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1. 10240 BRASS 10242 OP CARP 10244 10246 PUMP HEAD Complete with all fittings 10247 10250 RING 10251 COMPLETE PUMP HEAD FOOT VALVE KIT 10275 MOUNTING SCREW Head Four required 10248 TUBE NUT 1 4 10268 ADAPTER WITH 10260 BRASS DETURGENT INLET Check valve 5 2 10266 10261 FOOT 10269 ALLEN 1 16 10271 TUBING 10272 COPPER 1 4 10273 46 0 1 10245 2 10255 3 10256 4 10257 10268 43 QUANITY DESCRIPTION PARTNUMBER 10247 10240 10272 1 PUMP HEAD COMPLETE 1 DIAPHRAM 22 VINYL TUBING 10239 10240 r Et 10266 10248 5 4 7 9 E it 10246 6 5 ee es 10251249 PUMP HEAD l 27 eC SS I 026 65 1 10268 1 10273 L p 4 22 LONG 9 COMPLETE PUMP HEAD FOOT VALVE KIT l 10275 10269 CONSISTING OF THE FOLLOWING PARTS 39 NOTE SPARE PARTS INTERCHANGEABLE WITH ALL VF 100P SERIES DETERGENT PUMPS MISCELLANE
2. HOLIMS MOTI ONITIVISNI N3HM 139 vf 33 138 Yad MONI 1 110 HSYM NI LON NV raz Q31VALOV N3HM IN39N3130 MOT HSV14 v s OTF v NDALI MO 53008 344 TWNY3LX3 40 OLNI 5309 IOMINO9 N3HM N3dO 512 1 02 u3dnva 20 3 10 SWNIWHEI WIISAS 341 31415 300 384 TVNH3IX3 SALVAILIV HOIHM HOLIMS 144 ONIY 0 NV HOLIMSOUDIN 055380005 3314 N3dO ATIVNYON 04 51 1 3 SIVNINHII HOLM IVA Orc VE 01 031 JAV ONITIVNOIS TVNH3IX3 03 SLOWLNOD 3344 JOVLIOA TV 583410 A8 03116405 JAV 58314915 ATddNS JHL HOLVA 15001 54114915 JHL NIHLIM 5103 9NITTOH JHL 53000 118821449 Yad SV 40 NVI 38 TIVHS INIAM TOMLNOD 133 TIV YOLVILNSA 1 3115 11415 99 SION WEND NOWIXVW SdAv MS 1 auld OL 03123 09 SNOWNOD 43H10 TIV KINO 0 SINdINO 404 038000 SI NOWNOD OL Q3193NNO2 JHL MJA3N3HM HS 1 A NIMIM IV NOI 5 q371943N3 SI ZHL ES E EA 1 ONIANG SNAV IN3 3Hd NV 03345 1 GHOTA VI 9NIMIM LVHL dN 139 NYO e Sin 0 OS 0370 3 3 30 WavV gt 4 11 e
3. 000000 1404 SNO9 VIA SNOILONNA 193135 HSVM 41631 HSVM NO 539 563 4 SNLVLS STOMINOO WLY L3NIGVD 1041 03 SIHL OL 03123 02 SYOLOW 6 40 CX9 N3HM 1X9 9 Gif N334138 ONY 27 s3dWnr 102 AlddNS NV 150 3 i STVNINYAL 9 ONILLAHS 37083 3 10 440 NI 1 3814 3004 G3LVAILOV LVLSOWY3HL 15 NO ONINANL S3ZI9H3N3 80 TVNIWH3I AlddNS 440 9NILLOHS 512983 3 34 L IWNINYSL 035019 512 1 02 HOLIMS 344 310W38 300 3414 TVNH3ILX3 NI HOLIMS ONITIVISNI N3HM 07 vf N334138 YIdNN ANY MONIY If LNO IAOW HSVM NI LON Q3LVAILOV NAHM 1 3083130 MOT 5 14 TIM 51 40 1 3414 510001 181 OLNI 5309 1051092 NAHM 340 512 1 02 310N 335 C 74 1 310N 355 310N 335 dao IVNOILdO MS EY 1 384 ILONI x LN3NLYVaNOD 9 i ALON 335 C A AION 355 666 48 o H O gt MS 1531 300 JHL S31VAILOV HOIHM HOLIMS 3414 310W3H N0 QNV HOLIMSONOIN 31415 NOISS3HddfIS 3414 340 ATIWNYON 04 51 4 9 y SWNINE3I HOLMS Juli 01
4. 707220 Second Check Assy First Check Module Assy Reliet Vaive Water Assy FIGURE 11B REDUCED PRESSURE PRINCIPLE DEVICE BACKFLOW PREVENTER MEASURING INLET SLOT VELOCITY Smoke capture and grease extraction efficiency are depen dent upon the proper air velocity at the inlet slot of the ventilator The Air Velocity Chart below gives the optimum inlet slot velocity and the minimum and maximum allowed velocities If the slot velocity is below or above the minimum or maximum the exhaust fan must be adjusted accordingly NOTE The height of the inlet slot can vary depending upon the design of the ventilator It is therefore important to first measure the inlet slot and compare it to the chart below to determine the required average inlet slot velocity The de signed air volume per lineal foot is related to the velocity as shown onthe chart below The total air volume for the ventilator can be found on the ventilator nameplate Refer to Figure 13 Air velocity readings less than what is specified on the Air Velocity Chart may allow smoke and grease to escape the confines of the ventilator and or reduce grease extraction efficiency This can result in grease deposits which lead to sanitation problems or fire hazards if left uncorrected If the air velocity readings are higher than the maximum allowed it will require more energy to operate the exhaust fan exc
5. 19 ENGINEERING DATA 5 WIRES TO VENTILATOR FOR CONTROLS em 5 WIRES TO VENTILATOR FOR UV SYSTEM AS m 2 WIRES MAGNETC STARTER FOR oo 0 EXHAUST FAN 120VAC 20 __ 7 MI AMP SERVICE 41 0 S 1 CHACK VALVE 8 VACUUM p BREAKER ASSEMBLY 3 8 COPPER TUBING 120 VAC 50 60 Hz 20 AMP SERVICE OPTIONAL 220 VAC 50 60 Hz 1 COMMAND CENTER 2271 CONTROL CABINET HOT WATER INLET 7 FIG 10 TYPICAL ARRANGEMENT WITH VACUUM BREAKER CHECK VALVE FOR BACKFLOW PREVENTION 5 WIRES TO VENTILATOR FOR CONTROLS uw 5 WIRES TO VENTILATOR FOR UV SYSTEM 2 WIRES TO MAGNETC STARTER FOR ENS 7 EXHAUST FAN E Q 120 20 120 VAC 50 60 Hz 20 AMP SERVICE AMP SERVICE OPTIONAL 220 VAC 50 60 Hz P 22 JE pe SSS COMMAND CENTER LA 0 00 2 o0 HOT WATER INLET ce CONTROL caper DRAIN FIG 10B TYPICAL ARRANGEMENT WITH BUILT IN RP DEVICE FOR BACKFLOW PREVENTION 20 ENGINEERING DATA Each Gaylord Ventilator is engineered to properly ventilate the specific cooking operation The exhaust air volume is en gineered as
6. LES Hood Serial No Inlet type Air Velocities from Left to Right Hood Serial No Inlet type Air Velocities from Left to Right Eo qoo __ ee 2 tea A Make Up Air 1 When the start fan button is pressed There MAY be a 45 70 second delay before the Exhaust fan starts The supply fan will start immediately 2 Kitchen Make up air comes on Yes no 3 Type of Make up air oO Ceiling Registers a Ceiling Plenum box g Ceiling Linear Diffusers If ceiling linear diffusers or registers approximate distance from front face of hood UV Section Test These tests are to be performed only by Trained and Qualified Individuals and only for hoods with UV in the model number With the exhaust fan on and the UV modules installed perform the following rj Built into hood rj Other 1 Green UV Lights on light on ___ Yes No 2 Open the Inspection door wash Access Red UV Safety Interlock light on Yes No 3 Open the UV Access Door Red UV Safely Interlock light on ___ Yes 4 De energize the fan circuit This can be done by turning off the circuit breaker that provides power to the fan motor or by removing the wiere in terminal 8 EF2 Red UV Safety Interlock light Yes No 5 With the fan off Open the Inspection door wash access and verify that all Particulate separators are in place Form No CG36000SUR Damper Operation Verify the Damper operates correctly
7. 1 503 692 6048 email info gaylordusa com 56 LIMITED WARRANTY THE GAYLORD UV WATER WASH VENTILATOR LIMITED WARRANTY October 2004 The Gaylord Ventilator and component parts furnished with The Gaylord Ventilator are warranted to be free from defects of material and workmanship under normal use when installed operated and serviced in accordance with factory recommendation Rubber and synthetic rubber parts such as rings diaphragms poppet checks and gaskets are perishable when caustic cleaning solutions are used and therefore are not covered by this warranty The Manufacturer s obligation under this warranty and any warranties implied by law shall be limited to repairing or replacing at its option any part of said equipment when either Gaylord Industries Inc or the Licensed Gaylord Manufacturer s examination shall disclose to its satisfaction to be thus defective for a period of one 1 year from the date of beneficial use or eighteen months from date of shipment whichever occurs first provided proper and acceptable evidence of such is recorded at the factory GAYLORD INDUSTRIES INC AND THE LICENSED GAYLORD MANUFACTURER SHALL NOT BE RESPONSIBLE FOR INCIDENTALOR CONSEQUENTIAL DAMAGES RESULT ING FROM A BREACH OF THIS WARRANTY Inthe United States the labor required to make repairs and replacements under this warranty shall be furnished by Gaylord Industries or the Licensed Gaylord Manufacturer or its authoriz
8. S39VSS3N 5 5 11 7 Rip zi 4290 lH 3L NI AL34VS AN 1 31 511 AN 1 31 611 W4LSAS AN 1 31 111 MS 1 4 e 31416 X9 ET o OVAOZL OL 3123NNO2 G1 SNONWNOO 41H10 3 0 SLAdLNO 404 SI NONWNOO OL 1 3HL 03298383 SI CAL df 5 9 8 ONIMIM TYNOILdO 00 SWavIv 15171 10 AG 01314 1N3A3Md ANY 03305 1 QMOTlAV9 ONIMIM dN 139 3HL 1 TA OS 0 Nav 1 1 MOLV IILN3A LINOYID ONIGIOH JHL 6 15 FILS 99 d33M OL NIW 404 N3dO 10 3105 GfdMO 14 3A33534 0 90 SLOVNOO L Le X3 AN 03 vL 804 135 SI AVIS CYL GION310S 2 HSWM 0014 4 NOSE 2 ox 1 NOILISOd HSVM OL NidWQ 99 50 140 S300N LIN941 AlddNS 204 9 SGION310S HOLY 01 25 879 FU Sm 0 803 03501 SI 1 LAdNI NAVIY 190 HOLMS JONGA TOX ONIYNG 935 avwa aondos Vaso HSVM 0003 dii 101508831 343 0 0 404 135 SI AVI3H 131
9. 1 21 12313 LSNVHX3 9 60 Po EF 80193NNOO 21 5 JHM NOILDANNOD 41415 IVNINH3L TOYLNOD HOLIMS 1531 9 310N 33S IWNOILdO HOLIMS MOTI 183983130 nu 1d0 LSIN HALVM 0102 pm 14 E 228 145 1 1 N aon as ps 143 L 310N 335 5 CON TWNOILdO 5 E HSVM HSVM HSVM HSVM 344 1 c 7777 1831 1 cod I aon as 277 0 a 200000 22 53 L3NIBV2 OMINOO OL 03123 02 ty gt SUOLON N3dWvd Z6 N 0 DO RG fo 1 N334138 YANN ANY MONIY 109 4 1 414405 ANY ISNVHXa 63 1 LHOd SWOD VIA 5 N 440 ONILLAHS 1 30 80 ONY 5 i r Nimm 123135 HSVM 31vAu2v LVLSOMM3HL 30 3B NI 2 1 1631 NO HSVM 15 3 NO ONINANL 51 61 2 S39VSS3N SNLVLS SAZHOUANA 80 TWNINYAL 514405 330 6 4 159 11 51041 NIV 30 2 6 1 01501 SLOVINOO HOLIMS 344 IAOW IMA
10. ofthe Start up report to Gaylord and keep a copy for your records 5z Q 0 ONU RP DEVICE INITIAL START UP RP DEVICE The reduced pressure principle device RP is required to prevent contaminated water from backflowing upstream to potable water The unit provided in the Gaylord control cabinet is manufactured by Watts Regulator Co 1 Initial Start up To avoid water hammer or shock damage perform the following initial start up procedures A Close the outlet hand valve B Open the inlet hand valve slowly fill the valve and bleed the air through test cock number 2 3 and 4 C When the valve is filled open the outlet hand valve slowly and fill the remaining supply system The initial start up procedure is now complete Thereduced pressure principle device type backflow preventer Refer to Figure 11 amp 11B consists of two primary chambers with spring loaded check valves and a secondary chamber with a spring loaded relief valve This device prevents backflow by opening and closing the check valves if the pressure from the inlet side to the outlet side of the device varies 1 Intermittent Discharge Intermittent discharge of water through the relief valve is fairly common and usually occurs if there is inlet pressure fluctuations of more than 3 psi and when the solenoid valve closes after a wash cycle 2 Continuous Discharge If there is continuous discharge of water out the relief valve when the ventilator is
11. 7 4 COM Nevercomeson 000 o o SoooSo 2 5 Onw i cuo i SEQUENTIAL WASH S2 S5 DESCRIPTION EXPANSION MODULE 0 On when Wash Solenoid 2 should be open On when Wash Solenoid 3 should be open On when Wash Solenoid 4 should be open On when Wash Solenoid st 5 should be open Not Used Not Used Not Used Not Used SEQUENTIAL S2 S5 EXPANSION MODULE 35 TROUBLESHOOTING C 6000 UV Terminal Voltages TERMINAL DESCRIPTION FAN OFF FAN ON WASH ON INT FIRE EXT FIRE Common High Voltage Common 8 Output to Exhaust Fan Motor Starter OVAC 120VAC OVAC OVAC 120 VAC 9 Output to Wash Solenoid Valve 1 OVAC OVAC 120 VAC 120 VAC 120 VAC Input from Remote Fire Switch OVAC OVAC 0 NO Low Detergent Sensor Jumper J1 is present Input from 777 Low Detergent Sensor Jumper J1 is cut or NOT present Low Voltage Common UV Components Input from UV System On Green 2U Input from UV Lamp Failure Amber from UV Safety Interlock Activated 0 yac 0 VAC 0 VAC 120 VAC Neutral Leg High Voltage Common Output to UV Lamps Contactor OVAC 120VAC OVAC 120 VAC 1 120 VAC Jumper is installed between LD and 4 or Jumper J1 is present No LD Detergent Flow Switch present 2 120 VAC LD Detergent Flow Switch is installed and Detergent Pump is running and Detergent is present O VAC LD Detergent Flow Sw
12. 403 LINDO 9NITIOH d334 OL NIN 404 N3dO aion310 san HSVM 140 SLOVINOO MIVA GIONTIOS HSVM 2015 1 AVT3O HSVM MIWA GION3IOS 54489 HSVM AN 303 404 13S SI Cal MIWA 05 28489 014 140 NOISSINM3d HSVM 0 3 NOILISOd HSVM OL M3dWvQ 92 140 S300N AlddNS 704 65 03 83553 3 0 21 1 OL 5 gee ik 318 5 4 OL OX 4 140 MS MO14 143983130 Z OX A AYTAY WAV TY 204 140 HOLMS 10 1 0X WV IV NV 23S WA GIoN3T0S HSVM 0 0A 1915088301 3314 0 0 404 135 SI AYTAY 1 ALON 0075 55 0 0 1 21 Wavav nv 49 310 115 0 A8 593910 39 15 3 P4 5819015 OVN gt m T A oio I 1 S43dWVO OL OL dN 303 0009 M3AMOJSNV3L JINGOW 601 6079201 104110 4131 5 NOD ansa 116 NV 03 034034 SI Wad 15 05 40 303 380034 LON JINON NOISNVdX3 214 Nid SHLON IWYANHO NV 6 1 1 1 1 1 SHIHIO 140435 792141933 65 ee SHIHLO 48 5
13. 1 Start the Exhaust Fan 2 Turn the Exhaust Fan off Start Wash Note The Damper will not move on CG3 FDD CG3 ND CG3 FDT or GX2 FDD GX2 ND On GX2 and GX2 EDD hoods remove a cartridge to see the damper operation On CG3 EDD hoods open the Inspection wash access door to see the damper operation Damper opens Yes No Damper closes Yes No Summary of Damper Position Normal Operation Exhaust Fan Off Internal Fire External Fire Exhaust Fan Wash Mode Thermostat Surface Fire Protection CG3 CG3 EDD GX2 FDD GX2 ND Surface Fire Protection Interlock External Fire Mode Caution Before any Fire tests are performed check with the building superintendent to see if the Surface Fire Protection system is wired to the building alarm monitoring system and or fire department The Surface Fire Protection system should be wired to the hood s and or GPC 6000 Cabinet as shown on the wiring diagram Verify the following occur during a trip test of the Surface Fire Protection System 1 Damper remains open or opens Yes 2 Exhaust fan remains on or comes on Yes No 3 Supply fan shuts off Yes No On CG3 Hoods C 6000 Command Center 4 Flashing red light and Ext Fire Active displayed on C 6000 Command Center Yes 5 Water spray come on after 60 second delay Yes No Personnel provided with ventilator technical manual Yes No Inspection Witnessed By Print Name Signature Date
14. 11 Sinai SN gt OC 419 120 ALON dOHS 0 Dd En P na ren ud ALON dOHS JINGSHOS 0 1 214 9 IMS 33008 N04 39V170 nano 335 1 15 03504 38 01 51 STANDARD VENTILATOR MODELS Model CG3 UV BDL Model CG3 UV BDL CL Application Wall mounted canopy Application For single island style for all types of equipment arrangements Model CG3 UV BDL DS Model CG3 UV BDL BB Application For island style Application For island style cooking arrangements where one side cooking arrangements over all of the cooking line is light duty equipment duties of equipment and the other side medium duty equipment STANDARD MAKE UP AIR OPTIONS The make up air options shown below are available on all BDL Series Ventilators Except the MAI Series is not available on the CG3 BDL CL MODEL MAW SERIES MODEL SERIES FRONT FACE DISCHARGE INTERNAL DISCHARGE This method of introducing make up air into the kitchen is flexible and has many advantages Make up air is discharged through stainless steel perforated panels as illustrated MAW Series or optional registers Typical supply volume is 80 of the exhaust or more depending on air bal ance desired Supply air temperatures should range from 60 to 65 F 16 to 18 C but may be as low as 50 F 10 C depending on air volume distribution and i
15. Comments VENTILATOR START UP INSPECTION REPORT For C 6000 Series Controls and C 6000 UV Job Name Address ity State Ip Facility Contact Name Phone Wash Mode Test 1 Model and Serial number of control cabinet 2 Push Start Wash on control cabinet Check the following a Exhaust fan off Yes No b Damper closes to front of hood after 45 Seconds CG3 FDL Only Yes _ No C Water wash turned on Yes NO d Green light is on and Wash is displayed on C 6000 Command Center Yes e Detergent pump is primed and pumping Yes No f Wash length set to _____ Minutes g If sequential wash delay set to ____ Minutes h Water pressure 222 PSI 40 Min i Water temperature 140 F Min 180 F Max PE Any water leaks during wash Yes No k Brand of Detergent used 3 Atthe conclusion of A thru above push the EXIT button on the C 6000 Command Center Check the following Did the water shut off ____ Yes No Did the damper stay closed forward CG3 and CG3 FDL only 5 Push START FAN Check the following Green light comes on and Fan is displayed on C 6000 Command Center Yes Damper moves to the open position after approx 45 seconds CG3 and CG3 FDLonly Fire Mode Test Internal Fire Mode Caution Before any Fire tests are performed check with the building superintendent to see if the Gaylord con
16. The internal fire mode has been activated via thermostats Refer to Fire Cycle in this trouble shooting section The remote fire switch has been pulled Refer to Fire Cycle in this trouble shooting section Turn off the water and disassemble solenoid valve Remove debris and reassemble TROUBLESHOOTING SYMPTOM POSSIBLE PROBLEM CORRECTIVE ACTION FIRE CYCLE 1 If the ventilator is in an internal fire Faulty thermostat or break Check continuity of thermostats and circuit cycle Fire in Hood is displayed and the red light is on continuous water sprays on and the damper closes to the fire position but there is not a fire N A CG3 UV FDD and CG3 UV ND If the ventilator is in an external fire mode Ext Fire Active displayed and the red light flashes water sprays on and exhaust fan on but there is no fire If the damper is in the fire position but the unit is not in an internal fire mode Fire in Hood displayed water sprays on N A on CG3 UV FDD and CG3 UV ND BACK FLOW PREVENTERS Model GPC 6000 UV VB Series control cabinets use a vacuum breaker check valve assembly for backflow prevention Model GPC 6000 UV Series control cabinets use a reduced pressure principle device RP for backflow prevention Refer to Pages 38 through 40 for illustrations of each The type of backflow preventer used is dictated by state county or city code VACUUM BREAKERS Vacuum breaker
17. a O T lt lt e 0 lt 404 1 ONIGIOH SI 310009 NOISNVdX3 310 d333 OL NIN 401 N3dO 008305 383534 0 9 0 SLOVINOD JHL NIN 140 HSVM NO VA HSVM X3 AN 401 404 13S SI AVT34 ONIMIL ZHL IATA 003105 24440 HSVM 0013 140 HSVM OX vL SLIVM 009 ZH09 0G OVA 022 o 1 NOILISOd HSVM OL 99 35 04 140 sadon 10 110 416005 LINDUID 344 5 JHL HOLY OL 23S 01 Gan 404 035070 SI 131 LNANI d 4 Waviv 0 3S awa ou ID NISORIOHL pog IN 01 135 SI 141 sinaino JCALWAILOV E JION dOHS 3ind3H2S 0 1 214 490 H3LNI AL3JVS AN 1 31 11 2 61 AN 31 61 1 803 ATddNS W3LSAS AN 31 11 1 vi 115 AT31vavd3s 03501 38 OL 50 gt O 4 LL lt e lt H gt e N SUAdNVG 01 OL dN 404 0009 YINYOJSNYHL VAOOL NV 801 SI Wad 5 0
18. 1 If the mist nozzles do not come on when the fan is started check the following A Open the electrical compartment of the control cabinet and check to ensure that the cold water mist override switch is in the On position B Check the cold water mist hand valve in the control cabinet to ensure that it is in the Open position C Check the cold water mist solenoid coil for voltage Also check the coil for continuity D Foreign material in the cold water supply line may have clogged the solenoid valve and prevented its opening If this is the case a alight tap on the solenoid valve housing should release the valve 2 If water mist is spraying out of the air inlet slot check the following A With the cold water mist on open the control cabinet and check the pressure gauge to ensure that the flow pressure is not above 40 psi Adjust the pressure reducing valve if necessary B With the cold water mist on check the mist nozzles for even spray Foreign particles in the nozzle could cause an erratic mist causing it to come out the air inlet slot AIR INLET SLOT COLD WATER MIST NOZZLE 1 MANIFOLD 26 ae FIG 14 CONTINUOUS COLD WATER MIST TROUBLESHOOTING SYMPTOM POSSIBLE PROBLEM CORRECTIVE ACTION SMOKE LOSS 1 Smoke Loss Ventilator is not A Low air velocity Average air velocity Broken or slipping belt on the exhaust fan exhausting properly GREASE EXTRACTION 1 Poor Gre
19. 3193NNOO SNONNO9 310 ATNO 0 SLNdLNO 404 O33 40d SI NOWWO2 OL Q3193NNOO IHL M3A3N3HM ALON dOHS 1 d CYOTAVD A8 TWNOLLdO SYIHLO AG ONIMIM 01114 SNWNVIV NV 03345 1 QqMOTAV9 ONUM 1 139 NYJ JHL 1VHI sin 0 OS 032943 3 30 NAVIY 3HL Sine ON a ObZ WE 01 GALVY JUV ONITIVNOIS TVNH31X3 01 SLOVINOD 3384 39 110 TIV SH3HLO A8 03114405 4314 15 AlddNS HO1VW 15011 SYaLYVLS 9ILJNOVN 3HL NIHLIM 5103 9NKTIOH 53002 i 8VOllddv Yad SV 40 WNWININ 38 TIVHS ONIMIM TIOHLNOO 1 S3ION TVH3N35 NOWIXVN SdAV WOWIXVN SLLVM 009 2 09 06 OVA OZI JOVLIOA AlddNS gt 7 O 4 11 e a T a lt e 0 lt tr 1 01 HOLVIILN3A 92 15 6 31415 404 1 SI 310009 NOISNVdX3 310N 413 OL NIN L 404 N3dO 5 HSVM a ioe JATA GIONTIOS 2215 1 AVT30 HSVM SA 4 MIWA GIONSTOS 68440 HSVM 214 AN 303 60 MIWA GIONTIOS 2 4809 HSVM 014 NOISSINY3d HSVM 20 Spent eee ne 4 NOILISOd HSVM OL H3dWvQ 99 G OA 140 S300
20. NY 304 LON FINGOW NOISNVdX3 214 SALON IVYANAO XO8 f NV HOLIMS 1531 9 310N 33S IWNOILdO HOLIMS MOTA 183943130 O LdO LSIN 53198 0102 ODDO au ciu cida vids HSVM HSVM HSVM HSVM HSVM 13100 9NIBW Td 113 8 2 TOMLNOO SIHL OL 13123NNOO SMOLON M3dWV 26 0 7 9 N3HM 1X9 29 N334138 ANY 07 112 15 ATddNS STVNIWH3L 1 8f 30 2 ONILLNHS 440 G3LVAILOV LVLSONYSHL 3414 TVNe3LNI NI 150 3 NO IVNINYAL 14405 440 ONILLNHS 8 5 S371943N3 30 1 TvNIWH31 035019 512 1 02 HOLIMS 384 310W3H IQON 3 11 TWNY3LX3 NI HOLIMS 9NITIVISNI N3HM 9 vf N334138 1 LNO IAOW HSVM NI LON Q3LVAILOV NAHM LN3933130 MOT HSV14 TIM 1 SIVNINH3I 1N39831 30 MOT 80 1 S300N NAHM N3dO SLOVINOD 1 5309 OLNI 1 WALSAS 444 5 10 20 3008 1 3HL 531 12 HOIHM HOLIMS 344 3LO0W38 HOLIMSOHIIN 55380005 3414 N3dO ATIVWSON 303 STVNINH3L 13 SIVNINW3I HOLIMS 3414 090 03 ALVY ONITIVNOIS TVNH3IX3 404 SLOVINOD 3344 39170 TIY SHAHLO 03110005 34 50314
21. will not require lubrication DETERGENT CONSUMPTION CHART Imperial Wash Cycle Length Control Oz E 2 Minutes 5 2 Minutes _ Cabinet Per Pipe Size Setting Min z as Postes E NN Eo SOR 9M TS Oz Gal per s per Per Per i Da 1 1 4 8 1 1 2 6 3 18 9 BRACKET YOKE amp BEARING ASSEMBLY SHAFT ALLEN SET SCREW CAM NUMBER FIG 8 DETERGENT FOR THE WASH SYSTEM FORMULA G 510 is the only cleaner recommended by Gay lord Industries for use in the washdown system of The Gaylord Ventilator FORMULA G 510 is a concentrated colloid cleaner specially formulated to remove the daily accumulation of grease inside The Gaylord Ventilator without damaging the rubber and synthetic parts of the detergent pumping system FORMULA G 510 is biodegradable safe for kitchen person nel and has a variety of uses DILUTION OF FORMULA G 510 FOR VENTILATOR CLEANING Normal Cleaning For ventilators covering cooking equipment such as broilers griddles fryers or any other heavy grease producing equip ment fill the detergent tank with full strength FORMULA G 510 Light Duty Cleaning For ventilators covering light grease producing equipment such as ovens kettles steamers and ranges fill the detergent tank with a mixture of one part FORMULA G 510 to one part water Cleaning the Ventilator Exterior Mix one part FORMULA G 510 to twenty parts
22. 3 Yellow UV Lamp Failure light is on ONLY at C 6000 UV control NOT on any of the ventilator sections Loose wire between C 6000 UV and ventilator No start signal from C 6000 UV to ventilator section s Fuse is blown on UV Controller in ventilator The contactor has failed CR20 Green UV System On light has failed Output from PLC is not working UV Lamp or UV Ballast has failed The contacts on the UV Controller have closed permanently Relay CR22 in ventilator has failed Relay CR12 in C 6000 UV has failed Yellow UV Lamp Failure light on ventilator has failed ventilator If there is no power at L1 and L2 coming to this ventilator section identify the circuit breaker correct and re check Check for 120 Volts between 6U and 5U in the ventilator If none check 13 in the C 6000 UV for power and operation If there is power there check for 120 volts between 1U and 5U If there is power check the green lamps for proper operation Check Fuse F7 in C 6000 UV Check Fuse F2 on the UV Controller If there is power to L1 and L2 Check for power to the contactor coil CR20 Correct lack of power Check for power to the Green UV System On light a If no power Check the circuit and locate problem b If there is power the Green UV System On light has failed and needs to be replaced Check for power on YO 3 on the PLC It should be on whenever the
23. Toresume normal operations open the fire switch and flip the toggle switch to the position marked normal Replace the glass rod and close the cover Push either the Start Fan or Start Wash button SLOTTED SCREW TURN COUNTER CLOCKWISE 4 TURN TO OPEN TOGGLE SWITCH GLASS ROD FIG 5 BREAK GLASS FIRE SWITCH C 1357A SERIES TESTING INTERNAL FIRE MODE FOR CG3 AND CG3 UV FDT ONLY Totestthe Internal Fire Mode a fire detected by the ventilator s thermostat s push and hold the Fire Test Switch button for 20 seconds It is located inside the electrical compartment of the control cabinet Pushing this switch duplicates thermo static action CAUTION Before any Fire Tests are performed check with the building superintendent to see if the Gaylord control cabinet or Surface Fire Protection system is wired to the building alarm monitoring system and or the fire department TO RESUME NORMAL OPERATION 1 To discontinue the 2 minute cool down cycle at any point during the cycle push the Exit F5 button on the C 6000 UV Command Center 2 Push the Start Fan F1 button on the Command Center SURFACEFIRE PROTECTION The National Fire Protection Association NFPA 96 document requires fire extinguishing equipment over all grease producing cooking equipment such as griddles ranges fryers broilers and woks In addition the system must protect the interior of the ventilator and the exhaust duct The most
24. affected and therefore the exhaust CATAL fan must be adjusted ANEMOMETER MODEL DA40 FPM MAX MPS MIN 2 16 SEC SEC MEASURING INLET SLOT VELOCITY GAYLORD LISTED C US 370Y EXHAUST HOOD WITH EXHAUST DAMPER THIS EXHAUST HOOD IS ALSO LISTED AS AN EXHAUST HOOD WITHOUT EXHAUST DAMPER WHEN EQUIPPED WITH FIRE DAMPER LOCKOUT PART NUMBER FDL FOR USE ONLY WITH GAYLORD INDUS TRIES LISTED SUB ASSEMBLY CONTROL CABINET MODEL NUMBER GPC 5000 99 OR GPC 6000 SERIES THIS EXHAUST HOOD HAS BEEN TESTED TO STANDARD UL 710 EXHAUST HOODS FOR COMMERCIAL COOKING EQUIPMENT THIS EXHAUST HOOD IS LISTED UNDER UL FILE NUMBER MH11403 THIS EXHAUST HOOD MEETS ALL REQUIRE MENTS OF THE LATEST EDITION OF NFPA 96 AND THE IMC INTERNATIONAL MECHANICAL CODE PATENT PENDING WORLD HEADQUARTERS GAYLORDINDUSTRIES INC 10900 S W AVERY STREET TUALATIN OR 97062 8549 USA PHONE 1 503 691 2010 FAX 1 503 692 6048 EMAIL info gaylordusa com UL CG3 1001 ENGINEERING DATA MINIMUM TOTAL EXHAUST VOLUME FOR THIS HOOD SECTION TOTAL EXHAUST CFM HERE MAXIMUM TOTAL SUPPLY VOLUME FOR THIS HOOD SECTION TOTAL SUPPLY CFM HERE EXHAUST STATIC PRESSURE AT DUCT COLLAR SUPPLY STATIC PRESSURE AT DUCT COLLAR THIS HOOD SECTION SUITABLE FOR APPLIANCES WITH MAXIMUM COOKING SURFACE TEMPERATURE OF F FOR LINEAL FT OF HOOD 9 FOR LINEAL FT OF HOOD REFER TO GAYLORD VENTILATOR TECHN
25. and once closed the hot water wash sprays come on COMMAND CENTER This hot detergent water washes the day s grease dust and C 6000 UV lint accumulation from the interior of the ventilator flushing it down to the main gutter which slopes to a pre flushed drain which leads to the building drain system Spray nozzles are located on 8 to 10 centers on the wash manifold mounted on the interior back wall of the ventilator At the end of the wash cycle the water automatically shuts off and the interior of the ventilator is clean ready for the next day s operations The damper remains in the wash position until the exhaust fan is restarted This is to prevent conditioned air from going up the exhaust system during off hours VENTILATOR YLORD CONTROL CABINET The length of the wash cycle may be set between 3 minutes p and 9 minutes The length of time is dependent upon the type of cooking equipment being used Typical settings are 3 minutes for light duty equipment 5 minutes for medium duty i i FIG 2 equipment and 9 minutes for heavy duty equipment However adequate cleaning is dependent upon water pressure water VENTILATOR CONTROL CABINET temperature daily grease accumulation the length of the MODEL GPC 6000 UV SERIES wash cycle frequency of wash cycle and the type of detergent being used It may be necessary to increase the wash time to achieve
26. com www gaylordusa com COMMERCIAL KITCHEN EXHAUST SYSTEMS FIRE PROTECTION UTILITY DISTRIBUTION ROOF TOP UNITS POLLUTION CONTROL TABLE OF CONTENTS COS UN VENTILATOR DESCRIP HONS suena 4 5 cer eee eee ee 6 9 OFERA ON 10 11 12 SAFETY CONCERN WARUN 13 DETERGENT Msc 14 2548 1516 55185401 8 WASH a 15 MODEL 6 6000 SERIES COMMAND CENTER INSTRUCTIONS 16 19 1 20 21 START UP PROCEDURES 8000000000 5 22 RPDEVICE INITIAL START UP 23 MEASURING INLET SLOT VELOCITY 0 A 24 26 OPTIONAL CONTINUOUS COLD WATERMIST 27 TROUBLESHOOTING SMOKE LOSS 28 GREASE EXTRACTION 28 EXHAUST FAN 29 WASH SYSTEM foc 29 30 FIRE CYCLE OE 31 Y n 31 32 31 RP Jy 32 0 00 32 32 UV SYSTEM 8 33 3
27. fan is called to be on If not the PLC is defective Identify ventilator section with Yellow UV Lamp Failure light on With fan running Open UV Access door Depress the UV Access door switch and identify which Lamp Ballast s green light is not on Switch the pin connector on that Ballast with another Ballast and check again a If the alternate Ballast s green light comes on replace the Ballast b If the alternate Ballast s green light does not come on replace the Lamp Check for continuity between 2A and 3A in ventilator If there is continuity AND all of the UV lamps are working 6 green and 3 red lights on at the UV Controller the UV Controller needs to be replaced With Exhaust fan on check for continuity across the N O contacts of CR22 in the ventilator If there is continuity AND all of the UV lamps are working replace relay CR22 Check CR12 for proper operation replace if necessary Check the Yellow UV Lamp Failure light and see if it is receiving power a If no the problem is in the wiring Locate and correct the problem b If yes replace the lamp TROUBLESHOOTING UV SYSTEM SYMPTOM POSSIBLE PROBLEM CORRECTIVE ACTION 4 During the lamp inspection one of the UV A The Yellow UV Lamp Failure light has Controllers does not have 6 Green amp 3 Red indicator lights on and there is no Yellow UV Lamp Failure lamp on 5 Red UV Safety Interlock Activated ligh
28. lamp s before installing with a small amount of G 510 or similar detergent 14 Re connect the lamp connectors on both ends of the UV lamps e Each lamp connector should be labeled from 1 to 6 on both ends Lamp 1 is at the Front of the ventilator when the UV module is installed e Lamp 6 is at the Back of the ventilator when the UV module is installed 15 Re install the UV module end caps and torque the bolts to 7 10 in lbs 16 Re install the UV module in the ventilator 17 Tighten all nuts holding the UV module to the ventilator 18 Re connect the UV module power cord 19 Check for proper operation of UV lamps SAFETY CONCERNS WITH UVC As with many types of technology if it is not used properly and or proper precautions are not taken there is the potential for injury orharm This is especially true with UVC light due to the fact that it does not physically hurt at the time of exposure While UVC is very effective at breaking down grease mol ecules direct exposure to large amounts is harmful to skin and eyes The amount of UVC generated in these hoods is greater than that what results from direct exposure to the sun Under no circumstances is it acceptable to view the lighted lamps without proper eye protection or expose bare skin directly to the light Allinterlocks and safety precautions called for in this manual must be followed to avoid the potential for harm to service personnel and or operators In addition only trai
29. leaks or spits either at the beginning or end of the wash cycle thermostat circuit The remote Fire Switch If provided has been pulled The external fire mode may have been initiated from another source such as a building alarm system DDC system pre engineered fire system etc There may be a problem with the PLC Programmable Logic Controller in the command center If the PLC output lights check out there may be a problem with the damper motor or the wiring going to the damper motor A Improper Installation B Sticking check valve C Deteriorated check valve washers 31 Refer to wiring diagram on Pages 48 51 Note Thermostats are wired in parallel Replace thermostat s if required Check for jumper between GXT and 15 If GX2 hoods are connected check for continuity between GXT and 15 If not trace out circuit and find break Open the Fire Switch and flip the toggle switch to the Normal position Refer to Page 9 for illustration Water sprays will continue to run for 2 minutes unless the Exit button on the command center is pushed Disconnect wires from terminals 4 and FS to isolate external sources If external fire mode stops investigate external sources and remove cause Check the appropriate status light on the PLC Refer to the PLC status light chart on Page 35 If the output light is not on the PLC needs to be reprogrammed or possibly replaced there is mor
30. length of the wash cycle may be set between 3 and 9 minutes Recommended times are 3 minutes for light duty equipment 5 minutes for medium duty and 9 minutes for heavy duty equipment Refer to wash timing instructions on Page 17 to adjust the length of wash cycle While the wash cycle is on open the inspection door slightly and visually check spray of nozzles If a nozzle is clogged remove and clean by running a small wire through it Refer to Page 14 for troubleshooting detergent pump Check and fill detergent weekly Refer to Page 15 for recommended detergent Normally only one wash is required in a cooking day However if the cooking operation is extremely heavy such as char broiler and wok cooking it may be necessary to wash twice in a cooking day Check hand valve inside control cabinet Check any hand valve upstream of control cabinet Coil may be burned out Check continuity Foreign material in the hot water supply line may have clogged the solenoid valve and prevented its opening If this is the case a light tap on the solenoid valve housing will release the valve Check wiring diagram for proper wire 9 13 and check for 120 volts during wash Check the appropriate status light on the PLC Refer to PLC status light chart on Page 35 If the appropiate status light is not on the PLC needs to be reprogrammed or possibly replaced Tighten connection
31. not in a wash cycle do the following INLET HAND VALVE OUTLET HAND VALVE 4 bia aum FIGURE 11A REDUCED PRESSURE PRINCIPLE DEVICE BACKFLOW PREVENTER 23 A Leave the inlet hand valve open and close the outlet hand valve If there is still continuous discharge it indicates that foreign material is preventing the first check valve from closing If flushing will not clear the unit remove and clean the first check valve B If there is continuous discharge of water out of the relief valve during a wash cycle there is foreign material preventing complete closing of the relief valve Flushing the relief valve may correct this condi tion Repeat procedure if necessary If flushing does not stop discharge with flow through the device remove and clean relief valve In no case should the relief valve outlet port be plugged closed off or restricted This device should be inspected occasionally for continual discharge from the relief valve which indicates a need for maintenance It is recommended that the RP device be inspected and tested once a year NOTE Some regulations require annual inspection and test ing by a company certified to perform such duties See Instruction Manual IS TK DP obtainable from your Watts installer or distributor For the name of your nearest installer or distributor call Watts Regulator at 978 688 1811 Test Cock No 3 Test Cock No 2 Test Cock No 4
32. obtain phone number of G 510 2 Detergent Press F1 until 2 Detergent appears 1 gt F2 gt Prev Toggles with F5 gt Exit F6 Enter Press F6 ENTER to display the Phone For Detergent Number to order Detergent 1 800 286 2010 1 800 286 2010 Toggles with F5 gt Exit Press F5 EXIT to return to the menu 3 To Set Wash Length Press F1 until 3 Wash Length appears 3 Wash Length F1 gt Next F2 gt Prev Toggles with F5 gt Exit F6 Enter Press F6 ENTER to display the Length of Washi Time 3MIN Range from Min to 9 Min Wash 1 Press F3 to Increase the Wash Time up to 9 Minutes Maximum or F3 gt Up F4 gt Down Toggles with F12Next F5 Exit Press F4 to Decrease the Wash Time down to 3 Minutes Minimum Pressing F1 gt Next goes to Next Wash 2 etc control is set up as a Sequential control Press F1 to adjust the Length of Wash 2 if applicable 4 To Set Delay p Press F1 until 4 Delay Time appears 4 Delay Time F2 gt Prev Toggles with F5 gt Exit F6 Enter Press F6 ENTER to display the Delay Time Delay Time 1Min Range from 1 Min to 99 Min between washes Not used if there is only one wash Press F3 to Increase the Delay Time up to F3 gt Up F4 gt Down Toggles with F5 Exit 99 Minutes Maximum or Press F4 to Decrease the Delay Time down to 1 Minute Minimum 5 To Set Clock Press F1 until 5 Set Clock appears 5 Set Clock F1 g
33. or cleaning shall be maintained on the premises After cleaning is completed the vent cleaning contractor shall place or display within the kitchen area a label indicating the date cleaned and the name of the servicing company It shall also indicate areas not cleaned EXHAUST SYSTEM INSPECTION SCHEDULE Monthly Quarterly Semi annually Annually Factory trained service agencies are certified by Gaylord Industries Inc to perform these inspections Forthe name and phone number of your nearest agent visit our web site at www gaylordusa com email at info gaylordusa com or call 1 800 547 9696 Systems serving solid fuel cooking operations Systems serving high volume cooking operations such as 24 hour cooking charbroiling or wok cooking Systems serving moderate volume cooking operations Systems serving low volume cooking operations such as churches day camps seasonal businesses or senior centers UV Lamps UV Access door s Damper Actuator Access Particulate Separator Main Grease Gutter During clean u 9 Damper Actuator procedures at Wash the end of the Access located behind cooking period Door s this panel special attention should be given to wiping clean the damper at the air inlet of the ventilator During clean up procedures at the end of the cooking period these areas should normally be wiped down FIG 7 UV PREVENTIVE MAINTENANCE C
34. the outlet hand valve If there is still continuous discharge it indicates that foreign material is preventing the first check valve from closing If flushing will not clear the unit remove and clean the first check valve Refer to illustration on Page 23 4 Continuous discharge of water out relief valve when ventilator is washing A Foreign material in relief valve Foreign material preventing complete closing of the relief valve Flushing the relief valve may correct this condition Repeat procedure if necessary If flushing does not stop discharge with flow through device remove and clean relief valve In no case should the relief valve outlet port be plugged closed off or restricted 1 If during a wash cycle water oveflows the gutter and comes out inlet slot 1 Enter Code displayed on C 6000 UV Command Center 2 Wrong language displayed on C 6000 UV Command Center Clogged drain outlet Note Each ventilator section has its own drain outlet Drain system clogged If more than one ventilator system is not draining it indicates that the drain system is clogged Pre flush line not in drain opening Clogged or full grease trap Enable Code has not been entered at factory English Espanol button has been pressed 32 Reach in through the inlet slot of the ventilator and check to see if foreign material such as rags paper towels order chits etc have clogged the drain ope
35. water in hand spray bottle Spray on and wipe off NOTE Once day this same solution should be used to clean the front of the fire damper and main grease extracting baffle FOR OTHER CLEANING JOBS The colloidal action of FORMULA G 510 makes it a cleaner especially well suited for use in kitchens The colloids break up dirt and grease into millions of tiny particles that constantly repel each other These particles cannot recombine or rede posit on a surface and are therefore easily washed away FORMULA G 510 is biodegradable and contains no harsh chemicals yet offers outstanding performance on the tough est cleaning jobs Use a mixture of one part FORMULA G 510 to twenty parts water for VINYL PLASTIC WALLS Removes dirt grease food de posits and fingerprints REFRIGERATORS Removes dirt spilled milk blood mildew and objectionable odors RESTROOMS Add a disinfectant to clean all fixtures walls floors etc Use a mixture of one part FORMULA G 510 to five parts water for extremely heavy grease build up such as on the floor and on equipment around deep fryers Spray on and rinse or wipe off For extremely soiled areas gentle agitation followed by a soaking period will result in more thorough cleaning DON T be afraid to experiment with FORMULA G 510 because it contains no phosphates nitrates enzymes sulfates sul fonates or silicates 15 LIMITED WARRANTY G 510 CHEMICAL DIVISION warrants that FOR MU
36. 015 JILJNOVN AlddfS JHL HO1VW 15011 SYaLYVLS 1 NIHLIM 5103 HI 53002 i1 8VOllddv SV WONININ 38 TIVHS ONIMIM 1 1 3 TIY SALON IV43N39 NOWIXVN 6 WNWIXVW 511 009 2 09 06 OVA OZZ JOVLIOA AlddfS wCALVAILOV 1 310 355 A8 0 A8 YOLON fw 1 1 IVN v SHIHLO MOLON JINON 201 201931 auno 104100 QT3IHS 6 Wid 111 SY3HLO JOYAS 10 LSAVHX4 EE 5 A8 139IAM3S 1 21 1231 3 AlddnS TE NI 2 AlddNS 3MOd 100 2G vc 490 1 3 2 Ild NOILOJNNOO 41415 IVNINH3L 5 AV 144 10 1 09 gt eo do Vo ei eol o 48 Jo lo LON 335 o _ S s 15 L 19 335 2 JON 335 Q TWNOILdO MS NU pH 344 ONL l 310N 335 di wal Lf 13 cao xs 7 19 LILILIEILIL 49 2 M dcs 63 LMOd SWOOD VIA SNOILONNA 1 193135 3 1 HSVM NV ES ecc HONVO 1531 HSVM 0 NO
37. 4 PLC STAT Ugg RER f 2 0 35 C 6000 UV o SE snm Rem 36 UV T 37 PARTSLISTS See 38 60005 V SERIES CON Jig GIG ei 39 MODEINEISS 5980 VS 40 OP Reis ON MP 41 ES aa a a 42 DAMPER CONTROL 43 tae 20 44 MUSIC 45 sss 46 47 51 5 52 0 53 SIEHE I 4H cdllge 54 Inside back cover Patent Pending Copyright 2004 Gaylord Industries ALL RIGHT RESERVED NO PART OF THIS BOOK MAY BE REPRODUCED STORED IN A RETRIEVAL SYSTEM OR TRANSMITTED IN ANY FORM BY AN ELECTRONIC MECHANICAL PHOTOCOPYING RECORDING MEANS OR OTHERWISE WITHOUT THE WRITTEN PERMISSION OF GAYLORD INDUSTRIES COPYRIGHT 2004 The manufacturer reserves the
38. 7 L s m 0 833 Imperial Gal 4 546 Liters one U S gal one Liter one U S gal one Imperial Gal STANDARD CONVERSIONS 40 psi 2 8kg cm 80 psi 275 8 Kpa 2 758 BAR TEMPERATURE TOCONVERT 5 6 kg cm 551 6 Kpa 5 516 BAR USEFORMULA F C 1 8 32 F 32 1 8 STANDARDCONVERSIONS 140 F to 180 F 60 C to 82 C WEIGHT TOCONVERT MULTIPLY BY U S STANDARD PIPE SIZES STANDARDMETRIC EQUIVALENT PIPE SIZE feet per minute meters per second inches water gauge Newtons Newtons per square meter degrees Celsius one atmospheric pressure meter 1000 millibars 14 7 psi VENTILATOR START UP INSPECTION REPORT For Model CG3 and GX2 Series Ventilators Gaylord Representative Job Name Address Representative Company Name File Number Date City State Zip Air Volume readings Push Start Fan and take velocities as described in the tech manual Determine the design velocity by reading the drawings and checking the tech manual Divide the average velocity by the design velocity to determine percentage of design air flow 9596 to 11096 is acceptable Notify the dealer GC and owner that any values out of this range must be corrected for proper hood operation 1712 Std 3 1338 1390 1311 1346 1380 98 1714 En 4 1700 1755 1731 17287 1780 97 E M
39. Decrease the Wash Time down to 3 Minutes Minimum Press F1 to adjust the Length of Wash 2 if applicable Press F5 EXIT to return to the menu Note Press F1 to advance through all washes ex 52 has 2 washes Delay Time Press F6 ENTER to display the Delay Time between washes Not used if there is only one wash Press F3 to Increase the Delay Time up to 99 Minutes Maximum Press F4 to Decrease the Delay Time down to 1 Minute Minimum Press F5 EXIT to return to the menu Set Clock Press F6 ENTER to display the current Day of the Week 1 Sunday Press to change to the next Day of the Week 1 Sun 2 Mon 3 Tues etc keep pressing to cycle around if necessary Press F1 to go to the current Hour Press to increase the Hour keep pressing to cycle around if necessary Press F1 to go to the current Minute Press F3 to increase the Minute keep pressing F3 to cycle around if necessary Press F5 EXIT to return to the menu AutoMode A or M e Used to select M anual or A utomatic mode If A is displayed the C 6000 is set to operate in Automatic mode If M is displayed the C 6000 is set to operate in Manual mode Press F6 ENTER to display the Set Mode screen Press F6 ENTER again to toggle between M anual or Alutomatic mode Setting Which Days of the Week to Run Press F1 to select which days to run th
40. EFFECTIVE DATE 4 2005 GAYLORD THE GAYLORD VENTILATOR TECHNICAL MANUAL FOR THE Ultima Vent CG3 UV SERIES WATER WASH VENTILATORS WITH MODEL C 6000 UV COMMAND CENTER GAYLORD INDUSTRIES 10900 S W AVERY STREET TUALATIN OREGON 97062 1149 U S A 1 800 547 9696 503 691 2010 FAX 503 692 6048 email info gaylordusa com GAYLORD GAYLORD INDUSTRIES World Headquarters 10900 S W Avery Street Tualatin Oregon 97062 1149 U S A U ndisputed W orldL eade in E nginered S ystems for C ommercial Kitchens m To Our Customers Congratulations on your recent purchase of a Gaylord kitchen exhaust hood system We are proud to be able to provide you with a quality product that incorporates the latest engineering concepts and is a result of over 50 years of experience in the foodservice kitchen exhaust industry you have other Gaylord equipment such as a Gaylord Utility Distribution System Quencher Fire Protection System or Roof Top Air Handling Equipment etc please refer to the corresponding supplementary equipment manuals you have further questions please visit our web site at www gaylordusa com or call us toll free at 1 800 We are more than happy to help 547 9696 sincerely Gaylord Industries STREET ADDRESS 10900 S W Avery Street Tualatin Oregon 97062 8549 U S A PHONE 503 691 2010 800 547 9696 503 692 6048 email gaylord gaylordusa
41. ERTIFIED SERVICE AGENT MAINTENACE WARNING Warning Do NOT defeat the purpose of the interlocks during cleaning and maintenance These items will need to be performed by a trained and quali fied Certified Service Agency CSA on the same schedule as the exhaust system inspection schedule described in NFPA 96 and on the previous page in this tech manual These tasks involve potential exposure to high doses of UV light and live electrical components There is risk of injury to skin and eyes and in the case of electrical shock injury or death For a list of CSAs go to www gaylordusa com and go to Service Agen cies for a list of companies nearest you 1 Inspection of the Lamps and Ballasts a Check the lamps for proper operation 1 Turn on the fan and look for the green UV System On light on each hood section a If itis not on refer to UV Troubleshooting pages 33 34 Open the UV Access door with the key Turn on fan Close inspection wash access doors Depress the UV Access door safety switch Check all indicator LEDs 6 green and 3 red to ensure that they are all on If they are not all on go to UV Troubleshooting pages 33 34 o0 5 2 Inspect the Upper Wash chamber around the UV lamps a Disconnect the UV module power cord b Remove the nuts holding the UV module to the ventila tor with a nut driver Remove the UV module from the ventilator Check for build up of deposits of grease dust and or lint Clean as nece
42. HANTABILITY AND FITNESS FORA PARTICULAR PURPOSE WHICH EXCEED THE AFORESAID OBLIGATIONS ARE HEREBY DISCLAIMED AND EXCLUDED FROM THISAGREEMENT Service and Warranty Policies 1 No warranty work shall be performed on the product without PO from Gaylord Industries if financial reimbursementto be requested 2 No warranty shall be provided on equipment that has been started up and in operation for more than 90 days unless a product maintenance schedule has been created and performed per the requirements of this technical manual 3 Any and all wearable parts are not to be considered warranty items regardless of installation date unless previously authorized by the factory GAYLORD WORLDWIDE SALES MANUFACTURING AND SERVICE FOR THE NAME AND LOCATION OF THE NEAREST CERTIFIED SERVICE AGENCY VISIT OUR WEB SITE WWW GAYLORDUSA COM OR CONTACT US AT GAYLORD INDUSTRIES 10900 S W AVERY STREET TUALATIN OREGON 97062 1149 U S A Phone 503 691 2010 1 800 547 9696 Fax 503 692 6048 email info gaylordusa com LOCAL SERVICE AGENCY FORM NO TM CG3UV 1104 30793 COPYRIGHT 2005 GAYLORD INDUSTRIES LITHO IN U S A
43. ICAL MANUAL FOR INLET SLOT VELOCITY REQUIREMENTS AND METHOD OF CHECKING VELOCITY ELECTRICAL RATING OF LIGHT FIXTURES 120 VOLT 60 HZ OR 220 VOLT 50 HZ OVERALL RATING 12 AMPS ORLESS VENTILATOR ELECTRICAL CONTROL CIRCUIT MUST BE FUSED SEPARATELY IF HOOD IS EQUIPPED WITH INTEGRAL MAKE UP AIR WITH FUSE LINK OPER ATED FIRE DAMPER USE ONLY 165 F RATED 30 LBS MIN UL LISTED FUSIBLE LINKS FOR REPLACEMENT 10 DUCTWORK AND EXHAUST FAN A STATIC PRESSURE OF DUCT SYSTEM MUST BE ADDED TO VENTILATOR STATIC FOR TOTAL SYSTEM STATIC B ALL DUCTWORK MUST BE WELDED LIQUIDTIGHT J SUPPLIED WITH FACTORY INSTALLED UL LISTED GRINNELL CORP EA 1 1 4 ORIFICE 65 DEGREE DEFLECTOR SPRINKLER S FOR THE PROTEC TION OF UNLIMITED LENGTH OF GREASE DUCT HAVING A MAXIMUM DUCT PERIMETER OF 50 INCHES PER SPRINKLER CONNECT TONFPA13 SPRINKLER SYSTEM WATER SUPPLY ONLY SERIAL NO MODEL NO HOOD MOUNTING REQUIREMENTS MINIMUM DISTANCE FROM COOKING SURFACE TO FRONT LOWER EDGE OF HOOD MAXIMUM DISTANCE FROM COOKING SURFACE TO FRONT LOWER EDGE OF HOOD MINIMUM OVERHANG FROM FRONT OF HOOD CAVITY TO FRONT OF COOKING SURFACE MAXIMUM SETBACK FROM FRONT OF HOOD CAVITY TO FRONT OF COOKING SURFACE MINIMUM OVERHANG FROM SIDE OF HOOD TO EDGE OF COOKING SURFACE FIG 13 VENTILATOR NAME PLATE 26 OPTIONAL CONTINUOUS COLD WATER MIST GENERAL Continuous cold water mist is an option on all CG3 Series ventilators and is typically used on ve
44. LA G 510 will notcause cleansing agent damage tothe rubber and synthetic parts ofthe injection pump O rings diaphragms washers tubing and other such parts used with The Gaylord Ventilator Heat Reclaim Unit or Pollution Control Equipment G 510 CHEMICAL DIVISION S obligation under this war ranty and any warranties implied by law shall be limited to repairing or replacing at its option any of said parts which G 510 CHEMICAL DIVISION S examination shall disclose to its satisfaction to have been damagedby the use of FORMULA G 510forthe life of the detergent pumping system This warranty shall not cover damages caused by any other deter gent The use of any other detergent shall void this warranty All repairs and replacement parts under this warranty shall be F O B G 510 CHEMICAL DIVISION S fac tory The owner shall pay the necessary freight and delivery charges also removal and installation costs Any federal state or local taxes are also extra Hequests for repairs or replacement parts should be made to 20 10 Products Inc PO Box 7609 Salem OR 97303 Thisisthe sole warranty with respectto FORMULA G 510 G 510 CHEMICAL DIVISION MAKES NO OTHER WARRANTY OF ANY KIND WHATSOEVER EX PRESSED OR IMPLIED AND ALL IMPLIED WAR RANTIES OF MERCHANTABILITY AND FITNESS FORAPARTICULAR PURPOSE WHICH EXCEED THE AFORESAID OBLIGATION ARE HEREBY DIS CLAIMED AND EXCLUDED FROM THIS AGREE MENT G 510 CHEMICAL DIVISION SHALL NOT BE RESPONSIB
45. LE FOR INCIDENTAL OR CONSE QUENTIAL DAMAGES RESULTING FROM A BREACH OF THIS WARRANTY IMPORTANT If a cleansing agent other than FORMULA G 510 is used with The Gaylord Ventilator injection pump it is recommended that a warranty similar to the above be obtained from the manufac turer of said product For name and address of the nearest FORMULA G 510 distributor contact 20 10 Products Inc P O Box 7609 Salem OR 97303 Phone 800 286 2010 FAX 503 363 4296 E Mail twentyten juno com MODEL C 6000 SERIES COMMAND CENTER INSTRUCTIONS General Description The C 6000 Command Center is designed to start and stop the exhaust fan and wash up to 5 groups of ventilators in sequence with a delay period between each group A sequence wash may be necessary if the building s hot water system is not capable of supplying the required volume of water at one given time The exhaust fan and wash sequence may be started Manu ally by pushing the Start Fan or Start Wash buttons or may be programmed for Automatic operation Programmed operations may include 1 Starting the exhaust fan once within a 24 hour period 2 Stopping the exhaust fan and starting the wash cycle sequence once within a 24 hour period MODEL C 6000 COMMAND CENTER 1 F2 F3 F4 F5 4 F6 START START ENGLISH WASH MENU ext ENTER 4 GAYLORD MODEL C 6000 COMMAND CENTER OPERATING INSTRUCTIONS 1 Push Start Fan before turning on cooking eq
46. N 9 AlddfiS 04 384 9 SQION310S JHL 21 1 OL 5 a Hee 318510 OL N3dW f OX 1 4 VAILOV Waly 4 2 Ava 190 FOIS TA LONAN TOX 00 3105 HSVM 0 04 50 8331 344 00 X20 TH3INI 13495 1 31 511 TIONVO 404 135 Si 7777 in An 1 31 211 en SLNINTHINO IE 218 SION 40 5 31003 25 0 1 2d WALSAS AN LX3L LLT 1 404 JOVLIOA AlddNS 33S amo ATILVAVdIS 03504 38 01 ms Wavav nv gt 4 LLI e LL lt lt e lt 120 VOLT SUIHLO A8 NV LSNVHXA 310N 355 SM3IMVIS OVI W 6 10 SOLON 5 Su3dAvGa OL OL dN 401 0009 N3ANOJSNVML 83H9IH 40 ZS NV 304 Q34In034 SI Wad 15 NY 304 LON 31000W NOISNVdX3 214 Wad SHLON IVWAYHNAO ae SHIHLO JOYAS 1V21812313 NV4 LSAVHX4 SM3HLO 1321435 1V91HL9313 5 08 16 9 310 33S 1vNOILdO HOLIMS MO11 18398313 LdO LSIN X3LYM 0103 L3NIBVO 1 SIHL 01 Q3123NNOO SYOLOW 6 YO CX9 N3HM 1X9 9 N334138 Ma
47. ONAL CUSTOM AIR BAFFLES SENSING HEAD LOWER LIP OF GUIDE BRACKET INLET SLOT FIG 12B PLACE TOP OF SENSING HEAD AGAINST BACK WALL OF VENTILATOR REAR SLOT OF MODEL BDL DS SERIES PLACE BOTTOM OF SENSING HEAD EVEN WITH LOWER LIP OF INLET SLOT AND TOP OF PROBE HEAD AGAINST BACK WALL OF VENTILATOR AS SHOWN FIG 12C CROSS SECTION OF TYPICAL VENTILATOR INLET SLOTS 25 Instructions 1 It is first necessary to determine if the ventilator includes Custom Air baffles as shown in fig 12B If shop drawings are available and if equipped the custom baffles and their location willbe noted on the front elevation If not available to determine if Custom Air baffles are provided open the inspection door and look for the top custom air baffle as shown in Fig 12B 2 f the ventilator includes Custom Air baffles it will be necessary to take two sets of readings one for the section of ventilator that includes Custom Air baffles and one where it does not 3 Attached the sensing head guide bracket Gaylord Part Number 18408 to the sensing head 4 Attach the cable from the sensing head to the meter and the handle sections to the sensing head 5 Place the sensing head guide bracket against the lower lip of the inlet slot as illustrated 6 Using the 16 second averaging feature on the meter slide the sensing head along the slot back and forth for a 3 0 to 4 0 distance and record the veloci
48. OUS VENTILATOR PARTS GAYLORD PART NO DESCRIPTION ILLUSTRATION SPRAY NOZZLES Single Head Double Head High Volume Single Head COLD WATER MIST NOZZLES VENTILATOR amp CONTROL CABINET DOOR HANDLES A Handle Complete B Tongue Only LIGHT GLOBE Kason INCANDESCENT LIGHT LENS amp FRAME 12 x 12 Recessed Light Lens amp Retainer FLUORESCENT LIGHT LENS amp FRAME 2 Ft Recessed Light Lens amp Retainer 3 Ft Recessed Light Lens amp Retainer 4 Ft Recessed Light Lens amp Retainer EXHAUST DUCT THERMOSTATS 12 Length 250 F 15 Length 250 F 165 F SUPPLY DUCT FIRE DAMPER FUSE LINK For CG3 UV FDD and CG3 UV FDT 280 F EXHAUST DUCT FIRE DAMPER FUSE LINK UV ACCESS DOOR LATCH UV 16 16 PARTICULATE SEPARATOR STD UV 20 20 PARTICULATE SEPARATOR STD UV EN 16 16 PARTICULATE SEPARATOR ENL UV EN 20 20 PARTICULATE SEPARATOR ENL UV PRESSURE SWITCH UV MODULE PARTS NOTE e UV Lamps are numbered 1 to 6 from Front to Back e UV Ballasts are numbered 1 to from Left to Right The TOP of the UV Module has several long slots cut out for ventilation DESCRIPTION PART NO PART NO UV Light Grommet EN lias Cover Len UV Lamp 3 Foot UV 3 Ballast Cover UV Lamo 5 Foot UV 5 Ballast Cover 1 4 Nvion Wada UV 3 Light Module Frame ALL Sheet Metal parts 19307 1 Includes Bolts Washers 8 Retaing Cli
49. S HSVM HSVM 3413 310033 9 C ILON 355 54 IN3ALNVdWOO 310 335 31416 YOLV ILLN3A 41416 6 JAILS 99 wCALVAILOV MOOTHSLNI AL34VS AN 1 41 511 JAN TV dNVT AN 31 61 1 W31SAS AN 1 41 111 1 SLNINJYINOJY AMOd 14 aos ATdans 335 C ATILVEVAIS 03514 38 01 JINGOW 201 201931 auno 104100 13 5 NOD 8050 qiHS 0123 02 214 0 VNINH3I 41415 9 AYTAY 1041802 9 LMOd SWOD VIA SNOILONNS 123135 3WIL HSVM HHONVO 1631 NO HSVM NO S39vVSS3W SNLVLS 11 1 5 8 8 Umm PENA OX MS LSAL 2 021 OL 03123 02 SNOWWOD 41H10 0 SINdINO 404 NOWNWO2 01 1 2 ILON dOHS IWNOILdO SM3HIO 1314 A8 3 4 SI 3HL M3A3N3HM 1 SI ZYL dN 5 3 983 032 35 SAV LN3A3Md ANY 03345 01 dN 139 JHL 1 OS 3 30 983 032 3HL san IM SVH LI ATNO LAdLNO 51 310009 NOISNVdX3 2310
50. T S CG3 UV ND SERIES NO DAMPERS NO DAMPER MOTOR NO THERMOSTAT S CG3 UV SERIES VENTILATOR PRINCIPLE OF OPERATION GREASE EXTRACTION The Gaylord CG3 UV Series Ventilator extracts up to 95 of the grease dust and lint particles from the airstream passing through it when operated and maintained in accordance with design specifications The hot contaminant laden air rising from the cooking surface merges with the higher velocity air that wipes the front of the cooking equipment and extends like an air blanket from the front edge of the cooking equipment to the air inlet of the ventilator As the air moves through the ventilator at a high speed it is forced to make a series of turns around three baffles As the high velocity air turns around each baffle the heavier than air particles of grease dust and lint are thrown out of the airstream by centrifugal force The extracted grease dust and lint are collected in the interior of the ventilator remaining out of the airstream until removed daily by the wash cycle Baffle 1 This baffle located at the air entrance of the ventilator is a three position damper Position 1 is the exhaust on mode as shown in Figure 1 below position 2 is the wash mode and position 3 is the fire mode When the Start Fan button is pushed on the control cabinet the damper opens to the exhaust mode position 1 to become the preliminary grease extraction baffle There is a small sloped gre
51. The Run light on the PLC should be on at all times If it is not on it indicates no power is getting to the control Check all the fuses inside the control cabinet on output module terminal blocks and transformer Check for continuity between 15 and GXT there is no continuity between 15 and GXT refer to Fire Cycle in the Trouble shooting section Push the Reset button on the magnetic starter and the push the Start Fan button on the command center Check switch and turn selector to the automatic position Reset circuit breaker Check continuity of fuses and replace if necessary Check outputs 17 amp 19 on C 6000 UV for voltage 24 VAC Check outputs 17 amp 18 on C 6000 UV for voltage Fan On 0 VAC Fan Off 2 24 VAC Check wiring connections at the ventilator J boxes following wire numbers as described in A 1 amp A 2 above Check the appropriate status light on the PLC Refer to the PLC status light chart on Page 35 If there is more than one ventilator on the system visually check each damper If only one out of two or more dampers is closed check the control for mechanical failure If mechanical components are ok remove inspection panel and check lines 17 amp 19 WASH SYSTEM 1 Check for continuity between 15 and GXT If there is no continuity between 15 and GXT refer to Fire Cycle in the Trouble shooting section Check the hand valve insid
52. a specific volume per lineal ft of ventilator and is determined by the type of cooking equipment being ventilated The following Air Volume Chart lists the various volumes per lineal ft designs AIR VOLUME CHART Imperial Static Pressure At Duct Collar Desired CFM Per Lineal Foot 0 Q 4 gt o Total Both Slots 400 500 With Custom Air Baffles A ventilator may be designed to operate at two different air volumes For example half the ventilator may operate at 150 CFM Lin Ft by utilizing Custom Air Baffles and the other half at 250 CFM Lin Ft Refer to Measuring Inlet Slot Velocity on Page 24 for instruc tions on how to determine the designed Air Volume Lin Ft The total exhaust volume for each ventilator is stamped on the ventilator nameplate Refer to Figure 13 on Page 26 DUCT VELOCITY Based between 1700 FPM 1900 FPM WATER TEMPERATURE REQUIREMENTS 140 F Min 180 F Max HOT WATER PRESSURE REQUIREMENTS 40 PSI Min 80 PSI Max HOT WATER CONSUMPTION 1 14 GPM Lineal Ft 40 PSI Average 1 67 GPM Lineal Ft 80 PSI Average The length of the wash cycle may be set between 3 minutes and 9 minutes The length of time is dependent upon the type of cooking equipment being used Typical settings are 3 minutes for light duty equipment 5 minutes for medium duty equipment and 9 minutes for heavy duty equipment However adequate
53. all the UV light modules in the hood Connect the plug on the UV module to the hood 9 Start the exhaust fan and check for the green UV System On light at the hood s and control panel Make sure that all access doors are closed 10 Check the air velocity at the inlet slot 11 Record the data on the start up form Determine the correct 22 inlet slot velocity and record that in the design velocity location Then determine the percentage of design that the actual air velocity represents 12 Check the Inspection door Wash access door interlock a Open the door with the fan on The red Safety Interlock Activated lamp should come on andan audible alarm sound 13 Check the UV Access door interlock a Open the UV Access door with the fan on The red Safety Interlock Activated lamp should come on and an audible alarm sound 14 Check the wash system See page 14 for details Caution Before any Fire tests are performed check with the building superintendent to see if the Surface Fire Protection system is wired to the building alarm monitor ing system and or fire department 15 Ifthe FP contractor is there have them trip the micro switches onthe FP systemto verify that C 6000 UV control and hoods go in to an external fire mode Refer to page 9 for details 16 Once all is working correctly demonstrate the following to the end user a Start wash explain the delay in the wash starting Start fan explain the delay in the
54. ansformer Secondary 19020 F1 2 Amp 24VDC Power Supply 13062 Trans Primary 13062 F5 4 Amp C 6000 20 Trans Primary 10039 75634 DAMPER CONTROL MOTOR AND CG3 UV FDL WIRING For C 6000 B Damper Control Motor AF24 MFT P 10050 24 Volt 18979 AF24 MFT S 0001 CG3 UV FDL WIRING NOTES 6000 4 120V CONTROL CABINET DAMPER PART 18979 CG3 UV FDL WIRING NOTES w C 6000 UV 1 ADD FIRE DAMPER LOCKOUT BRACKET FDL BRACKET TO DAMPER ON VENTILATOR 2 WIRE 5 18 amp 19 FROM ENTILATOR CONNECT TO 18 IN THE GPC 6000 UV CONTROL CABINET 43 DETERGENT PUMP ITEM MOTOR 4 ELECTRICAL J 8 COVER MOUNTING SCREWS MOTOR MOUNTING ARMATURE BEARING TS COIL 220 VOLT 10226 Form PTS 5 76 COMPLETE PUMP HEAD FOOT VALVE KIT 10275 DETERGENT PUMP MODEL NUMBER VF 100P 60B PART NUMBER Cover Mounting Screw Motor Mounting Screw eit 10250 6 ITEM PART NUMBER YOKE AND BEARING 55 10237 PUSH BUTTON TEST SWITCH 10238 mL 10254 e Fo 10255 3 10256 Pee 10257 SCREWS FOUR REQUIRED 10239
55. ase Extraction through the air entry slot should be in accordance with the Air Velocity Chart on page 24 For proper method of measuring the air velocity refer to page 25 the velocity is low check the following The Gaylord Ventilator must have its own exhaust system and no other exhaust such as dishwasher hoods should be tied into it Improperly placed make up air diffusers D Inadequate make up air Exhaust fan discharge Damper not open to correct operating position N A on CG3 UV FDD CG3 UV FDT and CG3 UV ND A The Gaylord CG3 Series Ventilator extracts up to 95 of the grease dust and lint particles from the airstream passing through it when operated and maintained in accordance with design specifications If it appears that the ventilator is not extracting properly typically the exhaust volume is low Proper rotation of the exhaust fan wheel Proper size of exhaust fan fan must deliver nameplate rating Ductwork inspection panel left open Damper not open or in proper position Inspect duct system and verify that there are no other non ventilator systems tied in If so they must be removed Make up air directed at the ventilator will likely create cross drafts disrupting the air flow into the ventilator Adjust the louvers to direct the make up air away from the ventilator Make up air should be delivered through registers at ceiling height and distributed t
56. ase collecting gutter on the back side of the damper which drains off liquefied grease preventing from re entraining into the airstream Baffle 2 This baffle is located on the interior back wall of the ventilator and is a stainless steel pipe equipped with brass spray nozzles on 8 to 10 centers Refer to Figure 1 During the wash cycle hot detergent water is released through the nozzles If the ventilators automatic fire control system is activated fire smothering water spray is also released through the spray nozzles DUCT TAKE OFF COLLAR TRANSITION AREA UV LAMPS PARTICULATE SEPARATOR BAFFLE 3 BAFFLE 2 OPTIONAL CUSTOM AIR BAFFLES MAIN GUTTER DRAIN LINE SO UANL S Baffle 3 This baffle is located on the back of the inspection doors This baffle is also a grease collecting gutter collecting grease dust and lint extracted by the ventilator preventing the contaminants from dropping back into the high velocity airstream Particulate Separator Once the largest particles of grease have been captured through inertial impaction by the baffles The smaller particles of grease will be arrested in the particulate separator using the principles of diffusion and inertial impaction These collected particles wil be washed away each day by the automatic wash UV Lamps Once the baffles and particualte separator have collected the grease particles larger than 1 micron The UV lights will be able to br
57. ated Red UV Controller Input Power Ground UV Controller Input Power Hot UV Controller Input Power Neutral Da 21 GROUND FT Ed 011112 UV LAMP CIRCUIT 120VAC 60HZ 20 S IB CR23 1 21 LTI CR20 NC E UV MODULE 1 NOTE IF VENTILATOR SECTION HAS ONLY ONE UV MODULE THERE SHOULD BE A JUMPER BETWEEN X2 AND D4 IF THERE ARE 2 UV MODULES THERE WILL NOT BE A JUMPER BETWEEN X2 AND D4 UV MODULE 2 UV MODULE 1 47 NOTE CONTACTS BETWEEN 1 amp 3 ON UV CONTROLLER OPEN ON LAMP FAILURE UV MODULE 2 ALON 335 SUIHLO Ag YOLON 599910 A8 ISNVHX 284 58318615 YOLOW 5 JINGOW 601 6090 auno 70 qTAIHS NOD SuddAv OL OL dN 404 GOOD YAWYOASNVYL 40 CSa NV 304 SI Wad IS 111 5 0 48 1321435 5 SALON SHIHLO JANIS 1 21 12313 1SnvHX3 XO8 f NV 08 146 NV N04 LON NOISNVdX3 214 Wad 11 l l YOLOANNOD 214 0 NOLJ3NNOD 9 310 355 1vNOILdO HOLIMS 014 1 3983130 LdO ISIN H3LYM 0102 41815 IVNINH3L Avi34 TOMLNOD 09
58. bove for solution Check TR2 for proper operation and verify it is set for 60 seconds TROUBLESHOOTING PLC STATUS LIGHT CHART The following is alist of how the status lights will appear on the PLC Programmable Logic Controller that is operating correctly X Inputs STANDARD SINGLE OR SEQUENTIAL WASH DESCRIPTION PLC On while Fire Test Switch is pushed and held or hood is in Internal Fire Mode Off during Cool Down Cycle On when Remote Fire Switch is activated or when hood is in External Fire Mode On normally It shuts off if cabinet is equipped with Low Detergent alert feature and the detergent is low Off normally On when Jumper is installed to disable Wash Solenoids from opening during Internal Fire Mode and External Fire Modes Wash permission signal if so equipped Not Used Not Used Not Used iN Outputs STANDARD SINGLE OR SEQUENTIAL WASH DESCRIPTION PLC On when Wash Solenoid 1 should be open On during an Internal or External Fire Mode On during Cool Down Cycle On when Detergent Pump should be on On when Exhaust Fan should be on Never comes on On when Supply Fan should be on Never comes on n when damper is in Wash position or while damper is moving to Wash position M M On when Detergent Pump should be on oO 7 72 On when Exhaust Fan should be 0 3 COM Never COS On OnwhenSuppyFanshoud eon
59. cleaning is dependent upon water pressure water temperature daily grease accumulation the length of the wash cycle frequency of wash cycle and the type of detergent being used It may be necessary to increase the wash time to achieve proper cleaning Refer to page 17 for details on setting the wash time 21 ELECTRICAL REQUIREMENTS Standard voltage 120 volt 50 60 Hz Provide 24 hour 20 amp service Optional voltage 220 volt 50 60 Hz 220 volt All controls are marked with their operating voltage See pages 48 through 51 START UP PROCEDURES Before using the Ultima Vent a complete and thorough start up of the Ultima Vent system must be performed by a qualified and authorized service technician Because of this the UV modules will be shipped separate from the hood to an Certified Service Agent CSA Contact Gaylord Industries to arrange for this service Itis normally included in the purchase price of the hoods Start up requirements and activities At the time of shipment a Certified Service Agent CSA will be selected to perform the installation of the UV modules and the start up for the Ultima Vent system The Service agent should confirm the following prior to going to the job site 1 The Exhaust and Supply fan s are connected to the ductwork 2 The fans have electricity and will run TheC 6000 UV control panel is mounted and has the following a Power to the C 6000 UV b Hot water to the C 6000 UV and then to the
60. common fire system is either a wet chemical type or the Gaylord Quencher water spray system In the event of a fire this system would normally be activated and discharged prior to the ventilator s water spray being activated If the fire is unusually severe or the surface fire protection system malfunc tions the thermostat s in the ventilator would activate the ventilator s water spray Surface fire protection systems may be wired to the ventilator control cabinet to activate the External Fire Mode INTERNAL amp EXTERNAL FIRE MODES AT THE SAME TIME Itis possible that both the Internal and External Fire modes can be activated at the same time If this occurs the Internal Fire Mode will override the External Fire mode until the thermostat s cool below 250 F At this point the Cool Down Cycle will start counting down for 2 minutes After the Cool Down Cycle the External Fire mode will start Special Note If the control is in the Cool Down Cycle when the External Fire mode is activated the Cool Down Cycle will finish counting down for 2 minutes before switching to the External Fire Mode Summary of Both Fire Modes at the Same Time 1 Internal Fire Mode until thermostat temperature drops below 250 F 2 Cool Down Cycle for 2 minutes 3 External Fire Mode until the External Fire Switch is reset FIRE MODE SUMMARY Note The Damper Posi INTERNAL COOL DOWN EXTERNAL FIRE CYCLE for Internal FIRE Fire Mode only tion does
61. de 27 s3dWnr 102 14405 1SnvHX3 440 ONILLAHS 87 30 2 i STVNINH3L GALVAILOV LVISOWY3HL 3GON 384 TVNH3LNI NI 15 NO 1 S3ZI943N3 8 1 AlddNS 440 9NILLOHS S3Zio43N3 3d 1 035019 SLOVLNOD HOLIMS 3414 310439 3GOW 344 TVNH3IX3 NI HOLIMS ONITIVISNI 01 9 vf N334138 ANY MONIY If LNO IAOW HSVM NI LON NV Q31VAILOV N3HM LN3933130 MOT HSV14 TIM 6 OT v STVNINH3I MOT S300W 1VNH31X3 HO OLNI 5309 TONLNOD N3HM 340 512 1 02 10 SIVNINGAL Wal PIE 3004 TVNH31X3 3HL S31VAILOV HOIHM HOLIMS 3414 310034 40 GNY HOLIMSOMOIN NOISS3YddNS 3414 N3dO 303 STVNINYAL 179 SIVNIWH3I HOLMS 1414 WA OvZ WE 01 GALVY ONITIVNOIS TVNH31X3 01 SLOVLNOD 3384 39 110 SHAHLO G3rldd S 5 H LYW 1501 SYaLYVLS DILINOVN JHL NIHLIM 5103 9NKTIOH AHL 53002 18 Yad SV 40 WNNWININ 39nv9 21 38 TIVHS ONIMIM TOHINOO 1 TIY SILON TVN3N35 NOWXVW SdWv 6 WNWIXVN SLLVM 009 209 068 OVA OZI JOVLIOA AlddNS s ETT 310N 5 EN OOJ Ch OD OW L 310N 335 aon as 07 cfa vidu 1VNOILdO M
62. e C 6000 in Automatic mode e Sun ON Sun OFF will display e Press F3 to set a day to ON Set a day to ON in order for the C 6000 to run on that day Press F4 to set a day to OFF Set a day to OFF in order for the C 6000 NOT to run on that day Press F1 to cycle through each day of the week Sun Sat Press F5 EXIT to return to the menu Set WashTimes Only used when C 6000 is set to Automatic mode Press F6 ENTER to display the Start time for the Fan on Sunday Sun Fan Press F3 to increase the Hour Press F4 to increase the Minutes Press F1 to go to the Start time for the Wash on Sunday Sun Wash Set the time using the same method described above Press F1 to cycle through for each day of the week for the Start Times for the Fan and Wash Press F5 EXIT to return to the menu Wash Test Press F6 ENTER to run the C 6000 through complete Wash cycle with decreased times After the Wash Test is complete the C 6000 will return to the Fan Off mode Number of Washes Pressing F6 ENTER will prompt for a password It is not necessary to change this value It is preset at the Factory TIME CLOCK OPERATION AutoMode is used to have C 6000 start the exhaust supply fans automatically once per day The AutoMode also stops the fans and starts the wash cycle once per day To use the AutoMode 1 Set Wash Length s Menu item 3 Set lengt
63. e than one ventilator on the system visually check each damper If only one out of two or more dampers is closed check the control for mechanical failure etc If mechanical components are ok remove damper actuator access panel and check lines 17 and 19 for power If there is power then the damper motor must be replaced Vacuum breaker must be mounted 6 higher than line going to the ventilator See illustrations on Page 20 and on Page 38 Remove the top cap of the vacuum breaker and check to make sure the nylon check valve slides up and down on the guide stem properly and that the stem is straight Clean stem or straighten as necessary Check to make sure that the rubber washer on top of the nylon check seats properly against the machined surface and that the surfaces of both the rubber washer and the machined surface are smooth Replace check if necessary TROUBLESHOOTING SYMPTOM POSSIBLE PROBLEM CORRECTIVE ACTION BACK FLOW PREVENTERS CONT RP DEVICE 2 Intermittent discharge of water A Intermittent discharge of water through the relief valve is fairly common and usually occurs if there is inlet pressure fluctuations of more than 3 psi and when the solenoid valve closes after a wash cycle 1 No action necessary 3 Continuous discharge of water when A Foreign material in the check valve ventilator is not in a wash cycle 1 Leave the inlet hand valve open and close
64. e the control cabinet Check any valves upstream of the control cabinet Check the water pressure gauge inside the control cabinet Pressure should be 40 PSI min while the ventilators are washing Check the temperature gauge inside the control cabinet The temperature should be between 140 F 180 F If below temperature it must be increased TROUBLESHOOTING SYMPTOM POSSIBLE PROBLEM CORRECTIVE ACTION WASH SYSTEM CONT 2 The ventilator is not washing properly 3 Water does not come on when Start Wash is pushed but exhaust fan turns off and damper closes to the wash position 4 Water sprays on when the ventilator is not in a wash cycle Wash On not displayed on command center Inadequate wash time Clogged spray nozzles Detergent pump lost its prime or not pumping properly Detergent tank empty H Improper detergent Inadequate wash frequency Water supply turned off Malfunctioning solenoid valve If the pump is operating there is a problem with the valve or valve wiring Malfunctioning PLC Loose connection to solenoid valve If Fire in Hood is displayed on the C 6000 UV command center and the red light is on continuous N A on CG3 UV FDD and CG3 UV ND If Ext Fire Active is displayed on the C 6000 UV command center and the red light is flashing Debris stuck in solenoid valve 30 Increase length of wash time The
65. e with decresed times Damper Closing Time 10 sec Wash Times 10 sec Water Heating Time 10 sec Exits menu when finished 9 Number of Washes Preset at factory and protected with a password Allows the number of washes to be changed from 1 to 5 51 to S5 Spanish Espanol Instructions The C 6000 Command Center has the ability to display its commands and messages in either English or Spanish Espanol Press the ENGLISH ESPANOL F3 button to toggle the language displayed from English to Spanish Espanol or from Spanish Espanol to English NOTE All messages displayed by pressing the MENU F4 button only appear in English They will not appear in Spanish Espanol Using the Menu To Enter the Menu press the MENU button F4 To navigate the Menu Press F1 to go to the Next menu item Press F2 to go to the Previous menu item MODEL C 6000 SERIES COMMAND CENTER INSTRUCTIONS Press F5 the EXIT button to exit the Menu Press F6 the ENTER button to select a Menu item Service Press F6 ENTER to display Gaylord s web site address gaylordusa com Press F5 EXIT to return to the menu Detergent Press F6 ENTER to display the Phone Number to order Detergent 800 286 2010 Press F5 EXIT to return to the menu Wash Length Press F6 ENTER to display the Length of Wash 1 Press F3 to Increase the Wash Time up to 9 Minutes Maximum Press F4 to
66. eak down the remaining grease by direct exposure to 254nm light and by the Ozone Hydroxyl Radicals and Anionic oxygen created by the 187nm UV light This will carry down the ductwork and continue to break down the grease particulate and odor molecules keeping the ductwork much cleaner The byproducts of this process are CO H 0 and the base minerals from the grease and particulate matter coming off of the cooking surface There will be a light gray dust that collects on the lamps which will be washed away each day during the wash The ductwork will need to be inspected per NFPA 96 schedules but will need much less frequent cleaning NOTE Some ventilators may be equipped with optional Custom baffles shown dotted which reduces the exhaust volume where the baffle occurs NOTE Some ventilators may be equipped with optional continuous cold water mist Refer to Page 27 for details MEET c ouvron AND CG3 UV ND FAIL SAFE THERMOSTAT BAFFLE 1 3 POSI TION DAMPER IN THE EXHAUST POSITION INLET SLOT FIG 1 GREASE EXTRACTION 6 CG3 UV SERIES VENTILATOR PRINCIPLE OF OPERATION WASH CYCLE The wash cycle is activated each time the exhaust fan is shut off by pushing the Start Wash button on the Command Center or as programmed on the clock When activated the UV lamps shut off the exhaust and supply fans shut off the damper control is energized and the damper begins closing forward to the wash position
67. ed representative Such labor shall only be provided Mondays through Fridays during standard work hours at straighttime rates Requests for repairs or replacement parts should be made to GAYLORD INDUSTRIES P O Box 1149 Tualatin Oregon 97062 1149 Outside the United States all replacement parts furnished under this warranty shall be F O B Gaylord Industries Tualatin Oregon U S A The owner shall pay the necessary freight delivery charges and necessary labor for removal and installation of parts and any tariffs duties or taxes Component parts not manufactured by Gaylord Industries such as electrical switches solenoid coils relays etc shall be warranted under the terms and conditions of the warranty published by the manufacturer of said component parts This warranty does notcover routine maintenance such as detergent replacement and inspection of the cleaning system and UV system as spelled outin The Gaylord Ventilator Technical Manual This warranty also does not cover malfunctions or improper operation caused by inadequate hot water low water pressure fluctuating electrical power or power surges waste stoppages and improper exhaust fan operation and or a lack of proper maintenance This is the sole warranty with respectto the aforesaid items NEITHER GAYLORD INDUSTRIES OR THE GAYLORD LICENSED MANUFACTURER OR ANY OTHER PARTY MAKES ANY OTHER WARRANTY OF ANY KIND WHATSOEVER EXPRESSED OR IMPLIED AND ALL IMPLIED WARRANTIES OF MERC
68. een added to show that the damper will not close to the fire position No Damper motor No Thermostats Summary of CG3 UV Ventilators The CG3 UV and CG3 UV FDL are very similar Both have a damper motor that closes the inlet damper during the wash mode and stays closed until the exhaust fan is started Both have thermostats that can detect an Internal Fire The main difference is the CG3 UV FDL has a Fire Damper Lockout FDL bracket added that prevents the inlet damper from closing to the fire position so it does NOT have a fire damper The CG3 UV FDD and CG3 UV FDT are similar to each other Both have fixed inlet dampers and do not have damper motors They both have fuse link activated fire dampers in the duct collar that will close when the temperature reaches 280 The CG3 UV FDT has an added thermostat that will detect an Internal Fire and activate the Internal Fire Mode The CG3 UV FDD does NOT have any thermostats The CG3 UV ND has afixed inlet damper and does NOT have a fire damper CG3 UV VENTILATOR DESCRIPTIONS FIRE DAMPER LOCKOUT CG3 UV SERIES CG3 UV FDL SERIES ELECTRIC INTERNAL DAMPER FIRE DAMPER LOCKOUT W DAMPER MOTOR amp W DAMPER MOTOR amp THERMOSTAT S THERMOSTAT S FIRE DAMPER FUSE LINK FIRE DAMPER FUSE LINK CG3 UV FDD SERIES CG3 UV FDT SERIES FUSE LINK DUCT COLLAR DAMPER FUSE LINK DUCT COLLAR DAMPER NO DAMPER MOTOR NO NO DAMPER MOTOR ONE THERMOSTAT S THERMOSTA
69. enance can be performed by the operator However direct exposure to UV light is hazardous to your Skin and Eyes and contact with live electrical compo nents poses a significant risk up to and including death Therefore a trained qualified and certified technician must perform most of the maintenance The following should be checked periodically in order to keep the Gaylord Ventilator and UV System operating at design efficiency Daily 1 Make sure the green UV System On lamp on the hood and control cabinet is on when the fan Is on If not follow the UV Troubleshooting procedures on pages 33 34 Weekly 1 The detergent tank should be checked at least weekly and kept full with a recommended detergent Refer to Page 15 Monthly 1 The detergent system fittings should be checked at least monthly This is an airtight system and fittings should be tight For complete details refer to the Detergent Pump section on Page 14 2 At least monthly at the conclusion of a wash cycle open the inspection doors of the ventilator and check to ensure that the interior has been cleaned of grease dust and lint Refer to Figure 7 overall cleaning appears to be inadequate refer to Troubleshooting of the Wash Sys tem Page 29 The main grease gutter ofthe ventilator should be checked at least monthly to remove any foreign material such as paper towels order chits etc 4 Check the Particulate Separators to ensure they are be
70. er needs to be replaced Check for continuity between D1 amp D2 and D3 amp D4 with the door switches depressed If there is If there is continuity check the UV Pressure Switch and UV Proximity Switch Check for continuity between X1 and X2 Check the location of the UV Proximity Switch and the magnet to ensure they are aligned Adjust if needed Remove the UV Proximity Switch and place next to a magnet Make sure there is 120 volts on X1 Check for continuity between X1 and X2 If there is none the Prox switch needs to be replaced Check for power to the UV Pressure Switch with the fan on Check for continuity between P1 and P2 It should be closed with the fan on With the fan on turn the pressure switch adjustment screw Clockwise until there is continuity between P1 and P2 If there is continuity check the UV Access Door Switch and the UV Proximity Switch Check the Pitot tube for blockage Clear and check again Check all tubing connections to make sure they are tight With Exhaust fan on close Inspection wash access doors and depress UV Access Door switches Check for continuity across the N O contacts of CR23 in the ventilator If there is continuity replace relay CR23 Check CR11 for proper operation replace if necessary Check TR1 for proper operation and verify it is set for 1 second Check Yellow UV Lamp Failure lights Identify which ventilator section s has the same light on If itis on see a
71. essive noise levels will result and grease can be pulled through the extractor depositing in the duct and fan Higher or lower velocities than the allowed will normally put the entire heating and ventilating system out of balance AIR VELOCITY CHART FOR ALL SERIES EXCEPT DS SERIES 54 Air Baffles Nominal Height of Designed Inlet Slot CFM Lineal Ft Average Inlet Min Optimum Max Designed CFM per Lineal Ft Slot Velocity FPM With Custom Air Baffles Average Inlet Slot Velocity FPM Min Optimum Max FOR DS SERIES VENTILATORS Designed CFM Per Lineal Ft Front Slot Required Average Inlet Slot Velocity FPM Rear Slot Front Rear Slot Slot Min Optimum Max Min Optimum Max 300 150 150 760 400 250 150 1375 880 1520 The nominal height of the front inlet slot on DS series ventilators is always 3 MEASURING INLET SLOT VELOCITY The standard instrument used for measuring the inlet velocities on a Gaylord Ventilator is a Pacer Model DA40 or DA4000 Digital Anemometer This instrument is the easiest most accurate and the best suited for measuring ventilator inlet slot velocities To take accurate air velocity readings follow the instructions at right TOP EDGE OF INLET SLOT SENSING HEAD SENSING HEAD LOWER LIP OF GUIDE BRACKET INLET SLOT FIG 12 INSPECTION DOOR SENSING HEAD OPTI
72. fan off damper closed and water wash nozzles on FIGURE 9 C 6000 COMMAND CENTER 16 3 Programming the length of the wash cycles and delay periods between the wash cycles The maximum length of a wash cycle is 9 minutes The maximum length of the delay period is 99 minutes 4 Skipping a day so the exhaust fan and wash cycle do not operate for holidays or specific days within a 7 day week when the kitchen is not operating The C 6000 Command Center provides information and pro gramming for various functions by accessing nine different menu catagories An overview of the nine menu items are as follows 1 Service Displays Gaylord s website address gaylordusa com 2 Detergent Displays Toll Free Number to order detergent 800 286 2010 3 Wash Length Sets length of each wash cycle from 3 to 9 minutes 4 Delay Time for sequence wash units only Sets delay between washes from 1 minute to 99 minutes 5 Set Clock Day hour and minutes 6 AutoMode M or A Sets the C 6000 to Manual or Automatic modes In Automatic mode the C 6000 will start the Fan and Wash at the preset times that were set using the Set Wash Times option A Automatic M Manual Also allows individual days Mon Tues etc to be set ON or OFF when Automatic mode is selected 7 Set Wash Times Sets Start Times for Automatic start of Fan and wash when C 6000 is set to Automatic mode 8 Wash Test Runs through a complete Wash Cycl
73. fan starting Where the detergent goes How to prime the detergent pump How to use the wash test feature How to set the clock How to set the automatic start fan and wash How to set the wash and delay times i How to toggle between English and Spanish j Perform afire test if the hood is fully featured by pressing the fire test button This will activate the Internal Fire Mode Be sure to notify the building to silence any alarms N A on FDD and ND model hoods k If the hood is interlocked with the FP system Have the FP contractor test it and confirm that the External fire mode works properly Instruct them that if for any reason they can see the UV light directly they must shut off the hood immediately and call a CSA m Check for proper damper operation if this is a fully featured hood n How to remove clean and replace the Particulate Separator o That they need to perform the required end user main tenance described in the tech manual and hire CSA to perform the UV maintenance as described in the tech manual and have the duct system inspected or cleaned per the requirements of NFPA 96 p The frequency will need to be adjusted based on the type amount and duration of cooking done at this site q Fill out the start up form completely with comments r Notify the Dealer customer if the air volumes are more than 5 low or 10 high and give the dealer and GC a copy of the Start up report s Send
74. ght does not come on and the damper does not move to the exhaust position If when the Start Fan button is pushed the green light comes on and the damper moves to the exhaust postion but the exhaust fan does not come on When the Start Fan button is pushed and after the 45 second delay the exhaust fan comes on but the damper does not open 1 When the Start Wash button is pushed the green light does not come on and the damper does not move to the wash position The ventilator is not washing properly B The control is in an Internal Fire Mode A Overload protector on magnetic starter tripped B If an HOA Hands On Automatic type magnetic starter switch is used the selector switch may have been moved from the automatic position C Exhaust fan circuit breaker tripped D If the system is equipped with a disconnect switch for the exhaust fan a fuse or fuses may have blown out A There may be an incomplete circuit between the damper motor and the C 6000 UV control N A on CG3 UV FDD CG3 UV FDT and CG3 UV ND B There may be a problem with the PLC Programmable Logic Controller in the command center C If the PLC status lights check out there may be a problem with the damper motor or the wiring going to the damper motor A The control is in an Internal Fire Mode A Water supply turned off or partially on B Low water pressure C Low water temperature cabinet
75. h of each wash cycle from 3 minutes to 9 minutes Set Delay Time between washes if control has more than one wash solenoid Menu item 4 Set amount of time to wait between washes from 1 minute to 99 minutes Set Clock Menu item 5 Please note that the clock is a 24 hour clock Example 1 00 PM 13 00 Set the current day of the week Example 1 Sun 2 Mon 3 Tues etc Turn AutoMode ON Menu item 6 Pressing F6 Enter will toggle between A utomatic and M anual modes After it is set to AJutomatic mode set which days of the week the Exhaust Supply Fan will run setting a day to ON means the Exhaust Supply Fan will start on that day and the Wash will run Example Sun ON Mon OFF Tues ON Set Wash Times set start times for Fans amp Wash Menu item 7 Set the time for the Fans to Start for each day of the week Sun Fan 5 00 Mon Fan 5 00 Set the time for the Wash to Start for each day of the week Example Sun Wash 22 00 Mon Wash 22 00 Example MODEL C 6000 SERIES MENU FUNCTIONS MENU FUNCTION DISPLAY READS 1 Service To obtain website address for a list of service agencies Press F1 until 1 Service appears 1 Service F1 gt Next F2 gt Prev Toggles with F5 gt Exit F6 Enter Press F6 ENTER to display Gaylord s web For Service site address gaylordusa com gaylordusa com Toggles with F5 gt Exit Press F5 EXIT to return to the menu 2 Detergent To
76. hood c All necessary electrical connections between the C 6000 UV and the hood surface fire protection system building alarm s and fans 4 The drain is connected to the hoods and if needed the interconnections made for drains on multi section hoods with a single drain 5 Alllighting wiring is connected to the hoods and light switch 6 Thereisa 120 Volt 20 Amp power circuit going to each hood section for UV lamps 7 Any personnel Fire Marshal owners rep GC FP contrac tor air balancer etc required to witness the start up would need to be notified of time and date for start up Field Start up directions Allow about 1 hour per hood section at the job site for the activities described below 1 Checkfor power to the C 6000 UV and wiring between the C 6000 UV and the hoods 2 Check for water to the C 6000 UV and the hood 3 Check the drains to see they are connected and free of obstructions 4 Check for the Particulate Separators in the hood 5 Start the exhaust fan by pressing Start Fan on the C 6000 UV control Both supply and exhaust fans should run after the delay The green UV System light should be on If this does not occur refer to UV Troubleshooting on pages 33 34 6 Press Start Wash Then immediately press exit to stop the wash This will shut off the fan without completing the wash cycle 7 Openthe UV Access door and remove the blank plate from the UV light opening 8 Inst
77. hroughout the kitchen area Make up air registers located near the ventilator the louvers should be adjusted to direct the air away from the ventilator Directing or forcing make up air at the ventilator typically creates cross drafts resulting in smoke loss Make up air must be supplied for replacement of air exhausted through all kitchen exhaust systems Ageneral rule of thumb is that 7596 to 8096 of the replacement air should be fresh conditioned heated or cooled air brought into the kitchen area with the remaining 20 to 25 allowed to flow into the kitchen from adjacent areas There should be no screen over the discharge If one is found it should be removed The direction of discharge should not be into the prevailing winds nor downward onto the roof A vertical discharge is highly recommended Check outputs 17 amp 18 on C 6000 UV for voltage Fan On 0 VAC Fan Off 2 24 VAC Measure the damper opening while in the operating position 3 Throat Set to 2 15 16 4 Throat Set to 3 3 4 1 Checkthe inlet slot velocity as described on pages 24 through 26 If the velocity is not within the required range increase or reduce the fan speed as required TROUBLESHOOTING SYMPTOM POSSIBLE PROBLEM CORRECTIVE ACTION EXHAUST FAN 1 When the Start Fan button A No power in the control cabinet Check the circuit breaker serving the control is pushed the green li
78. i max Water temperature 140 F min 180 F max NOTE Some control cabinets are equipped with a low detergent switch If so equipped the green light will flash if the detergent tank is empty or if the detergent pump is malfunc tioning and detergent is not pumping The digital display reads Low Detergent and the text alternates from Fill Tank and Check Pump If the detergent tank is filled with water the detergent switch will activate as if there is no detergent NOTE The ventilator wash system is designed to remove daily accumulations of grease within the extraction chamber If the ventilator is not washed a minimum of once during a cooking day a grease buildup could accumulate which the wash system cannot remove If this occurs it is recommended that the ventilator be put through several wash cycles by pushing the Start Wash button on the Command Center If this does not remove the grease it will be necessary to remove the grease manually by using a scraping tool such as a putty knife or retain the services of a commercial hood cleaning service to steam clean or pressure wash the system WARNING Some commercial hood cleaning services blow a fire retardant chemical into hood and duct systems Fire retardant chemicals should never be applied to any portion of The Gaylord Ventilator If retardant is applied to the ventilator it must be removed PREVENTIVE MAINTENANCE PREVENTIVE MAINTENANCE Some of the required maint
79. ing cleaned of grease lint and dust If the cleaning is inadequate 1 Remove the particulate separators through the in spection wash access door and run them through a dishwasher and replace 2 The wash system needs adjustment Refer to Trouble shooting the Wash System page 29 Every Six Months 1 Exhaustfan s should be checked every six months for belt tightness belt alignment and lubrication of necessary moving parts NOTE A blue lithium based grease is best suited for high heat and speed bearing lubrication 2 Checkfor proper velocity at air inlet slot Refer to Pages 24 through 26 for method of checking velocity 3 Test the Internal Fire Mode to check for proper damper closure Refer to Page 9 for instructions 4 Detergent tank and foot valve should be cleaned every six months 11 INSPECTION AND CLEANING REQUIREMENTS NFPA 96 Standard for Ventilation Control and Fire Protection of Commercial Cooking Operations require that hoods ducts and exhaust fans be inspected by a properly trained qualified and certified company or person s in accordance with the following table Upon inspection if found to be contaminated with deposits from grease laden vapors the entire exhaust system shall be cleaned by a properly trained qualified and certified company or person s acceptable to the authority having jurisdiction in accordance When a vent cleaning service is used a certificate showing date of inspection
80. ing for approximately 5 seconds CAUTION In case of severe fire the thermostats located in the plenum will activate As a precautionary measure it is recommended that the thermostats be replaced WATER SUPPLY FROM CONTROL CABINET FIRE QUENCHING WATER SPRAY WATER BARRIER DRAIN LINE 7 Then the digital display reads Fire In Hood Notify Fire Department This display stays on until the thermostat cools down below 250 F 7 Ared light on the Command Center illuminates 8 On the C 6000 UV control dry contacts A1 amp A2 will CLOSE and dry contact Q1 amp Q2 will OPEN 9 Upon cooling of the thermostat below 250 F the Cool Down Cycle starts The water continues to spray during the Cool Down Cycle 2 minutes The damper moves to the exhaust position N A on CG3 UV FDT 10 While in the cool down cycle the digital display reads Cool Down Cycle xxx sec to end xxx is the countdown in seconds until the wash turns off The damper moves to the exhaust position 11 Atthe end of the cool down cycle the wash turns off and the digital display reads Fan Off 12 00 actual time Start Fan gt F1 The damper closes to the wash position N A on CG3 UV FDT NOTE The water may be shut off prior to the end of the 2 minute cool down cycle by pushing the Exit button on the C 6000 UV Command Center Afterthe water has shutoff the damper remains in the wash position until the Start Fan button is pushed Sta
81. itch is installed and Detergent Pump is running and Detergent is NOT present 120 VAC when light should be on OVAC when light should be off Refer to UV Status Light Chart on following page 36 TROUBLESHOOTING UV Status Lights UV Status Lights Red UV Safety Interlock Activated Green Yellow UV System On UV Lamp Failure light on light on UV System Mode gt II UV Lamps ON Normal V Module un plugaed 2115 o 3 S E gt lo la 5 gt 2 o c D All Doors closed V Access Door Open Inspection Wash Access Door Open Exhaust Fan is not running at full speed The UV System is designed to run whenever the Exhaust Fan is running The UV Status Lights will only activate when the UV System should be on Exhaust Fan Running UV System On Green Light ON when UV System is energized UV Lamp Failure Yellow Light ON whenever UV System is energized and one or more of the UV Lamps and or UV Ballasts have failed or if the UV Lamps do not have power The rest of the UV Lamps will continue to run call a Certified Service Agent for service UV Safety Interlock Activated Red Light ON when a UV Access Door is open ON when a Inspection Wash Access Door is open ON when UV Pressure Switch detects that the static pressure is too low All UV Lamps will shut off immediately whenever any of the above hap
82. ld be clean and immersed in the liquid B Check all fittings to ensure an airtight system C Poppet checks within the foot valve pump head and brass check valve should be clean and operating freely D Detergent lines should be free and clear DETERGENT FLOW Detergent flow is initially factory set according to the pipe size of the control cabinet refer to chart Generally the factory setting will be sufficient to provide adequate cleaning of the ventilator However adequate cleaning is dependent upon a number of factors 1 Temperature of hot water 2 Water pressure 3 Daily grease accumulation 4 Wash cycle time 5 Frequency of wash cycle 6 Type of detergent Depending upon these factors it may be necessary to adjust the detergent flow Adjustment may be accomplished by changing the cam to a different size To change the cam 1 Loosen Allen set screw on brass cam 2 Remove cam and replace with next size as required 3 Cam 1 minimum setting Cam 4 maximum setting NOTE Cams are available from Gaylord Industries or your Gaylord Certified Service Agency 14 PREVENTIVE MAINTENANCE As with any piece of fine equipment a reasonable amount of care must be taken to keep it in good working order 1 Caution should be taken not to spill detergent on the exterior of the pump 2 A periodic check should be made of all fittings to guarantee their tightness NOTE The detergent pump motor has sealed bearings and
83. ned and authorized personnel may perform some maintenance See previous page for details Personal Protective Equipment 1 Eye protection that prevents 100 of UVC being transmit ted through the lens must be worn at all times when performing service work on any Ultima Vent that is ener gized and or has the potential to be energized and expose personnel to UVC light 2 Whenever service work is performed it is recommended that long sleeve pants and shirts be worn to minimize the potential for inadvertent exposure of the skin to UVC Safety Interlocks This product comes equipped with the following sensors to verify that all access doors are in place and that the exhaust fan is running 1 Mechanical door switch on the UV Access door to ensure that the door is closed 2 Proximity Switch on the Inspection wash access door to ensure that the door is closed 3 Air Pressure switch to verify air flow and exhaust fan operation All of these devices must be working and or adjusted properly in order for the system to operate properly 13 DETERGENT PUMP OPERATION The Gaylord Ventilator detergent pump is an integral part of the wash down system of The Gaylord Ventilator The pump is located within the control cabinet unless otherwise specified Refer to schematics on Pages 38 through 40 OPERATION The detergent pump is started when the wash cycle begins The pump draws detergent up from the detergent tank pushing it through
84. ning A chemical drain cleaner applied as per instructions may dissolve stoppage Pour cleaner into main grease gutter at drain opening Hire a drain rooter service to clear entire system This line is located in the ventilator and runs from the spray manifold to the ventilator drain Check to make sure that the pre flush line is aimed into the drain opening so that it purges the drain properly Some cities and counties have codes which require grease traps If a grease trap is in use check to ensure that it is not clogged 1 Contact Factory 2 Press the English Espanol button to toggle the language displayed between English and Spanish Espanol TROUBLESHOOTING UV SYSTEM Danger These items will need to be performed by a trained qualified and Certified Service Agency CSA These tasks involve potential exposure to UV light and live electrical components There is risk of injury to skin and eyes and in the case of electrical shock injury or death For a list of CSA s Go to www gaylordusa com and goto Service for alist of companies nearest you SYMPTOM POSSIBLE PROBLEM CORRECTIVE ACTION After Start Fan button is pressed fan A No power to the ventilator section s Check for 120 Volts on between L1 8 L2 at starts Yellow UV Lamp Failure light is on Audible Alarm is on 2 Yellow UV Lamp Failure light is on Green UV System On light is on Audible Alarm is on
85. not apply to CG3 UV FDL CG3 UV FDD or CG3 UV ND ExhaustFan o or ON Supply Fan Damper Position FIRE EXHAUST EXHAUST Water Spray UV Lamps DAILY OPERATION DAILY OPERATION All functions of the ventilator such as starting the exhaust fan starting the wash cycle etc are controlled by the Command Center located on the control cabinet Refer to Pages 16 through 19 for detailed instructions on the operation of the Command Center COMMAND CENTER MODEL C 6000 UV SERIES 0 FIG 6 VENTILATOR CONTROL CABINET MODEL GPC 6000 UV SERIES MM To start the exhaust fan push the Start Fan button on the Command Center If the Command Center is programmed to start the fan automatically then the start button does not need to be pushed It is important to start the exhaust fan before turning on the cooking equipment When the exhaust fan is activated the following occurs 1 The damper begins opening on to the exhaust position N A on CG3 UV FDD and CG3 UV ND 2 A green light on the Command Center illuminates 3 The supply fan comes on 4 Thedigital display reads Starting Fan amp Damper Opening for approximately 5 seconds Then the digital display reads Starting Fan xx Seconds to Fan xx is the countdown in seconds until the exhaust fan comes on 5 After the damper fully opens elapsed time approximately 45 seconds the exhaust fan comes on 6 The
86. nt injected water sorays come wash away the grease collected during the days operation The wash cycle stays on for the length of time programmed in the Command Center The length of the wash cycle may be set between 3 minutes and 9 minutes Typical settings are 3 minutes for light duty equipment 5 minutes for medium duty equipment and 9 minutes for heavy duty equipment Refer to page 17 for details on setting the wash time 6 During the wash cycle the digital display reads Wash On Wash 1 xxx seconds xxx is the coundown in seconds until the wash system shuts off 7 Upon completion of the wash cycle the damper stays in the closed wash position until the exhaust fan is re started This is to prevent conditioned air from going up the exhaust stack during off hours N A on CG3 UV FDD and CG3 UV ND 8 Thedigital display now reads Fan Off 12 00 current time and Start Fan gt F 1 After the wash cycle is completed wipe the exposed front surface of the damper at the air inlet slot as well as other exposed exterior surfaces Refer to Figure 7 Page 11 In very heavy cooking operations it may be necessary to wash the ventilator s more than once a day This can be done manually by pushing the Start Wash button NOTE For proper operation of the wash system there must be adequate water pressure and temperature There is a pressure temperature gauge inside the control cabinet Water Pressure 40 psi min 80 ps
87. nternal heat load This method of introducing air into the hood is typically referred to as the short circuit method This design has very limited applications and the amount of supply air able to be introduced varies considerably with the type of cooking equip ment This air may be untempered air in most areas depending upon climatic conditions and the type of cooking equipment The difference between the quantity of air being introduced and the amount of air being exhausted must be sup plied through a traditional make up air system METRIC CONVERSION CHART DIMENSIONS Feet and Inches TOCONVERT TO MULTIPLY BY STANDARDCONVERSIONS in 25 40 mm one ft 304 80 mm One meter 10 dm One meter 100cm One meter 1000 mm MULTIPLY BY 0 00508 MULTIPLY BY 0 000472 0 02832 STANDARD CONVERSIONS 1 00 W G 248 84 N m or 248 84 Pascals Pa or 2 49 Millibars 1 33 W G 331 N m or 331 Pa 1 50 W G 373 N m or 373 Pa 1 65 W G 411 2 or 411 Pa 1 70 W G 423 N m or 423 Pa inches feet milimeters centimeters decimeters cubic feet per minute cubic meters per second Liters LEGEND Pascals U S gallon gallons per minute liters per second 1000 Pascals pounds per square inch kilograms per square meter degrees Fahrenheit 53 WATERFLOW VOLUME TO CONVERT TO MULTIPLY BY STANDARD CONVERSIONS 3 785 Liters a 0 2642 U S Gal 0 063 L s ft 0 20
88. ntilators that cover solid fuel burning appliances such as mesquite broilers Continuous cold water mist ventilators incorporate a water manifold with spray nozzles located at the lower edge of the air inlet slot Refer to Figure 14 When the exhaust fan is started the solenoid valve in the cold water loop in the Gaylord control cabinet opens refer to illustration on Page 41 turning on the mist nozzles which remain on as long as the exhaust fan is on The nozzles produce a very find mist and are located so that the entire air stream passes through the mist The purpose of the mist is to knock down any hot embers produced by the solid fuel that may be drawn up into the ventilator and to cool down the exhaust air ENGINEERING 1 Pipe Size 1 2 cold water supply required to the control cabinet 2 Water Pressure 40 psi flow pressure The control cabinet is equipped with an adjustable pressure regulator 3 Water Consumption 66 gph lineal ft of ventilator MAINTENANCE Every six months check the following 1 Water Pressure Turn on the exhaust fan opening the control cabinet door and check the water pressure gauge In the cold water loop Water flow pressure should be at 40 psi If it is not adjust the pressure regulator until 40 psi is achieved 2 Mist Nozzles Turn onthe exhaust fan look into the air inlet slot and check each mist nozzle for proper spray Remove and clean the nozzle if necessary TROUBLESHOOTING
89. p zd 200 Bott Does NOT include Gaskets or Grommets 1 4 Retaining Clip Not Shown UV Light Ballast UV 5 Light Module Frame ALL Sheet Metal parts Circuit Board Standoff Includes Bolts Washers amp Retaing Clip 19306 Does NOT include Gaskets or Grommets Fuse F1 500mAmp UV Controller UV 3 Liaht Module C let 0 Fuse F2 8 Amp Controller Main CR Complete with UV Controller Ballasts amp UV Lamps UV 75876 UV Light Controller includes status lights circuit Wiring Harness amp Frame Gaskets board not shown UV 5 Light Module Complete UV Wiring Harness Not Shown Complete with UV Controller Ballasts amp UV Lamps UV 75877 UV 3 Gasket Kit includes Wiring Harness amp Frame Gaskets 1 UV 3 Frame Gasket 2 UV 3 Access Door Gasket 3 Left amp Right UV Chase Gaskets for End Caps 4 Plenum Access Gasket UV 5 Gasket Kit includes 1 UV 5 Frame Gasket 2 UV 5 Access Door Gasket 3 Left amp Right UV Chase Gaskets for End Caps 4 Plenum Access Gasket LX EM za UV HOOD WIRING PC GAYLORD DESCRIPTION PART NO CR20 30529 CR21 Control Relay 11399 23 24 11413 CR22 Control Relay 10283 10295 12512 19162 12510 19355 19365 19416 16903 30424 UV Hood Terminal Schedule Terminal Description Type Output UV System On Green Output UV Lamp Failure Yellow Output UV Safety Interlock Activ
90. pens UV Controller Status Lights Normal Operation 19236 B e Red lights on GAYLORD e 6 Green lights on UV Lamp Failure Summary Alarm light is OFF e The Green light for the UV Lamp Ballast that has failed will be OFF DESIGNED amp NOTE ENGINEERED e UV Lamps are numbered 1 to 6 from IN USA Front to Back e UV Ballasts are numbered 1 to 6 from Left to Right The TOP of the UV Module has several long slots cut out for ventilation 37 MODEL GPC 6000 UV VB SERIES CONTROL CABINET This Control Cabinet Is Used When A Reduced Pressure Principle Device Backflow Preventer Is Not Required And A Vacuum Breaker Is Allowed For Backflow Prevention 15 Min 6 required 3 TYPICAL VACUUM BREAKER CHECK VALVE ARRANGEMENT 0000606006 10 11 MODEL GPC 6000 UV VB SERIES CONTROL CABINET PC GAYLORD PART 6 6000 Command Center Operator Interface Refer to Page 42 8 Hour Meter 194 9 C 6000Faceplate 18899 Specify Size 10175 16892 14 Solenoid Valve A Replacement Coil 120 Volt 10156 220 Volt 10157 Solenoid Valve Repair Kit Pipe Size 3 4 14388 Pipe Size 1 14389 Pipe Size 1 1 4 14390 Pipe Size 1 1 2 14391 10265 Detergent Pump 120 Volt 10222 220 Volt 10223 10221 Specify Size A Vacuum Breaker Repair Kit Specify Size Specify Size 3 8 O D Copper Tubing 13209 MODEL GPC 6000 UV SERIES CONTROL CABINET This Control Cabinet Is U
91. proper cleaning Refer to page 17 for details on setting the wash time WATER SUPPLY FROM CONTROL CABINET SPRAY NOZZLES b HOT DETERGENT WATER SPRAY PRE FLUSH LINE HINGED UV ACCESS DOORS FULL LENGTH HINGED INSPECTION DOORS MAIN GUTTER DRAIN LINE DAMPER CLOSED FORWARD TO THE WASH POSITION N A ON CG3 UV FDD CG3 UV ND AND CG3 UV FDT vo U 45 FIG 3 WASH CYCLE CG3 UV SERIES VENTILATOR PRINCIPLE OF OPERATION INTERNAL FIRE MODE For CG3 UV and CG3 UV FDT only Automatic internal fire protection is accomplished by the action of the thermostat s which are located at the point where the ductwork joins the ventilator When the temperature of the conveying airstream which must pass over the thermo stats reaches 250 F the system is activated and the following occurs 1 The damper begins closing back to the fire position position 3 as shown in Fig 4 stopping the combustion supporting natural draft through the ventilator and creating a fire barrier to contain the fire in the kitchen N A UV FDT 2 The UV lamps are shut off Theexhaustfan serving the ventilator is shut off The supply fan is also shut off 4 Fire smothering water spray is released into the interior of the ventilator through the spray nozzles 5 The digital display reads Fire In Hood Fan Off Wash On for approximately 5 seconds 6 Then the digital display reads Fire In Hood Damper Clos
92. red UV Saftey Interlock Activated and the UV Audible Alarm Cancel Button lights will illuminate until the exhaust fans reaches operating speed 7 Once the exhaust fan reaches operating speed the UV lamps in the ventilator and the green UV System light on the ventilator and the GPC 6000 UV cabinet will turn on 8 Thedigital display then reads Fan On 12 00 current time and Start Wash F2 Stopping the Exhaust Fan and Starting the Wash Cycle CAUTION The cooking equipment must be shut off prior to shutting off the exhaust fan Failure to do this will cause excessive heat buildup and could cause the surface fire protection system to discharge To start the wash cycle push the Start Wash button on the Command Center If the Command Center is programmed to start the wash automatically then the start button does not need to be pushed When the wash cycle is activated the following occurs 1 The UV lamps shut off 2 The exhaust and supply fans shut off 10 3 The damper begins closing forward to the wash position See Figure 3 page 7 This action takes approximately 45 seconds N A on CG3 UV FDD and CG3 UV ND 4 The digital display reads Starting Wash Damper Closing for approximately 5 seconds then the digital display reads Starting Wash Wash On in xx seconds xx is the countdown in seconds to until the wash starts 5 After the damper closes to the wash position the hot deterge
93. ress F4 to set a day to OFF Set a day to OFF in order for the C 6000 NOT to run on that day Press F1 to cycle through each day of the week Sun Sat Press F5 EXIT to return to the menu 7 Set Wash Times Used only when C 6000 is 7 SetWashTimes set to Automatic mode F1 gt Next F2 gt Prev Toggles with F5 gt Exit F6 gt Enter Press F1 until 7 Set Wash Time appears Press F6 ENTER to display the Start time for the Fan on Sunday Sun Fan Sun Fan 14 24 Press to increase the Hour Press F4 to increase the Minutes F3 gt Hour F4 gt Min Toggles with F1l gt Next F5 gt Exit Press F1 to go to the Start time for the Wash on Sunday Sun Wash Sun Wash 14 24 Set the time using the same method described above Press F1 to cycle through for each day of F3 gt Hour F4 gt Min Toggles with F12Next F5 gt Exit the week for the Start Times for the Fan and Wash Pressing F1 gt Next goes to Next Start Fan time etc Press F5 EXIT to return to the menu Press F1 until 8 Wash Test appears 8 Wash Test F1 Next F2 gt Prev Toggles with F5 gt Exit F6 Enter Press F6 ENTER to run the C 6000 Pressing F6 gt Enter Starts the Wash Test through a complete Wash cycle with decreased times 9 Set Number of Washes Press F1 until 9 of Washes appears 9 of Washes F2 gt Prev Toggles with F5 gt Exit F6 Enter Press F5 EXIT to return to the menu
94. right to modify the materials and specifications resulting from a continuing program of product improvement or the availability of new materials Additional Copies 15 00 3 CG3 UV VENTILATOR DESCRIPTIONS There are 5 different types of CG3 UV Classic Gaylord water wash ventilators The differences involve the type and location of fire damper and whether the ventilator has a fire damper The first part of the model number indicates the type of ventilator see below Explanation of Prefixes CG3 UV Water wash ventilator with three position ther mostatically activated electric damper at air inlet slot With Damper motor and 1 or more Thermostat s CG3 UV FDL Water wash ventilator with three position ther mostatically activated electric damper at air inlet slot A bracket Fire Damper Lockout has been added to preventthe damperfrom closing to the fire position With Damper motor and 1 or more Thermostat s CG3 UV FDD Inlet damper is fixed and there is a weighted fuse link activated fire damper located at the duct collar No Damper motor No Thermostats CG3 UV FDT Inlet damper is fixed and there is a weighted fuse link activated fire damper located at the duct collar and there is a single thermostat to activate the fire mode in the control cabinet and ventilator No Belimo One Thermostat CG3 UV ND Inlet damper is fixed No Fire Damper at duct collar A bracket Fire Damper Lockout has b
95. rting the Exhaust Fan SURFACE FIRE PROTECTION NOZZLE OPTIONAL FIG 4 FIRE CYCLE CG3 UV SERIES VENTILATOR PRINCIPLE OF OPERATION EXTERNAL FIRE MODE An External Fire Mode is activated by the Ventilator s Surface Fire Protection Duct Plenum Surface Appliance system s microswitch or contacts and or an optional break glass fire switch see Figure 5 Note The Surface Fire Protection system must be UL listed for such application and is separate from the ventilator s water wash system Terminals 4 8 FS are used for the External Fire Mode refer to the wiring diagram for details The break glass fire switch if used would normally be located at the exit of the kitchen When the External Fire Mode is activated the following occurs 1 The Exhaust Fan comes on immediately if it was off to help remove smoke heat etc 2 The Supply Fan shuts off immediately The digital display reads Ext FireActive and alternates between Reset FireSwitch and Fan On Wash 4 Ared light on the Command Center flashes 5 After a 60 second delay a water spray is released into the interior of the ventilator through the spray nozzles The 60 second delay allows the ventilator s fire suppression sys tem time to put out the fire before starting the water spray lf the fire intensifies and the thermostat reaches 250 F the fire damper would then close and the exhaust fan would shut off See Internal Fire Mode
96. rts for the hot water loop are shown on pages 38 40 mu MODEL GPC 6000 UV CM SERIES CONTROL CABINET 95 DESCRIPTION 0 1 2 Ball Valve 11258 1 2 Solenoid Valve N C 10135 A Replacement Coil 120 Volt 10156 Replacement Coil 220 Volt 10157 B Solenoid Valve Repair Kit Pipe Size 1 2 14387 1 2 Vacuum Breaker A Vacuum Breaker Repair Kit 10178 6 M 2 WaterCheckVave 10195 41 MODEL C 6000 UV SERIES CONTROL 0 0 35 NAG OU 23 22 21 9 C 23 QV he 9 DRE RARE CRY OY OON OO 0000 0 2 CORNE lt gt aa MU 569 9906 7 E 776 9 e je PC GAYLORD NO DESCRIPTION PART NO MFG PART NO IP Fuse F7 4 Amp Control Relay CR10 Cancel Alarm Socket Control Relay CR11 Safety Interlock Socket Control Relay CR12 Lamp Failure Socket Control Relay CR13 System D Socket Timing Relay TR1 To Latch the Audible Alarm Socket Timing Relay TR2 Delays Audible Alarm until Exhaust Fan reaches operating speed ES EE Socket C 6000 Command Center Operator Interface C 6000 Command Center Interface Mylar Label 100 VA Transformer C 6000 10 50 VA Transformer C 6000 20 F6 6 Amp Tr
97. sed When A Reduced Pressure Principle Device Backflow Preventer Is Required 0 69 6 MODEL GPC 6000 UV SERIES CONTROL CABINET PC GAYLORD PART 6 6000 Command Center Operator Interface Refer to Page 42 8 Hour Meter 19164 9 0 6000 Faceplate 18899 Backflow Preventer RP Device Type 15 Solenoid Valve A Replacement Coil 120 Volt 10156 220 Volt B Solenoid Valve Repair Kit Pipe Size 3 4 Pipe Size 1 Pipe Size 1 1 4 Pipe Size 1 1 2 Detergent Pump 120 Volt 220 Volt Detergent Tank 2 Gallon 39 MODEL GPC 6000 UV S SERIES CONTROL CABINET This Control Cabinet Is Used When Ventilators Are Washed In Sequence Groups 0 9 6 MODEL GPC 6000 UV S SERIES CONTROL CABINET PC GAYLORD PART 6 6000 Command Center Operator Interface Refer to Page 42 8 Hour Meter 19164 9 C 6000Faceplate 18899 FS 4 Series Detergent Flow Switch Optional Solenoid Valve A Replacement Coil 120 Volt 10156 220 Volt B Solenoid Valve Repair Kit Pipe Size 3 4 Pipe Size 1 Pipe Size 1 1 4 Pipe Size 1 1 2 16 Detergent Pump 120 Volt 220 Volt Detergent Tank 2 Gallon 40 MODEL GPC 6000 UV CM SERIES CONTROL CABINET WITH OPTIONAL CONTINUOUS COLD WATER MIST 2 This illustration shows the cold water mist loop only Pa
98. ssary with a mild dteregent water and a rag the area is not clean refer to Troubleshooting the Wash System on page 29 g Reinstall the UV module Ed 3 Test the Safety Interlock switches a Open the inspection wash access door with the fan on The UV lamps should shut off e Anaudible alarm on the C 6000 UV should come on e The Red UV Safety Interlock Activated light on the ventilator and C 6000 UV control should come on b Open the UV Access door with the fan on e The UV lamps should shut off e Anaudible alarm on the C 6000 UV should come on The Red UV Safety Interlock Activated light on the ventilator and C 6000 UV control should come on Turn off the breaker to the Exhaust Fan Press the Stan Fan button on the C 6000 UV control The UV lamps should shut off stay off e An audible alarm on the C 6000 UV should come on he Red UV Safety Interlock Activated light on the ventilator and C 6000 UV control should come on 4 Check all gaskets for damage a Replace any gaskets that are worn or damaged 5 Check the Hour Meter a Record the hours b Determine the approximate hours between inspection intervals c Determine when the 8000 hour life of the lamps will occur and inform the operator of the approximate date when the lamps will need to be replaced 12 Replacing UV Lamps Danger Theseitems will needto be performed by atrained and qualified Certified Service Agency CSA These tasks invol
99. t on AND Audible Alarm on 6 Pressing Cancel Audible Alarm button on C 6000 UV does NOT silence alarm Audible alarm comes on for approximately 60 Seconds each day when Start Fan button is pressed failed The Connection from the 2A on the UV Controller and the terminal blocks is broken or loose The contacts on the UV Controller has failed to close UV Access Door Switch DS has failed or needs to adjusted UV Proximity Switch PXS for Inspection wash access door has failed or needs adjustment Pressure switch PS has failed or needs adjusting Pilot tube to sense air pressure is plugged Relay CR23 in ventilator has failed Relay CR11 in C 6000 UV has failed Timing Relay 1 in C 6000 UV is not set correctly or has failed Relay CR10 in C 6000 UV has failed Timing Relay TR2 in C 6000 UV is not set correctly or has failed 34 Check the Yellow UV Lamp Failure light and see if it is receiving power a If no the problem is in the wiring Locate and correct the problem b If yes replace the lamp the Yellow UV Lamp Failure light has power replace the light It may be the contacts on the ballast a Check for power coming out of terminal 2A in the ventilator Check for continuity between 2A and 3A at ventilator If a UV lamp has failed and there are 6 green and 3 red lights on on the UV Controller the UV Controll
100. t Next F2 gt Prev Toggles with F5 gt Exit F6 Enter Press F6 ENTER to display the current Day 6 1 Sunday Day of the Week 1 Sunday F3 gt Up gt Toggles with F12Next F2 gt Prev Press to change to the next Day of the Week 1 Sun 2 Mon 3 Tues etc keep pressing to cycle around if necessary Press F1 to go to the current Hour Hour Press F3 to increase the Hour keep F3 gt Up F5sExit Toggles with F1 gt Next F2 gt Prev pressing F3 to cycle around if necessary Press F5 EXIT to return to the menu 18 MODEL C 6000 SERIES MENU FUNCTIONS MENU FUNCTION DISPLAY READS 6 AutoMode A or M Used to select M anual or A utomatic mode If A is displayed the C 6000 is set to operate in Automatic mode If M is displayed the C 6000 is set to operate in Manual mode 6 AutoMode M Press F1 until 6 Auto Mode appears 1 gt F2 gt Prev Toggles with F5 gt Exit F6 Enter Press F6 ENTER to display the Set Mode Set Mode M Can be either M for Manual or A for screen Automatic Press F6 ENTER again to toggle between Fe A uto M an Toggles with Fi gt Next F5 gt Exit Mjanual or A utomatic mode Setting which day of the week to run Press F1 to select which days to run the C 6000 in Automatic mode Sun ON or Sun OFF will display Press F3 to set a day to ON Set a day to ON in order for the C 6000 to run on that day P
101. the copper tubing and into the hot water line serving the ventilator NOTE Some control cabinets are equipped with a low detergent switch If so equipped the green light will flash if the detergent tank is empty or if the detergent pump is malfunc tioning and detergent is not pumping The digital display reads Low Detergent and the text alternates from Fill Tank and Check Pump If the detergent tank is filled with water the detergent switch will activate as if there is no detergent Initial Operation To prime and operate the pump for the first time it is recom mended that water be used instead of detergent to prevent detergent from spilling in case of leaks at the system s fittings Priming The Pump The detergent pump is self priming Push the pump test switch located on the junction box of the motor and hold down until liquid climbs up the vinyl tubing and fills the pump head Thepump will be operating properly when both upper and lower poppet checks can be seen moving up and down slightly If the pump does not self prime an air lock may have developed within the pump head and the following action should be taken 1 Hold down pump test switch and loosen top cap slightly to allow air to be pushed out Repeat as necessary until liquid climbs up tube and fills pump head Note Do not overly tighten cap or damage to the pump head will occur 2 Ifthe pump still does not work properly check the following A Foot valve shou
102. trol panel or Surface Fire Protection system is wired to the building alarm monitoring system and or fire department Thermostat test for CG3 CG3 FDL and CG3 FDT With the exhaust fan on open electrical compartment on control cabinet push and hold the Fire Test button for 20 Seconds The following should occur RON gt Damper closed to the rear N A on CG3 FDL and CG3 FDT Yes No Water turned on Yes No Exhaust fan shut off Yes No Steady Red light on and Fire in Hood displayed C 6000 command center Yes No Note Water will continue to run for 2 minutes after the Fire Test button is released The water may be shut off prior to the end of the cool down cycle by pushing the EXIT button on the C 6000 Command Center Gaylord Representative Representative Company Name File Number Date CSA Contacted Upon completion of the thermostat test push the EXIT button on the C 6000 command center The following should occur 1 Water shut off Yes 2 Damper closes to front Yes Steady red light on turned off and Fan Off displayed 6000 command center Yes Personnel provided with ventilator technical manual Yes No Inspection Witnessed By Print Name Signature Date Comments Distribution WHITE Gaylord Industries Inc YELLOW Customer PINK Dealer GOLDENROD Sales Rep Litho U S A GAYLORD INDUSTRIES 10900 S W Avery Street Tualatin OR 97062 1149 PHONE 1 800 547 9696
103. ty at the end of the 16 second mark Continue this process for the full length of the ventilator Note Place sensing head in airflow and allow the anemometer reading to stabilize before pressing the 16 Sec Average buiton Imortant Note If the ventilator includes custom air baffles as illustrated in Fig 12B always take separate readings on the section of the ventilator that includes custom air from the section that does not have the baffles Non custom air and custom air readings must be recorded seperately Do not average them together Important Note On the rear slot of a Model BDL DS Series do not use the guide bracket Refer to Figure 12C 7 Record the velocity fom on the start up inspection report form A sample report form which can be photocopied is provided on page 54 8 The designed or optimum velocity is noted on the shop drawings andthe Air Velocity Chart on page 24 Two velocities will be noted if the ventilator includes custom air baffles 9 Compare the recorded air velocity to the designed air velocity shown on the shop drawings or the Air Velocity Chart on page 24 The recorded velocity may be slightly lower or higher providing that it is within the minimum and maximum range as shown on the Air Velocity Chart the air velocity is outside the minimum maximum range the per formance of the ventilator will be
104. uipment Note There is a 45 second delay after pushing the button before the fan starts to allow the damper to open to the Exhaust position 2 At the end of the day or whenever cooking is completed push Start Wash This will turn off the exhaust fan and close the damper forward to the Wash position Note There is a 45 second delay after pushing the button before the wash cycle starts to allow the damper if so equipped to close to the Wash position After closing the timed wash cycle begins Damper stays closed until Start Fan is pushed Note 24 hour kitchens must push Start Wash at least once a day or as needed for proper cleaning 3 To set the length of the time for the wash cycle press Menu then press F1 until Wash Length appears on the display Follow the instructions on the display to edit the length of washes as necessary Note Refer to the programming instructions on the inside of this cabinet for more information on programming the C 6000 Command Center LOW DETERGENT The green light will flash and Low Detergent will be displayed on the C 6000 Command Center indicating the detergent is low FIRE CONDITION 1 A flashing red light and the message Ext Fire Active indicates the control is in an External Fire Mode exhaust fan on damper open and water wash nozzles on 2 A continuous red light and the message Fire In Hood indicates the control is an Internal Fire Mode exhaust
105. ve potential exposure to high doses of UV light and live electrical compo nents There is a risk of serious injury to skin and eyes from UV light There is risk of shock injury and or death from electrical For a list of CSA s go to www gaylordusa com and go to the Service Agencies for a list of certified companies nearest you 1 Secure all power to the C 6000 UV control Secure all circuits that provide power to the UV lamps Open the UV Access door with the key Disconnect the UV module power cord Remove the nuts holding the UV module to the ventilator with a nut driver Remove the UV module from the ventilator 2 7 Remove the bolts on each end of the UV module 2 on each end that hold the end caps on 8 Disconnect the lamp connector s on the UV lamp s to be Each lamp connector should be labeled from 1 to 6 on both ends Lamp 1 is at the Front of the ventilator when the UV module is installed e Lamp 6 is at the Back of the ventilator when the UV module is installed e Be sure to re label the lamp connectors if necessary 9 Lubricate the lamps around the grommets on each end of the UV lamp with a small amount of G 510 or similar detergent 10 Slide the UV lamp out one end CAREFULLY 11 Inspect the grommets around the lamps e Replace any grommets that show cracks checking or any other damage 12 Check all wires for damage e Replace any wires showing damage 13 Lubricate each of the new UV

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