installation operation and service manual
Contents
1. Mark this location and rotate the assembly to provide visibility of the gas input connection It is recommended that a rigid 3 8 pipe be run through the masonry into the firebox area Using an approved flexible gas line connect the line from the fixed pipe to the gas input to the appliance All pipe work going through masonry should be sleeved in conduit Where pipe work is liable to come into contact with fresh cement cover with Denzo or similar electrical tape to protect the pipe from corrosion The 3 8 flexible pipe should be no longer than 6 feet The supply pressure at the appliance should be no less than 5 inches w c for natural gas and 11 inches w c for propane After correctly installing the appliance and before connecting the supply to the burner blow out any dust particles that could have entered the new pipe work by opening up the gas supply for a few seconds so as no to clog the burner d Connect the gas to the appliance input Carefully test to ensure that there are no leaks using a soapsuds solution Do not use a flame to locate a gas leak 7 OPERATION a Test and adjust all controls under actual operating conditions and in accordance with applicable local and national installation codes for gas burning appliances b Before lighting the burner after installation wait five 5 minutes to clear out any gas resulting from the blow out from c above If you then smell gas stop Follow B in the sa2. or less with openings gasketed or sealed and Weather stripping has been added on openable windows and doors and Caulking or sealants are applied to areas such as joints around window and doorframes between sole plates and floors between wall ceiling joints between wall panels at penetrations for plumbing electrical and gas lines and at other openings e The Cascade Set has been equipped with an oxygen depletion system to prevent reduction of he oxygen level in the installation room from reaching a level below 18 percent The above requirements are provided to prevent the unlikely occurrence of this level a b c d a b c APPLIANCE LOCATION CLEARANCE Due to high temperatures the appliance should be located out of traffic areas by at least 36 inches away from furniture and draperies Children and adults should be alerted to the hazards of high surface temperatures and open flames Young children should be carefully supervised when they are in the same room as the appliance MINIMUM CLEARANCES TO COMBUSTIBLES When installed in a non combustible fireplace see dimensions in section b above or in the Wild Rose Ltd Zero Clearance Box Assembly the mantel may extend up to 12 inches maximum from the wall and must be located greater than 18 inches above the top of the exhaust grill or 18 inches above the top of the fireplace opening Since the combustion gasses will exit the appliance from the top o
3. 2 3241 FIGURE 1
4. INSTALLATION OPERATION AND SERVICE MANUAL UNVENTED DECORATIVE GAS APPLIANCE DECORATIVE LOG SET CASCADE LOG SET PLEASE READ THIS MANUAL CAREFULLY BEFORE INSTALLING AND OPERATING THE APPLIANCE ALWAYS RETAIN THE MANUAL WITH THE UNIT IN THE EVENT OF CHANGE OF OWNERSHIP WARNING If the information in this manual is not followed exactly a fire or explosion may result causing property damage personal injury or loss of life DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Ln1 ediately call your gas supplier from a neighbors phone Follow the gas suppliers instructions Jfy j cannot reach your gas supplier call your fire department Installation and service must be performed by a qualified installer service agency or the gas supplier This is an unvented gas fired heater It uses air oxygen from the room in which it is installed Provisions for the adequate combustion and ventilation air must be provided Refer to section 2 of this manual Four Seasons Supply Co Phone 336 682 3241 Fax 336 924 0987 Winston Salem N C 27106 INTRODUCTION The Old Salem Hearth Cascade Model No WR400 1N Natural Gas or WR400 1P Propane is a ventless decorative appliance consisting of an integrated burne
5. REMOTE CONTROL ASSEMBLY is to be used refer to Figure for a schematic of the connections 8 CLEANING PROCEDURE 9 CAUTION Only the simplest of cleaning such as dusting the cast iron grate and control mechanism etc is allowed The latter must be accomplished by a qualified service person 10 GENERAL MAINTENANCE a INSTALLATION AND REPAIRS SHOULD BE DONE BY A QUALIFIED AND CERTIFIED SERVICE PERSON IT IS RECOMMENDED THAT THE APPLIANCE BE INSPECTED BEFORE EACH USE FOR DAMAGE TO TO COALS AND AT LEAST ONCE A YEAR BY A PROFESSIONAL CERTIFIED SERVICE PERSON IT IS OF THE UTMOST IMPORTANCE THAT THE CONTROL COMPARTMENT AND CIRCULATING AIR PASSAGEWAYS OF THE APPLIANCE BE KEPT CLEAN b WARNING Do not burn combustibles of any kind in this appliance Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and determine if the appliance must be returned to the manufacturer for repair and calibration 11 TROUBLE SHOOTING There are limited tests that can be accomplished in the absence of a qualified technician Such obvious items such as the main gas valve to the appliance being off or the smell of raw gas being due to an incorrect connection should be checked In the event of some other malfunction a phone call to your Certified technician for maintenance is recommended Should such a person be unavailable call Old Salem Hearth immediately for assistance in
6. e input rating of all appliances installed in that space and an unconfined space as a space whose volume is not less than two cubic feet per 1000 Btu per hour 4 8 cubic meters per kw of the aggregate input rating of all appliances installed in that space Rooms communicating directly with the space in which the appliances are installed through openings not furnished with doors are considered a part of the unconfined space c To determine the compliance with this requirement measure the room into which the appliance is to be installed and perform the following calculation Multiply the length times the width times the ceiling height This will provide the number of cubic feet in the room The Ventless Cascade Decorative appliance provides an output heat content of 15 000 BTU per hour maximum Therefore the cubic feet in the room must be greater than 750 cubic feet to be considered an unconfined space d WARNING If the area in which the appliance is to be operated is smaller than 750 cubic feet or if the building is of an unusually tight construction adequate combustion and ventilation air must be provided by one of the methods described in the National Fuel Gas Code ANSI 2223 1 Section 5 3 or applicable local codes Unusually tight construction is defined as construction where Walls and ceilings exposed to the outside atmosphere have a continuous water vapor retarder with a rating of 1 perm 6 x 10 to the minus 11 kg per pa sed mswuared
7. f the fireplace opening or grill the underside of the mantel should be protected by a high temperature paint or application of a non combustible lamination High Temperature paints such as those sold by Flame Control Coatings LLC 4120 Hyde Park Blvd Niagara Falls NY 14305 Under the Trade Name Flame Control When installed in a corner location there must be a minimum clearance of 10 inches from the outer edge of the fireplace opening and the corner wall with the intervening space made of non combustible materials cast iron surround masonry tile etc When installed in the Zero Clearance Box Assembly there must be a non combustible hearth extending a minimum of 14 inches in front of the cast iron surround provided with the assembly NATURAL GAS PROPANE PIPING The installation must conform with local codes or in the absence of local codes with the current National Fuel Gas Code ANSI Z 223 Before any system of gas piping is finally put into service it should be carefully tested to ensure it is gas tight As an aid in determining where the gas may leak it is recommended that a soapsuds solution be used Under no condition shall a live flame or fire be used to locate a gas leak The minimum inlet gas pressure permissible is 5 inches W C for natural gas and 11 inches W C d e b 6 f for Propane The maximum inlet gas supply pressure permissible is 14 inches W C A 1 2 inch natural gas sup
8. fety information provided on the attached tag If you don t smell gas go to the next step in the lighting instructions Note There will be some delay after the pilot light valve is compressed before the piezo igniter will light the pilot due to the air remaining in the control valves etc If after about 3 to 5 minutes the piezo igniter still fails to light the pilot the pilot may be lit manually as follows 1 Position the control knob to PILOT position 2 While depressing the control knob light the pilot from beneath with a match 3 Hold the control knob down for 60 seconds 4 Contact your service technician or gas supplier to replace the defective igniter c The flame level has been preset for relatively small changes in BTU level At first ignition only the blue and yellow flames will be visible After a few minutes the coals on the rear stack will start to glow The amount of glow and the height of the flames are restricted due to the critical nature of the exhaust gas constituents This level has been tested extensively and a copy of the test results have been included in the shipment Should any of the coals become mislocated and the flame pattern changes drastically contact your distributor or Old Salem Hearth immediately d The Cascade unit is repairable only at the manufacturer or a certified agent with the capability to measure the CO levels in the combustion products e If a remote control system WR400I 4
9. ou must follow the most current instruction manual provided with your Coal Basket In the interest of product development and the introduction of any new relevant mandatory gas requirement Old Salem Hearth reserves the right to modify and amend the appliance s and instructions as and when deemed necessary without prior notice Diligence has been taken to compile these instructions in order to cover all building gas utilization code requirements It is our intention to cover every occurrence of the Company s involvement with decorative effect fires The Company will not accept any liability for any omissions in these instructions It is the gas installation contractor that must check for current compliance with the legal requirements of installation These instructions are issued by Old Salem Hearth Co who have made every effort to make sure that they relate to the North American market place particularly where safety is concerned THERMOPILE OPTIONAL REMOTE OR WALL SWITCH 18GaugeWlre Rated237Deg F 125 Deg C Supplied with Remote Supplied by Installer for Wall Switch GAS VALVE Shown configured for wall switch or remote THERMOPILE JUMPERED Gas Valve as delivered Schematic of the electrical connections for various installations This Manual is provide for planning purposes only if you have questions please contact Four Seasons Supply Co 2201 Trinidad Lane Winston Salem North Carolina 27106 336 68
10. ply pipe is required to ensure adequate capacity It is recommended that either a flexible metallic hose or a union be placed in the supply piping to facilitate the easy removal and servicing of the appliance This appliance has been set for a maximum rating of 13 400 Btu per hour at sea level rating Adjustment of orifice size may be required for altitudes above 2000 feet Consult with your dealer or with Old Salem Hearth for recommendations VENTING If the installation of the Cascade is to be in an existing solid fuel burning fireplace the flu must be blocked at the top of the fireplace or damper The flue chimney must be capped if there is any possibility that rain may enter the fireplace and contact the appliance No venting per se is required however review section 2 COMBUSTION AIR for information relative to air availability requirements INSTALLATION INSTRUCTIONS IMPORTANT The main gas supply shut off valve tap must never be located inside the fire box and must be within arm s length from the fire and accessible at all times Old Salem Hearth cannot and will not accept any warranty claim if the appliance has not been install to comply with the following instructions and with local and National codes as noted above a b c With the controls facing the front center the burner in the base of the firebox When properly positioned no part of the burner may project beyond the vertical opening of the fireplace
11. r controls and a simulated coal fire There are neither loose parts nor any field assembly required It is intended for installation in a wood burning fireplace It is supplied with an integrated cast iron grate and cover plate It may also be installed in a dedicated simulated fireplace and zero clearance box assembly The zero clearance box assembly can be configured to direct combustion products through an output directly above the fireplace opening or thru flexible conduits to heater grills placed at another location within the same room Cast iron surrounds are available or the zero clearance may be faced with customer provided masonry or tile etc When installed in an existing fireplace the flue must be blocked to prevent down drafts from disturbing the flame patterns and the chimney must be capped to prevent potential water damage to the appliance See following section for additional requirements I GENERAL INSTRUCTIONS WARNING This appliance is for installation only in a solid fuel burning fireplace or the Old Salem Hearth simulated fireplace and zero clearance box assembly WARNING Before installing in a solid fuel burning fireplace the chimney flue and firebox must be cleaned of soot creosote ashes and loose paint by a qualified chimney cleaner WARNING Do not allow fans to blow directly into the fireplace Avoid any drafts that alter burner flame patterns WARNING Do not use a blower insert heat exchanger insert or other accesso
12. ry not approved for use with this heater a A fireplace screen must be in place when the appliance is operating The screen must have openings for introduction of combustion air b The minimum size of the fireplace in which the appliance is to be installed shall have the following minimum dimensions Front Width 19 Back Width 14 Depth 9 75 Height 12 c No combustible materials shall be placed or burned in the fireplace where the appliance is installed d The Cascade Coal Basket is provided as a completed assembly with no loose parts If improper handling should result in one or more of the coals becoming loosened the coals must be repositioned in exactly the position into which they were first attached Should there be any doubt as to that location or if the coals will not remain in that position during operation the unit must be repaired by a factory approved repair man or returned to Old Salem Hearth for repair WARNING State or local codes may not allow operation of unvented appliances Check your state or local codes 2 COMBUSTION AIR a This appliance shall not be installed in a confined space or unusually tight construction unless provisions are provided for adequate combustion and ventilation air b The National Fuel Gas Code ANSI Z223 1 defines a confined space as a space whose volume is less than 50 cubic feet per 1 000 Btu per hour 4 8 cubic meters per kw of the aggregat
13. talking through the problems and symptoms IMPORTANT The appliance is not field repairable due to the sensitive nature of the requirements for Carbon Monoxide emissions Only a certified technician with certified equipment for measurement of the CO emissions may accomplish repairs to this unit FOR YOUR SAFETY IF YOU SMELL GAS e Open Windows e Don t touch any electrical switches do not use any phone in your building e Extinguish any open flame e Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department 12 GUARANTEE Old Salem Hearth warrants burner and fuel effect components only are guaranteed against breakage in normal use at their replacement cost for a period of twelve months from the date of purchase All other components are guaranteed against defect in materials and workmanship for one year from date of purchase and any replacement will not include labor charges Any claim under this guarantee must be accompanied by a copy of the original retail purchase invoice clearly showing date of purchase and returned to the supplier This guarantee will be invalidated if the appliance is not fitted by a certified technician in strict accordance with these instructions If you have a problem contact the manufacturer PLEASE NOTE This online version of the installation Manual is only for planning purposes Y
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