SyNAPSE Hi-Mod/CARBoN.
Contents
1. WOMEN S MEN s Sizes cm 44 48 51 54 56 48 51 94 56 58 61 A Horizontal Top Tube Length cm 490 50 5 520 535 550 51 525 54 2 56 58 60 B Measured Size cm 38 40 5 43 46 49 43 46 49 51 54 57 5 C Seat Tube Angle degrees 75 3 749 745 741 737 746 743 739 73 5 730 72 5 D Head Tube Angle degrees 69 7 70 6 713 72 0 72 70 8 71 3 72 0 725 73 0 73 5 E Chain Stay Length cm 41 41 41 41 41 41 41 41 41 41 3 413 F Fork Rake Cm 5 5 5 5 5 5 5 0 5 0 5 5 4 5 4 5 4 5 4 5 G Bottom Bracket Height cm 26 5 26 5 26 5 26 7 267 26 5 265 267 267 27 0 270 H Wheelbase cm 98 1 985 990 991 995 976 986 990 1000 1013 1028 I Trail cm 6 7 6 1 5 7 5 8 5 4 6 6 6 2 6 3 6 0 5 7 5 7 J Standover at Top Tube Midpoint cm 70 0 729 75 0 77 8 79 8 72 7 75 1 783 80 2 824 85 0 K Bottom Bracket Drop cm 1 5 7 5 1 5 1 3 1 3 1 5 lo JA 13 7 0 7 0 L Front Center Distance cm 57 8 58 2 58 7 587 592 573 58 3 587 596 606 62 0 M Head Tube Length cm 12 0 135 150 165 180 125 145 165 185 207 23 0 N Stack cm 51 6 533 55 0 56 584 529 549 570 590 611 631 0 Reach cm 35 6 36 2 2368 374 380 2362 37 0 37 8 386 394 40 2 Intended Use ASTM Condition 1 High Performance Road Bottom Bracket BB30 73A mm w Adapter Headset upper 1 1 8 Campy Hiddenset lower 1 1 4 Cannondale KP203 Headset Compression Assembly Cannondale SI KP017 Seatpost 25 4 mm Seat Binder Cannondale KF300 5 6 0 Nm 44 53 0 In Lbs Re2. Bicycle Repair Work Stands The clamping jaws of a bike stand can generate a crushing force strong enough to seriously damage your frame NOTICE Never place your bike in a bike stand by clamping the frame Place your bike in a stand by extending the seat post and positioning the stand clamp on the extended seat post Don t extend beyond the MINIMUM INSERT line marked on the seat post Since your carbon seat post can also be damaged by clamping force adjust the stand clamp for the minimum clamping force needed to secure the bike Also before clamping clean the post and protect the seat post finish with a rag If you have an old un used seat post use it instead of your regular post to mount your bike in a stand Tightening Torgues Correct tightening torque for the fasteners bolts screws nuts on your bicycle is very important to your safety Correct tightening torque for the fasteners is also important for the durability and performance of your bicycle We urge you to have your Dealer correctly torque all fasteners using a torque wrench If you decide to torque fasteners yourself always use a torque wrench Find Tightening Torque Information The wide range of bicycle models and components used means that a listing of tightening torgue would be out of date by the time it was published Many fasteners should be installed with a thread locking adhesive such as Loctite To determine correct tightening torque
3. REV 1 6Nm 53InLbs Do not grease 2 3mm HEADSET SPACERS HEADSET TOP CAP PRODI quu MAXIMUM STACK HEIGHT LI TOP CAP HEADTUBE Measure from the top edge of the headtube to the bottom edge lt EXPANDER BOLT of the stem SI lt EXPANDER The following procedure should only be completed by a professional bike mechanic l Assemble the fork headset spacers and stem without tightening the stem bolts onto the head tube When the system is assembled the carbon steerer tube should be 2 3 mm below the top of the stem All spacers must be located below the stem and within the maximum stack height as shown No spacers may be used above the stem Set up the compression assembly before inserting it Adjust the length so that the expander is located at lower stem bolt The top cap and the expander end provides critical support to the carbon steerer when tightening the stem bolts Adjust the length by threading the top cap on the expander parts When the assembly is the correct length insert it into the steerer tube It is designed to fit snugly inside the steerer Insert an Allen key through the access hole in the TOP CAP and into the EXPANDER BOLT Tighten the to the specified torque Now to set bearing preload insert a 6mm allen key into the hex shape in the TOP CAP itself Turn the entire top cap clockwise to increase preload Turning it counter clockwise will decrease the preload When the head
4. du d cret N 95 937 du 24 ao t 1995 norme NFR030 129387 04 13 1 cannondale Inspection amp Crash Damage Of Carbon Frames Forks AA WARNING AFTER A CRASH OR IMPACT Inspect frame carefully for damage See PART II Section D Inspect For Safety in your Cannondale Bicycle Owner s Manual Do not ride your bike if you see any sign of damage such as broken splintered or delaminated carbon fiber ANY OF THE FOLLOWING MAY INDICATE A DELAMINATION OR DAMAGE An unusual or strange feel to the frame Carbon which has a soft feel or altered shape Creaking or other unexplained noises Visible cracks a white or milky color present in carbon fiber section Continuing to ride a damaged frame increases the chances of frame failure with the possibility of injury or death of the rider Repainting Or Refinishing AA WARNING Repainting painting over retouching or refinishing your frame or fork can result in severe damage leading to an accident You can be severely injured paralyzed or killed Refinishing chemicals Solvents and strippers can attack weaken or destroy the important composite chemical bonds holding your frame together Using abrasives or sanding the frame fork structure original paint decals or coatings through the use of mechanical actions such as plastic or glass bead blasting or other abrasive methods such as sanding or scraping can remove frame material or weaken it
5. gt SYNAPSE Hl VOD CARBON E cannondale PATENT PENDING OWNER S MANUAL SUPPLEMENT EV pa vita SYNAPSE Owner s manual supplement 129387 PDF SAFETY INFORMATION Important Composites Message About This Supplement AA WARNING Cannondale Owners Manual Supplements provide important model specific safety maintenance and technical information They are not replacements for Your bike frame and components is made from composite materials also known as carbon fiber your Cannondale Bicycle Owner s Manual All riders must understand a fundamental reality of composites Composite materials constructed of This supplement may be one of several for your bike carbon fibers are strong and light but when crashed or Be sure to obtain and read all of them overloaded carbon fibers do not bend they break If you need a manual or supplement or have a question For your safety as you own and use the bike you must about your bike please contact your Cannondale follow proper service maintenance and inspection of all Dealer immediately or call us at one of the telephone B s SGAL PUSL numbers listed on the back cover of this manual In this supplement particularly important information is presented in the following ways l We urge you to read PART Il Section D Inspect For You can download Adobe Acrobat PDF versions of any safety in your Cannondale Bicycle Owners Manual A WARNING dna n i I W
6. in your Cannondale Bicycle Owner s Manual AA WARNING THE SEAT POST MUST ONLY BE CUT BY A PROFESSIONAL BIKE MECHANIC Incorrectly cutting the seat post can result in damage leading to an accident KB6180 N KP018 KP299 Sao j DA ew FORK SEATPOST ASSEMBLY KP017 KIT COMP ASSY 23 6ID EXPANDER KP300 KIT SYNAPSE SEATPOST WEDGE ASSEMBLY KP203 KIT HEADSET NEW SYNAPSE CRB SUPERSIX EVO CRB KP301 KIT SYNAPSE WEDGE COVER 10X KP157 KIT BRAKE BOLT 12 5MM KF115 KIT GEL DYNAMIC CARBN SEATPOST FRAME PARTS SEATPOST KP158 KIT DER HANGER RD CAAD10 C703011110 SEATPOST C2 25 4X350 15 BO KP224 KIT GUIDE BRAKE H TUBE SUPERSIX EVO C703011010 SEATPOST C2 25 4X350 00 BO O KP298 KIT DI2 SYNAPSE PLUGS BB COVER C703011111 SEATPOST C3 25 4X350 15 BO KP299 KIT SYNAPSE BB CABLE GUIDE MECH SUIT POI KP302 KIT DROPOUT CABLE STOP 20X BOTTOM BRACKET KB6180 KIT BEARING BB SI 2PCS FRAME ACCESSORIES KP018 KIT BEARING BB SI CERAMIC 2PCS KF103 KIT GUARD SCUFFGUARD 8PK KF367 KIT CH STAY PROTECT SYNAPSE ud KT KA048 KIT QR SKEWER TRAINER 130MM KP010 KIT ADAPTER SIBB TO 73MM TAP KP250 KIT SPINDLE SL2 ROAD 109 TOOLS KF368 KIT TOOL SIBB 73 ADP INSTALL KF366 KIT TOOL SI BB ADAPTER EXTRACT 11 cannondale GEOMETRY amp SPECIFICATIONS
7. E Owner s Hn or Supplements from our BEFORE you ride website www cannondale com YOU CAN BE SEVERELY INJURED PARALYZED OR KILLED m This manual is not a comprehensive safety or IN AN ACCIDENT IF YOU IGNORE THIS MESSAGE NOTICE Indicates special precautions that must be Service manual for your bike taken to avoid damage m This manual does not include assembly instructions for your bike Intended Use m All Cannondale bikes must be completely assembled and inspected for proper operation by a Cannondale Dealer before delivery to the owner ASTM F2043 72 The intended use of all models is ASTM CONDITION 1 1 suitable High Performance Road TIP A TIP provides helpful information AA WARNING road riding only This supplement may include procedures beyond the scope of general mechanical aptitude AA WARNING Special tools skills and knowledge may be required Improper mechanical work increases the risk of an accident Any bicycle accident has risk of serious injury paralysis or death To minimize risk we strongly recommend that owners always have mechanical work done by an authorized Cannondale retailer UNDERSTAND YOUR BIKE AND ITS INTENDED USE USING YOUR BIKE THE WRONG WAY IS DANGEROUS Please read your Cannondale Bicycle Owner s Manual for more information about Intended Use and Conditions 1 5 This manual meets EN standards 14764 14766 and 14781 V lo certifi conforme aux exigences
8. and any adhesive application for a fastener we ask you to check Markings on the component Many components are marked On product marking is becoming common Torque specs in the component manufacturers instructions shipped with your bicycle Torgue specs listed on the websites of component manufacturers With your Dealer Dealers have access to current data and have experience with correct torgue for most fasteners SYNAPSE Owner s manual supplement 129387 PDF Trainers If you ride a trainer that reguires removal of the front wheel and clamps the fork dropouts Be sure your fork quick release is tight Relative movement will wear parts weaken and damage your bike If you ride a trainer that holds the bike up by clamping the rear quick release between two cones Take off the nice lightweight guick release that came with your bike Substitute a heavy classic all steel guick release and clamp it tight Relative movement will wear parts weaken and damage your bike Note that many modern guick releases will not fit the clamping cones in this kind of trainer because their shapes are incompatible Be particularly cautious with a carbon frame or fork Carbon is relatively soft not abrasion resistant If there is any relative movement carbon will wear quickly If you ride a trainer a lot consider using an old bike Corrosion from sweat will take it s toll Weight is irrelevant Save wear on your expensive components Ask
9. ar Derailleur Hanger Cannondale KP158 Dropout Spacing Front 100 mm Rear 130 mm Front Derailleur Bolt On Maximum Weight Limit Rider 2751bs 125kg Luggage 101bs 4 5kg Total 285 129kg The measured size is from the center of the bottom bracket to the top of the top tube measured along the seat tube axis All sizes have a slightly sloping top tube Stack is measured vertically from the center of the BB to the top of the head tube reach is measured horizontally from the center of the BB to the top of the head tube 1 Seat Bag Handlebar Bag Only 12 SYNAPSE Owner s manual supplement 129387 PDF 13 e Iaig e gie CANNONDALE USA Cycling Sports Group Inc 172 Friendship Road Bedford Pennsylvania 15522 6600 USA Voice 1 800 BIKE USA Fax 814 623 6173 custserv cyclingsportsgroup com CANNONDALE AUSTRALIA Cycling Sports Group Unit 8 31 41 Bridge Road Stanmore NSW 2048 Phone 61 0 2 8595 4444 Fax 61 0 8595 4499 askus cyclingsportsgroup com au CG CYCLING SPORTS GROUP WARNING READ THIS SUPPLEMENT AND YOUR CANNONDALE BICYCLE OWNER S MANUAL BOTH CONTAIN IMPORTANT SAFETY INFORMATION KEEP BOTH FOR FUTURE REFERENCE CANNONDALE EUROPE CANNONDALE UK Cycling Sports Group Europe B V Cycling Sports Group mail Postbus 5100 Vantage Way The Fulcrum visits Hanzepoort 27 Poole Dorset BH12 4NU 1570 GC Oldenzaal Netherlands Voice 44 0 1202 732288 Voice 41 61 4879380 F
10. ax 44 0 1202 723366 Fax 31 5415 14240 sales cyclingsportsgroup co uk servicedeskeurope cyclingsportsgroup com CANNONDALE JAPAN WWW CANNONDALE COM Namba Sumiso Building 9F O 2013 Cycling Sports Group 4 19 Minami Horie 1 chome 129387 04 13 Nishi ku Osaka 550 0015 Japan Voice 06 6110 9390 Fax 06 6110 9361 cjcustserv cannondale com
11. fore building up a frameset consult with your Cannondale Dealer and the component manufacturers and discuss your riding style ability weight and interest in and patience for maintenance Make sure the components chosen are compatible with your bike and intended for your weight and riding style Generally speaking lighter weight components have Shorter lives In selecting lightweight components you are making a trade off favoring the higher performance that comes with less weight over longevity If you choose more lightweight components you must inspect them more frequently If you are a heavier rider or have a rough abusive or go for it riding style buy heavy duty components Read and follow the component manufacturers warnings and instructions cannondale 68mm BOTTOM BRACKET dm i E BB30 68 il Crankset Compatibility Ker jo The bottom bracket shell width is BB30 73A cranksets See www BB30standard com mm 73mm I 39mm 34mm BB30 73A lm Asymmetric HO Non Drive Side Drive Side Bearing Maintenance Shell bearings 1 are sealed cartridge type and do not require lubrication Inspect bearing condition annually at a minimum and anytime the crankset assembly is disassembled or serviced The bearings are a press fit within the shell Old bearings
12. opout Clean the area around the dropout and inspect the frame carefully for any cracks or damage If you find damage have the frame inspected by your Cannondale Dealer If the dropout is un damaged apply a light film of bike grease to both sides of the dropout This will help minimize any noise or creaking that might result from very slight movement between the dropout and hanger during movement of the derailleur Slide the new hanger KP158 onto the dropout Apply Loctite to the screw threads and tighten to the specified torgue NOTICE Do not use a derailleur hanger alignment tool If bending adjustment is necessary remove the hanger from the frame first w D O W o N 319 95001 WL MM32185 DROPOUT KP158 RD HANGER 1 1 Nm 10 InLbs Loctite 242 blue SYNAPSE Owner s manual supplement 129387 PDF CHAINSTAY PROTECTION The chainstay plate KP304 located on the right chainstay just behind the chain rings protects the chainstay from damage in the event the chain is dropped from the chain ring Contact your Cannondale Dealer for a replacement if it becomes missing or damaged CLEAR FILM The clear adhesive film protector applied to the top surface of the right chainstay provides limited protection against frame or finish damage caused by the chain Replacements are available through a Cannondale Dealer cannondale SI COMPRESSION ASSEMBLY KP077 INSTRUCTIONS KP017
13. seatpost to touch the water bottle boss This will result in damage m Periodically remove the seat post and grease the bolt threads washer 3 and wedge faces with standard bike grease avoid applying carbon gel to these areas Apply carbon gel inside the seat tube and on the seat post before inserting the seatpost m If the removable cover 1 comes out press it back in m The center wedge a cannot be removed The upper 3 and lower wedge could drop into the seat tube if the bolt 2 is un threaded completely Invert the seat tube and allow them to drop out if this happens Unless you are removing the clamp assembly parts to clean them there is no need to completely un thread the bolt 10 KF115 CARBON GEL 25 4 mm SEAT POST 4 mm 5 6 Nm 44 53 InLbs SI 1 2 L a F gt INSERT LIMIT lt Water Bottle Boss SYNAPSE Owner s manual supplement 129387 PDF REPLACEMENT PARTS The following replacement part kits are available through a Cannondale Dealer KP269 KP203 Add KP300 gt gt OPTIONAL i KP2 S HEADSET a SPACER LIGHT LI LIT EXP A Z VA CAFLHS3 BLK gt AM CAFLHS3OWT C4FLHS30BZ KF103 Shimano Code No Y7ET98030 KP010 0i For more information about carbon fiber seat posts see also APPENDIX D Care and Maintenance of Carbon Fiber Seat Posts
14. set preload feels correct turn the stem to align the handlebar and tighten the stem fork clamp bolts to the torque specified for the stem Consult the stem manufacturer s instructions The torque values for components are often marked on the part SYNAPSE Owner s manual supplement 129387 PDF CABLE ROUTING KP224 he SR KP063 Di2 A KP298 The top tube guide KP063 is removable so that brake cable may be routed inside the tube The guide is secured in the tube opening by the installed brake cable tension Make sure the guide is seated properly in the top tube opening when installing and connecting the rear brake Be sure to use ferrules on DT housing ends When using Shimano Di2 the DT openings are fitted with rubber seals included in KP298 Notice the small opening below the rear brake headtube inlet This is for Di2 cabling The rear derailleur exit is also included in the Di kit cannondale SEAT POST To adjust saddle height 1 Insert 4mm Allen key through cover 1 into binder bolt 2 Turn counter clockwise to loosen clamp Hold cover in place while turning or removing the allen key i 2 Set saddle hieght and tighten the binder bolt to 5 6Nm 44 53 In Lbs Please Note m The seatpost size is 25 4mm Do not use adapters or shims m The seatpost MINIMUM INSERT depth is 100mm m The frame INSERT LIMIT varies with frame size Do not allow an installed
15. should not be reinstalled if removed Replace both bearings at the same time Replacements circlips 2 are available if the circlips become damaged The circlips can be lifted from the BB groove a by lifting the hooked end with a thin blade screwdriver NOTICE DO NOT FACE MILL OR MACHINE THE BOTTOM BRACKET SHELL FOR ANY REASON Doing so can result in serious damage and possibly a ruined bike frame BB Cable Guide To remove the BB cable guide 3 remove the cables first Use a small thin blade screwdriver to lift off the cover 4 Insert the screwdriver into the guide slot b and turn it clockwise this retracts the claws f of the cable guide and allows the guide to be removed from the shell slot g When replacing the guide cover be sure to align the cover tabs d with the slots in the cable guide correctly they are offset The opening of the C faces the left crankarm When Shimano Di2 cables are installed the cable guide is not used In its place install the alternate cover 5 The BB shell internal windows e enable routing of the various Di2 cables When cables are routed be sure to position them so they are not in contact with crankset parts The exit hole c will accept the Shimano fitting it is open when not in use You can cover this opening with a small piece of the clear KF103 guard material if desired 13mm Standard Adapter KF368 NOTICE SERIOUS FRAME DAMAGE All Adapters must be installed by a profe
16. ssional bike mechanic No adapter should be used as a frame repair part Adapters should only be used in undamaged frames in good condition Improper installation or removal can result in damage and void applicable frame warranty The adapter is removable however repeated removal and reinstallation could result in damage to the SI BB shell and is not recommended Damage caused by improper removal is not covered under your warranty SYNAPSE Owner s manual supplement 129387 PDF m Patent Pending QC616 l KP018 7 Shimano Code No oa Y7ET98030 c IS Q Ve KF103 e KP299 d Cannondale Tools KTU11 is a bearing removal tool KT010 is a set of bearing installation tools to be used with a standard headset press Loctite 609 groove SE KF368 KT010 cannondale SERIAL NUMBER The serial number located on the bottom bracket It is a 7 character barcode 1 Use this serial number to registration your bike See your Cannondale Bicycle Owner s Manual for more information on warranty registration www cannondale com registerbike Other codes 2 on the BB shell are related to production including model year frame type frame size and color coding The same product code may appear on many bikes and does not uniguely identify your frame REAR DERAILLEUR HANGER To replace Remove the mounting screws and remove the old hanger from the dr
17. you dealer for help with trainers the right one and the correct way to use it NOTICE TRAINERS Improperly mounting a bike in a trainer or using one that is not compatible with your particular bike frame can cause serious damage WATER BOTTLES An impact crash or loose bottle cage can result in damage to your frame This kind of damage is not covered by the Cannondale Limited Warranty Water Bottles Side impacts to a water bottle or cage can result in damage threaded inserts due to the leverage on a very small area In a crash certainly the last thing you should be worried about is saving the threaded inserts in your frame However when you are storing or transporting your bike take steps to prevent situations where a water bottle may be hit or bumped by a strong force that would cause damage Remove bottle and cage when you are packing your bike for travel Periodically check the attachment of the bottle cage tighten the cage bolts if necessary Don t ride with a loose bottle cage Riding with loose cage bolts can produce a rocking motion or vibration of the attached cage A loose cage will damage the insert and possibly lead to the inserts to pull out It may be possible to repair a loose insert or install another insert only if the frame is undamaged Replacement requires the use of a special tool If you notice damage to the threaded insert please ask your Cannondale Dealer for help Building Up A Frameset Be
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