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Owner`s Manual - Gilchrist Golf Cars

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1. FORWARD REVERSE SWITCH TOW RUN DECAL ON REAR WALL OF BATTERY BUCKET TOW RUN DECAL ON ELECTRICAL COMPONENT COVER N WARNING BATTERY EXPLOSION A WARNING ELECTRICAL COMPONENT EH UL DEN DAMAGE BATTERY TERMINAL WARNING DECAL RESULT IN SEVERE ON ELECTRICAL COMPONENT PERSONAL INJURY e Place Run Tow switch in TOW MOUNTING PLATE 2 PLACES position before performing any of the following Disconnecting or connecting battery cables Towing this vehicle Do not store items in battery compartment Place Run Tow switch in TOW position before performing any of A WARNING SHORTING OF BATTERY TERMINALS CAN CAUSE PERSONAL INJURY OR DEATH Extended storage Servicing the vehicle Do not store items in battery compartment Do not operate vehicle without the cover properly installed Keep electronic components dry e See vehicle maintenance and service manual before servicing the following Disconnecting or connecting battery cables Towing this vehicle Extended storage Servicing the vehicle Do not place component mounting plate directly on top of batteries when removing or installing plate e Remove plate from vehicle completely 102527501 102518101 102519401 2004 Precedent Golf Owner s Manual Page 7 Page 8 Vehicle Feature Identification GASOLINE VEHICLES Read owner s manual and safety warnings l
2. lille eee hh 34 Periodic Lubrication Schedules hh 36 Vehicle Controller Electric Vehicles llli III 38 Batteries Electric Vehicles eee Rh hh hann 38 Battery Charger Electric Vehicles lille rn 40 Battery Gasoline Vehicles hh 43 Engine Oil Gasoline Vehicles vv us SGA aur ear Y rre oe dae ddr a E A EYE d uxo 44 Fueling Instructions Gasoline Vehicles llli 45 Cleaning 2 duode ae ade ore ER ass anf Rn CR en e RR CJ E gk a aeo OR Da C ava de 46 AGCBSSOLIBS 13 4 a ick OCO o a oae ee ea ae eir Aog I a o e 47 subsequent Owner Registration mde eade dede a d x eerte Prior poetae 47 EFrecedent Vaga A 5t tract e En RUE X Ret o s dct p th Re dod c roe a EHE ab dec tek es Sead eas 47 Vehicle Specifications intet haere oe diet lu gr 49 Limited Lifetime Warranty for 2004 Precedent by Club Car 51 2004 Precedent Golf Car Owner s Manual Page 5 Vehicle Feature Identification ELECTRIC VEHICLES OPERATING INSTRUCTIONS e Read owner s manual and dash mounted safety warnings prior to driving Study and understand controls TO OPERATE Turn wheels to desired direction and ensure path is clear Turn key to ON position While stopped place Forward Reverse switch in
3. Windshields and weather proof enclosures will not protect occupants from flying objects golf balls etc SUBSEQUENT OWNER REGISTRATION In the event a vehicle is bought as a used vehicle we strongly urge the new owner to register the vehicle with Club Car This will enable us to contact you if the need arises Please send your name address and serial number s of the vehicle s to CLUB CAR INC P O Box 204658 Augusta Georgia 30917 4658 Attention Vehicle Registration PRECEDENT VILLAGER 4 The Precedent Villager 4 is designed to provide a smooth and comfortable ride for four passengers and is offered in both gasoline and electric power configurations This owners manual should be read thoroughly prior to operating the vehicle The Precedent Villager 4 should be driven and maintained as stated in this owner s manual with the following additions A WARNING e Vehicle should be driven at slower speeds when four persons are in the vehicle e Passengers should hold on to hand holds or hand rails at all times Figure 33 Page 48 Driver should keep both hands on the steering wheel while vehicle is moving Do not leave children unattended on the rear seat while vehicle is moving No more than four persons should be on the vehicle at one time MAINTENANCE Hefer to pages 34 through 37 for Periodic Service and Lubrication Schedules See following NOTE NOTE If the vehicle is constantly hauling heavy loads the prev
4. Do not remove dipstick while engine is running 2 Check oil by fully inserting the dipstick into the oil filler tube and immediately remove it again 3 Ifthe oil level is at or below the low level mark on the dipstick gauge add oil until the level is between low and full levels safe level 4 Reinsert dipstick into the oil filler tube NOTE Properly recycle or dispose of used oil in accordance with local state and federal regulations Page 44 2004 Precedent Golf Car Owner s Manual Fueling Instructions Gasoline Vehicles Figure 31 Engine Oil Level Check OIL VISCOSITY Choose the viscosity according to the temperature as indicated by the oil viscosity chart Figure 32 Page 45 See following NOTE NOTE Using multi grade oils 5W 20 10W 30 and 10W 40 will increase oil consumption Check oil level more frequently when using them 20 C 10 C 0 C 10 C 20 C 30 C 40 C Km uH SAE 10W 30 SAE 10W 40 ST NINE 4 F 14 F 32 F 50 F 68 F 86 F 104 F Figure 32 Oil Viscosity FUELING INSTRUCTIONS GASOLINE VEHICLES See General Warnings on page 11 DANGER Turn key switch to the OFF position before fueling Do not pour gasoline into the fuel tank when the engine is hot or while it is running e Be sure the fuel tank ground wire located next to the fuel shut off valve is properly connected before fueling the vehicle DANGER CONTINUED ON NEXT PAGE 2004 Precedent
5. Turn the key switch to the OFF position remove the key and leave the Forward Reverse switch in the NEUTRAL position during storage This is to prevent unintentionally starting the vehicle or a fire hazard Do not attempt to charge frozen batteries or batteries with bulged cases Discard the battery Frozen batteries can explode CAUTION Batteries in a low state of charge will freeze at low temperatures To avoid exposing electrical components to moisture and subsequent damages do not use any type of pressure washing or steam cleaning equipment to wash the vehicle Place Tow Run switch in the TOW position PREPARING THE ELECTRIC VEHICLE FOR EXTENDED STORAGE 1 2 Fully charge batteries See Charging Batteries on page 41 Batteries should be clean and free of corrosion Wash tops and terminals of batteries with a solution of baking soda and water 1 cup 237 mL baking soda per 1 gallon 3 8 L of water Rinse solution off bat teries Do not allow this solution to enter the batteries Be sure terminals are tight Let the terminals dry and then coat them with Battery Terminal Protector Spray CCI P N 1014305 Store vehicle in a cool dry place This will minimize battery self discharge Adjust tires to recommended tire pressure See Vehicle Specifications on page 49 Perform all semiannual periodic lubrication See Periodic Lubrication Schedules on page 36 Thoroughly clean front body rear body seats
6. tion it contains 2004 Precedent Golf Car Owner s Manual Page 3 Page 4 2004 Precedent Golf Car Owner s Manual TABLE OF CONTENTS Vehicle Identification Electric Vehicles lille IBI 6 Vehicle Identification Gasoline Vehicles 8 Salely 11 General War i gS Oe AAS Suha GR S 11 Battery DISCOANECION weree BENS Suma 6 Danu a SS 13 aeneral InfoFFallOEi i222 5 20 295974 Rene aed bd ba Dra qus 4 poi at b epa 13 Model Ident fiCatiOriis seua ayu er Ea Ca RU oat Ru UR B D doa a i SC c ua ae 13 SQalely Comtmillee Re E Roos es cp RN XU exei de m d e Tbe s 14 Controls and Indicators Electric Vehicles 15 Controls and Indicators Gasoline Vehicles 19 Pre Operation and Daily Safety Checklist _ 23 DIVNOG MISH CHONG sus Suca dex eas doc rir wama a Ore Price Bee DAD ubuntu ami Mee deir ead eg e dU dts 25 eic DTE 27 ManSDOKUING ON a Maler e rc LETT 28 Storage Electric Vehicles cea UR CERE ac X ERA eRe Ee ee Dad DERE n E Vd ees 28 Storage Gasoline Vehicles 0 0c cc ee hs 30 Mantena Se D C prm 33 Periodic Service Schedules
7. Loosen but do not remove the carburetor drain screw and drain fuel remaining in bowl into a small clean container then pour the fuel from the container into vehicle fuel tank Tighten the carburetor drain screw 2 3 Disconnect fuel vent line from fuel tank vent nipple 2 4 Plug the fuel tank vent nipple so that it is air tight We recommend using a slip on vinyl cap Disconnect the battery cables negative cable first 4 Battery should be clean and free of corrosion Wash top and terminals of battery with a solution of baking soda and water 1 cup 237 mL baking soda per 1 gallon 3 8 L of water Rinse solution off battery Do not allow this solution to enter the battery Be sure terminals are tight Let the terminals dry and then coat them with Battery Terminal Protector Spray CCI P N 1014305 5 To protect the engine remove spark plug and pour 1 2 ounce 14 2 mL of SAE 10 weight oil into the engine through the spark plug hole Rotate engine crankshaft by hand several times and then install the spark plug Adjust tires to recommended tire pressure See Vehicle Specifications on page 49 Perform semiannual periodic lubrication See Periodic Lubrication Schedules on page 36 Thoroughly clean front body rear body seats engine compartment and underside of vehicle mum Do not engage the park brake Chock the wheels to prevent the vehicle from rolling CLOSED OFF POSITION FULL OPEN ON SELECTOR IS ALIGNED S
8. WARNING FALLING OFF COULD RESULT FOOT REST IN SEVERE INJURY OR DEATH Remain seated with entire body PASSENGER inside vehicle and hold on to seat WARNING DECAL handle or handrail at all times e Two 2 persons per bench seat maximum One 1 person per bucket seat maximum Do not leave children unattended on vehicle at anytime e Never stand in front of or behind vehicle ON REAR HANDRAIL FACING SEAT CCI 101705701 Figure 33 Precedent Villager 4 Page 48 2004 Precedent Golf Car Owner s Manual Vehicle Specifications VEHICLE SPECIFICATIONS Two Two Four Four Passenger Passenger Passenger Passenger S P ECI FI CATIO N S Electric Gasoline Electric Gasoline Vehicles Vehicles Vehicles Vehicles wema oaae spo s near oka garwin A L s Electrical system 48 volts DC reduced speed reverse x C j e o ecy o e NEU j Ee gt o Batteries High capacity deep cycle 12 volt Charger Automatic 48 volt UL and CSA listed Engine 4 cycle OHV 286 cc 9 0 hp rated single cylinder air cooled with pressure lubrication system Fuel system Side draft carburetor with float bowl fixed jets fuel filters and impulse fuel pump Governor Automatic ground speed sensing internally geared in unitized tran saxle Ignition Transistor electronic ignition with electronic RPM limiter Unitized transaxle Fully synchronized forward and reverse with
9. 2004 Precedent Golf Car Owner s Manual Battery Disconnection WARNING Gasoline vehicles only To avoid unintentionally starting the vehicle Disconnect battery cables negative cable first Figure 2 Disconnect the spark plug wire from the spark plug e Frame ground Do not allow tools or other metal objects to contact frame when disconnecting battery cables or other electrical wiring Do not allow a positive wire to touch the vehicle frame engine or any other metal component BATTERY DISCONNECTION Hefer to the following figures for correct battery disconnection information for your vehicle Remove negative cable first Place Tow Run switch in TOW Remove negative cable first ih PLACE TOW RUN SWITCH IN THE TOW POSITION BEFORE DISCONNECT BATTERY CABLES DISCONNECTING OR es BEFORE WORKING ON VEHICLE CONNECTING BATTERY CABLES Figure 1 Battery Cable Removal Electric Figure 2 Battery Cable Removal Gasoline GENERAL INFORMATION Precedent Golf Cars are available with either electric or gasoline power Electric vehicles use a 48 volt system known as the IQ System Throughout this manual important features unique to each model are highlighted We urge the owner operator to read and understand this manual and to pay special attention to the features specific to his her vehicle s MODEL IDENTIFICATION The serial number of your Club Car
10. 49 Vehicle Specifications Two Two Four Four Passenger Passenger Passenger Passenger S P ECI FI CATIO N S Electric Gasoline Electric Gasoline Vehicles Vehicles Vehicles Vehicles 38 6 in 38 6 in 38 6 in 38 6 in 98 98 98 98 Weight standard electric vehicle with canopy with batteries 388 ko 440 Ko Weight standard gasoline vehicle with canopy with battery without fuel eee Ke 948 o Curb clearance circle diameter 1 ae a 1 Gaa aali 1 Ory LIQUID CAPACITIES 22 OZ 22 OZ Engine crankcase without filter Ss liter Bs liter Engine crankcase with filter IIIQ 1 e liters 1 m liters Unitized transaxle TIRE PRESSURE Front and rear 27 Oz 8 liter 6 7 gallons 25 4 liters Page 50 2004 Precedent Golf Car Owner s Manual LIMITED LIFETIME WARRANTY FOR 2004 PRECEDENT BY CLUB CAR WARRANTY 3 CLUB CAR INC CLUB CAR hereby warrants its new 2004 Precedent golf car purchased from E SES is CLUB CAR or an authorized distributor dealer or agent shall be free from defects in material and 9 9 9 D workmanship under normal use and service for the period as stated in years below as terms are 69 9 2 e defined herein and subject to the provisions limitations and exclusions contained in this warranty aO a x 5 LIFETIME IF THE WARRANTY REGISTRATION FORM IS NOT COMPLETED AND RETURNED TO CLUB CAR AT THE TIM
11. Forward Reverse switch in any position When Zero Speed Detect motor braking is engaged the reverse buzzer should emit a distinct pattern of beeps WARNING e Zero speed detect may not hold the vehicle on very steep grades Do not operate vehicle on slopes exceeding 20 grades Pedal Up Motor Braking Accelerate the vehicle to full speed and then release the accelerator pedal Motor braking should quickly and smoothly slow the vehicle to approximately 11 mph 17 7 km h Motor braking will disengage when vehicle slows to 11 mph 17 7 km h This feature is selectable for IQ System vehicles only Contact your local Club Car dealer distributor to inquire about this select able feature Pedal Down Motor Braking Accelerate down an incline with the accelerator pedal pressed When the vehicle reaches maximum designed speed motor braking should engage and limit the vehicle to its maximum designed speed On very steep grades the vehicle may slightly exceed its maximum designed speed requiring the use of the brake pedal Figure 6 Accelerator Pedal BRAKE PEDAL The brake pedal is the large pedal on the left with the word STOP molded into it To slow or stop the vehicle press the brake pedal with your foot Figure 7 Page 16 2004 Precedent Golf Car Owner s Manual Controls and Indicators Electric Vehicles Figure 7 Brake Pedal Figure8 Park Brake Pedal PARK BRAKE PEDAL The park brake pedal is the small rais
12. Tow Run Switch The Tow Run switch should be placed in the TOW position under the following conditions Before Towing the Vehicle Place the Tow Run switch in the TOW position to disable all motor braking functions thus preventing possible damage that could occur to the vehicle or electrical components if the vehicle is towed while the Zero Speed Detect motor braking function is operating Before Disconnecting or Connecting Battery Cables Place the Tow Run switch in the TOW position to turn off power to the vehicle electrical system thus preventing severe arcing and possible battery explosion as the battery cables are disconnected For Long Term Storage Place the Tow Run switch in the TOW position to turn off power to the vehicle electrical system thus preventing vehicle electrical components from discharging the batteries CONTROLS AND INDICATORS GASOLINE VEHICLES See General Warnings on page 11 WARNING If renting or loaning the vehicle make sure the driver is familiar with all controls and operating procedures before allowing the vehicle to be driven Any modification or change to the vehicle that affects the stability or handling of the vehicle or increases maximum vehicle speed beyond factory specifications could result in severe personal injury or death Do not shift the Forward Reverse handle while the vehicle is moving To avoid injury to an unsuspecting passenger or damage to the vehicle alwa
13. Way Using the charger with any of the above symptoms could result in a fire property damage personal injury or death 2004 Precedent Golf Car Owner s Manual Page 41 Battery Charger Electric Vehicles NOTE When temperatures fall below 65 F 18 3 C batteries charged in unheated areas should be placed on charge as soon as possible after use Batteries are warmest immediately after use and cold batteries require more time to fully charge Insert the charger DC plug into the vehicle receptacle The charger will turn on two to ten seconds later Figure 27 Page 42 When inserting the DC plug align the raised guide on the plug with the guide slot in the receptacle and push straight in slowly The charger interacts with an onboard computer on IQ System vehicles The computer records the amount of energy consumed during vehicle use While the charger is plugged in the vehicle s control circuit is locked out preventing operation of the vehicle as well as the possibility of consequent damage to the charger and the vehicle Once the lockout is actuated the charger turns on The onboard computer then records the amount of energy being returned to the batteries When the optimum amount of energy needed to replenish the batteries is returned the charger will shut off The control circuit lockout remains activated until the charger plug is dis connected from the vehicle Only Club Car PowerDrive battery chargers are compatible wit
14. desired position F Forward N Neutral Reverse Buzzer will sound e Park brake will release and vehicle will start moving when accelerator is pressed Slowly press accelerator to increase speed stop release accelerator and press brake pedal BEFORE LEAVING Press park brake pedal until it locks and holds vehicle Place Forward Reverse switch in NEUTRAL position Turn key OFF and remove key when not in use MOTOR BRAKING Electric motor braking provides speed regulation functions For parked vehicle beeping alarm indicates vehicle roll away In operation beeping alarm indicates reduction in motor braking This vehicle does not conform to ANSI Z130 1 IMPORT ANT Standard for Golf Cars Safety and Performance Requirements because it is capable of speeds in NOTICE excess of 15 miles per hour Exercise caution CCI 102555901 OT E B PRIVATE SPEED DECAL IO VEHICLES WITH PRIVATE SPEED OPTION Apply brakes to further reduce vehicle speed as required System is activated only when tow switch is in the RUN position When towing this vehicle tow switch must be in the TOW position CCI 102518001 OPERATING INSTRUCTIONS DECAL KEY SWITCH BATTERY WARNING LIGHT PARK BRAKE PEDAL BRAKE PEDAL ACCELERATOR PEDAL N WARNING ROLLOVER OR FALLING OFF MAY CAUSE SERIOUS INJURY OR DEATH Before using vehicle read operating instruc
15. foot Figure 15 See following WARNING A WARNING e The park brake will release automatically when either the accelerator or brake pedal is pressed The park brake has multiple locking positions and should be firmly pressed and locked to prevent the vehicle from rolling 2004 Precedent Golf Car Owner s Manual Page 21 Controls and Indicators Gasoline Vehicles NEUTRAL LOCKOUT For the convenience of the trained technician there is a neutral lockout cam located on the back of the For ward Reverse shifter If the neutral lockout cam is pulled out approximately 3 8 inch 10 mm and then rotated one half turn until it snaps into place the cam will be in the MAINTENANCE position Figure 16 This will allow the technician to operate the engine in neutral for certain maintenance procedures With the cam in this position the vehicle will not operate if the Forward Reverse handle is placed in either the FORWARD or REVERSE position To put the cam back into the OPERATE position pull the cam out approximately 3 8 inch 10 mm and rotate it one half turn until it snaps into place Figure 17 See following WARNING and NOTE A WARNING With the cam in the MAINTENANCE position and the engine running the vehicle may move suddenly if the Forward Reverse handle is shifted or accidentally bumped To prevent this chock the front and rear wheels and firmly set the park brake before servicing or leaving the vehicle NOTE Be sure to retu
16. near batteries DANGER CONTINUED ON NEXT PAGE 2004 Precedent Golf Car Owner s Manual Page 11 General Warnings DANGER Gasoline Flammable Explosive Do not smoke Keep sparks and flames away from the vehicle and service area Service only in a well ventilated area Do not operate gasoline vehicle in an enclosed area without proper ventilation The engine produces carbon monoxide which is an odorless deadly poison A Club Car vehicle will not provide protection from lightning flying objects or other storm related hazards If caught in a storm while driving a Club Car vehicle exit the vehicle and seek shelter in accordance with applicable safety guidelines for your location WARNING Follow the procedures exactly as stated in this manual and heed all DANGER WARNING and CAUTION statements in this manual as well as those on the vehicle and battery charger Do not leave children unattended on vehicle Prior to leaving the vehicle unattended or servicing the vehicle turn the key switch OFF remove the key and place the Forward Reverse handle or switch in the NEUTRAL position Chock the wheels when servicing the vehicle Improper use of the vehicle or failure to properly maintain it could result in decreased vehicle performance severe personal injury or death Any modification or change to the vehicle that affects the stability or handling of the vehicle or increases maximum vehicle speed beyond factory
17. no more than 12 feet 3 7 m Place all cords so they will not be stepped on tripped over or otherwise subject to dam age or stress Ensure that the charger ventilation slots are unobstructed and that there is adequate ventilation CHARGING BATTERIES A WARNING Be sure all wire connections at the receptacle and the fuse link are clean and tight Do not rock or bend the plug To connect the charger plug to the vehicle receptacle grasp the plug handle and push the plug straight into the receptacle Figure 27 Page 42 Do not pull on the DC cord Figure 28 Page 42 Do not twist rock or bend the plug To disconnect the charger plug from the vehicle receptacle grasp the plug by the handle and pull the plug straight out of the receptacle Do not connect a charger to the receptacle if the charger cord plug or the vehicle receptacle is broken damaged in any manner or does not make a good electrical connection Fire or personal injury can result Have it replaced by a qualified service person immediately Failure to follow these instructions could result in damage to the charger cord the plug and or the vehicle receptacle Do not use a charger if The plug is too loose or does not make a good connection The plug and receptacle feel hotter than normal during charge The plug pins or receptacle contacts are bent or corroded The plug receptacle or cords are cut worn have any exposed wires or are damaged in any
18. start to move As the accelerator pedal is pressed speed will increase until full speed is reached See following WARNING A WARNING Operator must control vehicle speed when going downhill Electric vehicles e Pedal down or pedal up motor braking may be used to help control speed when going downhill however steep terrain or other conditions will require that pedal braking be used in conjunction with motor braking Gasoline vehicles Do not shift the vehicle out of forward while going downhill If you do you will not be able to shift into reverse or back into forward until stopped e Press the brake pedal as necessary and partially press the accelerator when descending a hill With the accelerator pedal partially pressed the governor will cause the engine to assist the brakes in controlling downhill speed NOTE If the Forward Reverse handle is shifted into the NEUTRAL position power will be cut off and the engine will stop running Page 26 2004 Precedent Golf Car Owner s Manual Towing STOPPING THE VEHICLE WARNING e Driving through water may affect the brakes After driving through water check effectiveness of the brakes by gently pressing the brake pedal If the vehicle does not slow down at the normal rate continue to press the brake pedal until the brakes dry out and normal performance returns CAUTION e When stopped on a hill use the brake pedal to hold your position Do not use
19. the accelerator pedal To stop the vehicle release the accelerator pedal and press the brake pedal with your right foot until the vehi cle comes to a complete stop PARKING AND LEAVING THE VEHICLE 1 After stopping the vehicle firmly press the park brake pedal until it locks This will prevent the vehicle from rolling 2 Turnthe key switch to the OFF position and place the Forward Reverse handle or switch in the NEUTRAL position Remove the key when the vehicle is not in use For gasoline vehicles also turn off the fuel shut off valve Figure 20 Page 31 3 IQ System vehicles only When the Tow Run switch is in the RUN position with the Forward Reverse switch or key switch in any position the Zero Speed Detect function will prevent the vehicle from rolling at more than 1 or 3 mph 1 5 or 4 8 km h unless the accelerator is pressed This prevents the possibility of a parked vehicle with the park brake disengaged rolling away too fast to be overtaken on foot See Zero Speed Detect on page 16 TOWING WARNING Do not tow the vehicle on public streets or highways Use only approved Club Car tow bars Turn the key switch to OFF and place the Forward Reverse handle or switch in the NEUTRAL position before towing the vehicle IQ System vehicles only Place the Tow Run switch in the TOW position otherwise the vehicle Will not roll while being towed Extreme caution should be used when towing any vehicle Do not excee
20. vehicle to be driven Any modification or change to the vehicle that affects the stability or handling of the vehicle or increases maximum vehicle speed beyond factory specifications could result in severe personal injury or death Do not shift the Forward Reverse switch while the vehicle is moving To avoid injury to unsuspecting passenger or damage to the vehicle always bring the vehicle to a full stop before shifting the Forward Reverse switch Release the accelerator pedal and then press the brake pedal firmly until the vehicle stops avoid unintentionally starting or rolling the vehicle set the park brake place the Forward Reverse switch in the NEUTRAL position turn the key switch to the OFF position and remove the key when leaving the vehicle KEY SWITCH The key switch is mounted on the dash to the right of the steering column Figure 4 It has two positions OFF and ON which are clearly labeled See following NOTE NOTE The key can be removed only when the key switch is in the OFF position Figure4 Key Switch Figure5 Forward Reverse Rocker Switch Electric Vehicle FORWARD REVERSE CONTROL The Forward Reverse rocker switch is located on the seat support panel below and to the right of the driver s right knee Figure 5 The F FORWARD and R REVERSE are clearly marked Push down the FORWARD side of the switch to operate the vehicle in the forward direction or push down the REVERSE side of the s
21. 2004 PRECEDENT EMISSION CONTROL INFORMATION Fuel Information THIS VEHICLE IS CERTIFIED TO OPER ATE ON UNLEADED REGULAR GRADE GASOLINE ONLY A minimum of 87 octane of the anti knock index is recommended The anti knock index is posted on service station pumps in the U S A Emission Control Information To protect the environment in which we all live Club Car has incorporated crankcase emis sion 1 and exhaust emission 2 control sys tems EM in compliance with applicable regu lations of the U S Environmental Protection Agency and California Air Resources Board 1 Crankcase Emission Control System A sealed type crankcase emission control system is used to eliminate blow by gases The blow by gases are led to the breather chamber through the crankcase Then it is led to the air cleaner Oil is separated from the gases while passing through the inside of the breather chamber from the crankcase and then returned back to the bottom of the crankcase 2 Exhaust Emission Control System The exhaust emission control system applied to this engine consists of a carburetor and an ignition system having optimum ignition timing characteristics The carburetors have been calibrated to provide lean air fuel mixture characteristics and optimum fuel economy with a suitable air cleaner and exhaust system Maintenance and Warranty Proper maintenance is necessary to ensure that your engine will co
22. 4 Precedent Golf Car Owner s Manual Page 25 Driving Instructions WARNING Obey all local rules concerning golf cars The vehicle should be driven in only specified areas by trained drivers Do not drive while under the influence of alcohol drugs or medications To prevent overturning the vehicle drive slowly in turns e Use brakes to reduce speed when coasting downhill No one should drive the vehicle without first being instructed in the proper operation and use of the vehicle s controls An experienced operator should accompany each first time driver on a test drive before allowing him her to operate the vehicle alone To ensure safe operation of the vehicle follow exactly and in order all of the following procedures Read and understand all instructions prior to driving the vehicle STARTING THE VEHICLE 1 D pi exc Study and understand controls Make sure everyone is seated and holding onto seat handles or handrails Head safety warnings located on dash and or above pedals Make sure wheels are turned in desired direction Turn key to the ON position and make sure nothing is in your path Select direction by placing Forward Reverse handle or switch in desired position F forward or R reverse A buzzer will sound as a warning when the Forward Reverse handle or switch is in the REVERSE position Slowly press accelerator pedal The park brake will release automatically and the vehicle will
23. 51 new golf car or factory reconditioned vehicle or component thereof that is identical or reasonably equivalent to the warranted product or component at no cost to the purchaser Repair shall mean remedying a defect in the golf car or component thereof at no cost to the purchaser during the applicable limited warranty period If CLUB CAR elects to repair the golf car it may provide factory reconditioned parts or components All parts and components replaced under warranty shall become the property of CLUB CAR DISCLAIMER THIS LIMITED WARRANTY IS EXCLUSIVE CLUB CAR MAKES NO OTHER WARRANTY OF ANY KIND EXPRESSED OR IMPLIED ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS OR TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY CLUB CAR AND EXCLUDED FROM THIS WARRANTY THE PURCHASER AND CLUB CAR EXPRESSLY AGREE THAT THE SOLE REMEDY OF THE REPLACEMENT OR REPAIR OF THE DEFECTIVE GOLF CAR OR COMPONENT THEREOF IS THE SOLE REMEDY OF THE PURCHASER CLUB CAR MAKES NO OTHER REPRESENTATION OR WARRANTY OF ANY KIND AND NO REPRESENTATIVE EMPLOYEE DISTRIBUTOR OR DEALER OF CLUB CAR HAS THE AUTHORITY TO MAKE OR IMPLY ANY REPRESENTATION PROMISE OR AGREEMENT WHICH IN ANY WAY VARIES THE TERMS OF THIS WARRANTY NO CONSEQUENTIAL DAMAGES IN NO EVENT SHALL CLUB CAR BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO LOSS RELATED TO PROPERTY OTHER THAN THE GOLF CAR L
24. E OF THE ORIGINAL RETAIL SALE PURCHASER MUST PROVIDE PROOF OF DATE OF PURCHASE WITH ANY WARRANTY CLAIM EXCLUSIONS Excluded from any CLUB CAR warranty is damage to a golf car or component resulting from a cause other than a defect including poor maintenance neglect abuse accident amp collision maintenance adjustments unreasonable or unintended strain or use improper installation of accessories installation of parts or accessories that are not original equipment nonapproved alteration and acts of god Also excluded from any CLUB CAR warranty are all fuses filters decals except safety decals lubricants routine wear items such as the charger plug and receptacle brake shoes belts brushes bushings cosmetic deterioration and items which deteriorate fade or fail due to exposure or ordinary wear and tear VEHICLE MAIN FRAME SUSPENSION defined as Steering Gearbox Steering Column Shocks and Leaf Springs MAJOR ELECTRONICS defined as Onboard Computer OBC Solid State Speed Controller and Battery Charger 12V DEEP CYCLE BATTERY Four Years or 1000 Rounds or 20 000 Energy Units EU s as recorded by the OBC whichever first occurs PEDAL GROUP defined as Pedal Group Brake Cluster Assemblies and Brake Cables SEATS defined as Seat Bottom Seat Back and Arm Rests CANOPY SYSTEM defined as Canopy Rear Canopy Supports Drainage System and Structural Accessory Module POWERTRAIN defined as Gas
25. GL 3 or 80 90 WT AGMA Class EP Gear Lube First change 100 hours additional change every 200 hours of Change engine oil and oil filter operation or every 400 dispose of properly rounds of golf or annually whichever comes first 32 oz 95 liter without filter 38 oz 1 12 liters with filter Figure 25 Lubrication Points Gasoline Vehicles 2004 Precedent Golf Car Owner s Manual Page 37 Vehicle Controller Electric Vehicles VEHICLE CONTROLLER ELECTRIC VEHICLES The Precedent electric vehicle is equipped with a solid state speed controller In order to properly service and maintain the solid state controller vehicle it is necessary to understand the electrical circuitry and the func tions of all components Therefore if any repair or servicing needs to be performed we recommend that it be performed by an authorized Club Car distributor dealer using Club Car OEM parts BATTERIES ELECTRIC VEHICLES See General Warnings on page 11 DANGER e Battery Explosive gases Do not smoke Keep sparks and flames away from the vehicle and service area Ventilate when charging or operating vehicle in an enclosed area Wear a full face shield and rubber gloves when working on or near batteries Char
26. Golf Car Owner s Manual Page 45 Cleaning the Vehicle DANGER To avoid electric arc caused by static electricity the fuel storage pumping device must be grounded If the pump is not grounded the vehicle must be grounded to the pump before and during the fueling operation If the vehicle has an all weather enclosure installed be sure the fuel tank is properly vented as shown Figure 23 Page 32 To avoid the possibility of fire clean up any spilled gasoline before operating the vehicle CAUTION To allow for expansion do not fill higher than one inch from the top of the fuel tank Avoid fuel spillage NOTE Whenever possible avoid using oxygenated fuels and fuels that are blended with alcohol Vehicles to be stored for extended periods should be prepared for storage as instructed See Preparing the Gasoline Vehicle for Extended Storage on page 30 1 Turn the key switch to the OFF position 2 Lift and remove seat bottom 3 The fuel tank is located on driver side of vehicle Remove fuel cap and fill the fuel tank with fresh unleaded gasoline only See preceding CAUTION 4 Replace fuel cap on tank Make sure cap is tightened securely 5 Replace seat bottom CLEANING THE VEHICLE Club Car Precedent vehicles are equipped with hand washable front and rear bodies Use only commercially available automotive cleaners with a sponge or soft cloth for normal cleaning A garden hose at normal resi dent
27. LUBRICATION SCHEDULE ELECTRIC VEHICLES REGULAR INTERVAL SERVICE RECOMMENDED LUBRICANT Semiannually by owner WD 40 or trained technician Dry Moly Lube CCI P N 1012151 every 50 hours of Charger receptacle white lithium grease NLGI 2 operation or 100 rounds of golf Brake system per maintenance and service manual Front suspension two fittings Chassis Lube EP NLGI Grade 2 Annually by trained technician only every 100 hours of Check fill transaxle to plug level operation or 200 rounds of golf 22 oz 0 67 liters SAE 30 WT API Class SE SF or SG Oil or higher Figure 24 Lubrication Points Electric Vehicles Page 36 2004 Precedent Golf Car Owner s Manual Periodic Lubrication Schedules PERIODIC LUBRICATION SCHEDULE GASOLINE VEHICLES REGULAR INTERVAL SERVICE xir ire RECOMMENDED LUBRICANT Semiannually by owner or trained technician Shifter cable pivots every 50 hours of operation or every 100 rounds of golf Dry Moly Lube CCI P N 1012151 Dry Moly Lube CCI P N 1012151 white lithium grease NLGI 2 Brake system per maintenance and service manual Chassis Lube EP NLGI Grade 2 Front suspension two fittings Annually by trained P technician only every 100 hours of Check fill unitized transaxle to operation or every 200 plug level rounds of golf 27 oz 8 liter 80 90 WT API Class
28. OSS OF USE LOSS OF TIME INCONVENIENCE OR ANY OTHER ECONOMIC LOSS Some states allow neither limitation on the duration of an implied warranty nor exclusions or limitation of incidental or consequential damages Therefore the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state INFORMATION For further information contact WARRANTY SERVICES CLUB CAR INC P O Box 204658 Augusta Georgia 30917 4658 U S A 706 863 3000 WARRANTY TRANSFER To transfer any remaining warranty coverage from the original owner to a subsequent purchaser the vehicle must be re registered by an Authorized Club Car Distributor or Dealer with the Warranty Department at Club Car Inc All transferred Warranties must take place within the first three years of the original in service date of the vehicle The Limited Lifetime section of the warranty coverage applies to the original purchaser or lessee only and subsequent registered owners will assume a four year coverage period based on the original in service date WARNING Any modification or alteration of any golf car beyond factory specifications including those that affect the weight distribution stability or speed of the golf car can cause serious personal injury or death Page 52 2004 Precedent Golf Car Owner s Manual Your Comments Are Appreciated Please select your category D
29. SON WITH OFF MARKINGS ON THE SIDES OF VALVE VIEWED FROM SELECTOR VIEWED FROM SELECTOR SIDE OF VALVE SIDE OF VALVE Figure 20 Fuel Shut off Valve Closed Position Figure 21 Fuel Shut off Valve Open Position 2004 Precedent Golf Car Owner s Manual Page 31 Storage Gasoline Vehicles PARTIALLY CLOSED POSITION VIEWED FROM SELECTOR SIDE OF VALVE Figure 22 Fuel Shut off Valve Figure 23 Fuel Tank Partially Closed Position RETURNING THE STORED GASOLINE VEHICLE TO SERVICE 1 Restore the fuel systems to operation Figure 23 1 1 Remove the plug from the fuel tank vent 1 2 Connect the vent tube to the fuel tank vent 2 Connect battery cables positive cable first 3 Completely open the fuel shut off valve Figure 21 Make sure the valve is fully open A partially closed fuel shut off valve Figure 22 combined with the use of the choke can result in a fouled spark plug and engine failure 4 Place the Forward Reverse handle in the NEUTRAL position and the neutral lockout cam in the MAIN TENANCE position Crank the engine until fuel is pumped into the carburetor and fuel lines and the engine starts Turn the engine off and return neutral lockout cam to the OPERATE position See follow ing NOTE NOTE Due to the oil added to the engine in preparation for storage engine may smoke excessively for a short while when running if for the first time after storage 5 Adjust tires to recommended tire pressure S
30. ay result in permanent engine damage PRE OPERATION AND DAILY SAFETY CHECKLIST Each Club Car vehicle has been thoroughly inspected and adjusted at the factory however upon receiving your new vehicle s you should become familiar with its controls indicators and operation Carefully inspect each vehicle to ensure that it is in proper working condition before accepting delivery Use the following checklist as a guide to inspect the vehicle This checklist should be used daily to ensure that the vehicle is in proper working condition and in conjunction with the Periodic Service Schedules on page 34 Any problems should be corrected by a Club Car distributor dealer or a trained technician Any vehicle not functioning correctly should be removed from use until it is properly repaired This will prevent further damage to the vehicle and avoid the possibility of injury due to unsafe conditions All Vehicles General All the parts should be in place and properly installed Be sure that all nuts bolts and screws are tight e Safety and information decals Check to ensure that all safety and information decals are in place See pages 6 through 9 e Tires Check for proper tire pressure Visually inspect tires for wear damage and proper inflation on a daily basis See Vehicle Specifications on page 49 2004 Precedent Golf Car Owner s Manual Page 28 Pre Operation and Daily Safety Checklist Electric Vehicles Batteries Check electr
31. battery compartment and underside of vehicle Do not engage the park brake Chock the wheels to prevent the vehicle from rolling Keep batteries fully charged during storage Leave PowerDrive chargers plugged in during storage The onboard computer will automatically acti vate the charger when necessary If the battery charger is left plugged in during extended storage the electrolyte should be checked monthly to ensure that proper level is maintained AC power should also be checked periodically If charger cannot remain plugged in or AC power will not be available during extended storage discon nect the batteries for storage Figure 1 Page 13 CAUTION e Be sure to check the vehicle and charger monthly to ensure the charger is operating correctly during storage 2004 Precedent Golf Car Owner s Manual Page 29 Storage Gasoline Vehicles RETURNING THE STORED ELECTRIC VEHICLE TO SERVICE 1 If necessary connect batteries 2 Fully charge batteries WARNING Do not attempt to charge frozen batteries or batteries with bulged cases Discard the battery Frozen batteries can explode 3 Adjust tires to recommended tire pressure See Vehicle Specifications on page 49 4 Perform the Pre Operation and Daily Safety Checklist on page 23 STORAGE GASOLINE VEHICLES See General Warnings on page 11 DANGER Do not attempt to drain gasoline when the engine is hot or while it is running Be sure
32. ce procedure should be performed more often than recommended in the periodic ser vice and lubrication schedules Both the Periodic Service Schedule and Periodic Lubrication Schedule must be followed to keep vehicle in optimum operating condition PERIODIC SERVICE SCHEDULE ELECTRIC VEHICLES Daily service by owner Batteries Charge batteries after each daily use only Check electrolyte level Add water if Weekly service by owner Batteries necessary See page 39 Monthly service by owner Wash battery tops and clean terminals or trained technician Batteries with baking soda water solution Apply Battery Terminal Protector Spray CCI P N 1014305 to battery terminals Check air pressure and adjust if Tires necessary See Vehicle Specifications on page 49 General vehicle Thoroughly wash vehicle including the underside Semiannual service by trained Check brake shoes replace if necessary technician only See Section 6 Wheel Brake every 50 hours of operation Assemblies in the appropriate or 100 rounds of golf maintenance and service manual Lubricate brake system per Lubrication Schedule See Section 6 Wheel Brake Assemblies in the appropriate maintenance and service manual Check brake cables for damage replace if necessary E Check for tightness and damage replace Check and adjust as required See Section 7 Steering and Front Suspension in the appropriate maintenance and service manual Brake system F
33. d 5 mph 8 km h towing speed Do not allow people in the vehicles being towed Avoid sudden starts sudden stops and tight turns when towing Avoid stopping on a hill when towing If you must stop on a hill avoid sudden starts or rolling backwards and stopping suddenly Failure to heed this warning could cause the vehicle to overturn possibly resulting in severe personal injury WARNING CONTINUED ON NEXT PAGE 2004 Precedent Golf Car Owner s Manual Page 27 Transporting on a Trailer A WARNING Do not tow more than one Club Car vehicle with another Club Car vehicle If more than one vehicle must be towed an adequately powered vehicle tractor or full sized truck properly fitted with a tow hitch height of 11 inches 28 cm should be used Only heavy duty tow bars should be used for multi vehicle towing Never tow more than five vehicles at one time e Gasoline vehicles only Turn the fuel shut off valve to closed OFF position Figure 20 Page 31 A light duty tow bar is available for break down towing and single vehicle towing A heavy duty tow bar and an onboard tow bar are available for multi vehicle towing Observe all of the previous WARNING statements when towing TRANSPORTING ON A TRAILER WARNING For use on public roads the trailer must meet all federal state and local requirements such as taillights brake lights etc Do not tow a Club Car vehicle behind a passenger vehicle or truck on a p
34. e warning light illuminates and the vehicle is unable to operate for 30 minutes have your Club Car distributor dealer check the vehicle for a possible battery or electrical system problem When the batteries receive an incomplete charge because 1 the DC power cord is disconnected 2 AC power to the charger is interrupted 3 automatic charger shut off occurs after 16 hours of operation or 4 the charger malfunctions the warning light will indicate as follows The warning light will not illuminate if the charge is 90 or more complete The onboard computer will retain in memory the amount of charge needed to fully replenish the batteries and will complete the charge during the next charge cycle When the charger is unplugged the warning light will illuminate and remain illuminated for 10 seconds if the charge is less than 90 complete but the vehicle has enough power for approximately 30 minutes of operation This will alert the operator that the vehicle may be used but that it must be charged to completion as soon as possible The warning light will repeatedly illuminate for 10 seconds with 4 second intervals if the charger times out at 16 hours and the batteries are not sufficiently charged This indicates an abnormal charge cycle The charger and batteries should be checked by your Club Car distributor dealer The warning light will repeatedly illuminate for 10 seconds with 4 second intervals during a charge cycle DC plug is still c
35. e chosen the finest golf car on the market Please protect your invest ment and ensure that your Club Car provides years of reliable superior performance by reading and following the maintenance instructions in this manual Your comfort and safety are important to us as well So we urge you to read and follow the step by step oper ating instructions and safety precautions in this manual These instructions must be followed in order to avoid the risk of severe personal injury If you rent or loan your vehicle to others we recommend that you ask them to read this manual before they operate the vehicle Club Car products are backed by a customer support system designed to offer you fast courteous service In the event that your golf car needs repairs or service we recommend that your local authorized Club Car rep resentative perform them For the name and address of the Club Car representative nearest you logon to our web site at www clubcar com or call 1 800 ClubCar 258 2227 If you would prefer to write to us direct your letter to Club Car Attention Marketing Services PO Box 204658 Augusta Georgia 30917 4658 USA Your local authorized Club Car representative can also provide technical advice parts and service manuals We hope you will consider this owner s manual a permanent part of your golf car If you sell the vehicle please include the manual so that the next owner will have the important operating safety and maintenance informa
36. e from new batteries restrict Precedent electric vehicles with new bat teries to 36 holes of use between charges in the first two months of operation Batteries should be fully charged before first use of new vehicle before first use of a vehicle after storage and before releasing vehicle for use each day BATTERY CARE To keep batteries in good working condition follow this maintenance program on a regular basis 1 The batteries should be kept clean and free of corrosion Wash tops and terminals of batteries with a solution of baking soda and water 1 cup 237 mL baking soda per gallon 3 8 L of water Rinse solution off of the batteries Do not allow this solution to enter the battery Be sure terminals are tight Let the ter minals dry and then coat with Battery Terminal Protector Spray CCI P N 1014305 See following NOTE NOTE Dispose of waste water properly 2 The electrolyte level in the batteries should be checked weekly Figure 26 Add water only after charg ing unless the electrolyte level is below the top of the plates In this case add just enough water to cover the plates charge and then check the level again Never charge batteries if plates are exposed above electrolyte level For best battery life add only distilled water See following NOTE NOTE A battery watering gun or bottle is available at many auto parts dealers 3 The battery hold downs should be tight enough so that the batteries do not move w
37. ed portion in the upper left corner of the brake pedal It has the word PARK molded into it To set the park brake press the brake pedal firmly and tilt the park brake portion of the pedal forward with your foot Figure 8 See following WARNING WARNING e The park brake will release automatically when either the accelerator or brake pedal is pressed The park brake has multiple locking positions and should be firmly pressed and locked to prevent the vehicle from rolling BATTERY WARNING LIGHT Precedent IQ System vehicles feature a dash mounted warning light below the steering column that when the vehicle is in operation indicates low battery voltage or when the vehicle is being charged indicates a charging problem Figure 9 The battery warning light is controlled by the onboard computer Figure9 Battery Warning Light When the vehicle is in operation the warning light is controlled by the onboard computer 2004 Precedent Golf Car Owner s Manual Page 17 Controls and Indicators Electric Vehicles e Batteries voltage drops below 48 volts when there is no load on the batteries the vehicle is stopped and there are no accessories on e Batteries have discharged to less than 25 of rated capacity If the warning light illuminates when the vehicle is operating there will be enough power remaining to drive the vehicle for approximately 30 minutes However the vehicle should be charged at the first opportunity If th
38. ee Vehicle Specifications on page 49 6 Perform the Pre Operation and Daily Safety Checklist on page 23 Page 32 2004 Precedent Golf Car Owner s Manual Maintenance MAINTENANCE See General Warnings on page 11 To ensure trouble free vehicle performance it is very important to follow an established preventive mainte nance program Regular and consistent vehicle maintenance can prevent vehicle downtime and expensive repairs that can result from neglect Use the Pre Operation and Daily Safety Checklist on page 23 and the fol lowing Periodic Service Schedules and Periodic Lubrication Schedules to keep the vehicle in proper working condition Any vehicle not functioning correctly should be removed from use until it is properly repaired This will prevent further damage to the vehicle and avoid the possibility of injury due to unsafe conditions Contact your local Club Car distributor dealer to perform all repairs and semiannual and annual periodic service WARNING If any problems are found during scheduled inspection or service do not operate the vehicle until repairs are made Failure to make necessary repairs could result in fire property damage severe personal injury or death Only trained technicians should service or repair the vehicle or battery charger Anyone doing even simple repairs or service should have knowledge and experience in electrical and mechanical repair The appropriate instructions must be used whe
39. em shocking but their impact is mild compared with the reality of severe personal injury Your safety and satisfaction are of the utmost importance to Club Car That is why before operating the vehicle we urge you to review the information in this manual Understand and become familiar with the DANGER WARNING and CAUTION state ments and procedures it contains along with the safety decals that are affixed to your vehicle Take time to understand the language of safety It is a language that can save your life PROPOSITION 65 STATE OF CALIFORNIA WARNING This product contains or emits chemicals or substances that have been determined by the state of California to cause cancer and birth defects or other reproductive harm Page 10 2004 Precedent Golf Car Owner s Manual Safety Details SAFETY DETAILS WARNING e This owner s manual should be read completely before attempting to drive or service the vehicle Failure to follow the instructions in this manual could result in property damage severe personal injury or death It is important to note that some vital statements throughout this manual and on the decals affixed to the vehi cle are preceded by the words DANGER WARNING or CAUTION For your protection we recommend that you take special notice of these safety precautions Safety precautions are essential and must be followed Throughout this manual and on the operation and safety decals affixed to the vehicle the
40. eneral Warnings on page 11 DANGER Battery Explosive gases Do not smoke Keep sparks and flames away from the vehicle and service area Ventilate when charging or operating vehicle in an enclosed area Wear a full face shield and rubber gloves when working on or near batteries Tools wires and metal objects can cause sparks when shorted across a battery Follow all instructions carefully when working with batteries e Charge battery in a well ventilated area only e Battery Poison Contains acid Causes severe burns Avoid contact with skin eyes or clothing Antidotes External Flush with water Call a physician immediately Internal Drink large quantities of milk or water followed with milk of magnesia or vegetable oil Call a physician immediately Eyes Flush with water for 15 minutes Call a physician immediately WARNING Do not jump start a dead battery using another battery and jumper cables The battery in the Club Car gasoline vehicle is a 12 volt low maintenance battery that requires infrequent watering Figure 29 Any corrosion around the positive or negative terminals should be washed off with a solution of baking soda and water 1 cup 237 mL per gallon 3 8 L of water Rinse solution off the battery Do not allow this solution to enter battery Be sure terminals are tight battery terminals should be tightened to 20 ft Ib 27 1 N m Let the terminals dry and the
41. entive maintenance procedures should be performed more often than recommended in the service and lubrication schedules ACCESSORY ONBOARD CHARGER An onboard charger which is installed under the rear seat is available for the Precedent Villager 4 electric vehicle The charger should be plugged into a properly grounded outlet The AC line to which the charger is to be connected must be of the proper AC input voltage for the charger and must be capable of supplying suf 2004 Precedent Golf Car Owner s Manual Page 47 Precedent Villager 4 ficient current See the battery charger owner s manual supplied with the battery charger for specific operating instructions and specifications before using the charger See following WARNING and CAUTION WARNING e Each charger should have its own dedicated 15 or 20 ampere separately protected circuit breaker or fuse single phase branch circuit in accordance with all applicable electrical codes for the location CAUTION Before charging batteries turn off all accessories on all vehicles e If using an onboard charger be sure the AC plug is unplugged from the outlet before attempting to drive the vehicle Be sure the AC cord is properly wound up on the reel before driving the vehicle e Study all general information and WARNING CAUTION and NOTE statements in the Battery Charger section on page 40 HAND HOLD HAND RAIL Z
42. ge batteries in a well ventilated area only Batteries emit hydrogen while being charged Hydrogen is an explosive gas and must never exceed a level of 2 of the air Battery Poison Contains acid Causes severe burns Avoid contact with skin eyes or clothing Antidotes External Flush with water Call a physician immediately Internal Drink large quantities of milk or water followed with milk of magnesia or vegetable oil Call a physician immediately Eyes Flush with water for 15 minutes Call a physician immediately WARNING Wear safety glasses or approved eye protection when servicing the vehicle or battery charger Wear a full face shield and rubber gloves when working on or near batteries e Use insulated tools when working near batteries or electrical connections Use extreme caution to avoid shorting of components or wiring CAUTION On all vehicles turn off all accessories before charging batteries NOTE Hecycle or dispose of discarded batteries in accordance with local state and federal regulations Precedent electric vehicle12 volt batteries are deep cycle batteries specially built for electric vehicle applica tion Automotive batteries should never be used Page 36 2004 Precedent Golf Car Owner s Manual Batteries Electric Vehicles New batteries will not deliver their full capabilities until they have been discharged and recharged 20 to 50 times To obtain the maximum service lif
43. h Precedent electric vehicles As long as the charger is allowed to shut off by itself the batteries will be fully charged Overcharging and undercharging will normally be prevented Batteries should be put on charge even if they have been used for only a short period 9 holes of golf or 10 minutes The charger is automatic and will turn off when batteries are fully charged If the charger does not seem to be operating properly or if the batteries seem weak contact your local Club Car distributor dealer Figure 27 Correct Insertion of Charger DC Plug Figure 28 Incorrect Removal of Charger DC Plug PLUG AND RECEPTACLE The charger cord plug and receptacle are wear items and should be inspected daily Visually inspect them for cracks loose connections and frayed wiring they must be replaced when worn or damaged If charger plug or receptacle show signs of corrosion or the plug is difficult to insert or remove the receptacle contacts and plug terminals should be cleaned with a good electrical contact cleaner or lightly sprayed with WD 40 Page 42 2004 Precedent Golf Car Owner s Manual Battery Gasoline Vehicles brand spray lubricant The plug should then be inserted and removed several times to ensure ease of inser tion ease of removal and good electrical contact See following NOTE NOTE If the warning tag has been damaged or removed from the DC cord have it replaced immediately BATTERY GASOLINE VEHICLES See G
44. hile the vehicle is in motion but not so tight as to crack or buckle the battery case Tighten hold down retaining nuts to 40 in lb 4 5 N m The terminal connections should be clean and tight and any worn insulation or frayed wires should be replaced Tighten battery terminals to 110 in Ib 12 4 See following WARNING WARNING If battery wire terminals are damaged or corroded they should be replaced or cleaned as necessary Failure to do so may cause them to overheat during operation and could result in fire property damage or personal injury 4 After use the batteries should be placed on charge The batteries should never be left discharged any INDICATOR longer than absolutely necessary do not leave discharged overnight LEVEL BATTERY CAP 5 PLATES ELECTROLYTE LEVEL AT LEAST 1 2 INCH 13 MM ABOVE PLATES OR TO LEVEL INDICATOR Figure 26 Battery Electrolyte Level 2004 Precedent Golf Car Owner s Manual Page 39 Battery Charger Electric Vehicles BATTERY CHARGER ELECTRIC VEHICLES DANGER The charging area must be ventilated Hydrogen level in the air must never exceed 2 The total volume of air in the charging area must be changed five times per hour Exhaust fans should be located at the highest po
45. ial water pressure is adequate Club Car does not recommend any type of pressure washing or steam cleaning Such a process will expose electrical components to moisture Moisture entering electrical components can result in water damage and subsequent component failure Use non abrasive wax products Battery acid fertilizers tars asphalt creosote paint or chewing gum should be removed immediately to prevent possible stains See following CAUTION CAUTION Use of leveling or rubbing compounds will permanently dull finish of vehicle The seats of the vehicle will last longer with proper cleaning Use a solution of 10 liquid soap and warm water applied with a soft cloth For imbedded dirt a soft bristle brush may be used For heavy soiling difficult stains or scratches blemishes or other body damage see Section 4 of the appropriate maintenance and ser vice manual NOTE Dispose of waste water properly Page 46 2004 Precedent Golf Car Owner s Manual Accessories ACCESSORIES There is a complete line of accessory equipment available from Club Car and our dealers distributors You can obtain the name and phone number of your closest Club Car contact by visiting our web site at www clubcar com and clicking the Find a Dealer link Care should be taken that these accessories are properly installed by trained technicians and that they are used in the manner for which they were designed See following WARNING WARNING
46. ing and Front Suspension in the appropriate maintenance and service manual Electrical wiring and connections Check for tightness and damage replace if necessary Check brake shoes replace if necessary See Section 6 Wheel Brake Assemblies in the appropriate maintenance and service manual Front wheel alignment and camber Lubricate brake system per Lubrication Schedule See Section 6 Wheel Brake Assemblies in the appropriate maintenance and service manual Check brake cables for damage replace if necessary etc Engine Inspect clean and regap spark plug necessary Engine air intake system Check clamps for tightness check hose Check for loose hardware tighten if necessary Refer to the appropriate maintenance and service manual Brake system Annual service by trained technician only every 100 hours of operation or every 200 rounds of golf General vehicle Two year service by trained technician only every 200 hours of operation or every 400 rounds of golf Fuel filters Replace Dispose of used filters properly 2004 Precedent Golf Car Owner s Manual Page 35 Periodic Lubrication Schedules A WARNING e If any problems are found during scheduled inspection or service do not operate the vehicle until repairs are made Failure to make necessary repairs could result in fire property damage severe personal injury or death PERIODIC LUBRICATION SCHEDULES PERIODIC
47. int of the roof Contact a local HVAC engineer Do not charge the vehicle batteries with the vehicle covered or enclosed Any enclosure or cover should be removed or unzipped and pulled back when batteries are being charged An accumulation of hydrogen gas could result in an explosion A WARNING Page 40 Only trained technicians should repair or service the charger Contact your nearest Club Car distributor dealer Each charger should have its own dedicated 15 or 20 ampere separately protected circuit breaker or fuse single phase branch circuit in accordance with all applicable electrical codes for the location Connect the charger AC supply cord to a properly grounded three wire outlet of the proper voltage and frequency as shown on the charger Do not use an adapter to plug the charger with a three prong plug into a two prong outlet Improper connection of the equipment grounding conductor can result in a fire or an electrical shock An extension cord or electrical outlet must accept a three prong plug Extension cord should be a three wire No 12 AWG American Wire Gauge or no 14 British Standard Wire Gauge and be as short as possible The use of improper extension cord could result in fire or an electrical shock Do not operate the charger if it has received a sharp blow was dropped or otherwise damaged in any way Have worn cut or damaged power cords or wires replaced immediately Do not use near fuels grain dust sol
48. is printed on a bar code decal mounted on the passenger side inner dash Figure 3 Page 14 See following NOTE 2004 Precedent Golf Car Owner s Manual Page 13 Safety Committee NOTE Have the vehicle serial number available when ordering parts or making inquiries A SERIAL NUMBER sgae PRO301 123456 Figure 3 Serial Number Decal SAFETY COMMITTEE If the golf car is to be rented or is part of a fleet we strongly recommend that a safety committee be appointed One of the main concerns of this committee should be the safe operation of the golf cars This should include at a minimum e Where golf cars should be driven e Ensuring that proper warnings of driving hazards are displayed and visible Who should and who should not drive golf cars e Instructing first time drivers e Maintaining golf cars in a safe driving condition e How various rules are to be enforced The safety committee should include all these items and such others as the committee feels necessary or appropriate Warning signs available from Club Car are listed below Sharp Left 59911211 Sharp Right 59921211 Steep Hill 9931211 Page 14 2004 Precedent Golf Car Owner s Manual Controls and Indicators Electric Vehicles CONTROLS AND INDICATORS ELECTRIC VEHICLES See General Warnings on page 11 A WARNING If renting or loaning the vehicle make sure the driver is familiar with all controls and operating procedures before allowing the
49. istributor Dealer Technician _ Individual Owner _ Golf Course Superintendent Club Car Associate Representative Other In order to help us better serve you please rate this publication in the following catgories Poor Fair Average Good Excellent 1 Ease of Understanding L L L L 2 Ease of Finding Information L L L L _ 3 Clarity of Illustrations _ L _ _ 4 Periodic Service and m Periodic Lubrication Schedules Comments Suggestions Please fax a copy of this page to 706 228 2662 Thank You Club Car Technical Publication Department 2004 Precedent Golf Car Owner s Manual NOTES NOTES LOSZOSZOL Ajquiossy Manual No 102501601 Edition Code 0103C1203B Club Car Inc Web www clubcar com P O Box 204658 Phone 1 706 863 3000 Augusta GA 30917 4658 1 800 ClubCar USA Intl 1 706 863 3000 Fax 1 706 863 5808
50. n performing maintenance service or accessory installation Electric vehicles e Hot Do not attempt to service hot motor Attempting to do so could cause severe burns To avoid unintentionally starting the vehicle disconnect the batteries as shown Figure 1 Page 13 After disconnecting the batteries wait 90 seconds for the controller capacitors to discharge Gasoline vehicles e Moving parts Do not attempt to service gasoline vehicle while the engine is running Hot Do not attempt to service hot engine or exhaust system Failure to heed this warning could result in severe burns Turn fuel shut off valve to the closed OFF position Figure 20 Page 31 To avoid unintentionally starting the vehicle before servicing always disconnect the battery negative cable first Figure 2 Page 13 and disconnect the spark plug wire from the spark plug e Frame ground Do not allow tools or other metal objects to contact frame when disconnecting batteries or other electrical wiring Never allow a positive wire to touch the vehicle frame engine or other metal component 2004 Precedent Golf Car Owner s Manual Page 33 Periodic Service Schedules PERIODIC SERVICE SCHEDULES WARNING Service repairs and adjustments must be made per instructions in the maintenance and service manual NOTE If the vehicle is constantly subjected to heavy use or severe operating conditions the preventive maintenan
51. n spray them with Battery Terminal Protector Spray CCI P N 1014305 See preceding and following WARNINGS WARNING If battery wire terminals are damaged or corroded they should be replaced or cleaned as necessary Failure to do so may cause them to overheat during operation and could result in fire property damage or personal injury 2004 Precedent Golf Car Owner s Manual Page 43 Figure 29 Gasoline Vehicle Battery Engine Oil Gasoline Vehicles BATTERY LEVEL GAP INDICATOR PLATES p i go a ELECTROLYTE LEVEL AT LEAST 1 2 INCH 13 MM ABOVE PLATES OR TO LEVEL INDICATOR Figure 30 Electrolyte Level for Battery Be sure battery clamp is properly tightened Tighten to 12 ft Ib 16 3 N m A loose battery clamp may allow the battery to become damaged from vibration or jarring If battery appears weak have it charged by a trained technician The battery should never be left discharged any longer than absolutely necessary do not leave discharged overnight ENGINE OIL GASOLINE VEHICLES Even though the low oil warning light on the dash should warn you if your oil is getting low engine oil level should be checked monthly Vehicle should be on a level surface when checking oil Figure 31 Do not overfill with oil ENGINE OIL LEVEL CHECK 1 Remove the oil level dipstick from the oil filler tube and wipe oil from stick See following CAUTION CAUTION
52. neutral and reduced speed reverse 11 8 1 forward 17 1 1 reverse Torque converter Automatic variable speed dry type Electrical system 12 volt 500 cca at 0 F 17 8 C 650 at 32 F 0 C 105 minute reserve capacity and 35 amp charging capacity STEERING SUSPENSION BRAKES Suspension Front and rear tapered mono leaf springs with dual hydraulic shocks Brakes Dual rear wheel self adjusting brakes with cast iron drums and single Poe brake pedal with automatic release park brake BODY CHASSIS Frame Chassis Aluminum and composite Front and rear body Dupont Surlyn Reflections Body finish High gloss molded in color Tires 18 x 8 5 8 tubeless 4 ply rated DIMENSIONS WEIGHT Overall length 91 5 in 91 5 in 104 in 104 in 232 cm 232 cm 264 cm 264 cm 47 25 in 47 25 in 47 25 in 47 25 in 120 cm 120 cm 120 cm 120 cm 68 5 in 68 5 in 71 in 71 in 174 cm 174 cm 180 cm 180 cm 48 0 in 48 0 in 48 0 in 48 0 in Overall height at steering wheel 122 cm 122 cm 122 cm 122 cm Overall width Overall height with canopy 65 5 in 65 5 in 65 5 in 65 5 in Wheelbase 166 cm 166 cm 166 cm 166 cm 4 5 in 4 5 in 4 5 in 4 5 in 11 cm 11 cm 11 cm 11 cm 34 5 in 34 5 34 5 in 34 5 Front wheel tread 88 cm 88 cm 88 cm 88 cm Vehicle Specifications continued on next page Ground clearance 2004 Precedent Golf Car Owner s Manual Page
53. nstitute tampering are the acts listed below Do not tamper with the original emission relat ed parts e Carburetor and internal parts e Spark plugs e Magneto or electronic ignition system Fuel filter element Air cleaner element Crankcase e Cylinder head e Breather chamber and internal parts e Intake pipe and tube WARNING e After refueling make sure the tank cap is closed securely f gasoline is spilled on the fuel tank wipe it off immediately Cil Viscosity Choose the viscosity according to the tem perature as follows 30 C 40 20 C 10 C 10 C 20 C 4 F 14 F 32 F 50 F 68 F 86 F 104F e Using multi grade oils 5W 20 10W 30 and 10W 40 will increase oil consumption Check oil level more frequently when using them Page 1 NOTICE The Club Car Limited Lifetime Warranty for owners of Precedent golf cars appears at the end of this manual No other warranties expressed or implied are contained herein Your authorized representative checked the vehicle before it was delivered to you and will provide you a copy of the completed vehicle warranty registra tion form Club Car is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual This vehicle conforms to the current American National Standards Institute s Z130 Safety and Performance Requirements for Golf Cars This standard which
54. ntinue to have low emis sion levels Those items identified by the Periodic Maintenance Chart are necessary to ensure compliance with the applicable standards The Club Car Limited Emission Control System Warranty requires that you return your engine to an authorized Club Car Dealer for remedy under warranty Please read the warranty carefully and keep it valid by complying with the owner s obligations it contains Tampering with Emission Control System Prohibited California State law prohibits the following FUEL AND OIL RECOMMENDATIONS Fuel Use only clean fresh unleaded regular grade gasoline Octane Rating The octane rating of a gasoline is a measure of its resistance to knocking Use of a mini mum of 87 octane of the anti knock index is recommended The anti knock index is posted on service station pumps in the U S A f knocking or pinging occurs use a different brand of gasoline or higher octane rating CAUTION Do not mix oil with gasoline Oxygenated Fuel If you use oxygenated fuel either ethanol or MTBE added to gasoline be sure it is unleaded and meets the minimum octane rating require ment The following are the EPA approved percent ages of fuel oxygenates ETHANOL Ethyl or Grain Alcohol You may use gasoline containing up to 1096 ethanol by volume MTBE Methyl Tertiary Butyl Ether You may use gasoline containing up to 1576 MTBE by volume METHANOL Methanol o
55. o drive the vehicle Be sure all passengers are capable of securing themselves in a vehicle before allowing them to ride in one For night use the vehicle must be equipped with headlights and taillights Stop the vehicle before shifting the Forward Reverse switch Failure to do so may result in injury to an unsuspecting passenger and or damage to the vehicle To help avoid being struck do not stand in front of or behind the vehicle Operate the vehicle from the driver seat only To help prevent falls from the vehicle remain seated in a moving vehicle and hold on to hand holds or handrails at all times Driver should keep both hands on the steering wheel when the vehicle is in motion To help prevent the possibility of serious injury keep your entire body inside the vehicle Do not leave children unattended on vehicle To help prevent overturning the vehicle drive slowly straight up and down slopes Avoid driving the vehicle on slopes exceeding 20 incline To help avoid possible injury to an inattentive passenger and or damage to the vehicle avoid sudden starts sudden stops and abrupt turns To help avoid the possibility of losing control of or overturning the vehicle reduce speed for adverse driving conditions such as wet grass or rough terrain Do not use the vehicle on public roads It is not designed or intended for street use and should not be licensed for use on public roads WARNING CONTINUED ON NEXT PAGE 200
56. ocated on dash panel prior to driving Study and understand controls TO OPERATE Turn wheels to desired direction and ensure path is clear e Turn key to ON position While stopped place shift lever in desired position F Forward N Neutral R Reverse Buzzer will sound Park brake will release and vehicle will start moving when accelerator is pressed e Slowly press accelerator pedal to increase speed stop release accelerator pedal and press brake pedal BEFORE LEAVING Press park brake pedal until it locks and holds vehicle Place Forward Reverse switch in NEUTRAL position Turn key OFF and remove key when not in use CCI 102519201 OPERATING INSTRUCTIONS DECAL KEY SWITCH Ouro I WARNING LE LIGHT EONS PARK BRAKE PEDAL ACCELERATOR BRAKE PEDAL PEDAL N WARNING ROLLOVER OR FALLING OFF MAY CAUSE SERIOUS INJURY OR DEATH Before using vehicle read operating instructions e Remain seated while moving Do not start vehicle until all occupants are seated e Operate from driver side only Keep entire body inside vehicle while moving Never operate on public roads Drive slowly in turns and straight up and down slopes Hold on to seat handle while moving Use brakes to reduce speed when coasting downhill Two 2 persons per seat maximum Never operate under the influence of alcohol or drugs Never stand in front of or behind vehicle e For
57. oline Engine Electric Motor Gasoline and Electric Transaxle Starter Generator Air Intake Exhaust System and Torque Converter Drive and Driven BODY GROUP defined as Beauty Panels and Front and Rear Underbody ALL REMAINING COMPONENTS Options and Accessories supplied by CLUB CAR not specified otherwise oo Transportation expenses for warranty services are also excluded from this warranty VOIDING OF WARRANTY THIS AND ANY OTHER WARRANTY SHALL BE VOID IF THE GOLF CAR IS ABUSED OR USED IN AN UNINTENDED MANNER OR SHOWS INDICATIONS THAT IT HAS BEEN ALTERED IN ANY WAY INCLUDING BUT NOT LIMITED TO MODIFICATION OF THE SPEED GOVERNOR BRAKING SYSTEM STEERING TRANSAXLE OR OTHER OPERATING SYSTEMS OF THE CAR TO CAUSE IT TO PERFORM OUTSIDE CLUB CAR SPECIFICATIONS THE WARRANTY IS LIKEWISE VOID IF THE CAR INVOLVED SHOWS INDICATIONS THAT REASONABLE OR NECESSARY MAINTENANCE AS OUTLINED IN THE OWNER S MANUAL AND MAINTENANCE AND SERVICE MANUAL WAS NOT PERFORMED AT THE TIME AND IN THE MANNER SPECIFIED IN SUCH MANUALS SOLE REMEDY CLUB CARS liability under this limited warranty or in any action whether based upon warranty contract negligence strict product liability or otherwise shall be the repair or replacement at CLUB CAR s option of the golf car or component thereof that CLUB CAR deems to be defective Replacement shall mean furnishing during the applicable limited warranty period a 2004 Precedent Golf Car Owner s Manual Page
58. ols and Indicators Electric Vehi cles on page 15 or Controls and Indicators Gasoline Vehicles on page 19 Brakes Be sure the brakes function properly When brake pedal is pressed using moderate pressure the vehicle should come to a smooth straight stop If the vehicle swerves or fails to stop stops abruptly or makes a grinding or squeaking noise have the brake system checked and adjusted as required Continued moderate brake pedal pressure should be able to lock the wheels but using lesser pres sure should also permit a slow gradual deceleration Park brake When latched the park brake should lock the wheels and hold the vehicle stationary on an incline of 20 or less It should release when either the accelerator or brake pedal is pressed Reverse buzzer The reverse buzzer will sound as a warning when the Forward Reverse handle or switch is in the REVERSE position Steering The vehicle should be easy to steer and should not have any play in the steering wheel General Listen for any unusual noises such as squeaks or rattles Check the vehicle s ride and perfor mance Have a Club Car distributor dealer or a trained technician investigate anything unusual Electric Vehicles Accelerator With the key switch in the ON position and the Forward Reverse switch in the FORWARD posi tion as the accelerator pedal is pressed the motor should start and the vehicle should accelerate smoothly to full speed When the pedal is relea
59. olyte to ensure that it is at its proper level Figure 26 Page 39 Check battery posts Wires should be tight and free of corrosion Charge batteries fully before first use of vehicle Charger cord plug and receptacle Visually inspect for cracks loose connections and frayed wiring See Plug and Receptacle on page 42 Gasoline Vehicles Battery Check electrolyte to ensure it is at the proper level Figure 30 Page 44 Check battery posts Wires should be tight and free of corrosion and battery should be fully charged Engine Check for proper engine oil level See Engine Oil Gasoline Vehicles on page 44 Fuel Check fuel level See Fueling Instructions Gasoline Vehicles on page 45 Check fuel tank lines cap pump fuel filters and carburetor for fuel leakage Exhaust system Check for leaks WARNING Be sure the plastic has been removed from the seat bottom before operating the vehicle Failure to do so may result in a fire property damage personal injury or death PERFORMANCE INSPECTION After you have familiarized yourself with the vehicle controls and have read and understood the driving instructions take the vehicle for a test drive Use the following checklist as a guide to inspect the vehicle and check daily for proper operation Any prob lems should be corrected by a Club Car distributor dealer or a trained technician All Vehicles Forward Reverse switch Check for proper operation See Contr
60. onnected if AC power to the charger is interrupted The light will go out when AC power is restored LED Light In addition to the warning light there is an infrared LED in the dash light assembly which trans mits an infrared signal from the onboard computer OBC This signal is received by the optional Communica tion Display Module which provides information on the condition of the vehicle and batteries TOW RUN SWITCH WARNING Place Tow Run switch in the TOW position before disconnecting or connecting the batteries Failure to heed this warning could result in a battery explosion or severe personal injury When the Tow Run switch is in the TOW position all motor braking functions including Zero Speed Detect are disabled The Precedent IQ System vehicles are equipped with a Tow Run switch located under the seat between the batteries Figure 10 The switch must be in the RUN position in order to operate the vehicle When the switch is in the TOW position power to the vehicle electrical components is turned off and the vehicle will not oper ate See following NOTE NOTE After placing the Tow Run switch in the TOW position allow 10 seconds to elapse before switching back to the RUN position After placing the Tow Run switch in the RUN position allow 10 seconds to elapse before operating the vehicle Page 18 2004 Precedent Golf Car Owner s Manual Controls and Indicators Gasoline Vehicles Figure 10
61. orage charge feature that automatically checks and recharges the batteries as necessary every 15 days the charger can remain plugged to an IQ System vehicle throughout the storage period Shortly after charging begins the charger will shut off in order to run a self diagnostic program ammeter will drop to zero Charging will resume in a few moments ammeter returns to previous rate of charge This will be repeated at one hour and at two hours into the charge cycle Each electric vehicle is supplied with a fully automatic battery charger as standard equipment The AC cord to each charger is to be connected to a source capable of supplying 10 amperes minimum per charger To reduce the risk of electric shock the battery charger must be grounded The charger is equipped with an AC electric cord having an equipment grounding conductor and a grounding type plug The AC plug must be connected to an appropriate receptacle that is properly installed and grounded in accordance with the National Electrical Code and all local codes and ordinances See the owner s manual supplied with the charger for specific operating instructions before using the charger The use of an extension cord with the charger should be avoided If an extension cord must be used use a three conductor no 12 AWG American Wire Gauge or no 14 SWG British Standard Wire Gauge heavy duty cord with ground properly wired and in good electrical condition Keep it as short as possible
62. promotes safety in the design application and operation of golf cars defines a golf car as a vehicle used to convey a person or persons and equipment to play the game of golf in an area designated as a golf course Throughout this manual the words golf car and vehicle are used interchangeably This manual contains proprietary information that is protected by copyright All rights are reserved No part of this manual may be photocopied reproduced or translated to another language without the written consent of Club Car Inc The information contained in this document is subject to change without notice Club Car reserves the right to make design changes to vehicles without obligation to make these changes on units previously sold These vehicles do not conform to Federal Motor Vehicle Safety Standards for automobiles or to FMVSS 500 for low speed vehicles and are not equipped for operation on public streets roads or highways Club Car Ji P O Box 204658 Augusta Georgia 30917 4658 USA Telephone 706 863 3000 Service Parts Fax 706 855 7413 www clubcar com Copyright 2003 Club Car Inc Club Car Precedent and PowerDrive are registered trademarks of Club Car Inc This manual effective October 15 2003 Page 2 2004 Precedent Golf Car Owner s Manual FOREWORD Thank you for choosing Club Car the golf car most widely recognized as the industry leader in vehicle effi ciency and long lasting value You hav
63. r Wood Alcohol 5 by volume You may use gasoline containing up to 576 methanol by volume as long as it also contains cosolvents and corrosion inhibitors to protect the fuel system Gasoline containing more than 5 methanol by volume may cause starting and or performance problems It may also dam age metal rubber and plastic parts of your fuel system WARNING e Gasoline is extremely flammable and can be explosive under certain con ditions Turn the engine switch OFF Do not smoke Make sure the area is well ventilated and free from any source of flame or sparks this includes any appliance with a pilot light Never fill the tank so the fuel level rises into the filler neck If the tank is overfilled heat may cause the fuel to expand and overflow through the vent in the fuel tank Engine Oil The following engine oils are recommended API Service Classification SC SD SE SF SG or SH 2004 Precedent Golf Car Owner s Manual acts or the causing thereof 1 the removal or rendering inoperative by any person other than for purposes of maintenance repair or replace ment of any device or element of design incor porated into any new engine for the purposes of emission control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the engine after such device or element of design has been removed or rendered inopera tive by any person Among those acts presumed to co
64. rn the cam to the OPERATE position after servicing the vehicle or it will not operate with the Forward Reverse handle in either the FORWARD or REVERSE position NEUTRAL NEUTRAL MAINTENANCE POSITION OPERATE POSTION Figure 16 Neutral Lockout Maintenance Figure 17 Neutral Lockout Operate CHOKE The choke is located on the seat support panel below and to the right of the driver s right knee Figure 18 Page 23 If the vehicle is hard to start in cool or cold temperatures simply push in the choke cover to activate it Hold it during start up and release the choke cover after the engine starts and runs smoothly Page 22 2004 Precedent Golf Car Owner s Manual Pre Operation and Daily Safety Checklist Figure 18 Choke Figure 19 Low Oil Warning Light LOW OIL WARNING LIGHT The gasoline golf car is equipped with a low oil warning light located on the dash panel just below the steering column Figure 19 If the warning light comes on oil should be checked and added to the engine as neces sary before continuing to use the vehicle The vehicle should never be driven with the low oil warning light remaining on If the warning light goes on and off you may proceed but oil should be added at the first oppor tunity If the oil level is correct and the warning light stays on have a trained technician check the vehicle See following CAUTION CAUTION e Failure to add oil immediately when the low oil warning light stays on m
65. ront wheel alignment and camber Annual service by If batteries are not performing as trained technician only l expected see Section 13 Batteries in Batteries every 100 hours of operation the appropriate maintenance and service or 200 rounds of golf supplement Check for loose hardware tighten if General Vehicle necessary Refer to the appropriate maintenance and service manual Page 34 2004 Precedent Golf Car Owner s Manual Periodic Service Schedules PERIODIC SERVICE SCHEDULE GASOLINE VEHICLES Monthly service by owner or trained technician Check engine oil level change if necessary Properly dispose of used oil See Periodic Lubrication Schedule Gasoline Vehicles on page 37 Engine Check engine cooling air intake clean if necessary Visually inspect the unshrouded area around engine exhaust for grass and debris and clean if necessary Check air pressure and adjust as necessary See Vehicle Specifications on page 49 General vehicle Wash engine compartment and underside of vehicle Do not wash engine when hot Clean terminals and wash dirt from casing Apply Battery Terminal Protector Spray CCI P N 1014305 to battery terminals check electrolyte level See Battery Gasoline Vehicles on page 43 Tires Semiannual service by trained technician only every 50 hours of operation or every 100 rounds of golf Battery Check and adjust if necessary See Section 7 Steer
66. sed it should return to the original position and the motor should rotate freely or go into motor braking mode All Club Car vehicles operate at reduced speed in reverse Page 24 2004 Precedent Golf Car Owner s Manual Driving Instructions Check the following features for correct functionality as described on page 16 Zero Speed Detect e Pedal Up Motor Braking Pedal Down Motor Braking Gasoline Vehicles e Accelerator With the key switch in the ON position and the Forward Reverse switch in the FORWARD posi tion as the accelerator pedal is pressed the engine should start and the vehicle should accelerate smoothly to full speed When the pedal is released it should return to the original position and the engine should stop All Club Car vehicles operate at reduced speed in reverse Governor Check maximum speed of the vehicle The vehicle should operate at 12 15 mph 19 24 km h on a level surface DRIVING INSTRUCTIONS WARNING Only licensed drivers should be allowed to drive the vehicle If renting or loaning the vehicle make sure the driver is familiar with all controls and operating procedures before allowing the vehicle to be driven No more than two persons per bench seat should be on the vehicle at one time Do not allow passenger to ride in the bagwell The vehicle is not specially equipped for handicapped persons Be sure all persons can properly operate the vehicle prior to allowing them t
67. specifications could result in severe personal injury or death Check the vehicle for proper location of all vehicle safety and operation decals and make sure they are in place and are easy to read See vehicle feature identification information on pages 6 through 9 Only trained technicians should service or repair the vehicle or battery charger Anyone doing even simple repairs or service should have knowledge and experience in electrical and mechanical repair The appropriate instructions must be used when performing maintenance service or accessory installation Wear safety glasses or approved eye protection when servicing the vehicle or battery charger Wear a full face shield and rubber gloves when working on or near batteries Do not wear loose clothing or jewelry such as rings watches chains etc when servicing the vehicle or battery charger Use insulated tools when working near batteries or electrical connections Use extreme caution to avoid shorting of components or wiring Electric vehicles only Place Tow Run switch in the TOW position before disconnecting or connecting the batteries Failure to heed this warning could result in a battery explosion or severe personal injury To avoid unintentionally starting the vehicle disconnect the batteries as shown Figure 1 Page 13 After disconnecting the batteries wait 90 seconds for the controller capacitors to discharge WARNING CONTINUED ON NEXT PAGE Page 12
68. stop if it is shifted to this position during operation Club Car vehicles operate at reduced speed in reverse The reverse buzzer will sound as a warning when the Forward Reverse handle is in the REVERSE position ACCELERATOR PEDAL The accelerator pedal is the pedal on the right with the word GO molded into it Figure 13 The operation of the accelerator pedal differs from that of an automobile When the key switch is in the ON position and the Forward Reverse handle is in either the FORWARD or REVERSE position pressing the accelerator pedal will automatically release the park brake and start the vehicle moving in the direction selected forward or reverse As the accelerator pedal is pressed speed will increase until full speed is reached When the accel erator is released power will be cut off and the motor will stop running Page 20 2004 Precedent Golf Car Owner s Manual Controls and Indicators Gasoline Vehicles Figure 13 Accelerator Pedal BRAKE PEDAL The brake pedal is the large pedal on the left with the word STOP molded into it To slow or stop the vehicle press the brake pedal with your foot Figure 14 Figure 14 Brake Pedal Figure 15 Park Brake Pedal PARK BRAKE PEDAL The park brake pedal is the small raised portion in the upper left corner of the brake pedal It has the word PARK molded into it To set the park brake press the brake pedal firmly and tilt the park brake portion of the pedal forward with your
69. tions e Remain seated while moving Do not start vehicle until all occupants are seated e Operate from driver side only Keep entire body inside vehicle while moving Never operate on public roads Drive slowly in turns and straight up and down slopes Hold on to seat handle while moving Use brakes to reduce speed when coasting downhill Two 2 persons per seat maximum Never operate under the influence of alcohol or drugs Never stand in front of or behind vehicle e For use by authorized persons in designated areas only Do not leave children unattended on vehicle CCI 102519301 6 2004 Precedent Golf Car Owner s Manual Vehicle Feature Identification ELECTRIC VEHICLES WATER EXPOSURE DECAL HEAVY LIFTING DECAL ON ELECTRICAL COMPONENT COVER ON REAR WALL OF BATTERY BUCKET CAUTION N WARNING EXPOSURE TO WATER MAY DAMAGE ELECTRONIC COMPONENTS HEAVY LIFTING CAN CAUSE SEVERE PERSONAL INJURY Do not operate vehicle without this cover properly installed A Do not direct water stream in the area of the cover without The weight of each battery is in excess of 80 Ib 36 3 kg cover securely in place Use battery lifting tool 102519101 only with the aid of an assistant See vehicle maintenance and service manual before servicing CCI 102518301 CCI 102518201 CHARGER RECEPTACLE
70. to clean up any spilled gasoline before operating the vehicle e Store gasoline in an approved gasoline container only Store in a well ventilated area away from sparks open flames heaters or heat sources Keep gasoline out of reach of children Do not siphon gasoline from the vehicle WARNING Turn the key switch to the OFF position remove the key and leave the Forward Reverse handle in the NEUTRAL position during storage This is to prevent unintentionally starting the vehicle or a fire hazard e Turn the fuel shut off valve to closed OFF position Figure 20 CAUTION Batteries a low state of charge will freeze at low temperatures PREPARING THE GASOLINE VEHICLE FOR EXTENDED STORAGE 1 Store vehicle in a cool dry place This will minimize battery self discharge If the battery appears to be weak have it charged by a trained technician Use an automotive type 12 volt battery charger rated at 10 amps or less 2 Drain carburetor and seal the fuel tank 2 1 Place the Forward Reverse handle in the NEUTRAL position and the neutral lockout cam in the MAINTENANCE position Turn the fuel shut off valve to the closed OFF position Figure 20 Page 31 and run the engine until fuel remaining in the carburetor and fuel lines is depleted and the engine stalls Return the neutral lockout cam to the OPERATE position Page 30 2004 Precedent Golf Car Owner s Manual Storage Gasoline Vehicles 2 2
71. ublic road unless it is on an approved trailer The vehicle to be towed should be tied securely to the trailer with the Forward Reverse handle or switch in the NEUTRAL position the key switch the OFF position and the park brake firmly pressed and locked Do not allow people in the trailer or vehicle being towed e Avoid sudden starts sudden stops and tight turns when towing e Avoid stopping on a hill when towing If you must stop on a hill avoid sudden starts or rolling backwards and stopping suddenly Failure to heed this warning could cause the vehicle to overturn possibly resulting in severe personal injury When towing on a trailer normal road speed of the tow vehicle should be reduced Because of the added length of the trailer caution should be used when turning a corner e Remove the vehicle windshield before transporting on a trailer A WARNING e Gasoline vehicles only Turn the fuel shut off valve to the closed OFF position Figure 20 Page 31 If the vehicle must be transported over long distances or on public highways it should be transported on an approved trailer that has the approved load rating of 1200 Ib 544 kg per vehicle being transported NOTE A two car trailer should be rated at 2 x 1200 2400 Ib 2 x 544 1088 kg STORAGE ELECTRIC VEHICLES See General Warnings on page 11 Page 28 2004 Precedent Golf Car Owner s Manual Storage Electric Vehicles WARNING
72. use by authorized persons in designated areas only Do not leave children unattended on vehicle CCI 102519301 2004 Precedent Golf Car Owner s Manual Vehicle Feature Identification GASOLINE VEHICLES ROTATING PARTS AND HOT MANIFOLD DECAL ON STARTER GENERATOR ENGINE AND TRANSAXLE FRAME GROUND NEAR BATTERY Z WARNING CAN CAUSE SEVERE INJURY 24 A WARNING Rotating parts BATTERY EXPLOSION FIRE CAN CAUSE SEVERE INJURY HOT Do not contact positive manifold amp muffler battery post or cable to frame KEEP CLEAR CG1401960201 Disconnect negative cable first 9 O S ABRE TEUER UE a MM Negative frame ground CCI 102517901 UHR EE DE E CHOKE GASOLINE WARNING DECAL FORWARD REVERSE AND GOVERNOR WARNING DECAL HANDLE NEAR FUEL TANK N WARNING GASOLINE EXPLOSION FIRE CAN CAUSE SEVERE INJURY OR DEATH No sparks or open flame near fuel or fuel tank e Turn fuel valve 4 on during operation No smoking near fuel or fuel tank Turn fuel valve off during storage or transport Stop engine and allow cool before refueling EXCESSIVE SPEED CAN CAUSE SEVERE INJURY OR DEATH Do not tamper with engine governor adjustment 2004 Precedent Golf Car Owner s Manual Page 9 Practice Safety 1K Rotating Parts Safety signs like you see above may at first se
73. vents thinners or other flammables Chargers can ignite flammable materials and vapors Do not expose to rain or any liquid Keep the charger dry Never push objects of any kind into the charger through cabinet slots They may touch dangerous voltage points or cause an electrical short circuit that could result in fire or electrical shock Do not connect a stationary charger to the receptacle if the charger cord plug or the vehicle receptacle is broken damaged or does not make a good electrical connection Fire or personal injury can result Have a qualified technician replace the parts When the charger is on the charger DC cord may be disconnected from the vehicle receptacle slowly Jerking or pulling the DC cord out quickly could cause arcing and burning that could damage the plug and receptacle and could cause batteries to explode Do not block or cover the charger ventilation slots The slots provide ventilation and protect the charger from overheating Do not allow clothing blankets or other material to cover the charger Do not allow the charger to operate for more than 30 minutes at 19 or more amperes Install surge arrestors on incoming AC power lines Surge arrestors will help protect electrical components in the charger and on the vehicle from all but direct or close lightning strikes 2004 Precedent Golf Car Owner s Manual Battery Charger Electric Vehicles NOTE Because the vehicle s onboard computer OBC has a st
74. witch to operate the vehicle in reverse When the rocker switch is positioned in the NEUTRAL position with neither side down the vehicle will not operate if the accelerator pedal is pressed The reverse buzzer will sound as a warning when the Forward Reverse switch is in the REVERSE position 2004 Precedent Golf Car Owner s Manual Page 15 Controls and Indicators Electric Vehicles ACCELERATOR PEDAL The accelerator pedal is the pedal on the right with the word GO molded into it Figure 6 The operation of the accelerator pedal differs from that of an automobile When the key switch is the ON position and the For ward Reverse switch is in either the FORWARD or REVERSE position pressing the accelerator pedal will automatically release the park brake and start the vehicle moving in the direction selected forward or reverse As the accelerator pedal is pressed speed will increase until full speed is reached When the accel erator is released power will be cut off and the motor will stop running IQ System vehicles use a special electrical system which employs motor braking in some modes of opera tion In those modes the vehicle operates as follows Zero Speed Detect With the vehicle parked on level ground and the park brake disengaged place the Tow Run switch in the RUN position and attempt to push the vehicle Motor braking should engage and cause resistance to rolling moving at no more than 1 to 3 mph 1 5 or 4 8 km h with the
75. words golf car and vehicle are used interchangeably Golf car is defined in the Notice of this manual and no other representa tion is stated or implied If any of the operation or safety decals on the vehicle become damaged have been removed or cannot be easily read they should be replaced immediately to avoid possible property damage personal injury or death Contact your Club Car distributor dealer DANGER e A DANGER indicates an immediate hazard that will result in severe personal injury or death WARNING e A WARNING indicates an immediate hazard that could result in severe personal injury or death CAUTION A CAUTION with the safety alert symbol indicates a hazard or unsafe practice that could result in minor personal injury CAUTION e A caution without the safety alert symbol indicates a potentially hazardous situation that could result in property damage GENERAL WARNINGS The following safety statements must be heeded whenever the vehicle is being operated repaired or ser viced Vehicle feature identification information is also included on pages 6 through 9 Other specific safety statements appear throughout this manual and on the vehicle DANGER e Battery Explosive gases Do not smoke Keep sparks and flames away from the vehicle and service area Ventilate when charging or operating vehicle in an enclosed area Wear a full face shield and rubber gloves when working on or
76. ys bring the vehicle to a full stop before shifting the Forward Reverse handle Release the accelerator pedal and then press the brake pedal firmly until the vehicle stops avoid unintentionally starting or rolling the vehicle set the park brake turn the key switch to the OFF position and remove the key when leaving the vehicle Do not tamper with the governor Doing so will void the warranty as well as damage the engine and other components and could result in property damage personal injury or death due to unsafe speed 2004 Precedent Golf Car Owner s Manual Page 19 Controls and Indicators Gasoline Vehicles KEY SWITCH The key switch is mounted on the dash to the right of the steering column Figure 11 It has two positions OFF and ON which are clearly labeled See following NOTE NOTE The key can be removed only when the key switch is in the OFF position Figure 11 Key Switch Figure 12 Forward Reverse Handle FORWARD REVERSE CONTROL The Forward Reverse handle is located on the seat support panel below and to the right of the driver s right knee Figure 12 The handle has three distinct positions F FORWARD N NEUTRAL and R REVERSE Rotate the handle towards the driver FORWARD to operate the vehicle in the forward direction or towards the passenger REVERSE to operate the vehicle in reverse When the handle is in the straight up position NEUTRAL the vehicle will not operate The engine will

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