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2008 KRF750RAF Teryx Owners Manual

1. Phone Number 55 eeninteenenene N selff nter Warranty Start Date 2 2 a KERREN EAS ELANK RRT ea EERE Note Keep this information and a spare Key in a secure location Date Traveled Distance Maintenance Performed Dealer Address kk www MilitaryAtvParts com Re 158 MAINTENANCE REC pair Pang Available from World of Powersports 217 233 8383 Date Traveled Distance Maintenance Performed Dealer Name Dealer Address k k www MilitaryAtvParts com k Repair Parts Available from World of Powersports 217 233 8383 MAINTENANCE RECORD 159 Date Traveled Distance Maintenance Performed Dealer Name Dealer Address k k www MilitaryAtvParts com Re 160 MAINTENANCE REC pair Pang Available from World of Powersports 217 233 8383 Date Traveled Distance Maintenance Performed Dealer Name Dealer Address k k www MilitaryAtvParts com k Repair Parts Available from World of Powersports 217 233 8383 MAINTENANCE RECORD 161 Date Traveled Distance Maintenance Performed Dealer Name Dealer Address k k www MilitaryAtvParts com Re 162 MAINTENANCE REC pair Pang Available from World of Powersports 217 233 8383 Date
2. 88 Driving in AWD ssssssseem 88 Turning the 22 2 22 89 teet detiene laced 89 Climbing amp eines 90 Antenna 91 Descending 0 0 91 Traversing Hillsides 2 92 Sliding and Skidding 93 Driving through 4 93 MAINTENANCE AND ADJUSTMENT 96 Periodic Maintenance Chart ise 96 Engine Oil 44K 100 Front and Rear Final Gear Case 105 Cooling System L D D 110 Spark Plugs M a 9 PF sss 113 Valve Clearance 115 Engine Air Cleaner 115 Spark Arrestef esses 120 Throttle 122 Idle 9 125 Fuel Moses 7 22 2 125 Oey a 126 Differential Shift Lever 126 Belt Drive Transmission CVT 127 www MilitaryAtvParts com Kawasaki Engine Brake Control System 129 Brakes 130 Brake Pedal M
3. 68 J mp Starting h eee iM 69 MOVING Off pee s 71 Braking esse nenne esos 72 Stopping the Engine 72 Parking the 73 Shifting 2 74 2WD AWD Shifting 02 2 75 Shifting the Differential 76 When 22 2 044 22 77 SAFE 78 Read the Owner s 78 Obey Local 78 Operator and Passenger Requirements 79 Beginning Operators 80 Off Highway Use Only 80 kk Repair Parts Available from World of Powersports 217 233 8383 Dress 81 Wearing Seat 82 Drive Carefully and with Good Judgement 82 Never Drink and Drive 83 Before Starting the Engine 83 Use the Parking Brake 84 Modifications and Accessories 84 Loading Your 85 Unfamiliar Terrain 87 Driving in Reverse
4. A Radiator www MilitaryAtvParts com Screen B Radiator e Clean the screen and radiator fins of any obstruc tions with a stream of low pressure water e If insects or mud can not be completely removed it should be cleaned by an authorized Kawasaki dealer CAUTION Using high pressure water as from a car wash facility could damage the radiator fins and impair the radiator s effectiveness Do not obstruct or deflect airflow through the radiator by installing unauthorized ac cessories in front of the radiator or behind the cooling fan Interference with the ra diator airflow can lead to overheating and consequent engine damage Repair Parts Available from World of por 217 233 8383 Coolant Coolant absorbs excessive heat from the engine and transfers it to the air at the radiator If the coolant level becomes low the engine overheats and may suffer damage Check the coolant level each day before operating the vehicle and replenish coolant if the level is low Change the coolant in accordance with the Periodic Maintenance Chart NOTE OA permanent type of antifreeze is installed in the cooling system when shipped It is colored green and contains ethylene glycol It is mixed at 50 with water and has a freezing point of 35 C 31 Coolant Level Inspection e Situate the vehicle on level ground e Coolant tank is located on the right side
5. 490 H 200 h Every 200 ki or 10001621000 or 2000 or 4000 year of fied km of km of of km of use OPERATION use use use use Fuel hose replace 4 years D speed inspect D D O Spark plug clean and gap inspect D D O Air cleaner inspect e e O Valve clearance inspect First 2000 km thereafter every 4000 km Spark arrester clean and inspect ee Engine oil change 6 month Oil filter replace Front and rear final gear case oil Change Radiator clean Radiator hoses and connections check Coolant change 2 years Converter drive beltwear inspect Converter drive belt deflection inspect I 21051229 Differential shift lever play inspect o ee Engine brake control lever inspect ccr kk www MilitaryAtvParts com Parts Available from World of Powersports 217 233 8383 98 MAINTENANCE AND ADJUSTMENT FREQUENCY First Service Regular Service ater 20 Au NON S vory 200 kn 1000 or 4000 por 2000 or 4000 year of fuse m of km of Km of km of use OPERATION use use use use CHASSIS Rear brake plates replace every 10000 km D Front brake pad wear inspect D D Brake light switch inspect e Brake fluid change 2 years D Brake master cylinder cup and dust sea
6. Although 10W 40 engine oil is the recommended oil for most conditions the oil viscosity may need to be changed to accommodate atmospheric condi tions in your driving area SAE 200 50 SAE 20W 40 SAE 10W 50 SAE 10W 40 SAE 10W 30 20 10 0 10 20 30 40 4 14 32 50 68 86 104 F L 1 103006 2 C www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 MAINTENANCE AND ADJUSTMENT 105 Oil Level Inspection Front and Rear Final Gear Case Oil e With the vehicle level front to rear and side to ee ee ee side remove the filler caps from the front and In order for the differential pinion and ring gears rear final gear cases to function properly check the oil level and change the oil in accordance with the Periodic Maintenance Chart A WARNING Vehicle operation with insufficient deterio rated or contaminated oil causes acceler ated wear of the differential pinion and ring gears and may result in seizure Seizure can lock the front and rear wheels and skid the front and rear tires with consequent loss of control 1040078 6 CAUTION A Front Final Gear Case Vehicle operation with insufficient deterio B Filler Cap rated or contaminated oil causes acceler C Front Axle Shaft ated wear of the differentialgpinion gears kkk www MilitaryAtvParts com Repair Parts Av
7. 130 Front 131 Rear Brakez 4 9 132 Brake Light Switch 132 Parking Brake 133 Steering 22 134 Wheels i 135 RUS hii 135 Nuts 135 gm 135 aie ete ette eoe 137 138 Front Shock Absorber 138 Rear Shock 139 Front and Rear Shock Absorbers 140 Seat Belts ost Eds 142 Headlight 143 Batey iiec le Lo ete e 143 LAU Lo Bee na ders E MeL 146 Breaker x en kde ee 147 General Lubrication 148 CIC ARMING ete b eee 148 Bolt and Nut 150 STORAGE neuter etse 151 TROUBLESHOOTING GUIDE 153 OWNER 5 155 ENVIRONMENTAL PROTECTION 156 MAINTENANCE RECORD 157 KKK Repair Parts Available from World of Powersports 217 233 8383 10 SPECIFICATIONS SPECIFICATIONS PERFO
8. Reverse position Never run the vehicle in a closed area such as a garage Exhaust gases contain carbon monoxide a colorless odorless poisonous gas Breathing exhaust gas leads to car bon monoxide poisoning asphyxiation and death e Wear the seat belts both operator and passen ger e Apply the parking brake e Put the gear shift lever in the Neutral position e Put the ignition key in the switch e Leaving the throttle open part way pressing lightly on the throttle pedal turn the ignition switch key to the START position to activate the electric starter Repeat until the engine starts CAUTION Do not operate the electric starter continu ously for more than 5 seconds or the starter may overheat and the battery power will drop temporarily Wait 15 seconds between each operation of the starter to let it cool and bat tery power recover k KKK www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 HOW TO OPERATE 69 Connecting Jumper Cables Jump Starting Make sure the ignition switch is turned to OFF yet Gay EE m e Remove the driver s seat The Battery is located If your vehicle battery is run down it should be under the seat removed and charged If this is not practical a 12 volt booster battery and jumper cables may be used to start the engine WARNING Battery acid generates hydrogen gas which is flamma
9. CF03299BM2 CF03171BM2 C 3 PARKING BRAKE RELEASE OPERATION TO RELEASE PARKING BRAKE PRESS DOWN SLIGHTLY ON FOOT PEDAL WHIDE PULLING BACK ON RELEASE LEVER 56030 0213 CF03210BM2 k www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 24 LOCATION OF LABELS 6 MFD BY KAWA This struc under SAE also meet AKI MOTORS MFG CORP U S A GINCOLN NE meet s ROPS requirements for wheehedstractors 21 1 7 1 2 7 4 and 1 5 This structure 16 Roof Crush resistance requirement lt lt lt CD gt tur J11 FM ho gt 5 56053 7515 CF03126BM5 C 7 8 KRF750G H f R N N G B IMPORTANT INFORMATION I TIRES FRONT 26X 8 00 12 Always be sure to secure cargo before REAR 26X10 00 12 operating to reduce the possibility of COLD TIRE PRESSURE cargo moving forward into the occupant FRONT 8 Tpsi 80 compartment during sudden maned vers RENS 3p UEM VEHICLE LOAD 491 kgf 10821bs INCLUDING OCCUPANTS AND CARGO TRALLER WAX TRAILER TONGUE WEIGHT 40 68168 WAX TRAILER WEIGHT 590kgf 13001bs rapid braking or a collision eAlways make sure sharp edges on cargo are covered to prevent contact with the occupantsain the event the TRAILER PLUS CARGO WEIGHT cargo moves forwar
10. Low position until you stop at the bottom of the hill A WARNING Do not turn sideways to the hill orthe vehicle may roll over k k Remember O Some hills are too steep Use common sense Never drive past your limit of visibility Ifyou can t see what is on the other side of the crest of a hill slow down until you can get a clear view O Don t turn sideways to the hill Olf you get stuck on a hill roll slowly straight back down using the brake with the gear shift lever left in the High or L Low position NOTE When the throttle pedal is released completely and the engine speed drops near an idle the vehicle has engine braking This is caused by the ve hicle s automatic transmission which releases the engine at very low speed to prevent it from stalling Use the brakes to control the vehicle s speed www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 Antenna Flag In hilly country use an antenna flag so others can see you coming from the other side of a hill or sand dune Take extra care when approaching blind hill tops and corners k k SAFE OPERATION 91 Descending Hills Slow down or stop at the top of a hill so you can pick a straight safe path for descent to avoid any ob stacles Normally you should descend straight down a hill since driving angle could cause the vehi cle to lean to one side and possibly tip o
11. HOW OPERATE 75 CAUTION Shifting from 2WD to 4WD or 4WD to 2WD when the vehicle is in motion could cause front drive train damage A 2WD 4WD Shift Switch B 2WD Position C AWD Position www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 76 HOW TO OPERATE Shifting the Differential CH21012B 6 A Differential Shift Lever B Push Button C Differential Unlocked Axle Mode Position UN LOCK D Locked Axle Mode Position LOCK A WARNING Shifting to Locked Axle Mode while turning or before entering a turn can reduce steering response increasing the effort to turn An unexpected change in direction can cause the operator to lose control resulting in an accident and injury Do not shift to Locked Axle Mode while turn ing or before entering a turn Shifting to Locked Axle Mode e Stop the vehicle completely e Shift the selectable 2WD 4WD shift witch to AWD Move the shift lever allthe way rearward to Locked Axle Mode LOCK e After crossing the obstacle move the shift lever forward to Differential Unlocked Mode NOTE O By moving the shift lever to rearward Lock driv ing force to both wheels is equalized thereby in creasing traction The differential control is effec tive only when 4WD is engaged Shifting to Differential Unlocked Axle Model e Push the leve
12. Never load more than 40 kg 88 Ib tongue weight on the towing bracket Do not operate the vehicle faster than 16 km h 10 mph when towing Remember that towing a trailer increases braking distance Do not tow more than 590 kg 1 300 Ib trailer weight trailer plus cargo weight Attach a trailer to the trailer hitch bracket only Do not attach a trailer to any other lo cation or you may lose control of the vehicle and have an accident www MilitaryAtvParts com KKK Re 62 GENERAL INFORMAT ion Parts Available from World of Powersports 217 233 8383 CH29003B 6 A Trailer Hitch Bracket kkk Winch Installation This vehicle is equipped with a gt bracket for in stalling a winch below the radiator The winch is not supplied with this vehicle To avoid injury and property damage observe the following precautions A WARNING Do not operate or install winch without read ing and understanding the operator s manual supplied with the winch Installing procedure for a winch 1 Remove the front guard amp cover to gain access by releasing bolts www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 GENERAL INFORMATION 63 CH30007B 6 A Winch installing Position A Front Guard Cover B Radiator B Front Guard C Bolts D Winch Bracket 2 Follow the manual supplied by the winch maker for installing the winch and other
13. OFF position Ignition Switch OFF position ON position START position com www MilitaryAtvParts com GENERAL INFORMATION 51 OFF Engine off All electrical circuits off All electrical equipment can be used ON Hour meter works Electric starter is engaged by holding ignition switch key in this position only when gear shift lever is in N neutral position Upon release key will return to ON position START CAUTION Do not operate the starter continuously for more than 5 seconds or the starter will overheat and the battery power will drop temporarily Wait 15 seconds between each operation of the starter to let it cool and for the battery to recover power Do not turn the ignition switch key to the START position with the engine running or damage to the starter can result NOTE OThe vehicle is equipped with a starter lockout switch This switch prevents the electric starter from operating when the gear shift lever is in the H High L Low or R Reverse position Blank keys are available at your Kawasaki dealer Ask your dealer to make any additional spare keys you need using your original key as a master or using the key code on the tag with your keys kkk 52 GENERAL INFORMATIO Record the code from the tag with your keys here Participating Kawasaki dealers can use the code to make a new key in the event t
14. OKawasaki Parts and Accessories have been spe cially designed for use on Kawasaki utility vehi cles We strongly recommend that all parts and accessories you add to your vehicle be genuine Kawasaki components Because any vehicle is sensitive to increases in weight and changes in weight distribution you must take care in carrying cargo The following general guidelines have been prepared to help you make your determinations kk www MilitaryAtvParts com Reduce speed when carrying cargo Braking distance is increased Use extreme caution when climbing and descending hills and traversing slopes Carrying cargo and pulling a trailer can make the vehicle difficultto steer and may affect vehicle handling in an unpredictable manner Do not operate this vehicle faster than 16 km h 10 mph when pulling a trailer All cargoyshould be carried as low as possible to reduce the effect on the vehicle s center of gravity Cargo weight should be equally distributed from side to side This helps maintain stability by cen tralizing weight Avoid carrying cargo that extends beyond the rear of the vehicle Do not carry cargo on top of the cab frame Do not carry more than 227 kg 500 Ib in the cargo bed Cargo should be securely anchored Make sure the cargo will not move around while the vehicle is moving Recheck cargo security as often as possible while the vehicle is stopped and adjust as necessary Cargo net is provided and f
15. Repair Parts from World of Powersports 217 233 8383 114 MAINTENANCE AND ADJUSTME A Engine Cover B Bolts amp Rivets both sides e Carefully pull the spark plug cap from the rear spark plug kkk www MilitaryAtvParts com A Rear Spark Plug e Unscrew the spark plug Front Cylinder Front cylinder plug is located below the gear shift lever We suggest you ask an authorized dealer for the service since further removing covers are necessary for access Spark Plug Fitting e Insert the plug into the plug hole e Tighten the plug to the specified torque e Put the spark plug cap in place and pull up lightly to make sure it is securely in place kkk Repair Parts Available from World of Bowers 217 233 8383 Valve Clearance Valve and valve seat wear decrease valve clear ance upsetting valve timing CAUTION If valve clearance is left unadjusted wear will eventually cause the valves to remain partly open which lowers performance burns the valves and valve seats and may cause seri ous engine damage Valve clearance for each valve should be checked and adjusted in accordance with the Periodic Main tenance Chart Inspection and adjustment should be done by an authorized Kawasaki dealer Valve Clearance Engine Cold INTAKE 0 10 0 15 mm 0 004 0 006 in EXHAUST 0 20 0 25 mm 0 008 0 010 k k www MilitaryAtvParts com AI
16. Shifting the transmissionwhile the vehicle is moving can cause abrupt changes in speed and direction resulting in loss of control and accident with severe personal injury or death Do not shift the transmission while the vehi cle is moving Stop the vehicle to shift the transmission www MilitaryAtvParts com KKK Repair Parts Available from World of Powersports 217 233 8383 2WD AWD Shifting Stop the vehicle completely e Press the selectable 2WD 4WD shift switch up or down NOTE The 4WD operating condition is indicated with the 4WD indicator light Refer to the Multifunction Meter section in the General Information chap ter O When the shift switch is moved from 4WD to 2WD and vice versa the transmission shifts when the vehicle has rolled a short distance Drive off slowly to allow 4WD to engage or dis engage As it engages the 4WD indicator light will go on Olt is normal to hear a small clanking noise when 4WD engages disengages while rolling on hard surfaces such as hard packed dirt A WARNING The handling characteristics of this vehicle differ between 2WD 4WD according to riding conditions Changing operating mode while moving can cause a sudden change in handling performance which can cause the operator to lose control and have an accident Always stop the vehicle before changing from 2WD to 4WD and vice versa kkk
17. VEHICLE CONFORMS TO U REGULATIONS ICABLE 2009 WODEL Y ES AND OFF SPORT TALES AND 15 G KN HR NOX 400 G KW HR CO AND HR HCHNOX SAKI MOTORS MFG CORP 59464 1609 12 KRF750K IDLE SPEED 1100 50 RPW IN NEUTRAL IDLE AIR FUEL 0 ADJUSTMENT MIXTURE SETTING 0 ENGINE GOLD vE SPARK PLUG TRIE RUR SPARK PLUG GA th HISCOSITY SAE 101 40 SEE THE DYNER S MANUAL FOR NEORNATION THIS VEHICLE CONFORMS TO 0 5 AND CAL REGULATIONS APPLICABLE TO 2009 MODEL ALL TERRAL Fs ROAD SPORT VEHICLES AND IS CER TKR HC NOX 400 G KW HR CO AND 12 HR HC HOX ENGINE PUN p Fail KAMASAKI MOTORS WEG CORP 59464 1610 k k CF03304BM2 C CF03306BM2 C Repair Parts Available from World of Powersports 217 233 8383 28 LOCATION OF LABELS 12 KRF750L Mri 10 mt AT 1100 RPN IDLE SPEED 1100 50 RPU IN NEUTRAL NEORMATI ON THIS VEHICLE CONFORMS TO U S REGULATIONS APPLICABLE TO 2009 MODEL YEAR ALL TERRAIN VEHICLES AND OFF ROAD SPORT VEHICLES AND IS CERTIFIED TO EPA 12 4 G KN HR HC NOX 400 G KW HR CO AND CALIF FOR A 12 0 G KW HR HC HOX 5 1 Kawasaki THE PALT CIS ENISA STANDARD 59464 1611 ENGI KAWASAKI MOTORS WFG CORP 12 KRF750M IDLE SPEED 1100 50 RPW IN NEUTRAL IDLE AIR FUEL 0 ADJUSTMENT MIXTURE SETTING 0 ENGINE GOLD gE SPARK PLUG TRIE RUR SPARK PLUG GA ME PUN SAKI MOTORS MFG CORP 59464
18. www MilitaryAtvParts com HOW TO OPERATE 73 e Remove the ignition switch key to prevent unau thorized use e When parking inside a garage orother structure be sure the structure is well ventilated and the ve hicle is not close to any source of flame or sparks This incl des any appliance with a pilot light Gasoline is extremely flammable and can be explosive under certain conditions kkk Repair Parts Available from World of Powersports 217 233 8383 74 HOW TO OPERATE Shifting Gears Stop the vehicle completely Move the shift lever into the H High or L Low position e If you intend to operate the vehicle in reverse move the shift lever into the R Reverse posi tion Refer to the Driving in Reverse section in the SAFE OPERATION chapter e Gradually increase engine speed by depressing the throttle pedal CAUTION Shifting to high or low range when the vehi cle is in motion could cause engine damage Do not shift from H High or L Low to R Reverse and vice versa when the vehicle is moving or with the engine run ning above idling speed or the transmission could be damaged CAUTION Use of the high range for heavy loads climb ing hills pulling a trailer and sustained low speed riding can lead to premature wear of the torque converter belt and pulleys Use the low range for these condition A WARNING
19. Oil Filler Plug and Dipstick B H High Line C L Low Line e If the oil level is too high remove the excess oil through the oil filler opening using a syringe or some other suitable device e If the oil level is too low add oil to reach the correct level Use the same type and brand of oil that is already in the engine A WARNING Vehicle operation with insufficient engine oil can lock the front and rear wheels for 2WD rear wheels causing an accident and injury Check engine oil level before operating vehi cle and add oil if it is low www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 102 MAINTENANCE AND ADJUSTMENT Oil and or Oil Filter Change e Warm up the engine thoroughly and then stop it e Place an oil pan beneath the engine e Release 5 bolts and remove the protective cover 01030298 6 Bolts e Remove the engine oil drain plug kkk CLO3025B 6 A Drain Plug e Let the oil completely drain with the vehicle on level ground A WARNING Motor oil is a toxic substance Dispose of used oil properly Contact your local author ities for approved disposal methods or pos sible recycling www MilitaryAtvParts com e f the oil filter is to be replaced remove the oil filter cartridge and replace it with a new one kkk Repair Parts Available from World of Powersports 217 233
20. Seat Belts In accordance with the periodic Maintenance Chart check that each seat belt functions properly Push the latch plate into the buckle until it clicks The latch plate must slide smoothly into the buckle The click sound indicates it is securely latched Pull the belt vigorously and make sure that the retractor stops paying out the seat belt 4250038 6 A Latch Plate B Buckle C Red Button Push the red button inthe buckle to make sure the latch plate is released freely and the belt is wound www MilitaryAtvParts com into the retractor freely Also check the belt web bing for wear cuts or damage If any irregularities are found have the seat belt system checked or re placed by an authorized Kawasaki dealer CL250048 6 A Retractor B Seat Belt C Latch Plate kkk Repair Parts Available from World of Powersports 217 233 8383 MAINTENANCE AND ADJUSTMENT 143 Headlight Beam Battery The headlight beams can be adjusted vertically The battery is located under the driver s seat e Turn the adjusting screw at the back of the each headlight rim in or out to adjust the headlight ver A WARNING tically Heed the battery Safety label Battery Removal e Remove the driver s seat e Disconnect the negative cable first and then the positive cable e Remove the battery holder A Headlight Cover B Adjusting Screw A Battery B Holder C Ter
21. Traveled Distance Maintenance Performed Dealer Name Dealer Address k k www MilitaryAtvParts com k Repair Parts Available from World of Powersports 217 233 8383 KRF750G9 KRF750J9 KRF750K9 KRF750L9 KRF750M9 9 98 7 1 5 6 4 x Kawasaki KAWASAKI HEAVY INDUSTRIES LTD Consumer Products amp Machinery Company Part No 99987 1564 Printed in Japan kkk www MilitaryAtvParts com
22. cated on the dashboard Depress the pedal to slow or stop the vehicle An auxiliary light or other optional light or an ac cessory may be connected to this connector 08040038 6 Brake Pedal A Connector CAUTION Do not connect a light or load of more than 120 watts to this connector or the battery may rapidly discharge kkk kkk www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 Cargo Bed For loading and unloading the tail gate of the cargo bed can be opened To open the tail gate release the latches and lower the tail gate Wire loops hold the tail gate level with the cargo bed To close the tail gate lift into upright position and secure firmly with the latches A Tail Gate B Latch Handle C Wire Loop The cargo bed be tilted by releasing the latch on either side and then lifting the cargo bed up slowly until it stops is supported in the tilted po sition with supporting dampers To lower push the cargo bed down into place and be sure it locks into original position kkk GENERAL INFORMATION 35 A Latch Lever B Cargo Bed www MilitaryAtvParts com A Supporting Damper B Cargo Bed Tilted Condition kkk Repair Parts Available ffom World of Powersports 217 233 8383 36 GENERAL INFORMATIO CAUTION CAUTION Do not carry more than the maximum load Do not operate en
23. check the vent hoses A Fuel Tank Vent Hose B Check Valve C Fuel Tank kkk www MilitaryAtvParts com Differential Shift Lever By pulling the differential shift lever rearward the driving force of theffront wheels equalizes providing more traction In accordance with the Periodic Maintenance Chart have your authorized Kawasaki dealer check that the shift lever functions properly A Differential Shift Lever B Push Button C Differential Unlocked Axle Mode Position Un Lock D Locked Axle Mode Position Lock NOTE Olf the shift lever is pulled fully rearward and lock axle function is still not effective enough see your kkk Repair Parts Available from World of Powersports 217 233 8383 MAINTENANCE AND ADJUSTMENT 127 authorized Kawasaki dealer for inspection and ad justment Belt Drive Transmission CVT The vehicle is equipped with belt driven Contin uously Variable Transmission CVT This automatic drive system although simple to operate does re quire periodic inspection since the drive belt wears with normal use Inspection should be done by an authorized Kawasaki dealer 01170068 6 Belt Drive Transmission Periodic Drive Belt Inspection Requirements Drive belts wear with normal use Inspection of the transmission drive belt is required at least every 200 hours 180 days of vehicle use or 4 000 km 2 500 mi whichever comes first An aver
24. e Release the screw at the element holderend plate and carefully slide and remove the element from the element holder kkk C Element Holder End Plate Check inside the inlet tract for dirt If dirt is present clean the inlet tract thoroughly You may also need to replace the air filter element e Push a clean lint free towel into the inlet tract to keep dirt or other foreign material from entering into the throttle bodies e Wipe out the inside of the air cleaner housing with a clean damp towel www MilitaryAtvParts com Repair Parts PEE from World of Powersports 217 233 8383 118 MAINTENANCE AND ADJUSTME 01090168 6 A Air Cleaner Housing B Inlet Tract A WARNING If dirt or dust is allowed to pass throughiinto the throttle body the throttle may stick or be come inoperable resulting in a hazardous op erating condition CAUTION If dirt gets through into the engine exces sive engine wear and possibly engine dam age will occur e Clean the element in a bath of high flash point sol vent using a soft bristle brush kkk A WARNING Gasoline or low flash point solvent are ex tremely flammable and can be explosive un der certain conditions A fire or explosion can cause severe injury or death Use a high flash point solvent to clean the air cleaner element Never use gasoline or low flash point solvents Clean the ele ment in a well ventilated
25. mended e Operating in extremely dusty conditions e Continued peration with excessive belt slippage e Failure to apply the foot and hand brake controls while desending hills Indications of Excessive Belt Slippage Excessive slippage will accelerate belt wear and lead to failure Recognize these symptoms of ex cessive belt slippage If excessive slippage occurs do not continue to drive the vehicle until all damaged components are repaired e Smell of burning rubber e Visible white smoke e Sluggish initial acceleration or loss of power e Engine rpm is higher for the same vehicle speed e Engine vibration Belt Protection System and Belt Indicator Light When the drive belt is subjected to such harsh us age the belt protection system is activated and de creases the engine speed and the belt indicator light starts flashing to warn the operator Stop using the vehicle under such harsh conditions Refer to the Multifunction Meter section in the GENERAL IN FORMATION chapter KKK Repair Parts Available from World of 217 233 8383 When swamped If a large amount of water accidentally has entered the CVT housing it will cause drive belt slippage and loss of power Refer to the Driving through Water section in the SAFE OPERATION chapter for discharging the water kk www MilitaryAtvParts com AINTENANCE AND ADJUSTMENT 129 Kawasaki Engine Brake Control System This vehicle is equipped w
26. 8383 MAINTENANCE AND ADJUSTMENT 103 1030048 2 C A Oil Filter A Gasket PAS OVEL Install the engine oil drain plug with its gasket e Apply a thin film of oil to the gasket and tighten the Tighten it to the specified torque oil filter to the specified torque NOTE NOTE OReplace any damaged gaskets with new ones O Renewing the oil filter will be b st performed by your authorized dealer since cover plates needs to be removed for access to the oil filter e Fill the engine up to the H High line on the dip stick with a good quality engine oil specified in the table Tightening Torque Engine Oil 20 2 0 14 5 10 Drain Plug Oil Filter 17 5 N m 1 8 kgf m 13 ft lb kkk kkk www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 104 MAINTENANCE AND ADJUSTMENT Engine Oil Grade API SF or SG SH SJ SL or SM with JASO MA MA1 or MA2 SAE 10W 40 2 4 L 2 5 US qt when filter is not removed 2 5 L 2 6 US qt when filter is removed 2 6 L 2 7 US qt when engine is completely dry Viscosity Capacity NOTE ODo not add any chemical additive to the oil Oils fulfilling the above requirements are fully formu lated and provide adequate lubrication forbothithe engine and the clutch e Reinstall the cover plate as before e Run the engine for several minutes e Check the oil level k
27. Air filter clogged or inlet blocked e Engine flooded e Fuel tank vent clogged e Spark plug wire not on spark plug e Valve clearance incorrect e Spark plug dirty Engine Stops e No fuel in tank e Water in fuel e Fuel filter clogged in pump e Fuel pump malfunction e Air filter clogged or inlet blocked e Fuel tank cap Yent clogged e Engine overheated O Too much idling or low speed running not enough air flow O Overloaded OWrong spark plug ORadiator clogged kk OCoolant level_too low OCoolant deteriorated OCoolant fan malfunction OCooling fan breaker functioned OEngine oil tow No Power e Engine overheated O Too much idling or low speed running not enough air flow Overloaded Wrong spark plug ORadiator clogged OCoolant level too low OCoolant deteriorated OCoolant fan malfunction O Cooling fan breaker functioned OEngine oil low e Compression leakage OValve clearance insufficient e Fuel filter clogged in pump e Air filter clogged or inlet blocked e Spark plug dirty or worm e Engine oil incorrect e Water in fuel e Drive belt slipping e Water in belt drive torque converter housing e Drive belt protection system activated www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 154 TROUBLESHOOTING GUIDE Kawasaki Engine Brake Control System and selectable 2WD 4WD system malfunction e Actuators failed Speed sensor short or ope
28. Torque Front Final Gear 45 Nro kom 11 0 ft lb Case Rear Final Gear Case 15 N m 1 5 kgf m 11 0 ft lb A WARNING When draining or filling the gear case be careful that no oil gets on the tires or rims Oil on tires can make them slippery which can cause an accident and injury Clean off any oil that inadvertently gets on them with Soap and water CLO4012B 6 A Rear Final Gear Case B Oil Filler Cap C Drain Plug e Fill each gear case up to the bottom thread of the filler opening with a good quality oil specified in the A WARNING taplo Gear case oil is a toxic substance Dispose of used oil properly Contact your local au thorities for approved disposal methods or possible recycling e After the oil has completely drained out install the drain plugs and gaskets Replace damaged gas kets with new ones kkk www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 MAINTENANCE AND ADJUSTMENT 109 Front Final Gear Case Oil Equivalent to engine Filler Cap Tightening Torque oil Front Final Gear Oil Capacity 0 9 L 0 95 US qt Case FORO kgm 21 ft lb API SF or SG Final Gear 29N m 3 0 kgf m 21 ft lb iiss API SH SJ SL or SM with JASO 1 2 SAE 10W 40 CAUTION The front and rear final gear cases require Rear Final Gear Case Oil different oils Oil To ensure correct per
29. accessory as necessary 3 After installing the winch be sure to re install the front guard amp cover as original kkk www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 64 GENERAL INFORMATIO Cleaning Holes To facilitate washing amp cleaning floor cleaning holes are provided on the floor with caps Refer to the Cleaning section in the MAINTE NANCE AND ADJUSTMENT chapter Cleaning Hole amp Cap kkk www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 BREAK IN The first 20 hours or 200 km 120 mi of vehicle operation is designated as the break in period Do not exceed 1 2 throttle during the break in period If the vehicle is not used carefully during this period you may end up with a broken down instead of broken in vehicle Break in Period Maximum Throttle Position First 20 hours or 200 km 120 mi 1 2 Throttle kk www MilitaryAtvParts com BREAK IN 65 NOTE not start moving or race the engine immedi ately after starting it even if the engine is already warm O Do not race the engine while the transmission is in neutral Olt is important to perform the initial service after the first 20 hours or 200 km 120 mi of operation as described in this manual and the service man ual for this vehicle See the Periodic Maintenance Chart in the MAINTENANCE A
30. and en sure that it will provide the power needed to start your vehicle you must properly maintain the battery s charge When used regularly the charging system in your vehicle helps keep the battery fully charged If your vehicle is only used occasionally or for short periods of time the battery is more likely to dis charge Due to their internal composition batteries contin ually self discharge The discharge rate depends on the type of battery and ambient temperature As temperatures rise so does the discharge rate Ev ery 15 C 27 F doubles the rate Electrical accessories such as digital clocks and computer memory also draw current from the bat tery even when the key is switched off Combine such key off draws with hot temperature and a battery can go from fully charged to completely dis charged in a matter of days KKK Repair Parts Available from World of BONE oe 217 233 8383 Self discharge Approx Number of Days From 100 Charged to 100 discharged Tempera ture Lead Antimony Lead Calcium Battery Battery 40 C 104 F 100 Days 300 Days 25 C 77 F 200 Days 600 Days 0 C 32 F 550 Days 950 Days Current Drain Y50 N18L A Days from 0 Discharg Days from 100 199 Charged Charged to 50 4 Discharged to 10096 9 Discharged 7 mA 60 Days 119 Days 10 mA 42 Days 15 mA 28 Days 20 mA 21 Days 30 mA 14 Days 28 Days In extremely co
31. area free from any source of flame or sparks this includes any appliances with a pilot light e Squeeze it dry in a clean towel Do not wring the element or blow it dry the element can be dam aged e Inspect the element for damage If itis torn punc tured or hardened replace it NOTE Replace the element after cleaning it five times or if it is damaged e After cleaning saturate the element with a high quality foam air filter oil squeeze out the excess then wrap it in a clean rag and squeeze it as dry as possible Be careful not to tear the element e Remove the temporary protective towel from the inlet tract e Assemble the element with holder www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 NOTE OBe sure that the edge of the element fits com pletely in the groove and does not rest on the edge of the holder or become folded in the groove as shown in the illustrations Not Correct Correct A Holder B Element Install the air filter assembly into the housing NOTE sure to install the elementholder end plate into the housing groove to assure a complete seal e Install the cleaner housing cap and air cleaner top kkk MAINTENANCE AND ADJUSTMENT 119 Dust Oil and or Water Inspection e Remove the drain cap onthe bottom of the air cleaner housing to expel dust oil and or water ac cumulate insi
32. begins to tip steer downhill if possible to regain control kk KKK www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 Sliding and Skidding Obviously on slippery or loose surfaces special care is required Sliding any vehicle may be haz ardous because the wheels may suddenly regain traction and cause the vehicle to tip or overturn Therefore never drive over your head or when you are unsure or unprepared for the surface Often you can correct a skid by turning the wheels in the direction of the skid Do not apply heavy brak ing force or accelerate when skidding since this may cause further loss of control Use caution and maintain low speeds to avoid un controlled skidding on areas covered with clay or snow Use 4WD and low range gearing effi ciently These conditions are particularly hazardous when descending a hill or making a turn Remem ber that this vehicle is not for use on public streets roads or highways Remember OBe especially careful on very slippery surfaces O Don t drive on public streets roads or highways kkk SAFE OPERATION 93 Driving through Water Avoid driving through water whenever it is possi ble When driving across shallow water choose a location to enter and exit the water where the banks are not too steep or slippery Check before entering for rocks holes or other obstacles which may cause you to overturn or b
33. having optimum ignition timing characteristics The carburetor has been calibrated to provide lean air fuel mixture characteristics and optimum fuel economy with a suitable air cleaner and exhaust system A maintenance free ignition system provides the most favorable ignition timing and helps maintain a thor ough combustion process within the engine which contributes to a reduction of exhaust pollutants entering the atmosphere 3 Evaporative Emission Control System The evaporative emission control system for this vehicle consists of low permeation fuel hoses and a fuel tank KKK www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 Maintenance and Warranty Proper maintenance is necessary to ensure that your vehicle will continue to have low emission levels This Owner s Manual contains those maintenance recommendations for your vehicle Those items identified by the Periodic Maintenance Chart are necessary to ensure compliance with the applicable standards As the owner of this vehicle you have the responsibility to make sure that the recommended maintenance is carried out according to the instructions in this Owner s Manual at your own expense You should keep a maintenance record for your vehicle To assist you in keeping this record we have pro vided space at the end of this manual where an authorized Kawasaki dealer or someone equally competent can record the maintenance You should also r
34. or you may lose control of the vehicle and have an accident When towing a trailer don t carry a passenger in a trailer This vehicle is equipped with a bracket for a winch below the radiator The winch is not supplied with this vehicle To avoid injury and property damage observe the following precautions A WARNING Do not operate or install winch without read ing and understanding the operators manual supplied with the winch Depending on the loading condition it is neces sary to adjust the shock absorber spring force Refer to the Suspension section in MAINTE NANCE AND ADJUSTMENT chapter KKK Repair Parts Available from World of Powersports 217 233 8383 Also refer to the instructions in the Loading In formation chapter of this manual Overloading this RUV or carrying or towing cargo improperly will ad versely affect vehicle handling and could cause an accident kk www MilitaryAtvParts com SAFE OPERATION 87 Unfamiliar Terrain Before driving in new area be sure to check for hidden obstacles or hazards Keep your speed down until you know the area well You must know the terrain you intend to drive on and be familiar with your machine and its handling characteristics Use existing trails and stay away from hazardous areas such as steep rocky slopes or swamps Be cautious when Aisibility is limited as you may not be able to See obstacles in your path KKK Rep
35. sure the area is well ventilated and free from any source of flame or sparks this includes any appliance with a pilot light Never fill the tank completely to the top If the tank is filled completely to the top heat may cause the fuel to expand and overflow through the vent After refueling make sure the tank cap is closed securely If gasoline is spilled on the fuel tank wipe it off immediately Fuel Requirements Fuel Type Use clean fresh unleaded gasoline withsamini mum Antiknock Index of 87 The Antiknock Index 15 posted on service station pumps in the U S A octane rating of a gasoline is a measure of its re sistance to detonation or knocking The Antiknock Index is an average of the Research Octane Num ber RON and the Motor Oct ne Number MON as shown in the table below www MilitaryAtvParts com Repair Parts Available ffom World of Powersports 217 233 8383 Minimum Rating Octane Rating Method Antiknock RON MON 87 Index 2 CAUTION If engine knocking or pinging occurs use a different brand of gasoline of a higher octane rating If this condition is allowed to continue it can lead to severe engine dam age Gasoline quality is important Fuels of low quality or not meeting standard industry specifications may result in unsatisfac tory performance Operating problems that result from the use of poor quality or nonrec ommended fuel may not be c
36. the oil itself loses its lubricative quality if used too long A WARNING Vehicle operation with insufficient deterio rated or contaminated engine oil will cause accelerated wear and may result in engine seizure accident and injury Oil Level Inspection e If the oil has just been changed start the engine and run it for several minutes at idle speed This fills the oil filter with oil Stop the engine then wait several minutes until the oil settles CAUTION Racing the engine before the oil reaches ev ery part can cause engine seizure Operation with insufficient deteriorated or contaminated engine oil will cause acceler ated engine wear kkk www MilitaryAtvParts com e If the vehicle has just been used waitseveral min utes for all the oil to drain down e Remove the driver s seat and protective cover for access 1030308 G A Protective Cover e With the vehicle level front to rear and side to side unscrew the oil filler plug wipe its dipstick dry and screw it in again kkk Repair Parts Available from World of 217 233 8383 AINTENANCE AND ADJUSTMENT 101 1030088 2 C A Engine B Oil Filler Plug CAUTION Be careful not to allow any dirt or foreign ma terials to enter the engine e Unscrew the plug and check the oillevel The oil level should be between the H High and L Low lines on the dipstick kkk A
37. under the dashboard e Check the coolant level through the coolant level gauge on the reserve tank coolant level should be between the F Full and L Low marks NOTE O Check the level when the engine is cold room or atmospheric temperature kkk AINTENANCE AND ADJUSTMENT 111 Cover Plate Reserve Tank F Full Mark L Low Mark gt e f the amount of coolant is insufficient first remove the cover plate then unscrew the cap from the re serve tank and add coolant through the filler open ing to the F Full mark Install the cap and cover plate www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 112 MAINTENANCE AND ADJUSTMENT 01060098 6 Reserve Tank Cap F Full Mark L Low Mark com Recommended Coolant Solution Coolant Mixture Ratio Water 50 Antifreeze 50 1 1 Recommended Antifreeze Permanent type antifreeze ethylene glycol plus corrosion and rust inhibitor chemicals for aluminum engines and radiator kk www MilitaryAtvParts com NOTE Oln an emergency can add water alone to the coolant reserve tank however it must returned to the correct mixture ratio by the addition of an tifreeze concentrate as soon as possible CAUTION If coolant must be added often or the reserve tank completely runs dry there is probably leakage in t
38. written permission of the owner Always try to preserve nature and the environment KKK Repair Parts Available from World of Powersports 217 233 8383 SAFE OPERATION 79 Operator and Passenger Requirements All operators of this vehicle should possess a valid driver s license Operator and passenger must be able to place both feet flat on the floorboards while seated upright with their backs against the seatbacks when firmly holding the steering wheel or handgrips This vehicle is designed for an operator and one passenger only Never carry persons in the cargo bed Refer to the Loading Information chapter before operating this vehicle kkk kkk www MilitaryAtvParts com 80 SAFE OPERATION Beginning Operators Novice Operators should practice braking and turning in an open off highway area away from other vehicles and persons The terrain should be flat and free of obstacles with either a loose or hard dirt surface but not a mixture of both k k Repair Parts Available from World of Powersports 217 233 8383 Off Highway Use Only Use of this vehicle on public and paved roads is hazardous This vehicle is designed and equipped for off highway use only Do not operate this vehicle on public roads or paved surfaces A WARNING This off highway vehicle handles and ma ne ver differently than an ordinary passen gerar Sharp high speed turns or abrupt maneu vers can cause this
39. 1612 CFO3308BM2 C CF03310BM2 C k k www MilitaryAtvParts com 13 f IMPORTANT DRIVE BELT INFORMATION Neglect abuse of failure to maintain the transmission can result in belt damage and failure nspection of the transmission drive belt is required at least every 200 hours or every 180 days of vehicle use average 20 ka daylor 13 mi day not to exceed 4 000 ka or 2 500 migesince drive belts wear with normal use More frequent inspection is necessary if the vehicle is subjected to hard usage If excessive belt slippage do the vehicle until damaged components are repaired Refer to your Owner s Manual 56033 0236 CF03188BM2 C KKK Repair Parts Available from World of Powersports 217 233 8383 LOCATION OF LABELS 29 14 MAINTENANCE FREE SANS ENTRETIEN LIBRE DE MANTENIMIENTO A DANGER POISON iPELIGRO VENENO SULFURIC CAN CAUSE p ES CAN SPARKS BUR CAUSE BLINDNESS FLAMES SMOKING ACIDE PROTEGEZ LES YEUX Eymen U H battery ts put into service LES GAZ EXPLOSIFS stia 48 AMER s 00 Des LOU pou Ee GRANES amps x FUMER PROTEJALOS ing ERJUAGUE LOS 0105 0205 SULFURICO INMEDIATAMENTE EN EI PUEDEN FLAMAS l AAO o RAPIDO CON CUDA cat bates EGUERA eCIGARROS FUERTES MEDICO ville nca TOI KEEP OUT OF THE REACH O
40. 348 0F03278BN8 56030 0240 CF03225BM2 kk www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 19 LS WARNING Improperly loading a trailer or failure to use extra care when pulling a trailer can cause an accident and injury Operate in low range gears only allow for increased braking distance and use extreme caution when operating on hills Read carefully the loading information and tral ker whi teh sectioms the Owner s Manual N 56071 0099 M CF03276BN5 www MilitaryAtvParts com KKK LOCATION OF LABELS 31 Re 32 LOADING INFORMATI por Parts Available from World of Powersports 217 233 8383 LOADING INFORMATION A WARNING Incorrect loading improper installation or use of accessories or modification of your vehicle may result in an unsafe operating condition Before you operate it make sure that the vehicle is not overloaded and that you have followed these instructions With the exception of genuine Kawasaki Parts and Accessories Kawasaki has no control over the de sign or application of accessories In some cases improper installation or use of accessories or vehi cle modifications will void the utility vehicle warranty In selecting and using accessories and in loading the vehicle you are personally responsible for your own safety and the safety of other person involved NOTE
41. 4WD accord E ewe position ing to driving condition Changing operat ing mode while moving can cause Sudden C AWD position changes in handling performance which can cause the operator to lose control and have an accident Always stop the vehicle before changing from 2WD to 4WD and vice versa CAUTION Shifting from 2WD to 4WD or 4WD to 2WD when the vehicle is in motion could cause front drive train damage kkk kkk www MilitaryAtvParts com 56 GENERAL INFORMATIO Belt Drive Transmission This vehicle is equipped with a belt driven Contin uously Variable Transmission CVT This automatic drive system although simple to operate does re quire periodic inspection Refer to the MAINTE NANCE AND ADJUSTMENT chapter The vehicle has a protection system that prevents the drive belt from wear tear and damage caused by excessive load during driving When the protection mode is activated the belt indicator light starts flashing Refer to the Multi function Meter section of this chapter and the When Stuck section in the HOW TO OPERATE chapter and Belt Drive Transmission CVT section in the MAITENANCE AND ADJUSTMENT chapter for more information kkk Repair Parts Available from World of Powersports 217 233 8383 Parking Brake Lever The parking brake pedal is located to the left side of the brake pedal Depress the pedal all the way down to apply the parking b
42. Available from World of Powersports 217 233 8383 72 HOW TO OPERATE Braking e Release the throttle pedal completely e Press on the brake pedal evenly and firmly NOTE O When the throttle pedal is released completely and the engine speed drops near an idle the vehicle has no engine braking This is caused by the ve hicle s automatic transmission which releases the engine at very low speed to prevent it from stalling Apply the brakes to control the vehicle s speed A WARNING When carrying cargo or towing a trailer re member that load weight will increase brak ing distances Failure to allow for increased braking distance may result in accident and injury k k Stopping the Engine e Release the throttle pedal completely e Put the gear shift lever into the N Neutral posi tion e Apply the parking brake to help prevent the vehicle from rolling e Turn the ignition switch key to the OFF position www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 Parking the Vehicle Stop the vehicle a level surface When the engine has stopped depress the park ing brake pedal and apply the parking brake to help prevent the vehicle from rolling A Parking Brake Pedal B Parking Release Lever A WARNING Failure to apply the parking brake can result in vehicle moving inadvertently Apply parking brake before leaving vehicle
43. Check thesthrottle pedal for proper operation It Operating this vehicle after consuming alco should return to its rest position when released hol or drugs can seriously affect your judge ment cause you to react more slowly affect your balance and perception and result in an accident Never consume alcohol or drugs before driving this vehicle KKK www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 84 SAFE OPERATION Use the Parking Brake Always apply parking brake before exiting your ve hicle A WARNING Failure to apply parking brake could result in vehicle moving inadvertently with potential for causing damage and injury Always apply parking brake before exiting vehicle www MilitaryAtvParts com Modifications and Accessories Installation of accessories may affect the handling of your vehicle See the Loading Information chapter of this manual for more detailed informa tion Kawasaki does not recommend that you modify your vehicle any way Jnauthorized modifications may produce dangerous handling conditions or adversely affect vehicle reliability A WARNING Operating this vehicle with improper instal lation of accessories or modifications of this vehicle can cause changes in handling which in some situations could lead to an accident Never modify this vehicle through improper in stallation or use of accessories All parts
44. F CHILDREN DO NOT TIP DO NOT OPEN BATTERY asta in TENIR HORS DE LA PORTEE DES ENFANTS NE PAS RENVERSER NE PAS OUVRIR LA BATTERIE serio de fecha ALEJESE DEL ALCANCE DE LOS NINOS NO VOLTEAR iNO ABRIR LA BATERIA ims Tcr CALIFORNIA PROPOSITION 65 WARNING Batteries battery posts terminals and related accessories contain lead and lead compounds and other chemicals known to the State of Calitomia to cause cancer and birth defects or other reproductive harm WASH HANDS AFTER HANDLING FEN Dist horar gt QOQ Aw MADE INUS FABRIQUE AUX E U A Irvine 92618 HECHO EN E U A CF03194B 5 k www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 30 LOCATION OF LABELS 15 17 fr WARNING A WARNING Overloading or improper use of the cargo bed can cause changes in handling which can lead to an Driving with the bed raised is hazardous accident Do not install passenger seats in the cargo bed Always lower and latch bed before driving e Cargo Only no passengers e Don t overload cargo bed capacity 227 50015 Read your wner s Manual for additional loading information 56070 7515 59071 0113 CF03124BM2 C 4 CF03295BM2 C 16 _ Do not operate engine when cargo bed 15 9 3 incu in raised position Heat from the exhaust could damage the tail gate 56053 0
45. ND ADJUSTMENT chapter KKK Repair Parts Available from World of Powersports 217 233 8383 66 HOW TO OPERATE HOW TO OPERATE Daily Safety Checks Check the following items each day before operation The time required is minimal and habitual performance of these checks will help ensure safe reliable operation If any irregularities are found during these checks refer to the MAINTENANCE AND ADJUSTMENT chap ter see your dealer or refer to the Service Manual for the action required to return the vehicle to a safe operating condition WARNING Failure to perform these checks every day before operation may result in serious damage or an accident Do not start or run the engine in a closed area such as a garage Exhaust gases contain carbon monoxide a colorless odorless poisonous gas Breathing exhaust gas leads to carbon monoxide poisoning asphyxiation and death EUG ii eet eda iet ebd cl cibus Enough fuel in tank no leaks Engine Oll ou net ette Oil level between High and L Low line when engine is cold no leaks TOSS seh anter PP ed Air pressure when cold KRF750G H JIKILIM 60 kPa 0 6 kgf cm 8 7 psi 90 kPa 0 9 kgf cm 13 1 psi Check for cuts cracks damage or excessive wear Check for any imbedded stones or other foreign particles in tread Front and Re r Final Gear Cases No oil leaks Coolant Coolant level between level lines when
46. NTENANCE AND ADJUSTMENT 115 Engine Air Cleaner A clogged engine air cleaner restricts the engine s air intake increasing f uel consumption reducing en gine power and causing spark plug fouling WARNING A clogged air cleaner may allow dirt and dust to enter the throttle body and the throt tle may stick or become impossible resulting in a hazardous operating condition CAUTION A clogged air cleaner may allow dirt and dust to enter the engine causing excessive wear and possible engine damage The air filter element should be cleaned in accor dance with the Periodic Maintenance Chart In dusty areas the elements should be cleaned more fre quently than the recommended interval After driving through rain or on muddy roads the element should be cleaned immediately Element Cleaning e Release the rivets and remove the air cleaner top cover KKK Repair Parts from World of Powersports 217 233 8383 116 MAINTENANCE AND ADJUSTME A Air Cleaner Top Cover A Air Cleaner Housing Cap B Rivets B Snaps e Pull up the snaps and remove the air cleaner hous e Release the fitting screw and remove the element ing cap from the cleaner housing kkk kkk www MilitaryAtvParts com Repair Parts Available from World of Bowers pore 217 233 8383 AINTENANCE AND ADJUSTMENT 117 01090158 6 Screw A Air Filter Element B Element B Element Holder C Groove
47. O MA MA1 or MA2 SAE 10W 40 2 6 L 2 7 US qt 3 1 L 3 3 US qt DRIVE TRAIN Driving Type Primary Belt drive torque converter CVT Final Shaft 2WD AWD Transmission Type 2 speed amp reverse Automatic Primary Reduction Ratio 3 20 0 721 KKK www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 12 SPECIFICATIONS Final Reduction Ratio 4 375 Overall Drive Ratio Forward 49 69 11 19 High 77 51 17 46 Low Reverse 64 59 14 55 Transmission Gear Ratio Forward 3 549 High 5 536 Low Reverse 4 614 Front Final Gear Case Oil Type Equivalent to engine oil Capacity 0 9 L 0 95 US qt Rear Final Gear Case Type MOBIL Fluid 424 CITGO TRANSGARD TRACHOR HYDRAULIC FLUID Exxon Hydraulic 560 Capacity 11 1 1 US qt FRAME Type Steel tube ladder type Castor 2 2 Tire Size Front 26 x 8 00 x 12 Rear 26 x 10 00 x 12 Rim Size Front 12 x 6 0 Rear 12 x 8 0 Fuel Tank Capacity 28 L 7 4 US gal ELECTRICAL EQUIPMENT Battery 12 V 14 Ah kk KKK www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 SPECIFICATIONS 13 Headlight 12 35 35 W x 2 Tail Brake Light 12 V 8 27 W LOAD CAPACITY Maximum Vehicle Load Including KRF750G H 491 kg 1 083 Ib occupants and cargo KRF750J K 480 kg 1 058 Ib KRF750L 496 kg 1 094 Ib KRF750M 470 kg 1 036 Ib Maximum Cargo Bed Load 227 kg 50096 Seating Capacity 2 persons Specifications subject t
48. Parts Available from World of Powersports 217 233 8383 NOTE O This indicator light will go on when the ignition switch is turned on and go off in two seconds Neutral When the transmission is in neutral the neutral indicator light is lit Reverse When the transmission is in reverse gear the re verse indicator light is lit Oil Pressure Warning Symbol The LED Light Emitting Diode oil pressure sym bol flashes to warn the operator whenever he oil pressure is dangerously low the ignition key is in the ON position with the engine not running and goes off when the engine oil pressure is high enough Refer to the MAINTENANCE AND AD JUSTMENT chapter for more detailed engine oil in formation www MilitaryAtvParts com GENERAL INFORMATION 47 Fuel Tank The fuel tank is mounted under the right side seat Use only gasoline with the recommended octane rat ing Avoid filling the tank in the rain or where heavy dust is blowing so that the fuel does not get con taminated tank completely to the top As the fuel expands in a warm tank it may overflow from the vent line A Fuel Tank B Filling Cap NOTE O When filling the tank remove the seat and observe the fuel level to avoid overfilling kkk 48 GENERAL INFORMATIO A WARNING Gasoline is extremely flammable and can be explosive under certain conditions Turn the ignition switch OFF Do not smoke Make
49. Parts com Repair Parts Available from World of Powersports 217 233 8383 LOCATION OF LABELS 21 18 Specification 19 Warning Trailer KKK kkk www MilitaryAtvParts com 22 1 Repair Parts Available from World of Powersports 217 233 8383 LOCATION OF LABELS WARNING Never operate at speeds too fast for your skills or conditions Handling characteristics 5 mproper use of this vehicle can be hazardous this vehicle change depending upon cargo load and driving modes ou nust read and fully understand instructions in Owner s Manual and warning labels ating this vehicle Keep Owner s Wanual with this vehicle at all tines se of this vehicle on public roads and paved surfaces is hazardous is vehicle is designed and equipped for off highway use only not operate this vehicle on public roads or paved surfaces his off highway vehicle handles and maneuvers differently than an rdinary passenger car arp high speed turns or abrupt maneuvers can cause this vehicle to roll over or Hearing proper protective clothing can make driving more confortable and reduce risk of injury Always wear appropriate eye protection protective clothing and properly fitting D 0 T approved helmet Seat belts reduce injuries Operator and passenger nust always fasten seat belts during vehicle operation Never carry a passenger in cargo bed This vehicle is designed to carry operator and onl
50. RMANCE Maximum Torque 54 0 5 5 kgf m 40 ft Ib 4605 000 r min rpm Minimum Turning Radius Differential Mode 2WD 4 2 m 13 8 ft Locked Axle Mode 4WD 5 0 m 16 4 ft DIMENSIONS Overall Length 2 956 mm 116 38 in Overall Width 1 485 mm 58 46 ins Overall Height KRF750G H L 1 923 mm 75 71 in KRF750J K M 2 022 mm 79 61 in Wheelbase 1 929 mm 75 94 in Tread Front 1 224 mm 48 19 in Rear 1 198 mm 47 17 in Ground Clearance 297 mm 11 69 in Curb Mass KRF750G 629 kg 1 387 Ib KRF750H 631 kg 1 391 Ib KRE750J 640 kg 1 411 Ib KRF750K 642 kg 1 416 Ib KRF750L 626 kg 1 380 Ib KRF750M 652 kg 1 438 Ib Cargo W x 830 x 1 122 x 282 mm 32 68 x 44 09 x 11 10 in kk KKK www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 ENGINE Type Displacement Bore x Stroke Compression Ratio Starting System Cylinder Numbering Method Firing Order Carburetion System Ignition System Ignition Timing Spark Plug Lubrication System Engine Oil Engine Oil Capacity Coolant Capacity SPECIFICATIONS 11 4 stroke V2 cylinder SOHC liquid cooled 749 cm 45 7 cu in 85 x 66 mm 3 35 x 260 8 8 1 Electric starter Front to rear 1 2 1 2 Fuel Injection Mikuni 34 x 2 Battery Transistorized Ignition 10 1 100 rpm BTDC NGK CR7E or DENSO U22ESR N Forced lubrication wet sump API SF or SG API SH SJ SL or SM with JAS
51. T 40kgf 881bs MAX TRAILER WEIGHT 590kgf 13000bs TRAILER PLUS CARGO WEIGHT DO NOT CARRY PASSENGERS ON TRAILER eNODEL KRF750M CF03318BM2 56053 0374 CF03320BM2 9 KRF750G WFD BY KAWASAKI MOTORS MFG GORP U S A MODEL KRF750G MODEL YEAR 2009 56053 0365 CF03311BN6 C 9 KRF750H WFD BY KAWASAKI WOTORS MFG CORP U S A MODEL KRF750H MODEL 2009 56053 0366 CF03312BN6 C CF03319BM2 C KKK Repair Parts Available from World of Powersports 217 233 8383 26 LOCATION OF LABELS 9 KRF750J WFD BY KAWASAKI MOTORS MFG CORP U S A MODEL KRF750J MODEL YEAR 2009 56053 0367 CF03313BN6 C 9 KRF750K WFD BY KAWASAKI MOTORS MFG CORP U S A MODEL KRF750K MODEL YEAR 2009 56053 0368 CF03314BN6 C 9 KRF750L WFD BY KAWASAKI MOTORS MFG CORP U S A MODEL KRF750L MODEL YEAR 2009 56053 0369 CF03315BN6 C 9 KRF750M WFD BY KAWASAKI 107045 MEG CORP U S A MODEL KRF750M MODEL YEAR 2009 56053 0370 CFO3316BN6 C www MilitaryAtvParts com 10 N AN WARN 6 Moving parts can cut fingers or catch clothing and cause other severe injuries Never operate vehicle without protective cover installed 2 58070 1268 56070 1269 BD03053BM2 C 11 This unit contains high pressure nitrogen gas Wishandling can cause explosion Read service manual for instruc
52. T RESET Trip Meter B Mode CH180028 6 1 gt SET RESET 87 25052 www MilitaryAtvParts com 46 GENERAL INFORMATIO Parking Brake Indicator When the parking brake pedal is depressed a let ter P is shown in the speed meter display By releasing the pedal the letter P disappears Be sure to release the parking brake before driving off Refer to the Parking Brake Lever section in the GENERAL INFORMATION chapter for releasing the parking brake NR EH Kawensahi SETIRESET kkk www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 86050078 6 A Belt Check Indicator Light B Neutral Indicator Light C Reverse Indicator Light D Oil Pressure Warning Symbol Belt Indicator Light This vehicle is equipped with a drive belt protection system that protects the drive belt from wear tear and damage from excessive load caused by hard usage such as engine revving up while the wheels are stuck and unable to turn or exceeding maximum vehicle loads When the protection mode is activated the Belt Indicator Light will start flashing Avoid such hard usage to protect the drive belt and take actions to escape from such conditions Refer to the When Stuck section in the HOW TO OPERATE chapter and Belt Drive Transmission CVT section in the MAITENANCE AND ADJUSTMENT chapter kkk Repair
53. WARNING Improper shock absorber adjustment can cause poor handling and loss of stability which could lead to an accident Always adjust the shock absorbers on the left and right side to the same setting Rear Shock Absorber The rear shock absorber can be adjusted by changing the spring preload for various driving and loading conditions If the spring action feels too soft or too stiff have it adjusted by an authorized Kawasaki dealer kkk Repair Parts from World of Powersports 217 233 8383 140 MAINTENANCE AND ADJUSTME A Rear Shock Absorber B Adjusting Sleeves KRF750L only Front and Rear Shock Absorbers The both shock absorbers can be adjusted by changing the spring preload and rebound and compression damping force for various riding and loading conditions Before making any adjustments however read the following procedures CAUTION Do not force the rebound and compression damping force adjusters beyond the fully tightened position or the adjusting mecha nism may be damaged www MilitaryAtvParts com Spring Preload Adjustment The spring adjusting nut on the shock absorber can be adjusted If the spring action feels too soft or too stiff have it adjusted by an a thorized Kawasaki dealer Rebound Damping Force Adjustment The rebound damping force adjuster is located at the lower end of the shock absorber A Rebound Damping Force A
54. age day of use is calculated as 20 km 13 mi per day or 1 1 hours kkk www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 128 MAINTENANCE AND ADJUSTMENT More frequent inspection is necessary if the vehicle is subjected to hard usage A WARNING Neglect abuse or failure to maintain the transmission can result in a severely worn or damaged drive belt locking up the trans mission and wheels As a result operator can lose control and have an accident re sulting in injury or death For this reasons inspection of the transmis sion is required at least every 180 days of ve hicle use average 20 km day or 13 mi day not to exceed 4 000 km 2 500 mi or 200 hour vehicle use since drive belts wear with nor mal use More frequent inspection is neces sary if the vehicle is subjected to hard usage such as pulling a trailer operating in mud or deep water or in extremely dusty condi tions If excessive belt slippage occurs do not drive the vehicle until damaged compo nents are repaired www MilitaryAtvParts com Causes of accelerated Belt Wear Avoid these hard usage conditions to obtain maxi mum belt life and prevent accelerated belt wear deterioration e Operating the vehicle in high range while climbing hills carrying heavy loads or pulling a trailer e Exceeding maximum vehicle load or trailer weight e Operating in mud or water deeper than recom
55. ailable from World of Powersports 217 233 8383 106 MAINTENANCE AND ADJUSTMENT 1 B A ay 41040088770 Rear Final Gear Case B Filler Cap CAUTION Be careful not to allow any dirt or foreignima terials to enter the gear cases e Check the oil level If it is insufficient add through the filler openings as necessary kkk oil level should come to the bottom thread of each filler opening www MilitaryAtvParts com A Front Final Gear Case B Filler Opening C Bottom Thread kkk Repair Parts Available from World of Powersports 217 233 8383 MAINTENANCE AND ADJUSTMENT 107 e With the vehicle level place an oil pan beneath each gear case e Remove the filler caps and drain plugs A Rear Final Gear Case B Filler Opening C Bottom Thread CLOAOIIB 6 e Install each filler cap A Front Final Gear Case B Oil Filler Cap NOTE C Drain Plug O Front and rear final gear cases use different types of oils Use the specified type and brand of oil in each final gear case S e page 109 for more information Oil Change NOTE O Front and rear final gear case oil drains easily and picks up any sediment when the oil is warmed up by running the vehicle kkk www MilitaryAtvParts com Repair Parts from World of Powersports 217 233 8383 108 MAINTENANCE AND ADJUSTME Drain Plug Tightening
56. air Parts Available from World of Powersports 217 233 8383 88 SAFE OPERATION Driving in Reverse Start the engine following the procedure in the Starting the Engine section Before shifting into reverse stop the vehicle completely Refer to the Gear Shift Lever in the Shift Levers section and Shifting Gears section Turn around and look behind you before backing up to be sure there are no obstacles or people in your way Gradually depress the throttle pedal and begin backing up cautiously To stop while driving in reverse release the throttle pedal and gradually apply the brake Avoid sudden application of the brake CAUTION Do not operate the gear shift lever to change gears while driving the vehicle in reverse or the transmission may be damaged Remember OLook behind you before backing up O Depress the throttle pedal gradually OTo stop gradually apply the brake k www MilitaryAtvParts com Driving in 4WD AWD gives greater traction when you are climb ing steep inclinesg or driving on bumpy sandy or slippery surfaces It also helps with the differen tial locked under certain circumstances for example when the vehicle is stuck in the mud If maximum torque is needed in these situations shift into the low position with the shift lever Refer to the Shift Levers section and 2WD 4WD Shifting Shifting the Differential and Shifting Gears sec
57. alership personnel with whom you have been working in the resolution of your problem Upon receipt of your correspondence we will contact the dealership and work with them in resolving your prob lem In order to provide a permanent record all warranty and service resolutions take place only through written correspondence Please send yo r correspondence to CONSUMER RELATIONS KAWASAKI MO JORS CORP U S A P O Box 25252 SANTA ANA CA 92799 5252 949 460 5688 KKK www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 156 ENVIRONMENTAL PROTECTION ENVIRONMENTAL PROTECTION To protect our environment properly discard used batteries tires engine oil or other vehicle components that you might dispose of in the future Consult your authorized Kawasaki environmental waste agency for their proper disposal procedures k KKK www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 MAINTENANCE RECORD 157 MAINTENANCE RECORD Owner Name ea naipe iara eee r Ra a as Nee Address E E E N teer E E EEEE Phone Numlber Engine Number caneret rre Vehicle Number Mee eoe ecce etre Selling Dealer ef 3 le To
58. and accessories added to this vehicle should be gen uine Kawasaki or equivalent components designed for use on this vehicle and should be installed and used according to the instructions If you have questions consult an authorized dealer KKK Repair Parts Available from World of Powersports 217 233 8383 A WARNING Incorrect loading improper installation or use of accessories or modification of your vehicle may result in an unsafe operating condition Before operation make sure that the vehicle is not overloaded and that you have followed the instructions in the Loading Information chapter www MilitaryAtvParts com SAFE OPERATION 85 Loading Your RUV Because any vehicle is sensitive to increases in weight and changes in weight distribution you must take care carrying cargo Refer to the LOADING INFORMATION chapter of this manual for guide lines to assist with loading This vehicle is not designed to carry passengers in the cargo bed Installing additional passenger seat ing or carrying passengers in the cargo bed can case vehicle handling A WARNING Passengers riding in the cargo bed can be tossed about or even thrown out causing se rious injury or death Do not install seating or carry passengers in the cargo bed Cargo should be securely anchored Make sure the cargo will not move around while the vehicle is moving Install the cargo net vertically or hor
59. ator Light 5 Oil Pressure Warning Light 6 AWD Indicator Light 7 2WD Indicator Light 8 Coolant Temperature Warning Symbol 9 FI Warning Symbol 10 lt FuelpLevel Gauge 11 MME SET Button 12 Clock 132 Speedometer 14 Meter Odometer Hour Meter 15 MODE Button 16 Parking Brake Indicator CHISOOIB G kkk www MilitaryAtvParts com 40 GENERAL INFORMATIO Speedometer The speedometer shows the speed of the vehicle fam NRw lt Kawasaki SET RESET 86040708 6 Fuel Level Gauge Symbol The fuel in the fuel tank is shown insegments All 7 segments are displayed when the fuel tank s full As fuel is consumed the segments gopout accordingly When the bottom segment is reached it will begin flashing to warn of a low fuel level When it begins flashing 6 liters 6 3 U S qt of fuel remain Fill the fuel tank as soon as possible because there is no reserve tank in this vehicle see the Fuel Tank section kkk www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 C T Kawasaki SET RESET 86040718 G Coolant Temperature Warning Symbol The coolant temperature warning symbol flashes whenever the coolant temperature rises too high while the vehicle is in operation If it stays on stop the engine and check the coolant level in the reserve tank after the engine cools down Also check the breaker of the rad
60. ble and explosive under certain conditions It is present within a battery at all times even in a discharged condi tion Keep all flames and sparks cigarettes away from the battery Wear eye protection glasses when working with a battery In the event of battery acid contact with skin eyes or clothing wash the affected areas imme diately with water for at least five minutes A Battery Seek medical attention Connect a jumper cable from the positive ter minal of the booster battery to the positive ter minal of the vehicle battery kkk www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 70 HOW TO OPERATE 61060238 6 A Vehicle Battery Positive Terminal B From Booster Battery Positive Terminal C Unpainted Metal Surface D From Booster Battery Negative Terminal e Connect another jumper cable from the negative terminal of the booster battery to an unpainted metal surface on your vehicle Do not use the negative terminal of the battery www MilitaryAtvParts com A WARNING Do not make this last connection at the bat tery Take care not to touch the positive and negative cables together and do not lean over the battery when making this last con nection Do not connect to a frozen battery It could explode Do not reverse polarity by connecting positive to negative or a battery explosion and serio
61. brand of fluid that is already in the reservoir Fluid Change Have the brake fluid changed by an authorized Kawasaki dealer Front Brake Disc brake pad wear is automatically compen sated for and has no effect on the brake lever action are no parts that require adjustment on the front brake A WARNING Air in brake line can make the brake feel mushy or soft This may cause reduced braking performance or brake failure and result in an accident If brake lever travel is excessive or the brake feels mushy have an authorized Kawasaki dealer inspect it immediately Brake Wear Inspection In accordance with the Periodic Maintenance Chart inspect the brakes for wear For each front disc brake caliper if the thickness of either pad is less than 1 mm 0 04 in replace both pads in the caliper as a set Pad wear inspection and pad replacement should be done by an authorized Kawasaki dealer www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 132 MAINTENANCE AND ADJUSTMENT BL21018BM2 A Lining Thickness B 1 mm 0 04 in Rear Brake Brake Wear Inspection This vehicle is equipped with an Enclosed Wet Multi Plate type rear brake system The brake plates should be replaced in accordance with the Periodic Maintenance Chart Replacement Should be done by an authorized Kawasaki ealer Brake hoses Brake hoses pipes and oth
62. cause a fire resulting in burns Never run the engine with the spark arrester disassembled near combustible materials Hot carbon particles are emitted during the cleaning procedure AINTENANCE AND ADJUSTMENT 121 e Raise and lower engine speed while tapping on the muffler with a rubber mallet until carbon parti cles are purged from the muffler WARNING Do not run the engine closed area Ex haust gases contain carbon monoxide col orless odorless poisonous gas Breathing exhaust gas leads to carbon monoxide poi soning asphyxiation and death e Stop the engine e Renew the gasket and paste it on the muffler with grease before installing the spark arrester www MilitaryAtvParts com A Muffler B Gasket Repair Parts Available from World of Powersports 217 233 8383 122 MAINTENANCE AND ADJUSTMENT e Install the spark arrester in place and tighten the bolts to the specified torque Tightening Torque Spark Arrester Mounting Bolts 13 0 N m 1 3 kgf m 115 in Ib kk Throttle Pedal If the throttle pedal has excessive play due to ei ther cable stretch or misadjustment it will cause a delay in throttle response especially at low engine speed Also the throttle may not open fully If the throttle pedal has the throttle may be hard to control and the idle speed may be erratic Check the throttlepedal play periodically in acc
63. d DO NOT CARRY PASSENGERS ON TRAILER KRF750G H 56071 0048 M CF03183BM2 C 56053 0371 CF03317BM2 C www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 8 KRF750J K IMPORTANT INFORMATION eTIRES FRONT 26X 8 00 12 REAR 26X10 00 12 COLD TIRE PRESSURE FRONT 8 7psi 80kPa REAR 13 80kPa WAX VEHICLE LOAD 480kgf 10581 bs INGLUDING OCCUPANTS AND CARGO TRALLER WAX TRAILER TONGUE WEIGHT 40 880bs WAX TRAILER WEIGHT 590kgf 13000bs TRAILER PLUS CARGO WEIGHT DO NOT CARRY PASSENGERS ON TRAILER eMODEL KRF750J K iw 56053 0372 8 KRF750L IMPORTANT INFORMATION TIRES FRONT 26X 8 00 12 REAR 26X10 00 12 COLD TIRE PRESSURE FRONT 8 7 60kPa REAR 13 1psi 30kPa WAX VEHICLE LOAD 496kgf 1098 bs INGLUDING OCCUPANTS AND CARGO e TRALLER TRAILER TONGUE WEIGHT O8 bs WAX TRAILER WEIGHT 580kgfit 3001 ba TRAILER PLUS CARGO WEIGHT DO NOT CARRY PASSENGERS ON TRAILER 56053 0373 k k www MilitaryAtvParts com LOCATION OF LABELS 25 8 KRF750M IMPORTANT INFORMATION eTIRES FRONT 28X 8 00 12 REAR 26X10 00 12 COLD TIRE PRESSURE FRONT 8 7psi 80kPa REAR 13 fpei 80kPa WAX VEHICLE LOAD 470kgf 103618 INCLUDING OCCUPANTS AND CARGO e TRALLER WAX TRAILER TONGUE WEIGH
64. d result Refer to the Fuse Location label on the other side of the fuse case lid A Fuse Box B Breaker kkk Repair Parts Available from World of Powersports 217 233 8383 MAINTENANCE AND ADJUSTMENT 147 NOTE Breaker When you touch the cooling fan be sure to discon nect the cable of the battery since the cooling The breaker for the radiator fan is located under fan can turn automatically even with the ignition the seat near the fuse box If the fan does not switch off function inspect the breaker In order to reset the breaker push the button at the side of the breaker case Before resetting however check that the radi ator fan is free from mud or other obstacle as well as the wiring harness and electrical equipment for bare wires or other possible causes 0 330048 6 A Breaker B Reset Button kkk www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 148 MAINTENANCE AND ADJUSTMENT General Lubrication In accordance with the Periodic Maintenance Chart have the general lubrication performed by an authorized Kawasaki dealer or perform it referring to the Service Manual for this vehicle kk Cleaning To prolong the life of your vehicle wash it down immediately after ithas been splashed with sea wa ter or exposed to salt air or operated on rainy days rough terrain or in dusty areas Preparation for Washing Before
65. de www MilitaryAtvParts com A Air Cleaner Housing B Drain Cap NOTE ORaise the cargo bed for access kkk Repair Parts Available from World of Powersports 217 233 8383 120 MAINTENANCE AND ADJUSTMENT Spark Arrester This vehicle is equipped with a spark arrester ap proved for off road use by the U S Forest Service It must be properly maintained to ensure its efficiency In accordance with the Periodic Maintenance Chart clean the spark arrester A WARNING E Incorrectly installed spark arrester can emit sparks which can cause a fire Be sure the spark arrester and muffler are installed se curely 1110078 6 Muffler B Bolts Spark Arrester Cleaning and Inspection Spark Arrester A WARNING To avoid burns wear gloves while cleaning the spark arrester Since the engine must be run during this procedure the muffler will be come hot kkk www MilitaryAtvParts com Repair Parts Available from World of POWER 217 233 8383 e Remove the spark arrester and clean in a bath of high flash point solvent and if necessary use a fine wire brush to gently remove any particles in the Screen 100038 6 A Spark Arrester e Inspect the screen and renew it if it is damaged open area away from combustible materials start the engine with the transmission in neutral WARNING Cleaning the spark arrester near combustible materials can
66. djuster e Turn the rebound damping force adjuster all the way clockwise with a screwdriver to make the damping force greatest e Turn the adjuster counterclockwise to decrease damping force kkk Repair Parts Available from World of PONES 217 233 8383 Compression Damping Force Adjustment The compression damping force adjuster is lo cated on the gas reservoir at the upper end of the shock absorber e Turn the compression damping force adjuster for the front shockabsorber or click it for the rear all the way clockwise with a screwdriver to make the damping force greatest A Compression Damping Force Adjuster e Turn or click the adjuster counterclockwise to de crease damping force The standard setting positions of the rebound damping force adjuster and compression damping force adjuster for an average build rider of 68 kg kkk AINTENANCE AND ADJUSTMENT 141 150 Ib with no passenger accessories are as follows www MilitaryAtvParts com Rebound Damping Force Adjuster 4 turn out 3 5 turns out front or 12 clicks out rear Compression Damping Force Adjuster Out from the fully tightened position A WARNING This unit contains high pressure nitrogen gas Mishandling can cause explosion Read service Manual for instructions Do not incinerate puncture or open kkk epair Parts from World of Powersports 217 233 8383 Re 142 MAINTENANCE AND ADJUSTME
67. e this vehicle safely Operator and passenger must be able to place both feet flat on the floorboards while seated upright with their backs against the seatbacks when firmly holding the steeringywheel or handgrips Driver should grip steering wheel firmly with both hands and passenger hold right and overhead hand grips firmly kk www MilitaryAtvParts com Off Highway Use Only This vehicle is not an all terrain vehicle it is de signed and equipped to be a multiuse utility vehicle for off highway use Only Use of this vehicle on pub lic roads and paved surfaces is hazardous Do not operate this vehicle on public roads or paved sur faces Dress Properly Proper clothing can make driving more comfort able and reduce the severity of injury in the event of an accident Always wear appropriate eye protection protec tive clothing and properly fitting D O T approved helmet Wearing Seat Belt Both the operator and passenger must wear the seat belts whenever the vehicle is operated This will reduce the severity of injury in case of a sudden stop or collision This vehicle is designed to carry operator and only one passenger Never carry a passenger in the cargo bed Also to avoid injury always keep arms and legs inside the cab frame while the vehicle is in motion KKK Repair Parts Available from World of Powersports 217 233 8383 Drive Carefully and with Good Judgement We want you to be satisfied with y
68. ecome stuck or submerged Observe the following rules for operating the vehi cle in water 0110038 6 A Axle www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 94 SAFE OPERATION WARNING Never operate the vehicle in rivers streams where the water is flowing quickly Such op eration could lead to an accident if the vehi cle loses traction and is swept into the cur rent Never operate the vehicle in fast flowing wa ter or in water deeper than the bottom edge of the axle caps After prolonged exposure to water the wheel bear ings may require relubrication or replacement Wash the vehicle in fresh water if it has been ex posed to salt water or operated in muddy conditions Check the engine and gear case oils a milky pearance indicates water has entered A WARNING Wet brakes provide greatly reduced lt effi ciency and could lead to an accident and injury After operation in water always apply the brakes long enough for friction to dry the linings Also the brake that gets wet may wear out faster Check for brake wear more frequently if the vehicle is used in water Remember O Avoid driving through water whenever possible drive 4n deep and fast moving water out the brakes OCheck the gear case oils for water kkk www MilitaryAtvParts com NOTE O The rear brake o
69. ed from the stuck condition the drive belt protection system stops its activation and the indicator light stops flashing NOTE O The indicator light keeps flashing 5 seconds after the vehicle is released from the stuck condition Make sure that the indicator light stops flashing before starting to drive the vehicle OThis protection system is also activated if the vehicle speed sensor cables are disconnected or grounded If the engine speed suddenly de creases and the indicator light starts flashing when the vehicle is not under harsh condition take your vehicle to an authorized Kawasaki dealer to check the speed sensor and its components www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 SAFE OPERATION 78 SAFE OPERATION Safety is an attitude Your common sense and good judgement are your best defenses against ac cident and injury in everything you do Your safety and safety of others depends on you and your common sense Use good judgement in the operation of this or any other motor vehicle Read the Owner s Manual Read and understand the Owner s manual and carry it with you when you drive Refer to the Owner s Manual if you have any questions k k www MilitaryAtvParts com Obey Local Laws Know and obey all laws and regulations governing the use of off road vehicle in your area Respect pri vate property do not enter private property without the express
70. engine is cold no leaks Air Cleaner Element Check for dirt clean or replace as required kx www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 HOW TO OPERATE 67 Nuts Bolts Fasteners Check that steering and suspension components axles and all controls are properly fastened Throttle died eis Throttle pedal free play 5 10 mm 0 2 0 4 ind Throttle pedal operates smoothly and returns to rest position when released Steering e eet Steering wheel free play 0 20 mm 0 0 8 in Action smooth without excessive play rough spots or strange noises Brakes igni viii aa Check for braking effectiveness while test running Brake pedal free play 2 10 mm 0 1 0 4 in Brake fluid level between level lines leaks Parking brake Stops vehicle completely Electrical Equipment All lights work Check for dirt on or damage to lights Cargo Net Installed with proper tension Check for wear tear and damage kk KKK www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 68 HOW TO OPERATE NOTE Starting the Engine OThe vehicle is equipped with asstarter lockout switch This switch prevents the electric starter A WARNING from operating whensthe gear shift lever is in the H High L Low or R
71. er components should be checked and replaced periodically by an autho rized Kawasaki dealer in accordance with the Peri odic Maintenance Chart www MilitaryAtvParts com Brake Light Switch When the brake pedalis depressed the brake light goes on The brake light switch should be inspected in accordance with the Periodic Maintenance Chart Inspection e Turn the ignition switch to the ON position e Depress the brake pedal The brake light should go on after about 10 mm 0 4 in of pedal travel 01190108 6 Brake Pedal B 10 mm 0 4 in e If it does not check the bulb and if necessary adjust the brake light switch kkk Repair Parts Available from World of Powersports 217 233 8383 MAINTENANCE AND ADJUSTMENT 133 Adjustment Adjustment is best performed by an authorized Parking Brake Pedal Kawasaki dealer since the cover plate needs to be y 9 0 v o ns removed for access The parking brake helps hold the vehicle from rolling whilesparked In accordance with the Periodic Maintenance Chart have the parking brake pedal functions checked by an authliorized kawasaki dealer A Brake Light Switch inside the cover B Brake Pedal A Parking Brake Pedal B Release Lever NOTE OAlso if there is any doubt as to the condition or braking effectiveness have the parking brake sys tem inspected by an authorized Kawasaki dealer kkk www MilitaryAtvParts com Repai
72. ers are not available use equiv alent one For more details ask your Kawasaki dealer kk Repair Parts usable from World of Powersports 217 233 8383 146 MAINTENANCE AND ADJUSTME Battery Charging e Remove the battery from the vehicle see Battery Removal e Attach the cables from the charger and charge the battery at a rate that is 1 10th of the battery ca pacity For example the charging rate for a 10 Ah battery would be 1 0 ampere e The charger will keep the battery fully charged un til you are ready to reinstall the battery in the vehi cle see Battery Installation CAUTION Never remove the sealing strip or the battery can be damaged Do not install a conventional battery in this vehicle or the electrical system cannot work properly NOTE Olf you charge the sealed battery never fail to ob serve the instructions shown on the label on the battery or changer A WARNING Battery posts terminals and related acces sories contain lead and lead compounds Wash hands after handling www MilitaryAtvParts com Fuse There are four fuses in the fuse box under the driver s seat If the electrical systems do not func tion inspect the fuse Before replacing a fuse check the wiring harness and electrical equipment for bare wires or other possible causes CAUTION Do not use a fuse of a higher capacity than the specified fuse rating or damage to the electrical system coul
73. etain copies of maintenance work orders bills etc as verifica tion of this maintenance Tampering with Emission Control System Prohibited Federal law prohibits the following acts or the causing thereof 1 the removal or rendering inoperative by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new vehicle for the purposes of emission control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person Among those acts presumed to constitute tampering are the acts listed below Do not tamper with the original emission related parts e Throttle body and internal parts e Fuel filter Fuel injector Fuel pump e Spark plugs e Air cleaner element e Magneto or electronic battery ignition system e Electronic Control Unit ECU PLEASE DO NOT TAMPER WITH NOISE CONTROL SYSTEM To minimize the noise emissions fromthis product Kawasaki has equipped it with effective intake and exhaust silencing systems They are designed to give optimum performance while maintaining a low noise level Please do not remove these systems or alter them in any way which results in an increase in noise level KKK www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 FOREWORD Congratulations on your p
74. f this vehicle employs an en closed wet multi plate brake system The effec tiveness of brake application remains unchanged even if the vehicle drives in the water When swamped If a large amount of water accidentally enters the CVT housing it will cause drive belt slippage and loss of power If this oGcurs stop driving the vehicle and take the following steps to discharge the water e Stopsthe engine and apply the parking brake e Remove the bolts and rivets and remove the en gine cover for access 1070048 G A Engine Cover B Bolts amp Rivets both sides kkk Repair Parts Available from World of Powersports 217 233 8383 SAFE OPERATION 95 e Remove the bolts and CVT drive belt inspection e Insert a hand pump suction hose into the hole and hole cover discharge the water in the housing as much as possible e When the water has stopped coming out close the inspection hole cover and tighten the bolts e Shift to neutral and apply the brake e Rev the engine up and down for a couple of min utes The cooling fan inside the housing will expel the remaining water and dry the housing A CVT Housing B Inspection Cover C Bolts kkk www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 96 MAINTENANCE AND ADJUSTMENT MAINTENANCE AND ADJUSTMENT The maintenance and adjustments outlined in this chapter are easily carried out and must be done in acco
75. face and steepness of the hill are among the critical considerations in climbing descending or traversing hills Use extreme caution on hills Keep in mind that loading changes a vehicle s center of gravity and that the higher the center of gravity the more likely the vehicle is to tip on uneven surfaces Slippery loose or bumpy surfaces on hills are es pecially hazardous Some hills are just too steep to climb Always use common sense and practice good judgement KKK Repair Parts Available from World of Powersports 217 233 8383 90 SAFE OPERATION Climbing Hills Do not attempt to climb hills or steep inclines until you have mastered the controls and basic operating maneuvers of this vehicle Always go straight uphill and if the incline is steep and or the surface is loose use AWD with the differential locked for greater traction and in low range for maximum torque Avoid hills with slippery sides that will cause you to lose traction Do not climb hills where you cannot see far enough ahead If you cannot see what is on the other side of the crest of a hill slow down until you can get a clear view Don t apply power suddenly while climbing or the front wheels might rise off the ground If the vehicle does not have enough power to reach the top of the hill and stalls allow the vehicle to roll slowly straight back down the hill controlling its descent with the brakes Leave the gear shift lever in the H High or L
76. formance and durabil Capacity 1 0 L 1 06 US qt ity use only the recommended oils The front final gear case uses engine oil the same oil you use in the engine The front gear case contains the variable differential system which operates best when lubricated Oil Type MOBIL FLUID 424 CITGO TRANSGARD TRACTOR HYDRAULIC FLUID or Exxon Hydraul 560 by engine oil The rear final gear case uses a special oil NOTE type refer to the chart above The rear gear not add any chemical additive to the oil Oils case contains the rear brake discs which fulfilling the above requirements are fully formu must be lubricated by the MOBIL FLUID 424 lated and provide adequate lubrication for both the CITGO TRANSGARD TRACTOR HYDRAULIC engine and the clutch FLUID or Exxon Hydraul 560 to ensure long life and proper performance e Install the filler caps k www MilitaryAtvParts com epair Parts from World of Powersports 217 233 8383 Re 110 MAINTENANCE AND ADJUSTME Cooling System Radiator and Cooling Fan Check and clean the screen and radiator fins for obstruction by insects or mud in accordance with the Periodic Maintenance Chart In dusty areas the radiator should be cleaned more frequently than the recommended interval A WARNING The cooling fan turns on automatically even with the ignition switch off Keep your hands and clothing away from the fan blades at all times
77. gine when cargo bed is in stated here in the cargo bed raised position Heat from the exhaust could damage the tail gate Maximum Load 227 kg 500 Ib A WARNING Overloading or improper use of the cargo bed can cause changes in handling which can lead to an accident Follow guidelines provided in the LOADING INFORMATION chapter Passengers riding in the cargo bed can be tossed about or even thrown out causing se rious injury or death Do not install seating or carry passengers in the cargo bed Driving with the cargo bed tilted may be haz ardous Always lower and latch the bed be fore driving Be careful not to catch any part of your body such as hands or arms be tween the bed and cab frame or vehicle frame when lifting and lowering the bed KKK www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 Cargo Net This vehicle is equipped with a cargo net that is firmly bolted to the front of the cargo bed and it should not be detached This net should be installed vertically or horizon tally depending on the cargo loading condition Refer to the LOADING INFORMATION for more information The net should be installed with appropriate ten sion by adjusting the attached buckles A Cargo Net B Hook Latches www MilitaryAtvParts com GENERAL INFORMATION 37 0 A Hook Latch B Net Tension Adju
78. hat your original keys are lost Write your key number here kkk Repair Parts Available from World of Powersports 217 233 8383 Light Switch Turn on the headlights and taillights by turning the light switch knob clockwise with the ignition switch key in the ON position The lights go off when the switch is turned coun terclockwise A Light Switch www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 Shift Levers This vehicle is equipped with two different shift levers the gear shift lever and the differential shift lever Gear Shift Lever The gear shift lever is located to the right side of the driver seat The gear shift lever has four posi tions High 4 Low Neutral and Reverse Make certain that the vehicle is completely stopped and the engine is idling before shifting from High L Low to R Reverse and vice versa Move the gear shift lever forward or back ward as indicated on the label next to the shift lever Refer to the Reversing Gears section in the How to Operate chapter kkk www MilitaryAtvParts com GENERAL INFORMATION 53 CH210108 6 A Gear Shift Lever L Low Position H High Position N Neutral Position R Reverse Position CAUTION Do not shift from H High L Low
79. he SET RESET button to advance the minutes kkk www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 5 Push the TIME SET button Theaminutes dis play stops flashing and the clock starts working NOTE OPushing the SET RESET button momentarily advances the hour or minute step by step Push ing and holding the button advances the hour or minute continuously O The clock works normally from the back up power while thesignition switch is turned off O When the battery is disconnected the clock resets to AM 1 00 and starts working again when the b ttery is connected kkk Repair Parts Available from World of Powersports 217 233 8383 E A87XB24652 C k k GENERAL INFORMATION 43 Odometer The odometer showssthe total distance in miles that the vehicle has been ridden The meter cannot be reset NOTE O The data is maintained even if the battery is dis connected OAt 99999 the odometer rolls over to 00000 and continues counting TRIP ODO HR sHeaH5 A87XB24781 www MilitaryAtvParts com Hour Meter The hour meter shows the total hours that the vehi cle has been operated This meter cannot be reset k k 44 GENERAL INFORMATIO NOTE The data is maintained even if the battery is dis connected O When the figures come to 99999 they t
80. he system Have the cooling sys tem inspected by your authorized Kawasaki dealer Coolant Change Have the coolant changed by an authorized Kawasaki dealer Radiator Hoses Radiator hoses and connections should be checked periodically by an authorized Kawasaki dealer in accordance with the Periodic Maintenance Chart kkk Repair Parts Available from World of Bowers pore 217 233 8383 Spark Plugs The standard spark plug is shown in the table The spark plug should be taken out periodically in ac cordance with the Periodic Maintenance Chart for cleaning inspection and resetting of the plug gap Maintenance If the plug is oily or has carbon built up on it have it cleaned preferably in a sand blasting device and then clean off any abrasive particles The plug may also be cleaned using a high flash point solvent and a wire brush or other suitable tool Measure the gap with a wire type thickness gauge and adjust the gap if incorrect by bending the outer electrode Ifthe in sulator is cracked replace the plug Use the stan dard plug k AINTENANCE AND ADJUSTMENT 113 0 7 0 8 mm 0 028 0 032 in Spark Plug Standard Plug NGK CR7E 0 7 0 8 mm Plug Gap 0 028 0 032 in Tightening Torque 13 N m 1 3 kgf m 13 0 ft lb www MilitaryAtvParts com Spark Plug Removal Rear Cylinder e Release the bolts and rivets and remove the en gine cover for access KKK
81. her blends during refueling is methyl tertiary butyl ether MTBE You may use When not operating your Kawasaki for 30 gasoline containing up to 15 MTBE to 60 days mix a fuel stabilizer such as NOTE STA BIL with the gasoline in the fuel tank Fuel stabilizer additives inhibit oxidation of the fuel which minimizes gummy deposits Never store this product with gasohol in the fuel system Before storage it is recom mended that you drain all fuel from the fuel tank and carburetors See the STORAGE chapter in this manual Other oxygenates approved for use unleaded gasoline include TAME up to 16 7 and ETBE up to 17 2 Fuel containing these oxygenates can also be used in your Kawasaki k KKK www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 50 GENERAL INFORMATIO Glove Compartment Cupholders A glove compartment is provided at the dash board Keep this owner s manual and only light items to avoid damage to the inside of the compartment Do not put items which must not be get wet or dirty in it Except KRF750G H Cupholders are provided at the dashboard CH130128 6 A Cupholders A Glove Compartment kkk kkk www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 Ignition Switch This is a three position key operated switch The key can be removed from the switch only when it is in the
82. hicle The KKK Repair Parts Available from World of Powersports 217 233 8383 136 MAINTENANCE AND ADJUSTMENT maximum recommended load carrying capacities are 491 kg 1 083 Ib for KRF750G H 480 kg 1 058 Ib for KRF750J K 496 kg 1 094 Ib for KRF750L and 470 kg 1 036 Ib for KRF750M Use a tire pressure gauge to accurately set tire pressure A WARNING Inflate both front tires to the same pressure and both rear tires to the same pressure Op erating with unequally or improperly pres surized tires can adversely affect steering or handling Tire Wear Damage As tire tread wears down tires become more sus ceptible to puncture and failure e n accordance with the Periodic Maintenance Chart measure the depth of the tread with a depth gauge and replace any tire that has worn down to the minimum allowable tread depth www MilitaryAtvParts com 81230018 6 Depth Gauge Minimum Tread Depth Rear Tire 4mm e Visually inspect the tire for cracks and cuts replac ing the tire in case of bad damage Swelling or high spots indicate internal damage requiring tire replacement e Remove any imbedded stones or other foreign particles from the tread kkk Repair Parts Available from World of BONE 217 233 8383 Joint Boots In accordance with the Periodic Maintenance Chart inspect the joint boots on the front axles tie rod ends steering knuckle
83. hould also be changed if it becomes contaminated with dirt or water Fluid Requirement Use extra heavy duty brake fluid only from a con tainer marked DOT4 CAUTION Do not spill brake fluid onto any painted sur face It will damage the paint If brake fluid is spilled wash it off immediately with water A WARNING Contaminated brake fluid can reduce braking performance or cause brake failure resulting in an accident Do not use brake fluid from a container that has been left open or that has been unsealed for along time The fluid will absorb moisture and may be contaminated with dust and dirt kk Repair Parts Available from World of 217 233 8383 A WARNING Damaged or leaking brake hoses and fittings can cause brake failure resulting in an acci dent Inspect brake fluid level regularly Replace any damaged or leaking brake hoses and fittings Maintain the brake system in accordance with the Periodic Maintenance Chart Fluid Level Inspection The brake fluid level in the brake fluid reservoir must be kept between the upper marked MAX and lower marked MIN level lines 01190098 6 Brake Fluid Reservoir B Upper Level Line MAX C Lower Level Line MIN AINTENANCE AND ADJUSTMENT 131 e If the level is lower than the lower level line check for leaks in the brakes lines and fill the reservoir to the upper level line with the same type and
84. iator fan and if it has functioned reset the breaker Be sure to check that the radiator fan is free from mud and other ob stacles See Cooling System and Breaker sec tions of MAINTENANCE AND ADJUSTMENT chap ter kkk Repair Parts Available from World of Powersports 217 233 8383 CAUTION Do not let the engine continue running with a warning symbol flashing Prolonged engine operation can result in engine damage from overheating fant NM m Kawasaki SET RESET 56040728 6 O When you touch the cooling be sure to discon nect the cable of the battery since the cooling kkk GENERAL INFORMATION 41 fan can turn automatically even with the ignition switch off FI Warning Symbol The FI warning symbol flashes when fuel injection related parts should fail to function properly If the symbol starts flashing have your authorized Kawasaki dealemeheck the vehicle for the trouble M NR m Kawasaki SET RESET 56040738 6 www MilitaryAtvParts com 42 GENERAL INFORMATIO a Clock N RAR Em 4 Kawasaki SET RESET 86040748 To adjust hours and minutes 1 2 3 Push the TIME SET button The hour display starts flashing Push the SET RESET button to advance the hours Push the TIME SETA button The hour display stops flashing and the minutes display starts flashing Push t
85. ight katoe 46 Neutral amp WE AG BE 47 Reverse 0 47 Oil Pressure Warning Symbol 2222 47 Fuel Tank 4 amp 47 Glove 50 Cupholders V 9 50 Ignition Switch seen 51 Light Switch 4 52 Shift Levers 53 TABLE OF CONTENTS www MilitaryAtvParts com Gear Shift 3 53 Differential Shift Lever usse 54 Selectable 2WD AWD Shift Switch 55 Belt Drive 2 5 2 2 1 141 56 Parking Brake 56 S6ats 5 ere 57 Seat Belts 998 eee eects 58 Steering 60 4 61 Trailer Hitch 61 Winch Installation 62 Cleaning 64 A 65 HOW TO 66 Daily Safety Checks 66 Starting the
86. ilable from World of Powersports 217 233 8383 Repair Parts Ava 233 Kawasaki Includes Important Safety Information j cha spike Teryx 750 4x4 29 750 Fl 4x4 L Teryx 750 M OUTDOORS Teryx 750 Fl 4x4 Sport E m MANUAL Repair Parts Available from World of Powersports 217 233 8383 A WARNING Engine exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm kkk kkk www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 GENERAL INFORMATION Quick Reference Guide This Quick Reference Guide will assist you in BREAK IN finding the information you re looking for HOW TO OPERATE SAFE OPERATION MAINTENANCE AND ADJUSTMENT STORAGE TROUBLESHOOTING GUIDE A Table of Contents is included after the Foreword k KKK www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 Whenever you see the symbols shown below heed their instructions Always follow safe operat ing and maintenance practices A WARNING This warning symbol identifies special in structions or procedures which if not cor rectly followed could result in personal injury or loss of life CAUTION This caution symbol identifies special in structions or procedures which if not strict
87. irmly bolted at the cargo bed front This net can be installed vertically or horizontally depending on the cargo loading condition Refer to the Cargo Net section in the GENERAL INFORMATION chapter KKK Repair Parts Available from World of Powersports 217 233 8383 CAUTION The front body work and fenders are not designed to carry cargo or to support your weight e Always subtract trailer tongue weight from the Maximum Load capacity Refer to the Trailer Hitch Bracket section in the General Informa tion chapter Maximum Load Weight of operator passenger and cargo must not exceed KRF750G H KRF750J K KRF750L KRF750M 491kg 480kg 496 kg 470 kg 1 083 Ib 1 058 Ib 1 094 Ib 1 036 10 k LOADING INFORMATION 33 e This vehicle is not designed to carry passengers in the cargo bed Installing additional passenger seating or carrying passengers in the cargo bed can cause changes in vehicle handling A WARNING Passengers riding in the cargo bed can be tossed aboutor even thrown out causing se rious injury or death Do not install seating or carry passengers in the cargo bed www MilitaryAtvParts com pair Parts Available from World of Powersports 217 233 8383 GENERAL INFORMATION Re 34 GENERAL INFORMAT Power Outlet Connector Brake Pedal The electrical accessory 12 volt connector is lo The brake pedalis the left pedal on the foot board
88. is in motion A WARNING Keep arms and legs inside vehicle at all times to avoid crushing injury Driver should grip steering wheel firmly with both hands Pas senger should hold right and overhead hand grips firmly www MilitaryAtvParts com Drive Carefully and with Good Judgement We want you 40 be satisfied with your new Kawasaki vehicle so drive carefully safely and exercise good judgement Practice basic maneuvers so you can drive confi dently and safely Improper use of this vehicle can be hazardous Never operate at speeds too fast for your skills or conditions Handling characteristics of this vehicle change de pending upon cargo load and driving modes A WARNING Operating this vehicle at excessive speeds or attempting stunts increases the chance of an accident including an overturn Always go at a speed that is proper for the terrain visibility and operating conditions and your experience Never attempt stunts and don t try to show off KKK Repair Parts Available from World of Powersports 217 233 8383 SAFE OPERATION 83 Never Drink and Drive Before Starting the Engine Alcohol and drugs impair your judgement and slow Three musts before starting the engine your reactions Even drugs prescribed by a physi 1 Apply the parking brake cian can be dangerous Check with your doctor 2 Put the gear shift lever in the neutral posi tion WARNING 3
89. ith the Kawasaki Engine Brake Control System It can assist the operator when descending hills by supplementing the wheel brake system with additional braking force that is produced by the engine Kawasaki Engine Brake Control System lever wears gradually so inspection is required in accor dance with the Periodic Maintenance Chart by an authorized Kawasaki dealer NOTE This system does not function in reverse It cannot function if the battery is disconnected KKK Repair Parts Available from World of Powersports 217 233 8383 130 MAINTENANCE AND ADJUSTMENT Brakes The vehicle is equipped with hydraulically acti vated disc brakes for the front wheels and enclosed wet multi plate brake for the rear wheels Brake Pedal Brake Pedal Free Play Inspection In accordance with the Periodic Maintenance Chart check the brake pedal free play e Depress the brake pedal lightly by hand e There should be 2 10 mm 0 1 0 4 in of free play 01190108 6 Brake Pedal B 2 10 mm 0 1 0 4 www MilitaryAtvParts com e f the brake pedal has more free play than spec ified or the pedal action feels rough or catchy have the brake system inspected immediately by an authorized Kawasaki dealer Disc Brake Fluid In accordance with the Periodic Maintenance Chart inspect the brake fluid level in the front brake fluid reservoir change the brake fluid The brake fluid s
90. izontally depending on the cargo loading condition Refer to the Cargo Net section in the GENERAL INFORMATION chapter Maximum Load to the Cargo Bed 227 Kg 500 Ib KKK Repair Parts Available from World of Powersports 217 233 8383 86 SAFE OPERATION Vehicle Maximum Load Weight of operator passenger and cargo must not exceed KRF750G H KRF750J K KRF750L KRF750M 491kg 480kg 496 kg 470 kg 1 083 Ib 1 058 Ib 1 094 Ib 1 036 Ib Reduce speed when carrying cargo or pulling a trailer and allow for more braking distance Be sure to attach a trailer to the trailer hitch bracket only Don t attach a trailer to any other location than the bracket Also don t overload a trailer Maximum Trailer Weight Trailer plus cargo weight 590 kg 1 300 Ib Do not load more than 40 kg 88 Ib tongue weight on the trailer hitch bracket Be sure to subtractuthis tongue weight from the Vehicle Maximum Load ca pacity www MilitaryAtvParts com A WARNING Never carry a passenger in a trailer Never load more than 40 kg 88 Ib tongue weight the towing bracket Do not operate the vehicle faster than 16 km h 10 mph when towing Remember that towing a trailerincreases braking distance Do not tow more than 590 kg 1 300 Ib trailer weight trailer plus cargo weight Attach a trailer to the trailer hitch bracket only Donot attach a trailer to any other lo cation
91. knut and make the adjuster free e Depress the throttle pedaljuntil the throttle body is fully opened and hold it there e Move the adjuster until its bottom touches the floor plate lightly e Tighten the locknut securely kkk A Throttle Pedal B Locknut Adjuster www MilitaryAtvParts com Repair Parts Available from World of 217 233 8383 Idle Adjustment Idle adjustment is controlled by the ECU and can not be adjusted If the idle speed is unstable or out of specification have your authorized Kawasaki dealer inspect the fuel injection system Specified Idle Speed 1 100 50 rpm High Altitude Use High altitude adjustment is not required as the ECU electronic control unit controls the air fuel mixture automatically k k www MilitaryAtvParts com AINTENANCE AND ADJUSTMENT 125 Fuel Hoses Fuel hoses and connections should be checked and replaced periodically by an authorized Kawasaki dealer in accordance with the Periodic Maintenance Chart KKK Repair Parts Available from World of Powersports 217 233 8383 126 MAINTENANCE AND ADJUSTMENT Fuel Tank Vent The fuel tank vent hoses must be routed as spec ified The engine may stall or lose power if the fuel tank vent is plugged or if the vent hoses are pinched Inspect the vent hose before driving and whenever the engine seems to lose power If the fuel tank is full but the engine feels as if it is running out of fuel
92. l replace 2 years D cylinder cup O ring and 2 years D Front brake caliper piston seal and dust seal replace 2 years D Brake hose replace 4 years D Brake fluid level inspect e e Brake pedal play inspect e e Brake hose and pipe inSpect D D Parking brake pedal inspect D D Tire wear inspect e e Wheel nuts tightness inspect e Joint boots inspect e e Steering inspect KKK www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 MAINTENANCE AND ADJUSTMENT 99 FREQUENCY First Service Regular Service After Every lpEvery Every Afer 0 50 100 H 200 h Every or 1000361000 or 2000 or 4000 year of 200 km km of km of of use mo OPERATION use use use use Steering joint dust boots inspect e e General lubrication perform D Bolts nuts and fasteners tightness inspect D D Seat belt inspect e Cables inspect k k KKK www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 100 MAINTENANCE AND ADJUSTME Engine Oil In order for the engine and transmission to function properly maintain the engine oil at the proper level and change the oil and replace the oil filter in ac cordance with the Periodic Maintenance Chart Not only do dirt and metal particles collect in the oil but
93. ld weather the fluid in an inade quately charged battery can easily freeze which can crack the case and buckle the plates A fully charged battery can withstand sub freezing temper atures with o damage k k www MilitaryAtvParts com AINTENANCE AND ADJUSTMENT 145 Battery Sulfation A common cause of battery failure is sulfation Sulfation occurs when the battery is left in a dis charged condition for an extended time Sulfate is a normal by product of the chemical reactions within a battery But when continuous discharge allows the sulfate to crystallize in the cells the battery plates become permanently damaged and will not hold a charge Battery failure due to sulfation is not war rant ble Battery Maintenance It is the owner s responsibility to keep the battery fully charged Failure to do so can lead to battery failure and leave you stranded If you are driving your vehicle infrequently inspect the battery voltage weekly using a voltmeter f it drops below 12 6 volts the battery should be charged using an appropriate charger check with your kawasaki dealer or visit by kawasaki com If you will not be using your vehicle for longer than two weeks the battery should be charged using an appropriate charger Do not use an automotive type quick charger that may overcharge the battery and damage it Kawasaki recommended chargers are OptiMate 111 Yuasa 1 5 Amp Automatic charger Battery Mate 150 9 If the above charg
94. ly observed could result in damage to or de struction of equipment NOTE O This note symbol indicates points of particular in terest for more efficient and convenient operation www MilitaryAtvParts com Model Information Teryx 750 Fl 4 4 KRF750G H Teryx 750 4x4 LE KRE750J K Teryx 750 Fl 4x4 NRA OUTDOORS ees KRF750M Teryx 750 FI 4x4 Sport 2 2 2 KRF750L NOTE O The KRF750H is identical to the KRF750G in ev ery aspect controls features and specifications except for the Camouflage surface treatment OAlso KRF750K is identical to the KRF750J except for the camouflage surface treatment KKK Repair Parts Available from World of Powersports 217 233 8383 BASIC SAFE DRIVING Knowing and following these rules for safe oper ation will increase your satisfaction with your new Kawasaki vehicle Read the Owner s Manual Read and understand this Owner s Manual This is especially important for inexperienced drivers Keep this Owner s Manual with this vehicle and refer to it if you have any questions Obey Local Laws Know and obey all laws and regulations govern ing the use of off highway vehicles in your area Re spect private property Always try to preserve nature and the environment Operator s Capacity All operators should possess a valid driver s li cense Children may not have the skillstand judge ment necessary to operat
95. m Parts Available from World of Powersports 217 233 8383 60 GENERAL INFORMATIO 5 To unfasten the belt press the red button in the buckle Steering Wheel The steering wheel position can be adjusted to suit A the operator Refer to the Steering Wheel section in the Maintenance and Adjustment chapter PT CH260098 6 A Buckle B Red Button A WARNING Always adjust the belt to a SNUG FIT Too much belt slack could reduce protection ef fectiveness in an accident kk KKK www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 Throttle Pedal The throttle pedal is the right pedal on the floor board Push the pedal down to increase engine speed Spring pressure returns the pedal to the rest position when released Always check that the throt tle pedal returns normally before starting the engine In addition there must be adequate throttle pedal play and stop position Refer to the Maintenance and Adjustment chapter for the throttle pedal adjust ment procedure CH26007B 6 A Throttle Pedal kk GENERAL INFORMATION 61 Trailer Hitch Bracket This vehicle is equipped with a bracket for a trailer hitch Trailer towing equipment is not supplied with this vehicle To avoid injury and property damage observe the following precautions A WARNING Never carry a passenger in a trailer
96. minal D Terminal kkk www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 144 MAINTENANCE AND ADJUSTMENT e Take the battery out e Clean the battery using a solution of baking soda and water Be sure that the lead connections are clean e Perform a visual inspection Inspect for defective or cracked case and cover and loose or damaged terminal posts or cables Replace battery and or cables immediately if any damage is found Battery Installation e Check that the rubber dampers on the battery holder and the floor board are properly in place e Put the battery in place on the rubber damper e Connect the positive cable to the terminal and then connect the negative cable to the terminal e Put a light coat of grease on the terminals to pre vent corrosion e Reinstall the battery holder Battery Characteristics A WARNING Batteries contain sulfuric acid and produce hydrogen gas Sulfuric acid can cause burns and hydrogen gas can cause an explosion Read and understand the battery safety la bel k www MilitaryAtvParts com The battery installed in this vehicle is a sealed type and the sealing strip should not be removed at any time after the specified electrolyte has been installed in the battery for initial service It is not nec essary to check the battery electrolyte level or add distilled water However in order to maximize battery life
97. n e Forward Reverse detecting sensor short or open e Actuator control units failed e Battery disconnected k k KKK www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 OWNER SATISFACTION 155 OWNER SATISFACTION For Products Sold in the Continental United States of America Only Your satisfaction is important to your authorized Kawasaki dealer and to Kawasaki Motors Corp U S A If you have a problem concerning warranty or service please take the following action Contact the owner and or service manager of your authorized Kawasaki dealer Fully explain your problem and ask for assistance in resolving the situation The OWNER of the dealership is concerned with your satisfaction and your future business For this reason the owner is in the best position to assist you Also all warranty and service matters are handled and resolved through the authorized Kawasaki dealer network If you are unsatisfied after working with your Kawasaki dealer and feel you still require further assistance write to the address below Please be certain to provide the model product identification number mileage or hours of use accessories dates that events occurred and what action has been taken by both you and your dealer Include the name and address of the dealership assist us in resolving your inquiry please include copies of related receipts and any other pertinent information including the names of the de
98. nobby tubeless tires When replacing tires check the valve stems and cores for damage Take care not to damage the tire sealing surfaces of the rims Standard Tires KRFZ50G H J K L M 26 8 00 12 26 x 10 00 12 AND ADJUSTMENT 135 Tire Air Pressure when cold KRE750G H JIK L M 60 kPa 0 6 Kgf cm 8 7 psi 90 kPa 0 9 kgf cm 13 1 psi NOTE O Tires are an important part of the suspension of the vehicle Tire construction characteristics and tire inflation pressure can greatly influence vehicle handling Kawasaki recommends that you always replace tires with standard replacement tires as shown above It is also very important to have tires of the same type and size on all axles and at the same inflation pressure on each axle Installation of non standard tires or use of differ ent tires on one axle can change or impair the handling of the vehicle O Installation of tubeless tires on rims requires com pressed air and is normally recommended as a dealer service operation Nevertheless a tube can be inserted into the tire by the operator as an emergency repair Maximum Tire Air Pressure for Seating Beads Front and Rear 250 kPa 2 5 kgf cm 36 psi www MilitaryAtvParts com Payload and Tire Pressure Failure to maintain proper inflation pressures or observe payload limits for your tires can change or impair handling and performance of the ve
99. ntial shift lever to the Locked Axle Mode you can equalize driving force to both front wheel This is useful when the vehicle isstuck or having difficulty overcoming obstacle The Eock Axle Mode is effective only when 4WD is engaged When you want to increase traction move the shift lever all the way rearward Move it back to the Dif ferential Mode Unlocked Axle when you no longer need the aforementioned equalizing A WARNING Shifting to Locked Axle Mode while turning or before entering a turn can reduce steering response increasing the effort to turn An unexpected change in direction can cause the operator to lose control resulting in an accident and injury Do not shift to Locked Axle Mode while turn ing or before entering a turn kkk Repair Parts Available from World of Powersports 217 233 8383 GENERAL INFORMATION 55 Selectable 2WD 4WD Shift Switch You can select 2WD or 4WD to suit various driv ing conditions The shift switch is located on the dashboard To shift first stop the vehicle completely then press the electrically selectable 2WD 4WD shift switch up or down AWD indicator light goes on when 4WD is se lected When 2WD this light is off Refer to the 2WD 4WD Shifting section in the How to Operate chapter WARNING The handling characteristics of this vehicle A 2WD 4WD Shift Switch differs between 2WD and
100. o change without notice kk www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 14 SERIAL NUMBER LOCATIONS SERIAL NUMBER LOCATIONS The engine and frame serial numbers are used to register the vehicle They are the only means of identifying your particular machine from others of the same model type These serial numbers may be needed by your dealer when ordering parts In the event of theft the investigating authorities will require both numbers as well as the model type and any peculiar features of your machine that can help them identify it Frame No Engine No A Frame Number A Engine Number B Engine Oil Drain Plug NOTE O Remove the protective cover under the engine kkk www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 LOCATION OF PARTS LOCATION OF PARTS 15 CE010198 G 1 Headlights 5 Seat Belts 9 Seats 2 Cab Frame 6 Cargo Bed 10 Brake Fluid Reservoir 3 Steering Wheel 7 Rear Shockabsorbers 11 Front Shockabsorbers 4 Air Cleaner 8 Battery amp Fuses kkk www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 16 LOCATION OF PARTS 06010218 G 12 Tail Gate 15 Fuel Tank amp Cap 18 Cowling KRF750J K amp 13 Tail Gate Latch Lever 16 Belt Drive Torque Converter KRF750M only 14 Dashboard 17 Muffler 19 Windshield do kkk kkk
101. o change without prior notice or obligation KAWASAKI HEAVY INDUSTRIES LTD Consumer Products amp Machinery Company 2008 Kawasaki Heavy Industries Ltd Sep 2008 1 D kk www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 8 10 SERIAL NUMBER 65 14 LOCATION OF 8 15 LOCATION OF 85 18 LOADING 32 GENERAL 34 Power Outlet 34 Brake Pedal etti ve 34 Cargo Bed cese 35 Cargo Net ie trie etes 37 Multifunction 4 38 40 Fuel Level Gauge 40 Coolant Temperature Warning Symbol 40 FI Warning 41 tee um 42 Odometet 43 Hour Meter 43 Trip 2 44 2WD AWD Indicator 225 45 Parking Brake Indicator 8 46 Belt Indicator L
102. ordance with the Periodic Maintenance Chart and adjust the play if necessary Throttle Pedal Play Inspection Apply the parking brake e Put the gear shift lever in the Neutral position e Start the engine and warm it up thoroughly e Measure the distance the throttle pedal moves be fore the engine begins to pick up speed Free play should be 5 10 mm 0 2 0 4 in www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 MAINTENANCE AND ADJUSTMENT 123 01110088 6 A Throttle Pedal A Cover B 5 10 mm 0 2 0 4 in B Bolts amp Rivets both sides Throttle Pedal Free Play Adjustment e The adjusting nut is located next to the throttle link case cover on the left side of the engine e Loosen the locknut and turn the adjusting nut on the throttle cable until the proper amount throttle cable free play is obtained e Release the bolts and rivets and remove the en gine protective cover for access kkk kkk www MilitaryAtvParts com Repair Parts avaiable from World of Powersports 217 233 8383 124 MAINTENANCE AND ADJUSTME Ca A Throttle Link Case Cover B Locknut C Adjusting Nut Tighten the locknut securely and install the engine protective cover Throttle Pedal Stop Position Adjustment The full throttle pedal stop position can be adjusted to prevent pulling the throttle more than required e Loosen the loc
103. our new Kawasaki vehicle so drive carefully safely and ex ercise good judgement Practice basic maneuvers so you can drive confidently and safely Improper use of this vehicle can be hazardous Never operate at speeds too fast for your skills or conditions Handling characteristics of this vehicle change depending upon cargo load and driving modes Never Drink and Drive Alcohol and drugs impair your judgement and slow your reactions Even drugs prescribed by a physi cian can be dangerous Check with your doctor Before Starting the Engine Three musts before starting the engine are k Apply the parking brake 2 gear shift lever in the N neutral posi tion 3 Check the throttle pedal for proper operation It should return to its rest position when released Use the Parking Brake Always apply parking brake before exiting your ve hicle kk www MilitaryAtvParts com Modifications and Accessories Installation of accessories may affect the handling of your vehicle See the Loading Information chapter of this manual for detailed informa tion Kawasaki does not recommend that you modify your vehicle in anyway Unauthorized modifications may produce dangerous handling conditions or adversely affect vehicle reliability Perform the Daily Safety Checks Refer tothe Daily Safety Checks section for a list of items to check each day before use Habitual per formance of these check
104. overed under warranty Fuels Containing Oxygenates Gasoline frequently contains oxygenates alco hols and ethers especially in areas of the U S and Canada which are required to sell such reformu lated fuels as part of a strategy to reduce exhaust emissions The types and volume of fuel oxygenates ap proved for use in unleaded gasoline by the U S Environmental Protection Agency include a broad range of alcohols and ethers but only two compo nents have seen any significant level of commercial use kk Repair Parts Available from World of Powersports 217 233 8383 GENERAL INFORMATION 49 Gasoline Alcohol Blends Gasoline containing CAUTION up to 10 ethanol alcohol produced form agricul tural products such as corn also known as gaso hol is approved for use Never use gasoline with octane rat ing lower than the minimum specified by Kawasaki CAUTION Never use gasohol with more than 10 ethanol or more than 5 methanol Gaso Avoid using blends of unleaded gasoline and line containing methanol must also be methanol wood alcohol whenever possible blended with cosolvents and corrosion and never use gasohol containing more inhibitors than 5 methanol Fuel system damage and Certain ingredients of gasoline may cause performance problems may result paint fading or damage Be extra careful not to spill gasoline or gasoline oxygenate Gasoline Ether Blends The most common et
105. r dance with the Periodic Maintenance Chart to keep the Teryx in good runningscondition The initial mainte nance is vitally important and must not be neglected If you are in doubt as to any adjustment or vehicle operation please ask your authorized Kawasaki dealer to check the Teryx Please note that Kawasaki cannot assume any responsibility for damage resulting from incorrect mainte nance or improper adjustment done by the owner Periodic Maintenance Chart In addition to the following items always perform the Daily Safety Checks listed in the HOW TO OPERATE chapter e Clean adjust lubricate replace parts as necessary D Service to be performed by an authorized Kawasaki Dealer or someone equally competent Service more frequently when operated in mud dust or other harsh driving conditions Emission Related FREQUENCY First Service Regular Service After Every Every Every Aber 20 50h 50 m 100 h 200 h Every 200 kin or 1000 or 1000 or 2000 or 4000 year of fase km of km of km of km of use OPERATION use use use use ENGINE O Throttle pedal play inspect e e Fuel hoses and connections inspect D www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 MAINTENANCE AND ADJUSTMENT 97 FREQUENCY First Service Regular Service After Every Afer 0 50
106. r Parts Available from World of Powersports 217 233 8383 134 MAINTENANCE AND ADJUSTMENT Steering Wheel In accordance with the Periodic Maintenance Chart check the steering wheel for the specified free play and smooth operation Free Play Inspection e Park the vehicle on level ground e Lightly turn the steering wheel left and right e There should be 0 20 mm 0 0 8 in of free play e f there is excessive free play or strange noises or the steering feels rough or catchy have the steering system checked by an authorized Kawasaki dealer A 0 20 mm 0200 8 in www MilitaryAtvParts com Steering Position Adjustment The steering wheel position can be adjusted to suit the operator Since the adjustment requires the dashboard to be removed for access have your au thorized Kawasaki dealer do this adjustment KKK Repair Parts Available from World of 217 233 8383 Wheels Rims The rims are a drop center tubeless tire design Take care not to damage the sealing surfaces of the tire or rim when removing or installing tires Note that the rims like automotive rims are not symmetrical All wheels must be installed so that the valve stems are on the outside of the vehicle Wheel Nuts Check for wheel nuts tightness in accordance with the Periodic Maintenance Chart Tightening Torque 137 N m 14 kgf m 101 10 Tires The front and rear tires are k
107. r Washing e Remove the plastic bag and tape and open the air cleaner intake e Lubricate as indicated in the General Lubrication section e Test the brakes before operation e Start the engine and run it for 5 minutes to dry it thoroughly kkk www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 150 MAINTENANCE AND ADJUSTMENT Bolt and Nut Tightening In accordance with the Periodic Maintenance Chart have the tightness of the bolts nuts and fas teners checked by an authorized Kawasaki dealer KKK www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 STORAGE Preparation for Storage e Clean the entire vehicle thoroughly e Run the engine for about five minutes to warm the oil shut it off and drain the engine oil WARNING Motor oil is a toxic substance Dispose of used oil properly Contact your local author ities for approved disposal methods or pos sible recycling e Put in fresh engine oil Empty the fuel from the fuel tank A WARNING Gasoline is extremely flammable and can be explosive under certain conditions Do not smoke Turn the ignition switch OFF Make sure the area is well ventilated and free from any source of flame or sparks this includes any appliance with pilot light A WARNING Gasoline is a toxic substance Dispose of fuel properly Contact your local authoritie
108. r top button and move the shift lever all the way forward UN LOCK kkk Repair Parts Available from World of Powersports 217 233 8383 When Stuck This vehicle is equipped with a drive belt protection system that protects the drive belt from wear tear and damage from excessive load caused by engine revving up while the wheels are stuck and unable to turn This system is activated under the following con ditions e Gear shift lever is engaged in forward or reverse gear e Wheels are stuck and unable to turn e Engine is rewed higher than 3 000 rpm When the protection system mode is activated The engine speed suddenly decreased even with the throttle pedal depressed e The belt Indicator light in the multifunction meter starts flashing to warn the operator that protection system is activated Release the throttle pedal immediately to protect the drive belt and take the following actions to es cape from the stuck condition kk HOWTO OPERATE 77 e Change the gear shift lever tothe Low position select the AWD condition move the differential shift lever to the Locked Axle mode LOCK po sition and try to escape by slowly revving up the engine Refer to the Shifting the Differential sec tion in this chapter e It the above method is not successful you can use a winch installedsat the front of the vehicle Winch is an optional part or seek help from another vehicle for towing When escap
109. rake To release first depress the parking brake pedal slightly and pull the parking release lever above the parking brake pedal The parking brake pedal springs back Be sure to release the parking brake before driving off Failure to do so may result in poor performance and premature wearing of the rear brakes and belt converter system A Parking Brake Pedal B Parking Release Lever www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 GENERAL INFORMATION 57 A WARNING Be sure to apply the parking brake before Seats leaving the vehicle If the vehicle should eae 27 seats removed for vehicle mainte move it might be damaged or cause injury nance and refueling To remove the seat pull the seat lock lever up ward lift the front edge of the seat and then slide the seat forward and up A Seat B Seat Lock Lever To install the seat insert the projections at the rear of the seat into the seat holders and push down on the seat at the front The seat lock clicks kkk kkk www MilitaryAtvParts com 58 GENERAL INFORMATIO WARNING operator or passenger could lose control or fall out of the vehicle if the seat is loose during operation Make sure the seat is se curely latched A Seat B Projections C Seat Holders www MilitaryAtvParts com Parts Available from World of Powe
110. rsports 217 233 8383 Seat Belts The vehicle is equipped with three point seat belts both for the operator and passenger Always wear the seat belts when operating and riding in the vehi cle CH26011B 6 A Seat Belt B Latch Plate C Buckle A WARNING Seat belts reduce injuries Operator and passenger must always fasten seat belts during vehicle operation kkk Repair Parts Available from World of Powersports 217 233 8383 A WARNING The three points seat belt may not provide adequate protection for small children Operator and passenger must be able to place both feet flat on the floorboards while seated upright with their backs against the GENERAL INFORMATION 59 Put the lap portion of the belt low on your hips Push down on the buckle end of the belt as you pull up on the shoulder part so the belt is snug across your hips Place the shoulder belt over your shoulder and across your chest The shoulder belt should fit against your chest If itis loose pull the belt out all the way and then let it retract To wear the seat belt properly follow this proce dure 1 Place the belt across your lap and chest taking care that the belt is not twisted 2 Push the latch plate into the buckle until it clicks Pull up on the latch plate to make sure it is se cure CH260068 6 A Seat Belt B Latch Plate C Buckle kkk www MilitaryAtvParts co
111. s and rear axle shafts for cracks holes damage or deterioration If there is any one of them have the joint boot replaced by an authorized Kawasaki dealer 01240058 6 Steering Knuckle B Tie Rod C Front Axle D Joint Boots www MilitaryAtvParts com AINTENANCE AND ADJUSTMENT 137 01240098 6 A Front Propeller Shaft B Joint Boot yw 0240078 6 A Rear Propeller Shaft B Joint Boot kkk Repair Parts Available from World of Powersports 217 233 8383 138 MAINTENANCE AND ADJUSTMENT 1240088 6 A Rear Axles B Joint Boots www MilitaryAtvParts com Suspension except KRF750L Front Shock Abso Front Shock Absorber Spring Force Adjustment The spring adjusting sleeves on the front shock ab Sorbers have 5 positions so that the springs can be ic rent driving and loading conditions ba gt Shock Absorber B Adjusting Sleeve kkk Repair Parts Available from World of oe 217 233 8383 A Adjusting Sleeve B Turn here with a hook wrench If the spring action feels too soft or too stiff have the sleeves adjusted by an authorized Kawasaki dealer in accordance with the following table e Turn the adjusting sleeves on the shock absorbers to the desired position www MilitaryAtvParts com AINTENANCE AND ADJUSTMENT 139 Spring Action Spring Sur A
112. s for approved disposal methods k k www MilitaryAtvParts com STORAGE 151 e Remove the_spark plugs and spray fogging oil such as Kawasaki K Kare Fogging Oil part num ber K61030 002 directly into each cylinder Turn the engine over several times with the ignition switch key to coat the cylinder walls Install the spark plugs Tightening Torque Spark Plugs 13 N m 1 7 kgf m 13 0 ft lb A WARNING Do not lean over the engine when perform ing this procedures An air oil mist may be forcibly ejected from the spark plug holes and could get into your eyes If you do get some in your eyes wash your eyes immedi ately with liberal amounts of clean fresh wa ter Consult a physician as soon as possible Put boards under the front and rear wheels to keep dampness away from the tire rubber Spray oil on all unpainted metal surfaces to pre vent rusting Avoid getting oil on rubber parts or in the brakes e Lubricate all the cables as indicated in the General Lubrication section Remove the battery and store it where it will not be exposed to direct sunlight moisture or freezing temperatures During storage it should be given a KKK Repair Parts Available from World of Powersports 217 233 8383 152 STORAGE slow charge one ampere or less about once a Removal from Storage month A WARNING CAUTION Do not run the engine in a closed area Ex Keep the bat
113. s will help to insure safer more reliable usage Be sure that any irregularities found during these checks are corrected before op erating the vehicle Tire Air Pressure Tire inflation and type can affect the vehicle s han dling characteristics Check the tire pressure fre quently Use only the recommended tires for re placement Refueling Before refueling the vehicle shut the engine off and make sure the area is well ventilated and free of any source of flame or sparks Gasoline is very flammable KKK Repair Parts Available from World of Powersports 217 233 8383 EMISSION CONTROL INFORMATION To protect the environment in which we all live Kawasaki has incorporated crankcase emission 1 exhaust emission 2 and evaporative emission 3 control systems in compliance with applicable regulations of the United States Environmental Protections Agency 1 Crankcase Emission Control System A sealed type crankcase emission control system is used to eliminate blow by gases The blow by gases are led to the breather chamber through the crankcase Then it is led tosthesair cleaner Oil is separated from the gases while passing through the inside of the breather chamber from the crankcase and then returned back to the bottom of the crankcase 2 Exhaust Emission Control System The exhaust emission control system applied tosthis family is engine modifications that consist of a modified carburetor and ignition system
114. sting Buckle in the cover NOTE OWhen the buckle cover is opened for net adjust ment be sure to install the cover back in place with the buckle and loose net strap completely en closed kkk 38 GENERAL INFORMATIO A Cargo Net Cargo net needs to be checked periodically for wear tear and damage Refer to the Daily Safety Checks section in the HOW TO OPERATE chapter kkk www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 Multifunction Meter In the meter display the LCD Liquid Crystal Display speedometer parking brake in dicator coolant temperature warning symbol FI warning symbol clock 4WD 2WD indicator light fuel level gauge and odometer trip meter hour me ter An LED Light Emitting Diode is used for the belt indicator light oil pressure symbol neutral indicator light and reverse indicator light Pushing the MODE button shifts the display in the odome ter trip meter hour meter through the four modes odometer trip meter A and B and hour meter Whenthe ignition switch is turned on all the LCD segments are displayed for one second then the clock and meters operate normally depending on the mode selected kkk Repair Parts Available from World of Powersports 217 233 8383 GENERAL INFORMATION 39 1 SET RESET Button 2 Belt Check Indicator Light 3 Neutral Indicator Light 4 Reverse Indic
115. tery well charged during cold haust gases contain carbon monoxide a col weather so that the electrolyte does not orless odorless poisonous gas Breathing freeze and crack open the battery The more exhaust gas leads to carbon monoxide poi discharged a battery becomes the more soning asphyxiation and death easily it freezes Never remove the sealing strip or the battery e Remov the plastic bags from the exhaust pipe can be damaged and air cleaner inlet e Clean the terminals of the battery charge the bat e Tie a plastic bag over the exhaust pipe and air tery if necessary and install it in the vehicle cleaner inlet rear cab frame top to prevent mois e Make s re the spark plugs are tight ture or small animals from entering e Fill the fuel tank with fuel e Put a cover over the vehicle to keep dust and dirt e Check all the points listed in the Daily Safety from collecting on it Checks section e Lubricate as indicated in the General Lubrication section k KKK www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 TROUBLESHOOTING GUIDE 153 TROUBLESHOOTING GUIDE Starter Motor Won t Turn e Fuse failed be sure to check for cause of failure e Battery cables do not make good electrical contact with battery terminals e Battery discharged Engine Cranks But Won t Start e No fuel in tank e Fuel filter clogged in pump e Fuel pump malfunction e Water in fuel e
116. tions Do not incinerate puncture or open AVERTISSEMENT Cette unit contient de l azote a haute pression Une mauvaise manipulation peut entraTner d explosion V Voir le manuel d utilisateur pour les instructions 8 Ne pas bruler ni perforer ni ouvrir BD03377BM2 Repair Parts Available from World of Powersports 217 233 8383 LOCATION OF LABELS 27 12 KRF750G H P ATION LENITION TIMING 10 BTD AT 1100 RPM IDLE SPEED 1100 50 RPW IN NEUTRAL VISCOSITY SEE THE OWH FORMATION HIS VEHICLE CONFORWS TO U REGULATIONS PPLICABLE TO 2009 WODEL Y ES AND OFF OAD SPORT VEHICLES AND 15 NOX 400 G KW HR CO AND it E BAN BT t MOTORS MFG CORP 59464 1607 12 KRF750H CIFIGATIONS NG 10 BTOC AT 1100 RPM IDLE SPEED IDLE AIR FUEL MIXTURE SETTING 0 ENGINE GOLD i SPARK PLUG TRIE WOK SPARK PLUG GA FUEL ENGINE OIL d YISCOSITE ELIO 40 E THE OYNER S MANUAL FOR CIL WFORMATION E THIS VEHICLE CONFORMS TOMU S EPACAND CAL APPLICABLE TO 2008 MODEL on ALL TERRAIN VEHICLES AND 0 ROAD SPORT VEHICLES AND 1S CERTIFIED TO EPA 13 4 G KN HR PRIME FAMILY En DARENT PAK KATASAKL MOTORS MFG CORP AU S A E E Kawasaki 99464 1608 k k CF03301BM2 CF03303BM2 C www MilitaryAtvParts com 12 KRF750J H 5 ATTOM LENITION TIMING 107 BTDE AT 1100 RPM IDLE SPEED 1109 50 RP IN NEUTRAL VISCOSITY SEE THE OWH FORMATION
117. tions NOTE ODo not drive in 4WD on paved surfaces It in creases tire and drive train wear and makes the steering feel tight Remember Use AWD on steep inclines or loose surfaces or when stuck in the mud with the differential locked if necessary OFor maximum torque shift into low range not drive in 4WD on paved surfaces KKK Repair Parts Available from World of Powersports 217 233 8383 Turning the Vehicle The vehicle will turn in a smaller radius with the differential unlocked in differential mode In this mode the rear wheels can turn at different speeds allowing the vehicle to turn tighter and more smoothly Even in this mode however avoid sharp turns to keep the vehicle from tipping Reduce vehicle speed before entering the turn and use the throttle to maintain an even speed through the turn A WARNING Do not make sharp turns even in the differ ential mode in order to avoid loss of control or tipping In the differential mode if either rear wheel leaves the ground it will spin freely and the wheel on the ground will transmit very little power When a spinning wheel touches the ground it may grab abruptly causing the op erator to lose control Remember O Slow down before entering the turn OMaintain an even speed through the turn k www MilitaryAtvParts com SAFE OPERATION 89 Hills As with any motor vehicle loading of the vehicle and the sur
118. to R Reverse and vice versa when the vehicle is moving or with the engine running above idling speed or the transmission could be damaged The vehicle is equipped with a sub transmission to allow maximum transmission efficiency Use the low gearing for maximum torque at low speeds for climbing hills pulling a trailer or keeping constant low speeds for agricultural use The high gearing kkk 54 GENERAL INFORMATIO raises the speed range for ordinary off highway use Stop the vehicle before moving the Hi Lo shift lever CAUTION Use of the high range for heavy loads climb ing hills and pulling a trailer can lead to pre mature wear of the torque converter belt and pulleys Use low range for these conditions Refer to the Hi Lo Shifting section in the How to Operate chapter Differential Shift Lever CH21012B 6 A Differential Shift Lever B Push Button C Differential Unlocked Axle Mode Position UN LOCK D Locked Axle Mode Position LOCK www MilitaryAtvParts com Parts Available from World of Powersports 217 233 8383 This vehicle is equipped with a dualemode differ ential for the front wheel The_differential shift lever is located next to the gear shift lever to the right of the driver s seat When one front Wheel loses traction the differen tial can slip reducing the pulling power of the other front wheel By shifting the differe
119. urchase of a new Kawasaki Recreation Utility Vehicle It is the result of Kawasaki s engineering expertise and a tradition of manufacturing high quality consumer products Please read this Owner s Manual carefully before starting your new Recreation Utility Vehicle RUV so that you will be thoroughly familiar with the proper operation of your vehicle s controls its features capabilities and limitations To ensure a long trouble free life for your vehicle give it the proper care and maintenance described in this manual Forthose who would like more detailed information on their vehicle a Service Manual is available for purchase from any authorized Kawasaki dealer The Service Manual contains detailed disassembly and maintenance information Those who plan to do their own work should of course be competent mechanics and possess the special tools described in the Service Manual Keep this Owner s Manual aboard your vehicle times so that you can refer to it whenever you need information This manual should be considered a permanent part of the vehicle and should remain with the vehicle when it is sold All rights reserved No part of this publication may be reproduced without our prior written permission This publication includes the latest information available at the time of printing However there may be minor differences between the actual product and illustrations and text in this manual All products are subject t
120. urn back to 0 and start counting upward again while the ve hicle is operated TRIP D HR sHeaH5 A87XB24881 C Trip Meter The trip meter shows the distance in miles traveled since it was last reset to z ro This meter has two modes A and B To reset the trip meter 1 Push the SET RESET button The figure dis play turns to 0 0 and then starts counting when k k Repair Parts Available ffom World of Powersports 217 233 8383 the vehicle is operated The meter counts until it is next reset NOTE O The data is maintained by the back up power if the ignition switch is turned off When the trip meter is reset while the vehicle is stopped it starts counting as soon as the vehicle starts moving When the trip meter reaches 999 9 when the vehi cle is running it turns back to 0 0 and starts count ing again O When the battery is disconnected the meter dis play resets to 0 0 TRIP HR 34S A87XB24981 6 www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 GENERAL INFORMATION 45 2WD AWD Indicator Light Trip Meter A Mode This ATV can be driven in either 2WD 4WD When the selectable 2WD 4WD shift switch is in 4 0 the AWD indicator light will be lit and vice versa After shifting there is a momentary delay before the indicator lights change 1 gt SET RESET f lt Kawasaki SE
121. us damage to the electrical system may occur e Follow the standard engine starting procedure CAUTION Do not operate the starter continuously for more than 5 seconds or the starter overheat and the battery power will drop temporarily Wait 15 seconds between each operation of the starter to let it cool and for the battery to recover power e After the engine starts disconnect the jumper ca bles Disconnect the negative cable from the vehicle first e Reinstall the seat kkk Repair Parts Available from World of Powersports 217 233 8383 Moving Off e Depress the brake pedal e Put the gear shift lever into the H High or L Low position e Release the parking brake e Gradually increase engine speed by pressing on the throttle pedal NOTE OPractice starting and stopping using the brakes until you are familiar with the controls O Guard rails are installed on top of the lower panel to help keep the operator s passenger s feet in the cabin while driving A Guard Rail B Lower Panel kkk HOW TO OPERATE 71 CAUTION Do not use the guardrail as a footrest as this may damage the guard rail A WARNING Keep arms and legs inside vehicle at all times to avoid crushing injury Driver should grip steering wheel firmly with both hands Passenger should hold right and overhead handgrips firmly www MilitaryAtvParts com Repair Parts
122. vehicle to roll over or go out of control Use proper driving techniques on hills in rough terrain and in water www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 Dress Properly Proper clothing can make driving more comfort able and reduce the severity of injury in the event of an accident Always wear appropriate eye protection protec tive clothing and properly fitting D O T approved helmet www MilitaryAtvParts com SAFE OPERATION 81 A WARNING Operating this vehicle without an approved D O T helmet increases your chances of a severe head injury or death the event of an accident Operating without protective cloth ing increases your chances of severe injury in the event of an accident Always wear an approved D O T helmet that fits properly You should also wear eye protection and protective clothing that is appropriate for driving conditions kkk Repair Parts Available from World of Powersports 217 233 8383 82 SAFE OPERATION Wearing Seat Belt Both the operator and passenger must wear the seat belts whenever the vehicle is operated This will reduce the severity of injury in case of a sudden stop or collision This vehicle is designed to carry operator and only one passenger Never carry a passenger in the cargo bed Also to avoid injury always keep arms and legs inside the cab frame while the vehicle
123. ver Proceed slowly and cautiously Apply the brake as necessary Be careful if the surface is loose because the tires are more likely to skid and braking effectiveness will be reduced Turning while descending a slope must be done very carefully and gradually to avoid tipping the ve hicle over A WARNING Do not turn sideways to the hill or the vehicle may roll over Remember OStop and look for obstacles before descending a hill straight downhill OGo slowly you must turn do so carefully and gradually NOTE When the throttle pedal is released completely and the engine speed drops near an idle the vehicle has no engine braking This is caused by the ve hicle s automatic transmission which releases the www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 92 SAFE OPERATION engine at very low speed to prevent it from stalling Use the brakes to control the vehicle s speed Traversing Hillsides When driving across the side of a hill reduce vehi cle speed and exercise extreme caution to prevent tipping or loss of control Avoid hills with slippery sides that will cause you to lose traction Also avoid traversing hillsides covered with rocks or other ob stacles which may cause you to lose your balance or tip over When driving on soft terrain steer slightly uphill to keep the vehicle on a straight line across the hillside If the vehicle
124. washing precautions must be taken to keep water off the following parts e Muffler rear opening cover with a plastic bag e Ignition switch cover the keyhole with tape e Air cleaner intake close opening with tape or stuff in fags e Torque converter air intake close the opening with tape or cover Where to be Careful Avoid spraying water with any great force near the following places e Disc brake master cylinder and caliper e Under the seat if water gets into the ignition coils fuse box or battery it can ground out the spark When this happens the vehicle will not operate properly and the affected parts must be wiped dry www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 MAINTENANCE AND ADJUSTMENT 149 CAUTION Coin operated high pressure spray wash ers are not recommended Water may be forced into bearings and other components causing eventual failure from rust and cor rosion Some soaps are highly alkaline and may leave a residue or cause spotting NOTE OAbrasive cleanser will damage the camou flage surface and a high pressure washer could cause the camouflage to peel off the bodywork KRF750H amp When you have much mud on the floor board af ter driving remove the cleaning caps on the floor to NOTE facilitate washing and cleaning A Cleaning Cap OAfter washing be sure to close the caps and se curely tighten Afte
125. www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 LOCATION OF PARTS 17 ANAI 010228 20 Light Switch 26 Coolant Tank 31 Brake Pedal 21 Ignition Switch 27 Gear Shift Lever 32 Parking Brake Pedal 22 2WD 4WD Shift Switch 28 Differential Shift Lever 23 Multifunction Meter 29 Cupholders except 24 Power Outlet Connector KRF750G H 25 Glove Compartment 30 Throttle Pedal kkk kkk www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 LOCATION OF LABELS 18 LOCATION OF LABELS 0 020868 6 kkk Warning General Caution Shifting Parking Lever Release Operation Warning Refueling Specification Rops Warning Cargo Bed Caution Cargo Bed gt www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 LOCATION OF LABELS 19 7 Warning Cargo 8 Tire Information 9 Specification 10 Protective Cover Warning A Torque Converter 11 Warning Shock Absorber 17 Warning Cargo Bed kkk www MilitaryAtvParts com Repair Parts Available from World of Powersports 217 233 8383 20 LOCATION OF LABELS 11 Warning Shock Absorber 12 Certification Emission 13 Important Information Drive Belt 14 Danger Poison Battery A Battery kkk www MilitaryAtv
126. y one passenger Operator andepassenger must be able to place both feet flat on floorboards while seated upright with their backs against seat backs when firnly holding the steering wheel or handgrips out of control Use proper driving techniques on hills in rough terrain and in water h T T 5 A hildren may not have skills and judgment to safely operate this vehicle operators of this vehicle should possess a valid driver s license Alcohol and drugs impair reaction time and judgment Never operate this vehicle under influence of alcohol or drugs Keep arms and legs inside vehicle at all times to avoid crushing injury Driver should grip steering wheel firmly with both hands Passenger should hold right and overhead handgrips firmly Failure to apply parking brake could result in vehicle moving with potential for causing damage and injury Always apply parking brake before exiting vehicle k www MilitaryAtvParts com 56071 0068 CF031878N4 KKK Repair Parts Available from World of Powersports 217 233 8383 LOCATION OF LABELS 23 5553 4 WARNING Gasoline is flammable Fire can cause severe injury or death SSS hifting incorrec Shift only when is at slow idle o Yehicl letely st Refuel in welll ventilated area Shut engine off from flame or sparks 56071 0088 56071 7501

2008 KRF750RAF Teryx Owners Manual

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