TM3007 Usermanual ver0.01
Contents
1. The stoker brings forward fuel because the switch at the stoke pipe has Error Hot Stok pipe detected too high a temperature The screw will run for the time entered in Hot stoker H S Pulse will remove the message Error Alarm A message which can be used for input signals not specified in program A will remove the message Error Safety A message which can be used for input signals not specified in program will remove the message The boiler has stopped because of a thermo drop out on an extern motor Error Thermo Motor2 The boiler will start again when the error has been corrected will remove the message Mode Pause Ext Special function will force the controller into pause mode In the display will be shown a number of messages telling the actual working mode Beside this the following messages can be displayed User messages Description The boiler brings forward fuel because the thermometer probe on the stoker tube has detected too high a temperature The boiler will start automatically when the temperature of the stoker tube has fallen will remove the message The boiler has stopped because the control could not ignite a fire Hot stoker Tgnition Error Probably the boiler has run out of fuel Press START to start the boiler again amp will remove the message Power Failure The boiler has stopped because of power failure Press START to start the boiler2. Start Setting PStoker Pulse Stoker Pause Motor 2 Pulse Motor 2 Pause Refill time Start refill Manual time Start stoker Manual time Profile Page 3 of 8 3 INDICATION OF ERRORS AND MESSAGES The system will indicate errors in the following situations The alarms refer to the choice of inputs Alarm Description The boiler has stopped because the hot boiler switch has been activated Error Hot boiler The boiler can be started again by pressing START after having pressed the hot boiler thermostat again and if no other errors have been indicated The boiler has stopped because stoker and boiler have been separated Error Connection The boiler can be started again by pressing START after having corrected the error and if no other errors have been indicated Puzowr PE yma Meteor The boiler has stopped because of a thermo drop out on the stoker motor i The boiler will start again when the error has been corrected The boiler has stopped because the lid of the fuel container is open If no Error Lid open other error signals are indicated the boiler will run again when the lid has been closed Heroes Hot feeds Pipe The boiler has stopped because the feeding pipe has become hot A will remove the message The boiler has stopped because the plug has gone loose The boiler can Error Plug is loose be started again by pressing start after having corrected the error and if no other errors have been indicated A will remove the message
3. version 7 8x The latest edition of this documentation can be required from Techno Matic A S Please Note If the TM3007 is switched on while the oxygen sensor is cold the voltage supply for the computer will be gone for about 180 seconds and the display will be without text Then the computer will start and text will appear again on the screen The reason for this is that the heating element built into the oxygen sensor must heat up the sensor before the correct oxygen can be measured If you want to start before the end of a count down you can do this by pressing the STOP button once The service functions of the Stoker controller TM3007 are adjusted by using the various possibilities of the built in menu system In order to facilitate the description thereof we will start with a short description of the front of the controller Item Description START Button This button is used to start the stoker and to force feeding with fuel STOP Button This button is used for stopping the stoker Used for choosing an upper menu and for choosing a higher value when setting the controller Removes information Used for choosing previous menu when you are not in the main menu Cancels a setting Used for choosing lower menu and for choosing a lower value when setting the controller Used for choosing a sub menu choose setting and accept an entered value A Arrow up lt Left Arrow Y Arrow down gt Right Arrow In the me
4. 120 sec 6 OXYGEN SETTING From the main menu Press Y until the cursor is to the left of 02 and gt for the menu Oxygen Setting e Oxygen Control Here you can choose whether you want the oxygen control to be activated YES or not NO e 02 Here you can set the oxygen percentage wanted at 100 air intake 100 running The TM3007 will calculate the oxygen percentage wanted at any air intake to the effect that the oxygen percentage will increase if the air intake falls e Max O2 Above this oxygen the controller will tell there is no more fire In combination with the next Time before stop e Time before stop The time allowed to run with an oxygen higher than the Max O2 e Calibrate Oxygen By pressing YES the oxygen sensor will be calibrated This MUST be done while the oxygen sensor is in open air 21 oxygen and the system must have been switched on for more than 3 minutes as the sensor must be warm Having finished the calibration the TM3007 display will show the following Oxygen calibrated OK If the TM3007 estimates that the oxygen sensor is not functioning the following will be shown instead Calibration Error andthe TM3007 will continue with the former calibration value Press Y or A to alternate between the parameters Press gt to correct a parameter using Y or A and gt to finish and lt to cancel 7 EXHAUSTTEMP SETTING From the main menu Press Y until the cursor is to the left of Exhaust temp and gt
5. 4 of 8 Standard setting be DARL abs failure The refill screw has been running for too long The silo container is empty 4 GENERALLY Press the START button to start the system by doing this you activate the start procedure By keeping the START button pressed down the stoker is activated and material for ignition can be brought forward as long as START is pressed down On systems provided with automatic ignition the controller will make a number of ignition attempts and after having established that there is a fire burning the controller will switch on to Start or Running Mode An extra press on START will force the controller into run mode Please notice The 5 6 and 7 Chapter These tree Chapters aren t always activated by the producer and will therefore not always be displayed In run mode all the selected conditions must be met so that the installation does not stop 5 TEMPERATURE SETTINGS From the main menu Temperature Press gt to get access to the temperature settings e Running Temp Here you can enter the running temperature wanted e Min temp It is the boiler temperature entered here together with the next Time before stop which indicates Min temp Stop e Time before stop In running mode the boiler temperature must not be under Min temp for longer than time before stop Should this happen the boiler will stop and the display will indicate Min temp Stop Setting must be between 1 and
6. again will remove the message Min temp Stop The boiler has stopped because the temperature has fallen below the minimum temperature Press START to start the boiler again Min smoke temp The boiler has stopped because the Smoke temperature has fallen below the minimum temperature Press START to start the boiler again Max O2 Stop The boiler has stopped because the fire has burned out Press start to start the boiler again will remove the message Profile switch Setting saved The boiler brings forward fuel because the temperature sensor on the stokerpipe has detected a too high temperature The stoker screw will run for as long as the temperature is too high O2 Calibration OK The boiler has stopped because the signal for the entry in question has been cut The boiler can be started again by pressing START after having corrected the error and if no other errors have been indicated xx Calibration Error The boiler has stopped because stoker and boiler have been separated The boiler can be started again by pressing START after having corrected the error and if no other errors have been indicated Power Failure The boiler has stopped because of power failure Press START to start the boiler again will remove the message Cooling burner The boiler has stopped and cools down in the Cooling time Cleaning burner The fan is running 100 in the Cleaning act Time every 8th hour Page
7. correct a parameter using Y or A and gt tofinishand lt to cancel 10 START MODE From the main menu Press Y until the cursor is to the left of Setting gt for the menu Setting menu Y until the cursor is to the left of Start Setting and gt to see the menu Start Setting e Stoker pulse Decides how long each stoker pulse shall last e Stoker pause Decides how long each stoker pause shall last Press W or A to alternate between the parameters Press gt to correct a parameter using Y or A and gt to finish and lt to cancel 11 RUNNING MODE The controller will at any time control the speed of the blower and the pulse time of the stoker in order to achieve the running temperature When the oxygen control is activated the controller regulates the pulse time of the stoker in order to achieve the oxygen percentage wanted The actual pulse and pause on the stoker motor can be read at the bottom of the main menu see paragraph 2 If the oxygen control is not engaged the controller regulates the pulse time of the stoker proportionally according to the output From the main menu Press Y until the cursor is to the left of Setting gt for the menu Setting menu Y until the cursor is to the left of Running Setting and gt to see the menu Running Setting e Stoker pulse Decides how long each stoker pulse shall last The time entered here is the maximum time for the stoker pulse and this is used when running in manual mode Without ox
8. e customer From the main menu Press Y until the cursor is to the left of Setting gt for the menu Setting menu and gt to get access to the ignition setting e Fire at O2 The controller will interpret it as a going fire when the oxygen has fallen below this percent e Fire at exhaust temp The controller will interpret it as a going fire when the exhaust gas temperature measured exceeds the temperature of the boiler the temperature entered here and or when the Exhaust Temperature difference rise has been reached See below E T Disparity Exhaust Temperature difference means The controller stores the exhaust temperature at start on ignition and the temperature must have risen by the number of degrees entered If you only want to use one of these settings enter 0 at the other setting e E T Disparity The temperature shall raise this entered value before fire is detected e Photo sensor The controller will interpret it as a going fire when the light level measured exceeds the level entered min 1 max 100 e Stoker pulse The producer may have chosen the stoker pulse to be editable for the user and it will be displayed here At oxygen control alternative indication of fire can be chosen This means that the producer might have chosen that exhaust temperature or photo sensor is used for indication of fire whereas in normal running mode oxygen control is being used Press Y or A to alternate between the parameters Press gt to
9. eurotire Ekosystem AB Tel 46 29120393 info ekosystem se Gysingsstigen 28 Fax 46 29120393 www ekosystem se 810 20 Osterfarnebo Sweden Mode Running gt Temperature 02 Setting TM3007 User Manual Revision 2 00 TABLE OF CONTENTS TABLE OF GONTENT Siisectsscetaccesavedasceagentnzgunscevecssauet atadanscgeuesssdecnadnaaeseandesancqantedancesqamiutansd eteeaeauemiacdacneneessecaee 1 Imiportanti NOLES u u uuu ahi qu aqu ta EE EE E 2 1 IDG SCPIPUOM 25 a EA qd Qhasa bebadidil dad acbe lied adastdad seahdeedeleeb bane itaoh T 2 2 User menu StrUCtUre ccs cine secede cae ushu quas shasha sedans chiaeenaaydsencudanagdncadadaecnsuatseegtecebinsenventaeaddeeernedenee 3 3 Indication of errors ANd MESSAGES n na 4 4 Gentreraly uuu ua assusas td diiran naiiai aiana aidaa aaa cadbieesesetbiadlacuebegaveeetdadd avedieas 5 5 Temperature setflmg8 uuu uuu cedadesseeeetibichacsedadesshecdadace cus dudsendunevabdedsUbcesdadeatecetadsaueadsdbsengehaczians 5 6 Oxygen SENG aasan ata hu eiaa aD A AEEA ea vanecea bine A EA EE a E aae aaea 5 7 Exhausttemp Setting ua guau ascites bana qasataqa aaa aana aea aaia eaa e a ea aaa ieee 5 8 StA S aaaeaii raaes a a aa A EENE EEA E a T e A A A EE qa EE TEA a a 5 9 IQMITION Settings uwa aaa una nuw aka aaa a awapi Saaai Ga aaae E EAEE gated 6 10 Start MOJE ariari ieni eeni aa aaa EEE AA E A T E E A E 6 11 R nno MOE upa au qu a aqykaanaquak aaae aaea E TAa a aa aa aa e aaa 6 12 PAUSE Mde riinas a
10. for the menu Exhausttemp setting e Min exhaustt The minimum allowed exhaust temperature smoke temperature This temperature the actual water temperature indicates In combination with the next Time u min when the fire is burned out e Time u min The controller will allow running with a lower temperature than Min exhaustt in this time before a stop If it comes to a stop the message Min Smoke temp will be displayed e Exhaustt Max The maximum measured exhaust temperature since the last reset Reset is done by pressing the gt twice 8 STATUS e Fuel used Here you can see the total amount of fuel used if you have tested how much the stoker auger will give in a certain time Should be entered below in the menus M weight and M time e Trip The time the stoker auger has been turning This counter can be set to zero independent of the Total time e Total time The total time the stoker auger has been running Page 5 of 8 e M weight The amount of fuel the stokers auger will feed out during the time M time The amount of fuel you can read in the Fuel used is dependent of the accuracy of this measuring e WM time Se upper menu 9 IGNITION SETTINGS If the ignition is activated one of the three fire detecting possibilities Fire at O2 Fire at exhaust temperature or Photo sensor These settings in the service menu is done by the producer The temperature level settings is then done by th
11. nusystem the cursor gt is used for marking the menu line on which the commands are being used When a parameter is being edited the cursor will alternate between small and large gt This is indicated with the symbol gt in this manual The controller can be in one of the following modes Start Ignition Running Pause Error or Stopped Page 2 of 8 2 USER MENU STRUCTURE The user menus of the TM3007 are edited as shown in the figure below Some points are only available Setting of temp Running temp 75 C Push right arrow for menu Mode Running 45 PTemperature 70 0 C 02 9 0 Exhaust Temp 180 C Actual Pulse 4 10s Min temp 35 C Time u min 15m Actual Pause 30s O2 wanted 8 5 Settings Settings Menu gt Status Ignition START Normal Running Pause Other Running Setting PStoker Pulse 6 0 Stoker Pause 30 Stoker 2 120 Cleaning time 8 Cleaning act 35 Pause under 25 Time under 5 Pause Setting pRestart Firew Restart Stoker Pulsge Stoker Pause After run Other menu gt Chalk Ash Boe cot oo a m Oxygen Setting POxygen Control YES 02 100 run 7 5 Max 02 18 Time U min 5m Calibrate Oxygen NO Exhausttemp Setting PMin exhaustt 10 C Time u min 5m Exhaustt Max 142 C Status pFFuel used 247kg Trip 34 m Total time 4D 00h M Weight 3 07kg M Time 4m Ignition Setting Fire at 02 Or Fire at E T 15 C E T Disparity 5 C Or Photo sensor 100 Stoker pulse 10s
12. r gt for the menu Setting menu Y until the cursor is to the left of Motor 2 and gt to see the menu Other setting Chalk Here is entered the percent of the stoker on time the chalk distributor shall run Ash Here is entered the percent of the stoker on time the ash screw shall run Motor 2 pulse Decides how long each motor 2 pulse shall last Motor 2 pause Decides how long each motor 2 pause shall last The producer may have decided the Pause time should depend on the stoker screw s runtime Like the Chalk and Ash e Refill time The refill time for external refill screw Starts when the sensor gives a signal and stops when the time has run out The sensor can be either a photocell or capacitive sensor e Start Refill If you enter YES here the refill screw will start and run for the period of time entered in Manual Time The period of time the refill screw must run in order to fill up e Start stoker If you enter YES here the stoker screw will start and run for the period of time entered in Manual Time The period of time the stoker screw must run in order to fill up the burner Can be stopped by pushing Stop e Manual Time The period of time the stoker screw must run in order to fill up the burner e Profile No Here is possible to enter 1 2 or 3 This parameter is used for different settings as example for having summer and winter settings Pellets chips and grain settings or perhaps for 3 different types of burner unit
13. s The method of saving parameters is different for each stoker producer and will not be explained here 14 STOP MODE By pressing the button STOP once the system will stop and the blower will run for the period of time indicated in Cooling Time under ignition By pressing the stop button twice the blower will stop The display will indicate that the system is in the mode Stop The system will stop the boiler automatically in case of errors In paragraph 3 you will find a list of the errors and how to handle them Page 7 of 8 15 IGNITION SEQUENCE The diagram below describes the ignition sequence used Pause Stopped Start The controller switches Press START Blower runs 100 from Pause Mode to button Running Mode Is the fire burning Ignition Attempt No xx Stoker pulse ignition and blower start Blower starts from min and increases to max speed in the ignition period Running Start Running Is the fire burning Counts down repetitions More repetitions left I Ignition Error Cooling the burner The boiler has stopped Page 8 of 8
14. sqa aqhapa e a anga a ea nds suede e kaqqayas aiaa aaiae aa 7 13 DE A E A E A E A 7 14 StoP MOE sissies abe ai dea eaa OAG A ene a E Ea qasqa A A aA 7 15 IGNITION Segen Eirinn aisina aaar a eg gee ews is se ed ees ee a 8 Page 1 of 8 IMPORTANT NOTES This documentation has been made solely to serve as an aid to the stoker producer to describe his product Techno Matic A S does not issue any warranty that this documeniation fulfils or satisfies the national or international demands for documenting the product since this is the duty of the individual stoker producer Techno Matic A S is however thankful for any comment or advice that may help to improve this manual Please note You must always turn off the power supply before actually touching anything in the system in order to avoid dangerous situations Only persons with a permission from the stoker producer and with an authorization in accordance with the national legislation must carry out any interventions repairs in the installations 1 DESCRIPTION This manual is written for the stoker producer and the service technicians In this manual adjustments affecting very fundamental functions in the system are described Wrong use of these functions can result in mal function and dangerous situations It is the duty of the stoker producer and the service technician to make sure that the controller works correctly with the entered values The service manual describes the TM3007 from the software
15. urning and to maintain the fire When the performance gets beyond what has been set in Pause under or the temperature has dropped to 2 C below the running temperature wanted the system will switch on to Start Mode Running Mode For the main menu Press W until the cursor is to the left of Setting gt for the menu Setting menu Y until the cursor is to the left of Pause Setting and gt to see the menu Pause Setting e Restart The output where the controller will leave the pause and go to Ignition Startup or normal running e Stoker pulse Decides how long each stoker pulse shall last If this running temperature wanted is exceeded by 8 degrees the pulse will be reduced to one third If 0 is entered here there will be no stoking the boiler during the pause This setting at 0 is normal for units with automatic ignition At the same time normally an after run time is entered so the fire will be blown out and the burner can be cooled down e Stoker pause Decides how long each stoker pause shall last e After run Decides for how long the blower must continue to run after a stoker pulse When the controller switches from Running to Pause Mode the blower will also run for this period of time Setting from 0 to 900 sec Press Y or A to alternate between the parameters Press gt to correct a parameter using Y or A and gt tofinish and lt to cancel 13 OTHER From the main menu Press Y until the cursor is to the left of Othe
16. ygen control It means if oxygen control is activated the Stoker pulse should be set longer than without oxygen control E G are the stoker pulse in manual mode set to 5 sec The stoker pulse in automatic should should be set higher 40 which is 7 sec The TM3007 will vary the pulse in order to achieve the oxygen percentage wanted e Stoker pause Decides how long each stoker pause shall last e Stoker 2 Here the accordance between Stoker 1 and stoker 2 is set The Percent can be adjusted between 30 and 160 e Cleaning time In this adjustable interval the blower will run 100 in the Cleaning Act time e Cleaning Act See the above line Page 6 of 8 e Pause under The performance below which the boiler must have operated before the system will switch on to Pause mode and the performance beyond which the boiler must operate before the system switches to Running mode Must be adjusted within the range 5 50 e Time under Is used together with Pause under to adjust when the system must switch on to Pause mode Must be adjusted within the range 5 60 minutes Press Y or A to alternate between the parameters Press gt to correct a parameter using Y or A and gt to finish and lt to cancel 12 PAUSE MODE If the running temperature wanted 6 degrees is reached or the performance is less than what has been set in Pause under the system will switch on to Pause mode During Pause a little fuel will be supplied to avoid backb
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