LEOPARD ERV™ PROGRAMMING GUIDE Pocket PC
Contents
1. LEOPARD ERV PROGRAMMING GUI DE IMI Cornelius ABY User Interface Pocket PC Programming Instructions and Training Manual IMI Cornelius LEOPARD ERV Pocket PC Controller Training Manual This page intentionally left blank Page 2 of 34 PN 620920829 Rev B LEOPARD ERV Installation and Programming I nstructions C Cini Index 1 Reference Documents 2 Installing the Pocket PC Software 2 3 Leopard ERV User Interface Flowchart 6 4 Connecting the Pocket PC to the LEOPARD ERV 1 5 Establishing a Communications Link with the LEOPARD ERV 8 5 1 Connection Errors 8 6 Error Codes 9 7 LEOPARD ERV Home Menu 10 7 1 button 10 8 Valve Information 11 9 Valve Setup 9 1 Valve Setup Standard Syrup 9 2 Valve Setup Non Standard Syrup 9 3 Valve Setup Water Only 10 Portion Control Menu 10 1 Copying and Loading Portion Control Settings Copy Button 10 2 Portion Control Adjustment Change Button 10 2 1 Portion Setup via the LEOPARD ERV Keypad 10 2 2 Portion Setup Teach by dispense 10 2 3 Portion Setup Numeric Input Setup 11 Diagnostics Menu 11 1 Flow Rate Test 11 2 Purge Menu 12 Displayed Error Messages O Wc co UWW N eID O IO e W N UJ UJ 13 Upgrading LEOPARD ERV software using LEOPARD ERV Downloader 14 IMI Cornelius Page 3 of 34 PN 620920829 Rev B C Cini LEOPARD ERV Pocket PC Controll2. Water Flowrate Press the or buttons to change the drink flow rates Water Flowrate 3 0 ozs Change any value and press Forward to continue iG start ef a2 12 25 How Rate Adjustment Given the current system pressures ratio and product Leopard Controller G Setup Complete Press ok Water Flowrate 3 0 ozis Setup is completed 10 Portion Control Menu IMI Cornelius Page 20 of 34 PN 620920829 Rev B LEOPARD ERV Installation and Programming I nstructions C Cini 3 6 3 39 Current Portion Control Settings Current Portion Control Settings For each of the portions the volume in oz or ml and flow rate in oz sec or ml sec is displayed If readouts appear in oz and you S M L X XX require mi quit the LEOPARD program and connect again to the oeme Valve after selecting ml in the connection menu 250 400 500 500 500 Flow rolsec aie Stace a a ee Change Settings Allows the user to change any of the settings Default Portion McD EU currently displayed on that screen see section 10 2 Top off disabled Keypad programming disabled Profile pour disabled Copy Settings Allows the user to copy the portion volumes and flow rates from one valve and load these values into another valve see Change Copy section 10 1 10 1 Copying and Loading Portion Control Settings Copy Button d 12 21 Recording the Portions Data pany EEUN Press Record to copy all Portio
3. Hg Start ek 2 03 Install the LEOPARD ERV Syrup Splitter prior to continue Purge Mode Lise a splitter to avoid splash Manual Purge Purging can be performed for syrup and water individually in Manual Push and hold Water Syrup or Both or Automatic Mode buttons to purge Controller will stop flow after being pressed 60 seconds release and press button to continue Anomali Pure Manual Mode Activate the Water Syrup or Both button to start Press check box for 30 second auto purg ing timer Press and release Water Syrup or Both buttons to purge for 30 sec s C 20sec automatic timer Cancel Allows the user to terminate a timed dispensed This can only be used when the Y 30sec automatic timer is selected Y 30sec Automatic Timer When checked allows for a 30 second timed dispense Upon terminating the 30 seconds a button will have to be pressed again to resume purging The remaining time appears ae Sapi just to the right of the automatic timer checkbox IMI Cornelius Page 31 of 34 PN 620920829 Rev B C Cini LEOPARD ERV Pocket PC Controller Training Manual 12 Displayed Error Messages hE 2 09 Warning Incomplete Valve Setup Warning This message will appear when the user selects the Exit button during a setup It notifies the user that the valve will not be setup and settings will not be stored Valve setup Incomplete NOTE When the valve has not been previously setup the Home Press B
4. EL d 17 Set Portion Numerically Max Flowrate 127 milfs A Set Flowrate 89 mljs Press cup to input portion CUP volume ml IMI Cornelius Resetting all portion sizes Pressing the Defaults button will reset all cup sizes and individual flow rates to the default values Default volumes depend on the country continent selected in the dropdown menu and the values are shown in the table below Default flowrate is the drink flowrate selected during setup Default settings Currently available for United States and Europe Cup Size US oz mi EU mi oz S 8 4 249 ml 250 8 4 M 11 6 344 ml 400 13 5 L 16 7 494 ml 500 16 9 X 24 7 731 ml 500 16 9 XX 24 7 731 ml 500 16 9 Programming portion sizes Select cup size Select any of the portion buttons for programming CUP Press this button to enter the cup size into the Numeric window Test Allows the user to verify the programmed portion size Page 27 of 34 PN 620920829 Rev B LEOPARD ERV Pocket PC Controller Training Manual Pressing the CUP button will highlight the pre programmed value in the Cup window Set Portion Numerically Max Fl te 127 ml f i A B E A keyboard will appear allowing you to enter the volume numerically Press cup to input portion After entering the volume press the CUP menu again to write the information into valve memory 3 ME 1 36 If you input a value that is lower than the minimum allo
5. Select error code for more information p Diagnostics Run Diagnostics and Purge menu oa Clear Clear the Error Codes table Home Forward to the LEOPARD ERV Home menu Hg Start 3 10 34 Click on any of the error code lines to view information on how to resolve any errors Error Code Dispense Number 366 Error Code 1 Fault Low water If the valve is currently in this error condition check the items below al Check water and CO2 connection to dispenser bi Check to see if the backblock is open Back Return to the Error Codes summary screen 7 LEOPARD ERV Home Menu IMI Cornelius Page 10 of 34 PN 620920829 Rev B LEOPARD ERV Installation and Programming I nstructions C Cini th d 9 46 Leopard Home Press Button to Select Option Valve Info Set Up 7 1 button Valve Info Last Serviced The last date and time a PDA was connected to the valve Flow rate Allows the user to adjust the push to drink pour cancel and the lever flowrate Valve Setup Displays current flavor and flow rate that the valve is set to and allows for Once a Communications link has been established with the LEOPARD ERV the LEOPARD ERV Home Menu is displayed Available selections are See Section Valve I nfo Display all information about the valve 8 Set Up To set syrup type and ratio 9 Portions Set portions and individual flow rates 10 Di
6. 2 Select units These will be used j for all values Msg during your session with the controller in the program 3 Press Press Connect to establish the communications link with the LEOPARD ERV IMI Cornelius Page 8 of 34 PN 620920829 Rev B LEOPARD ERV Installation and Programming I nstructions C Cini Make sure to press the LEOPARD icon on the screen only once Pressing more than once will open the program multiple times a communications failure window will appear after pressing the CONNECT button Close all programs b oressing the cancel button 5 1 Connection Errors ye 2 9 18 Connect to Yalve 1 Connect to Leopard using adaptor cable 2 Select units These will be used for all values WS oz ka in the program Please wait while vake charges Fio 3 Press Connect Please check the connection to the valve Pressing Cancel will exit the application Connect Please wait while valve charges 3 Press Connect 6 Error Codes Valve Charging After supplying power to the LEOPARD ERV it takes approximately 3 minutes to charge Until fully charged the LEOPARD ERV remains inactive and communication can not be established between the Pocket PC and the LEOPARD ERV When charging both the LED on the circuit board and the SOLD OUT LED on the valve s front panel will blink at a fast rate The Pocket PC screen will display the charging status in
7. LEOPARD firmware file to PC from the IMI website lpdxxxxp lpd xxxx is the version number 2 Open ActiveSync and connect the Pocket PC 3 Copy the new file to the Pocket PC folder My Documents Installing firmware into the LEOPARD ERV 1 Connect the Pocket PC to the LEOPARD ERV via the LEOPARD ERV Communications cable part 620316409 2 Start the program LEOPARD ERV Downloader 3 Tap the lt LPD File gt button 4 Select the desired file in the menu 5 Tap the lt Continue gt button and when prompted cycle power to the valve to start the downloading process This may be done by disconnecting the power at the valve or by shutting off power to the machine gt Cycling Power to the LEOPARD ERV is required to reset the microprocessor to accept the download 6 The screen will indicate the program is downloading If not cycle power again to start the download 7 Once the software has completely downloaded the program may be ended by pressing the lt Exit gt button Note Check the release notes to determine if there is additional setup required If none noted there is no need to re set any of the valve settings following a software upgrade IMI Cornelius Page 35 of 34 PN 620920829 Rev B IMI Cornelius Page 36 of 34 PN 620920829 Rev B LEOPARD ERV Installation and Programming I nstructions C Cini IMI Cornelius Page 37 of 34 PN 620920829 Rev B
8. be reset to zero thk d 9 54 From the Valve Information screen the user can reach other sections inside the LEOPARD ERV program Valve Information Last Serviced D1 Nov 07 09 53 58 Set Up To select syrup type and setup valve Serial Number 110407112 see section 9 Software Version 10222 Total Di bo s i i Sees Portions Set portions and individual flow rates Syrup Dispensed 8 83 gal ti 10 Water Dispensed 56 71 gal see section Total Dispensed 65 54 gal Home Retur to home mend 9 Valve Setup IMI Cornelius Page 12 of 34 PN 620920829 Rev B LEOPARD ERV Installation and Programming I nstructions C Cini Each new valve comes factory set with DEFAULT syrup parameters If the Valve was not previously set up in the field the Leopard ERV program will jump directly to the valve Setup screen Until the valve setup has been completed the operator will not be allowed to go to the Home menu a 4 5 06 Entering the Setup menu the following data will be read from the valve and displayed on the screen Valve Setup Current Syrup Current Ratio Current Flow Water Flow Rate Current Syrup Coke Curent Ratio 2 20 Current Flow 89 mi sec Water Flow Rate 89 m sec To changing any of the parameters press Change or press Home to return to the Home menu The LEOPARD ERV valve can be setup in three different ways NON STANDARD SYRUP e Standard Syrup Select when the syr
9. dispense will follow a predetermined routine to minimize the effects of foaming Note This feature cannot be checked if Y Top off is enabled Y Enable Top Off Upon being flagged a portioned dispense will dispense a predetermined volume wait 3 seconds and then dispense the remaining volume of the drink Note This feature cannot be checked if Y Profile Pour is enabled Method of I nputting Volumes Manual VY Enable Keypad programming Upon being flagged the portion sizes can be programmed from the front of the keypad see section 10 2 1 Teach by dispense Allows the user to fill a cup to determine the desired volume to dispense for that portion button see section 10 2 2 Numerical input Allows the user to type the value in for the volume of each portion button see section 10 2 3 Page 22 of 34 PN 620920829 Rev B LEOPARD ERV Installation and Programming I nstructions C Cini 10 0 1 Portion Setup via the LEOPARD ERV Keypad Fg Start Ek ME 12 42 Y Enable Keypad programming To allow the users operators for programming the cup sizes via the LEOPARD ERV keypad tick this box Portion Control Selection Check box to enable the feature Enable Keypad Programming _ Enable Profile Pour _ Enable Top Off Select method of inputting volume size of the Small and X Large buttons When not ticked the valve with not respond to simultaneous pressing Portion Setup via the LEOPARD ERV or D
10. Y i McD US w003 e Filename f e McDonald s syrups fi C Li J E Ly T 0 a f E z e Country Region f e US UK Belgium Select default portion sizes McD El Water Only Syrup files are pre configured based on the local syrup Select syrup file or water only parameters McD_UK v003 e Ratio Select Flavor Use Sugar or e Syrup characteristics Non sugar if no name listed Select Syrup Select Syrup Note See Section 9 2 Setup non Standard syrups if the required flavour is not listed in the menu IMI Cornelius Page 14 of 34 PN 620920829 Rev B LEOPARD ERV Installation and Programming I nstructions C Cini EG start 3 ff 3 35 Select the syrup flavour Base Syrup Select Select syrup file or water only McD Uk 003 Y Select Flavor Use Sugar or Non sugar if no name listed coc E Select Syrup Hg Start A EEE Select the default drinks portion sizes eg USA or EU or No Change and press Forward to continue the Setup skip to Base Syrup Select f section 9 3 Select syrup file or water only McD UK vOOS Select Flavor Use Sugar or Mon sugar if no name listed Select default portion sizes Wico El o Change 9 2 Valve Setup Non Standard Syrup Ch 10 22 To setup the LEOPARD ERV for dispensing a non standard flavour not listed in the Flavour table select either Sugar or Non Sugar Diet Tea from the menu and press Forward to S
11. ack to return to Setup button will not be active Press Home to stop setup new valve settings will not be stored ek ME 2 13 Warning Incomplete Valve Setup Ratio Test SEI PCS VEU Cup During the setup tests the valve may realize that it is not receiving Leopard Controller expected results or is having communication problems and will time l out The user can press the ok button and rerun the test Test Pour Timed Out ratio cup Testing eh aE 212 Warning I ncomplete Ratio Splitter Fill Test Test Not Complete Notifies the user that the valve is unable to meet the requirements for the test The test can be performed again by pressing the Retest button IMI Cornelius Page 32 of 34 PN 620920829 Rev B LEOPARD ERV Installation and Programming I nstructions C Cini eb GG 211 Warning Flow Rate Error Page Syrup System AHowrate Error Page Notifies the user that the flow test cannot be completed due to an Insufficient Syrup insufficient syrup supply This may be related to an empty or improperly installed syrup source a closed backblock a blocked line or a faulty or blocked valve Check Syrup Supply ek 2 10 Waming Flow Rate Error Page Water System Flowrate Error Page Insufficient Water Notifies the user that the flow test cannot be completed due to an insufficient water supply This may be related to a turned off water source low system water pressure a closed backblock a b
12. agnostics Runs valve diagnostics and Purge Mode 11 Exit Exits program i ir 4 330 valve is set to and allows for this flavor to be changed Pressing on the button at the top right side of the screen will display brief descriptions of the functions of Portions Displays current the controller portion settings that the valve is set to and allows for these setting to be changed These settings will only be active when a portion control keypad is connected Home Returns to Home 8 Valve Information IMI Cornelius Page 11 of 34 PN 620920829 Rev B LEOPARD ERV Pocket PC Controller Training Manual Pressing the VALVE INFO button will display the non volatile l information for the valve Yalve Information Last Serviced 01 Jan 00 00 00 00 Last Serviced The last date amp time a connection was made Serial Number 110407112 between the LEOPARD ERV and the Pocket PC If the Leopard Spl engi eeee handheld device was the last used it will display Total Disperses 687 Syrup Dispensed 33 4 L 01 J an 00 Water Dispensed 214 7 L 00 00 00 Total Dispensed 248 1L Serial Number Valve serial number Software Version Version of the software loaded into the LEOPARD ERV l Other fields Displays the number of dispenses the total volumes of syrup water and total that has been dispensed Note All values displayed are totals from the time the LEOPARD ERV was put into service Values can not
13. ating consecutive drinks and then dispenses the total volume as one full drink Select cup size Select any of the portion buttons for programming Cup Place a cup under the valve nozzle and press and hold the CUP button until the proper volume is reached Test After programming press this button to verify the portion setting Clear Pressing this button will reset the Portion Size to 0 NOTE Minimum volume setting is 40z 118 ml OK Press this button to return to the previous menu Page 25 of 34 PN 620920829 Rev B C Cini LEOPARD ERV Pocket PC Controller Training Manual 10 2 3 Portion Setup Numeric I nput Setup 3 ME 3 40 Press the Numeric button Portion Control Selection Numerical input Allows the user to type the value in for the volume Check box to enable the feature of each po rtion button Enable keypad Programming _ Enable Profile Pour _ Enable Top off Select method of inputting volume size IMI Cornelius Page 26 of 34 PN 620920829 Rev B LEOPARD ERV Installation and Programming I nstructions C Cini ek ME 1 26 Numeric Input Setup Leopard Controller Do you really want to reset portion sizes Flow rolfserc so 5g 5q 5q ao Default portions McD EU Defaults Home ek d 3 41 Numeric Input Setup Press Cup size to set portions Boina Volume ml 250 400 s00 S500 500 Flow molsec 104 104 104 104 104 Default portions MDE
14. cket PC cable or cradle until Active Sync is installed 2 Insert Active Sync CD into PC 3 The program will automatically start 4 Follow directions to install Active Sync 5 Connect Pocket PC to the PC using either the cradle or cable 6 Establish a new partnership to fully synchronize or use Guest to only copy files 7 The Pocket PC and PC will automatically synchronize Installing LEOPARD ERV Pocket PC Software 1 Download two files from the LEOPARD ERV CD ROM or the IMI website to your PC LEOPARD_CONTROLLER_v2 21 XX_PPC_setup exe LEOPARD_DOWNLOADER_v1 01 XX_PPC_ setup exe 2 Open ActiveSync and connect PC to the Pocket PC 3 Double click the Controller file and the installation window will appear 4 Follow the instructions on screen to install the software Click the Next button and then agree to accept the terms and click the Finish button 5 Click Yes when prompted to install the into the default directory 6 A message will then ask you to check the pocket PC screen for any further steps you need to take There are none 7 The installation is now complete and repeat steps 2 to 5 to install the LEOPARD_DOWNLOADER_v1 01 05_PPC_setup exe file 8 The LEOPARD ERV Controller and the LEOPARD ERV Downloader icons will now be displayed and active on the PROGRAMS screen IMI Cornelius Page 5 of 34 PN 620920829 Rev B CCinlius gt LEOPARD ERV Pocket PC Controller Training Manual 3 Leopa
15. elect syrup file or water only continue the setup McD JEK WOO Select Flavor Use Sugar or Norn sugar if no name listed Base Syrup Select Select default portion sizes McD EJ Water Only IMI Cornelius Page 15 of 34 PN 620920829 Rev B C Ginclius gt LEOPARD ERV Pocket PC Controller Training Manual 9 3 Setting flow rates and ratios ete 2 10 30 Ratio Set Set the required ratio ete f 10 30 System Howrate Test 1 Place large cup below nozzle 2 Press Test Button ete 2 10 30 System Howrate Test Leopard Controller ok NOTE the valve wil open and close twice Empty cup after ist pour to prevent spillage IMI Cornelius If required Non Standard Syrup setup change the ratio by pressing the or buttons Select ratio X XX any value between 3 50 and 10 00 To accept the settings press the Forward button To change press the Previous button System Flow Rate Test When filling the large cup the valve will open fully to test the maximum flow rate System flow rate test TEST SEQUENCE When this message appears press ok to begin filling the large cup The valve will open and close twice to test the maximum flow rate The program will automatically advance to the Flow Rate Setup sequence Page 16 of 34 PN 620920829 Rev B LEOPARD ERV Installation and Programming I nstructions C Cini Flow rate adjustmen
16. er Training Manual 1 Reference Documents Documents and software are available on the IMI Cornelius website www cornelius com I nstallation Manual 6209195791 NS gt Quick reference guide to installation Parts List 620919579 IPL gt Exploded parts list gt Shows all variations of valves available Service Manual 620919579SER gt Product Description gt Instructions on installing the Controller and Downloader software gt Disassembly instructions gt Switch Lever and Keypad replacement Operators Manual 6209195790PR gt Reference for stores and operators Crew Quick Reference Guide TPO01078QRG gt Quick reference for crews Service Trouble Shooting Guide TP01082 gt Quick reference guide for service Controller Pocket PC Software 620609117 gt Program for Pocket PC for setup diagnostics and information on the Leopard ERV Downloader Pocket PC Software 620609115 gt Program for Pocket PC to download new programs into the Leopard ERV IMI Cornelius Page 4 of 34 PN 620920829 Rev B LEOPARD ERV Installation and Programming I nstructions C Cini 2 Installing the Pocket PC Software Installing Active Sync Required for Pocket PC to communicate with PC Go to next step if previously installed The Microsoft ActiveSync Program is supplied with the Pocket PC Installation Software Package or available as WWW download See the Pocket PC Users Manual for details 1 Do not connect Po
17. inputting volume size Teach AUMeric IMI Cornelius Page 24 of 34 PN 620920829 Rev B LEOPARD ERV Installation and Programming I nstructions C Cini 3 1 17 Teach By Dispense Setup Select Mode Leopard Controller Do vou really want to reset portion sizes Flow rolfsenc Bo 89 5q 5q 59 Default portions Meco US Defaults 3 3 40 Teach By Dispense Setup Select Mode _ Cumulative Setup Fress cup size to set portions a a a volume ml z250 400 500 500 500 Flow rolfserc 104 104 104 104 104 Default portions KtcO EU ete i 1 17 Set Portion Teach by Dispense 127 mils J 89 ml s Press and hold Cup Button to dispense and set portions Max Flowrate Set Flowrate CUP Volume ml 249 IMI Cornelius Resetting all portion sizes Pressing the Defaults button will reset all cup sizes and individual flow rates to the default values Default volumes depend on the country continent selected in the dropdown menu and the values are shown in the table below Default flowrate is the drink flowrate selected during setup Default settings Currently available for United States and Europe Cup Size US oz mi EU mi oz S 8 4 249 ml 250 8 4 M 11 6 344 ml 400 13 5 L 16 7 494 ml 500 16 9 X 24 7 731 ml 500 16 9 XX 24 7 731 ml 500 16 9 Programming portion sizes Y Cumulative Setup Ticking this box allows the user to set the volume by accumul
18. is Syrup and Water should be requ ired equal in cup Do you need to adjust the ratio Press Yes to RETURN to the Syrup Ratio Adjustment screen Note continue calibrating the ratios until the syrup is equal to that of the water in the ratio cup Testing i f If no adjustment is required press No to complete setup and return to the Home Menu Dg Start ek 10 32 Setup Complete Paran Once the final test has completed the SETUP COMPLETE window Select proper ratio cup will d isplay Leopard Controller ok Gi Setup Complete ratio cup Press ok to return to the Home menu 9 4 Valve Setup Water Only IMI Cornelius Page 19 of 34 PN 620920829 Rev B LEOPARD ERV Pocket PC Controller Training Manual Ticking the VY Water Only box will result in de selecting the pace curuneeled syrup and flavour file options Select syrup file or water only The user can still select default portion sizes McD UE w003 Select Flavor Use Sugar or Non sugar if no name listed Select Syrup Select default portion sizes McD EL hi Water Only Press Forward to finalize the setup Ck M 12 21 Flow Rate Adjustment How Rate Adjustment a The maximum flow rate has been automatically tested during the pressures ratio and product setup procedure selected the masimum flow rates are On the flow rate adjustment screen the maximum water flow rate Recommended Max 3 6 oz s is displayed on the screen
19. ispense Tower Portion Control Panel 1 Simultaneously press and hold Small and X Large push buttons on the Portion Control Keypad until the LED starts blinking and then release the buttons The blinking LED indicates set mode is active Put the desired amount of ice in a cup place it under valve and push the selected size button Hold the button in until cup fills to desired portion then release the button Repeat steps 2 through 3 for the remaining drink sizes a a E After programming all drinks sizes press and release the CANCEL POUR button to return the Portion Control to the operational mode Blinking LED light will go out 6 Repeat steps 1 through 5 for remaining valves 7 To return to the default volume for a given size press and hold the CANCEL POUR and the particular drink size Small Medium Large X Large button simultaneously for 2 seconds The drink size will then return to the default value IMI Cornelius Page 23 of 34 PN 620920829 Rev B C Cini LEOPARD ERV Pocket PC Controller Training Manual LEOPARD Portion Control Panel with Water Button Apexx Tower Control Panel with Water Button 10 2 2 Portion Setup Teach by dispense Teaching the portions via dispensing ane ong cee ae Teach Allows setting the portions sizes by filling the cups Check box to enable the feature Enable Keypad Programming Enable Profle Pour _ Enable Top Off Select method of
20. locked line Check Water Suppl EE or a faulty or blocked valve ek ME 2 11 Waming Flow Rate Error Page Syrup and Water System Flowrate Error Page Notifies the user that the flow test cannot be completed due to an a Water and insufficient syrup supply This may be related to no water or syrup available in the system a closed backblock a blocked line or a faulty or blocked valve Check Water and Syrup Supplies IMI Cornelius Page 33 of 34 PN 620920829 Rev B Error Codes Leopard Controller Error resetting error log Select error code for more information Diagnostic ete i 2 09 Leopard Home Leopard Controller Do you really want to exit IMI Cornelius LEOPARD ERV Pocket PC Controller Training Manual Waming Error Resetting Error Log Notifies the user that the Error Log cannot be cleared as requested This is most likely due to an error fault in the communications The user can press Retry and rerun the error log clear Waming Exit Button and Verification Notifies the user that the flow test cannot be completed due to an insufficient syrup supply This may be related to no water or syrup available in the system a closed backblock a blocked line or a faulty or blocked valve Page 34 of 34 PN 620920829 Rev B LEOPARD ERV Installation and Programming I nstructions C Cini 13 Upgrading LEOPARD ERV software using LEOPARD ERV Downloader 1 Download
21. ns and Individual Flow Rates from the LEOPARD ERV into the memory of the Pocket PC The volumes and dispense profile from this valve will be copied Press Record to upload settings to the PDA When successful Settings Recorded will be displayed on the oh af 12 21 Load Portion Settings in to new valve Load Settings Disconnect the communications cable and connect to the new valve Connect PDA to valve to be set to be programmed Press the Load button to load the settings into the new valve Press Load to load settings into the valve Repeat to set other valves v Copy Flow Rates Flag the mark to include the flow rates copy Flow Rates loading into the new Valve When successful Settings Loaded will be displayed on the screen 10 0 Portion Control Adjustment Change Button IMI Cornelius Page 21 of 34 PN 620920829 Rev B Check box to enable the feature Enable Keypad Programming _ Enable Profile Pour _ Enable Top Off Select method of inputting volume size 2 start 3 d 12 42 Portion Control Selection Check box to enable the feature Enable Keypad Programming _ Enable Profile Pour _ Enable Top Off Select method of inputting v lume size IMI Cornelius LEOPARD ERV Pocket PC Controller Training Manual Portion Control Selection Flow Options The following selections can be made from the Portion Control menu Y Enable Profile Pour Upon being flagged a portioned
22. nt Press plus minus boxes to make what WOU see below match what you see in the ratio cup Empty the ratio cup and press test Test to retest the ratio 2 start 3 10 32 Ratio Test Select proper ratio cup Position ratio cup under syrup and water splitter to split disperse stream for ratio test 1 Press Test button ta dispense drink into an empty ratio cup IMI Cornelius Ratio Check Check the ratio If the syrup is not equal with the water level ratio adjustment is required Press Yes to forward to the syrup adjustment screen If no adjustment is required press No to complete setup and return to the Home Menu Adjusting the Ratio Press the or button to MATCH the reading from the Ratio cup with the screen on the Pocket PC For example if on the Brix Cup syrup is off with 2 bars press the button 4 times each press moves the syrup level half a bar Press the Test button to continue Ratio re test Place an empty Ratio cup below the nozzle and press Test to retest the ratio NOTE You may need to rinse out the syrup in the ratio cup with some water because the thick syrup does not pour out of the cup SO easily Page 18 of 34 PN 620920829 Rev B LEOPARD ERV Installation and Programming I nstructions C Cini eh 10 32 Ratio Check Fatio Test Check the ratio Leopard Controller If the syrup is not equal with the water level ratio adjustment
23. rd ERV User I nterface Flowchart Program Initialization onnect to Valve Select oz or ml Base Syrup Select Portions Setup Flow Rate Test Setup Portions Copy Portions Ratio Test Ratio Adjustment Setup Complete Purge Syrup Purge Water 4 Second Pour IMI Cornelius Page 6 of 34 PN 620920829 Rev B LEOPARD ERV Installation and Programming I nstructions C Cini 4 Connecting the Pocket PC to the LEOPARD ERV Equipment required to setup and program the LEOPARD ERV via the Pocket PC Pocket PC with serial port feature see approved list TP01108 www cornelius com LEOPARD ERV communications cable see parts list P N 620316409 LEOPARD ERV Pocket PC Controller latest version www cornelius com A Connect the serial end of the LEOPARD ERV communications cable to the Pocket PC B Remove the LEOPARD ERV cover and connect the communications cable to mini USB connector on the LEOPARD ERV board C Switch on the Pocket PC and run the LEOPARD ERV program IMI Cornelius Page 7 of 34 PN 620920829 Rev B C Cini LEOPARD ERV Pocket PC Controller Training Manual 5 Establishing a Communications Link with the LEOPARD ERV eb ME 9 16 Connecting to the Valve Connect to Yalve Select US oz or ml prior to pressing the Connect button 1 Connect to Leopard using adaptor cable a Selecting oz or ml will default all values to be displayed in those units
24. t How Rate Adjustment Se err ne eae The maximum flow rate has been automatically tested during the Pour Cancel Lever 4 second setup procedure pour Portion Control Default flow rate and Water dispense modes EW erae Tea aah On the flow rate adjustment screen the maximum drink and Max Water Flowrate 106 milfs water flow rates are displayed on the screen Set Drink Fl t 59 ml E rr OWwlTate mys E Press the or buttons to change the drink flow rates Set Water Flowrate 89 milfs Change any value and press Ok to continue fig Start ek A 10 31 Place splitter Splitter Placement Test Attach the splitter to the nozzle and press fill to fill the splitter The splitter should be attached to the inner syrup outlet 1 Attach splitter nozzle to valve 21 Press Fill to fill the splitter eh 10 31 Ratio test ee gee Place an empty Ratio cup below the nozzle and press Test to test Select proper ratio cup the ratio Position ratio cup under syrup and water splitter to split dispense stream for ratio test 1 Press Test button to dispense drink into an empty ratio cup Testing IMI Cornelius Page 17 of 34 PN 620920829 Rev B LEOPARD ERV Pocket PC Controller Training Manual Ratio Test Leopard Controller Syrup and Water should be equal in cup Do you need to adjust the ratio Testing ete 10 31 Syrup Ratio Adjustme
25. terms of the percentage complete The program will not continue until 100 charge is reached Check Connection to the Valve When no communications link can be established with the valve an error screen will be displayed To resolve Press OK and then Connect again Close the LEOPARD ERV controller program s and launch again Switch power to Pocket PC off and back on Replace the communications cable Reset the Pocket PC see Pocket PC users manual OK Connect to the valve Cancel Exit LEOPARD ERV program gt Any errors during dispense are registered in the Error Codes summary Only the last 8 Errors will be stored in memory If any Error Codes are registered since the last time the Pocket PC was connected the operator will be alerted and the Error Codes screen will automatically appear when connecting to the valve IMI Cornelius Page 9 of 34 PN 620920829 Rev B LEOPARD ERV Pocket PC Controller Training Manual Whenever an error has occurred the Error Code number and the Dispense number are stored into the valve memory Explanation of Error Codes Error Code X Dispense XXXXX Click OK to view the Error Codes There are new error codes 4 since last service 3 Press Please wait while valve charges Oy axe 10 33 Error Codes descriptions Error Codes Error Code 1 Low Syrup Error Code 2 Dispense 367 Error Code 2 Low Water Spat a a eee Error Code 3 Low Water and Syrup
26. the pressure value changing dynamic pressure Flow Test Performs Flow Test see section 11 1 4 Sec Pour Dispenses an in ratio 4 second drink Same as simultaneously pressing the Medium and Large portion keypad buttons Free Flow Free flow while pressing the button Purge Enter the Purge Menu see section 11 2 Errors Enter Error Codes List see section 5 for more details Home Return to Home Menu 11 1 Flow Rate Test Flow Rate Test Diagnostics Syrup P 34 psi Sa ne Press the Flow Test button to start the flow test Leopard Controller ok Note Valve will open and clase twice The message will be brought up to prompt the user Flow Test and close twice to test the maximum flow rate Press ok to perform a flow rate test When testing the valve will open IMI Cornelius Page 30 of 34 PN 620920829 Rev B LEOPARD ERV Installation and Programming I nstructions C Cini ae Start n 2 3 46 System flow rate test TEST SEQUENCE Diagnostics Syrup Pressure 34 psi The valve will open both the water and syrup modules to measure the Pressure will vary depending on system conditions maximum flow rate and calculates the maximum flow rate of the Max Drink Flowrate 4 7 ozis finished drink Max Water Flowrate 4 1 ozis Flow Test purae The shown values are for reference only and can not change via this menu see section 9 for more on flow rate adjustment 11 2 Purge Menu
27. up or flavour is listed in the standard lookup table WATER ONLY STANDARD SYRUP Select Country Type Select Syrup Flavour y Select Default Portion Sizes Adjust Ratio Select Country Type Select Sugar non Sugar Select Default Portion Sizes Select Ratio Flow Rate Test and Selection Ratio Test SETUP COMPLETE y Flow Rate Selection 9 1 Valve Setup Standard Syrup IMI Cornelius Page 13 of 34 e Non Standard Syrup Select when the syrup or flavour is not listed in the lookup table Select either Sugar or Non Sugar flavour from the flavour lookup table e Water Only Select this option when the valve is setup for dispensing water only PN 620920829 Rev B LEOPARD ERV Pocket PC Controller Training Manual EF start Chk ME 3 34 Base Syrup Select Menu Base Syrup Select Select syrup file or water only WeDo We vOOS Select Flavor Use Sugar or The tick box for Y Water Only is explained in section 9 3 Non sugar if no name listed Select Syrup hd Select default portion sizes McD EJ hi Water Only Press the Previous button to return to the previous Menu Select Syrup Menu File Allows the user to set up syrups from any the pre configured syrup files Base Syrup Select Select syrup file or water only Syrup files are pre configured based on the local drink so seas i parameters C
28. wed this message will appear Press ok and then input a value that is higher Set Portion Numerically Max Flowrate 127 mls Leopard Controller Minimum allowed portion size is 118 amp E 1 36 Once you have input a cup volume you can either press Test to dispense the volume of drink you have just input or continue to adjust the volume by pressing Cup again Press OK if that is the Max Flowrate 127 milfs 4 Set Flowrate 69 mls desired value Fress cup to input portion Set Portion Numerically CUP Volume ml IMI Cornelius Page 28 of 34 PN 620920829 Rev B LEOPARD ERV Installation and Programming I nstructions C Cini Oh E 1 36 If you pressed OK on the previous screen this message will appear Set Portion N icall i Pee a Pressing ok on this message will store this volume on the valve for Sato EO future dispenses and a short valve test dispense will be performed Leopard Controller The user will then return to the home menu A short valve test disperse will now be performed Max Flowrate 127 milfs 11 Diagnostics Menu IMI Cornelius Page 29 of 34 PN 620920829 Rev B LEOPARD ERV Pocket PC Controller Training Manual Diagnostics Menu Diagnostics Syrup Pressure When connected the Syrup Pressure at entrance of a ESIC the valve is displayed showing the dynamic pressure in either psi or Fee bar per the dropdown menu Note Pouring a drink will result in
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