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5088_6088_7088_Productivity_Guide

1. Wett pp CSG his s Fa d b i me ee Pee er MK See P i a 5 Cha Ca ee a A Ze PB T 4 i _ rege Controls and Operations Service Inspections Maintenance Combine Adjustments Adavanced Farming Systems AFS Storage
2. aS 5 Ss S O UM 00 O O c gt 3 O 62 O L poa OI Bn Fa o Q O Ke oc oOo Ov E D se O O c a C S x z Q Me 5 OD Q O amp D 2 aa Es DW D o a Sie 2 ue Ld o eg average harvesting conditions Fine Combine Separator Adjustment Slide Rule See your Case IH dealer for the slide rule for your combine model Initial Settings For Rotors and conditions see figure 27 1 27 Figure 27 1 COMBINE ADJUSTMENTS AFX Rotor Initial Crop Settings The threshing separating and cleaning settings in the table below tab e 28 1 are furnished only as a guide and all settings shown are for average crop conditions Different crop and field conditions may require deviations from shown settings Use good threshing procedure and past experience to produce desired separation and cleaning results CONCAVE CHAFFER SETTING INCH SHOE SETTING GEAR TYPE TYPE SETTING FAN SPEED GRATE TYPE SPEED 0 RANGE INDICATOR isd INCH FRONT MIDDLE E TYPE INCH Alfalfa Second 1 1 8 11 8 Round Hole 500 Slot Barley 700 Third 10 SW 1 1 8 1 2 1 2 5 8 1 1 8 3 8 1000 Slot Lentil Beans 300 First 10 LW 1 1 8 1 2 1 2 5 8 1 1 8 1 8 550 Slot Pinto Beans 300 First 15 LW 1 1 8 1 2 1 2 1 2 1 1 8 3 8 850 Slot Sunflower 300 First 25 LW 1 1 8 3 8 1 9 5 8 1 1 8 5 16 770 Bar Grass 550 Second 10 20 SW 1 1 8 1 4 3 8 3 8 1 1 8 1 4 450 Slot Solid Bentgrass 900 Third O SW 1 1 8 1 4 3 8 3 8 1 1 8 1 16 450 Slot Bluegrass 400
3. or damage AUGER BED pan adjustment 76 TOP Unloading drive sprockets 20 ERT Rock trap beater blades LS Auger shaft alignment 60 BAC Straw chopper blade wear amp chain ya BAC Auger drive gear mesh amp adjustment i amp extensions nave 77 TOP Grain tank leaks 21 FRT Rock trap chain sprockets FRT Front clean out door seal 61 BAC Straw spreader worn missing 78 TOP Lower auger covers even CAS amp bearings LRS Material build up auger spreader bats unloading AGRICULTURE E EN ee CERTIFIED MAINTENANCE INSPECTIONS 23 FRT Lift cylinder leaks rod LS Auger bed grain spreaders bevel gears condition paddles 24 FRT Feeder shaft bearings 46 FRT Auger bed front bearing D CRITICAL MUST REPAIR 25 FRT Header tilt cylinder amp pivot OPERATIONAL SIGNS OF WEAR 26 FRT Inspect feeder header lock
4. AKCELA 251H EP AKCELA 251H EP AKCELA 251H EP AKCELA 251H EP AKCELA 251H EP AKCELA 251H EP Chain Lube Per Operator s Manual Per Operator s Manual Per Operator s Manual Per Operator s Manual LUBRICANT CHECK 100 100 100 100 100 100 300 300 300 600 LUBE CHANGE 600 600 600 600 600 600 600 600 600 Figure 21 1 Engine Compartment me oO aa D 7 R Figure 21 2 Rotor Drive DESCRIPTION Transmission Final Drives PTO Housing Feeder amp Cleaning Fan Gear Case Rotor Gear Case Straw Chopper Gear Case if equipped 2 Speed Feeder Gear Case if equipped Inclined Auger Gear Case Lower Unloader Gear Case Upper Unloader Gear Case B Figure 22 1 AKCELA Hy Tran ULTRA AKCELA 135 H EP 85W 140 Gear Lube AKCELA Hy Tran ULTRA AKCELA Gear Lubricant SSL SAE 75W 90 AKCELA 135 H EP 85W 140 Gear Lube AKCELA Hy Tran ULTRA AKCELA Hy Tran ULTRA AKCELA 135 H EP 85W 140 Gear Lube AKCELA 135 H EP 85W 140 Gear Lube AKCELA 135 H EP 85W 140 Gear Lube BE Figure 22 2 Table 23 1 23 Rock Trap The mechanical rock trap on current 88 Series and prior model Axial Flow combines is mounted at the top of the feeder housing directly in front of the rotor The rock trap uses a 3 blade beater to direct stones from the crop flow from the feeder to the rotor downward into the rock trap see figure 24 1 The rock trap will fill with grain and crop material during normal use however the force of roc
5. C Close A Add R Remove Rearward F Forward FP Fast Position OS Open Slot CS Cover Slot A Increase Y Decrease Maize Milo nn m A A SE Ga LI Lex 5 Open ROTOR LOSSES WA VA PAL S SH Unthreshed Heads 4 A R Remove Rearward F Forward EXCESSIVE POWER _ SE SERRSR Deeg Y Decrease GRAIN LOSS OVER CHAFFER PA GRAIN BLOWING OVER SE Ir SHOE SIEVE OVERLOADING WW Va N T IN INN aa SSS NINS 33 COMBINE ADJUSTMENTS aa 1 LC II roms NI am DEEL III LI ua CEGSCTCT ene mmea YA 170 KT eer BR RR RSC KRIER RRE NT TININ Rye Grass aa CT T o l A A o PET TT ao III VA mons III II EL ae WALII II eramos ovren TT TT 1 uu YATIA o seon AA Change the concave configuration to more small wire concaves Note Install shoe bottom pan Wu LI ES A YA VA Z 34 KEY O Open C Close A Add R Remove Rearward F Forward M Middle A Increase Y Decrease KEY O Open C Close A Add R Remove Rearward F Forward A Increase V Decrease COMBINE ADJUSTMENTS Soybean omn PL PLL eer iia RER A AZ a AZ TAATA rrn AAA TT a Cer RER RR A II mosson THE LI KEE RR REES Sunflower aa II II ITA RER ERR A RER ERR EEGERR RSR SBS RSR rroremcesses EZ A ZA Remar III aa eran oss wamama EP ZIZI bl a
6. Solid state components have little tolerance for errant voltage The high current flow during the welding process can damage sensitive controllers and components on the combine with disastrous consequences Disconnect ALL battery cables prior to welding This includes positive AND negative cables The electrical system uses two 12 volt batteries connected in parallel This means that both positive cables connect to the electrical system and both negative cables connect to ground Follow Operator s Manual safety instructions for cable removal disconnecting negative cables first and re connecting negative cables last S Da fat eg ett art RK 4 LO eg GN SE Ki Ze A d i YT wy Fa E ix C ZY TH dt i Ge erg GER e Kl i F P S U oO S Q SS z Ae x aD D O x de e E to 5 We E N a o N Be EE AE Ki lt geg SEKR X pan Q Z oO n e oo LA og Q D a N gt OO Ve 5 7 oO oOo X c ki c O DEE 5 oo o Ze es OU Oo 2 0 or o ce E gt S Os sO A TOD Oo m7 vu BS A TE N c o WY oOo mF O et c c Sei oO Bei o Z o o oO D O Lid 2 ES 8 Wei gt Wel c Es s O O O D 5 OOOO GE oO N H Ss 2 2 Wo oO DW A Z gt O EEQ v O EE oS ep O Q gt i gt on S Kai Co Z me T lt gt 2 x e E 49 ST _ a Ai A Cc ai Sayan ove 4 O D op _ WE ec Wa c gt E O g Lenger SE e SO Q c Hi o tg eee
7. Trailer header turn signals on Hydraulic Air filter restriction Air Filter Restriction Unloader out Engine Preheat On Custom LCD Display The custom LCD display is divided into three sections e Shaft speed monitor e Tachometer e Header position monitor Shaft Speed Monitor Icons illuminate when combine separator component speed drops below set levels see figure 13 2 Monitored speeds are e Feeder e Rotor Rotor e Clean grain elevator Beater or chopper Sieve shaker Residue spreader Cleaning Fan Tailings elevator Cleaning fan Engine System Fault Stop Engine Warning Intake Manifold Temp High Hydraulic Fluid Level Low Trailer Header Turn Signals On Feeder gt d e Engine pre heat e Battery charge warning e Grain tank full Warning indicators are supplemented by four types of audible alarms e Laser alarms Sounds continuously while alarm condition is present Shut Down Alarm e Klaxon alarm sounds two times in succession Alarms or Errors e Chime alarm Sounds once unless otherwise noted Normal Machine Functions e High tone alarm sounds three times in succession Grain Tank Full Combine System Fault Header Reel System Fault Park Brake On Water in Fuel Lube System Fault Unloader Auger On Oil Temp High Unloader Tube Out Battery Charging Fault Grain Tank Full Figure 13 1 SHAFT SPEED MONITOR Grain Elevator Beater Chopper
8. to Cancel 2 Run Wizard Sy AU Al Enter Actuals EA Calibrate Cancel Figure 39 2 Moisture Wizard Farm Select 1 Make sure grain tank is empty 2 Position the vehicle for the first swath 3 Press Start to begin harvesting 4 During harvest you may monitor the Run screens and upon finishing return to Moisture Wizard 5 Press Stop when finished with harvesting 6 Pull a composite sample to run moisture test 7 Enter Actual Moisture and Calibrate Recommendations Edit Name 1 Harvest at least 3000 to 10000 Ib 2 Verify Instant Moisture updates during harvest New gene Help Cancel Back Proceed e D Tips Cancel Start Figure 39 3 Figure 39 4 Moisture Wizard 1 Enter actual Moisture Value 2 Verify Error is below 10 if not see note below 3 Press Calibrate to perform Calibration 4 Press Proceed to proceed to next step Note If percent error is greater than 10 press Cancel to run another Task Moisture Avg Actual 12 5 Yo 0 0 Yo Error ihe Wee Yo Calibrate Cancel Back Proceed H Figure 39 5 Distance Calibration Drive Course Start Stop Measured Distance 121 5 m Actual Distance 121 9 m Distance Cal Value 0 013595 Update Cal Figure 39 6 39 ADVANCED FARMING SYSTEMS AFS Important steps to assure accurate calibration cont Wizards automati
9. Sense E 147 A Post Temperature Sensor rrors ECM Engine Controller E76 Header Height Current E 148 12 Volts Sensor Supply E 184 E 255 item to Troubleshoot E Sense E151 Feeder Drive E 188 Engine Throttle A Set Up Menu Set Up Alarm Menu D Concave Cal Menu A Combine Items 16 Header Height Items 18 D Real Drive shown E81 Reel Drive Current Sense E 152 Separator Drive E 190 Fuel Filter Restriction E82 Signal Valve Current Sense E154 Fan Increase Relay E192 Engine Oil Pressure libration Mi t T M Taili Vol IM i l It Header Tilt It 4 E Numb i Calibration Menu Set Up Type Menu D ailings Volume Cal Menu Sieve Unloader Items 9 leader Tilt Items 4 D rar umber E83 Sieve Open Relay E155 Concave Decrease Relay E195 Intake Manifold Temperature Diagnostic Menu Set Up Service Menu K Header Height Cal Menu Lighting Items 8 Reel Items 12 RE ye a pa Relay F E 156 Concave Increase Relay E 198 Coolant Temperature x ge Pos ommunications E157 Fan Decrease Relay D Revision Level Menu G Set Up Configuration Menu D Header Tilt Cal Menu D Voltage Items 11 12 15 18 Software version 1 1 0 0 and later Figure 17 1 CONTROLS AND INSTRUMENTS Automatic Climate Control The Automatic Temperature Control system can be used in several ways to provide the operator with optimal cab environmental control see figure 18 1 e The climate control switch is pressed to turn on the automatic climate control functi
10. Tasks to be used in calculating calibration values 2 Press Apply press Proceed to Finish Moisture Wizard 1 Enter actual Moisture Value 2 Verify Error is below 10 if not see note below 3 Press Calibrate to perform Calibration Calibration Task Task Name Percent Error 4 Press Proceed to proceed to next step Note If percent error is greater than 10 press Cancel to run 08 08 07 08 04 40 another Task 1 3 Yes y 08 07 07 07 29 14 1 1 Yes y Moisture Avg Actual SS 0 09 39 52 12 5 13 0 12 8 Yo Yes y Error S 08 06 02 10 46 08 1 0 Yo Calibrate EO res y Cancel Back Proceed y Cancel Back Proceed Figure 40 1 Figure 40 2 ore Yield Wizard 1 Make sure grain tank is empty 2 Position the vehicle for the first swath 3 Press Start to begin harvesting 4 During harvest you may monitor the Run screens and upon finishing return to Moisture Wizard 5 Press Stop when finished 6 Empty the grain tank and obtain the Actual Weight for this Task 7 Enter Actual Weight and Calibrate Select the target flow rate for the task to calibrate Note Calibrate a minimum of 3 Tasks with 1 in each flow range Low Flow d 0 Recommendations 1 Harvest at least 3000 to 10000 Ib Flow Type Medium Flow 2 Harvest a consistant header width y a 6 3 Adjust Grou
11. and record a data point every 1 2 or 3 seconds as you travel through the field to fully realize the power of information To record harvest data four criteria must be met Refer to the appropriate Operator s Manual for the software version running in your AFS system A memory card must be Inserted in the top slot of the display before turning the power ON The clean grain elevator must be running between 250 and 599 rpm Ground speed must be registered The header must be lowered below the header cut stop height position When data Is being recorded the Recording to Data Card icon will be displayed in the Status Warning area Grain Moisture and Weight Sensors The grain moisture sensor operates on the principle of an electrical current flowing from the sensor fin through the grain and to ground see figure 37 2 The grain moisture sensor fin must be clean for proper function A buildup of crop sap can reduce sensor accuracy Remove any crop residue by scraping or using soap and water or solvent to clean the moisture fin and temperature sensors The bypass auger is controlled by a proximity switch that cycles the auger as required to assure the sensor fin is always in contact with grain Figure 37 2 Figure 37 3 37 Grain Moisture and Weight Sensors cont The bypass auger should be removed and cleaned Ensure that the auger has not seized to the plastic block that Supports the non drive en
12. screws 9 Mirrors free operation 52 BAC Electric sieve adjustment 69 RS Check adjust slip cover 34 TOP Jackshaft bearings speed actuator 70 RS Tailings elevator chain FEEDER HOUSING adjuster motor 10 FRT Feeder chain slats amp links TOP Cam bearing spring yoke CLEANING FAN E A Ee Because Case IH technicians use Customized 11 ERT Upper sprocket strippers for wear 53 LRS Fan blade to housing clearance 72 RS Moisture sensor fin condition 12 FRT Feeder chain dri ket 54 LRS Fan bleed cut off point 1 1 1 13 FAT Feeder dor seal ROTOR CAGE CONGAVES GRATES 58 LAS an Blades deposi Maintenance Inspection checklists for each 73 TOP Grain flow sensor condition 14 FRT Feeder drum stops pivot area 36 LS Remove inspect clean concaves 56 RS Drive pulley amp deposits bearings 37 LS Remove inspect clean grates 57 LS Transducer positioning amp wire iri iti 1 t 1 t d t h 1 15 FRT Clean amp adjust slip cover 38 LS Check adjuster amp anchor routing de can n S pec O n 7 yo u ca n res ass u re e se rV E e 16 FRT Feeder chain tension 39 LRS Check rotor cage crack 58 RS Fan speed adjustment gt S 17 FRT Safety stand or distortion GRAIN TANK UNLOADER SYSTEMS t h h d t h k d 18 CAB Feeder reverser operational LS Check vanes DISGHARGE AREA 75 TOP Flighting ext correct on S O ro u g a n n O n g S over 010 e 19 FRT Inspect feeder floor for wear 59 BAC Discharge beater cracks wear cross leveling auger
13. sige ia ae ig ai Ze a Feeder The 88 Series feeder faceplate is increased in size to allow header compatibility with larger 7010 8010 and new 20 Series Axial Flow combines e The feeder width is 45 5 inches with three strand two Slat serrated feeder chain to ensure positive crop feeding see figure 4 1 Feeder chain slat serrations are rolled not stamped for optimum material flow without sacrificing grain quality A new spring loaded feeder chain tensioning system maximizes feeder chain tension accuracy see figure 4 2 Greater convenience ease of adjustment for the operator 5088 uses two 21 2 inch feeder lift cylinders and the 6088 and 7088 uses two 3 inch feeder lift cylinders 3 inch cylinders can be installed on 5088 for larger header applications such as draper headers over 35 feet A third cylinder option is no longer required for larger headers Figure 4 2 A simple reliable and field proven belt drive system drives both the header and feeder 88 Series has a new feeder reverser system see figure 4 3 High performance electro hydraulic reverser with positive gear to gear engagement Only engages when reversing is required Lift feeder clutch switch and pull to rear to engage reverser Optional two speed header drive Provides improved header to ground speed matching Select speed with in cab shift lever Same single lever header latching system as used on the 7120 8120 9120 combin
14. will provide the most complete cleaning removing debris that may be stuck to grease or oily accumulations that cannot be removed with just compressed air or mechanical cleaning as well as removing the grease and oil as well If the unit is washed care must be exercised to assure COMPLETE removal of chaff and debris especially from inconspicuous areas where it will result in accelerated rust and corrosion over an extended period of time Tightly cover the engine starter and alternator with plastic before washing the combine Avoid directing the blast from a high pressure washer or steam cleaner against non greaseable sealed bearings where moisture that infiltrates the seals will remain and lead to corrosive damage In areas that freeze make sure to remove any water that may be trapped in the transition cone auger bed or grain tank All of these areas have removable covers doors or plugs that allow water to drain After thoroughly cleaning the combine and allowing it to dry lubricate the machine as specified in the Lubrication Filters Fluids section of the Operator s Manual e Remove the coverings from the starter and alternator Clean the inside of the machine including the concave and separator grate upper and lower sieves cleaning fan clean grain and tailings auger troughs e Open the clean grain and tailings elevator doors e Open the auger bed front door and clean the auger bed Clean the inside of the cab and Instrument panel
15. 2 12V CXCM Reel Supply U a to highlight the next hi i B Hours to Next Service A 200 e Ground Height E20 Raise Rate Pot E43 12V Unload Swing Supply ensors d k A201 Auto Height Disabled E21 GE Gi SE E A4 ee Geer ge SE A 202 Auto Tilt Disabled Bee rower Rate Po Ea leader Tilt Supply A204 Rear Ladder Down E23 Lower Rate Pot LO E46 5 Volt Sensor Supply Upper Sieve Position Not E24 Reel Speed Pot LO E47 Moisture Sensor A206 Equal to Setting E25 Reel Speed Pot E48 Moisture Sensor A 207 Lower Sieve Position Not E26 Min Reel Pot E49 Reel Drive Solenoid Equal to Setting E27 Min Reel Pot LO E50 Sieve Select Relay E28 Header Tilt Angle Sensor E51 Unloader Swing Out Solenoid E30 Stripper Plate Position E52 Unloader Swing In Solenoid neoan pior change ETO Fina Change Interval arae oS Filter Change A A Post Error History Pa anaoa Sheni ee Troubleshooting Errors CKCM E31 Vertical Reel Position Sensor E53 Header Raise Solenoid Gear Case Oil Change Coolant amp Coolant Conditioner Engine Hours of Last Header and Reel E1 Feeder Position Sensor E32 Lower Rate Pot HI E 54 Header Lower Solenoid Moureto Next Service Interval Hours Change Interval Hours HESE Occurrence Troubleshooting Menu E2 Header Lift Pressure Sensor E33 Reel Speed Pot HI E55 Right Turn Warning Lights Engine Oil amp Filter Change Engine Fuel Filter Interval Engine Error History Number GER Active engine teme E3 Right Height Tilt Sensor E34 Header Type Sensor E56
16. CASE Iii AGRICULTURE 5088 6088 7088 SERIES COMBINE PRODUCTIVITY GUIDE e F MT pn e il K i az i dk e TS LS cit grees vei r E e JE E AR d g f PE i r A ji F a ge E i GEN SE Las jak ak bi j Paes t Lark a E E ji CA gia ea es A p 8 er P F ai I DR Fa keng i ji p di Ni ore he ane wl S Pe h CP Ze jal i e Fe Dech i 1 PA bc 1 li 1 T P E Ak ae if vr pmj F A e i Pak i a F wl W GH P a ba P E e i r Ef LR 3 Wi i i WI e Ae A Jg e d Ke sech 3 g j d e E w ei Lg S d d a DV Ae d en oF L are d FE H ar i i iA piani HOERA ALI z eel CH w i i dii ve di VTT ih trl d a e ny D EN vu a Ka bet A are teeta sy hy Wie che aw dh Gd pag Vi cb d Ah ka t ep k aye ihe an C YA aoe iin deich att A He por ru d yet EA b e A H je i igen dP d T A Ag cb RT D EN eis ei j F cl ag Agen d E OT EA AE ZE waa Sey AE IW e DV hanes ar erg Zei ee T ea Cu al DN ki 2 L I FEATURING Enhanced Productivity Features Safety Controls and Operations Service Inspections Controls and Instruments Maintenance Combine Adjustments Advanced Farming Systems AFS Storage With over 30 years of rotary combine industry leadership Case IH continues to provide superior combine performance and excellence Case IH has developed the most efficient reliable and productive harvesting machines throughout the General Information 2 3 world combines with which all other combines
17. Clean the cab air and recirculation filters Rodents can damage a combine while in storage Rodents will eat plastic insulation or rubber materials especially when coated with grain dust e Clean the areas where rodents may nest e Leave access panels and doors open to remove convenient nesting pockets In some conditions leaving mothballs will help discourage rats and mice Check coolant anti freeze protection Use only low silicate heavy duty coolant in the cooling system e Add cooling system conditioner and change the coolant filter conditioner Run the engine long enough to completely warm the oil in the crankcase before draining the oll e Remove and replace the oil filter as instructed e Fill the crankcase with fresh oil and run the engine for two to five minutes Open the drain on the water separator fuel filter and drain water and sediment e Fill the fuel tank with a premium grade diesel fuel If this fuel grade has not been used regularly drain the fuel tank and fill with premium diesel fuel DO NOT store the combine with biodiesel fuel in the tank or fuel system e Run the engine for five minutes to circulate the fuel through the fuel injection system e Close the fuel shutoff valve between the water separator filter and fuel tank to prevent fuel draining from fuel injection system into the fuel tank 41 STORAGE 42 Combine Storage cont 9 Clean the air cleaner filter and body Cover the engine breather
18. Fault 0 o Kies changeable item 3 a NO NO a EIN e Stop Engine Warning Header Reel System Fault j H j j pp 1 O i Comer o2 A Wi in F 1 if 1 Park Brake On errs E oma ell Intake Manifold Temp High Lube System Fault f f f S ech RNG eee OP IR Hydraulic Fluid Level Low Unloader Auger On D gt H Mu C NNNN eege be ee e a A ee Ee EE Hydraulic Oil Temp High j E hee A Engine Power Engine Power A Auger Grain Head Pick Up Head i i Unloader Tube Out D Draper Grain Head Trailer Header Turn Signals On E Flex Head shown Rigid Air Filter Restriction Battery Charging Fault Rotor Grainitoss Total Grain ross SC to ona i B Head or Hydraulic Flex Belt Ratio i 3 etween Harves Reel Position Sensors Not Engine Preheat On Grain Tank Full Sieve Grain Loss Header Cateral Tilt screens Installed ai Spreader Direction i 2 D Tailings Volume EUR option 5 D Reel Ratio 8 Ne NX Grain Elevator Grain Scan ji ji Area Change Combine Info Screens Displayed with and use to ES Change Screen1 Displayed with Screen Combine Info 1 E ee ee __Shaft Speeds 1_ Rotor Beater Chopper d f Combine Info 2 A MM Le H 8 Oe al use BF eene PII Z ee O Ar NNN Shaft Speed Monitor ae Sieve Shaker A changeable item A A N I N a
19. First 7 8 SW 1 1 8 3 8 1 2 1 2 1 1 8 1 16 500 Slot Brome 500 Second 15 SW 1 1 8 5 8 3 4 3 4 1 1 8 5 16 650 Slot Rye 650 Second 20 25 SW 1 1 8 3 8 1 2 1 2 1 1 8 1 4 450 Slot White Clover 900 Third O SW 1 1 8 3 8 1 2 1 2 1 1 8 1 16 500 Slot 1 9 8 400 CLOSZ 1 2 1 2 5 8 1 Dis 3 8 1100 Corn Second 15 25 LW 1 5 CLOSZ Bar 500 8 1 4 1 2 1 2 5 16 1200 CORN Corn w straight 300 e 7 1 5 9 1000 8 First or CLOSZ 2 2 8 1 5 8 16 separator bars S d 15 25 LW 1 5 CLOSZ Bar DO 450 CCOR 1 4 1 2 Liz 1 2 1200 CORN Edible Beans 300 1 8 1 2 1 2 1 2 1 1 8 3 8 900 First 15 25 LW SL 1 g 1 Dis Bar Navy Pinto 400 CLOSZ 1 8 3 8 3 8 CLOSZ 9 16 1100 Flax 850 Third 5 SW 1 1 8 1 4 1 4 1 2 1 1 8 1 8 500 Slot 1 1 8 1 1 8 Maize Milo 450 Second 15 LW 1 Dis 3 8 1 9 1 2 1 5 8 5 16 1100 Bar CLOSZ CLOSZ Mustard 300 First 20 SW 1 1 8 1 2 1 2 1 2 1 1 8 1 16 800 Slot Oats 600 Second 15 LW 1 1 8 1 2 1 2 5 8 1 1 8 3 8 780 Slot Popcorn 400 First 5 15 LW 3 8 3 8 1 2 1 4 1 1 8 3 8 700 Bar Peas Black Eye 200 First 10 LW 1 1 8 1 2 1 2 1 2 1 1 8 3 8 700 Bar Rape 400 First 20 SW 1 1 8 1 4 3 8 1 2 1 1 8 1 16 600 Slot Rice 850 Third 10 LW 1 1 8 3 8 3 8 1 2 1 1 8 5 16 880 Bar Wild Rice 600 Second 5 LW 1 1 8 1 2 1 9 Liz 1 1 8 9 16 850 Bar Safflower 300 First 20 LW 1 1 8 3 8 1 2 5 8 1 1 8 5 16 800 Bar 350 First or 1 1 5 5 1 3 Soybeans 650 Geconi 15 20 LW 1 8 2 8 8 1 1 8 8 1050 Bar Wheat 1050 Third 10 SW 1 1 8 1 4 1 9 Liz 1 1 8 1 4 1050 Slot Straight separat
20. Left Tum Waming Lights ntervaltiours ours yi 0 Inactive a E4 Right Center Height Sensor E35 Upper Sieve Position Sensor E57 Reel Down Solenoid D Hours to Next Service D Erase Error History B Trouble Shooting Menu ES Left Center Height Sensor E36 Lower Sieve Position Sensor E58 Reel Fore Solenoid S 11 S 14 17 Cal Menu Set Up Menu Screen 1 Screen Troubleshoot Troubleshoot Combine Menu Screen Troubleshooting Selection lt 5 sec Errors CKCM cont Menu Screen after start Screen Errors SH E 86 E 92 Multi Function Handle E 158 Rotor Decrease Relay f SE 1 E60 Header Tilt CW Solenoid E93 Horizontal Reel Position E159 NAO ANZ Lights Relay D l mA E61 Header Tilt CCW Solenoid Sensor E160 Rotor Increase Relay t E63 Selector Swap Solenoid Errors A Post 2 E 163 Engine Running Relay F EE E64 Unloader Auger Solenoid E 128 Coolant Temp Sensor E 164 Exit Lighting Relay D E66 Reel Aft Solenoid E129 Fuel Level Sensor E165 CXCM Communications E 81 E67 Reel Up Solenoid E132 Tailings Volume Sensor E166 ECM Communications E68 Header Tilt Current Sense E 133 Concave Position Sensor E 167 Relay Group A Supply 1085 mA E70 Moisture Temp Sensor E134 Spreader Position Sensor E168 Relay Group B Supply E79 Cat Je Lights E145 12 Volts Supply E169 Park Brake Pressure Switch urrent Sense EE MWA E 146 5 Volts Sensor Supply Right Turn Warning Lights E A E73 Current
21. MM MM MA e bh bh e bech KH bh Fei VN OO oF P OM Fa OO UO WON OO P OM Zz22a22W WW D MM P P P P bro OQO Air Filter Fuel Filter Alternator Screen Engine Oil Level Hydraulic Reservoir Level Rotor Driven Pulley Rotor Driven Pulley Cam Bearings 2 Rock Trap Empty Moisture Sensor if equipped Grain Elevator Drive Chain Oil Tailings Elevator Drive Chain Oil Chaffer Hanger Bearing RH amp LH Tailings Delivery Auger Bearing Rotor Speed Control Bushings Front Rotor Drive Pulley Rotor Speed Control Bearing Rear Coolant Level Auxiliary Pump Tensioner Arm Tire Pressure Rock Trap Drive Chain Fuel System Water Separator Drain Steering Axle Ball Joints 2 Straw Chopper Idler Arm Straw Spreader Idler Arm Cleaning Unit Idler Arm Cleaning Fan Pulley Fan Drive Belt Tightener Arm Feeder Engage Idler Arm Header Jackshaft Belt Idler Arm Unloader Drive Tensioner Arm Feeder Reverser Unloader amp Auger Drive Chains Wheel Nut amp Bolt Torque 100 Hour Lubrication amp Maintenance 300 Hour Lubrication amp Maintenance 600 Hour Lubrication amp Maintenance 1200 Hour Lubrication amp Maintenance GEARBOX SERVICE AKCELA No 1 Engine Oil AKCELA Hy Tran AKCELA 251H EP AKCELA 251H EP Chain Lube Chain Lube AKCELA 251H EP AKCELA 251H EP AKCELA 251H EP AKCELA 251H EP AKCELA 251H EP Ethylene Glycol Mix AKCELA 251H EP Chain Lube AKCELA 251H EP AKCELA 251H EP AKCELA 251H EP
22. P S K EI ma j eea E R ON L Figure 11 2 Mode Header Position Working Setting RTC return to cut manual Off ground height sensors not touching Feeder position Auto height Off ground height sensors touching Height above ground Pressure float On ground grain draper only Ground pressure 11 CONTROLS AND INSTRUMENTS 12 Right Hand Console Several control switches and adjustment knobs on the right console are used for a multitude of combine separator or header control adjustment see figure 12 1 Some specific controls are e Reel Speed Selector select Manual or Automatic e Reel Speed Control direct reel speed control in Manual reel speed ground speed offset in Automatic e Minimum reel speed sets minimum reel speed when in Automatic e Auto Header Height Adjustment switch change header height when in Automatic control e Auto Header Height Set control sets header height positions Setting 1 and Setting 2 e Field Road Mode switch road mode disables separator feeder reel drive position unloader drive swing enables transport speed e n cab sieve adjustment allows electronic remote adjustment of upper and lower sieve clearance e Concave clearance e Cleaning fan rpm e Rotor rom Combine and header setting values are displayed on the A Post RCD monitor while adjustments are being made e Settings can be displayed during operation on the A Post Custom LCD or
23. RCD monitors A Post Displays The instrument panel A Post display is made up of five basic segments see figure 12 2 e Three analog type gauges e Warning indicator lamps e Shaft speed digital rom and mph and header height indicator Engine Oil Pressure Low e Reconfigurable LCD e Control keypad Analog Gauges The analog gauges include see figure 12 3 e Oil pressure gauge e Low oil pressure warning light e Coolant temperature gauge SEET E e High coolant temperature warning light Fuel level gauge Low fuel level warning light Figure 12 1 Figure 12 2 Engine Oil Pressure Coolant Temperature High Coolant Temperature Fuel Level Figure 12 3 CONTROLS AND INSTRUMENTS Warning Lamp Array Warning lamp array provides operators with reminders of critical and non critical conditions requiring operator attention see figure 13 1 All warning lamps are illuminated on startup for a 1 2 second test Indicators are displayed for e Engine warning non critical fault conditions e Stop engine critical engine conditions low engine oil pressure high coolant temperature high intake manifold temperature engine shuts down within 30 seconds of warning Combine malfunction Header malfunction Park brake Water in fuel Coolant level low not used Intake manifold high temperature 2 levels Automatic lube on Hydraulic fluid low level indicator Hydraulic fluid temperature high Unloader auger on
24. Sieve Shaker Ar Red Spreader Tailings Elevator Figure 13 2 CONTROLS AND INSTRUMENTS 14 Tachometer Display The upper line displays see figure 14 1 e Cleaning fan speed e Engine rpm The upper left button A on the keypad toggles between the display values see figure 14 2 An engine speed alarm is incorporated into the display If the 1 feeder is engaged 2 engine speed falls below alarm set value but 3 rom stays above 1800 rpm the alarm sounds and the display value flashes If any of these conditions changes the alarm will stop Alarm level is set at the Set up Alarm Screen The second line displays e Rotor rom e Ground speed The upper right button B on the keypad toggles between the display values The third line is the Header Position Monitor see figure 14 3 The header position A and current header operating mode B are displayed Manual Activating Raise Lower Switches A Feeder Position B Momentary arrow in direction of movement Return to Cut RTC A Feeder position B Constant Up arrow Auto Height Control A height above ground B Constant Up and Down arrows Pressure Float A percent ground pressure B Constant Down arrow RCD Reconfigurable LCD Display The RCD is divided into four screen sections capable of displaying four separate and independent pieces of information see figure 14 4 e Operator can select numerous control an
25. a WA AA I ar ere eee i i E Feeder p T H Spreader Grain Scan if 1 if Cleaning Fan Tailings Elevator Siha Change Screen 2 EI NNN Z ka eoa H J Ra cteaning Fan Speed NN LIS i ty lt a Engine Speed Tachometer 4 G lt Rotor Speed Use or 1 L EE H S Ground Speed R fic to adjust the highlighted item o Zam otor Loss Sensitivity Zero Area Concave Position J Feeder Up arrow on constantly Sieve Loss Sensitivity Displayed with E Header Width Upper Sieve Opening Electrical Power H Beater Chopper Header Height Monitor Roturn to Cut A i Both arrows on constantly Seed Size Area Off Height Lower Sieve Opening Header Flex Pressure D Shoe Shaker Auto Height Use to highlight the next R Down arrow on constantly ili itivi Soest Kee Total Area Straw Spreader Pressure Float 3 D Tailings Sensitivity changeable item 6 D GD w Spl 9 87479290 Rev A 88 Series Axial Flow Combine A Post Navigation Quick Reference Card e a Revision Level Combine Info Screens Cal Menu Diagnostic s Error Screen Use NI to remove alarm or error from screen i Alarm Screen Displayed with Lei to adjust the highlighted item Use Le to highlight the next changeable item l If error screen shown can use to go to a
26. any uneven feeding Make the proper adjustments Once the loss counts have been performed as described required areas of attention will be identified e To reduce header losses make sure header is adjusted properly as explained in the Operator s Manual e Before making adjustments for separator losses be sure there are no grain leaks due to missing bolts open clean out doors or other obvious causes e For adjustments to the rotor and cleaning system see your Operator s Manual For additional separator adjustments and recommendations see pages 28 Power Stall Problem Diagnosis Quick Stop Problems with internal components are difficult to analyze If you re losing grain at the separator you may want to use the power stall diagnostic method e The power stall uses an approved method of stopping the separator quickly while harvesting e By preventing the separator from emptying as would be the case in a normal shutdown the procedure allows inspection of the inside of the combine as If it were in operation see figure 30 1 e There will be some major differences between the conditions observed and those that exist during operation Even with these obvious limitations the procedure can be an extremely useful diagnostic tool e See the Operator s Manual under the heading Quick Stop Problem Diagnosis for a description of the procedure i il BF Figure 30 1 30 Increase Produc
27. ard cloth seat Figure 7 1 SAFETY Safety Harvest is the culmination of a full year of hard work and great investment We know harvest windows of opportunity are not always as wide as you would like with weather and crop conditions having the final say on when the crop gets into the bin Make sure you spend every available day harvesting instead of recuperating because poor judgment resulted in an accident Observe all Safety Instructions in the combine Operator s Manual and these specific safety rules for a safe and profitable harvest season Be sure you re read the Operator s Manual to review all safety instructions Be sure you read and understand the safety messages on all decals on your combine Set the parking break turn off the engine and remove the key before leaving the cab for cleaning adjusting or lubricating Solidly block or lower the feeder cylinder safety stand before working on or under the header Keep ladders steps and platforms free of trash and mud accumulations Never start or move the combine until you are sure everyone is out of the way Never start the combine until the operator is familiar with all controls This rule applies even if an experienced operator trainer is present Waiting until a quick decision is required to prevent an accident is not a good learning experience Always put the shift lever in neutral before starting the engine DO NOT allow riders except during training Ne
28. are compared and none are egual Enhanced Productivity FeatureS 4 7 SCH EE 8 9 Now in 2009 Case IH introduces the new 88 Series Axial Flow SEELEN 10 Coming ENEE E 1o tie Axia ao lineup Case IH adheres to the core principals that were Controls and Instruments wwmanawwwa 11 20 established for the Axial Flow combines 32 years ago and Maintenances aussor cruoris E ae oe 21 26 have been the benchmarks in all subsequent combine design Combine AC USEMENTS Eege MANN 27 36 Simplicity Grain Guality Advanced Farming Systems AFS w 37 40 Grain Savings Crop Adaptability Storages sca ea a E cg GM sieve EE 41 42 Matched Capacity Resale Value bk GENERAL INFORMATION Our goal is to ensure that we meet or exceed our customer s expectations and deliver unmatched productivity reliability and performance We will not abandon these principles just as Case IH has never abandoned our commitment to keeping our customers number one The AFX rotor delivers the most crop and harvesting flexibility of any threshing separating system Gentle grain on grain threshing and the flexibility of multiple rotor concave and separator grate configurations makes the Axial Flow at home in the corn and beans of the Midwest sunflowers cereal and oil grains rice and hard threshing grass seed The new 88 Series combines use the refined re timed rotor with enhanced throughp
29. arious systems such as concaves and sieve clearances and operating rpm for fan rotor etc Consult your Case IH dealer Two types of changeable item highlighting R e Reverse Video value of item can be changed directly by pressing increase or Se decrease keys e Rectangle around perimeter of cell another set of selections Submenu are available for this item e Use designated function selection key to move rectangle to desired selection e Press Enter key to access next selections Rectangle e Final selections will be directly changeable Reverse Video Some functions have another level of selections rectangle Examples are Header Type Selection Menu items i e Set Up Calibration Diagnostic Revision Level 16 CONTROLS AND INSTRUMENTS uick Reference Card A Quick Reference Card is included with your Operator s Manual It is a handy tool for step by step help when navigating the A Post displays see figure 17 1 88 Series Axial Flow Combine A Post Navigation Quick Reference Card Va Header Sensitivity aya win f H rT reen Change Screen Fay Corn Header Engine Oil Pressure Low Toggle Tachometer between Toggle Tachometer between g Engine or Cleaning Fan Speed Ground or Rotor Speed 4 4 Use or UP arr
30. ave Clearance Sieve Opening and Road Mode screens are displayed when corresponding NN right hand console switches are activated Concave Clearance N N N Y NN CT e Clearance adjustments are displayed live while the operator changes settings and for 2 5 seconds after the switch is released l l Upper Sieve Opening e Clearance settings can also be displayed WATIWA on Combine info screens 7 7 S111 1 Lower Sieve Opening N N A Road Mode RCD NAVIGATION see figure 14 5 e Use the designated function selection key to display the desired screen e Use the same key to scroll through and select the individual changeable item e Use Up and Down keys to adjust changeable item settings or values e Use Enter key to save new settings e Use Cancel to return to the previous screen CONTROLS AND INSTRUMENTS Enter Cancel Screen Enter Cancel Screen will display if data has been changed and a key Is pressed attempting to move to another changeable item Screen prompts user to either Save or Cancel previous entries before changing to new item Used for Custom LCD Service Reminder Screen Hours to Next Service Coolant Filter Engine Oil amp Filter PTO Fluid Change Gear Case Fluid Change Engine Fuel Filter Hydraulic Fuel amp Filter Coolant amp Conditioner Hours Screen Engine Hours Separator Hours Separator Trip Hours Speaker Volume Backlight Brightness Grain Scan Change Scre
31. being applied Setting displays function the same as when making manual settings using console switches e All rom settings are adjusted to high idle threshing speed therefore displayed rom may differ if the condition is applied at a lower engine rpm e Any time a condition is requested that matches current settings the condition will be grayed out and Inactive Up to 60 different Work Conditions can be stored by the ACS system Operators are encouraged to create new Work Conditions as necessary when harvest conditions that are likely to repeat are encountered and saving machine settings for later use will be convenient and efficient Examples of harvest conditions in which new Work Conditions may be created are e Changing moisture conditions for crop maturity or time of day e Changing settings due spot conditions such as weed infestations or wet areas e Crop varieties with significantly different threshing or separating characteristics Starting a new crop with default settings is a common method of machine set up As the machine settings are fine tuned the operator should use the Show Info button to compare current settings to the default condition e f settings vary greatly from default consider creating a new condition that may be treated as the starting condition or default for future use Remember factory default settings cannot be overwritten e 4 e A a x d el CASE HI a 16085 7 VM Kan 20 During harv
32. ble But the Axial Flow combines from Case IH will get you closer to perfection than any other combine Some simple steps should be taken as the combine is adjusted to match each crop and season to check the cutting threshing and separating performance of the combine and isolate where adjustment may be necessary to get the best possible sample in the tank with minimal loss A structured method of determining the source of loss is essential prior to making any adjustment to reduce loss The illustration demonstrates how to make an accurate assessment of the source of harvest loss see figure 29 1 Remove straw spreaders Enter an average area of the field away from edges Harvest a full swath at normal operating speed Travel a minimum of approximately two combine lengths into the field after the machine Is full and delivering grain to the grain tank Stop ground travel and the separator Back up approximately one combine length Safely stop the combine and perform seed loss evaluation My SF och H jth gd Figure 29 1 The number of seeds counted in each area indicated represents 1 Note the current upper and lower sieve settings Open upper loss in various stages of harvest and lower sieves fully and repeat the test as illustrated If observed separator loss is unchanged loss Is coming from Area A Pre harvest loss in standing crop prior to contact with the rotor If loss decreases observed loss from fi
33. bles The following separator adjustment tables are developed for specific crops Identify the performance issue requiring attention in the left column The numbers indicate the suggested sequence in which adjustment should be performed Adjustments are described at the top of the corresponding column Complete only those adjustments with corresponding numbers A symbol or letter appearing below a number indicates the type of adjustment action to be performed as described in the key with each table Barley aa LTC ai ERR AVA RER Ui WAA T m III o A RSR S An ERR TT A T Te A soe seroren S S A Increase fan speed when sample caught at end of chaffer Decrease fan speed when sample caught 2 to 3 feet from end of chaffer KEY O Open C Close A Add R Remove Rearward F Forward CS Cover Slot A Increase Y Decrease Corn Popcorn HARVEST CONDITION emon A eeneg TL ET e LL LL au PEA TPT mon III EE eme LL TTT mes oe Semer A II re reomuossovencmarren YA Iza bz KE AA 32 COMBINE ADJUSTMENTS Edible Beans HARVEST CONDITION CLEAN GRAIN SAMPLE TTT Daniagsd Grai Ia LA III AAAA ROTOR LOSSES PEELE TLL EAA Siihireshai ieee PAA UIIIII EKCESSIVE POWER WA CONSUMPTION EZR ene ovenonarren TPZ TPA bal GRAIN BLOWING OVER II WA It CHAFFER ZA SHOE SIEVE OVERLOADING II ZI Use one or more bar stock grates KEY O Open
34. cally progress step to step through the process e First display calibration load identification input screens in order see figure 39 3 Grower Farm Field Crop Task e Task is equivalent to Load in prior systems New task is assigned by system when Stop is pressed after harvesting previous load e On screen instructions for harvesting handling and measuring the necessary calibration loads see figure 39 4 e Intuitive screens allow operators to input actual crop moisture and weight values see figure 39 5 e Clearly displays options for saving and applying new calibration data Three separate factors critical to Yield Monitor accuracy are the Distance Crop Moisture and Crop Weight values Calibration of these factors must be performed in this order to assure correct monitor software function Distance calibration is critical for speed and area calculations e Synchronizes the Yield Monitor with the actual distance the machine travels over a set course e Wizard explains how to set up and drive the course including Stop Start commands e Displays screens for the actual distance value input and updating the calibration see figure 39 6 Moisture and Weight Calibration e Fast Calibration uses averaged moisture value and scale weight yield for one load e Wizard and Advanced Calibration use multiple loads to update moisture and weight yield values Moisture Calibration fine tunes the accuracy of the AFS m
35. d see figure 37 3 NOTE Operators should monitor Instantaneous Moisture values while harvesting to confirm the sensor is functioning If moisture values do not show some fluctuation a problem may exist with the moisture sensor that requires attention to assure accurate harvest data If moisture readings are consistently very low the auger may be operating constantly preventing grain contact with the fin Likely to occur only in lower yield crop where the bypass auger removes grain from the bypass as quickly as it enters If moisture readings never change and remain at a value likely to be representative of actual grain moisture the auger may not be operating The sensor is merely providing a moisture reading of a static sample that Is in the bypass housing The auger should operate for 30 seconds after the separator is disengaged to clean grain from the bypass Check by watching the end of the auger shaft during this 30 second period to see if the shaft is turning If not check to assure the moisture sensor bypass auger fuse is not blown If problems persist contact your Case IH dealer for assistance Prior to harvesting inspect the flow sensor impact plate see figure 38 1 Clean the plate if necessary to assure crop flows smoothly across the surface If any holes are worn through the plate it should be replaced Figure 38 1 38 Component Calibration To understand the need for system calibration consider
36. d monitor screens to be displayed e Other information such as alarm abort or error messages notifications or service reminders my take priority over and temporarily replace selected monitor or adjustment displays A 12 button keypad is used to control operator selected displays see figure 14 5 Four of the 12 buttons are used for screen navigation e Enter button number e Increase setting value button e Decrease setting value button e Cancel or exit button The remaining eight function selection buttons are used to change display and adjustment screens Tachometer m IR K ji WA lt Cleaning Fan Speed Hoo LI at Engine Speed Di RW RW e at Rotor Speed LI LI LI oes lt Ground Speed Figure 14 1 Figure 14 2 Up arrow on constantly Gemen Return to cut ri Both arrows on constantly aja Auto Height Down arrow on constantly Pressure Float A B Figure 14 3 Figure 14 4 Increase Setting Enter Cancel Decrease Setting Figure 14 5 CONTROLS AND INSTRUMENTS Harvest 1 Harvest 2 Yo Engine Power Yo Engine Power Rotor Grain Loss Total Grain Loss Sieve Grain Loss Header Lateral Tilt ii haa Tailings Volume Not Used in NA Monitor screens are displayed by default when no other information is being requested by the user Any of the navigation buttons Enter Up Down or Cancel can be used to toggle between the two Harvest Screens Conc
37. de headers lengthwise to promote the safest possible conditions Take frequent breaks to maintain maximum attention Be alert If you re constantly alert you ll be in a better position to handle emergencies Fire Prevention Few things could ruin an otherwise rewarding harvest more than a devastating combine fire Spending some time each day keeping the combine clean and well maintained is the best way to preserve harvest as a good memory instead of something you would rather forget By nature mature crops are dry and dirty and are sources of considerable debris that can accumulate on harvesting eguipment During busy harvest time operators may not like taking the time to clean the combine daily The most appropriate cleaning time is at the end of the day Any debris that may be near a hot surface or is possibly already a smoldering pile is removed before it becomes a problem Attempts to perform only major time consuming cleanings on a less frequent basis will likely require MORE TIME in the course of the harvest season than to make a proactive commitment to devote a few minutes to cleaning on a daily basis Cleaning time is also a good time to perform a basic visual machine inspection Some additional food for thought Modern high productivity combines are powerful machines and along with power comes heat Fire cannot start without heat and fuel You cannot remove the heat from the engine hydraulics and other hard working sy
38. ed in the concaves In most cases however once the desired concave clearance Is set the best way to achieve ideal operation is to vary rotor speeds Another plus for the Axial Flow concept Optimizing Straw Quality The grain on grain and rubbing nature of the Axial Flow combine threshing and separating system can_ inherently Configure Rotor cage for smoother material flow e Use small wire concaves or at a minimum in the first reduce straw length making baling straw challenging in some conditions Some specific settings and harvesting conditions can be implemented to help produce longer length and quality Straw Special settings will tend to reduce threshing and separating performance so a balance of straw value and grain loss must be determined when making adjustments Reduce Aggressiveness of Rotor and move material through the Rotor cage quickly e Rotor remove the straight separator bars and replace them with rasp bars Do not use spiked rasp bars unless necessary due to trashy conditions e Increase rotor speed and reduce concave clearance to move straw out of the rotor more quickly with less repeat contact with the rotor e Adjust transport vanes over separator grates to the fast position e Adjust transport vanes over the concave to the mid or fast position 36 concave position e Use slotted grates with bars on the outside in the 12 hole position e f grain loss is not an Issue use solid separator grates i
39. en Rotor Loss Sensitivity Sieve Loss Sensitivity Seed Size Tailings Sensitivity Selection Menu Screens Accessed by pressing Service Key within 5 seconds of startup Set Up Menu Alarms Machine Specs Service Intervals Machine Configuration Calibration Menu Machine Calibration Header Sensitivity Change Screen Height Sensitivity Tilt Sensitivity Tilt Balance 1000 amp 2000 Headers only Header Type Menu press Enter Auger Draper Platform Type Header Calibration Combine Info Screen a Diagnostic Menu Concave Position Ge Geier Error History Upper Sieve Opening eel Urive Erase error history Lower Sieve Opening SC Ke d Platform T Troubleshooting Menus Total Area orn Head Platform Type eur wa Electrical Power Hydraulic Stripper Plates Software Firmware versions Flex Pressure Reel Drive 3rd party Feeder Speed Pickup Head Screen Beater Chopper Speed Sieve Shaker Speed Spreader Speed Clean Grain Elevator Speed Tailings Elevator Speed Chaff Spreader Speed Option Area Change Screen Zero Area Header Width Area Counter off Height Numerous calibration screens allow the operator to calibrate electronic controllers and system components so they accurately correspond to physical positions and conditions Calibration procedures are automated and require operator intervention to start and end the processes The Operator s Manual provides instructions for the correct calibration of v
40. es see figure 4 4 Case IH hydraulic multi coupler enables fast and easy header hydraulic hook ups Single lever header latching system Single point electrical connector Figure 4 4 Cleaning System Expansive Axial Flow 88 Series cleaning system assures maximum capacity in each class size see figure 5 1 5088 7 947 sq in 5 1 m2 6088 7 947 sq in 5 1 m2 7088 7 947 sq in 5 1 m An optional in cab sieve adjust feature is available all models Compatible with Automatic Crop Settings feature Also includes ground level adjustment switch bank New lower sieve viewing doors Clean Grain System and Grain Tank Clean Grain elevator system has been redesigned in several key areas for increased elevator capacity Clean grain cross auger diameter increased 2 inch Redesigned clean grain elevator inlet and inclined delivery auger Clean grain elevator capacity rated at 3 450 bu hr a 15 increase over the 2588 New longer unloading tube lengths up to 24 feet with added component material thickness provide greater reach for larger headers Ground level chain adjustment All 88 Series have quick foldable no tools required grain tank extensions for roading transporting and storage New single lever bubble up auger folding design Optional electric folding grain tank and delivery auger controlled by in cab switch in cab headliner Closes completely to keep grain tank clean see figure 5 2 Residue Mana
41. est time it is easy to get in a hurry and perhaps neglect one or two minor maintenance items Before long more items may start to seem minor in an effort to get to the field a few minutes sooner Then a breakdown may be a reminder that no maintenance item is minor Not only will the repair be more costly than maintenance it will be much more time consuming Be sure to follow all the maintenance recommendations in your Operator s Manual and enhance your combine productivity all season long Figure 21 1 14 15 6 16 Refer to Table 23 1 Figure 21 2 21 22 Refer to Table 23 1 Figure 22 1 Ze r L mg REES ASSA BEER A 1 a mm ada AR Ca wm CR emm E am Ter ge s dha T one T ET MA Feelt eens LA 31 8 19 12 Refer to Table 23 1 Figure 22 2 Machine must be parked on level ground with header lowered when checking hydraulic oil level Engine oil must meet or exceed API Service category CIA Refer to Operator s Manual for the correct viscosity for local temperature and operating conditions Use only heavy duty low silicate coolant Automotive anti freeze may not be low silicate and should NOT be used Mix ethylene glycol and clean water in 50 50 ratio for best protection Change coolant and coolant conditioner filter every 2000 hours The air filter should be serviced when the Air Filter Restriction Indicator illuminates Frequently perform a visual inspection of joi
42. fuel fill alr Cleaner and fluid levels is easier Large swing up side panels assist in easy maintenance and service of the combine Easy access to all sides of the machine Side panels have quick release latch design and gas strut or truss rod to hold panels open Transport locking mechanism to keep side panels secured during road transportation Optional under panel service lights Radiator access door swings open wide for easy access to radiator and coolers Figure 6 2 a Figure 6 3 Controls New multi function propulsion lever common with 20 Series New A Post instrumentation with increased functionality and performance Fully portable AFS Pro 600 full color touch screen display Yield logging mapping Automatic Crop Settings ACS option allows the operator to preset the machine for up to 60 crop conditions must have in cab sieve adjustment option AccuGuide auto guidance with up to sub one inch accuracy Operator Convenience Outstanding visibility and safety features include Stadium lighting for outstanding visibility when harvesting at night see figure 7 1 Optional HID Lighting 2 and 6 HID lighting packages give unprecedented clarity and visibility during nighttime operations both ahead of the cutter bar and behind Optional rotating beacons are available Three new seating choices are available All use standard air ride seat suspension Heated red leather Sewn cloth bucket Stand
43. gement Full surround spreader curtain provides improved spreading performance see figure 5 3 Channels material into the larger diameter spreaders Curved bats for improve material spread Windrow formation board incorporated into the rear Spreader Easy no tools needed 2 speed spreader belt drive system Figure 5 1 Figure 5 3 5 Cooling System Air Screen Stationary air screen uses a hydraulically powered revolving evacuation wand see figure 6 1 Wand rotates at 35 rpm Material is positively pulled away from the stationary screen and deposited down and to the back of the combine Optional internal brush and an engine air screen guard Rotor Drive Several improvements to the rotor drive assure reliable performance under high power demanding conditions see figure 6 2 5088 uses the same torque sensing belt width and 24 ramp angle as the 2588 6088 and 7088 use a wider 3 inch belt and enhanced 30 sheave ramp angle Improves horsepower transfer to the rotor gearbox Heavy duty three speed rotor drive gear case 6088 7088 torque sensing units have additional features Shaft size increased Bushing width increase Cam followers now have captured slides instead of rollers 5088 rotor drive system is same as 2588 Service Access Rear ladder has been re designed for easier operation strength and safer access to rear service deck see figure 6 3 Access to engine service and check points such as
44. i YI III A O aa III zeal Change the concave configuration to more small wire concaves Cover the last two grates or use solid grate sections tAdd extra helical kickers to enhance material flow Note Install shoe bottom pan KEY O Open C Close A Add R Remove Rearward F Forward A Increase Y Decrease KEY O Open C Close A Add R Remove Rearward F Forward A Increase Y Decrease 35 COMBINE ADJUSTMENTS ADJUSTMENT Wheat aaa c e RBS o T A A Unthreshed Heads WA ATIA aj F C Close EE SEN ROTOR LOSSES CJ ak a1 tt ale oo AA orwar A Increase wv Decrease meme et CTP Toran os emmer TT TT Pept ti ea ZA VAAN ZA soe seve oron ET TT Pd T Increasing the Efficiency of Axial Flow Combines in Tough Harvest Conditions These suggestions have helped many combine operators increase their efficiency in challenging conditions e f congestion becomes a problem In green weedy crop conditions reduce the rotor to concave clearance and or increase the rotor rom to help the green material move through the rotor cage e When harvesting hard to thresh grains help the combine complete the threshing operation by retarding two or more of the transport vanes to the slow position over the concaves beginning with the first two vanes For very severe hard to thresh conditions such as a heat stressed crop interrupter bars can be Install
45. ify the Case IH parts you need online e Visit www caseih com U y e Click on Search for Parts under Parts amp Service e Enter your model number or product name e View a parts list and diagram e Build a list of the parts you need e Contact your Case IH dealer to order parts A Safety Never Hurts Always read the Operator s Manual before operating any equipment Inspect equipment before using it and be sure it is operating properly Follow the product safety signs and use any safety features provided Case IH CNH and CNH Capital are registered trademarks of CNH America LLC Any trademarks referred to herein in association with goods and or services of companies other than CNH America LLC are the property of those respective companies PM 14743 Replaces None Issued 5 09 2009 CNH America LLC All rights reserved Printed in U S A CNH America LLC reserves the right to make improvements in design and changes in specifications at any time without notice and without incurring any obligation to Install them on units previously sold Specifications descriptions and illustrative material herein are as accurate as known at time of publication but are subject to change without notice This literature has been published for worldwide circulation Availability of some models and equipment builds varies according to the country in which the equipment is used EN Sea ORIGINAL PARTS www caseih com CASE ur
46. ing latches amp hardware OK S PASSED INSPECTION SERVICE PROVIDED H This information is only for the purpose of suggesting possible repair or treatment of equipment Any remedy will 1of2 CAS E Hi be limited to the amount of the inspection fee Dealer makes no expressed or implied warranties and disclaims any incidental or consequential damages PM 14784 Adjust valve lash if Operator s Manual scheduled interval has been reached at time of inspection 4 09 10 Propulsion Control Lever The propulsion control lever on 88 series combines is the same as 20 Series Axial Flow combines see figure 11 1 The lever handle includes switches to operate Header raise lower and tilt Reel raise lower fore and aft position Unloader swing and drive NEW Header resume button enables header Auto modes including tilt if equipped Toggles between header set positions 1 and 2 Quick stop button stops the header feeder and unloading auger with one pulse on the yellow button on the top of the handle To re start drives cycle control switches momentarily to the off position then back on Shift button on the back of the propulsion lever handle allows the operator to select secondary features see figure 11 2 Shift plus header tilt right left adjusts the edge offset of AccuGuide assisted steering when enabled Nudges a set distance each time button is pushed to ad
47. isplay to monitor throughput Use at least one load from each flow rate Take 4 5 moisture tests in each load from different areas of the grain tank Average readings for actual values Apply calibration values according to procedures for the calibration method being used Calibration Wizards New Case IH 88 Series Combines can be equipped with the AFS Pro 600 display with software version 21 see figure 39 1 Calibration Wizards greatly aid operators in performing successful calibrations with ease Once the operator is familiar with the basic navigation the Wizards provide the necessary Instructions to complete calibration Operator s Manual used to acquaint users with basic Wizard navigation Three different crop calibration methods can be selected see figure 39 2 Fast Calibration Moisture and Weight Calibration Using the Wizard Advanced Calibration Yield Dry 0 00 bu ac Moisture 0 00 S 1 05 PM o zo mmm Di vosi N Dee Yield Avg Dry 0 00 Ib ac Work Rate Awg Moisture Avg 10 00 2 40 000 Git wee SCH Bushel Counter Weight Counter Joo bu keem Area Counter Distance Counter 0 00 ac Mown Area Control Operator On i Figure 39 1 FI Moisture Wizard Select Run Wizard to begin Moisture Calibration Select Enter Actuals for post entry of actuals Select Calibrate to select tasks to be used in the calibration Press Cancel
48. just all guidance lines Shift plus reel fore and aft controls draper header fore and aft tilt Shift plus header Resume applies headland mode by raising the header disabling the acre counter self centering Terrain Tracker and turning on the side row finder lights Resume returns header to last active set point re starts acre counting auto tilt Double clicking shift button engages AccuGuide Example Headlands Mode and Header Height Set Point in Corn Head Application Set Point 1 at normal header height for standing corn Set Point 2 for down corn at one end of field 1 Enter row activate Set Point 2 for down corn 2 Press Resume when leaving down corn area entering Standing corn operate at Set Point 1 3 Press Shift Resume to enter Headland Mode at end of field Header raises acre counter stops tilt centers etc 4 Press Resume when re entering row header goes back to last active Set Point 1 5 Press Resume when entering down corn at opposite end header lowers to Set Point 2 O Press Shift Resume to enter Headland Mode at end of field Header raises acre counter stops tilt centers etc 7 Press Resume when re entering row header goes back to last active Set Point 2 Continue operation in same way at each headland to automatically raise then return header to last used height setting when re entering field Figure 11 1
49. ke adjustments to speed and blade extension to protect the combine with minimal impact on feeding performance In tough feeding conditions or material wrapping such as a high degree of green stems serrated blade extensions can be ordered from your Case IH dealer and installed on the beater to improve feeding aggressiveness Lower beater speeds will also reduce the incidence of wrapping Figure 24 3 Figure 24 4 MAINTENANCE AFX Rotor Impeller Blade Wear The AFX rotor impeller can wear significantly before adverse feeding performance is observed As the impeller wears the distance between the impeller and transition cone does not vary greatly and has little effect on crop flow e Wear may be somewhat uneven especially in small grains This is normal and should not be cause for replacement see figure 25 1 e Wear that develops a noticeable hook may lead to hair pinning of material and impaired flow Impeller replacement is necessary in this case see figure 25 2 e Replacement is indicated when wear progresses into mounting bolt holes or feeding is noticeably affected Your Case IH dealer can refer to Service Bulletin NHE SB 029 05 for the correct method to measure impeller wear to determine If replacement is suggested see figure 25 3 Figure 25 1 Figure 25 2 Figure 25 3 25 Biodiesel Fuel The use of biodiesel fuel is on the rise A biofuel blend up to a maximum of 5 B5 has bee
50. ks expelled from the beater will push rocks into the trap The rock trap must be emptied daily more often if harvesting in rocky conditions see figure 24 2 The balance between optimum rock protection performance and feeder capacity is determined by the beater speed and beater blade extension adjustments Rock trap performance is greatest with faster beater speed and beater extensions adjusted to the fully extended position see figure 24 3 Excessive beater speed and blade extension may restrict crop flow The beater blades passing rapidly past the feeder form a wall that inhibits the flow of material past the beater and on to the rotor Figure 24 1 Figure 24 2 Beater blade extensions are mounted with slotted holes Retracting extensions will allow the greatest material flow however rock protection will be reduced Sprockets on the left side of the feeder are used to adjust beater speed see figure 24 4 A 23 tooth driven sprocket is standard equipment on 88 Series combines and drives the beater at 612 rpm at full throttle This speed provides a good balance of rock protection while preventing wrapping of green weedy crop material A 35 18 tooth set is available from your Case IH dealer for a beater speed of 913 rpm The higher speed provides enhanced rock protection and feeding Depending on feeding conditions and the number of rocks that could potentially be picked up while harvesting operators need to ma
51. n the second and third positions Other machine settings e Use a combine with discharge beater instead of straw chopper e Retract the straw chopper concave and or reduce chopper beater speed e Reduce rock trap beater e Remove straw spreaders e f straw is being driven into the stubble leave spreader discs in place but remove spreader bats or angles Harvesting conditions e Harvest when straw is tough during damp tough conditions such as early morning or late evening e Cut stubble lower for more stem than normal AFS The power of information that you gather with the Pro 600 Display operating Case IH AFS Precision Farming systems can have a greater impact on your operation s profitability than many other factors that often get far greater attention If not used correctly a tool s full potential is seldom realized With that thought in mind some simple guidelines may help you make AFS operation simple and second nature and ready to work for you see figure 37 1 Five basic components work together to capture harvest information as the combine moves through the field The flow sensor measures grain volume The moisture sensor measures the grain moisture A ground speed sensor and programmed header width determine coverage area The yield monitor combines all crop and area data to populate the touch screen display Information is stored on a memory card that transfers data to desktop software Add a DGPS receiver
52. n approved for use in Case IH diesel engines While biodiesel has distinct advantages such as Its clean burning characteristics users of biodiesel should be aware of some specific conditions Biodiesel blends attract more moisture and may require more frequent water separator draining Biodiesel should NOT be left in engines that are stored more than four months A lower cloud point may contribute to harder cold weather starting making biodiesel less attractive than conventional diesel fuel for winter use Depending on fuel quality more frequent filter changes may be required In addition to low emissions other biodiesel advantages include Biodiesel mixes well with conventional diesel fuel e Oil change intervals are not affected with biodiesel use As with all other fuels purchase high quality biodiesel fuel from known reputable suppliers to assure trouble free combine operation 7 PR ACC es EN La dE Ba d a d kp w i el KL bk e s Wv NV Wheel Bolt Torgue Wheel bolt torgue must be checked when new and periodically thereafter Refer to the Operator s Manual for correct torgue for your combine An accurate torque wrench is necessary to confirm correct tightening values Welding on Combines Microcomputers and solid state electrical components have become a way of life and today s combines are no exception This makes it essential that special precautions be taken prior to welding ANYWHERE on the combine
53. nd Speed to maintain a consistant flow rate High Flow EJ 0 Help Cancel Proceed S Tips Cancel Back Start Figure 40 3 Figure 40 4 f Yield Wizard 1 Select Now to enter Actual Values 2 Select Later to enter Actual at a later time 1 Enter Actual Now Cancel Back EZ E Figure 40 5 STORAGE Combine Storage When harvest is done and you ve worked long hours for weeks to bring in the harvest it is real easy to want to kick back or if the conditions are right get out and do some fall tillage before the snow flies You deserve some time off or a chance to get a jump on next year But just make sure to give your combine some end of season and pre storage attention before the shed doors close and it s forgotten until next harvest season Off season neglect can cost big in terms of corrosive damage rust and deterioration all avoidable with a little thought to prevention and maintenance The combine should be stored in a dry protected location Outside storage subject to weather and elements will shorten the life of the machine The following procedure should be used to prepare the combine for storage periods of up to 6 months L The combine should be thoroughly cleaned before storage to remove chaff and debris that can collect moisture or attract rodents during storage e A high volume and velocity air blower like a leaf blower or industrial compressor works best when debris is dry e Washing the unit
54. ns Interrupter bars are used to increase threshing aggressiveness in hard threshing small grains The effect of Interrupter bars is to Increase threshing area with additional concave bars see figure 31 1 Spiked rasp bars increase agitation of the crop mat as It moves through the rotor cage see figure 31 2 Spiked rasp bars will provide additional separation in heavy straw and crop residue conditions Smooth rasp bars can be installed on AFX rotors see figure 31 3 Smooth rasp bars are recommended for use in food grade crops such as food corn where minimal crop damage is a requirement Dealers can find more information in Service Bulletin NHE SB 001 92 Straw Spreader Distribution Pattern Distribution of residue from the straw spreaders can be adjusted by changing spreader speed and bat configuration Uneven right left distribution may be due to the flow of material to the spreaders from the discharge beater or chopper Often residue flow is greater from the right side of the combine due to the normal flow of material in the rotor cage No bars added here Baffle inside the rear of the machine above the sieves is adjustable to four different positions see figure 31 4 Adjustment evens flow to spreaders for more uniform distribution Interrupter bars ee a ee agate CEPR PT SS Figure 31 1 Figure 31 2 Figure 31 4 Figure 31 3 31 COMBINE ADJUSTMENTS Combine Performance Troubleshooting Ta
55. nts clamps and gaskets in the air induction system Follow Operator s Manual filter service procedures to assure reliable air filtration Apply ONLY two pumps of grease Lubricate chains with Case IH Chain and Cable Lube M20832 or SAE 30 or heavier engine oil Avoid excessive lubrication in severe dirty conditions Lubricate chains after operation while chains are warm allowing lubricant to freely flow into the chain joints and bushings Do not lubricate tailings feeder or clean grain elevator chains that run in grain Pump until grease comes out of rear seal Check daily for the first week of initial use Re torque front wheels to 1000 ft Ib rear wheels to 302 363 ft Ib non powered or 406 450 ft Ib powered See specific instructions in Operator s Manual for initial tightening procedure when wheels are re mounted Refer to tire inflation header size chart in Operator s Manual Change service fuel filters at specified interval or when power loss is observed Change the fuel tank vent filter every 600 hours SERVICE INTERVAL CHECK LUBE CHANGE AR AS REQUIRED AR AR 10 10 100 10 10 10 10 10 10 50 50 DO 50 100 100 300 600 1200 AR 600 300 1200 10 10 50 100 50 50 50 50 2000 50 50 50 50 50 50 50 50 50 50 50 50 100 300 600 1200 SERVICE INTERVAL MAINTENANCE wm DESCRIPTION LUBRICANT E bech Eech CG E wood oo bk Mr N MM
56. oisture sensor by updating sensed values with moisture values of the same grain measured in a known accurate moisture tester e Actual moisture values entered percent error relative to sensed moisture calculated for each load see figure 40 1 e Operator can select up to 10 tasks loads to apply to calibration see figure 40 2 e Moisture calibration must be performed before Weight calibration Weight Calibration fine tunes the accuracy of the AFS flow sensor by updating sensed values with weight values of the Same grain measured in a known accurate scale e Harvest separate loads at high medium and low target throughput flow rates see figure 40 3 e Press Start and follow on screen instructions see figure 40 4 e Actual weight entered percent error relative to sensed 40 weight calculated for each load see figure 40 1 e Operator can choose to apply Actual values immediately or at a later time see figure 40 5 e Operator can select up to 10 tasks loads to apply to calibration see figure 40 2 An understanding of these basics is essential in achieving accurate AFS data records The AFS Pro 600 Yield Monitor Operator s Manual provides detailed step by step Instructions for performing AFS operations calibrations and managing the display information and harvest data Yield Wizard screens closely resemble Moisture Wizard screen Is figures 40 1 amp 40 2 F Moisture Wizard 1 Select up to 10
57. on Automatic Crop Settings ACS The Automatic Crop Settings feature or ACS Is available on combines equipped with the AFS Pro 600 display and in cab sieve adjustment options With ACS working condition settings for various crops can be stored and recalled for later use ACS provides automatic adjustment of the cleaning fan Speed rotor speed concave position upper sieve opening and lower sieve opening e Refer to the Pro 600 Operator s Manual for specific screen navigation procedures To use ACS for the first time the system must be enabled in the Pro 600 In the combine set up screen see figure 18 3 e ACS enable screen is selected Select On to enable ACS which will remain enabled unless intentionally disabled Create a new Pro 600 layout Including Crop Type Work Condition and Machine Settings selections 18 A Blower Control B Left Climate Control Switch Right De fog Switch C Temperature Control A Digital Temperature Setting B De fog Mode Indicator C Automatic Mode Indicator Figure 18 2 Combine Setu Work Alarm dees kpi hir Auto Cut Width Work Width Reset rea Off Ya NI 0 00 ha Overlap Mode ACS Enable Apr 15 2008 8 42 AM Figure 18 3 Set masas knw hr 5 Apr 15 2008 Figure 18 4 CONTROLS AND INSTRUMENTS Automatic Crop Settings ACS cont Touch the Crop Type cell and select the applicable crop in the existing list of Work Conditions
58. on A letter A is shown in the display when automatic climate control is enabled If the switch is pressed a second time the function is turned off e The de fog control switch is pressed to turn the de fog function on A de fog icon is shown in the display when de fog is enabled Pressing the button again turns de fog off e The temperature control knob is turned clockwise to increase temperature and counter clockwise to decrease temperature Automatic temperature control is achieved when the dial is placed in the solid blue or red bands The display indicates the desired cab temperature based on the adjustment of the temperature control see figure 18 2 e f the knob is turned completely in either direction the system will operate in either maximum heat red or maximum cool blue mode with no automatic control e The blower control Is infinitely adjustable and is turned clockwise to increase blower speed When the automatic mode is enabled the blower speed will increase and decrease as necessary to maintain consistent temperature If the blower control is adjusted while in automatic mode the blower speed will be constant and the system will attempt to maintain constant temperature However the limited blower speed may prevent even temperature control e Cycling the climate control switch will return the blower to automatic control e A Service Manual symbol in the display indicates a system problem requiring attenti
59. or bars may be needed for harvesting corn yielding more than 150 bushels per acre 9 400 kg ha and in other crops during dry conditions Increase fan speed to 1250 rpm in wet corn Once installed straight separator bars need to be removed only for harvesting rice and harvesting rice and edible beans and similar viney crops Tough rice requires the use of spiked rasp bars over the concave area and the grate area Set concave indicators at Number 20 when spiked rasp bars are used in the concave area IMPORTANT Concave zero must be re calibrated after installation of the spiked rasp bars or the rasp bars could make contact with the concave LW Large Wire 1 4 Inch Diameter SW Small Wire 3 16 Inch Diameter SL Smooth Slotted Use of non spiked rasp bars in all positions is recommended for most grass seed harvest conditions Spiked bars may be helpful in extremely damp crops Rotate fan cutoff rearward to the vertical position to reduce air volume Some soybeans may require rotor speeds up to 700 rpm or more The front portion of the chaffer sieve is by design to be set slightly more closed than the rest of the sieve 28 Table 28 1 COMBINE ADJUSTMENTS Evaluating Grain Loss and Combine Performance It s harvest time and the return on a season s investment in labor land fertilizer herbicide and pesticides all lies with the combine s ability to put every kernel in the grain tank A tall order and in reality impossi
60. ow Increase highlighted ALARM OFF HOURS Cancel Geen kd n j item alarms display engine amp i ighli i i Engine Oil Pressure separator hours adjust alarm to adjust the highlighted item ENTER Select highlighted volume amp display backlighting iag kihisia tient menu Save changes Se Dal to hightignt the nex CANCEL Exit screen Do not l changeable item CC A Coolant Temperature High SERVICE Service hours lt 5 save changes ry N seconds after start Combine Use gt to go to the Header Type J K setup calibration error history GRAIN SCAN Rotor loss i Screen when highlighted Ee troubleshooting sensitivity sieve loss sensitivity 1 A Coolant Temperature seed size setting D A ZA B NNNN COMBINE INFO concave ya upper amp lower sieve position DOWN arrow Decrease SS SS el GEN E Se A Height Sensitivity Com Head HEADER SETTINGS Height tii Folding Head shown or AREA GETTINGS Zeto ara sensitivity tilt sensitivity header MitSensitivity Rigid Head area counter stop height if no type setup SE Seet 1000 series Hyaraulle Stripper Plates Fuel Level yield monitor eaders only o nstalle Header Type Menu Reel Ratio 1 4 7 e f i Monitor Screens Header Type Screens continued Harvest1 _ Harvest2 _ Road Mode Gran Header gm AA Pick Up Head Engine System Fault Use LA to highlight the next Combine System
61. pection distinguishing your W O CUSTOMER NAME TEM COMMENTS DATE ADDRESS commitment to keep your machines running MODEL CITY STATE ZIP TECHNICIAN SIGNATURE PHONE in top condition Not only does annual P LN CUSTOMER SIGNATURE Mis a S SAFETY EQUIPMENT HM a S ROTOR ASSEMBLY Heas CHAFFER SHOE SIEVES Mis a S GRAIN TAILINGS AUGERS ELEVATOR m a n te n a n Ce S u p po rt yo u r D rod u ct V ty n 1 Seat belt 27 FRT Impeller blades amp wear bars 47 BAC Accumulation material 63 RS Clean auger troughs 2 Warning flashers turn signals 28 ERT Rotor front bearing amp casting between fingers 64 BAC Auger flights for cracks t h e fi e d ea C h d eca sym bo zes CO mMm p eted beacons 29 LS Rasp bars 48 BAC Cracks warpage or or bending 7 3 Decals SMV 30 LRS Rear rotor separator bars misalignment 65 RS Elevator flights sprockets H H 4 Horn back up alarm amp supports 49 LRS Check seals amp hanger bushings amp chain se rV Ce _W h C h mMm ay n C rea se t h e resa e va u e 5 Turn brakes amp pedal interlock 31 LRS Interrupters amp spike 50 BAC Check wing nut friction 66 RS Elevator bearings 6 Feeder lift safety lock bars supports adjustment 67 TOP Elevator heads for wear 7 All shields in place 32 FRT Transition cone amp vanes 51 BAC Sieve grain pan bent missing 68 RS Locking collars drive hubs of yo u r eq u D mMm e nt S 8 Reflectors 33 TOP Torque sensing pulleys fingers set
62. pipe and exhaust pipe Batteries can remain in the combine but must be fully charged to prevent freezing in cold temperatures e Remove the battery ground cables to prevent slow discharge Store the combine out of direct sunlight Clean tires before storage and support the combine on blocking if possible to remove load from the tires e f the combine is not blocked check tires frequently and maintain inflation during storage e Lower the head to remove weight from tires Lubricate chains with light oil or chain lubricant Lower the head to remove load from the hydraulic system e Retract all hydraulic cylinders if possible Coat exposed cylinder rods with grease to prevent rust and corrosion Clean grease from rods when removing the combine from storage Remove tension from belts On combines equipped with Moisture Sensor remove the bypass auger and remove grain from the housing Make sure the auger turns freely in the plastic bearing block Use the retaining pins to reach through the bearing block to align and hold the auger in place while re installing the block Removing the Combine from Storage Consult the Operator s Manual In addition to confirming fluid levels and closing cleanout doors several other inspections are Suggested when preparing the combine for use A fi Nee mor a PAPA WAA AA BPE lf aih i A See J ORGS GA WER Li i ay d og e Now you can ident
63. rst test was the reel from the cleaning system Area B Pre harvest Header loss Header loss B A Loss 2 Perform the initial test with straw spreaders installed occurring at the header due to shatter dropped heads Make sure the separator has stopped before backing away Area C Pre harvest Header Separator Loss Separator from cut crop Observed loss in Area C is trom the sieves loss C B A Combine loss will not be isolated to the cleaning system Observed loss in Area D is rotor loss that was spread across the width of the machine by the rotor or cleaning system Straw spreaders Isolating Separator Loss Combine loss can be isolated to rotor or cleaning system loss in either of two ways 29 COMBINE ADJUSTMENTS Determine the amount of loss at each source The next step is to count the grains lost on the ground in each counting area Each counting area should be equal to about 10 square feet The amount of grain lost depends on whether the collection is from windrowing or spreading If collection Is taken when windrowing the entire width of the cleaning system needs to be collected If collection is taken when spreading assuming even distribution count the seeds within the area To convert the amount of loss you find at any point to bushels refer to the seed loss tables in your Operator s Manual Losses should be checked in several areas and averaged to eliminate the effects of
64. s to assure accurate calibration DO NOT attempt to make the first load harvested a calibration load Frequent stops and starts as harvest begins and the machine is adjusted will result in inaccurate calibration DO NOT harvest calibration loads until headlands are harvested Prior to harvesting the calibration load make sure the grain tank and truck cart or trailer used to transport the calibration load is completely empty Attempt to harvest calibration loads of nearly the same size for best accuracy Loads of 3 000 10 000 Ibs are suggested Empty the load into the truck or trailer DO NOT unload on the go when harvesting calibration loads Use a range of speeds and throughputs that are expected in normal operation The objective is to teach the flow sensor how different flow rates feel to the sensor The highest output flow rate should be near that which the operator would prefer to operate the machine Medium and low flow rates are also suggested since variations in yield throughout the field or conditions that result in reduced ground speed can periodically lower throughput during normal harvest A medium flow rate Is 30 less than the high flow rate A low flow rate is 30 less than the medium flow rate Reduced flow rates are achieved by driving slower or taking a reduced swath The operator should attempt to maintain a consistent flow rate when harvesting each of the loads Use the Instantaneous Flow Dry d
65. see figure 18 4 Default settings are the factory settings for the selected Crop Type Default settings cannot be overwritten Adjustments to factory settings must be saved to a new condition name Touch the Work Condition cell see figure 19 1 Select an existing Work Condition or touch New to create a new condition see figure 19 2 A keypad will be displayed to name new conditions or edit existing conditions see figure 19 3 Selecting none will disable ACS Three buttons in the AFS Pro 600 Machine Setting window will control the ACS system once Crop Type and Work Condition are set see figure 19 4 e Work Conditions Save saves the current machine settings to the currently selected Crop Type and Work Condition The Save button will be grayed out and Inactive if the Work Condition is Default or if the current machine settings are the same as the currently selected condition Work Conditions Set Recall applies machine settings for the currently selected Work Condition Selection will not be active if machine settings match the selected Work Condition Use Save Recall to activate previous or default settings when starting a new Crop Type or Work Condition Work Condition Info Show GB displays current machine settings compared to Work Condition setting values Allows operator to evaluate deviations from current condition setting values Operator may choose to create a new condition
66. stems but you can remove the fuel source by keeping your combine clean Areas requiring special attention to keep combustible debris away from high heat are The engine specifically the exhaust manifold turbocharger muffler and exhaust pipe Hydrostatic pump motor and hydraulic lines and tubes Brakes Electrical components Engine drives and all moving parts Batteries and battery cables Straw spreader drive gear compartments Equip your combine with at least two fire extinguishers one near the cab and another where it can be reached from the ground It s a good idea to have at least one water charged extinguisher on your combine However use a water extinguisher only on crop debris Water applied to an oil fire may tend to spread the flames Watch for fuel or hydraulic fluid leaks Correct any fuel or hydraulic fluid leak immediately Clean the machine thoroughly after any hydraulic fluid or fuel leaks or spills Residual hydraulic fluid or fuel mixed with trash creates a very combustible mixture This can make an accidental machine fire much harder to control SERVICE INSPECTIONS Take Full Advantage of its Capabilities Have you or did someone you know purchase a new combine in the last few years and continue to use it in much the same way as the machine it replaced Many times operators do not fully realize and take advantage of modern features As a result of not fully utilizing new features the owner may not be receiving all the
67. that AFS operates using electronic components that translate ground speed header position grain moisture and grain volume data into electrical signals Many variables make set at the factory accuracy impossible The operator manually enters the actual moisture values and weight from calibration samples Calibration values can be selectively applied to past or future harvest data allowing the system to accurately reflect the moisture and weight of the grain being harvested System inputs that require calibration Header stop height turns counting on and off Distance used to calculate ground speed Grain Moisture Grain Weight Operators must also remember that adjustment or replacement of any component that affects calibration requires re calibration Refer to the Operator s Manual after re calibration to use the correct Utility menu to apply calibration to harvest data collected after the component Is replaced In understanding the calibration process the operator will realize the importance of maintaining an accurate record of load identification calibration load weights and moisture test results Make sure scale tickets are identified with the AFS farm field crop and task names to assure correct actual values are entered See the calibration record table included in the AFS Operator s Manual see table 38 1 Db ag ME Poe S SCH fe dE 7 Table 38 1 ADVANCED FARMING SYSTEMS AFS Important step
68. tivity With The Case IH AFX Rotor With over 30 years of experience in rotary technology Case IH stands tall with the most advanced design in rotary technology on the market today Benefits of the AFX rotor include e ncreases throughput by as much as 25 in tough crops or harvesting conditions e Allows harvesting earlier in the day and later at night e Smoother uninterrupted crop flow means more consistent delivery to the cleaning system e Reduces peak horsepower demands in tough conditions reducing load on the rotor drive belt e Creates a powerful vacuum to move dust away from the feeder house and cab for better visibility e Quieter operation e mproved fuel efficiency Straight separator bars A do not need to be removed to harvest other crops These separation bars control material flow for effective separation However they are not recommended for rice e The position of the standard eight straight separator bars are for a corn combine equipped with the AFX rotor see figure 30 2 e The position of the four straight separator bars in a combine equipped for use in small grains with the AFX rotor see figure 30 3 Helical Rotor Kicker Figure 30 3 Increase Productivity With the Case IH AFX Rotor cont Helical kickers B are used to move material from the rotor cage Into the discharge beater or chopper Some additional optional threshing and separating components are available to address specific crop conditio
69. to save current settings for future use Warning Icons Three different warning icons may appear in the status warning area in the upper left corner of the screen see figure 19 5 e Cannot reach machine setting may be displayed when the machine component cannot meet the setting request Examples would be rotor speed outside the currently selected rotor speed range or sieve settings that cannot be achieved due to debris between the sieve fingers Shift Rotor Gear Down or Shift Rotor Gear Up icons indicate the rotor has reached the maximum or minimum speed for the selected rotor gearbox range and a range shift is necessary Zaa Crop Type Com au Apr 15 2008 Figure 19 1 M Fi 2500 mo e Wok Condition Default Zaa cea trol 0 i d Mar 25 2008 SH Figure 19 2 a Ta BC Wl Won Canoa gist U V DIE Oy minal Apr e Figure 19 3 Machine Setting ua wam settings A not be a or Applied unless operator presses Button Save or Button Set Recall after creating or changing Work Condition Figure 19 4 9 OI o Figure 19 5 19 CONTROLS AND INSTRUMENTS Using ALS The engine must be running and the separator on to apply ACS settings e Mechanical settings change at the same rate as when right hand console switches are activated manually e Settings can be monitored on the A Post display while the condition is
70. troubleshooting D A 204 screen to view the voltage current or status of the signal the error is ege detected on Upper Sieve Cal Menu Error History Menu hone Monitor Revision Alarm indication 2 i i CXCM Controller Revision Alarm description shown Calibrate Ground Error description shown Left Tailings Elevator Separator Hours Speaker Voume Eower Sieve CaliMent Troubleshooting Menu Menu B Height Lower header and hold for 2 seconds Ground Height Tilt Sensor Alarm description continued shown Calibrate Ground Height Raise header D Alarm Number Error Number H Troubleshoot Error EI Separator Trip Hours H Backlighting Brightness Note If the key switch is off and the lights are turned on the hours will be displayed Backlighting Brightness only available when 10 d the combine lights are on Spreader Position Cal Menu Engine Controller Revision Chaff Spreader Europe Only Menu 13 16 Error History Error History Troubleshooting Displayed with Pazar use E o FB to reset Hours to Next Menu Screen Screen Menu Screen Alarms E7 Left Height Tilt Sensor E37 Aar Temp Sensor Ee Service to Interval Hours A100 Decrease Engine Speed E8 Rear Ladder Down Sensor E40 Min Reel Pot HI A101 Feeder Shutdown in 30 sec E17 Header Flex Pressure Sensor E41 Air Air Temp Sensor Supply deg A103 Power Boost Disabled E19 Raise Rate Pot HI E4
71. ut in green tough operating conditions As the years have gone by innovations like the AFX rotor Cross Flow cleaning fan AFS precision farming technology smart controls for headers operator environment engines and a host of other systems have been instrumental in Axial Flow leadership When Case IH has recognized the opportunity to improve we have taken up the challenge and continued to give our customers more with each new model Our 5088 and 6088 are direct replacements for the 2577 and 2588 in Class 5 and Class 6 respectively The new 7088 now offers Case IH customers two choices in Class 7 power and productivity This new family of Axial Flow combines brings more power and capacity to the field than their predecessors with 290 330 and 375 maximum horsepower engines and the muscle to work grain heads up to 36 feet draper headers to 40 feet and 12 row corn heads in the best yielding crops and toughest conditions High yields will not bog down your combine productivity with 250 5088 or 300 6088 7088 bushel grain tanks with 2 5 and 3 0 bushel per second unloading rates In addition to more power and capacity we will introduce you to numerous productivity enhancing features of the new 88 Series This all adds up to greater value for your combine dollar and more profit for your farming operation a 1 CASEN ER D E K i d i 3 CA i E a 2 S i D oma Wi P Pae TEE L AAA Gi T ris
72. value from the money spent Many of the items suggested in this booklet can be completed by the owner when preparing for the season or the operator when starting a new field Other adjustments service procedures or repairs might be more effectively completed by your dealer s trained service technicians MAINTENANCE CHOICES BE PREPARED FOR DEMANDING CONDITIONS Ask your Case IH dealer about Customized Maintenance Inspections It is a proactive way to be sure your combine and header will operate with the best possible performance when you need it Customized Maintenance Inspections include a visual and functional inspection of your combine They can be used as a pre season or as a post season tune up Benefits include e Increased productivity e Documented maintenance e Less downtime during the season e Service by Case IH trained e Lower operating costs technicians e Service with Genuine Case IH e Improved fuel econom P i lubricants filters and parts The combined advantages of Customized Maintenance Inspection services should result in a lower cost of ownership and higher resale values Documented Service Promotes High Resale Value When you schedule your equipment for annual maintenance inspection services your Case IH dealership places an annual Certified 88 SERIES AXIAL FLOW COMBINE INSPECTION CN ee Maintenance decal on your equipment CASE IH CUSTOMIZED MAINTENANCE INSPECTION CHECKLIST ee after each ins
73. ver enter the grain tank or engine compartment when the engine Is running Many of the combine systems are electrically actuated Unlike mechanical linkages that have a distinct and visible outcome when shifted or adjusted activity such as unplugging an actuator may result in unexpected component movement This accents the need to stop the combine engine before performing any service operation Always stop your combine engine when refueling DO NOT smoke while refilling the fuel tank Always keep all guards and shields in place Drive at moderate speeds in the field and on the road Keep the combine in gear when going down hill Use extreme caution when removing the radiator cap to avoid contact with hot pressurized coolant Allow the engine to cool before opening the system If the cap must be removed while the system is hot protect hands with a thick layer of rags to absorb spilled coolant DO NOT wear gloves that can become soaked with hot fluid and will burn skin before gloves can be removed Be sure everyone Is clear of the area before unloading grain flowing grain can trap an adult in 10 seconds or less Dress appropriately when performing service work DO NOT wear loose clothing that can become entangled with the machine Always engage feeder cylinder safety stand before working under feeder or header When transporting on the highway double check bridge and overhead power line clearances Remove and transport wi

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