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SAL1680Z - Lens

1. sj e m r Fig 4 4 3 Set the focus ring of the checking lens to infinity end position while looking through the microscope and align the optical axis to the center of the chart image accurately Turn the focusing knob of the tester until the chart image is the sharpest red and green color areas are equal on the chart Position in which the color of collimator chart changes from green into red and come into focus Also check the optical axis aligns with the chart center Refer to Fig 4 4 4 Note Figure shows example The cause depends on individual lens Optical Alignment Incorrect aligned Best alignment e g As the focusing knob is turned the chart may appear blurry as illustrated The cause depends on individual lens OO Fig 4 4 4 Checking Method Calculate the flange back f F of the checking lens using the following formula and check that the specification of the Table 4 4 1 is satisfied Flange back f F of the checking lens Flange back gauge Number of short pointer revolution Reading of long pointer Specification 44 56 to 44 68 44 54 to 44 85 44 56 to 44 85 44 56 to 44 80 44 56 to 44 70 Table 4 4 1 When the flange back of the checking lens is out of specification of the Table 4 4 1 perform 4 4 2 Focus shift Flange Back Adjustment SAL168
2. Personal Computer Finished Inspection JIG AC100 V only Lens Adjustment Program ActuatorChecker 1 Preparations 1 Connected to equipment with checking lens Refer to Section 4 1 3 2 Start up of ActuatorChecker exe 3 Click Set up and perform the initial setting Refer to Section 4 1 4 2 Checking Method 1 Click the Zoom Adjustment Point ActuatorChecker Actuator Checker gt MODEL TYPE STATE PROCESS VX8906CJ SAL1680Z Final Service START ROM Data Focus Adjustment Point Focus Pattern Zoom Adjustment Point Zoom Pattem Write dSB Search Zoom Adj Point Search Focus Adj Point Fig 4 10 7 2 The Serial window appears Input the lens serial number Note When is clicked without inputting the serial number the date executed is displayed on the completion window of each item Fig 4 10 8 3 The message Move ZOOM to WIDE position Then push ENTER is displayed on the pop up window Set the zoom to the wide position and press down the ENTER key INDIC ATION Move ZOOM to WIDE position Fig 4 10 9 SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA 4 37 4 When the wide position check finishes normally the message Move ZOOM to TELE position Then push ENTER is displayed on the pop up window Set the zoom to the tele position and press down the ENTER key INDICATION Move ZOOM to TELE position Fig 4
3. Ref No 208 Select the type of part according to the operation load of the associated parts Part No Description 3 197 202 01 2ND LENS BLOCK GUIDE ROLLER D 4 31mm 3 197 203 01 2ND LENS BLOCK GUIDE ROLLER D 4 32mm 3 197 204 01 2ND LENS BLOCK GUIDE ROLLER D 4 33mm SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA 3 6 Ver 1 3 2008 05 The changed portions from Ver 1 2 are shown in blue 3 2 SUPPLIED ACCESSORIES Checking supplied accessories Lens Hood SH0005 Front Lens Cap 2 687 328 01 X 2176 982 1 Rear Lens Cap Lens Case 2 683 615 01 2 694 833 01 Other accessories 2 685 147 02 MANUAL INSTRUCTION JAPANESE ENGLISH FRENCH SPANISH SIMPLIFIED CHINESE 2 685 147 11 MANUAL INSTRUCTION GERMAN DUTCH SWEDISH ITALIAN AEP 2 685 147 22 MANUAL INSTRUCTION PORTUGUESE RUSSIAN TRADITIONAL CHINESE KOREAN ARABIC AEP SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA 3 7 4 ADJ USTMENTS Note After the service repair perform the adjustments referring to this section 4 1 PREPARATIONS 4 1 1 List of Service Tools and Equipments Variable Transformer Output voltage AC 100 V Note 3 Camera DSLR A100 Compact Flash CF Card For image saving Screen Art paper Tape Measure Plane Mirror For SLRs Adhesive bond B 10 J 6082 612 A Adhesive bond B 60 J 6082 616 A Lens Adjustment Program Actua
4. It doesn t reach the position in 10sec Fig 4 10 26 2 Perform 2 Checking Method again repeat the inspection until appears on the pop up window 5 In case of error display in the Zoom Pattern TELE position second try 1 When the error display and the NG display appear to the pop up window perform the work with caution so that setting the lens to the tele position can be done in more than 5 seconds and no more than 10 seconds When the zoom pattern error Speed is too fast or Pattern is abnormal Fig 4 10 27 Fig 4 10 28 When the lens does not reach the tele end infinity position seconds It doesn t reach the position in 10sec Fig 4 10 29 2 Perform 2 Checking Method again repeat the inspection until appears on the pop up window SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA 4 41 4 11 FOCUS BRUSH POSITION CHECK ADJ USTMENT AND PATTERN CHECK 4 11 1 Focus Brush Position Adjustment Search Focus Adjustment Point Equipment Personal Computer Finished Inspection JIG AC100 V only Lens Adjustment Program ActuatorChecker Adhesive bond B 10 1 Preparations 1 Remove the zoom rubber ring and zoom hold ring from the lens unit Note After removing the zoom hold ring do not move the zoom barrel in the arrow direction If moved the zoom brush will be deformed Zoom Rubber Ring Scre
5. Ref No Part No Description 59 9 913 210 00 POLYESTER TAPE Note 1 60 9 913 210 03 POLYESTER TAPE BLACK 10mm Note 2 61 3 197 145 01 BRUSH COVER 62 3 197 258 01 SCREW 1 7X4 0 63 A 1253 997 A ZOOM HOLD RING 65 3 197 279 01 MODEL NUMBER NAME 66 3 197 282 01 ZOOM RUBBER RING SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA 3 2 Ver 1 1 2007 05 DISASSEMBLY 3 1 3 LENS MOUNT BLOCK 1 See page 3 4 104 Note 1 101 Note 1 102 115 103 Note 1 The number or type of these parts need to be selected according to adjustment etc Select the part referring to page 3 6 Ref No Part No Description Ref No Part No Description 101 Selection parts COUPLER ADJUSTMENT WASHER Note 1 109 A 1253 996 A LENS MOUNT BLOCK 102 A 1254 105 A GEAR C D BLOCK 110 3 197 267 01 SCREW M2 0X5 0 103 3 197 176 01 AF COUPLER 111 3 197 140 01 REAR LIGHT SHIELD BARREL 104 Selection parts BACK ADJUSTMENT WASHER Note 1 112 3 197 188 01 SCREW M1 4X2 2 105 3 197 150 01 PRESETTING HOLDER 113 3 197 189 01 GROUND SPRING 106 3 197 186 01 MAIN SPRING 114 3 197 257 01 TAPPING SCREW M1 7X4 0 107 A 1254 103 A PRESETTING RING BLOCK 115 3 214 828 01 COUPLER BUSH 108 3 197 198 01 STOPPER SCREW SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA 3 3 Ver 1 5 2008 09 The changed portions from Ver 1 4 are shown in blue DISASS
6. SERVICE MANUAL Ver 1 4 2008 08 US Model Canadian Model AEP Model Chinese Model SUPPLEMENT 1 File this supplement with the service manual DI08 232 e Addition of Repair Parts e Change of HELP21 and HELP28 2 DISASSEMBLY 2 1 DISASSEMBLY Before change Points added portion After change 2 1 5 REAR BARREL ASSY ZOOM CAM RING AND FOCUS COUPLING BARREL ASSY m Zoom Cam Ring HELP28 HELP26 REAR BARREL ASSY ZOOM CAM RING AND FOCUS COUPLING BARREL ASSY ed 2008 0800 1 SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA 5009 08 9 852 120 82 Sony EMCS Published by Kohda TEC Points added portion Before change HELP21 Rotate fully clockwise in the arrow direction the focus operation ring in the outer barrel service assembly Rotate fully clockwise in the arrow direction the focus lens holder in the outer tube block Inserting the installation part of coupler in the cut portion of outer tube block assemble the outer barrel assembly At this moment insert the lever of focus operation ring in the lever groove of focus lens holder While pushing and rotating clockwise the outer barrel assembly tighten diagonally four screws shown in the figure After change HELP21 1 Rotate fully clockwise in the arrow direction the focus operation ring in the outer barrel s
7. Three locations Apply the grease Friction Sheet A Apply the anti diffusion agent A 20 All circumference Apply the grease G A All circumference Apply the grease G 55 All circumference SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA HELP HELP19 Grease G 15 J 6082 619 A Apply the grease G 15 to the gear of focus ring and the indicated portion Rotate clockwise the focus lens holder as far as it goes and set the zoom to the wide end Place the long side of focus stopper to the gear side as shown in the figure and install it in the groove of focus ring rx Aligning the end of gear of focus ring with the hole of outer barrel as shown in figure assemble the focus ring into the outer barrel assembly pi Turn a little clockwise the focus ring so that the screw holes of focus stopper can be seen in the two holes of outer barrel assembly 6 Tighten two screws Focus Ring Focus Stopper Apply the grease Apply the grease G 15 G 15 Gear All circumferences Focus Lens Holder Long Short Outer Barrel Assy Screws SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA HELP HELP20 Anti diffusion agent A 20 J 6082 611 A Apply the anti diffusion agent A 20 to the indicated portion o
8. Apply the adhesive bond B 10 Fig 4 11 5 6 Perform 4 11 2 Focus Brush Position Check and 4 11 3 Focus Brush Pattern Check 3 In case of error display in the Search Focus Adjustment Point 1 When the error display and the NG display appear to the pop up window press the ENTER key to return to the initial window and perform 2 Adjusting Method again BL ERROR ICPL Error Fig 4 11 6 20061011151733 Fig 4 11 7 2 If the NG appears again thought cause communication error of the finished inspection JIG and checking lens confirm or perform the following Deformation of focus brush Grime of pattern Grime of contact flexible mproper connection of connector Improper of BL contact Disconnection of mirror box fixture SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA 4 44 4 11 2 Focus Brush Position Check Focus Adjustment Point Equipment Personal Computer Finished Inspection JIG AC100 V only Lens Adjustment Program ActuatorChecker exe 1 Preparations 1 Connected to equipment with checking lens Refer to Section 4 1 3 2 Start up of ActuatorChecker exe 3 Click Set up and perform the initial setting Refer to Section 4 1 4 2 Checking Method 1 Click the Focus Adjustment Point ActuatorChecker Actuator Checker MODEL TYPE STATE PROCESS VX8906CJ SAL1680Z Final Service START ROM Data Focus Ad
9. Fig 4 10 3 Note Move the brush right and left to adjust At this moment be careful not to shift the position by shock when touching to the Zoom SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar DT 16 80mm F3 5 4 5 ZA 4 35 4 The message If Zoom Adjustment Point is found Buzzer sounds is displayed on the pop up window Search the position where the sound beeps by turning the lens to the infinity position INDIC ATION om Ad unni Pan a Buzzer sounds Fig 4 10 4 5 Fix firmly the zoom brush with the tape A as shown in Fig 4 10 2 6 Perform 4 10 2 Zoom Brush Position Check and 4 10 3 Zoom Brush Pattern Check 3 In case of error display in the Search Zoom Adjustment Point 1 When the error display and the NG display appear to the pop up window press the ENTER key to return to the initial window and perform 2 Adjusting Method again BL ERROR ICPL Error Fig 4 10 5 Fig 4 10 6 2 Ifthe NG appears again thought cause communication error of the finished inspection JIG and checking lens confirm or perform the following Deformation of zoom brush Grime of pattern Grime of contact flexible Improper connection of connector Improper of BL contact Disconnection of mirror box fixture SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA 4 36 4 10 2 Zoom Brush Position Check Zoom Adjustment Point Equipment
10. Note When is clicked without inputting the serial number the date executed is displayed on the completion window of each item Cancel Fig 4 11 18 3 The message Move FOCUS to Infinity position Then push ENTER is displayed on the pop up window Set the focus to the infinity position and press down the ENTER key INDIC ATI OT to Infinity CU Fig 4 11 19 SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA 4 47 4 5 6 2 3 When the infinity position check finishes normally the message Move FOCUS to Near position at about 5sec is displayed on the pop up window Set the focus to the near position and press down the ENTER key INDICATION Fig 4 11 20 When the near position check finishes normally the message Reverse FOCUS to Infinity position at about 5sec is displayed on the pop up window Set the focus to the infinity position and press down the ENTER key INDIC ATION Fig 4 11 21 When the infinity position check finishes normally is displayed on the pop up window and press the ENTER key to return to the initial window Fig 4 11 22 In case of error display in the Focus Pattern infinity position first try When the error display and the NG display appear to the pop up window press the ENTER key to return to the initial window and perform 2 Checking Method again FOCUS isn t in Infinity positi
11. Plug and Play Board Detection The following plug and play devices have been detected vj PC CARD DIO48 slot 0 Check those devices you wish to have added to the configuration file Fig 4 1 17 3 Confirm that PC CARD DIOAS is recognized as Board 0 Note If not recognized as Board 0 the program does not work properly InstaCal File Install Calibrate Test Help ppm 68 as JE 5 6 Board 0 PC CARD DIO48 slot 0 Fig 4 1 18 4 Click File Exit to terminate InstaCal SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA 4 8 4 Startup of Lens Adjustment Program ActuatorC hecker exe 1 Download the file ActuatorChecker VerX X X X zip from Service Fixture and Software of ESI homepage save and extract it 2 Start up ActuatorChecker exe from an arbitrary folder 3 If PC CARD DIOA4S is properly installed the window below appears Note The version of ActuatorCheker might be updated ActuatorChecker Actuator Checker MODEL TYPE STATE PROCESS VX8906CJ SALI1680Z Final Service START ROM Data Focus Adjustment Point Focus Pattern Zoom Adjustment Point Zoom Patten Write dSB Search Zoom Adj Point Search Focus Adj Point Fig 4 1 19 SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar DT 16 80mm F3 5 4 5 ZA 4 9 4 1 3 Connection of Finished Inspection J IG and Lens Ad
12. VX8906CJ SAL1680Z Final Service START ROM Data Focus Adjustment Point Focus Pattem Zoom Adjustment Point Zoom Patten Write dSB Search Zoom Adj Point Search Focus Adj Point Fig 4 1 22 SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA 4 11 3 Setthe following contents in the SETUP window MODEL Model to be adjustment this time Language English State FINAL PROCESS SERVICE 4 Confirm that all of the items are set and click OK Model SSM C X8913CJ SAL70200G D C VX8900C SAL35F14G C VX8906CI SALI680Z C X8910CJ SAL75300 C VX8915CI SALSOF14 C VX8920CI SAL135F28 C VX8924C I SALI4TC C VX8916CI SAL300F28G C VX8901CI SALS5F14Z T s C VX8911CI SALI8200 C VX8912CI SAL1118 C VX8917C SALIGF28 C VX8918C SAL20F28 C VX8921CI SALSO0FS0 X8922CJ SAL50M28 C VX8925CI SAL20TC Fig 4 1 23 Cc C X8909CJ SAL1870 C VX8914CI SAL24105 C VX8919C SAL28F28 C X8923CJ SAL100M28 Language English Japanese State FINAL f gt Process SERVICE C FIRM UP com 9 MAKE 4 1 5 About Inspection Procedure of Lens Adjustment Program ActuatorC hecker The inspection method has the method of executing the method of inspecting the corresponding model as everything continues and the inspection of each item one by one Click 5 from the start up window when you inspect the corresponding model
13. 2 Focus Coupling Barrel Assy J Np CD Rear Barrel Assy APERTURE DIAMETER ADJUSTMENT Y Zoom Cam Ring Outer Tube SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA HELP Note for assembling and grease applying positions are shown HELPO1 Peel the released paper from the front decoration plate and affix the front decoration plate aligning the top of Z of Carl Zeiss shown in the figure with the hood index Note When affixing be careful not to damage the decorated side of front decoration plate Reference Position Hood Index HELPO02 Affix the flex setting tape B evenly between the brush cover B and the brush cover C Almost same length Ei Zoom Barrel Almost same 1 length Flex Setting Tape B Brush Cover B Brush Cover C Zoom Barrel Flex Setting Tape B SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA HELP HELPO03 1 Do not pile up the brush cover to brush cover B and brush cover C and wind the lower end of brush cover along the edge of zoom barrel 2 Affix the polyester tape black 10mm cut as instructed to the location shown in figure Note Affix the polyester tape black 10m
14. G B Do not apply the grease on the affixing area lt gt Friction sheet B of the friction sheet B Apply the grease avoid the friction sheet B gt 2 Affix the friction sheet B to the specified position of the zoom cam ring two locations Friction sheet B Zoom cam ring SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar DT 16 80mm F3 5 4 5 ZA 3 3 REPAIR PARTS LIST lt gt Points added portion 3 1 EXPLODED VIEWS BS Points changed portion Before change After change MAIN FLEXIBLE UNIT FOCUS RING AND MF 3 1 4 MAIN FLEXIBLE UNIT FOCUS RING AND MF OPERATION RING OPERATION RING Part No Description Ref No Part No Description 3 197 072 01 OUTER BARREL 168 3 197 072 02 OUTER BARREL amp REAR BARREL ASSY ZOOM CAM RING 3 1 5 REAR BARREL ASSY ZOOM CAM RING AND FOCUS COUPLING BARREL ASSY AND FOCUS COUPLING BARREL ASSY 213 Ref No Part No Description Ref No X Part No Description 213 3 197 200 01 FRICTION SHEET B Y SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA 4 Description of main button functions on toolbar of the Adobe Acrobat Reader Ver5 0 for Windows ndovy 9 Printing a text 1 Click the Print button e 2 Specify a printer print range number of copies and other op t
15. NG 2 DISASSEMBLY NOTE FOR REPAIR Make sure that the flat cable and flexible board are not cracked of bent at the terminal Do not insert the cable insufficiently nor crookedly When installing a connector dont press down at wire of connector It is possible that a wire is snapped Do not apply excessive load to the gilded flexible board UNIVERSAL WRENCH In case of the following notches or holes are located in the lens block etc during disassembling assembling the lens Use the universal wrench Notches Holes How to Use When remove a connector dont pull at wire of connector It is possible that a wire is snapped Cut and remove the part of gilt which comes off at the point Be careful or some pieces of gilt may be left inside Universal wrench be d NM J 6082 609 A J 6082 609 1 Chip B for universal wrench J 6082 609 2 Attach the chip A or chip B to the universal wrench For the notches chip A For the holes Match the universal wrench to the holes or notches of the lens block etc Match the universal wrench Universal wrench Fixed screw SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA 2 1 2 1 DISASSEMBLY 2 1 1 LENS BLOCK 1 Focus Rubber Ring About the front decoration plate Front Decoration Be sure avoiding replacement of front decoratio
16. 10 10 5 When the tele position check finishes normally OK is displayed on the pop up window and press the ENTER key to return to the initial window 13 20061011150928 Fig 4 10 11 3 In case of error display in the Zoom Adjustment Point 1 When the error display and the NG display appear to the pop up window press the ENTER key to return to the initial window and perform 2 Checking Method again n case of error at the wide position in the Zoom Adjustment Point Fig 4 10 12 Fig 4 10 13 n case of error at the tele position in the Zoom Adjustment Point Fig 4 10 14 20061011151733 Fig 4 10 15 2 Although the lens is positioned at the tele position or the infinity position if appears confirm or perform the following 4 10 1 Zoom Brush Position Adjustment Search Zoom Adjustment Point Cleaning of flexible pattern or the brush Replaceing the brush 3 Perform 2 Checking Method again repeat the inspection until appears on the pop up window SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA 4 38 4 10 3 Zoom Brush Pattern Check Zoom Brush Pattern Equipment Personal Computer Finished Inspection JIG AC100 V only Lens Adjustment Program ActuatorChecker 1 Preparations 1 Connected to equipment with checking lens Refer to Section 4 1 3 2 Start up of ActuatorChecker exe 3 Click Set up a
17. 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA 4 13 1 2 3 Checking of Image Note Check the image of both master lens and checking lens Start the Color Calculator 2 De Disp Edit Hebb amp OAS HS OF B mm Fig 4 2 2 Read the image from the file menu Select Image File Name DSC03254 JPG en ocm pscos253 6 Cansel Lx Fig 4 2 3 Set the Color Calculator 2 as follows Measured value display Display menu RGB L a b Measuring method Display menu Center Single Area 4 amp MD 9 comer File Namo 080032596 Fig 4 2 4 Color space Edit menu sRGB 4 amp BD 2 center File tame D8c02252JP0 Fig 4 2 5 Area size for calculate Edit menu Option 256x256 Pixels Color Space of image sRo amp Area Size for Calculate 255 x 258 Pasis Color Channel RGB amp L a b Fig 4 2 6 SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar DT 16 80mm F3 5 4 5 ZA 4 14 4 Click the calculate button to measure the image 5 After measuring check the values Average value of the three images shoot with masterlens a Average value of the three images shoot with checking lens b Calculate button Sa center File Namo 0500975 IP0 lt lt Conver Single Hoge gt gt Check the G value x t a b 59 02 14 59 43 77 Y
18. After replacing the rear barrel assembly adjust the aperture diameter 1 Adjust by rotating the zoom cam ring so that the 4th operation plate comes in the middle groove position at the side of outer tube of two small legs of outer tube At this moment confirm that the narrow width lever of focus coupling barrel assy positions at the location shown in the figure Outer Tube Zoom Cam Ring Narrow lever 4th Operation Plate 2 Aligning the screw hole with the linear guide groove at the side adjust the rear barrel assembly to reference position Screw Hole ft Straight guide ee Barrel Assy groove Reference position SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA HELP 3 Inserting the tip of 4th operation plate in the linear guide groove assemble the rear barrel assembly into the outer tube Select the 3rd lens block guide roller fitting to the grooves of zoom cam ring and outer tube and install it in the guide grooves Then tighten the 3rd lens block guide pin of which the screwed portion is applied with the adhesive bond B 40 Install at three locations Apply the adhesive bond B 40 3rd Lens Block Guide Pin Rear Barrel Assy 3rd Lens Block Guide Pin A nc NT Apply the adhesive bond B 40 3rd Lens Block Guide Roller 3rd Lens Block Guide Roller Outer Tube Apply the adhesive bond B 40 D 5 3rd
19. C D block and the indicated portion of AF coupler And install them AF Coupler Apply the grease G 15 Apply the grease G 15 Gear Top of shaft Apply the grease G 15 Coupler Bush Side edge of gear 2 Apply the grease G 15 G Apply the grease G 15 Geat Shaft Gear C D Block Coupler Adjustment Washer HELP15 1 Set the focus ring to the ce side 2 Peel off the polyester tape fixing the main flexible unit shown in the figure and lift up a little the main flexible unit with tweezers 3 Install the focus brush with two screws Note Install the focus brush in the direction shown in the detailed figure Focus Brush Main Flexible Unit Polyster Tape SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA HELP HELP16 Adhesive bond B 40 J 6082 614 A 1 Set the zoom to the tele end 2 Setthe index with red color of 1st lens holder block to the focus scale window side and push the guide bush at three locations in the guide groove straightly 3 Apply the adhesive bond B 40 to the screwed portion of zoom coupling pin and tighten the zoom coupling pin Index with red color Guide bush red color Guide groove Guide groove Focus Scale Window Apply the adhesive bond B 40 Zoom Coupling Pin HELP17 1 Align the projection of focus ring B of MF operatio
20. Install InstaCal for Windows to C Program Files Measurement Computing DAQl Fig 4 1 10 SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA 4 5 4 The menu to tell that the wizard is ready to install appears Click Install ig InstaCal for Windows InstallShield Wizard Ready to Install the Program Sa COMPUTING The wizard is ready to begin installation Click Install to begin the installation IF you want to review or change any of your installation settings click Back Click Cancel to exit the wizard Install Fig 4 1 11 5 The installation is completed Click Finish Note To refer to the readme file check the Show the readme file and click Finish ig InstaCal for Windows InstallShield Wizard InstallShield Wizard Completed The InstallShield Wizard has successfully installed InstaCal For Windows Click Finish to exit the wizard Show the readme file MEASUREMENT COMPUTING Fig 4 1 12 6 To make the configuration installed effective the window to prompt the restart appears Click Yes to restart the PC Note Ifa device is connected without restarting the program may not work properly ie InstaCal for Windows Installer Information You must restart your system for the configuration changes made to InstaCal For Windows to take effect Click Yes to restart now or No if you plan to restart later Fig 4
21. Lens Block Guide Roller 3rd Lens Block Guide Pin Par Number Part Name Diameter of D Diameter of d 3 197 211 01 3rd Lens Block Guide Roller D 3 197 212 01 3rd Lens Block Guide Roller 3 197 213 01 3rd Lens Block Guide Roller 3 197 216 01 3rd Lens Block Guide Roller NJ 3 197 217 01 3rd Lens Block Guide Roller 3 197 218 01 3rd Lens Block Guide Roller 5 3 197 219 01 3rd Lens Block Guide Roller 3 197 220 01 3rd Lens Block Guide Roller 3 197 221 01 3rd Lens Block Guide Roller SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA HELP HELP25 1 Install the focus coupling barrel to the focus lens holder while inserting three outer projections of focus operation ring in the cut portions of focus lens holder 2 Install the 2nd lens holder to the focus operation ring while inserting three projections at the inner side of coupling barrel into three grooves of 2nd lens holder 3 Rotate fully the coupling barrel of focus coupling barrel assy assembled in step 3 in the arrow direction and turn it back a little so that the left end of projection aligns with the right end of projection at the screw hole of focus lens holder as shown in the figure Focus coupling barrel Projection Focus coupling barrel assy Align position Projection of screw hole 4 Rotate fully the zoom cam ring of outer tube in the arrow direction Zoo
22. as everything continues The procedure for executing the inspection of each item one by one has been described in this manual SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA 4 12 4 2 APERTURE DIAMETER CHECK ADJ USTMENT 4 2 1 Aperture Diameter Check Equipment 1 2 3 SAL1680Z Luminance Box Camera DSLR A100 AE Master Lens Compact Flash CF Card For image saving Personal Computer PC Color Calculator 2 installed Preparations Install the CF card to the camera Set the equipments camera and master lens as shown in Fig 4 2 1 Shoot the center of the luminance surface Luminance box Luminance EV12 Camera ISO 100 Exposure Mode M Shutter Speed 1 125 Aperture F5 6 Focus Mode MF Metering Center weighted Preset white balance Tungsten D R OFF Master lens or checking lens Zoom Wide end focal length 16mm Focus Infinity end Fig 4 2 1 Shoot the images under the following conditions and save them Note Shoot the center of the luminance surface three times with the master lens and checking lens Setting of Luminance box Luminance EV12 Setting of Lens Zoom Wide end focal length 16mm Focus Infinity end Setting of Camera ISO 100 Exposure Mode M shutter Speed 1 125 Aperture F5 6 Focus Mode MF Metering Center weighted Preset white balance Tungsten D R OFF Vario Sonnar DT 3 5 4
23. be applied to the Service Manual depending on the date of issue B IM II Switching a page To move to the first page click the 14 To move to the last page click the Pl To move to the previous page click the 4 To move to the next page click the p Toolbar Reversing the screens displayed once To reverse the previous screens operation one by one click the advance the reversed screens operation by one click the gt Application to the Service Manual This function allows you to go and back between circuit dia gram and printed circuit board diagram and accordingly it will be convenient for the voltage check E Moving with link 1 Select either palm tool A zoom tool amp text selection tool or graphic selection tool tal 2 Place the pointer in the position in a text where the link exists such as a button on cover and the table of contents page or blue characters on the removal flowchart page or drawine page and the pointer will change to the forefinger form 3 Then click the link You will go to the link destination Moving with bookmark Click an item text on the bookmark pallet and you can move to the link destination Also clicking EF can display the hidden items To go back to original state click EF Bookmark G Bookmark De OVER E L TABLE OF CONTEN S J ADJUSTM
24. checks before releasing the set to the customer 1 Check the area of your repair for unsoldered or poorly soldered connections Check the entire board surface for solder splashes and bridges 2 Check the interboard wiring to ensure that no wires are pinched or contact high wattage resistors Look for unauthorized replacement parts particularly transistors that were installed during a previous repair Point them out to the customer and recommend their replacement 4 Look for parts which through functioning show obvious signs of deterioration Point them out to the customer and recommend their replacement Check the B voltage to see it is at the values specified Flexible Circuit Board Repairing Keep the temperature of the soldering iron around 270 C during repairing Do not touch the soldering iron on the same conductor of the circuit board within 3 times Becareful not to apply force on the conductor when soldering or unsoldering CAUTION Danger of explosion if battery is incorrectly replaced Replace only with the same or equivalent type SAFETY RELATED COMPONENT WARNING COMPONENTS IDENTIFIED BY MARK OR DOTTED LINE WITH MARK A ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY 1 5 MTF Measurement ATTENTION AU COMPOSANT AYANT R
25. focus is the shortest distance from the image sensor to the subject Maximum magnification x 0 24 Minimum f stop 22 29 Filter diameter mm 62 Dimensions maximum diameter x height mm in Approx 72 x 83 2 7 8 x3 3 8 Mass 9 02 Approx 445 15 3 4 Included items Lens 1 Front lens cap 1 Rear lens cap 1 Lens hood 1 Lens case 1 Set of printed documentation Designs and specifications are subject to change without notice SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA 2 Ver 1 3 2008 05 The changed portions from Ver 1 2 are shown in blue TABLE OF CONTENTS Section Title Page SERVICE NOTE LUE 1 1 1 2 Exterior Parts 1 1 1 3 Unleaded Solder 1 1 1 4 Safety Check out emen eene eene 1 2 1 ig 159 1 6 Troubleshooting nnn 1 3 2 DISASSEMBLY 2 l Disassembly en nnn nenne tenens 2 2 3 REPAIR PARTS LIST 3 l Exploded Views e nn n nnn 3 1 3 2 Supplied Accessories m 3 7 4 ADJUSTMENTS 4 Preparations nnne 4 1 4 2 Aperture Diameter Check adjustment 4 13 4 3 Projective Resolving Power Check Adjustment 4 18 4 4 Flange Back Check Adjustment eeen 4 22 4 5 Focus Shift by Zooming Check Adjustment 4 6 Focus Scale Plate Position Adjustment 4 27 4 7
26. in the figure Screws Screws Apply the grease G 85 8 locations Lens Mount Block Apply the anti diffusion agent A 20 All circumferences Lever of presetting ring Apply the grease G 15 to the coupler hole Back Adjustment Washer Groove of aperture operate plate of rear barrel assy Focus Operation Ring SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA HELP HELP12 Adhesive bond LOCTITE 460 Note Use the adhesive bond LOCTITE 460 or an equivalent article Do not use what becomes white after drying like quick drying glue Apply the adhesive bond LOCTITE 460 to the tip of stopper screw and tighten it to the lens mount block Lens Mount Block Apply the adhesive bond LOCTITE 460 HELP13 Oil O 20 J 6082 610 A 1 Apply a little amount of oil O 20 to the indicated portion of main spring 5 W Apply small amount of the oil O 20 On contacting area 2 Hook the main spring to the lens mount block and presetting ring block as shown in the figure Hooks Presetting Ring Block Main Spring Lens Mount Block SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA HELP HELP14 Grease G 15 J 6082 619 A 1 Install the coupler adjustment washer to the location shown in the figure 2 Apply the grease G 15 to the gear
27. insert three projections at inner side to the rib less portion of outer barrel assembly aligning them and rotate it in the arrow direction until it clicks 3 Confirm that no scar is found on the focus scale window and no grease is attached Projection Focus Scale Window Outer Cover Block SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA HELP HELP10 Adhesive bond B 40 J 6082 614 A Install the rear light shield barrel to the lens mount block apply the adhesive bond B 40 to the screwed portions of three screws shown in the figure and tighten the screws in the order of to 3 Apply the adhesive bond B 40 Rear Light Shield Barrel Lens Mount Block SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA HELP HELP11 Anti diffusion agent A 20 J 6082 611 A Grease G 15 J 6082 619 A Grease G 85 J 6082 626 A Apply the anti diffusion agent A 20 and grease G 85 and G 15 to the indicated portion of lens mount block 2 Move the groove of aperture operate plate of rear barrel assy shown in the figure in the lens in the arrow direction to close the aperture 3 Install the back adjustment washer Linking the lever of preset ring to the groove of aperture operate plate of rear barrel assy install the lens mount block 5 Turning counterclockwise the lens mount block tighten diagonally four screws shown
28. item Fig 4 12 2 The Select dsb window appears Being based on the image point shift amount calculated by 4 7 FOCUS SHIFT CHECK ADJUSTMENT APERTURE AMOUNT OF SPHERICAL ABERRATION select the button and perform the Write dSB Note Writing dSB takes time for about 20 seconds Do not remove the lens while writing it The data of the lens becomes abnormal and the exchange of substrates of main flexible unit is needed Select dSB 1 0 11 or less 2 From 0 10 to 0 00 3 0 01 or more Fig 4 12 3 SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA 4 50 5 When the Write dSB finishes normally OK appears on the pop up window 919 20061011150928 Fig 4 12 4 3 In case of error in the Write dSB 1 When the error display and the NG display appear to the pop up window press the ENTER key to return to the initial window BL ERROR ICPL Error Fig 4 12 5 20061011151733 Fig 4 12 6 2 Ifthe NG appears again confirm or perform the following Replaceing the main flexible unit Connected state of equipment Improper connection of BL error 3 Perform 2 Checking Method again repeat the inspection until appears on the pop up window SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA 4 51 SAL16802 Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar DT 16 80mm F3 5 4 5 ZA SON Y
29. shown in blue HELP23 Anti diffusion agent J 6082 611 A Cleaning liquid J 6082 622 A 1 Clean the indicated portion of outer barrel with gauze dipped in the cleaning liquid 2 Fold the main flexible unit at the locations shown in the figure 8 locations Fold back this portion and then affix it to the inner side of outer barrel 3 Apply the anti diffusion agent A 20 to the indicated portion of outer barrel 4 Affix the main flexible unit and the friction sheet C to the indicated portion of outer barrel 5 Affix the polyester tape cut as instructed to the location shown in figure Flex Settin Tape C T Flex Setting 0 Flex Setting Tape E Friction Sheet C Polyester Tape 4x20mm SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar DT 16 80mm F3 5 4 5 ZA Outer Barrel Apply the anti diffusion agent A 20 All circumference This figure indicate from beneath the outer barrel Affix the flex setting tape B on the outer barrel with bump it wall CA Main Flexible Unit Polyester Tape 4x20mm Flex Setting Tape B Fold back this portion on the main flexible unit and then affix it to the inner side of outer barrel HELP HELP24 Adhesive bond B 40 J 6082 614 A Note Before assembling confirm that the rear barrel assembly moves smoothly
30. y 0 Ir The number represents for lines per mm O 111 Si mS Lu Sa LE N zl zug o m Saggital S Meridional M Fig 4 3 3 3 Turn the mount rotation ring of lens test projector until the projected image at a certain peripheral point y 9 or 12 on the screen appears the most unsharp Read the number of the smallest pitched lines both saggital and meridional 3 lines at the peripheral point Note When reading the number of the smallest pitched lines be careful of the spurious resolution Spurious resolution is the reversed image of 2 or 4 lines which appears on screen when focus is beyond maximum revolving power Do not confuse spurious resolution for the smallest pitched lines Correct resolution Spurious resolution Fig 4 3 4 4 Change the focal length zoom and distance of the checking lens and check that the all readings y 0 saggital S and meridional M at y 9 or 12 at each focal length zoom and distance is within the specification of the Table 4 3 2 Specification Focal length distance m Center y 0 Lines per mm 125 or greater Number of the smallest pitched lines y 9 Lines per mm 12 Lines per mm 63 or greater 50 or greater 50 or greater 40 or greater 125 or greater 63 or greater Table 4 3 2 50 or greater 40 or greater 40 or greater SAL1680Z Vario Sonnar DT 3 5 4 5
31. 0Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA 4 23 Ver 1 2 2007 08 The changed portions from Ver 1 1 are shown in blue 4 4 2 Flange Back f F Adjustment Equipment 1000 mm Collimator Flange Back Tester A mount Attachment Flange Back Gauge 43 50mm Note Perform the flange back value f F adjustment after completing 4 5 FOCUS SHIFT BY ZOOMING CHECK ADJUST 1 2 3 4 5 7 MENT Adjustment Procedure Perform 4 4 1 Flange back Check and confirm that the flange back value f F of lens to be checked does not meet the specification in Table 4 4 1 Set the focus of lens to be checked to the infinite end Viewing the microscope turn the knob of flange back tester to focus Using the formula below calculate the shift amount X Shift amount X measured value with focal length 24 mm at the infinite end 44 62 mm X Shift amount to be adjusted by the back adjustment washer According to the result in step 4 adjust the thickness of back adjustment washer Note Measure the thickness of back adjustment washer with a micrometer or a caliper Refer to Table 4 4 2 Incase of negative value of shift amount X make the back adjustment washer thinner by x ncase of positive value of shift amount X make the back adjustment washer thicker by x Back Adjustment Washer CO 2 683 648 01 BACK ADJUSTMENT
32. 1 13 SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar DT 16 80mm F3 5 4 5 ZA 4 6 7 After restarting the PC insert the PC CARD DIOAS in the PC card slot 8 The software installation window appears Click Install the software automatically Recommended Found New Hardware Wizard Welcome to the Found New Hardware Wizard This wizard helps you install software for PC CARD DIO48 If your hardware came with an installation CD or floppy disk insert it now What do you want the wizard to do O Install from a list or specific location Advanced Click Next to continue Fig 4 1 14 9 software is detected and installed When the window below appears click to terminate the installation Found New Hardware Wizard Completing the Found New Hardware Wizard The wizard has finished installing the software for PC CARD DIO48 Click Finish to close the wizard Fig 4 1 15 SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA 4 7 3 Confirmation of PC card setting 1 Select All programs MeasumentComputing InstaCal from the startup menu and start up the software Note Depending on the Windows setting the window below may differ Fig 4 1 16 2 When PC CARD DIO48 is detected the window below appears Confirm that the PC CARD DIO48 is checked Note Depending on the slot inserted the slot No differs
33. 137 86 Fig 4 2 7 3 Checking Method 1 Calculate aperture error using the following formula and check that the aperture error is within the specification Aperture error Average value of master lens a Average value of checking lens b Specification Aperture error 20 to 5 Wide end 16mm 2 When the aperture error is out of specification perform 4 2 2 Aperture Diameter Adjustment SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA 4 15 4 2 2 Aperture Diameter Adjustment Since the aperture blades remain a little in the optical path when the lens is set to the open F value the aperture diameter changes when zoom operated Therefore adjust in the procedure below Equipment Adhesive bond B 10 Maxium Aperture Jig Universal Wrench Chip A for Universal Wrench Chip B for Universal Wrench 1 Preparation 1 Remove parts indicated in Fig 4 2 8 from the lens unit 2 Setthe zoom to 80mm 3 Install the maximum aperture jig and open the aperture A Light Shield Plate A Front Decoration Plate 2nd Lens Block 1st Lens Block Fig 4 2 8 SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA 4 16 1 2 3 4 Adjustment Procedure Rotate the aperture block from the lens front so that the aperture blades are hidden behind the aperture h
34. 16 80 ZA Vario Sonnar DT 16 80mm F3 5 4 5 ZA 4 20 4 3 2 Projective Resolving Power Check Note Check the projective resolving power If it does not meet the specification adjust the projective resolving power projective resolving power partial blur adjustment meet the specifications respectively Projective Resolving Power Partial Blur Adjustment Check the projective resolving power Conform the following adjustment if necessary 1 Set the focal length of lens to 80 mm and adjust the focus so that the center y 0 reaches the maximum resolution 2 Check projective resolving power at reach peripheral point of y 12 If the projective resolving power does not meet the specification perform the following 1 Rotate the 4th lens block adjust the defective parts to out of picture frame 2 If the adjustment is impossible according to the procedure 1 replace the 4th lens block 3 If the specification is not improved according to procedure 2 replace the 2nd lens block SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA 4 21 4 4 FLANGE BACK f F CHECK ADJ USTMENT 4 4 1 Flange Back f F Check Equipment 1000 mm Collimator Flange Back Tester A mount Attachment Flange Back Gauge 43 50mm 1 Preparations 1 Set the equipments as shown in the Fig 4 4 1 flange back gauge 43 50mm Dial Gauge Min scale 0 01 mm A mount attachment Objective le
35. 4 5 ZA 4 25 1 2 3 4 5 6 7 8 9 SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar DT 16 80mm F3 5 4 5 ZA Adjustment Procedure Set the zoom to 16mm Set the focus ring to the ce infinity end Rotate the knob of flange back tester to achieve good focus Rotate the knob of flange back tester until it reaches the position where the value shows the displayed numeral of dial gauge 0 02 Set the zoom to 80mm Rotate the focus ring to achieve good focus Loosen two screws fixing the focus stopper and set the focus stopper in the arrow direction while holding the focus ring by hand not to move Then tighten two screws Repeat steps 1 to 7 until the amount of focus shift is within 0 02mm After completing the adjustment apply the adhesive bond B 10 to the locations shown in the figure Focus Stopper gt 25 G3 _ 7 Zoom Barrel V Apply the adhesive bond B 10 Fig 4 5 2 4 26 4 6 FOCUS SCALE PLATE POSITION ADJ USTMENT Equipment Adhesive bond B 60 Note The focus shift adjustment flange back adjustment should be completed 1 Preparation 1 Remove parts indicated in Fig 4 6 1 from the lens unit Rotation Cover Pin Brush Cover B Brush Cover 2 Zoom Hold Ring Outer Cover Block Zoom Rubber Ring Fig 4 6 1 SAL16
36. 80 ZA Vario Sonnar DT 16 80mm F3 5 4 5 ZA 4 2 4 1 2 Lens Adjustment Program ActuatorC hecker The lens adjustment program is required for the following check adjustment 4 7 FOCUS SHIFT CHECK ADJUSTMENT APERTURE AMOUNT OF SPHERICAL ABERRATION 4 9 LENS ROM CHECK 4 10 ZOOM BRUSH POSITION CHECK ADJUSTMENT 4 11 FOCUS BRUSH POSITION CHECK ADJUSTMENT AND PATTERN CHECK 4 12 WRITE dSB Prepare start the lens adjustment program with the following steps Equipment used Personal Computer Lens Adjustment Program ActuatorChecker Ver x x x x zip PC Card Setup File InstaCal zip Note 1 Lap top PC with PC card slot on which Windows XP runs Note 2 Obtain the PC card setup file InstaCal zip from the ESI homepage Note 3 Obtain the lens adjustment program ActuatorChecker Ver x x x x zip from the ESI homepage 1 Download of PC card setup file InstaCal exe 1 Create the MCC folder in the C drive amp Date Modfied Fle Folder 9 23 2004 2 02 PM Folder 127212004 3 16 PM Folder 10 19 2006 1 15 pn Folder 1 34 Folder 11 5 2004 4 43 PM Fie Folder 9 23 2004 1 46 PM Fie Folder 712712006 5 26 PM 149 Confgurbon Settings 9 23 2004 1 18 458 MS 005 Application 8 23 3001 9 00 PM 1XB 5005 Batch Fie Tift 12008 11143 AM OKB System 9j23j200 1 36 PM 302 24 4B System 10 19 2006 9 66 AM OIB System 9 23 2004 1 36 OND
37. 80Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA 4 27 2 Adjustment Procedure 1 Setthe focus ring to the infinity end by rotating the focus ring 2 By moving the focus scale plate by finger align the mark on the focus scale plate with the projection of outer barrel 3 Apply the adhesive bond B 10 to the hole of focus scale plate in the hole of outer barrel as shown in the figure Focus Rubber Ring Outer Barrel Assy Apply the adhesive bond B 10 Focus Scale Plate 125 23510 35 061 3 cx Projection Infinity Mark SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA 4 28 Ver 1 2 2007 08 The changed portions from Ver 1 1 are shown in blue 4 7 ABERRATION FOCUS SHIFT CHECK ADJ USTMENT APERTURE AMOUNT OF SPHERICAL This section describes the check adjustment of focus shift amount resulting change of focal length by aperture setting Equipment 1 1 2 3 2 1 2 3 4 1000 mm Collimator Flange Back Tester A mount Attachment Flange Back Gauge 43 50mm Aberration measuring cap 62mm SAL1680Z Preparations Perform 1 Preparations of 4 4 1 Flange Back Check Set the checking lens focus to the infinite Set the focal length 80mm Checking Method Set the lens aperture to the open aperture positi
38. APPORT LA S CURIT LES COMPOSANTS IDENTIF S PAR UNE MARQUE A SUR LES DIAGRAMMES SCH MATIQUES ET LA LISTE DES PIECES SONT CRITIQUES POUR LA S CURIT DE FONCTIONNEMENT NE REMPLACER CES COMPOSANTS QUE PAR DES PIESES SONY DONT LES NUM ROS SONT DONN S DANS CE MANUEL OU DANS LES SUPP MENTS PUBLI S PAR SONY In case of replacement or disassembling the effective parts against performance be sure to perform MTF measurement Please consult a related headquarters about service information SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA 1 2 Ver 1 3 2008 05 The changed portions from Ver 1 2 are shown in blue 1 6 TROUBLESHOOTING 1 6 1 Aperture Trouble Aperture trouble Function NG Perform the aperture diameter check See page 4 13 Check operation of the presetting ring block Perform the aperture diameter adjustment See page 4 16 Replace the lens mount block Replace the lens mount block Check the aperture operation of rear barrel assy Replace the rear barrel assy Perform the aperture diameter check See page 4 13 NG SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA 1 3 Ver 1 3 2008 05 The changed portions from Ver 1 2 are shown in blue 1 6 2 Zoom Trouble Zoom trouble Function NG Position NG Check the position and def
39. EAR BUSH B 165 3 197 259 01 SCREW M1 7X5 0 181 3 197 074 01 GEAR BUSH 166 A 1254 104 A GEAR A B BLOCK 182 3 197 248 01 FRICTION SHEET C SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar DT 16 80mm F3 5 4 5 ZA 3 4 DISASSEMBLY 3 1 5 REAR BARREL ASSY ZOOM CAM RING AND FOCUS COUPLING BARREL ASSY 204 209 207 Note 1 ioe 1 ote 207 205 erm 0 210 208 211 209 Note 1 JV eee 1 209 211 OX OW ote 1 K S 207 Note 1 Select the type of part according to the operation load of the associated parts Select the part referring to page 3 6 Ref No Part No Description Ref No Part No Description 201 A 1253 992 A FOCUS COUPLING BARREL ASSY 207 3 197 210 01 LENS BLOCK GUIDE PIN 202 3 197 134 01 ZOOM CAM RING 208 Selection parts 2ND LENS BLOCK GUIDE ROLLER Note 1 203 3 197 255 01 SCREW M1 6X2 5 209 3 197 208 01 2ND LENS BLOCK GUIDE SPRING 204 3 197 146 01 4TH OPERATION PLATE 210 3 197 201 01 2ND LENS BLOCK GUIDE BUSH 205 3 197 135 01 OUTER TUBE 211 3 197 260 01 SCREW M1 7X7 0 A 1253 988 A REAR BARREL ASSY 206 Selection parts 3RD LENS BLOCK GUIDE ROLLER Note 1 212 SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA 3 5 Ver 1 2 2007 08 The changed portions from Ver 1 1 are shown in blue 3 1 6 SELECTION PARTS Ref No 101 These washers are provided fo
40. EMBLY 3 1 4 MAIN FLEXIBLE UNIT FOCUS RING AND MF OPERATION RING 151 163 p Iz m Note 1 8 x 18mm See page 3 5 165 69 176 gt K 174 N 171 171 Note 2 4 x 20mm Note1 Cutthepolyester tape black 10mm per roll Ref No 164 for specified size Note2 Cutthe polyester tape per roll Ref No 171 for specified size Ref No No Description Ref No Part No Description 151 A 1253 993 A 1ST LENS HOLDER BLOCK 167 3 197 139 01 FOCUS OPERATION RING 152 3 197 192 01 PINCH LEVER SHAFT 168 3 197 072 01 OUTER BARREL 153 2 688 255 01 PINCH LEVER 169 3 197 190 01 SCREW M1 4X2 5 154 2 688 257 01 LEVER PINCH LEVER B 170 3 197 153 01 FOCUS BRUSH 155 3 197 273 01 MF OPERATION RING 171 9 913 210 00 POLYESTER TAPE Note 2 156 3 197 274 01 TORQUE RING HOLDER 172 A 1254 106 A MAIN FLEXIBLE UNIT 157 3 197 142 01 FOCUS RING B 173 3 197 256 01 SCREW M1 6X2 5 158 3 197 199 01 FRICTION SHEET A 174 3 197 194 01 ZOOM COUPLING PIN 159 3 197 175 01 SPRING 175 3 197 075 01 FLEX SETTING TAPE A 160 3 197 141 01 TORQUE RING 176 3 197 076 01 FLEX SETTING TAPE B 161 3 197 270 01 FOCUS RING 177 3 197 077 01 FLEX SETTING TAPE C 162 3 197 193 01 FOCUS STOPPER 178 3 197 078 01 FLEX SETTING TAPE D 163 3 197 278 01 FOCUS SCALE PLATE 179 3 197 079 01 FLEX SETTING TAPE E 164 9 913 210 03 POLYESTER TAPE BLACK 10mm Note 1 180 3 197 073 01 G
41. ENTS Revision History 9 0 Before starting ar L CAMERA SECTI amp SERVICE MODE Revision History LJ COVER 2 TABLE OF CONTEN ADJUSTMENTS le ae A USS aA Sea ea ee eee a Zooming or rotating the screen display Zoom in out Click the triangle button in the zoom control box to select the display magnification Or you may click 8 e for zoom ing in or out bi 752 IT Rotate Click rotate tool D and the page then rotates 90 degrees each Application to the Service Manual The printed circuit board diagram you see now can be changed to the same direction as the set LE u l 1 L Reverse 985212016 pdf Revision History S M Rev issued 2007 03 Official Release 2007 05 Correction 1 Correction of Repair Parts and Exploded Yes C1 Views S M Correction Page 3 1 3 2 3 3 3 4 2007 08 Revised 1 Change of Repair Parts Page 3 2 3 6 4 24 4 29 2008 05 Revised 2 Addition of guide of A bout the MTF measurement Cover Page 3 1 2 1 3 1 4 1 5 Change of Repair Parts Page 3 2 Revision of Accessories Page 3 7 2008 08 Supplement 1 Addition of Repair Parts DI08 232 Change of HELP21 and HELP28 2008 09 Revised 3 A ddition of Repair Parts Page 2 5 3 4 Change of HELP HELP23 Date History Contents SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vari
42. Focus shift Check Adjustment Aperture Amount of Spherical Aberration 4 29 4 8 Adjustment of MF Operation Ring 9 4 30 4 9 Lens ROM 4 32 4 10 Zoom Brush Position Check Adjustment Pattern Check 4 34 4 11 Focus Brush Position Check Adjustment and Pattern Check Oe UE RID 4 42 4 19 WiutedSB nnne iicet niasin cepto 4 50 SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA 3 1 SERVICE NOTE 1 1 Chemicals Some chemicals used for servicing are highly volatile Their evaporation caused by improper management affects your health and environment and wastes resources Manage the chemicals carefully as follows Store chemicals sealed in a specific place to prevent from exposure to high temperature or direct sunlight Avoid dividing chemicals into excessive numbers of small containers to reduce natural evaporation Keep containers sealed to avoid natural evaporation when chemicals are not in use Avoid using chemicals as much as possible When using chemicals divide only required amount to a small plate from the container and use up it 1 2 Exterior Parts Be careful to the following points for exterior parts used in this unit Use a piece of cleaning paper or cleaning cloth for cleaning exterior parts Avoid using chemicals Even if you have to use che
43. J 6082 628 A Grease G 117 J 6082 660 A 1 Apply the grease G 55 to the indicated portion of outer barrel assembly Grease G B G 116 G 117 1 2 Mix grease at the following rates before using the grease and mix grease enough Note Be careful not to apply the grease to the main flexible unit Apply the anti diffusion agent A 20 to the indicated portion of zoom barrel Apply the grease G B to the indicated portion of zoom barrel Inserting the zoom coupling pin in the groove install the zoom barrel to the outer barrel assembly After apply the grease G B apply the grease G 55 All circumferences Outer Barrel Assy Zoom Coupling Pin Zoom Barrel Apply the anti diffusion agent A 20 All circumferences Apply the enu G B Apply the anti diffusion agent grease A 20 Concave portion All circumference SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA HELP HELP08 Adhesive bond B 10 J 6082 612A Install the rotation cover pin in the groove as shown in the figure 2 Apply the adhesive bond B 10 Outer Cover Block Outer Barrel Assy f Rotation Cover Pin Apply the adhesive bond B 10 HELPO09 1 Clean the inner and outer sides of focus scale window of outer cover block 2 Place the focus scale window of outer cover block to the index side
44. SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar DT 16 80mm F3 5 4 5 ZA SERVICE MANUAL US Model Ver 1 5 2008 09 Canadian Model Revision History AEP Model Chinese Model How to use Acrobat Reader Revised 3 Replace the previously issued SERVICE MANUAL 9 852 120 13 with this Manual Link SPECIFICATIONS DISASSEMBLY ADJUSTMENTS SERVICE NOTE REPAIR PARTS LIST About the Lens Test Projector and Finished Inspection JIG About the Front Decoration Plate About the MTF measurement LENS FOR DSLR CAMERA SONY 200810800 1 SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA 9 852 120 14 Sony EMCS Published by Kohda TEC SPECIFICATIONS This lens is equipped with a distance encoder The distance encoder allows more accurate measurement ADI by using a flash for ADI Depending on the lens mechanism the focal length may change with any change of the shooting distance The focal length assumes the lens is focused at infinity Equivalent 35mm format focal length mm 24 120 The value for equivalent 35mm format focal length is based on Digital Single Lens Reflex Cameras equipped with an APS C sized image sensor Lens groups elements 10 14 Angle of view 83 20 The value of angle of view is based on Digital Single Lens Reflex Cameras equipped with an APS C sized image sensor Minimum focus m feet 0 35 1 2 Minimum
45. System fle 9 23 2004 1 36 PM System tie 23 2001 9 00 PM 91 5208 System fle 10 19 2006 9 56 AM Fig 4 1 3 2 Download the file from Service Fixture and Software of ESI homepage and save it in 3 Double click the downloaded file InstaCal exe to extract it 4 The window to specify the extract destination folder appears Click Browse WinZip Self Extractor InstaCal exe To unzip all files in InstaCal exe to the specified folder press the Unzip button Unzip to folder ME MEME Browse Overwrite files without prompting Fig 4 1 4 SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA 4 3 5 Specify C MCC for the extract destination folder Browse for Folder Unzip to Folder 2 Desktop B My Documents B X My Computer 9 3 5 Floppy Local Disk C H E Documents and Settings H Drivers ous amp 25 Program Files RECYCLER System Volume Information WINDOWS tL AWN Drive n Fig 4 1 5 6 The window returns to the menu to specify the extract destination folder Click Unzip WinZip Self Extractor InstaCal exe To unzip all files in InstaCal exe to the specified folder press the Unzip button Unzip to folder EAMCC Browse Close Overwrite files without prompting neu Fig 4 1 6 7 When the window below appears click OK WinZip Self Extractor 8 file s un
46. T WASHER A 1253 985 A 4TH LENS BLOCK 3 197 130 01 APERTURE HOLD RING 3 197 144 01 LIGHT SHIELD PLATE B OND Note 1 sure avoiding replacement of front decoration plate Ref No 2 as far as possible If replacement of it should be need you convey the message to your user that chang ing of the Carl Zeiss Serial No is needed and then you may obtain user s agreement and it replace See page 3 2 SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA 3 1 Ver 1 3 2008 05 The changed portions from Ver 1 2 are shown in blue DISASSEMBLY 3 1 2 ZOOM BRUSH ZOOM BARREL AND OUTER COVER BLOCK ns not supplied mai 1 4 x 20mm uer EI 59 Note 1 4 x 40mm 60 AU Note 2 8 x 18mm Note 1 the polyester tape per roll Ref No 59 for specified size Note 2 the polyester tape black 10mm per roll Ref No 60 for specified size Ref No Part No Description 51 3 197 284 01 ROTATION COVER PIN 52 A 1253 998 A OUTER COVER BLOCK 53 3 197 271 01 ZOOM BARREL 54 3 212 358 01 BRUSH COVER B 55 3 212 359 01 BRUSH COVER C 56 3 197 154 01 ZOOM BRUSH 57 3 212 356 01 BRUSH COVER D 58 3 197 076 01 FLEX SETTING TAPE B See page 3 3 54 60 Note 2 8 x 18mm 61 59 Note 1 3 x 61mm
47. WASHER A 2 683 649 01 BACK ADJUSTMENT WASHER B 2 683 650 01 BACK ADJUSTMENT WASHER C 2 683 651 01 BACK ADJUSTMENT WASHER D 2 683 652 01 BACK ADJUSTMENT WASHER E Table 4 4 2 Select the coupler adjustment washer of the thickness as back adjustment washer and replace the coupler adjustment washer Coupler Adjustment Washer Ere 2 683 641 01 COUPLER ADJUSTMENT WASHER 2 683 642 01 COUPLER ADJUSTMENT WASHER B 2 683 643 01 COUPLER ADJUSTMENT WASHER C 2 683 644 01 COUPLER ADJUSTMENT WASHER D 2 683 645 01 COUPLER ADJUSTMENT WASHER E Table 4 4 3 Insert the back adjustment washer and perform 4 4 1 Flange back Check SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA 4 24 4 5 FOCUS SHIFT BY ZOOMING CHECK ADJ USTMENT In this section the check and adjustment of change amount of focused point caused by the change of focal length are described Equipment 1000mmm Collimator Flange back Tester A mount Attachment Flange back Gauge 43 50mm Adhesive bond B 10 1 Preparation 1 Remove parts indicated in Fig 4 5 1 from the lens unit 2 Execute 1 Preparation of 4 1 1 Flange Back f F Check Brush Cover Brush Cover Zoom Rubber Ring Fig 4 5 1 SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5
48. ar T DT 16 80mm F3 5 4 5 ZA HELP 3 Affix the polyester tape cut as instructed to the brush cover D as shown in the figure 4 Install the brush cover D at the position shown in the figure and fix it with the polyester tape Details of affixing position Polyester Tape 4x20mm M Zoom Brush Polyester Tape 4x20mm Brush Cover D Zoom Brush Brush Cover D SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA HELP HELPO06 Grease G 115 J 6082 627 A Grease G 117 J 6082 660 A 1 Apply the grease G A to the indicated portion of zoom hold ring Grease G A G 115 G 117 1 2 Mix grease at the following rates before using the grease and mix grease enough 2 Install the zoom hold ring placing its mount index at the position shown in the figure Then tighten three screws to fix zoom hold ring When tightening one of three screws remove the part of Lno Decoration plate Lno Decoration Plate x b Screw Ne Apply the grease G A All circumference Screw Mount Index Zoom Hold Ring SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA HELP HELPO07 Anti diffusion agent A 20 J 6082 611 A Grease G 55 J 6082 623 A Grease G 116
49. der CL FRO AF coupler installing position Outer Tube Block SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA HELP HELP22 Anti diffusion agent A 20 J 6082 611 A Grease G 15 J 6082 619 A Grease G 115 J 6082 627 A Grease G 117 J 6082 660 A 1 Apply the anti diffusion agent A 20 grease G 15 and following grease G A to the indicated locations of focus operation ring block Grease G A G 115 G 117 1 2 Mix grease at the following rates before using the grease and mix grease enough 2 Apply the grease G 15 to the indicated portions of A B block 3 Inserting the lever of focus operation ring in the cut portion of inner side of outer barrel assembly install the focus operation ring 4 Engage the gear A B block with gear of focus operation ring and tighten two screws to fix the gear A B block Gear A B Block lt Apply the grease t G 15 Gear Apply the grease G 15 Shaft Focus Operation Ring Apply the grease G A Overall Apply the anti diffusion agent A 20 All circumference Apply the grease G 15 Apply the grease G 15 Gear Outer Barrel Assy SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA HELP Ver 1 5 2008 09 The changed portions from Ver 1 4 are
50. e and mix grease enough I Apply the grease G B Guide roller groove six locations Apply the grease G B Straight guide groove three locations HELP28 Grease G 116 J 6082 628 A Grease G 117 J 6082 660 A Apply the following grease G B to the indicated portion of zoom cam ring Grease G 116 G 117 1 2 Mix grease at the following rates before using the grease and mix grease enough Apply the grease G B Vertical groove Apply the grease G B All guide grooves Apply the grease G B All circumferences SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA HELP Ver 1 1 2007 05 3 REPAIR PARTS LIST DISASSEMBLY NOTE e XX and X mean standardized parts so they may The mechanical parts with no reference number in have some difference from the original one the exploded views are not supplied tems marked are not stocked since they are seldom required for routine service Some delay should be anticipated when ordering these items 3 1 EXPLODED VIEWS 3 1 1 LENS BLOCK Ref No Part Description 1 3 197 281 01 FOCUS RUBBER RING 2 890 787 01 FRONT DECORATION PLATE Note 1 A 1253 982 A 15 LENS BLOCK 3 197 143 01 LIGHT SHIELD PLATE A A 1253 983 A 2ND LENS BLOCK gt 1253 984 3RD LENS BLOCK 3 197 147 01 3 4 ADJUSTMEN
51. eing the main flexible unit 3 Perform 2 Checking Method again repeat the inspection until appears on the pop up window SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA 4 33 4 10 ZOOM BRUSH POSITION CHECK ADJ USTMENT AND PATTERN CHECK 4 10 1 Zoom Brush Position Adjustment Search Zoom Adjustment Point Equipment Personal Computer PC Finished Inspection JIG AC100 V only Lens Adjustment Program Note Lens Adjustment Program is downloadable from the ESI homepage 1 Preparations 1 Remove parts indicated in Fig 4 10 1 from the lens unit Zoom Rubber Ring Brush Cover D Ke Polyester Tape Fig 4 10 1 2 Connected to equipment with checking lens Refer to Section 4 1 3 3 Start up of ActuatorChecker exe 4 Click Set up and perform the initial setting Refer to Section 4 1 4 SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA 4 34 2 Adjusting Method 1 Set the zoom to Tele end 2 Peel off the polyester tape Zoom Brush o Polyester Tape Fig 4 10 2 3 Click the Search Zoom Adi Point ActuatorChecker Actuator Checker MODEL TYPE STATE PROCESS VX8906CJ SAL1680Z Final Service START ROM Data Focus Adjustment Point Focus Pattern Zoom Adjustment Point Zoom Patten Write dSB Search Zoom Adj Point Search Focus Adj Point
52. ervice assembly N Rotate fully clockwise in the arrow direction Q the focus lens holder in the outer tube block gt Inserting the installation part of coupler in the cut portion of outer tube block assemble the outer barrel assembly At this moment insert the lever of focus operation ring in the lever groove of focus lens holder While pushing and rotating clockwise in the arrow direction 8 the outer barrel assembly and outer tube block tighten diago nally four screws shown in the figure ty 5 5 1 16807 Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar DT 16 80mm F3 5 4 5 ZA Points added portion Before change HELP28 Grease G 116 J 6082 628 A Grease G 117 J 6082 660 A Apply the following grease G B to the indicated portion of zoom cam ring Grease G 116 G 117 1 2 Mix grease at the following rates before using the grease and mix grease enough Apply the grease G B Vertical groove Apply the grease G B Apply the grease All circumferences G B All guide grooves After change HELP28 Grease G 116 J 6082 628 A Grease G 117 J 6082 660 A 1 Apply the following grease to the indicated portion of zoom cam ring Grease G B G 116 G 117 1 2 Mix grease at the following rates before using the grease and mix grease enough gt Friction sheet B i Apply the grease
53. f focus ring 2 Aligning with the right end of cut portion on the top of groove of focus ring install the focus scale plate Affix the polyester tape black 10mm cut as instructed to the location shown in figure Note Install the focus scale plate in the direction marked with characters in the figure Fix the focus scale plate with the polyester tape black 10mm not to loose Cut portion Reference position to winding Focus Ring Polyester Tape Black 10mm 8x18mm Groove Focus Scale Plate SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA Apply the anti diffusion agent A 20 All circumference 20 2mm Character direction of focus scale plate HELP HELP21 1 Rotate fully clockwise in the arrow direction the focus operation ring in the outer barrel service assembly 2 Rotate fully clockwise in the arrow direction the focus lens holder in the outer tube block 3 Inserting the installation part of coupler in the cut portion of outer tube block assemble the outer barrel assembly At this moment insert the lever of focus operation ring in the lever groove of focus lens holder 4 While pushing and rotating clockwise the outer barrel assembly tighten diagonally four screws shown in the figure Screw Focus Operation Ring EY Fee t 222 a Outer Barrel Service Assy SZ Focus Lens Hol
54. ide Bush 2nd Lens Block Guide Spring 2nd Lens Block Guide Roller a Screw SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA HELP HELP26 Adhesive bond B 40 J 6082 614 A 1 Aligning the right end of 4th operation plate installation part with the reference line shown in the figure assemble the zoom cam ring into the outer tube After assembling confirm that the installation part of 4th operation plate locates at the side where the distance between legs is wider as shown in the figure ll Zoom Cam Ring AN SN 4th operation plate 1 mounting position 16 2 Reference Line Outer Tube H 51 4 wide Wide arrow 8 41 4th Operation Plate 2 Tighten the 4th operation plate with the screw of which screwed portion is applied with the adhesive bond B 40 Apply the adhesive bond B 40 4th Operation m 4th operation plate mounting position SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA HELP HELP27 Grease G 116 J 6082 628 A Grease G 117 J 6082 660 A Apply the following grease G B to the indicated portion of outer tube Grease G 116 G 117 1 2 Mix grease at the following rates before using the greas
55. ions and then click OK Application of printing To set a range to be printed within a page select the graphic selection tool and drag on the page to enclose a range to be printed and then click the Print button be se Finding a text 1 Click the Find button 2 Enter a character string to be found into a text box and click the Find Specify the find options as necessary r i Application to the Service Manual Toexecute find from current page toward the previous pages select the check box Find Backward and then click the Find TM Find What Whai Match Word Oni Match Whole Word Only Match Qae I Fid Backwards Xnore Asien Character Width B S eas 3 Open the find dialog box again and click the Find Again and you can find the matched character strings displayed next Character strings entered previously are displayed as they are in the text box Application to the Service Manual The parts on the drawing pages block diagrams circuit dia grams printed circuit boards and parts list pages in a text can be found using this find function For example find a Ref No of IC on the block diagram and click the Find Again continuously so that you can move to the Ref No of IC on the circuit diagram or printed circuit board diagram succes sively Note The find function may not
56. ions at every 120 degrees MF Operation Ring Hold this portion and turn it Outer Barrel Assy Fig 4 8 2 SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA 4 30 3 Hold the lower part of MF operation ring by hand and rotate it clockwise to tighten it to the lens unit 4 When rotating the MF operation ring confirm that the focus scale plate moves following the MF operation ring When rotating the coupler at the lens mount side with a screwdriver confirm that the MF operation ring does not rotate If these two items are not met the specifications simultaneously adjust the extent of tightening of MF operation ring to the lens unit in step 3 MF Operation Ring Focus Scale Plate Screwdriver Coupler Fig 4 8 3 SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA 4 31 4 9 LENS ROM CHECK Equipment Personal Computer Finished Inspection JIG AC100 V only Lens Adjustment Program ActuatorChecker 1 Preparations 1 Connected to equipment with checking lens Refer to Section 4 1 3 2 Start up of ActuatorChecker 3 Click Set up and perform the initial setting Refer to Section 4 1 4 2 Checking Method 1 Click ROM Data ActuatorGhecker Actuator Checker MODEL TYPI STATE PROCESS VX8906CJ SAL1680Z Final Service START ROM Data Focus Adjustment Point Focus Pa
57. justment Point Focus Pattern Zoom Adjustment Point Zoom Patter Write dSB Search Zoom Adj Point Search Focus Adj Point Fig 4 11 8 2 The Serial window appears Input the lens serial number Note When is clicked without inputting the serial number the date executed is displayed on the completion window of each item Cancel Fig 4 11 9 3 The message Move FOCUS to Near position Then push ENTER is displayed on the pop up window Set the focus to the near position and press down the ENTER key INDIC ATI E ave FOCUS to Near position SS Then push ENTER Fig 4 11 10 SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA 4 45 4 When the near position check finishes normally the message Move FOCUS to Infinity position Then push ENTER is displayed on the pop up window Set the focus to the infinity position and press down the ENTER key INDIC ATION Move FOCUS to Infinity 7 Fig 4 11 11 5 When the infinity position check finishes normally OK is displayed on the pop up window and press the ENTER key to return to the initial window Fig 4 11 12 3 Incase of error display in the Focus Adjustment Point 1 When the error display and the NG display appear to the pop up window press the ENTER key to return to the initial window and perform 2 Checking Method again Incase of error at the near position in the Focus Adjustment Poi
58. justment Program ActuatorChecker Note Confirm 4 1 2 Lens Adjustment Program ActuatorChecker has been completed before this procedure is executed Equipment Personal Computer Finished Inspection JIG AC100 V only Lens Adjustment Program ActuatorChecker exe 1 Connect equipment and checking lens as shown Fig 4 1 20 Finished Inspection JIG Fig 4 1 20 2 Turn on the finished inspection JIG Turn on the personal computer 4 Start up ActuatorChecker exe from an arbitrary folder conform that start up program normally Note Turn off the finished inspection jig after use SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA 4 10 4 1 4 Initial Setting of ActuatorChecker 1 Startup ActuatorChecker exe Bl De Edt ew Faves Joos Help 2 O amp Dan Dm pe O Data Modified 10 24 2008 10 03 PM Se Type file and Folder Tasks A 8 EB nctustorchecker en ME appen 19 robe o newe lii flde to tte web Other Places Ome 00 My Documents Fig 4 1 21 Depending on the initial startup or setting made at the previous startup the window differs When the English window appears click the button Note When any button is clicked the Serial window appears The window to enter the lens serial number appears 2 ActuatorChecker Actuator Checker STATE PROCESS MODEL TYPI
59. m Cam Ring Outer Tube Block SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar DT 16 80mm F3 5 4 5 ZA HELP 5 Set the relationship between the narrow width lever of focus coupling barrel assy and the 4th operation plate of outer tube as shown in the figure Then insert the three projections of focus coupling barrel assy in three grooves of outer tube and align the screw hole of focus coupling barrel assy with the guide groove at the side face Groove of outer tube block Projection Groove of outer tube block Focus coupling barrel assy 6 Select the 2nd lens block guide roller fitting to the guide groove of zoom cam ring and install the 2nd lens block guide roller in the guide groove 3 locations Dimension mm Dimension mm Par Number Part Name D Diameter of D 3 197 202 01 2nd Lens Block Guide Roller 4 31 2 7 3 197 203 01 2nd Lens Block Guide Roller 4 32 3 197 204 01 2nd Lens Block Guide Roller 4 33 7 Install the 2nd lens block guide spring and 2nd lens block guide bush and tighten them with three screws 3 locations Screw 2nd Lens Block Guide Bush A P 2nd Lens Block Guide Spring TD Zoom Cam Ring P 2nd Lens Block Guide Roller Screw hole of focus coupling barrel assy 2nd Lens Block Guide Roller i J Lens Block Guide Spring 2nd Lens Block Guide Bush 6 Screw s9 Lr 2nd Lens Block Gu
60. m for the brush cover not to float Brush Cover C Brush Cover B Zoom Barrel Polyester Tape Black 10mm 9 e Wind brush cover along this edge yo 8x18mm Polyester Tape Black 10mm 8x18mm Brush Cover SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA HELP HELP04 1 Peel the released paper from the brush cover B and affix it to the concave side of zoom barrel as shown in the figure referring the boundary in concave and convex sides as a reference Zoom Barrel Reference to affixing Boundary in convex and concave Released Paper Brush Cover B 2 Likewise peel the released paper from the brush cover C and affix it to the concave side of zoom barrel as shown in the figure referring the boundary in concave and convex sides as a reference Zoom Barrel Reference to affixing Boundary in convex and concave Released Paper Brush Cover C SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA HELP HELPO05 1 Inserting the projection of zoom barrel in the square hole at the center of brush install the zoom brush and move it in the arrow direction Projection Square hole Zoom Brush Zoom Barrel 2 Affix the polyester tape cut as instructed to the location shown in the figure Zoom Brush Polyester Tape 4x40mm SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonn
61. mally OK is displayed on the pop up window and press the ENTER key to return to the initial window Fig 4 10 21 3 Incase of error display in the Zoom Pattern Tele position first try 1 When the error display and the NG display appear to the pop up window press the ENTER key to return to the initial window and perform 2 Checking Method again Fig 4 10 22 20061011151733 Fig 4 10 23 2 Although the lens is positioned at the tele position if NG appears confirm or perform the following 4 10 1 Zoom Brush Position Adjustment Search Zoom Adjustment Point Cleaning of flexible pattern or the brush Replaceing the brush Rotating operation error of the focus ring rotation speed is not suitable at a regulated speed 3 Perform 2 Checking Method again repeat the inspection until appears on the pop up window SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA 4 40 4 In case of error display in the Zoom Pattern WIDE position 1 When the error display and the NG display appear to the pop up window perform the work with caution so that setting the lens to the wide position can be done in more than 5 seconds and no more than 10 seconds When the zoom pattern error ZOOM PATTERN ERROR Speed is too fast or Pattern is abnormal Fig 4 10 24 Fig 4 10 25 When the lens does not reach the wide end infinity position seconds
62. micals to clean heavy dirt don t use paint thinner ketone nor alcohol Insert the specific screws vertically to the part when installing a exterior part Be careful not to tighten screws too much 1 3 Unleaded Solder This unit uses unleaded solder Boards requiring use of unleaded solder are printed with the lead free mark LF indicating the solder contains no lead Caution Some printed circuit boards may not come printed with the lead free mark due to their particular size LF LEAD FREE MARK Be careful to the following points to solder or unsolder Set the soldering iron tip temperature to 350 C approximately If cannot control temperature solder unsolder at high temperature for a short time Caution The printed pattern copper foil may peel away if the heated tip is applied for too long so be careful Unleaded solder is more viscous sticky less prone to flow than ordinary solder so use caution not to let solder bridges occur such as on IC pins etc Be sure to control soldering iron tips used for unleaded solder and those for leaded solder so they are managed separately Mixing unleaded solder and leaded solder will cause detachment phenomenon SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA 1 1 Ver 1 3 2008 05 The changed portions from Ver 1 2 are shown in blue 1 4 SAFETY CHECK OUT After correcting the original service problem perform the following safety
63. n Plate plate as far as possible If replacement of it should HELPO1 CI be need you convey the message to your user that changing of the Carl Zeiss Serial No is needed and then you may obtain user s agreement and it replace See page 2 3 3rd Lens Block e Remove the 3rd Lens Block EN After replacing the fixed screw of universal wrench remove the lens block using the DN universal wrench 9 3 4 Adjustment Washer lt 2 4th Lens Block 2 Aperture Hold Ring K Ce Light Shield Plate B SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar DT 16 80mm F3 5 4 5 ZA 2 2 1 2 ZOOM BRUSH ZOOM BARREL AND OUTER COVER BLOCK EXPLODED VIEW 8 Rotation Cover Pin A See page 2 4 Flex Setting Tape B 4 Brush Cover C 5 Zoom Brush ZOOM BRUSH Brush Cover B POSITION ADJUSTMENT a 79 Brush Cover Polyester Tape Ed s Cw i e 9 Zoom Hold Ring CD Zoom Rubber Ring SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA 2 1 3 LENS MOUNT BLOCK EXPLODED VIEW m See page 2 5 FLANGE BACK ADJUSTMENT Coupler Adjustment Washer 5 Back Adjustment Washer FLANGE BACK ADJUSTMENT Presetting Holder COC Gear C D Block Coupler Bus i AF MF Main Spring Presetti
64. n ring block with the pinch lever 2 Aligning three projections of focus ring B with three cut portions of outer tube install the focus ring B Then holding its lower part by hand turn clockwise the MF operation ring block and install it MF Operation Ring Hold this portion and turn it Pinch Lever Projection of focus ring B Cut portion of outer tube SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA HELP HELP18 Anti diffusion agent A 20 J 6082 611 A Adhesive bond B 40 J 6082 614 A Grease G 35 J 6082 621 A Grease G 55 J 6082 623 A Grease G 115 J 6082 627 A Grease G 116 J 6082 628 A Grease G 117 J 6082 660 A 1 Apply the anti diffusion agent A 20 and following grease to the indicated portion of MF operation ring Grease G B G 116 G 117 1 2 Mix grease at the following rates before using the grease and mix grease enough 2 Apply the anti diffusion agent A 20 grease G 35 and following grease G A to the indicated portion of torque ring holder Grease G A G 115 G 117 1 2 Mix grease at the following rates before using the grease and mix grease enough 3 Assemble the torque ring holder into the MF operation ring in the direction shown in the figure until it clicks Apply small amount of the adhesive bond B 40 to the screw hole of pinch lever Wipe seeping out bond off and install the pinch lever
65. nd perform the initial setting Refer to Section 4 1 4 2 Checking Method 1 Click the Zoom Pattern ActuatorChecker Actuator Checker MODEL TYPE STATE PROCESS VX8906CJ SAL1680Z Final Service START ROM Data Focus Adjustment Point Focus Pattern Zoom Adjustment Point Zoom Pattern Write dSB Search Zoom Adj Point Search Focus Adj Point Fig 4 10 16 2 The Serial window appears Input the lens serial number Note When is clicked without inputting the serial number the date executed is displayed on the completion window of each item Fig 4 10 17 3 The message Move ZOOM to TELE position Then push ENTER is displayed on the pop up window Set the zoom to the tele position and press down the ENTER key INDIC ATION Move ZOOM to TELE position Fig 4 10 18 SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA 4 39 4 When the tele position check finishes normally the message Move ZOOM to WIDE position at about 10sec is displayed on the pop up window Set the zoom to the wide position and press down the ENTER key INDIC ATION Fig 4 10 19 5 When the wide position check finishes normally the message Reverse ZOOM to TELE position at about 10sec is displayed on the pop up window Set the zoom to the tele position and press down the ENTER key INDIC ATION Fig 4 10 20 6 When the infinity position check finishes nor
66. ng Ring Block Lens Mount Block Stopper Screw 3 Rear Light Shield Barrel D ERU EU IDEE CENE NEUEN ERUDITI SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar DT 16 80mm F3 5 4 5 ZA 2 4 Ver 1 5 2008 09 The changed portions from Ver 1 4 are shown in blue 2 1 4 MAIN FLEXIBLE UNIT FOCUS RING AND MF OPERATION RING EXPLODED VIEW m dA br HELP16 Focus Scale Plate 8 1st Lens Holder Block ee FOCUS SCALE PLATE POSITION ADJUSTMENT 4 MF Operation Ring HELP17 5 Focus Ring MF OPERATION HELP19 RING TORQUE See page 2 6 ADJUSTMENT 7 Gear A B Block Focus Operation m J8 D Focus Brush FOCUS BRUSH POSITION a ADJUSTMENT V 6 Outer Barrel ELP23 Assy Zoom HELP21 pos Coupling Pin HELP16 When the MF operation ring is disassembled remove the adhesive bond below the MF operation ring with tweezers Main Flexible Unit HELP23 3 locations at every 120 degrees n FE DAE TOUR MEM UE UR de a taa c uaa US e S cA A I KC aM MM MR EE E IEEE SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar DT 16 80mm F3 5 4 5 ZA 2 5 2 1 5 REAR BARREL ASSY ZOOM CAM RING AND FOCUS COUPLING BARREL ASSY EXPLODED VIEW S 8 4th Operation Plate Cr i
67. ns 10x L I ES One b e Eyepiece ring Eyepiece lens 7x Hm Scale ring Fig 4 4 1 2 Looking through the eyepiece lens turn the eyepiece ring of the flange back tester so that cross line or scale in the view is the sharpest 3 Attach the flange back gauge 43 50mm securely to the A mount attachment and hold them together 4 Turn the focusing knob of the flange back tester so that fine scratches on the flange back gauge 43 50mm is the sharpest Note Turn the knob in the direction of the arrow of Fig 4 4 2 for correct reading Always turn the knob in the arrow direction for correct reading i 1 2 Focusing knob Focus on fine lines on the surface Fig 4 4 2 5 Tur the scale ring of the dial gauge until the long pointer indicates 0 Note This position is the flange back f F 43 50 mm Memorize the position of short pointer SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA 4 22 2 1 2 3 1 2 Flange Back Check Attach the checking lens to the flange back tester and set the 1000 mm collimator Checking lens 1000 mm collimator
68. nt FOCUS Adj Point ERROR FOCUS isn t in Near position or Adj Point is abnormal Fig 4 11 13 Fig 4 11 14 n case of error at the infinity position in the Focus Adjustment Point Fig 4 11 16 2 Although the lens is positioned at the near position or the infinity position if appears confirm or perform the following 4 11 1 Focus Brush Position Adjustment Search Focus Adjustment Point Cleaning of flexible pattern or the brush Replaceing the brush 3 Perform 2 Checking Method again repeat the inspection until appears on the pop up window SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar DT 16 80mm F3 5 4 5 ZA 4 46 4 11 3 Focus Brush Pattern Check Focus Pattern Equipment Personal Computer Finished Inspection JIG AC100 V only Lens Adjustment Program ActuatorChecker 1 Preparations 1 Connected to equipment with checking lens Refer to Section 4 1 3 2 Start up of ActuatorChecker exe 3 Click Set up and perform the initial setting Refer to Section 4 1 4 2 Checking Method 1 Click the Focus Pattern 22 ActuatorChecker Actuator Checker MODEL TYPE STATE PROCESS VX8906CJ SAL1680Z Final Service START ROM Data Focus Adjustment Point Focus Pattern Zoom Adjustment Point Zoom Patten Write dSB Search Zoom Adj Point Search Focus Adj Point Fig 4 11 17 2 The Serial window appears Input the lens serial number
69. o Sonnar T k DT 16 80mm F3 5 4 5 ZA
70. old ring Fig 4 2 9 Remove the maximum aperture jig once Then install the maximum aperture jig again and confirm the position of aperture blades Confirm the aperture tolerance Repeat the confirmation and adjustment until the aperture tolerance meets the specification After completing the adjustment apply the adhesive bond B 10 to the three indicated locations Fig 4 2 9 Apply the adhesive bond B 10 Aperture Blade Hold SP Apply the adhesive bond B 10 Fig 4 2 9 SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA 4 17 4 3 PROJECTIVE RESOLVING POWER CHECK ADJ USTMENT 4 3 1 Projective Resolving Power Adjustment Equipment Lens Test Projector and Variable Transformer Output voltage AC 100 V Note Connect the variable transformer Output voltage AC 100 V to the lens test projector A mount Attachment Screen Art paper Tape Measure Plane Mirror For SLRs 1 Preparations Note Check the projective resolving power of the checking lens at the following focal length and distance Focal length f mm distance m 35 1 4 80 3 2 Table 4 3 1 1 Perform the following steps 1 to 3 and incorporate the internal lenses of the lens test projector according to the checking focal length 1 Open the lid of the lens test projector 2 Pull up and turn the fixed levers on the right and left sides of the lens test projector 3 Remove or insert the lens N
71. on and measure the flange back Set the aberration measuring cap 62mm on the tip of lens as shown in the Fig 4 7 1 then measure the flange back fF Ll Aberration measuring cap 62mm SAL1680Z H AOE qmr Fig 4 7 1 Calculate amount of focus shift using the following formula and check that the specification is satisfied Note The focus shift amount of the checking lens is difference between the flange back of open aperture and flange back F reading using aberration measuring cap 62mm Specification Focus shift mm 0 12 to 0 09 Perform the 4 12 WRITE dSB SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA 4 29 4 8 TORUQE ADJ USTMENT OF MF OPERATION RING Equipment Adhesive bond B 60 1 Preparation Remove the focus rubber ring from the lens unit 1 2 Adjustment Procedure Hold the lower part of MF operation ring by hand and rotate it counterclockwise by 1 5 turns Apply the bond B 60 in width of 10mm to three locations 120 degrees apart each where the MF operation ring contacts to the outer barrel as shown in the figure Apply the adhesive bond B 60 with 10mm width 8 locat
72. on or Pattern is abmormal Fig 4 11 23 20061011151733 Fig 4 11 24 Although the lens is positioned at the infinity position if NG appears confirm or perform the following 4 11 1 Focus Brush Position Adjustment Search Focus Adjustment Point Cleaning of flexible pattern or the brush Replaceing the brush Rotating operation error of the focus ring rotation speed is not suitable at a regulated speed Perform 2 Checking Method again repeat the inspection until appears on the pop up window SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar DT 16 80mm F3 5 4 5 ZA 4 48 4 In case of error display in the Focus Pattern near position 1 When the error display and the NG display appear to the pop up window perform the work with caution so that setting the lens to the near position can be done in more than 5 seconds and no more than 10 seconds When the focus pattern error JA FOCUS PATTERN ERROR Speed is too fast or Pattern is abnormal Fig 4 11 25 Fig 4 11 26 When the lens does not reach the infinity end near position seconds FOCUS PATTERN ERROR It doesn t reach the position in 10sec Fig 4 11 27 2 Perform 2 Checking Method again repeat the inspection until appears on the pop up window 5 In case of error display in the Focus Pattern infinity position second try 1 When the error display and the NG display appear to the
73. ormation at the tip of the zoom brush Disassembly and check the zoom relation parts Adjust the position or replace the zoom brush Replace the defective part or apply the grease Check board pattern of the zoom flex pattern Clean the board pattern of zoom flex pattern Replace the main flexible unit Check the operation again Perform the zoom brush position check adjustment See page 4 34 SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar DT 16 80mm F3 5 4 5 ZA 1 4 Ver 1 3 2008 05 The changed portions from Ver 1 2 are shown in blue 1 6 3 Focus Trouble Function NG NG Replace the defective part or apply the grease Check the AF coupler Replace the defective part and gear shaft of the gear C D block Check the focus operation ring and focus lens holder OK or apply the grease NG Check the operation again Focus trouble Position NG Check the position and deformation at the tip of the focus brush NG Check the position or replace the focus brush NG Check board pattern of the focus flex pattern Clean the board pattern Replace the main flexible unit Perform the focus brush position check adjustment and pattern check See page 4 42 SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA 1 5
74. ote Be sure to have the right position and direction of the lens Incorporate of the lenses according to the checking focal length f Heat absorbing filter MOS 4 Filament V Filament 18 to 35 mm f 100 to 200 mm ul x ad Filament Filament f 35 to 100 mm f 200 to 300 mm Lens test projector Fig 4 3 1 SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA 4 18 2 Attach the checking lens to the lens test projector and set the equipments as shown in Fig 4 3 2 3 Turn the fan switch of the lens test projector to ON then turn the lamp switch to ON Screen p ud A mount attachment Checking lens Fan switch _ Chart a aa 0 IL Plane mirror Lamp switch Lens test projector Distance Fig 4 3 2 4 Turn the focus ring of the checking lens until the chart image projected on the screen is the sharpest at the center y 0 5 Set the plane mirror to the center of the projected image y 0 and adjust the projector position so that the mirror reflects the light to the center of the lens SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA 4 19 2 Checking Method 1 Turn the focus ring of the checking lens until the chart image projected on the screen is the sharpest at the center y 0 2 Read the number of the smallest pitched lines at the center
75. pop up window perform the work with caution so that setting the lens to the infinity position can be done in more than 5 seconds and no more than 10 seconds When the focus pattern error Speed is too fast or Pattern is abnormal Fig 4 11 28 Fig 4 11 29 When the lens does not reach the infinity end infinity position seconds It doesn t reach the position in 10sec Fig 4 11 30 2 Perform 2 Checking Method again repeat the inspection until appears on the pop up window SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA 4 49 4 12 WRITE dSB Equipment Personal Computer Finished Inspection JIG AC 100 V only Lens Adjustment Program ActuatorChecker 1 1 2 3 2 3 4 Preparations Connected to equipment with checking lens Refer to Section 4 1 3 Start up of ActuatorChecker Click Set up and perform the initial setting Refer to Section 4 1 4 Checking Method Click the Write dSB ActuatorChecker Actuator Checker MODEL TYPI STATE PROCESS VX8906CJ SAL1680Z Final Service START ROM Data Focus Adjustment Point Focus Pattern Zoom Adjustment Point Zoom Patten Write dSB Search Zoom Adj Point Search Focus Adj Point Fig 4 12 1 The Serial window appears Input the lens serial number Note When is clicked without inputting the serial number the date executed is displayed on the completion window of each
76. r Copler adjustment Change the thickness t according to result of adjustment Part No Description 2 683 641 01 COUPLER ADJUSTMENT WASHER A t 0 05mm 2 683 642 01 COUPLER ADJUSTMENT WASHER B t 0 07 mm 2 683 643 01 COUPLER ADJUSTMENT WASHER C t 0 10mm 2 683 644 01 COUPLER ADJUSTMENT WASHER D t 0 20mm 2 683 645 01 COUPLER ADJUSTMENT WASHER E t 0 50mm Ref No 104 These washers are provided for flange back adjustment Change the thickness t according to result of adjustment Part No Description 2 683 648 01 BACK ADJUSTMENT WASHER A t 0 05mm 2 683 649 01 BACK ADJUSTMENT WASHER B t 0 07mm 2 683 650 01 BACK ADJUSTMENT WASHER C t 0 10mm 2 683 651 01 BACK ADJUSTMENT WASHER D t 0 20mm 2 683 652 01 BACK ADJUSTMENT WASHER E t 0 50mm Ref No 206 Select the type of part according to the operation load of the associated parts Part No Description 3 197 211 01 LENS BLOCK GUIDE ROLLER D 4 81mm d 4 61mm 3 197 212 01 3RD LENS BLOCK GUIDE ROLLER D 4 81mm d 4 62mm 3 197 213 01 3RD LENS BLOCK GUIDE ROLLER D 4 81mm d 4 63mm 3 197 216 01 3RD LENS BLOCK GUIDE ROLLER D 4 82mm d 4 61mm 3 197 217 01 LENS BLOCK GUIDE ROLLER D 4 82mm d 4 62mm 3 197 218 01 LENS BLOCK GUIDE ROLLER D 4 82mm d 4 63mm 3 197 219 01 LENS BLOCK GUIDE ROLLER D 4 83mm d 4 61mm 3 197 220 01 3RD LENS BLOCK GUIDE ROLLER D 4 83mm d 4 62mm 3 197 221 01 3RD LENS BLOCK GUIDE ROLLER D 4 83mm d 4 63mm
77. to the MF operationring by the pinch lever shaft two locations 5 Apply small amount of the adhesive bond B 40 to the screw hole of pinch lever B Wipe seeping out bond off and install the pinch lever B to the MF operation ring by the pinch lever shaft One location Affix the friction sheet A to the inner side of focus ring B 7 Apply the anti diffusion agent A 20 grease G 55 and following grease G A to the indicated portion of torque ring Grease G A G 115 G 117 1 2 Mix grease at the following rates before using the grease and mix grease enough Note Wipe out the extra grease G 55 on the area other than the indicated portion 8 Assemble the MF operation ring focus ring B and torque ring setting the spring in the orders shown in the figure Pinch Lever Shaft Pinch Lever B Apply small amount of the adhesive bond B 40 to the screw hole Do not seep out MF Operation Ring Pinch Lever B Apply small amount of the adhesive bond B 40 to the screw hole Do not seep out Pinch Lever Shaft Apply the anti diffusion agent A 20 All circumference Apply the grease G B All circumference Apply the grease G 35 All circumference Apply the anti diffusion agent A 20 All circumference Apply the grease G A All circumference Torque Ring Focus Ring B Friction Sheet A x Spring G A
78. torChecker exe PC Card Setup File InstaCal exe Color Calculator 2 Note Color Calculator 2 is downloadable from the ESI homepage J 2 J 3 Personal computer AE master lens Note 1 Luminance box 6082 597 A is 1 6082 581 SS 4 J 6 Lens test projector 6082 605 A J 6082 606 A Note 3 J 7 J 9 A mount Flange back gauge Maximum Aperture attachment 43 50mm jig J 6082 607 A J 6082 608 A J 6082 640 A J 10 J 11 J 12 Finished Aberration 1 Inspection Universal wrench measuring cap A JIG J 6082 609 A TN 62mm SAL1680Z J 6082 645 A J 6082 658 A Note 4 J 13 J 14 Chip A for Chip B for universal wrench universal wrench J 6082 609 1 J 6082 609 2 Fig 4 1 1 SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar T DT 16 80mm F3 5 4 5 ZA 4 1 Note 1 Personal Computer PC Color Calculator 2 installed OS Windows XP MEMORY 40 M Byte or more recommended Hard disk free area 15 M Byte or more recommended USB terminal Standard equipment Graphics 32 000 colors or more recommended VGA monitor Note 2 Attach the chart to the 1000 mm collimator as shown in Fig 4 1 2 Align the marks Chart 1000 mm collimator Fig 4 1 2 Note 3 Connect the variable transformer Output voltage AC 100 V to the lens test projector Note 4 Finished Inspection JIG is AC 100 V only SAL1680Z Vario Sonnar DT 3 5 4 5 16
79. ttem Zoom Adjustment Point Zoom Patter Write dSB Search Zoom Adj Point Search Focus Adj Point Fig 4 9 1 2 The Serial window appears Input the lens serial number Note When is clicked without inputting the serial number the date executed is displayed on the completion window of each item SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar DT 16 80mm F3 5 4 5 ZA 4 32 3 The message Move FOCUS to Infinity ZOOM to TELE position Then push ENTER is displayed on the pop up window Set the focus to the infinity zoom to tele position and press down the ENTER key INDICATION Move FOCUS to Infinity ZOOM to TELE position Fig 4 9 3 4 When OK is displayed on the pop up window press the ENTER key to return to the initial window Fig 4 9 4 3 In case of error display in the ROM Data 1 When the error display and the NG display appear to the pop up window press the ENTER key to return to the initial window and perform 2 Checking Method again Fig 4 9 5 20061011151733 Fig 4 9 6 2 Although focus is positioned at the infinity position and zoom is positioned at the tele position if the appears confirm or perform the following 4 10 1 Zoom Brush Position Adjustment Search Zoom Adjustment Point e 4 11 1 Focus Brush Position Adjustment Search Focus Adjustment Point Cleaning of flexible pattern or the brush Replaceing the brush Replac
80. w Zoom Hold Ring Zoom Barrel Fig 4 11 1 2 Connected to equipment with checking lens Refer to Section 4 1 3 3 Start up of ActuatorChecker exe 4 Click Set up and perform the initial setting Refer to Section 4 1 4 SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar DT 16 80mm F3 5 4 5 ZA 4 42 2 Checking Method 1 Set the focus to the end and zoom to the wide end 2 Peel off the polyester tape shown in Fig 4 10 2 and open a little the main flexible unit with tweezers Then loosen two screws fixing the focus brush Focus Brush Main Flexible Unit Polyester Tape A Fig 4 11 2 3 Click the Search Focus Adj Point ActuatorChecker Actuator Checker MODEL TYPE STATE PROCESS VX8906CJ SALI1680Z Final Service START ROM Data Focus Adjustment Point Focus Pattem Zoom Adjustment Point Zoom Pattem Write dSB Search Zoom Adj Point Search Focus Adj Point Fig 4 11 3 4 The message If Focus Adjustment Point is found Buzzer sounds is displayed on the pop up window Search the position where the sound beeps by turning the lens to the infinity position INDIC ATION oa Buzzer sounds Fig 4 11 4 SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar DT 16 80mm F3 5 4 5 ZA 4 43 5 Atthe position where the sound beeps tighten two screws loosened apply the adhesive bond B 10 to the screws
81. zipped successfully Fig 4 1 7 8 Return to the menu to specify the extract destination folder Then click to close the window SAL1680Z Vario Sonnar DT 3 5 4 5 16 80 ZA Vario Sonnar DT 16 80mm F3 5 4 5 ZA 4 4 2 Setup of PC Card 1 Double click InstaCal msi in folder to begin the installation dk Favortes ep Que O 8 s m Ad es e ote Date 13 DL 3 15 2006 3 22 PM 4 3 SHB 7 13 2006 11 31 Apeleation 115 9ATSMB Windows Instalar 7014 2008 1 07 AM 2 42 9 29 MOE Fle 2 94 M IKD Test Document 11 26 404 Dota tenis 1 156 18 2006 9 00 Fig 4 1 8 2 The menu to begin the installation appears Click Next gt i InstaCal for Windows InstallShield Wizard Welcome to the InstallShield Wizard for InstaCal for Windows The InstallShield R Wizard will install InstaCal for Windows on your computer To continue click Next WARNING This program is protected by copyright law and international treaties MEASUREMENT COMPUTING Fig 4 1 9 3 Specify the install destination folder As the default is used for it click Next gt i amp InstaCal for Windows InstallShield Wizard Destination Folder Sk COMPUTING Click Next or click Change to install to a different Folder

SAL1680Z - Lens

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