- Muncie Power Products
Contents
1. Positive Indicator Switch i ian R ivati j An Shipped with PTO Shift Option B Activation Kit Lever to Q 48T38574 Using Double Acting Air 47TA3978 Cylinder Single 16MK3252A Battery Instructions For Push Pull Manual Air Valve 1 Remove the button cover 5 Knob Kit parts 3 4 amp 5 28TK4958 from the end of th air valve Using 3 32 allen wrench remove screw 4 from knob Hold red knob 3 to loosen screw Pull the red knob 3 from the valve stem Unscrew the hex nut 2 from the valve 1 Install the valve 1 through the bracket 6 and face plate 7 using hex nut 2 to hold in place 6 Place knob 3 over the valve stem aligning the pin in the groove of the knob 3 7 Insert screw 4 and tighten with 3 32 allen wrench 8 Push the button cover 5 onto the knob 3 BOND MUNCIE POWER PRODUCTS INC 7 82 SERIES DOUBLE ACTING ELECTRIC AIR SHIFT SYSTEM OPTION V Installation Kit 48T37421 A 12V Light Conversion Kit Number Lever to Double Acting Electric Air 12V only listed 16TK3952 A Includes 47TK3899 Air Cylinder Connect Directly to Air Tank Truck Air Supply Tank Dy e Do Not Use Hose or Tubing MOUNTING KITS Muncie Power Products SP83 03 Rev 7 08 Printed in the U S A Muncie Power Products Inc 2008 Torque Mounting Bolts to 10 ft lbs Positive Indicator Switch Shipped with PTO Green Light to turn ON whe2. D 77 N Sech Wa a 7277777 C Ww Im Ok 7 ON NN SD TER LA A e 6 L S 24726980 1 NYY E y S PNN ONS See 4 ry rU OCH SS FL d For Pressure Lube Add 43MK3474 U 82 SERIES SHIFT FORK ASSEMBLY The assembly of the 19 ratio 82 Series PTO is unique e 13 RAHO because of the way this unit engages The output gear engages directly with the input gear rather than with a cluster gear as on other 82 Series units To assemble a 19 ratio unit the shift fork is flipped 180 Ath den installed pposite side degrees and moved to the opposite side of the housing of fork The shift fork capscrew is installed by reaching through N N the output shaft bearing hole The output shaft has been d modified to include four snap ring grooves A snap ring is N AL A installed to serve as a gear stop 3 NS The drawings show a comparison of the standard and 19 ratio units The 1 and 4 assemblies are illustrated here MUNCIE POWER PRODUCTS INC o HYDRAULIC ASSEMBLIES A Hydraulic Assembly 625 11 2 PLS ON B C 29 12 0231 6 1 25 14T INV SPLINE SHAFT 500 13 N C THREAD 1 257141 4 EQUALLY SPACED ON 5 00 127 0 B C DIA at D P Z Hydraulic Assembly Output A B H 1 70 875 137 P 1212 10 15T 500 13 THREAD ON 5 75 146 1 B C DIA I 4 zl K
3. r O Ring Gasket Piston Assembly O Ring Housing Spacer Snap Ring O Ring End Cap Capscrew Cap Plug Capscrew Torque to 20 ft lb when installing on PTO Shifter Shaft Capscrew 3 3 4 Capscrew 3 1 8 Cap Plug End Cap Cover Cylinder Body Piston V Ring Nose Cap Cover O Ring 82 SERIES DOUBLE ACTING AIR SHIFT SYSTEM OPTIONS D amp Q Installation Kit 48M61261 A 12V Light Conversion Kit Number Lever to Double Acting Air 12V only listed 16MK3253 A Includes 47TK3899 Air Cylinder OPTION D DIAGRAM Connect Directly to Air Tank 44MB2164 Truck Air ipple WEE 31M15759 Pressure Protect Valve GH as 5 ER 44MB6844 Tube Fitting mg 45M44430 Air Tubing 30 Battery 44MB6942 Tube Fitting Elbow 44MB6842 Tube Fitting 35137955 Air Valve 32M12001 12V Light 32M24001 24V Light 33136299 Fuse Holder 34M 18002 Butt Splice 37M18000 Electric Wire 15 34T38163 Booted Connector 36T38049 Dash Bracket 36138016 Face Plate 36MK1007 Cap Screw Bolt Kit Positive Indicator Switch Shipped with PTO JO Om P Gobhi OPTION Q DIAGRAM Note For B D G Q amp V Options amea rear 10 AT When installing Air Shift System remove Poppet Ball 31 and Truck Air E E or Tubing Spring 30 shown on page 3 Reseal Poppet Retainer Cap 29 p Tank before reinstalling using Loctite 242 or equivalent mal g 82 Series Double Acting Air Conversion Kit
4. 82 SERIES PTO PARTS LIST AND SERVICE MANUAL 82 SERIES PTO Torque to i Pa to 10 ft lbs 16 ft lbs Q9 use 242 Loctite Torque to Q6 e 18 ft Ibs Torque to 18 ft Ibs e Torque to 45 ft Ibs use 242 Loctite W Je use 242 Loctite dor 34 Torque to 45 ft lbs Torque to 18 ft lbs w use 242 Loctite 1 3 Assembly Bw Torgus te 35 ft Ibs ae HYD FLANGE E HYD FLANGE D p amp Z HYD FLANGE byn to 18 ft Ibs MODEL NUMBER CONSTRUCTION 82 8S U68 05 L 1C X Special Feature PTO Type X None P Pressure Lubrication 82 SE G Greaseable Shaft Option EG PG ZG Mounting Output Type SAE 8 Bolt Std Mtg 8S A SAE D 1 1 4 14 Spl Special Order SAE 8 Bolt Std Mtg Metric Stud Kit 8B C 1410 Companion Flange SAE 8 Bolt Deep Mtg 8D D SAE B SAE 8 Bolt Deep Mtg Metric Stud kit 8C E SAE C SAE 8 Bolt Std Mtg Roller Bearings 8R G Metric Special Order DIN 5462 B8 x 32 x 36 Trans 82 Gear Data P SAE BB Same as DW T 15spl Fuller 10 1 P 21 5 PA Spur F11 U SAE C Double outpt flanges Spl Order Fuller 6 or 6 8 P 20 Spur F68 2 DIN Companion Flange Mack 6 48 P 175 30 Spur M65 Z SAE C Shaft SAE B Flange Spicer 6 P 17 52 26 10 37 LH S60 Assy Arrangement Spicer 7 P 17 5 28 4 23 LH S70
5. Hyd Shaft See Page 4 EG ZG Hyd Shaft See Page 4 Shift Rod Indicator Switch Black O Ring Ball Bearing Roller Bearing 828R ITEM 6 OUTPUT GEAR TEETH 03T35670 61 03135646 34 32 03136562 36 3 03739283 37 24 03734706 37 28 03134707 37 32 03T35616 39 03T34708 30 18 03734709 30 24 03T34710 30 28 03734711 30 32 03134712 35 24 03134713 35 28 03134714 35 32 02132764 02195615 02194694 02194695 02T32764 02T35617 02T34467 02T34694 02T34695 02T32764 02T34694 02T34695 02T32764 sch sch sch cc c sch B 13131494 15134719 14136565 14134693 14131574 14136834 11137795 19134717 14131499 14137498 21120092 19138266 28122019 2 122021 28120486 13M35151 13M35152 29132143 15131492 15139321 28134746 22121723 13134022 16133999 19134028 82 GSK 82 RBK 82 RBKR 18M18820 07TK4609 03T34697 28 18 03T35104 28 28 03T35158 28 32 03134698 34 18 03T34699 34 24 03T34700 34 28 03T35921 34 30 03T34701 34 18 03T34702 34 24 03T37358 34 27 03739281 34 28 03T37356 34 30 03T39282 34 32 03T37354 35 33 03T35614 36 MUNCIE POWER PRODUCTS INC Gasket Open Bearing Cap C 2 X A Hyd Flg SAE D Spl Order D P amp Z Hyd Flange SAE B E G U Hyd Flange SAE C I Hyd Flange DIN 5462 Shaft Seal Hex Head Capscrew Only 6 needed for hyd ass
6. Universal 5 or 5 7 P 20 Spur U57 suitor Type mE Tm Universal 6 P 25 Spur U62 7 D Double Act Manual Air Dual Universal 6 or 6 8 P 20 Spur U68 G Air Shift Special Order Speed Ratio L Lever 05 471 09 9351 12 1 15 1 15 1 50 1 M Constant Mesh Q Double Act Manual Air Single U Double Act Air Q less act kit V Double Acting Electric Air 08 55 10 1 00 1 13 1 33 1 19 14 89 1 MUNCIE POWER PRODUCTS INC PART NUMBER DESCRIPTION sch UNNA Pp E OD PTO MODEL PARTS LIST AND DESCRIPTION 19131577 19135386 10134715 10127068 28121513 See Below See Below 10129491 12135622 07135667 19132326 28132756 26126112 01134689 01734721 11136865 24126980 06134722 06136494 06134691 06134690 06137653 06138211 06117327 06135327 06139307 06139308 17136454 90198110 12136526 10135775 10140301 ITEM 5 INPUT GEAR TEETH Socket Head Capscrew Hyd Only Socket Head Capscr A l Hyd Race Thrust Bearing Lockwire Input Gear Output Gear Roller Bearing O Ring Idler Shaft Capscrew Yoke Roll Pin Housing 82859 Housing 828D Shift Rod Seal onap Ring Std Output Shaft 1 1 2 10 Spl A Hydraulic Shaft Spl Order D Hydraulic Shaft E amp Z Hydraulic Shaft G Hydraulic Shaft Spl Order Il Hydraulic Shaft B8x32x36 P Hydraulic Shaft U Hydraulic Shaft PG
7. e 4 001 101 62 4 003 101 68 aen PILOT DIA 16 0 L 5 81 147 6 E Hydraulic Assembly Mount Air Shift 625 14 THREAD ip 500 13 N C THREAD 2 PLACES EQUALLY SPACED Opp Shaft on E Only 4 PLACES EQUALLY SPACED ON 7 125 181 0 B C DIA ON 8 375 161 9 B C DIA 1 280 14T INVOLUTE P Hydraulic Assembly 12mm x 1 75 4 PLACES EQUALLY SPACED 4 45 113 2 DIA B C 2PLCS EQUALLY SPACED IC ep x 2 7 4 75 001 127 02 5003 127 08 azz PILOT DIA 0 69 218 17 8 5 50 139 7 55 4 i 5 88 149 4 AIR SHIFT CYLINDERS 47TA3978 DOUBLE ACTING SINGLE CYLINDER Q OPTION Includes Shift Rail Protector 16TK3896 19135597 Cylinder mounts to same side as output shaft except A or E output 28 A3862 12135621 28135599 18136818 24135623 12135622 28135689 19134494 25134029 19135624 No PO N a a aS a a a un Torque capscrews to ft lbs 47TK3899 DOUBLE ACTING DUAL CYLINDERS D OR V OPTION nO Kit includes two cylinders D wWS 4 One cylinder mounts to 19136476 19136474 25134029 28136460 28136475 49135204 28135205 28136458 12136456 5 each side of the PTO 1 2 3 4 9 6 T 8 9 ONADDNNA Torque capscrews to 9 ft lbs 6 MUNCIE POWER PRODUCTS INC So tae
8. led 43MK3474 U for U Output Option Orifice Fitting Hose Adapter Adapter ISO 9001 INTERPUMP GROUP REGISTERED F IRM
9. n is engaged OPTION G 82 Series Double Acting Electric Air Activation Kit 48T37421 A Using 47TA3978 Cylinder Single Muncie Power Products Inc Member of the Interpump Hydraulics Group General Offices and Distribution Center e P O Box 548 Muncie IN 47308 0548 765 284 7721 FAX 765 284 6991 e E mail info munciepower com Web site http www munciepower com Drive Products Exclusive Agents for Canada SO Certified by an Accredited Registrar OONDAKRWNDM UNU PMMA 44MB2164 31M15759 44MB6844 44MB6842 44MB6942 36MA1005 30T35687 36M01007 35141078 33136299 34M18009 3 M18000 45M44430 34M18250 44M30137 34136362 34138163 36MK1007 3941410795 32M12001 33136299 36M16818 34138163 20M44213 21ML4375 22MX4420 20M47055 21ML4375 22MX4420 43MA0970 45M4R536 43M02203 45M4R536 43MBMP64 44MB0942 ITEM PART NUMBER DESCRIPTION Nipple Pressure Protect Valve Tube Fitting Tube Fitting Tube Fitting Elbow Dash Bracket Switch amp Light Ass y Face Plate Solenoid Valve Fuse Assembly Ring Terminal Electric Wire 12 Air Tubing 30 9 14M Female Spade Connector Breather End Crimp Booted Connector Bolt Kit Wire Harness Indicator Light Fuse Holder Dash Face Plate Booted Connector Stud Lock Washer Hex Nut Stud Metric Lock Washer Hex Nut Orifice Fitting Hose Item 1 replaces a Hex Head Capscrew Item 24 Pg 2 on high side of PTO as instal
10. nge ENGAGED 44 53 D SENGAGED 92 24 57 0 Pilot Male 2 32 8 0 6 Pics 93 31 84 0 Pilot B C TT UE Gs ui mer dt ll EE 43137236 Zerk 10135775 Output Bearing 19133134 Hexhead Capscrew 06139308 Output Shaft V Ces EG ZG Option Code Se RE WS E 06139307 Output Shaft PG a v 13131494 Gasket 14731574 Hyd Flange E 14134093 Hyd Flange P or Z 19131577 Sockethead Capscrew 11137795 Output Shaft Seal 25135936 Caplug 15139321 Cover 15134323 Closed Bearing Cap 19M84478 Capscrew Zens E amp Sle TORQUE TO mW 18 FT LBS 4 MUNCIE POWER PRODUCTS INC 82 SERIES ASSEMBLY ARRANGEMENTS Relative locations of the shift rail and indicator switch compared to the output shaft amp gear C and input gear D for the various 82 Series arrangements Position the shift rail in the housing so that the position of A and B notches on the rail are in the position shown for the appropriate assembly required NN B al ana SNB Ge 1 Wi NS NN ANN ANGLE ZL CLL Lo feed Rl s Mmm K 77 0 MP each NS IN eee oh B RICK o giel EE dese AE AS LA CONSTANT MESH 19 RATIO ASSEMBLY SE The 19 ratio requires the shift rail capscrew to be ZZ SIT AE installed from the backside of the fork 23 ACE SORS LS SS EN
11. y s Flange C Flange 2 Flat Washer C 2 X Hex Head Capscrew Poppet Retainer Cap Spring not used in air shift Poppet Ball not used in air shift 010 8 Bolt Gasket 020 8 Bolt Gasket Plug Closed Bearing Cap Cover EG See Page 4 Eyebolt Nut Gasket Cover Inspection Hex Head Capscrew Gasket amp Seal Kit Items 8 2 14 2 19 2 21 2 23 1 32 3 37 1 25T34624 2 Rebuild Kit Rebuild Kit Roller Bearing Constant Mesh Sleeve See Page 5 Input Shaft Kit Includes Items 2 3 7 8 9 12 ITEM 6 OUTPUT GEAR TEETH 02134467 38 02134695 02132764 02134467 02T34694 02134695 02135922 02134467 02T34694 02T37359 02134695 02135922 02T32764 02137355 2 2 3 3 2 2 3 3 2 2 2 2 2 02T35615 1 8 4 8 2 8 6 8 2 9 8 6 4 2 9 MOUNTING MODEL A B C D E 8 16TK3896 828S 3 00 6 81 0 834 5 58 3 68 5 06 7 70 sek EEN mm 76 2 173 0 21 2 142 7 93 5 128 5 195 6 50 8 cba 828D 121 5 02 1650 569 425 5 77 5 69 1 18 mm 30 7 127 5 41 9 144 5 107 9 146 6 144 5 30 0 io 1 POSITIVE SHIFT INDICATOR LIGHT SWITCH LOCATION C 1410 Series ASSM 184 ASSM 2 amp 3 92 75 70 0 Pilot Female sum RAIL PROTECTOR B 193 75 95 1 Pilot B C 847 4 71 EZ gt C 44 11 1 4 Plcs 75 2 DIN Comp Fla
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