10 - Sunbelt Transport Refrigeration
Contents
1. connNUOUS 1 Press the SELECT key until the MessageCenter displays PRESS TO START 2 Press the key to start PRETRIP p 0 3 Verify that during TEST 1 the complete display is turned on that the buzzer comes on that all lights on the Light Bar come on and that the AutoFresh air port opens and closes option for XTC units only 4 The remainder of Pretrip will take 7 to 15 minutes and will run itself automatically 5 Pretrip cannot be started when SThere is an active Shutdown Alarm SThe unit is in PC Mode SThe unit is in Defrost NOTE The Start Run Stop Switch must be in the Start Run position in order to start Pretrip 62 10646 12 The PRETRIP mode is for checking unit operation and evaluating operation of all modes and indicating a failure when detected TIP A Pretrip can be started at any box temperature and will cause the unit to start if it is in an off cycle The MessageCenter displays the current test and the complete of the test When the Pretrip tests are complete the MessageCenter will display PRETRIP PASS If PRETRIP FAIL IN TEST X or PRETRIP FAILED amp COMPLETE is displayed the ALARM light will flash Press the ALARM LIST key to review the alarms set by the Pretrip tests TIP PRETRIP PASS or PRETRIP FAIL will remain in the display until any key is pressed Once Pretrip is started the control panel keys are disabled until Pretri2. ELLI J45 SETPOINT TEMP ERATURE NO ACTIVE ALARMS P4 D I SELECT 1 Press the ALARM LIST key If there are no active alarms the MessageCenter will display NO ACTIVE ALARMS for 5 sec 2 If there are active alarms the display will be A and the alarm number and message The last Alarm that occurred will be the first Alarm displayed 3 Press the ALARM LIST or UP ARROW key to scroll through the list of alarms 4 When you reach the end of the alarm list LIST END TO CLEAR ALARMS is displayed 5 To clear the active alarm list press the key while LIST END TO CLEAR ALARMS is being displayed 62 10646 26 ALARMS amp DEFAULT MESSAGES Unit problems detected by the controller are stored in the Alarm List in the controller Stored alarms may be viewed in the MessageCenter At mosttimes the STATUS OK or other user defined message will be shown in the MessageCenter If there is a problem with the data recorder DATA RECORDER FAILURE will be shown If a problem begins to develop one of the following messages may be shown LOW FUEL LEVEL WARNING means that the fuel level in the fuel tank needs to be checked and fuel added CHECK ENGINE OIL LEVEL means that the engine oil level needs to be checked and oil added LOW COOLANT LEVEL means that the engine coolant level needs to be checked and coolant anti freeze added SLEEP MODE OFF ON TO WAKE will appear when the unit is in S
3. For All Units 5 62 10646 SAFETY Your Carrier Transicold refrigeration unit has been designed with the safety of the operator in mind During normal operation all moving parts are fully enclosed to help prevent injury During all pre trip inspections daily inspections and problem troubleshooting you may be exposed to moving parts please stay clear of all moving parts when the unit is in operation and when the Start Run Off Switch is in the START RUN position NOTE Refer to the Operation and Service Manual for a complete list of Safety Precautions AUTO START Your refrigeration unit is equipped with Auto Start in both Start Stop and Continuous Run modes The unit may start at any time a buzzer will sound for 5 seconds before the unit is started When performing any check of the refrigeration unit e g checking the belts checking the oil make certain that the Start Run Off Switch is in the OFF position NOTE Where DataTrakt software and two way communication equipment is installed the Mode Switch on the Remote Monitoring Control Box must be in the Maintenance Mode position prior to performing any work on the unit MAINT MODE RT2000 UNIT 62 10646 6 ENGINE COOLANT The engine is equipped with a pressurized cooling system Under normal operating conditions the coolant in the engine and radiator is under high pressure and is very hot Contact with hot coolant can cause severe burns Do
4. of the following conditions occurs Box temperature has moved away from setpoint by 4 to 18 F 2 to 10 C depending on the Functional Parameter settings SThe minimum Off Time has expired and the box temperature has moved away from setpoint by more than 4 F 2 C Engine coolant temperature drops below 34 F 1 C SThe battery voltage falls below 12 2 VDC Maximum Off Time ensures that the entire load stays within safe temperature range The unit will start after a pre selected maximum off time regardless of any change in box temperature If the unit fails to start three consecutive times the FAILED TO START AUTO MODE alarm is activated If all safety conditions are met while the unit is running and the unit fails to run for the minimum run time three consecutive times the FAILED TO RUN MINIMUM TIME alarm is activated 17 62 10646 RUN OPERATION CONTINUOUS RUN LIGHT HEAT COOL DEFROST START STOP Mifi 5 F CULL SETPOINT BOX TEMPERATURE CONTINUOUS RUN MODE SELECTED oo SELECT SIARFSTOPII 1 Press the START STOP CONTINUOUS key until the CONTINUOUS RUN Light on the controller illuminates 2 Verify that CONTINUOUS RUN MODE SELECTED is displayed on the MessageCenter and that the CONTINUOUS RUN light is illuminated The unit is now in Continuous Run operation 62 10646 18 In the Continuous Run mode the diesel engine will run conti
5. on how close the box temperature is to setpoint Some products generate a considerable amount of heat heat of respiration during transportation This frequently occurs with produce The High selection can be used forthese loads since continuous high air flow may be required to keep the entire load at a constant temperature The engine will remain in High Speed when High is selected NOTE HIGH AIR FLOW does not work with setpoints below 10 4 F 12 C FRESH PROTECTt Operates in Return Air Temperature Control only Used to limit supply air temperatures Places a flexible limit on how far below setpoint the SAT can drop while unit is operating in Cool Mode AutoFresh Air XTC ONLY Factory Installed Option 0 CLOSED 1 OPEN 2 CONTROL Uses values shown below Opens and closes the air exhaust and intake ports intermediately to allow the correct amount of air exchange Closed AutoFresh Air Exchange is closed all the time Open AutoFresh Air Exchange is open all the time CFM Control Uses valve selected below to open and close air exchange AutoFresh Air Control XTC ONLY Factory Installed Option 5 To 50 CFM 25 CFM in 5 CFM increments When CFM Control Above is selected this setting is used to open and close air exchange UNLOADER PRESSURE CONTROL The recommended setting for this is 0 This setting should not be changed unless discussed with a Carrier
6. read the information contained in this booklet and refer to it when ever you have a question about the operation of your Carrier Tran sicold unit Your refrigeration unit has been engineered to provide long trouble free performance when it is properly operated and main tained The checks outlined in this guide will help to minimize over the road problems In addition a comprehensive maintenance pro gram will help to insure that the unit continues to operate reliably Such a maintenance program will also help to control operating costs increase the unit s working life and improve performance This guide is intended as an introduction to your unit and to provide general assistance when needed More comprehensive informa tion can be found in the Operation amp Service Manual for your unit This manual can be obtained from your Carrier Transicold dealer When having your unit serviced be sure to specify genuine Carrier Transicold replacement parts for the highest quality and best reli ability At Carrier Transicold we are continually working to improve the products that we build for our customers As a result specifications may change without notice 1 62 10646 SOFTWARE It is strongly advised that all units be upgraded to Advance Software Version 04 03 00 This manual is written for Software version 04 03 00 and above NOTE Once 04 03 00 is installed into an Advance Controller it will no longer be possible to load any
7. switch to START RUN position DOOR WARNING Under no circumstances should ether or any other starting aids be used to start engine 62 10646 8 The microprocessor controller will run a self test All of the mode lights will illuminate all of the segments on the display will be turned on and all of the Liquid Crystal Displays LCDs in the message center will be turned on The display will then show the setpoint temperature on the left and the box temperature on the right The last character after the degree symbol shows the temperature units as F Fahrenheit or C Celsius The MessageCenter will show STATUS or other user defined message unless there is an alarm stored in the controller If there is an alarm stored in the controller an alarm message will be displayed on the MessageCenter and the Alarm LED will flash for 5 seconds The glow plugs will energize the buzzer will sound and the diesel engine will start 9 62 10646 MANUAL START GLOW amp CRANK O O CON TNUOUS HEAT COOL DEFROST ALARM STAR T S TOP cuo JHS F PERA START RUN 1 Hold GLOW CRANK swi
8. 2000 Hours or 1 year DPrior to S N JAB90602792 drain the engine oil replace oil filter and by pass filter if so equipped D Beginning with S N JAB90602792 drain 2 3 oz of fuel off bottom of filter in order to re move water and sediment D Check engine cooling system using re fractometer P N 07 00435 00 D Check air cleaner D Check all bolts screws and unit mounting bolts for tightness Tighten as required D Check all belts DClean fuel pump filter D Check battery terminals and fluid level D Check compressor oil level D Check alternator brushes D Check engine thermostat D Check defrost Check defrost air switch calibration Check timer setting and function Check refrigerant control valves Defrost ends automatically Water drains from evaporator D Clean radiator condenser D Check engine speed under load D Pre Trip Inspection 61 62 10646 SERVICE Every 3000 Hours D Beginning with S N JAB90602792 drain the In addition to 2000 engine oil replace ESI oil filter Hour list above D Beginning with S N JAB90602792 replace ESI fuel filter D Check alternator D Clean and adjust fuel injectors DClean crankcase breather D Pre Trip Inspection Every 6000 hours D Change anti freeze In addition to 2000 D Check and adjust rocker arms and 3000 Hour list D Pre Trip Inspection above Units lubricated with synthetic oil Mobil Delvac 1 and equipped with a bypass filter requ
9. BOX TEMPERATURE PRESS 1 TO VIEW SETTINGS CONTINUOUS 1 Press the SELECT key until the MessageCenter displays PRESS 1 TO VIEW SETTINGS 2 Press the UP or Down keys to scroll through the functional parameters list 3 To change one of the Functions bring the Function you wish to change into the MessageCenter and press key TO SCROLL THEN TO SAVE will appear in the MessageCenter Pressing either UP or DOWN ARROW key will begin to change the Function setting The MessageCenter will flash indicating that a change has been made that has not been entered into memory 4 Continue pressing UP or DOWN ARROW key until the desired value is showing then press the key The MessageCenter will stop flashing The new value is now in memory If the key is not pressed within 10 seconds the MessageCenter will change to FUNCTION NOT CHANGED This will appear for 5 seconds then return to the last Functional Parameter shown If no further keys are pressed the default display will return in another 10 seconds NOTE Any Function shown with a lock symbol can not be changed from the keypad 62 10646 34 FUNCTIONAL PARAMETER SELECTIONS DESCRIPTION DEFROST TIMER SET FOR The defrost timer will automatically put the unit into the defrost cycle at the interval selected ifDTT1 or DTT2 is below 40 F 4 4 C Shorter times are generally used for warm humid products like produce Longer times can be used for dry and f
10. ES from the IntelliSet menu for cheese CHEESE is selected and the setpoint reset as required for ice cream ICE CREAM is selected With each selection the microprocessor automatically re programs the settings to provide the best temperature control fuel economy and performance for that particular product NOTE Intelliset 31 is pre programmed as IntelliSleep which allows Sleep Mode See Page 20 to be entered by simply changing to that IntelliSet NOTE The above settings are examples of possible settings Except for 31 IntelliSets are not factory set They are developed by individual customers 47 62 10646 CURRENT INTELLISET SELECTION HEAT COOL DEFROST ALARM START STOP IC F 35 2145 BOX TEMPERATURE APPLES ACTIVE CONANUOUS I SELECT DURING START UP Observe the MessageCenter during the Power Up process If the unit is equipped with IntelliSet the name of the active or modified IntelliSet will be displayed for approximately 10 seconds before the engine starts DURING OPERATION m ae Press the key to view current TntelliSet Enable IntelliSet at Key must be configured on Press either the Up or Down ARROW Key to scroll through list of IntelliSets The current IntelliSet will have either the word ACTIVE or MODIFIED after it MODIFIED indicates that one or more of the IntelliSet settings other than setpoint have been changed To cha
11. ME LEFT TO Number of hours until the next programmed PM PM 1 5 maintenance ProductShield Indicates that unit has IntelliSet installed and SETUP is configured for Product Shield ProductShield Indicates if ProductShield Econo is OFF or Econo GO TO S S or GO TO CONTINUOUS Econo Min Minimum ambient temperature of range for Temp activation of ProductShield Econo Will only be displayed if Econo is NOT OFF Econo Max Maximum ambient temperature of range for Temp activation of ProductShield Econo Will only be displayed if Econo is NOT OFF Econo Delta T Delta T value for activation of ProductShield Econo Will only be displayed if Econo is NOT OFF ProductShield Indicates if Product Shield High Air is ON or High Air OFF High Air Min Minimum ambient temperature of range for Temp activation of Product Shield High Air Will only be displayed if High Air is ON High Air Max Maximum ambient temperature of range for Temp activation of Product Shield High Air Will only be displayed if High Air is ON High Air Delta T value for activation of Product Delta T Shield High Air Will only be displayed if High Air is ON 62 10646 32 UNIT DATA DATA DEFINITION ProductShield Indicates if ProductShield Winter is OFF or Winter if temperature is displayed indicates ProductShield Winter is ON and the dis played temperature is controlling ProductShield Winter RANGE 1 LOCK OFF Temperature Ran
12. OFF or 1 to gine starts STOP 255 minutes 10 min 62 10646 38 FUNCTIONAL PARAMETER SELECTIONS DESCRIPTION TIME SELECTION Allows user to set time MONTH 1 12 Allows user to set time DAY 1 31 YEAR 1998 2037 HOURS 0 23 MINS 0 59 Allows user to set time Selections in BOLD are the factory settings This Functional Parameter may not appear in the list for your unit depending on how the Microprocessor has been configured 39 62 10646 OPTIONS TWO WAY REMOTE COMMUNICATION Units equipped with the DataTrak software option and two way communication capabilities can be identified by the presence of a Remote Monitoring Control Box and or a large decal on the front doors When working with two way communication equipment it is important to understand certain terms Local Physically at refrigeration unit loca tion Remote Monitoring or working with the refrig eration unit via the internet Remote Monitoring Control Box The interface between the two way device and the refrigeration unit Mode Switch This switch is located under the metal switch guard on the front of the Re mote Monitoring Control Box Reset Switch This switch is located on the left side of the Remote Monitoring Control Box With the two way communication equipment the location and op eration of the refrigeration unit can be monitored and controlled from any location in the world The use of an
13. Resetting The Control Box 45 Restart After Battery Discon nect 44 Index 1 S Safety 6 Sleep Mode 20 Software 2 Start Stop Operation 16 Starting Unit Auto 8 Stopping Unit 50 Index T Trip Start 24 U Unit Data 30 Unit Identification 4 Unit Maintenance 60 Unit Maintenance Schedule 61 Unit Operation 8 Index 2 CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm North America Carrier Transicold 700 Olympic Drive Athens GA 30601 USA Tel 1 706 546 6469 Fax 1 706 546 5207 Central America and Mexico Ejercito Nacional No 418 Piso 9 Torre Yumal Col Chapultepec Morales 11570 Mexico D F Tel 5255 9126 0300 Fax 5255 9126 0373 Carrier A United Technologies Company Carrier Transicold Division Carrier Corporation Truck Trailer Products Group P O Box 4805 Syracuse N Y 13221 U S A www carrier transicold com TRANSICOLD member of the United Technologies Corporation family Stock symbol UTX 2005 Carrier Corporation D Printed in U S A 0505
14. Trailer And Rail 5 Refrigeration MARE START STop CONTINUOUS o o o HEAT COOL DEFROST COG S F TURE SETPONT BOX TEMPERA 14 TO SCROLL THEN TO SAVE OPERATOR S MANUAL for Ultima 53 Ultra UltraXL Extra Ultra Ultima XTC With Advance Microprocessor Trailer And Rail Refrigeration Units 62 10646 Rev G TRANSICOLD OPERATOR S MANUAL TRAILER AND RAIL REFRIGERATION UNITS With Advance Microprocessor Ultima 53 Ultra and Ultra XL Extra Ultra XTC And Ultima XTC CONTENTS Page SOfTWalO cei accede wee vest ated pees e acetates 2 Unit Identification 4 oes en d Malte oad Doa 6 Unit Operation cr REIR teat Ra peat 8 Manual Starts rro ue DERBI esu or EB PUR 10 Pretrip ceva devel tes bee ae eee bU EDO PECES 12 Changing Setpoint 14 Start Stop Operation 16 Continuous Run 18 Sleep Mode 20 Manual Ebrei eL EE 22 Trip Starta s fared eee ea aca durae ue nd 24 Alarm List View Alarms 26 Uniti Data EE eben ELSE Rel va 30 Functional Change Parameters 34 Two Way Remote Communication 40 Remote Mon
15. Transicold Factory or Field Service Engineer 37 62 10646 FUNCTIONAL PARAMETER SELECTIONS DESCRIPTION SLEEP MODE NO is the normal operating selection YES selects Sleep Mode In this mode the unit will operate only as needed to keep the engine warm and the battery charged There is NO TEMPERATURE CONTROL in Sleep Mode OVERRIDE NO allows the door switch to shut DOOR the unit down whenever the trailer SHUTDOWN door is opened and the door switch is configured for shutdown YES allows you to over ride the trailer door shutdown switch and allow the unitto continue to run even with the trailer door open OVERRIDE NO allows remote switch 1 and or REMS 1 2 2 to shut the unit down whenever SHUTDOWN trailer door is open or the switch is turned OFF YES allows you to over ride remote switch 1 and or 2 and allow the unit to continue to run even with the remote switch in the OFF position or the trailer door is open LANGUAGE ENGLISH ENGLISH All information displayed IDIOMAS SPANISH in the MessageCenter will be shown FRENCH in English ESPANOL Allinformation displayed in the Message Center will be shown in Spanish FRENCH All information displayed in the Message Center will be shown in French HIGH SPEED DELAY LOW SPEED START UP CONTIN Offorito Allows user to set the number UOUS 255 minutes of minutes the unit will run in low speed every time the en START
16. air entering condenser air temperature TEMP DEFROST TERM Defrost termination temperature 1 TEMP 1 Temperature in Blower Housing Non XTC units only DEFROST TERM Defrost termination temperature 2 Evaporator TEMP 2 Coil Temperature COMP Compressor discharge temperature DISCHARGE TEMP BATTERY Battery voltage CURRENT DRAW Current amp draw of the electrical circuits ENGINE RPM Engine revolutions per minute FUEL LEVEL of fuel in tank This is only shown when 0 to 100 sensor is configured ON SUCTION MOD open of SMV or CLOSING VALVE XTC ONLY START MODE AUTO if the engine will start automatically MANUAL if the engine must be started manually INSTALLED This is only shown if software options have been OPTIONS installed in the Microprocessor IntelliSet DataTrak SOFTWARE Revision of the software that is operating the REVISION Microprocessor 31 62 10646 UNIT DATA DATA DEFINITION DISPLAY Revision of the software that is operating the SOFTWARE REV display CONTROL Serial Number of the Microprocessor SERIAL TRAILER ID Trailer ID as entered by the user UNIT SERIAL Unit serial number UNIT MODEL Unit model number selected through configurations HOURS TO Number of engine hours until the next ENGINE MAINT programmed engine maintenance HOURS TO UNIT MAINT Number of switch on hours until the next programmed general unit maintenance TI
17. arrier Transicold dealer for assistance General Problems Unit won t crank Check battery condition Check battery connections Check all fuses Unit won t start Check fuel level Check all fuses Unit won t run Check fuel level Check engine oil level Check all fuses Unit stops operating Check belts Check engine oil level Check coolant level Check fuel level Check all fuses Unit not cooling properly Defrost unit Check evaporator for airflow restriction Check condenser for airflow restriction Check body for damage or air leaks 62 10646 56 FUSES The fuses that protect the circuits of the Microprocessor control system are located in the control box on the roadside of the unit They may be accessed by loosening the screws that hold the control panel closed F4 RUN RELAY SPEED RELAY AutoFresh RELAY 62 10646 58 Fuse Purpose Amps F1 Microprocessor Fuse 7 5A F2 Speed Control Solenoid 10A F3 Fuel Solenoid Fuel Pump 7 5A F4 Evap Fan Clutch 7 5A F5 Glow PEL amp 80 F6 Buzzer SV1 to SV4 amp Unloaders 15A F7 Micro Glow amp Crank 5A F8 Fuel Heater Option 20A Light Bar F9 Located in Engine Harness 3A Outside of Control Box AutoFresh F10 Located in Engine Harness 40A Option on XTC 59 62 10646 Unit MAINTENANCE Engine oil the oils recommended for use i
18. automatic control of starting and stopping the diesel engine The main function of automatic start stop is to turn off the refrigeration system near the setpoint to provide a fuel efficient temperature control system and then restart the engine when needed Start Stop operation is normally used for frozen loads Refer to RECOMMENDED TRANSPORT TEMPERATURES See Page 51 62 10646 16 Start Stop and Continuous operation may be tied to the setpoint ranges for frozen and perishable loads The START STOP CONTINUOUS key is locked out if START STOP LOCKED appears in the MessageCenter when the unit is in Start Stop Mode or CONTINUOUS LOCKED appears in the MessageCenter when the unit is in Continuous Run Mode Any time the ambient temperature is below 35 F 2 C the unit will not operate in High or Low Speed Cool High and Low Speed Heat cycles will operate at all ambient temperatures The microprocessor controller monitors box temperature battery voltage and engine coolant temperature Whenever the unit starts in Start Stop it will run until St has run for the predetermined minimum run time SThe engine coolant temperature is above 122 F 50 C SThe battery is fully charged as indicated in the MessageCenter by OK after the voltage value AND the charging amps must be less than the value selected in the configuration list Factory setting is 6 5 amps SThe box temperature is at setpoint A restart will be initiated when one
19. d 23 to 2 vegetables 18 10 to 0 Auto Start Stop Frozen meats and 23 to seafood 18 29 to 20 to 26 15 10 to0 Auto Start Stop Ice Cream Auto Start Stop During delivery cycles that include frequent stops and door openings itis recommended that the unit always be operated in the continuous run mode to help insure product quality If it is possible the unit should be turned off during the time the trailer doors are open to help conserve the product temperature Variations may be necessary for very high or very low ambient temperatures 51 62 10646 PRE TRIP INSPECTION The pre trip inspection should be performed before picking up any load This inspection is essential to anticipate and help minimize the possibility of over the road problems These checks take only a few minutes 1 2 Place the Start Run Off Switch in the OFF position Fuel drain any water and impurities from the sump of the refrigeration unit fuel tank by opening the drain cock located on the bottom of the tank if so equipped Close the valve when only pure fuel emerges Check the fuel level in the tank ensuring that the fuel supply is adequate for unit operation Refuel if necessary Dispose of fuel properly Don t drain waste fuel onto ground 3 Belts Check the belt tension by depressing the belt with your 4 thumb near the center of the longest free run of each belt Under moderate pressure each belt
20. eely through the pallets to return to the evaporator help protect the product from heat passing through the floor of the trailer When using pallets it is important to refrain from stacking extra boxes on the floor at the rear of the trailer as this will cut off the airflow 62 10646 54 Product stacking is another important factor in protecting the product Products that generate heat fruits and vegetables for example should be stacked so the air can flow through the product to remove the heat this is called air stacking the product Products that do not create heat meats and frozen products should be stacked tightly in the center of the trailer All products should be kept away from the side walls of the body to allow air flow between the body and the load this prevents heat filtering through the walls from affecting the product It is important to check the temperature of the product being loaded to ensure that it is at the correct temperature for transport The refrigeration unit is designed to maintain the temperature of the product at the temperature at which it was loaded it was not designed to cool warm product 55 62 10646 PROBLEMS Everything possible has been done to ensure that your unit is the most reliable trouble free equipment available today If however you run into problems the following section may be of assistance If you do not find the trouble that you have experienced listed please call your C
21. ff Not all units with DataTrak two way communication are equipped with a Momentary Shut Off Switch NOTE For units equipped with DataTrak software and two way remote communication equipment the remote monitoring system must be reset before the unit can be started again when the unit is shut down using the Momentary Shut Off Kill Switch See instructions on page 45 62 10646 46 INTELLISETT The Advancet Microprocessor offers over 48 parameters that may be set depending on the product being carried Available with the Advance Microprocessors is the IntelliSet Option IntelliSet allows the owner to pre program specific product settings into the microprocessor and give the settings a name The driver may then call up these settings by simply selecting the IntelliSet name For example Apples may require continuous operation at 35 F 1 7 C with a defrost every 3 hours while a load of cheese may require the same operation with setpoints ranging from 35 F to 42 F 1 7 C to 5 6 C and a load of ice cream requires start stop operation at 22 F 30 with defrost at 12 hour intervals The settings required for each product may be entered into the microprocessor and then locked so they cannot be changed In the case of the cheese the range of setpoints may be locked leaving the driver the ability to change the setpoint within the locked range When a load of apples is going to be picked up the driver simply selects APPL
22. ge 1 Lock is turned off CONTINUOUS When the Set Point is set between Range 1 Minimum amp Maximum Temperatures the unit is set to operate only in Continuous Run START STOP When the Set Point is set between Range 1 Minimum amp Maximum Temperatures the unit is set to operate only in Start Stop RANGE 1 This is the lower limit for Range 1 MINIMUM TEMP RANGE 1 This is the upper limit for Range 1 MAXIMUM TEMP RANGE2LOCK OFF Temperature Range 2 Lock is turned off CONTINUOUS When the Set Point is set between Range 2 Minimum amp Maximum Temperatures the unit is set to operate only in Continuous Run START STOP When the Set Point is set between Range 2 Minimum amp Maximum Temperatures the unit is set to operate only in Start Stop RANGE 2 This is the lower limit for Range 2 MINIMUM TEMP RANGE 2 This is the upper limit for Range 2 MAXIMUM TEMP REMOTE This is the temperature at remote Temperature SENSOR 1 3 Sensor 1 2 and 3 These sensors are optional and may not be applicable to your unit Up to 3 remote sensors may be listed DATALOGGER This is the current Date and Time that the Data Recorder is using This may be different than your actual time depending on the Time Zone and daylight saving time selections made by the owner of the unit 33 62 10646 FUNCTIONAL CHANGE PARAMETERS HEAT COOL DEFROST START STOP mmn cor J49 SETPOINT
23. ge inside the box FROZEN 0 F 0 C This only applies to Frozen Setpoints SHUTDOWN TO in Start Stop operation OFFSET 3 6 F 2 C This offset is the number of degrees below setpoint that the unit will run in 0 1 degree before cycling off This will allow fora increments lower average box temperature when considering temperature rises during off cycles TEMP RETURN AIR Indicates the number of probes utilized to CONTROL SUPPLY AIR control system temperature RETURN AIR is control via a single return air probe SUPPLY AIR controls via two probes STANDARD ENGLISH The display will show temperatures amp UNITS UNITS pressures in either English F amp SELECT METRIC psig or Metric C amp Bars UNITS OUT OF English Metric Once the unit is at setpoint then RANGE OFF OFF drifted away for more than 30 ALARM 4 F 2 C minutes Qut Of Range Alarm 5 5 F 3C will come on Or if configured for TF 4C Out Of Range Shutdown after 45 minutes the unit will shut down This setting determines how far away from setpoint the temperature must move before the timer is started 4 F 2 C may be used for very critical temperature products 7 F 4 C may be used for less critical products The alarm may be turned off by selecting the OFF setting 62 10646 36 FUNCTIONAL PARAMETER SELECTIONS DESCRIPTION AIR FLOW The Normal selection allows the unit to cycle from High Speed to Low Speed depending
24. internet site DataTrak software and two way communication equipment allows equip ment owners and operators to watch over the entire fleet from any location or from multiple locations Remote users can control and make changes to their refrigeration unit s settings From their internet web site they are able to change the setpoint reset active alarms start a defrost cycle or pretrip test and start or turn off the unit regardless of the position of the Start Run Off Switch 62 10646 40 WARNING UNITS EQUIPPED WITH REMOTE TWO WAY COMMUNICATION CAPABILITIES MAY HAVE THE ABILITY TO BE STARTED OR TUNED OFF REMOTELY EVEN IF THE START RUN OFF SWITCH SROS IS IN THE OFF POSITION The unit is controlled locally and there can be no two way communication when the Mode Switch on the Remote Monitoring Control Box is in MAINTENANCE MODE Therefore when performing maintenance on the unit place the Mode Switch in MAINTENANCE MODE After the unit is serviced return the Mode Switch to REMOTE ON Whenever a technician is working on a refrigeration unit equipped with any two way communication equipment remote monitoring should be disabled to prevent any accidental starting of the unit The system can be easily disabled by moving the Mode Switch on the Remote Monitoring Control Box to the Maintenance Mode position The Maintenance Mode is intended to be used whenever maintenance is being performed on the unit While in Maintenance Mode the re
25. ire an oil change every 4000 hours or 2 years without a bypass filter 3000 hours or 2 years New oil filters are required at 1 year intervals 12 000 hours with Texaco Havoline extended life coolant Beginning with S N JAB90602792 the ESI oil filters are good for 2 years or 4000 hours These maintenance schedules are based on the use of approved oils and regular Pre Trip inspections of the unit Failure to follow the recommended maintenance schedule may affect the life and reliability of the refrigeration unit In addition to the above service requirements please adhere to the following S Non synthetic engine oil should be changed at least once a year and synthetic engine oil should be changed at least once every 2 years even if the engine has not run the necessary number of hours S Standard coolant should be replaced every two years Extended life coolant should be replaced every five years A more detailed description of service requirements and procedures can be found in the Service and Operations Manual for your unit This manual may be obtained from any Carrier Transicold dealer 62 10646 62 PRIMING FUEL SYSTEM The mechanical fuel lift pump is mounted on the engine next to the injection pump This pump has a manual plunger for priming the fuel system when the fuel tank has been run dry To prime the fuel system use the following steps 1 2 Turn the bleed valve Red counter clockwise until full
26. itoring Control Box 42 Mode aaah a eee 43 Restart And Battery Disconnect 44 Resetting The Control 45 Momentary Shut Off Switch 46 b Rn 47 Current IntelliSet Selection 48 Changing IntelliSets 49 Stopping Unit Lese eating 50 Recommended Transport Temperatures 51 Pre Trip Inspection 0 0 eee 52 Product Loading a cece A 54 Problems EE A 56 FUSOS ssctevertetielerbpo tels 58 Unit Maintenance 60 Unit Maintenance Schedule 61 Priming Fuel System 63 Emergency Road Service 64 OPERATOR S MANUAL This guide has been prepared for the operator of units supplied with the Advance Microprocessor Ultima 53 Ultra and Ultra XL Ex tra and Ultra XTC and Ultima XTC Carrier Transicold diesel trail er and rail refrigeration units It contains basic instructions for the daily operation of the refrigeration unit as well as safety information troubleshooting tips and other information that will help you to de liver the load in the best possible condition Please take the time to
27. leep Mode and the engine has cycled off See page 20 for more information on Sleep Mode WARNING NO TEMP CONTROL will be displayed when the unit is in Sleep Mode and the unit has temporarily awakened and is running See page 20 for more information on Sleep Mode CHECK DOOR will be displayed if the trailer door is opened and your trailer has an optional door switch to notify you when the door is opened or not closed tightly UNIT SHUTDOWN DOOR OPEN will be displayed if the trailer door is opened and your trailer has an optional door switch to shut the unit down when the door is opened or not closed tightly CHECK REMOTE SWITCH 1 2 will be displayed if an optional remote control switch is installed as a warning device for example a second door switch or remote toggle OFF ON switch and the switch is in the OFF position 27 62 10646 UNIT SHUTDOWN REMOTE SWITCH 1 2 will be displayed if an optional remote control switch is installed and configured to shut the unit down when it is turned OFF for example a second door switch and the door is opened whenever the door is opened or not tightly closed CHECK AT NEXT SERVICE INTERVAL is shown when 1 There is an active non shutdown alarm present the alarm condition is present but is not serious enough to stop the unit These alarms may be viewed by pressing the Alarm List Key The message will clear itself when the condition is corrected TIP To clear active alarm
28. mote monitoring equipment cannot receive nor transmit unit information Once the maintenance is completed the Mode Switch should be moved into the Remote On position This is the normal position of the switch The Remote On position allows two way communication to and from the refrigeration unit and the remote user NOTE All units equipped with remote monitoring equipment must have the mode switch in Remote On position for proper operation during loading and unloading and while in transit 41 62 10646 REMOTE MONITORING CONTROL Box INTERFACE CONNECTOR MAINT MODE 9 eT LAPTOP COMMUNICATION PORT PORT Located above the microprocessor behind the upper roadside door on XTC units 62 10646 42 SwiTCH MAINTENANCE MODE POSITION REMOTE ON POSITION SWITCH 1 When the Mode Switch is in Maintenance Mode the local on site technician or operator can control the unit operation using the Start Run Off Switch The satellite cannot control the operation of the unit with the switch in this position When the Mode Switch is in Remote On the unit will run normally However the unit may also be controlled started stopped setpoint changed etc via two way communication equipment Remote On is the normal position for this switch 43 62 10646 RESTART AFTER BATTERY DISCONNECT MAINTENANCE MODE MODE POSITION SWITCH REMOTE ON REMOTE MONITORING POSITION CONTROL BOX Whenever the ref
29. n 21 62 10646 MANUAL DEFROST DEFROST LIGHT e NTIN HEAT COOL DEFROST START STOP ONTINUOUS 2n m CLLLI d SETPOINT BOX TEMPERATURE DEFROST CYCLE STARTED MANUAL ALARMLIS stop SELECT 1 Press the MANUAL DEFROST key The DEFROST light will come on and the MessageCenter will display DEFROST CYCLE STARTED for 5 seconds or flash CANNOT START DEFROST CYCLE for 5 seconds 62 10646 22 Check DTT1 and DTT2 temperatures in Data List DTT2 only for XTC units The defrost mode may be initiated in three different ways if the evaporator coil is below 40 F 4 4 C OR the SAT is below 45 F 7 2 C for XTC units 1 Defrost is initiated automatically at preset intervals by defrost timer in the microprocessor 2 Defrost is initiated by the defrost air switch The defrost mode may be manually initiated by pressing the Manual Defrost Key If CANNOT START DEFROST CYCLE is displayed SThe coil temperature is above 40 F 4 4 C Run the unit to lower temperature below 40 F 4 4 C and then restart defrost SThe unit has not run 15 seconds after starting SThe unit is in PC Mode SThe unit is in Pretrip SThere is an active shutdown Alarm Defrost will be started but delayed if unit is in Warm up mode The defrost mode terminates when the evaporator temperature is higher than 55 F 12 8 C Should the defrost cycle not complete within 45 minutes the defrost cycle is te
30. n your refrigeration unit must comply with the American Petroleum Institute s API Cl or higher rating The use of any oil that does not meet this rating may affect the warranty on the engine in the unit The use of oil of the proper weight viscosity is also essential The following chart indicates the SAE Weight Rating of the oil to be used in various climates _ _ 20 10 0 10 X 30 4 5 80 70 80 90 100 30W 10W 30 or 15W 40 10W 30 or 15W 40 10W 20 or 5W 30 ey ee a Se eee 30W 10W 30 or 15W 40 10W 30 or 15W 40 5W 30 The following oils are approved for use in the unit API class Cl or higher or Mobil Delvac 1 synthetic Cap To check the engine oil level Run the Dipstick unit to bring the engine up to operating temperature shut the unit off and remove the cap dipstick Wipe the dipstick clean and insert it into the oil fill tube without threading it all the way back into the tube Remove the dipstick again and check oil level DO NOT add oil if the level is in the safe range If needed add oil as indicated by markings on dipstick until level is in the safe range DIPSTICK 62 10646 60 Unit MAINTENANCE SCHEDULE For the most reliable operation and for maximum life your unit requires regular maintenance This includes oil and filter changes fuel and air filter replacement coolant replacement Maintenance should be performed on the following schedule SERVICE Every
31. nge MODIFIED to ACTIVE press key while the IntelliSet is shown in the MessageCenter 62 10646 48 CHANGING INTELLISETS 9 e NTIN HEAT COOL DEFROST ALARM START sor TINUOUS 2n n Go p C LAU SETPOINT BOX TEMPERATURE PRESS 1 TO VIEW INTELLISETS manual perm suatsron SELECT 1 Press the key to display current IntelliSet Enable IntelliSet at Key must be configured on 2 Press the UP OR DOWN ARROW key to move through the IntelliSet List The current IntelliSet will have either ACTIVE or MODIFIED to the right of the name 3 To choose a different IntelliSet bring the IntelliSet you wish to use into the MessageCenter and press the Key 49 62 10646 STOPPING UNIT O CON TNUOUS HEAT COOL DEFROST ALARM STAR FSTOP 345 F BOX TEMPERATURE START RUN 1 To stop the unit place the START RUN OFF switch to OFF position 2 If unit does not stop see Momentary Shut Off Page 49 and or Mode Switch Page 46 For XTC units only The diesel e
32. ngine will stop and the microprocessor controller will display MICRO WILL STOP IN XX SECONDS XX is countdown of seconds while the SMV is closing The Microprocessor main display and MessageCenter will then turn off All lights on the optional Light Bar will turn off If the Start Run Off Switch is turned to ON while this message is being displayed the MessageCenter continues to count down to zero At that point it will blank out for a few seconds to allow the controller to reset then power back up and proceed with the start up messages All other units The diesel engine will stop and the Microprocessor main display and MessageCenter will then turn off All lights on the optional Light Bar will turn off 62 10646 50 RECOMMENDED TRANSPORT TEMPERATURES Below are some general recommendations on product transport temperatures and operating modes for the unit These are included for reference only and should not be considered preemptive of the set point required by the shipper or receiver More detailed information can be obtained from your Carrier Transicold dealer Set Point Range Product Operating Mode Bananas 13 to 14 56 to 58 Continuous Fresh fruits and 0 5 to 3 33 to 38 Continuous vegetables Fresh meats and 2100 28 to 32 Auto Start Stop or seafood Continuous Auto Start Stop or Continuous Dairy Products 0 5 to 3 33 to 38 Ice 10to 7 15 to 20 Auto Start Stop Frozen fruits an
33. not remove the cap from a hot radiator if the cap must be removed do so very slowly in order to release the pressure without spray REFRIGERANTS The refrigerant contained in the refrigeration system of your unit can cause frostbite severe burns or blindness when in direct contact with the skin or eyes For this reason and because of legislation regarding the handling of refrigerants during system service we recommend that whenever your unit requires service of the refrigeration system you contact your nearest Carrier Transicold authorized repair facility for service BATTERY This unit is equipped with a lead acid type battery The battery normally vents small amounts of flammable hydrogen gas Do not smoke when checking the battery A battery explosion can cause serious physical harm and or blindness 7 62 10646 Unit OPERATION STARTING UNIT AUTO MODELIGHTS DISPLAY O O o mnn CLLLI 3 12 F SETPOINT JES ESN RE H EE START RUN MessageCentert 1 Place the START RUN OFF
34. nuously providing constant air flow and temperature control to the product Continuous Run operation is normally used for perishable loads Refer to RECOMMENDED TRANSPORT TEMPERATURES See Page 51 Start Stop and Continuous operation may be tied to the setpoint ranges for frozen and perishable loads The START STOP CONTINUOUS key is locked out if START STOP LOCKED appears in the MessageCenter when the unit is in Start Stop Mode or CONTINUOUS LOCKED appears in the MessageCenter when the unit is in Continuous Run Mode The unit will remain in low speed after the engine start up for the number of minutes selected in the functional parameters when the Continuous Run setpoint is lt 10 F 12 C Also any time the ambient temperature is below 35 F 2 C the unit will not operate in High Speed Cool Low Speed Cool High and Low Speed Heat cycles will operate at all ambient temperatures 19 62 10646 SLEEP e e HEAT COOL DEFROST CONTINUOUS START STOP SETPOINT BOX TEMPERATURE SLEEP MODE YES 1 Press the SELECT key until the MessageCenter displays PRESS 1 TO VIEW SETTINGS 2 By pressing the UP or DOWN ARROW key you will move through the Function List until SLEEP MODE NO appears in the MessageCenter 3 Press the key ft TO SCROLL THEN TO SAVE will appear in the MessageCenter Press either the UP or DOWN ARROW key to change Sleep Mode to YES 4 Press the key t
35. o select Sleep Mode SLEEP Mope OFF 1 To take the unit out of Sleep Mode place the START RUN OFF switch to OFF position then er back to Start Run 62 10646 20 Sleep Mode is used generally in cold ambients when the unit may be OFF for an extended period of time In Sleep Mode the unit will Wake periodically and run to keep the battery charged and the engine warm There is NO temperature control in Sleep Mode and it should never be used for hauling perishable or frozen products While the unit is running in Sleep Mode WARNING NO TEMP CONTROL will be displayed in the MessageCenter No setpoint or box temperature will be shown as the unit is not running to control the box temperature While the unit is cycled off in Sleep Mode SLEEP MODE OFF ON TO WAKE will be shown in the MessageCenter To exit Sleep Mode you can use the instructions on the preceding page or Repeat Steps 1 thru 3 on preceding page then press UP ARROW key until NO is showing Press the key to exit NOTE If the unit is equipped with remote two way communication capabilities the Microprocessor may not power down when the switch is turned off Should this occur locate the Remote Monitoring Control Box and 1 Move the Mode Switch behind the toggle guard to Maintenance Mode 2 Turn the Start Run Off Switch to the Off position then back to the Start Run position 3 Move the Mode Switch back to the Remote On positio
36. p ends Pretrip will be delayed in the following situations SThe unit is in Warm up Mode SThe unit is in Defrost SThe battery is fully charged SThe box temperature is at setpoint TIP CANNOT START PRETRIP will be displayed in the MessageCenter when Pretrip cannot be started 13 62 10646 CHANGING SETPOINT HEAT COOL DEFROST START STOP 2n rn TJ CU J45 SETPOINT BOX TEMPERATURE TO SCROLL THEN TO SAVE a Z 1 With the setpoint displayed press the UP or DOWN ARROW key to change the set point to the desired value The display will flash to indicate that the setpoint reading being displayed is a non entered value The MessageCenter will show t TO SCROLL THEN TO SAVE The setpoint display will flash for 5 seconds or until the key is pressed CONTINUOUS 2 Press the key to save the new setpoint New setpoint will flash and then return to original setpoint if ENTER key is not pressed 62 10646 14 Setpoints of 22 F to 89 6 F 30 C to 32 C may be entered via the keypad The controller always retains the last entered setpoint in memory Depending on Microprocessor set up the setpoint may be changed up or down in either 0 1 one tenth of a degree or 1 one full degree increments by pressing and releasing either the UP ARROW or DOWN ARROW key TIP If the message MAX SETPOINT HAS BEEN REACHED or MIN SETPOINT HAS BEEN REACHED is displayed the se
37. rflow across the coils The evaporator located inside the trailer should be free of debris also especially stretch wrap which is often used during transport to prevent cargo shifting 7 Start a Pretrip Check See Page 12 53 62 10646 PRODUCT LOADING BEFORE LOADING D Pre cool the trailer This will remove much of the heat from the inside of the trailer and give the product better protection when it is loaded D If possible Place the unit in a defrost cycle immediately before loading This will remove moisture accumulated on the evaporator coil DURING LOADING D Place the Start Run Off Switch in the Off position D Check product temperature during loading D Ensure that the air return and supply opening remain unobstructed D Leave approximately 4 to 5 inches 100 to 125 mm between the load and the front wall for air return to the unit D Leave at least 10 to 12 inches 250 to 300 mm between the top of the load and the ceiling to ensure that there is nothing to prevent airflow to the rear of the body D Load product on pallets to provide free air return to unit and improve product protection Proper air circulation in the trailer air that can move around and through the load is a critical element in maintaining product quality during transport If air cannot circulate completely around the load hot spots or top freeze can occur The use of pallets is highly recommended Pallets when loaded so air can flow fr
38. rigeration unit battery is disconnected or the unit battery is discharged or a service repair has been performed on the two way communication system the following procedure MUST be performed to assure a successful restart of the two way system Remove the 8 pin communications cable from the Remote Monitoring Control Box Insert the OFF key a wire jumper between pins 3 amp 5 on the 8 pin circular connector Move the Mode Switch to the Maint Mode position Depress the RESET button on the side of the Remote Monitoring Control Box for 15 sec onds Remove the OFF key and reconnect the con nector The two way communication system will reboot Move the Mode Switch to the desired position 62 10646 44 RESETTING THE CONTROL Box RESET SWITCH MAINT MODE REMOTE ON POSITION 1 Place the Mode Switch into the Remote On position 2 Press and hold the reset switch for 5 seconds 45 62 10646 MoMENTARY SHUT OFF KILL SWITCH MOMENTARY SHUT DOWNLOAD OFF SWITCH PORT The Momentary Shut Off Switch should be used whenever it is necessary to shut off the unit immediately and the unit is continuing to run even with the Start Run Off Switch in the Off position 1 The Momentary Shut Off Switch is typically located next to the data Download Port behind the Keypad door 2 To stop the unit press the Momentary Shut Off Switch The unit will immediately shut o
39. rminated DEFROST NOT COMPLETE will be in the MessageCenter After the 45 minute termination the controller will wait 1 5 hours of engine running time before attempting an automatic defrost cycle Pressing the manual defrost key will override this mode and start a defrost cycle If a shutdown alarm occurs defrost will be terminated the unit will remain off for 15 minutes and then restart 23 62 10646 TRIP START NTIN HEAT COOL DEFROST er in START STOP mmn 3u5 L LLLI SETPOINT TRIP START ENTERED BOX TEMPERATURE MANUAL ALARMLIS STARTSTOPI DEFROST fallacy 1 Press the SELECT key until the MessageCenter displays PRESS TO MARK TRIP START 2 Press the key 3 If trip start is acknowledged by the data recorder TRIP START ENTERED will be displayed for 5 seconds and then the display will revert back to the normal display In unlikely situation that data recorder is not functioning properly CANNOT ENTER TRIP START will flash and then the display will revert back to the normal display 62 10646 24 Trip start places a time stamp in the data recorder memory to allow easy review of the data from the last trip and to allow downloading data from a specific trip Trip start tells the recorder that the present date and time is the beginning of a new trip 25 62 10646 ALARM Lisr View ALARMS ALARM LIGHT HEAT COOL DEFROST ALARM START STOP 2n rn Go p
40. rozen products SET S S PARAMETERS These may be displayed individually as 8 parameters 4 PERISH and 4 FROZEN or 4 parameters with no designation Time and Temperature values that control the Automatic Start Stop op eration are set in this section When TOGETHER is selected in Configu rations only Perishable Settings are used S PERISH FROZEN MIN RUN TIME 60MINS in 1 minute increments This determines the minimum run time for perishable frozen setpoints in start stop mode S PERISH FROZEN MIN OFF TIME 10MINS 20MINS default in 1 minute increments This determines the minimum off time for perishable frozen setpoints in start stop mode S PERISH FROZEN OVERRIDE TEMP 3 5 F 2 C TO 18 F 10 C 11 F 6 C default in 0 5 degree increments This defines how far away the active temperature must be from the setpoint before the minimum off time can be overridden in start stop mode for perishable frozen setpoints 35 62 10646 FUNCTIONAL PARAMETER SELECTIONS DESCRIPTION S PERISH OFF There is no maximum off time When minute value is selected this is the longest amount of time the unit TIMES will remain off during a Perishable or in 1 minute Frozen or both Auto Start Stop Off increments Cycle When this time expires the unit will restart and run for the Minimum Run Time regardless of any temperature chan
41. s turn the microprocessor OFF and then back ON using the START RUN OFF switch If there is a safety shutdown UNIT SHUTDOWN SEE ALARM LIST will be shown Pressing the Alarm List Key will bring any Active Alarms into the MessageCenter 62 10646 28 Unit DATA HEAT COOL DEFROST NTIN ALARM START dili vous ann Go F ELL 245 BOX TEMPERATURE PRESS 1 TO VIEW DATA 1 Press the SELECT key until the MessageCenter displays PRESS 1 TO VIEW DATA 2 By pressing the UP ARROW key you will move through the Data List beginning at the top and moving toward the bottom or by pressing the DOWN ARROW key you will move through the Data List beginning at the bottom and moving toward the top 3 To lock a Data List item in the MessageCenter press the key The Data item will flash continuously to in dicate it is locked Press any key to stop flashing and unlock the item 4 Pressing UP or DOWN key will move to the next data item 62 10646 30 Unit DATA UNIT DATA DATA DEFINITION SUCTION Compressor suction pressure PRESSURE DISCHARGE Compressor discharge pressure PRESSURE ENGINE Engine coolant temperature COOLANT TEMP RETURN AIR Return air entering evaporator air temperature TEMP SUPPLY AIR Supply air leaving evaporator air temperature TEMP DELTA T Return air temperature minus Supply air temperature AMBIENT AIR Ambient
42. should deflect approximately 1 4 inch to 1 2 inch 6 mm to 13mm If the belts deflect more than this they should be tightened loose belts may slip generating heat and reducing belt life If the belts are too tight they should be loosened tight belts can reduce bearing life Battery on unit equipped with serviceable batteries the level of the electrolyte in each of the cells should be checked If the level is low distilled water should be added to the correct level Most units however are equipped with low or no maintenance batteries these should be inspected to ensure that the connections are clean and tight and the battery hold down should be checked for tightness 5 Engine Oil the engine oil should be checked last since it is necessary for oil to drain down from the block and into the oil pan to obtain a correct reading Unscrew and remove the dipstick Wipe the dipstick clean and insert it into the oil fill tube without threading it all the way back into the tube Remove the dipstick again and check oil level DO NOT add oil if the level is in the safe range If needed add oil as indicated by markings on dipstick until level is in the safe range See page 60 62 10646 52 6 Over all Unit visually inspect the entire unit for leaks loose bolts frayed loose or broken wires etc radiator condenser coils of the unit should be free of dirt insects cardboard or any other debris that may obstruct ai
43. tact the nearest Carrier Transicold service center Consult the Shortstop Service Centers directory to locate the service center nearest you This directory may be obtained from your Carrier Transicold dealer S If you are unable to reach a service center call our 24 hour Action Line 800 448 1661 When calling please have the following information ready for fastest service S Your name the name of your company and your location S Atelephone number where you can be called back S Refrigeration unit model number and serial number S Boxtemperature set point and product Brief description of the problem you are having and what you have already done to correct the problem We will do everything we can to get your problem taken care of and get you back on the road 62 10646 64 Index A Alarm List View Alarms 26 Alarms amp Default Messages 27 Changing IntelliSets 49 Changing Setpoint 14 Continuous Run Operation 18 Current IntelliSet Selection 48 D DataTrak Satellite Operation E Emergency Road Service 64 Functional Change Parame ters 34 Fuses 58 IntelliSet 47 Manual Defrost 22 Manual Start Glow amp Crank 10 Mode Switch 43 Momentary Shut Off Switch 46 P Pre Trip Inspection 52 Pretrip 12 Priming Fuel System 63 Problems 56 Product Loading 54 R Recommended Transport Temperatures 51 Remote Monitoring Control Box 42
44. tch in the GLOW position Place START RUN OFF switch to the START RUN position 3 Continue to hold GLOW CRANK switch in the GLOW position for up to 15 seconds based on the temperature table below WA 4 Then crank the engine by holding the GLOW CRANK GLOW CRANK switch in the CRANK position until the engine starts or for maximum of 10 sec onds Side of Control Back of Control Box Box Ultima only All Other Units CRANK WARNING GLOW Under no circumstances should ether or any other starting aids be used to start engine 62 10646 10 Glow Time Glow Time in Seconds Engine Coolant Temperature TV Short Default Less than 32 F 0 C 15 33 F to 50 F 1 C to 10 C 10 51 to 77 F 11 C to 25 C 5 Greater than 78 F 26 C 0 The diesel engine may be manually started using the GLOW CRANK switch and the START RUN OFF switch When the micro powers up MANUAL START MODE SELECTED will appear in the MessageCenter and the Alarm LED will blink for 5 seconds NOTE Manual Start will automatically put the unit in Continuous Run mode Placing the unit in Start Stop will automatically put it back into Auto Start operation NOTE Manual Start Mode will automatically be cancelled when the Start Run Off Switch is toggled to Off and then back to Start Run 11 62 10646 PRETRIP HEAT COOL DEFROST START STOP 7 5 F SETPOINT BOX TEMPERATURE TEST 1
45. tpoint range has been locked within set minimum and maximum limits and cannot be changed beyond those settings You can not change setpoint when unit is in Pretrip or Sleep Mode or when viewing Alarm List Data List or Functional Parameters Pressing the key will cause the new displayed setpoint value to become active and SET POINT CHANGED is displayed If the display is flashing and the new value is not entered after 5 seconds of no keyboard activity the display and Light Bar will both flash for 15 seconds with SET POINT NOT CHANGED displayed and then revert back to the last setpoint All other keys are active at this time and may be pushed while the display is flashing TIP You may press and hold the UP ARROW or DOWN ARROW key to quickly change the setpoint The longer the key is held the faster the setting will change 15 62 10646 START STOP OPERATION START STOP LIGHT Pm HEAT COOL DEFROST START STOP ann J45 F ELL SETPOINT BOX TEMPERATURE START STOP MODE SELECTED CONANUOUS 1 Press the START STOP CONTINUOUS key until the START STOP Light on the controller illuminates 2 Verify that START STOP MODE SELECTED is displayed on the MessageCenter for five seconds and that the START STOP light is illuminated The unit is now in Start Stop operation Automatic start stop is provided to permit starting restarting of the diesel driven compressor as required This gives the microprocessor
46. versions of 03 xx xx soft ware into that microprocessor Future version releases may be loaded as they are released NOTE Certain new software features contained within the 04 03 00 version will not be functional without the Reefer Manager PC program It is recommended that ReeferMa nager be used when setting Functional Parameters Con figurations IntelliSets etc once 04 03 00 has been installed 62 10646 2 UNIT IDENTIFICATION Each unit is identified by a decal attached to the frame of the unit This decal is on the roadside vertical frame post behind the roadside side door The decal identifies the complete model number of the unit the serial number the type of refrigerant and quantity and the date the unit was placed in service If a problem occurs please refer to the information on this decal and make a note of the model and serial number before calling for assistance This information will be needed when you contact a technician or Carrier Transicold Service Engineer so that they may properly assist you cu Aihans SERIAL HO HAYS0t35238 UNT MODEL HDLIGHND AE A WARRANTY ID 13692 REFRIGERANT Coli Rad 24 Vah 24 Boa 44 Fan 24 Fus Peru 24 Tene aa DATE IN SERVICE 2 E tl rE HAY Ber LEA 62 10646 4 Serial Number and Bar Code Nameplate Ultra XTC Shown Nameplate Location Similar
47. y opened Tum the top of the manual fuel pump plunger counter clockwise to unlock it S L O W L Y up down once per second pump the manual plunger until positive pressure resistance is felt This may take up to 200 strokes This will indicate fuel flow Continue to pump S L O W L Y up down once per second approximately 100 more strokes to fill the filter and bleed the air out of the lines Start engine It may be necessary to continue to pump until the engine starts Depress and turn the top of the manual plunger clockwise to lock in place When engine is running smoothly turn bleed valve clockwise until fully closed ISIN mm Red Fuel Bleed Valve J pue Manual Fuel Pump Plunger 63 62 10646 EMERGENCY ROAD SERVICE At Carrier Transicold we re working hard to give you complete service when and where you need it That means a worldwide network of dealers that offer 24 hour emergency service These service centers are manned by factory trained service personnel and backed by extensive parts inventories that will assure you of prompt repair Should you experience a unit problem with your refrigeration unit during transit follow your company s emergency procedure or con
Download Pdf Manuals
Related Search