirPFELIiIer MEMBRE ENES INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Metered Carbon Filter Replace the valve cover After completing any valve maintenance involving the drive assembly or the drive cap assembly and pistons unplug power source jack from the printed circuit board black wire and plug back in or press and hold SET and DOWN buttons for 3 seconds The cover button may have other names like SET HOUR CLOCK or SET CLOCK but the circuit board is labeled with SET This resets the electronics and establishes the service piston position The display should flash all wording then flash the software version and th
43. ime hour Set the hour of day for regeneration using V or A buttons AM PM toggles after 12 The default time is 2 00 a m This display will show REGEN on 0 GAL if on 0 is selected in Step 7F Press NEXT to go to step 5l Press REGEN to return to previous step STEP 5l Next Regeneration Time minutes Set the minutes of day for regeneration using V or A buttons This display will not be shown if on 0 is selected in Step 7F Press NEXT to exit Installer Display Settings Press REGEN to return to previous step Typically a system is set to regenerate at a time of low water usage An example of a time with low water usage is when a household is asleep If there is a demand for water when the system is regenerating untreated water will be used Page 18 aPPLIen 3 MEMBRE ENES INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Metered Carbon Filter DIAGNOSTICS For all steps below Press the NEXT button to proceed to the next step Press REGEN to return to previous step or exit STEP 1D Press V or A simultaneously for three seconds If screen in step 2D does not appear in 5 seconds the lock on the valve is activated To unlock press V NEXT A and SET CLOCK in sequence then press NEXT and V simultaneously for 3 seconds STEP 2D Days since last regeneration This display shows the days since the last regeneration occurred STEP 3D Gallons si
44. ior damage to the drain line flow control fitting When assembling the installation fitting package inlet and outlet connect the fitting to the plumbing system first and then attach the nut split ring and o ring Heat from soldering or solvent cements may damage the nut split ring or o ring Solder joints should be cool and solvent cements should be set before installing the nut split ring and o ring Avoid getting primer and solvent cement on any part of the O rings split rings bypass valve or control valve A Plug into an electrical outlet Note All electrical connections must be connected according to local codes Be certain the outlet is uninterrupted Install grounding strap on metal pipes CONTROL VALVE GENERAL FEATURES AND INFORMATION This fully automatic control valve is designed as the primary control center to direct and regulate all cycles of an automatic backwashing filter The control valve included with this system is equipped with a meter and can be set to regenerate on demand consumption of a predetermined amount of water and or as a time clock passage of a particular number of days The control valve regulates the flow rates for backwash and rinse cycles The control valve uses no traditional fasteners e g screws instead clips threaded caps and nuts and snap type latches are used Caps and nuts only need to be firmly hand tightened because radial seals are used Tools required to service the valve in
45. l valve does not regenerate automatically but does when the REGEN button is depressed and held Water running to drain Page 38 POSSIBLE CAUSE Power outage Time of day not set correctly Time of regeneration set incorrectly Control valve set at on 0 immediate regeneration Control valve set at NORMAL on 0 delayed and or immediate Power Outage Broken drive gear or drive cap assembly Broken Piston Rod Defective PC Board Bypass valve in bypass position Meter is not connected to meter connection on PC Board Restricted stalled meter turbine Incorrect programming Meter wire not installed securely into three pin connector Defective meter Defective PC Board Power outage during regeneration Damaged seal stack assembly Piston assembly failure Drive cap assembly not tightened in properly SOLUTION Reset time of day If PC Board has battery backup present the battery may be depleted See Front Cover and Drive Assembly drawing for instructions Reset to correct time of day Reset regeneration time Check programming settings and reset to NORMAL for a delayed regeneration time Check programming settings and reset to NORMAL for a delayed regeneration time Reset time of day If PC Board has battery backup present the battery may be depleted See Front Cover and Drive Assembly drawing for instructions Replace drive gear or drive cap assembly Replace Piston Rod
46. n and Service Manual Metered Carbon Filter TO DRAIN Rinse Flow Diagram we OO Oo Co a O o 0c o xS gt RAGS EL SSL Ural 1 pue WL CEG pee UEM eeh AY SN ic a H ok 5 lt oz 3 we NN SS k SASS OUTLET PORT FOR SERVICE WATER SUPPLY WATER INLET SJ Rw E ae m SUPPLY WATER TO TOP OF TANK CONDITIONED WATER FROM DISTRIBUTOR aPPLIen MEMBRANES INC Copyright 2012 Applied Membranes Inc All Rights Reserved Page 30 Installation and Service Manual Metered Carbon Filter SERVICE SPANNER WRENCH Model No V3193 02 Although no tools are necessary to assemble or disassemble the valve the CV1 wrench shown below in various positions on the valve may be purchased separately to aid in assembly or disassembly of the control valve Loosens Injector And Bypass Caps errLier Page 31 MEMBREaNeS INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Metered Carbon Filter CONTROL VALVE COMPONENTS DESCRIPTION The CV1 control valves consist of the following components 1 Drive Assembly 5 Drain Line Flow Control 2 Drive Cap Assembly Main Piston and Regenerant Piston 6 Installation Fitting Assemblies 3 Spacer Stack Assembly 7 Water Meter or Meter Plug 4 Injector Cap Screen Injector Plug and Injector DRIVE ASSEMBLY The drive assembly consist
47. nce last regeneration This display shows the number of gallons that have been treated since the last regeneration STEP 4D Gallons used each day for last 7 days Pressing the A Button will show day 1 which would be yesterday and flashes the gallons used Pressing the A button again will show day 2 the day before yesterday and the gallons used Keep pressing the A button to show the gallons for days 3 4 5 and 6 The V button can be pressed to move backwards in the day series STEP 5D Gallons 63 day usage history This display shows day 1 for yesterday and flashes the number of gallons treated yesterday Pressing the A button will show day 2 which would be the day before yesterday and flashes the number of gallons treated on that day Continue to press the A button to show the maximum number of gallons treated for the last 63 days This display will show dashes if a water meter is not installed STEP 6D Flow rate current Turn the water on at one or more taps in the building The flow rate in gallons per minute will be displayed If flow stops the value will fall to zero in a few seconds STEP 7D Flow rate maximum last seven days The maximum flow rate in gallons per minute that occurred in the last seven days will be displayed STEP 8D Gallons total used since last reset The total number of gallons used since last reset will be displayed STEP 9D Days total number since last reset The total number of days the con
48. ne nnne nnne nnne nan n nnns naar nnns enar rns nans 35 Spacer LCI SS MN ee E mE 36 L A Ez I OU MMC e 36 Diatr 2mievReei e m T H Rm 36 de Ee Ee d e 37 Product VV AU IM A T M 40 eIFFPLIGr SC Page 3 MEMBREaNEeS INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Metered Carbon Filter DESIGN BASIS amp SPECIFICATIONS Table 1 Specifications Model No How 2 5gpm f 15gpm ft GPM How Rate GPM Backwash Volume of Media ft Carbon Only Valve Size In Out Conn Resin Tank Total Incl Dia xH d _Underbed W G744EM 1 4 22 050 060 744 P P W G844EM 18 2 1 08 98 94 1 9 1 0 75 088 9x40 P fF W G940EM Menu 2 r a 0 1 25 1 45 10x54 T TU EE 1 75 2 05 12x52 13x54 14x65 4x65 Filters are available with USA or European style plugs and voltages Please add the appropriate voltage code to the end of the model no when ordering 120V AC 60Hz with USA plug US Example W G744 US xx Volume of Media is approximate and includes underbedding 5 gpm per sq ft of media is the best design
49. ns 13 Perform start up procedure errLier CNW Page 9 MESMESFXSSINIESSS INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Metered Carbon Filter CONTROL VALVE OPERATION amp SERVICE CV1CONTROL VALVES WITH METERED REGENERATION CONTROL VALVE SPECIFICATIONS e Minimum Maximum Operating Pressures 20 psi 138 kPa 1 4 bar to 125 psi 862 kPa 8 6 bar e Minimum Maximum Operating Temperatures 40 F 4 C to 110 F 43 C A No user serviceable parts are on the PC board the motor or the power adapter The means of disconnection from the main power supply is by unplugging the power adapter from the wall Page 10 eaPPLliblb MESMESFEXSInNES INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Metered Carbon Filter VALVE OPERATION QUICK REFERENCE GUIDE GENERAL OPERATION Pare CAPACITY REMAINING REMAINING When the system is operating one of two displays will be H d Li m shown Pressing NEXT will alternate between the displays One of the displays is the current time of day SS Xf The second display is one of the following days remaining LER or gallons remaining tonight the words REGEN TODAY will appear on the eese ae seid REGEN ill be displayed if display When water is flowing through the system the Nader aC TODAY word FILTERING flashes on the display expected Tonight Ide vem
50. ou lee SET SET TIME OF DAY E 4 Step 1U Press SET CLOCK Step 2U Current Time hour Set the hour of the day using A or V buttons AM PM toggles after 12 Press NEXT to go to step 3 amp U If the system has called for a regeneration that will occur SOFTENING E3 C PM In the event of a prolonged power outage time of day flashes indicating that it needs to be reset SET All other information will be stored cLa Step 3U Current Time minutes Set the minutes in memory no matter how long the mes of the day using A or Y buttons tage PI let Ge Press NEXT to exit Set Clock power outage Please complete the steps as shown to the right Press REGEN to return to previous step SET clock NEXT MANUAL REGENERATION To initiate a generation at the preset delayed regeneration time of day Press and release REGEN CAPACITY REMAINING The words REGEN TODAY will flash on the display If the REGEN button was pressed in error pressing again REGEN J E Li GAL will cancel the request TODAY To initiate manual regeneration immediately Press and SET weer 7 REGEN s e i i CLOCK V hold REGEN button for three seconds System will begin regeneration immediately Request cannot be cancelled REGEN TODAY will flash if a regeneration is expected Tonight The control valve may be stepped through the various regeneration cycles by pressing the REGEN button REGENERATION MO
51. red Carbon Filter INSTALLER DISPLAY SETTINGS STEP 11 SET v7 SET HARDNESS SET CLOCK REGEN STEP 3l SET REGEN DAY SET CLOCK NEXT REGEN STEP A SET CLOCK NEXT RETURN TO NORMAL MODE STEP 11 Press NEXT and A simultaneously for 3 seconds to enter Installer Settings Screen STEP 3 This display should show nA Press NEXT to go to step 3l Press REGEN to exit Installer Display Settings If Hardness Grains appear as shown on the left the valve is incorrectly set up as a Softener return to step 2F and refer to Filler System Setup instructions to correct STEP 3l Day Override When gallon capacity is set to AUTO or to a number Day Override sets the maximum number of days between regenerations Recommended Setting for Days Override 12 Days If value set to OFF regeneration initiation is based solely on gallons used If value is set as a number allowable range from 1 to 28 a regeneration initiation will be called for on that day even if sufficient number of gallons were not used to call for a regeneration Set Day Override using V or A buttons e number of days between regeneration 1 to 28 or e OFF When gallon capacity is set to off the valve operates as a time clock valve and the Day Override sets the number of days between regenerations See Setting Options Table for more detail on setup Press NEXT to go to step 4l Press REGEN to return to previous step STEP 4l Next Regeneration T
52. rew the nut or cap Do not use a pipe wrench to tighten or loosen nuts or caps Do not place a screwdriver in the slots on caps and or tap with a hammer A After completing any valve maintenance involving the drive assembly or the drive cap assembly and pistons unplug power source jack from the printed circuit board black wire and plug back in or press and hold SET and DOWN buttons for 3 seconds The cover button may have other names like SET HOUR CLOCK or SET CLOCK but the circuit board is labeled with SET This resets the electronics and establishes the service piston position The display should flash all wording then flash the software version and then reset the valve to the service position A Do not use pipe dope or other sealants on threads Use Teflon tape on the threaded inlet outlet and drain fittings Teflon tape is not necessary on the nut connection or caps because of o ring seals A All plumbing should be done in accordance with local plumbing codes The pipe size for the drain line should be a minimum of Le Backwash flow rates in excess of 7 gom 26 5 lpm or length in excess of 20 6 1m require 3 drain line A Solder joints near the drain must be done prior to connecting the drain line flow control fitting Leave at least 6 between the drain line control fitting and solder joints when soldering pipes that are connected on the drain line control fitting Failure to do this could cause inter
53. ro 3 NORMAL and on 0 means the regeneration will occur at the preset regeneration time unless the gallons capacity reaches zero If the gallons capacity reaches zero the regeneration will begin 10 minutes after no water usage AMI Carbon Filters are programmed to NORMAL meter delay regeneration option This should work for most applications If different regeneration settings are required please see OEM programming section for setup instructions Page 14 crFPLIiEer MEIMESFEXSnNES INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Metered Carbon Filter MANUAL REGENERATION BACKWASH Manual regeneration can be performed at any time REGEN TODAY will flash if a e To schedule a regeneration to occur at the next delayed regeneration is expected Tonight regeneration time of day Press and release the REGEN button CAPACITY REMAINING Regen Today will flash on the display and the regeneration will occur at E E Li GAL the preset delayed regeneration time The regeneration can be cancelled REGEN by pressing and releasing the REGEN button This method of manually TODAY initiating regeneration is not allowed when the system is set to on 0 Sc meter immediate because there is no preset meter delay time CLOCK NEXT e To begin an immediate regeneration Press and hold the REGEN button for approximately 3 seconds The regeneration will
54. s of the following parts e Drive Bracket e Printed Circuit PC Board e Motor e Drive Gears e Drive Gear Cover The drive bracket holds the PC board the motor the drive gears and the drive gear cover in place The PC board receives and retains information displays the information determines when to regenerate and initiates regeneration The display shows different types of information in the initial system set up installer display settings diagnostics valve history or user display settings The PC board powers the motor The PC board s two prong jack connects wires to the direct current DC motor The motor is held in place on the drive bracket by a spring loaded clip and a small bulge in the plastic which fits in one of the slots on the motor housing The motor turns drive gears that drive the piston to cycle positions for backwashing regeneration rinsing refill or service The motor is fully reversible turns both ways and changes direction of rotation to change the direction of piston motion The motor is easily replaced if necessary There are three drive gears held in place by the drive gear cover All three drive gears are the same size A reflective coating is applied to the gears As the center drive gear turns a light shines on the coating and a light sensing diode determines if a light pulse was returned The PC board counts the pulses and determines when to stop driving the motor DRIVE CAP ASSEMBLY MAIN PISTON REGENERANT P
55. stack assemblies creating friction and drag enough to time out motor Drive bracket not snapped in properly and out enough that reduction gears and drive gear do not interface Drive bracket not snapped in properly and out enough that reduction gears and drive gear do not interface MEMBRaNeS INC Installation and Service Manual Metered Carbon Filter SOLUTION Disconnect power make sure motor is fully engaged check for broken wires make sure two pin connector on motor is connected to the two pin connection on the PC Board labeled MOTOR Press and hold SET and DOWN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC Board for 5 seconds and then reconnect Properly snap PC Board into drive bracket and then press and hold SET and DOWN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC Board for 5 seconds and then reconnect Replace missing gears Open up control valve and pull out piston assembly and seal stack assembly for inspection Press and hold SET and DOWN buttons for 3 seconds or disconnect power supply from PC Board for 5 seconds and then reconnect Check piston and seal stack assembly check reduction gears check drive bracket and main drive gear interface Press and hold SET and DOWN buttons for 3 seconds or disconnect power supply from PC Board for 5 seconds and then reconnect Loosen main
56. taller Displays A Settings e User Displays e Diagnostics e Valve History These procedures can be accessed in any order Details on each of the procedures are provided below and on the following pages At the discretion of the installer the end user can access all settings To lock out access to diagnostic and valve history displays and modifications to settings except hardness day override time of regeneration and time of day by anyone but the installer press V NEXT A and SET CLOCK in sequence after settings are made To unlock so other displays can be viewed and changes can be made press V NEXT A and SET CLOCK in sequence When in operation normal user displays show the time of day or days remaining before regeneration When stepping through a procedure if no buttons are pressed within five minutes the display returns to a normal user display Any changes made prior to the five minute time out are incorporated The one exception is current flow rate display under the diagnostic procedure The current flow rate display has a 30 minute time out feature To quickly exit Filter Setup Display Settings Diagnostics or Valve History press SET CLOCK Any changes made prior to the exit are incorporated When desired all information in Diagnostics may be reset to zero when the valve is moved to a new location To reset to zero press NEXT and V buttons simultaneously to go to the Service Setup 1 screen and release Press A and V simult
57. tch the drive assembly and lean it forward Unthread the water meter wire from the side of the drive assembly and through the drive back plate To reinstall rethread the water meter wire through the drive back plate and the side of the drive assembly Reattach the drive assembly and the water meter and power plugs This Water Meter should not be used as the primary monitoring device for critical or health effect applications A Operating Pressures 20 psi minimum 12 psi maximum Operating Temperatures 40 F Minimum 110 F Maximum The water meter wire does not need to be removed from the PC board if the water meter is only being inspected and cleaned To remove the water meter assembly unscrew the meter cap on the left side of the control valve Pliers may be used to unscrew the nut if necessary DRAIN LINE FLOW CONTROL To access the drain line flow control remove the locking clip by pulling it straight out Pull fitting out and replace the locking clip so that it is not misplaced The drain line fitting is pressed in and has an o ring seal In the 34 elbow the white flow control retainer is pressed in and has an o ring seal The retainer can be removed by rotating and pulling The flow control can be removed by prying upward with a small blade flat screwdriver in one of the slots on the side The drain line flow control and retainer can be chemically cleaned in dilute sodium bisulfite or vinegar or replaced Do not use a wire brush to clean the
58. ties and Damages THERE ARE NO WARRANTIES ESTABLISHED EXPRESS OR IMPLIED OR STATUTORY INCLUDING THE WARRANTY OF MERCHANTABILITY EXCEPT THOSE SET FORTH ABOVE OR ANY PERFORMANCE WARRANTY WHICH IS ATTACHED TO THIS ORDER B Permits Ordinances and Code Compliance CUSTOMER has full responsibility for obtaining any licenses permits and inspections required with respect to installation and use of the goods herein described E Governing Law Any agreement based upon this Order and the obligations thereby imposed on SELLER and CUSTOMER shall be governed by and construed according to the laws of the State of California FWVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVYVVVYVYVYYWVAU VFVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVV
59. trol valve has been in service since last reset will be displayed STEP 10D Regenerations total number since last reset The total number of regenerations that have occurred since last reset will be displayed When desired all information in Diagnostics may be reset to zero To reset to zero press NEXT and Y buttons simultaneously to go to the Service screen and release Press VY and A simultaneously to reset diagnostic values to zero Screen will return to user display RETURN TO NORMAL MODE aPPLIED CM Page 19 MEMBRaNe amp S INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Metered Carbon Filter VALVE HISTORY For all steps below Press the NEXT button to proceed to the next step Press REGEN to return to previous step or exit STEP 1VH tr cal clock NEXT cock NEXT ZC j STEP 4VH cb REGEN STEP 5VH REGEN STEP 6VH SET CLOCK NEXT RETURN TO NORMAL MODE Page 20 STEP 1VH Press A and V simultaneously for three seconds and release Then press A and V simultaneously and release If screen in step 2VH does not appear in 5 seconds the lock on the valve is activated To unlock press V NEXT A and SET CLOCK in sequence then press A and V simultaneously for 3 seconds and release Then press A and V simultaneously and release STEP 2VH Software Version This displa
60. wiring or plumbing of the system This can result in damage to the system and cause injury to operators or users A WARNING Flush the system for at least 30 minutes before use to remove all chemicals present Never let the carbon filter freeze Freezing can damage the resin tank aPPLIIen 3 MEMBRE ENES INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Metered Carbon Filter INSTALLATION Unpack Carbon Filter Inspect assemblies for damage cracked couplings broken or split pipes loose straps etc LOCATION Select a location for the Carbon Filter with adequate clearance from walls and other equipment to allow access on all sides of the tank The unit must be located near a drain able to accommodate the backwash flow rate of your unit see the table on page 3 This is in addition to any other equipment sharing the drain A grounded power supply of the appropriate voltage and a local disconnect switch is required A Caution The unit must not be located near any corrosive chemicals or in an area where the temperature may exceed 113 F 45 C A Warning The power supply must be properly grounded to avoid injury from electrical shock If media shipped unloaded packaged separately outside of the tank then continue with the loading instructions If the carbon filter was shipped loaded please skip to plumbing LOADING THE MEDIA 1 Place tank on a level solid surf
61. y shows the software version of the valve Press the NEXT button to go to Step 3VH Press REGEN to exit Valve History STEP 3VH Flow rate maximum since startup This display shows the maximum flow rate in gallons per minute that has occurred since startup STEP 4VH Gallons total used since start up This display shows the total gallons treated since startup STEP 5VH Days total since start up This display shows the total days since startup STEP 6VH Regenerations total number since start up This display shows the total number of regenerations that have occurred since startup STEP 7VH Error Log This display shows a history of the last 10 errors generated by the control during operation Press the A or V buttons to review each error recorded Press the NEXT button to exit Valve History Note Values in steps 3VH through VH cannot be reset ILLI 3 aPPLIen 3 MEeMBRaN amp s INC Copyright 2012 Applied Membranes Inc All Rights Reserved Installation and Service Manual Metered Carbon Filter CONTROL VALVE DRAWINGS AND COMPONENTS FRONT COVER amp DRIVE ASSEMBLY 1 V871501 LCV Front Cover Assembly LI 2 V810701 CV Motor Assembly 3 V3106 00 CV1 Drive Bracket amp Spring Clip 4 V3108 09BOARD CV1 PC Board with Battery REPLACE 5 CV1 Drive Reducing Gear 12x36 CV1 Drive Gear Cover i CV1 Drive Assembly CV1 AC Adapter 120v 12v USA Not CV1 AC Adapter 220v 240v 12v
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