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Specifications for IMT Crane Body Mechanic Truck

1. 48 CAS60R Mounting Location amp Installation 99905365 49 Dominator 6000 amp 7500 Installation Kit 99905066 50 Installation Kit Compartment Pressure Fan 99905252 51 Electric Crane Installation 20031 32031 4004 5005 60061 99904394 53 Dominator Parts amp Specifications Manual Part 99905269 Body Assembly Dominator 99905253 NOTES SEE REFERENCE NUMBER IN BOX a O N Chapter4 Assemblies amp Installation 23 APPLIED TO NON LATCHING DOOR OF THE PAIR OF DOORS CRANE SIDE ONLY ROD ATTACHMENT HARDWARE INCLUDED WITH LATCH APPLY TREAD DECAL FLUSH TO BOTTOM amp OUTSIDE EDGE OF SIDEPACK ASSEMBLY TYPICAL BOTH ENDS OF DOOR SHOCK RIGHT SIDE SIDEPACK SHOWN LEFT SIDE SIMILAR 7 DOOR JAMB WEATHERSTRIP PART NUMBERS LISTED IN CHART BELOW DOOR JAMB WEATHERSTRIP PART NUMBERS 89397086 DOMINATOR 9 BODY 89397088 DOMINATOR 111 BODY 99905253 PARTS LIST ITEM PART 72661599 60130297 160130298 _______ 60130299 60129729 72661467 4 60126311 5 7 72601590 6 7 60126312 72060833 8 72063152 72062167 60396773 DESCRIPTION LATCH ASSEMBLY 3 PT ROD DOOR ROD DOOR ROD DOOR ROD DOOR HANDLE BOLD ON BLACK STEP GRIP STRUT LH CAP SCREW STEP GRIP STRUT RH SCR
2. 74 60 Dominator Parts amp Specifications Manual Part 99905269 Chassis Installation Ford 2008 present 99904280 KIT NUMBERS 93721198 INSTALLATION KIT DOMINATOR 9 60CA SINGLE WALL 93721199 INSTALLATION KIT DOMINATOR I 11 FORD 2008 PRESENT SINGLE WALL 93721200 INSTALLATION KIT DOMINATOR I 11 FORD 2008 PRESENT SINGLE WALL 13 14 2 15 4 PLACES 13 14 2 15 4 PLACES NOTES Chapter5 Chassis Installation 61 1 QUANTITIES NOTED FOR ALL PARTS ARE PER SIDE 2 BOTH SIDES 3 INSTALL 71412663 EXHAUST CONNECTOR ONTO EACH EXHAUST TIP DO NOT COVER AIR HOLES IN ORIGINAL TIPS WELD ALL AROUND CONNECT WELDER GROUND TO 71512663 ONLY TO AVOID DAMAGE TO TRUCK COMPUTER 99904280 PARTS LIST ITEM PART H 60131361 2 60131565 76393799 4 60120705 72060026 6 72063078 72063002 B 72062109 52714905 10 52714843 52716274 60122777 72060151 72063119 15 72601859 76392598 17 71412663 18 51721068 NEW 20071004 PROTECTOR more HARNESS WASHER WASHER BRACKET BODY FRONT DOM 9 2 BODY BRACKET BODY FRONT 11 2 BODY SINGLE WALL FRAME BODY DOUBLE WALL FRAME pr HIM BODY MOUNTING REAR wa T SHIM 2 CAP SCREW __________ 11X 200 HH GRBZ GR8 WASHER BONDED PLATED EXHAUST CONNECTOR 4 00ID ELBOW 6 4 HARDWARE KIT MUD DEFLECTOR 62 Dominator Parts amp
3. memesi i MPUHEXMPTSO28 MeUHEXMPTTQ 75 id sasse is ETE pit 172 Dominator Parts amp Specifications Manual Part 99905269 Salvage Pump Installation 51713779 DETAIL A NOTES SEE REFERENCE NUMBER IN BOX 1 DOMINATOR CRANE BOX INSTALLATION SHOWN DOMINATOR 11 IDENTICAL 2 WHEN INSTALLING THE PUMP SHELF IN THE LEFT HAND REAR COMPARTMENT USE ITEMS 6 AND 7 FOR MOUNTING HARDWARE 3 THE SALVAGE PUMP MUST BE INSTALLED AFTER THE CRANE AND DRIP TRAY ARE IN PLACE 4 BULKHEAD NUT TO THE OUTSIDE OF THE COMPARTMENT 5 USE RED LOCKTITE WHEN INSTALLING THE NUT WHICH IS PART OF 8 UNION 51713779 PARTS LIST TEM PART DESCRIPTION QUANTITY 60120572 BRACKET SHELF SALVAGE RIGHT REAR FOR PUMP 72060021 CAP SCREW 31 18 X 50 HHGR5Z 72063050 WASHER 31 LOCK 72063002 WASHER 31 FLAT 72060027 CAP SCREW 31 18 X 1 50 HHGR5Z NOT 4 SHOWN 72062109 NUT 31 18 HEX NYLOC NOT SHOWN 72533371 UNION BULKHEAD JIC 12 REV 20120523 poets 22 173 Options Chapter 13 Miscellaneous Master Lock System Drawing 99903665 174 Dominator Parts amp Specifications Manual Part 99905269 MASTER LOCK SYSTEM DETAILS AT EACH DOOR 12 98 ROD LOCATION LOCATE amp DRILL THROUGH 3 4 7 HEADER AT ASSEMBLY DETAIL A 1 HEADER NOT SHOWN AT END OF EACH ROD amp 63 AT CENTER OF SPANS 1 6 cm OF 40 102 cm OR LONGER
4. Y Y Q 1 1 1 4 m _ lt 9 REV 20051129 Chapter 8 Air System Options 101 Air Tank Kit 58 Gallon 51708369 TO COMPRESSOR NOTE 1 LOCATE DECAL 24 AS CLOSE DRAIN VALVE AS POSSIBLE CLEAR VIEW OF OPERATOR 51708369 PARTS LIST TEM DESCRIPTION 70073808 TANK AIR 58 102 Dominator Parts amp Specifications Manual Part 99905269 1708369 PARTS LIST TEM ART 4 1709358 DRAIN ASM AIR TANK UNDER DECK 2066534 CLAMP HOSE VINYL COVERED 25 2066340 RIVET POP AL 12 X 375 GRIP 392349 HOSE GP 75 X 300 WP GRAY 066525 CLAMP HOSE VINYL COVERED 75 2060002 CAP SCR 25 20 X 75 HH GR5Z 063049 WASHER 25 LOCK ZINC 2063001 WASHER 25 W FLAT ANSI B27 2Z 062000 NUT 25 20 HEX ZINC 2661657 CLAMP 75 STEPLESS EAR WAS 72066000 1393886 DECAL DANGER EXPLODING TANK DESCRIPTION 5 zi 1 m m Y Y N Y lt 9 Chapter8 Air System Options 103 Air Tank Drain Assembly 51709358 10 15 1 12 DECAL AIR TANK DRAIN IS NOT SHOWN LOCATE DECAL AS CLOSE TO DRAIN VALVE AS POSSIBLE IN CLEAR VIEW OF OPERATOR 51709358 PARTS LIST TEM DESCRIPTION NIPPLE PIPE BLK 3 4XCLOSE WASHER FLAT 1 2 3 4 5 72661657 CLAMP 75 STEPLESS EAR
5. 1L CP200 B 1L CP300 A 11 300 lt 1L CP300 C 1L CJ301 A y 1L CJ301 B 1L CJ301 C AL CP100 A ALL DIODES 1N4007 PLUG UNUSED CAVITY WITH PACKARD 12010300 ALL WIRE SAE J1128 GXU SEE EFM MANUAL BATTERY COMPRESSOR POWER IGNITION POWER PTO GROUND E BRAKE GROUND IGNITION POWER EFM SELECTOR ENGINE STOP ENGINE SPEED _ 10 ENGINE START Y 1 STOW SENSOR NC 2 STOW SENSOR USE THESE WIRES IF CRANE IS EQUIPPED WITH STOW SENSOR 160 Dominator Parts amp Specifications Manual Part 99905269 Compartment Flood Light Installation 99905266 WES HARDWARE INCLUDED NOT POLARITY SENSITIVE 2 4 OPTIONAL ADD 0 25 6 3mm y LOCATIONS FOR DOM4 CRANE BOX p 6 15 cm lt s LOCATIONS 0 5 E DETAIL A STANDARD TYPICAL BOTH SIDES CRANE ROTATOR TO SIDE FRONT 9 39 23 8 cm DETAILS A amp B SHOWN FROM THIS VIEW 3x 0 28 7 mm DETAIL B ALTERNATE DETAIL D CRANE SIDE ONLY ALL COMPARTMENTS CRANE ROTATOR TO REAR EXCEPT CRANE BOX NOTE 3 Crane box includes crane compartment light kit 51724514 99905266 PARTS LIST ITEM PART DESCRIPTION DETAILS 51723853 51723828 51723829 51719195 COMPT COMPT COMPT FLOODLIGHT LIGHTS 6 LIGHTS 8 LIGHTS 10 KIT 2 LIGHTS BODY SIZE DOM2 11 13 14 DOM3 13 DOMA 19
6. 103 Air Tank Kit 28 Gallon 51710158 104 Air Tank Drain Assembly 51713771 105 Air Tank 22 Gallon 51714204 106 Air Tank Kit Dual 10 Gallon 51717200 enne eene nennen nennen enne nns 108 Stepless Ear Clamp Installation 9990441 110 Moisture Separator Regulator Oiler Assembly 51714805 111 Moisture Separator Regulator Oiler Parts 51714805 112 Moisture Separator Regulator Oiler Installation nn enne 113 Hose Reel 51713065 tee e er e REA RP eek eaten REN REIR HERI ERI EUR redis 114 Telescoping Tops 115 Telescoping Loadbed Tops 99905244 115 Boom Supports 119 Boom Support Adjustable 52723757 120 Boom Support Placement 99905157 121 Stabilizers 123 Front Stabilizer Matrix Dominator 123 Stabilizer Kit Front Drop Down 52723610 enne enne nennen nennen 124 Stabilizer Kit Front Pull Out 13 562724169 eene enne nennen nene 125 Stabilizer Kit Right Front Manual Out Manual Down 19 52723617 126 Stabilizer Kit Manual Out Power Down 31724012 99905235 127 Stabilizer Kit Power Out Power Dow
7. SECTION A A 51718746 PARTS LIST 7 51718751 CYLINDER 3 50 BORE X 18 00S 28 38CC O R WAS 71411796 THRU 1 07 ITEM PART DESCRIPTION H 5271 8749 STABILIZER WELDMENT SLIDEOUT ASM 2 5 288970 PORT TUBE 0 50 OD X 20 67 LG 3 72053763 ELBOW M STR 90 M JIC 8 8 4 7141 1151 RING LOCK DOMINATOR STABILIZER 5 71411152 RETAINING RING 4 50 DIA X 120 6 72601851 SET SCR SS 38 16X 50 SOC HEAD REV F 20070313 Chapter 11 Stabilizers 135 Stabilizer Assembly Stationary Mount 51718747 y ZZ ZZZZZZZZZZZZyZZZzzzzzzzzZZ22 2 SECTION 51718747 PARTS LIST ITEM PART DESCRIPTION 1 52718750 STABILIZER MOUNT WELDMENT 2 5 288970 PORT TUBE 0 50 OD X 20 67 LG 3 72053763 ELBOW M STR 90 M JIC 8 8 4 7141 1151 RING LOCK DOMINATOR STABILIZER 5 7141 1152 RETAINING RING 4 50 DIA X 120 6 _____ 72601851 SET SCR SS 38 16 50 SOC HEAD 7 51718751 CYLINDER 3 50 BORE X 18 00S 28 38CC O R WAS 71411796 THRU 1 07 REV E 20070313 136 Dominator Parts amp Specifications Manual Part 99905269 Cylinder 51718751 Thru 9 05 Eff 2 07 9 5 15 14 12 22727 P Z Ya AL 4949 7 744 ML DRILL 15 HOLE 3 16 DEEP PRESS IN PIN 17 NOTES 1 REPLACE ALL COMP
8. eene enne ener tnter Installation Drawing Door Trays 99905166 enne enne nenne trennen enne Parts List Drawer Units and Kits Dominator I Drawer Set Reference Dra wert Components tai meo td eee pli nem aree ire e P N l k ua T n eee de e eee ete e tete eerte fio Tool Box Fray 1711548 yaa u erede td Tank Bracket 2 51719752 iiis tte eee eee terna eed ene Pee Tank Bracket 3 Bottle 51720021 eene nennen enn Pull Out Bini SS ere Rte A eed en bee edente he goes Tailgate amp Bumper Options Tailgate Assernbly 517 E880 iii e toto Re eph he RO As addi ers Tailgate Workbench 517203571413 ie e A te e Re e red Bumper Hitch Workbench Options nn nnne netten trennen inneren enne nre Air System Options Contents ili Air Tank Ops qe Rec hi era eni ar elio irpo ep aret 97 Air Tank 22 5 Gallon 51706697 cessere eee tiere traiter bre oed e ene E S de 98 Air Tank Kit 35 Gallon 51708336 E nnne trennen nennen nenne nnne 99 Air Tank Kit 58 Gallon 51708369 101 Air Tank Drain Assembly 51709358
9. 0 33 8 4 mm 5 86 cm DETAIL C DETAIL D SEE DETAIL D FOR DRILL HOLES IN SIDEPACK DRILLING INSTRUCTIONS THROUGH ONE WALL ONLY MIRROR AS NECESSARY FOR FRONT END OR LEFT SIDEPACK Chapter 13 MASTER LOCK SYSTEM INSTALLATION 9903665 PARTS LIST Miscellaneous Options TEM PART 60138970 0117216 BRACKET PADLOCK MASTER LOCK A R BRACKET ROD STOP 2 00 M LOCK R 0143654 COLLAR SHAFT 2 PIECE 1 2 in R 2063205 WASHER SS 50 FLAT TYPE 304 R RONT ROD MASTER LOCK A R EAR ROD MASTER LOCK A R 72601590 CAP SCREW STAINLESS STEEL 31 18X1 00 A R TRH PHH 72063001 WASHER 25 FLAT WAS 72063166 AIR 72063152 2062109 NUT 31 18 HEX NYLOC WAS 72062167 0117214 BRACKET ROD HANGER 72601435 CARRIAGE BOLT 31 18X 1 25 SQNK GR2 WAS 72601847 GROMMET gt gt gt 70034277 m lt O 2 DESCRIPTION QUANTITY 175 176 Dominator Parts amp Specifications Manual Part 99905269 Dominator Master Lock Kits MASTER LOCK KIT BODY DESCRIPTION 1719925 9 FOOT DOMINATOR WITH RIGHT AND LEFT STANDARD 51719926 9 FOOT DOMINATOR WITH RIGHT FRONT RAISED LEFT STANDARD 1719621 51719622 60121633 60127755 60117222 51719682 51719928 51719620 11 FOOT DOMINATOR WITH RIGHT FRONT RAISED LEFT STANDARD 11 FOOT DOMINATOR WITH RIGHT AND LEFT STANDARD 11 HARDWARE KIT 9 HARDWARE KIT QUANTITY 51719925 11 FOOT DOMINATOR WITH
10. 189 Body Safety Decal Placement 190 Dominator Control Decal 192 Crane Safety Decals on Dominator 193 Hydraulic Oil Reservoir Decals 194 Fuel Tank Decal Placement 195 Air Tank Decal Placement 196 Stabilizer Decal Placement 196 Reflector Hitch Decal Placement 197 Compressor Decal Placement star 199 188 Dominator Parts amp Specifications Manual Part 99905269 Decal List Dominator Il and IV have many common and some unique decals See the chart below and the decal application photos on subsequent pages for application details ITEM DECAL DESCRIPTION QTY NOTES PART BODY Pee 02 DOMINATOR DECAL KIT ne INCLUDES ITEMS 2 2 70392213 DECAL CAUTION DONT WASHWAX 3 70392309 DECAL DIESEL FUEL ONLY 2 ALL FOR DIESEL ENGINES ONLY 4 70392982 DECAL SERVICE amp REPAIR GARNER 1 ALL FOR GASOLINE ENGINES ONLY 5 70392453 DECAL UNLEADED GASOLINE ONLY 6 71393886 DECAL DANGER EXPLODING TANK 7 70391601 DECAL AIR TANK DRAIN to ALE 70398983 DECAL CAUTION WELDING DAMAGE ALL BY LIGHT
11. 80188429 STABLIZERSPACER REVO2UBOND 126 Dominator Parts amp Specifications Manual Part 99905269 Stabilizer Kit Right Front Manual Out Manual Down 19 52723617 14 SIDEPACK REF 11 12 13 1 NOTES SEE REFERENCE NUMBER IN BOX 1 AT ASSEMBLY DRILL SEVEN 0 53 DIAMETER HOLES IN THE PANEL USING ITEM 1 FRONT PULLOUT WELDMENT AS A GUIDE 2 POSITION 3 66 9 3 cm FROM OUTSIDE OF SIDEPACK 2723617 PARTS LIST PART DESCRIPTION 5223607 WELDMENLPULOUT I 52723608 _ STABILIZER ARMWELDMENT 71734586 PINQUICKRELERSE E 7206204 NOT UBE i __ 60126321 BOTTOM PAD 71782064 PINQUICKRELERSE h e0114940 CHAN os STABILIZER REV D 20120530 j O p Chapter 11 Stabilizers 127 Stabilizer Kit Manual Out Power Down 31724012 99905235 DECAL PLACED ON CRANE BOX DOOR 30 2629 VALVE IS INSTALLED ON BACK WALLOF CRANE BOX j 38 34 LOCK PIN IS 5 or 6 LOCATED IN q 32 VIEW AS SEEN FROM REAR OF CRANE BOX NOTES 1 REFERENCE DRAWING 77441438 FOR WIRE HARNESS CONNECTIONS TO THE VALVE BANK 31724012 99905235 PARTS LIST DESCRIPTION DETAILS QUANTITY STABILIZER ASSEMBLY 1 EXTENSION S
12. Boom support placement for these cranes 2020 2820 5005i 6006i Boom support placement for these cranes 7500 8600 9500 10000 Boom support placement for these cranes 3203 amp 4004 CHAPTER 11 Stabilizers In This Chapter Front Stabilizer Matrix Dominator 1 4 1 123 Stabilizer Kit Front Drop Down 52723610 124 Stabilizer Kit Front Pull Out 13 52724169 125 Stabilizer Kit Right Front Manual Out Manual Down 19 52723617 126 Stabilizer Kit Manual Out Power Down 31724012 99905235 127 Stabilizer Kit Power Out Power Down 31724013 99905236 129 Rear Stabilizers Manual Out Manual Down 31719659 99904047 131 Stabilizer Assembly 51718746 ee rt reete trei 134 Stabilizer Assembly Stationary Mount 51718747 _ 135 Cylinder 51718751 Thru 9 05 Eff 2 07 136 Front Stabilizer Matrix Dominator 123 CRANE MODEL MOUNTING LOCATION STAB P N 1015 2003i 2020 2820 32031 4004i 5005i 6006i 6000S 75005 7500L LH None X X X X X LH Drop Down 52723610 X X X LH Pullout Drop Down 13 52724169 X RH None X X X X X X X RH Drop Down 52723610 X X X L
13. lt 137 CHAPTER 12 Electrical amp Lighting In This Chapter Electrical Panel Dominator 999051 12 140 Wiring Installation 99905415 142 Ribbon Cable Replacement Parts 99905415 2 146 Ribbon Cable Connection Replacement Instructions 147 Dominator Electrical Troubleshooting 148 Electrical Installation 99905307 150 Electrical Harness Power Panel Dominator 1 11 77441438 152 Electrical Harness Rear Body Lights 77441437 154 Electrical Harness Left Sidepack 77441439 155 9 Dom Harness Flood amp Marker Lights 77441440 157 11 Dom Harness Flood amp Marker Lights 77441441 158 Chassis Interface Installation 99905369 159 Compartment Flood Light Installation 99905266 160 Installation Front Flood Light Bracket 99905305 161 es dito odi DIE e ER ee 163 140 Dominator Parts amp Specifications Manual Part 99905269 Electrical Panel Dominator 99905112 DETAIL B SWITCH PANEL OWE uU E PES 12 13 22 16 17 19 DETAIL A DOM ELECTRICAL PANEL ee 13 NOTE Chapter 1
14. 123 A N N cO oil alo 5 5 col NI N o 3 1 8 7 125 147 385 1725 p N N N O N um 6 iE E N oj ay gt Ww aj O a oj N 5 5 1 2 N l NI M M a 2 Consult manufacturer s particular specifications when provided 3 Use flat washers of equal strength 4 Alltorque measurements are given in kilogram meters 5 Torque values specified are for bolts with residual oils or no special lubricants applied If special lubricants of high stress ability such as Never Seez compound graphite and oil molybdenum disulphide colloidal copper or white lead are applied multiply the torque values in the charts by the factor 90 The use of Loctite does not affect the torque values listed above WARNING Anytime a gear bearing bolt is removed it must be replaced with a new bolt of the identical grade and size Once a bolt has been torqued to 75 of its proof load and then removed the torque coefficient may no longer be the same as when the bolt was new thus giving indeterminate clamp loads after torquing Failure
15. 4 GROUND GROUND Y y lt 5 EBRAKE GROUND 6 IGNITION POWER EFM NRSA EFM L C Assis A U U U U U U U TF ai CONNECTOR ENGINE STOP 2 Y 8 ENGINE STOP CROWN S _ q AAA 2 ENGINE PEED 4 1 10 5 ENGINE SPEED 5 E H lt 11 STOW SENSOR NC CP 1202 ENGINE START 6 E 12 STOW SENSOR i CONNECTOR DARE UE STOW SENSOR POWER 9 qu DE 2 BATTERY CP 800 STOW SENSOR NC 10 gt 43 BATTERY PANE STOW SENSORNO 11 7 BOOM FLOOD LIGHT 12 5 BATTERY COMPARTMENT FANS HEHLOGO MPT FANS GROUND A S GROU E MARES CP 400 sU OPPOSITE CJ 209 SIDE SIGNALS COMPARTMENT FANS C Ara Wa GROUND RIGHT REAR FLOOD CJ 301 CRANE COMPT LIGHT A U lt B CRANE COMPT LIGHT M1 OPPOSITE MARKER B A GROUND CRANE COMPT LIGHT SIDE SIGNALS GROUND C CP 100 BACKUP SIGNAL A 5 RIGRTAUX CP 210 BACKUP SIGNAL G M TPP A GROUND RIGHT AUXILIARY A 3212233 3 lt lt lt lt lt lt lt rm O Xf aS SSS ST EOC OTC eT AO TEST AST r LLI M et AN AA s C es E
16. 5 5 gt gt gt lt lt 5 5 20 gt 2 lt 2 950 5 55 lt lt F Z gt 0 gt 5 gt 2 lt lt lt 5 lt 25 23 m a Bu lt A rY022050m0m0 lt 4 pmo diioromnsgroogaxaoatzmercnm gt lt lt o FSS 3585 Es ad pieg 2 2 ez o LLI I 27 z c O 2 5 O 154 Electrical Harness Rear Body Lights 77441437 LEFT MARKERS W6 W7 Wi4 Wi5 W134 LICENSE PLATE CP 303 302 BATTERY POWER BATTERY POWER COMPT FANS CRANE COMPT LIGHT MARKER GROUND TAIL LEFT TURN BRAKE BACKUP RIGHT TURN BRAKE STOP AUX CIRCUIT GROUND WHITE MARKER BLACK CJ 700 LEFT TURN BRAKE YELLOW STOP RED RIGHT TURN BRAKE GREEN TAIL BROWN AUX CIRCUIT BLUE CJ 300 CP 301 CJ 600 0805 GENER por pom One AN we MARKERS BACKUP CJ 700 RIGHT STOP TURN TAIL BACKUP ALARM SPLICE G A BATTERY POWER B BATTERY POWER C COMPT FANS B MARKER C GROUND A LICENSE PLATE BACKUP B BACKUP LEFT TURN BRAKE
17. TAIL GROUND LEFT BACKUP LIGHT GROUND RIGHT TURN BRAKE GROUND RIBBON CABLE WIRING L o RIGHT BACKUP LIGHT ze SSSSSSSSSS55 55555 GROUND ee 802 5350 SU 595055505 US BOOS OE OTOL OHO x t lt r lt t lt r X lt x lt x gu OO Lu wW 3 lt XI lt lt ma lt il lt u r lt 20 2 2ouuzo lt 25 575 B28 576 lt o 7 g CJ 302 lt A CRANE COMPT LIGHT CP 303 CP 102 CJ 100 CJ 101 M2 M3 M4 Chapter 12 Electrical amp Lighting 155 Electrical Harness Left Sidepack 77441439 CJ 200 LEFT REAR FRGOD 1 10 201 LEFT AUXILIARY CJ 601 COMPT COMPT LIGHT LIGHT CP 202 CP 203 156 Dominator Parts amp Specifications Manual Part 99905269 RIBBON CABLE WIRING CJ 601 CP 602 CJ 603 1 o 2 I2 2 3 lt 3 3 4 4 4 5 5 5 6 6 6 7 0 7 8 8 8 9 9 9 10 40 0 BATTERY POWER A B LRFLOOD CP 300 B BATTERY POWER B r A GROUND COMPT FANS lt B LAUX CRANE COMPT A GROUND CJ 301 MARKER B C MARKER GROUND C 49 GROUND B LFFLOOD D COMPT LIGHT
18. 2 72661383 HINGE SS 10GA BUTT W IMT LOGO OFFSET 3 72501609 ATCHASSEMBLY iPTCOMPRESSION 72062002 G 72080050 CAP SOREW 200 72062194 S 71734026 PINQUIKRELERSE soon swnian i 11 SEE ANGLE FRONT FILLER 17 5 2 JUE 3 CHART 13 SEE BRACKET SIDE 2 E e EE EL CHART WELDMENT CHART SEE TOP TELESCOP REAR 1 on ee ES EE _ SECTIO ERLF RR CHART SEE TRACK UPPER CHART 21 70395940 LID ASSEMBLY 16 17 SEE TOP TELESCOP CENTER CHART SECTION 18 19 2 1 22 72066340 RIVET POP AL 12 X 375 GRIP 3 7 2 25 as 72062109 Chapter9 Telescoping Tops 117 99905244 PARTS LIST ITEM PART DESCRIPTION DETAILS QUANTITY 28 72060025 CAP SCREW 31 18X 1 00 HH GR5 Z 29 72060026 CAP SCREW 31 18X 1 25 HH GR5 Z CHART DOOR o Pra CHART SWING WO LTCH SEE ROD DOOR W 75 OFFSET p 36 SEE ROD DOOR W 2 75 1 cde PANEL REAR POST OP CHART TELESCOPING TOPS SIDEPACK LENGTH 9 LONG 9 LONG 11 LONG 11 LONG HEIGHT ABOVE LOADBED 26 43 E s enr TOP ASSEMBLY 51718870 fi RNGLEFRONTFLLER NA iz SPACER POST Ni pin 13 SIDE MOUNTING BRACKET 62718854 s2718855 52719467 52719207 m S MO
19. DOM4 14 EE BRACKET FLOODLIGHT 12V Pe ese YP 77040424 FLOODLIGHT COMPOSITE WORK LAMP Chapter 12 Electrical amp Lighting 161 ITEM PART DESCRIPTION 4 2069001 WASHER R R R B poa pr R R P 5 77040584 LIGHTCONPRRTMENT nv 2 5 j Be c R 7 SCREW SELF TAP HON 50FHSLOTZ mH S j 77044574 CONNECTOR 2 CAVITY TOWER S 77045888 TERMINAL T4T6GA FEMALE 7044927 CABLE SEAL 14 GA GREY mvomumm T Rj 162 Dominator Parts amp Specifications Manual Part 99905269 Installation Front Flood Light Bracket 99905305 NOTES SEE REFERENCE NUMBER IN BOX 1 Drill hole the same size as the wire harness Wire must enter compartment along side of bracket Seal finished opening with caulk Route wire through base of flood light Create drip loop before wire enters compartment Drill holes to mount light bracket Holes will also align with the hole pattern for a masterlock kit a N Master lock parts shown only for reference 99905305 PARTS LIST TEM PART DESCRIPTION DETAILS QUANTITY 60138395 BRACKET FLOOD LIGHT 70034277 GROMMET POLY 520 GR 5 8 UL 1 77040424 FLOODLIGHT TOPMOUNT 76399343 GROMMETRUBBER BRACKET PADLOCK ONE PIECE Chapter 12 Electrical amp Lighting 163 LED Light Kits 31 LED 42 LED Light Bar Light Bar 77040592 77040593 DOM1 9 S
20. Manual Part 99905269 Dominator Parts amp Specifications Effective September 2011 Revised 20120523 IOWA MOLD TOOLING CO INC PO Box 189 Garner IA 50438 Tel 641 923 3711 FAX 641 923 2424 Website http www imt com Copyright 2012 lowa Mold Tooling Co Inc All rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means electronic mechanical photocopying recording or otherwise without the prior written permission of lowa Mold Tooling Inc lowa Mold Tooling Co Inc is an Oshkosh Corporation Company Printed on 25 May 2012 Contents REVISIONS 2 2 e deine te nh prie ve esp A tee Equipment Safety 7 Equipment Daily Safety 10 Parts Ordering Information 11 Planned Maintenance Katsa e t voce eee een need Lead ua watt settles 13 Specifications 15 Equipment ied ate hte ne ted deett ee 15 Dominator I Sidepack Dimensions 17 Dominator Chassis Specifica ons eenen L E uu A Naa a trennen inneren a A ne 20 Simultaneous Operation on Ford 450 550 20 Assemblies amp Installation 21 Body Assembly Dominator 1 99905253 22 Door Assembly Dominator D 99905142 25 Key Cylinder Replacemetit 4 tc him re id 26 Contents
21. Part of 95718232 compressor decal sheet uui 70396451 Part of Compressed air 95718232 systems decal compressor decal sheet Note All decals for the CAS3560 air compressor are included on decal sheet 95718232 See the CAS3560 manual for complete decal placement information 200 Dominator Parts amp Specifications Manual Part 99905269 Thread Torque Charts FINE THREAD BOLTS ENGLISH SIZE BOLT ES 8 cO C9 DIA TPI INCHES PLATED BLAN PLATED COARSE THREAD BOLTS ENGLISH SIZE BOLT 5 ES 8 i Co 7 9429 2 3e GRADE5 a PLAIN PLATED PLAIN ea pe eee E e sez 24 35 ___ 26 Jj 8816 036 p 8 5 71614 oas ue r weis os ps Br fo 81642 05625 no 2 55 048 feo he a 375 605 rs ma eta 1290 as pns Jets 1585 1376 470 1100 2560 1126 fis reso 3160 7160 0435 pr 81618 05605 0 po 170 1 12 ite 5 zar eoo pon 13812 1275 1676 1255 2710 2095 NOTES 1 Tightening torques provided are midrange 2 Consult bolt manufacturer s particular specifications when provided 3 Use flat washers of equal strength 4 Alltorque measurements are given in foot pounds 5 Torque values specified are for bolts with residual oils or no special lubricants applied If special lubricants of high stress ability such
22. 10084 GMV 1399206 J 75 X 25 00 12 12 100R4 GMV 1399205 J 50 X 94 00 8 8 100817 1399167 F 1 25 X 49 00 20 20 100R4 GMV 2532360 STR M JIC 128 2053781 M STR 45 M JIC 12 12 2533595 M STR 90 M JIC 12 8 2532366 M STR M JIC 12 12 2534814 M STR 90 M JIC 20 20 2053767 M STR 90 M JIC 12 12 2532367 M STR M JIC 16 12 2060093 5 50 13X1 50HHGR5Z 2534819 NIPPLE BARB BRS 75MPT 90 75 063005 50 FLAT 2063053 50 LOCK 2060044 CAP SCREW 38 16X 75HHGR5Z 2063051 38 LOCK m m rm m rm JI U L Y Y 4 Bo ue B i L I L TESTES Y PININ Y OV Bl ST Y Chapter4 Assemblies amp Installation Hydraulic Installation Crane 99905203 11 12 13 CRANE RETURN SUCTION CRANE PRESSURE NOTES SEE REFERENCE NUMBER IN BOX 1 CLAMP ASSEMBLY IS PART OF ITEM 4 HYDRAULIC LINES BODY LENGTH CARNET LAVADO je CRANE PRESSURE 51399200 51396239 51396721 51396721 51397030 CRANE RETURN 51399182 51399183 51399180 51399180 51399207 SUCTION 89399174 6 89399174 6 89399174 6 89399174 6 89399174 6 HYDRAULIC LINES WITH WELDER DECK p p p p CRANE PRESSURE 51399201 51396721 51396722 51396722 51397032 CRANE RETURN 51399184 51399180 51399208 51399209 51399210 SUCTION 89399174 9 89399174 9 89399174 9 89399174 9 89399174 9 33 34 Dominator Pa
23. CHAPTER 4 Assemblies amp Installation In This Chapter Body Assembly Dominator 99905253 2 1 22 Door Assembly Dominator 99905142 24 Dominator Crane Installation Hole Pattern 99905219 27 Hydraulic Installation Dominator Crane CAS435HA Compressor 99905202 28 Hydraulic Installation Dom Crane amp CAS40P Compressor 99905349 31 Hydraulic Installation Crane 99905203 33 Hydraulic Installation CAS435HA Compressor 99905204 35 Hydraulic Installation CAS40P Compressor 99905350 37 Hydraulic Installation CAS3560 Compressor 99905207 38 Hydraulic Installation CAS60R Compressor Ford 99905357 40 Hydraulic Reservoir 51723758 detener Hie Pe 41 Reservoir Assembly 1 5 Suction 99905358 43 Reservoir Assembly 1 25 Suction 99905359 44 Compressor Installation CAS435HA CAS3560 CAS2545 99905254 45 CAS40P Mounting Location amp Installation 99905363 46 CAS45R Mounting Location amp Installation 99905364
24. Specifications Manual Part 99905269 Chassis Installation Dominator 19000 GVW 99903540 TOP OF BARE CHASSIS FRAME NOT INCLUDING ADDED SHIM REPRESENTATION MOUNTING HOLES IN 83 2 cm OF FRONT BRACKET 20 75 TYP 1 9 5 3 8 cm OF 19 000 GVW CHASSIS FRAME 2 12 5 4 20 38 95 06 51 8 241 4 This denotes where the outer skin of the chassis frame requires drilling to mount the body 46 88 119 1 cm 84 00 C A 50 5 max after frame 213 4 cm 128 3 cm Chapter5 Chassis Installation 63 Installation Kit Selector Valve Ford Automatic Transmissions 99904080 Used on Ford Dodge 4x4 chassis with crane compressor Use 99904994 for MY2011 Ford 4x2 chassis TO RETURN FILTER 17 18 10 pp CRANE PRESSURE 3200 rp8 COMPRESSOR PRES HYDRAULIC SCHEMATIC 1 LOCATED APPROX 5 5 FROM CRANE BEHIND THE TRANSMISSION amp CPRSR SUPPORT CROSSMEMBER RETURN LINES 4 THE EXISTING HOLES IN THE FRAME WILL HAVE TO BE ENLARGED TO ACCOMODATE A 3 8 CAP SCREW 2005 FORD F350 F450 F550 6 2 STREETSIDE DRIVER S SIDE o SEE ELECTRICAL DETAILS BLUE GROUND BROWN 12 V SIGNAL N 16 REF TO PRESSURE PORT ON HYDRAULIC PUMP DOM ELECTRICAL DETAILS TO CPRSR PRESSURE TO CRANE PRESSURE DIN CONN ON SOLENOID BLUE SEE NOTE 1 8 2 BRO
25. WAS 72066000 104 Dominator Parts amp Specifications Manual Part 99905269 Air Tank Kit 28 Gallon 51710158 CROSS CHASSIS FRAME NS oe eed eque ER TO SALVAGE 4 KIT 2 TO DRAIN ASSEMBLY NOTE LOCATE DECAL AS CLOSE TO DRAIN VALVE AS POSSIBLE IN CLEAR VIEW OF OPERATOR 51710158 PARTS LIST ITEM PART 51709358 60106492 60114957 70731345 72053119 6 72053293 72053372 72053405 9i i 72053458 72053556 72062103 72063186 72531131 72531836 72601512 73054032 71393886 REV A 20051130 DESCRIPTION DRAIN ASM BRACKET ROD 3 8 16 X10 AIR TANK 28 GAL PIPE NIPPLE 1 2 NPT STREET ELBOW 3 8 NPT 90 RED BUSHING PIPE PLUG 3 4 NPT SH BARB NIPPLE 3 4 MPT 3 4 HOSE STREET ELBOW 3 4 NPT 90 NUT 3 8 16 LOCK WASHER 3 8 FLAT STREET ELBOW 1 4 NPT 90 RED BUSHING 1 1 4 3 4 CAP SCR 3 8 16 C 3 5 HHGR8 SAFETY VALVE 1 4 NPT 200 PSI DECAL DANGER AIR TANK pol pol PM N gt 5 gt 2 lt Chapter8 Air System Options 105 Air Tank Drain Assembly 51713771 TO AIR TANK DRAIN NOTE 1 13 DECAL SHOWN PLACE DECAL AS CLOSE TO DRAIN VALVE AS POSSIBLE CLEAR VIEW OF OPERATOR 51713771 PARTS LIST TEM 72063066 WASHER FLAT 1 00 AS NEEDED HOSE GP 75X300 WP GRAY 2 3 4 72661657 CLAMP 75 STEPLESS EAR WAS 72066000 5 REV 2008
26. amp Installation 99905364 51724484 HARDWARE KIT CAS4RINSTALL O O o casas DOMPRESSOROASGR CS 76399272 GASKETMOUNT f Chapter4 Assemblies amp Installation 49 CAS60R Mounting Location amp Installation 99905365 DRILL 0 56 DIA HOLES T 8 PLACES PART DESCRIPTION DETAILS QUANTITY 51724485 HARDWARE KIT CAS60R REF INSTALL CASGOR COMPRESSORCASBOR 76390273 GASKET MOUNT o SS 50 Dominator Parts amp Specifications Manual Part 99905269 Dominator 6000 amp 7500 Installation Kit 99905066 4 HOLES 1 13 DIA THROUGH CRANE BOX TOP ONLY 6 DIA THROUGH CRANE MOUNTING PON HOLE LOCATIONS NOTES SEE REFERENCE NUMBER IN BOX 1 INSTALL THE LEVEL INDICATOR 72042097 PARALLEL TO THE DOOR REINFORCEMENTS 2 TORQUE MOUNTING BOLTS TO 680 FT LB 94 KG M 4 PLACES USE THE SUPPLIED 3 7 6 cm BOLTS WITH A CRANE BOX TOP PLATE THICKNESS OF 1 2 TO 5 8 1 3 cm TO 1 6 cm ONLY DETERMINE THE THICKNESS OF THE CRANE BOX TOP PLATE PRIOR TO MOUNTING IF DIFFERENT LENGTH BOLTS ARE REQUIRED THEY MUST BE 1 8 GRADE 8 ZINC COATED OF PROPER LENGTH FAILURE TO USE PROPER LENGTH BOLTS MAY CAUSE THE BOLTS UNDER THE CRANE SWING BEARING TO BOTTOM OUT BEFORE TORQUING INSURE A MINIMUM OF 1 1 2 THREAD ENGAGEMENT Chapter4 Assemblies amp Installation 51 99905066
27. p COMPT LIGHT Te d s dub 2 4A GROUND O zz z z z z z z zs 2 8 LIGHT 2 GROUND W11 GROUND 9 2 Q NNNNA 52228858858 gt gt gt Suda gt SEEESSESES x 55259895482 SEE Ly 2 lt c CJ 200 LEFT REAR FLOOD CP 201 LEFT AUXILIARY CP 400 CP 202 COMPT LIGHT 203 LIGHT Chapter 12 Electrical amp Lighting 157 9 Dom Harness Flood amp Marker Lights 77441440 CJ 205 CJ 206 FLOOD LIGHT FLOOD LIGHT MARKER LIGHT aW CJ 400 CP 600 CP 201 _ A LIGHT CP 202 CP 203 204 PANEL COMPT COMPT COMPT GROUND LIGHT LIGHT LIGHT CP 201 CP 202 CP 203 CP 204 CJ 205 CJ 206 COMPT GOMPT GOMPT GOMPT FLOOD FLOOD LIGHT LIGHT LIGHT LIGHT LIGHT LIGHT BA BA BA BA BA BA CJ 400 Cour 2 gt wi W1 MARKER LLOC ROUND we DOHI W3 GROUND RIBBON CABLE WIRING CP 600 CP 601 2 gt gt SOJDUALN 1 158 Dominator Parts amp Specifications Manual Part 99905269 11 Dom Harness Flood amp Marker Lights 77441441 CJ 207 FLOOD LIGHT CJ 208 FLOOD LIGHT MARKER LIGHT W 1 HA WO CJ 400 CP 600
28. z m 13 89044276 TO CHASSIS GROUND CUT TO LENGTH CRANE ON OFF SWITCH FUSE FROMON OFF SWITCH A FUSE DETAIL 10 5 16 RING 13 CABLE 89044276 IN CRANE BOX TERMINA L CUT TO LENGTH TO CRANE 10 TO CHASSIS GROUND 10 5 16 RING SET TERMINAL CS FUSEHOLDER NOTES 1 Use the highest rating cold cranking amp battery available up to 1 000 CCA Underhood and auxiliary batteries must be identical 2 Use bulkhead pass through connectors when power or ground passes through a compartment wall 3 Reference drawing 99904884 for wiring diagram CHAPTER 5 Chassis Installation In This Chapter Chassis Installation Ford 2008 present 99904280 60 Chassis Installation Dominator 19000 GVW 99903540 62 Installation Kit Selector Valve Ford Automatic Transmissions 99904080 63 Installation Kit Hydraulic Ford 4x2 MY2011 99904994 65 Installation DEF Tank Hoses 2011 Ford F550 99904938 66 Installation Ford 4x2 with Crane CAS35WG 99905023 67 Installation Ford 4x4 with Crane CAS35WG 99905302 68 PTO Wiring Installation 2006 to Present 99904085 68 PTO Pump Rotation Guide 99904279
29. 13 22 REDUCER BUSHING 1 1 4 3 4NPT CAP SCR 3 8 16X1 1 2 HHGR5 PART OF 11 CAP SCR 9 16 12 2 HHGR8 PART OF 11 NUT 3 8 16 LOCK PART OF 11 WASHER 3 8 WRT PART OF 11 WASHER 9 16 WRT PART OF 11 NUT 9 16 12 HEX TOP LOCK GR8Z PART OF 11 CLAVIP 78 STEPLESS EAR WAS 72066000 SAFETY VALVE 1 4 200PSI HOSE 3 4 300PSI ELBOW STREET STL 1 4X90 NOT SHOWN 108 Dominator Parts amp Specifications Manual Part 99905269 Air Tank Kit Dual 10 Gallon 51717200 TOP HOLES ONLY CLIP INTO CHASSIS CAB TOP HOLES USED FOR MOUNTING RUNNING BOARDS FASTEN TO RUNNING BOARD MOUNTING POINT UNDER CHASSIS ROCKER PANEL 9 ATTACHES TO THREADED SEAT BELT STUD USING 21 7 TO TANK DRAIN REF 51709358 51717200 PARTS LIST ITEM PART DESCRIPTION 52717201 BRACKET LH 52717202 BRACKET RH 3 70733666 AIR TANK 10 GAL 4 _____ 60111339 STRAP AIR TANK 10 GAL 73054032 SAFETY VALVE 1 4 200 PSI 6 72534403 TEE STREET STL 0 75 89392349 HOSE GP 75X250 WP GRAY 8 172661657 CLAMP 75 STEPLESS EAR WAS 72066000 8 60123804 BRACKET STRAP 10 72060048 CAP SCR 3 8 16 X 1 50 HH 5 2 72063003 WASHER 3 8 FLAT 12 72062103 NUT 3 8 16 HEX NYLOC ZINC 51717200 PARTS LIST ITEM PART 72060047 72060025 72062290 72063002 72062109 18 72053402 72053405 72062291 72053406 72534819 72053458 REV C 20110519 DESCRIPTION CAP SCR 3 8 16 X 1 25 HH GR5 2 CAP SCR 5 16 18 X 1 00 HH GR5Z NUT METRIC 12MM CENT
30. 301 means a 3 pin connector 600 series CJ 601 are the 6 pin ribbon cable connectors See graphics for pin connection and ribbon cable connection points oa N Ribbon cables connect to a module or to each other at the front of the compartment Pin connectors connect along the back of the compartment Connection points are defined for standard right hand crane mount Connection points will be reversed with left hand crane mount See specific harness drawings for complete details on electrical connections and wire markings Installed Mod 2 Installed ribbon cable to Mod 2 Located in the rear compartment on the non crane side Harness to Harness Connection Chart Connects to Location of Connection 77441 437 Rear Harness Tail lights Crane compartment Power Panel Harness 77441438 Dom II Marker lights 77441445 Power Panel Extension harness to Front of crane Harness front marker flood lights compartment 77441438 Dom 77441440 9 II 77441441 11 77441445 Dom Ill 77441442 13 amp 14 IV 77441443 19 77441 437 Rear Harness Tail lights Marker lights 77441 439 Left Sidepack Compartment Left side flood lights opposite crane compartment lights compartment Front of Extension harness to front marker flood lights compartment 77441 439 Left Sidepack 77441440 9 77441441 117 77441442 13 amp 14 opposite
31. 99905269 Air Tank Decal Placement 70391601 Air tank drain located on door where air tank is stored 71393886 Exploding tank tank decal located on door where air tank is stored 70391598 Decal Warning Manual Stabilizers Place on each rear stabilizer 2 70392864 Decal Warning Stabilizer Crushing Hazard Placed on rear stabilizers as shown and on front sidepacks Chapter 15 Dominator Decal Examples amp Placement 197 Reflector amp Hitch Decal Placement 198 Dominator Parts amp Specifications Manual Part 99905269 Place four red reflector decals 70039057 item 1 at the sides and outer edges of the tailgate as shown Place two amber reflector decals 70039058 item 2 at the front of the sidepacks as shown Place the welding caution decal 70398983 item 3 on the side of the light box at the left rear of the body Place a hitch decal item 4 above the hitch on the rear of the body Typically Dominator 11 and DSC use 70397063 Receiver Hitch 2000 Ib tongue and 16 000 Ib gross trailer weight Typically Dominator and IV use 70397064 Pintle Hitch 6000 Ib tongue and 30 000 Ib gross trailer weight Chapter 15 Dominator Decal Examples amp Placement 199 Compressor Decal Placement Decal placement on a CAS435HA compressor 301634 Compressor Warnings 301480 70397126 Compressor IMT Compressed Serial Number Tag Air Systems Decal placement on a CAS3560 compressor
32. BOX ON REAR OF VEHICLE S 0395138 DECALDOMINATOR DENT 10 70399191 DECALWARNNG NOSTER pO AL 12 0399193 DECALDANGER HYDFLUD 13 70899141 MTSZSX SSORERL f 1870397068 DECAL HITOH RECEIVER 2000V 18000P 70397064 DECAL HITCH PINTLE 6000V 30000P EN ii IV pe DECAL STABILIZER FULLY DEPLOYED ALL ON STABILIZER ARMS WHEN FULLY DEPLOYED ao Chapter 15 Dominator Decal Examples amp Placement 189 IMT Diamond and Logo Placement Place the Dominator ID decal 70399138 item 1 on each side of the vehicle Place IMT diamond 70399141 item 2 on the tailgate 190 Dominator Parts amp Specifications Manual Part 99905269 Body Safety Decal Placement ADANGER 1 PON a AS Both item 1 70394445 and item 2 70392868 are applied on all four sides of the carrier vehicle so the operator can see the dangers regarding electrocution and the crane loadline from any point of crane operation Chapter 15 Dominator Decal Examples amp Placement 191 Surface may be slippery NOT intended for stepping standing or walking Falls may injure or kill 70399191 Warning No Step REM IAS On both sidepacks Railings NOT provided 0399191 Item 3 70399192 is the warning decal regarding climbing safely on and off the body One 70399192 is placed by the light box on each side
33. DESCRIPTION TANK WELDMENT PUMP ASSEMBLY FAST FILL VENT REDUCER BUSHING STEEL ELBOW HOSE FITTING HOSE FITTING HOSE FITTING FILTER REGULATOR LUBRICATOR TEE STREET STEEL NIPPLE BARB BRASS REDUCER BUSHING STEEL NIPPLE BARB BRASS HOSE HYDRAULIC HOSE GP CLAMP HOSE DETAILS QUANTITY po 1 25 75 1 MPT 45 MJIC 75 12 1 Brem poe 50 MPT 90 75 PARTOF 1 9 50 25 1 dl 25 X 250 169 NOT AWELDER DECK 170 Dominator Parts amp Specifications Manual Part 99905269 TANK PUMP SALVAGE INSTALLATION WELDMENT ASSEMBLY KITA WITH WELDER 60 GALLON TOP DECK 52724130 51721592 51724208 51713779 pole lel il j 35 GALLON TOP DECK 52724128 51721592 51724209 51713779 WITHOUT WELDER WITHOUT WELDER Salvage Pump Assembly 51721592 51721592 PARTS LIST ITEM PART 70048015 70048059 70732360 70734343 72053000 6 _____ 72053376 72053431 72053458 72053459 72053517 11 72053533 72053676 72053724 72053727 72066000 16 72532421 73054122 89393634 REV 20120502 Chapter 13 Miscellaneous Options 171 COVER WITH DECAL 5893545 DESCRIPTION GAUGE AIR PRESSURE REGULATOR AIR FIXED VALVE 4WAY PUMP DIAPHRAGM NIPPLE PIPE BLACK REDUCER BUSHING COUPLING REDUCER NIPPLE BARB BRASS NIPPLE BARB BRASS ADAPTER ELBOW STREET ADAPTER ADAPTER ADAPTER CLAMP HOSE FAST FILL SOCKET VALVE BALL HOSE HYDRAULIC x 1 00in 1
34. Dominator I Crane Installation Hole Pattern 99905219 Hydraulic Installation Dominator I Crane CAS435HA Compressor 99905202 Hydraulic Installation Dom I Crane amp CAS40P Compressor 99905349 Hydraulic Installation Crane 99905203 eene ener entente nnne Hydraulic Installation CAS435HA Compressor 99905204 Hydraulic Installation CAS40P Compressor 99905350 Hydraulic Installation CAS3560 Compressor 99905207 Hydraulic Installation CAS60R Compressor Ford 99905357 Hydraulic Reservoir 51723758 eure erret tc ee le ee eee e ede eet eene nete eue Reservoir Assembly 1 5 Suction 99905358 ener nennen ennt nennen Reservoir Assembly 1 25 Suction 99905359 enne enne nennen tenerent Compressor Installation CAS435HA CAS3560 CAS2545 99905254 CAS40P Mounting Location amp Installation 99905363 sse CAS45R Mounting Location amp Installation 99905364 sse eren nennen CAS60R Mounting Location amp Installation 99905365 eene enemies Dominator I 6000 amp 7500 Installation K
35. LOCK WASHER 75 N FLAT H ASTMF436Z 2 la WASHER 1 0 FLAT HI STR la CAP SCREW 25 20 75 HH GR5 Z SCREW MACHINERY 10 24X 50 RDH NUT 25 20 HEX NUT 10 24 HEX NYLOCK WASHER 25 FLAT 2 amp 3 54 Dominator Parts amp Specifications Manual Part 99905269 To install the crane 1 Use a lifting device capable of lifting the weight of the crane as indicated in the Technical Data section of this manual Attach fabric slings to the crane lower boom centered approximately 18 inches 46 cm from the mast hinge Make certain the crane is well balanced on the slings by slowly lifting approximately 6 15 cm off the ground Lift the crane and apply a bead of waterproof compound such as silicon based caulk to the bottom of the base Move the chassis under the crane and lower the crane into the desired position Install the mounting cap screws item 15 and washers item 16 to secure the crane base to the truck body see figure Torque the 3 4 cap screws used on models 32031 and 40041 to 280 ft lb and torque to 1 cap screws used on models 5005i and 60061 to 680 ft lb NOTE The 3 4 10 x 2 5 grade 8 zinc coated capscrews models 3203i and 40041 are designed for a crane box thickness of 1 2 only The 1 8 x 3 grade 8 zinc coated capscrews model 5005i and 6006i are designed for a crane box top thickness of 7 8 to 1 only A different crane box may require different capscrews If different length bolts are requi
36. Separator Regulator Oiler Installation 113 Hose 114 Air Tank Options PART DESCRIPTION LOCATION 51706697 Air Tank Kit 22 5 Gal Mount between the frame for all units 51707363 Air Tank Kit 2 15 Gal 30 Mount between the frame at the rear of the body Gal Total 51709804 Air Tank Kit 22 Gal Mount on one side parallel to driveshaft 51709693 Air Tank Kits 2 15 Gal Mount one on each side of frame Tanks 51708336 Air Tank Kit 35 Gal Mount on top of street side compartments 51708369 Air Tank Kit 58 Gal Mount on top of street side compartments 98 Dominator Parts amp Specifications Manual Part 99905269 Air Tank Kit 22 5 Gallon 51706697 6 d 51706697 PARTS LIST ITEM PART 51709358 70731788 72053517 72053556 6 72053610 7 72060093 8 172062080 72063005 72531836 72532552 73054032 71393886 60113718 70144807 17 72060920 REV J 20060329 9 12 TO FRONT 8 4 DESCRIPTION DRAIN ASM INCL 1 AIR TANK 22 1 2 GALLON ADAPTER 1 4MPT 1 4MPT HEX STREET ELBOW 3 4NPT 90 TEE 1 4 CAP SCR 1 2 13X1 1 2 HHGR5 WAS 72060092 NUT 1 2 13 LOCK WASHER 1 2 WRT REDUCER BUSHING 1 1 4X3 4NPT HOSE FTG TYPE O 1 4 1 4 SAFETY VALVE 1 4 200PSI DECAL DANGER EXPLODING TANK BRACKET SPRING CAP SCR 1 2 13X3 1 4 HHGR5 N gt z lt Chapter
37. as Never Seez compound graphite and oil molybdenum disulphide colloidal copper or white lead are applied multiply the torque values in the charts by the factor 90 The use of Loctite does not affect the torque values listed above WARNING Anytime a gear bearing bolt is removed it must be replaced with a new bolt of the identical grade and size Once a bolt has been torqued to 75 of its proof load and then removed the torque coefficient may no longer be the same as when the bolt was new thus giving indeterminate clamp loads after torquing Failure to replace gear bearing bolts may result in bolt failure due to metal fatigue causing death or serious injury Chapter 15 Thread Torque Charts 201 BOLT BOLT DIA DIA INCHES INCHES N N IN SAE J429 SAE J429 SAE J429 GRADE 5 GRADE 8 GRADE 8 PLAIN PLATED PLAIN PLATED KG M KG M KG KG M PLAIN PLATED PLAIN PLATED KG M KG M KG M KG M 16 18 8 16 2 13 16 12 8 11 4 10 7 8 9 3125 375 4375 5 5625 625 75 875 16 24 8 24 16 20 0 4375 220 16 18 8 18 0 625 4 16 1 8 12 1 4 12 1 25 3 8 12 1 2 12 NOTES 1 Tightening torques provided are midrange F of aj s P NT N o s f a o olal l w co a gt W E Az 62
38. month kit DOMINATOR CRANE CAS2545 COMPRESSOR 91724294 12 month kit 91724452 36 month kit DOMINATOR CRANE CAS40P COMPRESSOR 91724477 36 month kit 91724480 60 month kit DOMINATOR CRANE CAS60R COMPRESSOR 91724478 36 month kit 91724481 60 month kit DOMINATOR CRANE CAS45R COMPRESSOR 91724479 36 month kit Maintenance Kits include compressor coalescer filters oil filters hydraulic reservoir filters air filters compressor oil moisture separator filters and Moluballoy grease for greasing the gear bearing teeth Crane grease and hydraulic oil not included in 1 year kits See the crane parts manual for specific greasing locations CHAPTER 3 Specifications In This Chapter Equipment SpecificalloriS o aee aree i nens 15 Dominator Sidepack 17 Dominator Chassis Specifications 19 Simultaneous Operation on Ford F450 550 20 Equipment Specifications ody Rating 52 000 ft lb 7 3 tm 52 000 ft lb 7 3 tm Body Weight 2 728 2 805 Ib 1237 3 103 Ib to 3 495 Ib 1408 1273 kg Based on 1585 kg Based on configuration configuration ody Width including rain eaves 96 in 244 cm 96 in 244 cm idepack Height 44 in 112 cm 44 in 112 cm idepack Depth 22 in 56 cm 22 in 56 cm argo Deck Width 50 in 127 cm 50 in 127 cm Workbench Dep
39. of the Dominator Item 4 70398983 is the welding damage caution decal located next to the left side light box 192 Dominator Parts amp Specifications Manual Part 99905269 Dominator Control Decal Placement 1 70399114 Decal Dominator Electrical Panel Dom I II Dom uses 70399115 Chapter 15 Dominator Decal Examples amp Placement 193 Crane Safety Decals on Dominator Door 72042097 Level 70396613 Operator Crane Safety Compressor warnings 70396162 70396163 70396164 I 70392892 Contact IMT eid 71039134 p Caution check oil 70392213 Caution wash wax Stabilizer valvebank manual override instructions 70398872 Doml Il 70398873 Dom Ill IV 194 Dominator Parts amp Specifications Manual Part 99905269 Hydraulic Oil Reservoir Decals Place 70399193 Decal Danger Hydraulic Fluid and 70394189 Decal Mobil Oil Recommendations on top of the hydraulic tank and on the right side of the fill cap Decals must be legible from inside the load bed HYDRAULIC FLUID HAZARI Mounted on top of reservoir Chapter 15 Dominator Decal Examples amp Placement Fuel Tank Decal Placement 70392309 Diesel Fuel Only Place on diesel fuel tank near fuel cap Note If unleaded gas fuel tank use decal part number 70392453 195 196 Dominator Parts amp Specifications Manual Part
40. the truck body 10 Chapter4 Assemblies amp Installation 57 WARNING Install the ground cable to the negative terminal of the batteries The crane electrical ground completes the electrical circuit through the structure of the crane to the vehicle frame The vehicle factory ground is NOT sufficient to carry the current required by the crane Without this extra ground cable your crane may not operate at rated capacity and motor contactor or electrical damage may occur Mount one 225 amp fuse holder item 11 close to the vehicle battery in a location which can be easily accessed if the fuse needs to be replaced Repeat with the auxiliary battery Use approximately one foot 30 5 cm of cable item 13 to connect the positive terminals on the vehicle batteries to the fuse holders Connect the other end of each fuse holder to the bulkhead pass through connector from step 6 which is then connected to the crane power switch Cables connect to the fuse holders using 5 16 0 79 cm ring terminals item 10 77040529 Heat shrink connections 1 18 CABLE 489044276 BATTERY CUT APPROX 1 30 5 cm FUSE TO BATTERY FUSE DETAIL 13 CABLE 489044276 CUT TO LENGTH BULKHEAD PASS THROUGH 7 pA CONNECTOR y2 13 CABLE 89044276 CUT TO APPROX 1 30 5 cm FUSE TO BATTERY N 13 CABLE 89044276 CUT TO LENGTH BATTERY TO CHASSIS GROUND
41. this cable to ground the auxiliary battery the underhood battery and to connect the batteries to the fuses and the fuses to the crane on off switch Cut the cable to length after determining the lengths required 5 Ground the crane by connecting the crane ground cable to bare metal inside the crane box POWER CABLE BRACKET GROUND CABLE GROUND TO BARE METAL INSIDE CRANE BOX dE MALE POWER lt 22 89044276 13 CABLE CONNECTOR Co ON OFF SWITCH TO FUSE CUT TO LENGTH 6 Connect the crane power cable from the male power cable connector to the on off power switch Connect cable item 13 89044276 cut to length from the crane power switch item 7 to an electrical bulkhead connector which will be connected to the fuses in step 8 Use 3 8 0 95 cm ring terminals item 9 77040209 for each connection Heat shrink the connections item 14 89392333 WARNING Protect the power cable from damage by fastening it inside the frame channel and covering it with protective covering including loom conduit etc Be sure to use rubber grommets or other protection when running the power cable through steel bulkheads 7 Use approximately 4 1 2 m of the cable item 13 to ground both the vehicle battery and auxiliary battery Connect one end of the ground cable to the negative terminal on the battery and the other end to bare metal on the truck body Use a 5 16 0 79 cm ring terminal item 10 77040529 to connect to
42. to replace gear bearing bolts may result in bolt failure due to metal fatigue causing death or serious injury
43. when worn Slips and falls can injure or kill Never ride on vehicle when it is in motion Fall from moving vehicle may injure or kill 70399192 Chapter 1 Equipment Safety 9 Crane Safety Your IMT Mechanics Truck may include a crane Follow all operating procedures posted on the crane and body and included in the operator s manual for safe crane operation including Powerline safety Proper job site set up Using stabilizers If your equipment includes crane refer to your crane operation and safety manual prior to operating your crane Hydraulic Hazards Certain equipment on this vehicle including cranes and compressors may be powered by high pressure hydraulic fluid Most heavy equipment operates on hydraulic power and it is common throughout industry High pressure hydraulic fluid leaks are dangerous If you see a hydraulic leak shut down the equipment and call in a service technician trained in safe methods of trouble shooting and servicing hydraulic power equipment Never search for leaks with your hands or other body parts High pressure hydraulic fluid at pressures as low as 100 psi can penetrate skin Use a piece of wood or cardboard to detect leaks keeping hands and other body parts well away from the potential source of the leak If you suspect that you have been exposed to a high pressure hydraulic skin penetration seek medical help immediately The high pressure injection of a fluid such as hydraulic o
44. 0613 EXA 106 Dominator Parts amp Specifications Manual Part 99905269 Air Tank Kit 22 Gallon 51714204 FROM COMPRESSOR 24 24 P REGULATOR 9 LUBRICATOR 7 10 r 28 24 gt 10 TO SIE 13 TYP 2 i TO AXLE 16 TYP 2 22 17 4 1 HARDWARE NOT SHOWN CHASSIS DRIVELINE SUPPORT BRACKET 1999 FORD SUPER DUTY FRAME F350 F450 F550 NOTES INSTALLATION SHOWN ON 84 C A CHASSIS THREE MOUNTING HOLES ARE EXISTING HOLES IN THE CHASSIS FRAME THE TANK WILL SIT COMPLETELY BEHIND THE REAR OF THE CAB ONCE MOUNTED FOR A 60 C A CHASSIS THE TANK WILL HANG UNDER THE CHASSIS APPROX 2 HOLES WILL NEED TO BE DRILLED FOR THIS INSTALLATION 5 THE AIR TANK MOUNTING BRACKET 4 ATTACHES TO THE CHASSIS DRIVELINE SUPPORT BRACKET TWO HOLES ARE PROVIDED IN THE CHASSIS DRIVELINE SUPPORT BRACKET T N 51714204 PARTS LIST ITEM PART 51709358 52716275 60106492 60123268 70733423 71393886 72053372 9 72053458 72053556 51716379 72531836 13 72060048 72601144 72062103 72063003 72063117 22 72062275 72661657 73054032 89392349 72531131 REV F 20080613 Chapter 8 Air System Options 107 DESCRIPTION QUANTITY DRAIN ASM NOT SHOWN BRACKET BRACKET BRACKET TANK 22 GAL DECAL DANGER EXPLODING TANK REDUCER BUSHING 3 8 1 4 BARB NIPPLE 3 4MPT 3 4HOSE STREET ELBOW 3 4NPT 90 HARDWARE KIT INCL
45. 1723807 DOT CROSSOVER ELECTRICAL KIT Y m lt gt 2 9 152 Dominator Parts amp Specifications Manual Part 99905269 Electrical Harness Power Panel Dominator 77441438 CP 100 mn cP 300 cu 301 CJ 601 TO MOD 2 COMPRESSOR CONNECTION RT REAR em CRANE CP 600 CJ 209 88 COMPARTMENT ES FLOOD LIGHT COMPRESSOR ENG RT AUX 210 888 CP 400888 TO MASTER 603 sa PANE MEE SWITCH PANEL 6 sP W6 CP 212 CP 402 W9 W12 14 W17 26D gt lt 1W7 W8 W35 PANEL GROUND CP 800 10 11 W15 16 W27 34D gt 1400 i Nu BRADY WRAP WRAP CHASSIS RT STAB OUT 9CJ 206 205 6 RT STAB IN GROUNDS RT STAB DOwN CJ 202 im 201 STAB UP 2 LTSTAB 204 ER 203 D LT STAB UP W1 1202 CRANE CP 207 CONNECTOR BYPASS 15 RIGHT STABUP B RIGHT STAB IN CJ 205 CJ 201 GROUND A A GROUND RIGHT STAB DOWN B B RIGHTSTABOUT Gy 996 CJ 202 GROUND A K GROUND LEFT STABUP B B BIA CJ 207 CJ 203 GROUND A K K A GROUND LEFT STAB DOWN B gt CJ 204 GROUND A K COMP ON A BATTERY Z COMP POWER B uNa X 2 COMP POWER GROUND 3 IGNITION POWER CONNECTOR NC D TH
46. 2 11555 Miscellaneous updates after pre production builds ECN 11628 Update stabiilzer wording decals ECN 11607 Updated shelf divider kits by body side 20111215 ECN 11627 Added new compressor models 20120117 ECN 11666 Updated CAS60R installation 20120119 ECN 11650 Updated boom support 31724012 ECN 11656 Added washer to stabilizer kit 31724013 77441437 ECN 11669 Changed connection on CJ700 Decal graphics 11628 1 Updated decal graphics 99905305 ECN 11638 Added wire routing notes 20120302 52723757 ECN 11689 Hardware changes 99905266 ECN 11674 Modified mounting pattern Added installation and troubleshooting information 20120420 ECN 11581 Updated cylinder drawing ECN 11632 Added salvage pump mounting drawing 20120523 ECN 11746 Added compressor speed control ECN 11571 Updated installation drawing 51713779 ECN 11744 Salvage pump plate removed c 99905160 ECN 11745 Changed left sidepack shelf ends CHAPTER 1 Equipment Safety Personnel Requirements Certain inherent risks are associated with heavy equipment including IMT Crane Body Mechanics Trucks due to the nature of their use Personnel working in the area of these vehicles are subject to certain hazards that cannot be guarded against by mechanical means but only by the exercise of intelligence care and common sense It is therefore essential for the owner of this equipment to have personnel
47. 2 Electrical amp Lighting 141 00000000 00000000 a n n O IVCMS MOD1 wb DEL 7 12 13 22 A 1 COVER ANY OPEN BATTERY TERMINALS POWER MODULES WITH 77040389 FLAG 99905112 PARTS LIST ITEM PART 1 60136408 2 70733496 3 77441438 77041871 77041872 6 77041878 77041874 8 77041875 77041877 60136431 60136430 10 11 12 72601704 72601726 72060612 72063181 72060002 72063001 76392820 DESCRIPTION DOM 1 2 HOURMETER ie j aer O PANEL SWITCH PANEL 8 POSITION MASTER SWICHPANEL POSITION SAVE POWER MODULE POWER MODULE 2 EA POWER MODULE BRACKEFAUXSWIICHPANEL E E MODULE NUT WASHER sr 142 Dominator Parts amp Specifications Manual Part 99905269 99905112 PARTS LIST PART DESCRIPTION 19 72062104 20 7208002 zi WASHER OR Jj 22 aos WASHER fe m TERMINAL E 72060004 SCREW 20 X 1 00 HHGR5Z 25 osetia DECAL HARNESS ROUTINGS amp CONNECTION POINTS LEFT REAR FLOOD MOD 2 LEFT AUXILIARY 143 Wiring Installation 99905415 EXTENSION HARNESS FLOOD LIGHT m FLOOD LIGHT MAR
48. 23 62 MTG BAR WLDR DECK 24in W Dill 2 BACK BTM WELDER DECK LF D2 24in TOP WELDER DECK CARGO FLOOR UBTB VERT COMPT 24in TOP WELDER DECK RSD COMPT D2 24in DOOR WLDMT Dill 18 88H X 20 50W 40 DOOR WLDMT HEM 01 56 88H X 20 50W 40 SECTION SCALE 0 12 1 NCL 4 28 Chapter 14 Welder Platforms 185 Welder Deck 35 Long with Curbside Tall Compartment 51720061 SECTION C C SCALE 0 12 1 51720061 PARTS LIST ITEM PART DESCRIPTION 1 52720062 WELDER DECK WLDMT 35in L UBTB R RSD B 72661599 LATCH ASM 3PT DOM Il COMPRESSION 4 60109048 ROD THREADED 62 11 X 14 00 5 160108981 TIE DOWN BODY 4 00 FRAME 72062091 NUT 62 11 HEX NYLOCK 8 72063007 WASHER 62 FLAT 8 8 60128412 ROD DOOR 8 12 LG W 75 OFFSET 60130297 ROD DOOR 27 12 LG W 75 OFFSET REV A 20070302 186 Dominator Parts amp Specifications Manual Part 99905269 Welder Deck 35 Long with Streetside Tall Compartment 51720063 LEFT SIDE DESCRIPTION WELDER DECK WLDMT 35in L RSD R UBT LATCH ASM 3PT DOM COMPRESSION TIE DOWN BODY 4 00 FRAME ROD THREADED 62 11 X 14 00 NUT 62 11 HEX NYLOCK WASHER 62 FLAT ROD DOOR 8 12 LG W 75 OFFSET ROD DOOR 27 12 LG W 75 OFFSET gt 2 E lt CHAPTER 15 Dominator Decal Examples amp Placement In This Chapter se thie e Ae Sas te teu tt 187 IMT Diamond and Logo Placement
49. 424 HS AZ ITEMS 4 5 6 A SEAS 17 D x 16 26 W x 35 H 17 D x 16 26 W x 39 H 91 CHAPTER 7 Tailgate amp Bumper Options In This Chapter Tailgate Assembly 51718801 91 Tailgate Workbench 51720357 94 Bumper Hitch 8 Workbench Options 95 92 Dominator Parts amp Specifications Manual Part 99905269 Tailgate Assembly 51718801 BOTTOM SPRING CONNECTION TAILGATE ASSEMBLY TAILGATE INSTALLATION INSTALLATION NOTES INSTALL ROD WELDMENT 2 INTO PANEL 3 SLOTS CONNECT SPRING 7 BETWEEN PANEL 3 BRACKET AND ROD 2 BRACKET JOIN PANEL 1 OVER PANEL 3 CONNECT PANEL 1 TO PANEL 3 WITH RIVET 6 INSERT LOWER MOUNTING PIN OF MOUNTING BRACKETS 17 AND 18 INTO LOWER HOLE OF ASSEMBLED TAILGATE BOLT ASSEMBLY TO REAR OF BODY CABLE 15 WILL SHARE THE TOP MOUNTING HOLE IN BRACKETS 17 AND 18 ATTACH THE OTHER END OF CABLE TO THE TOP END OF THE TAILGATE TO HOLD THE TAILGATE PARALLEL TO THE CARGO FLOOR 1718801 PARTS LIST TEM DESCRIPTION 2 52718802 TAILGATE WELDMENT REAR COVER I AILGATE WELDMENT LATCH ROD 52718804 TAILGATE WELDMENT FRONT COVER RIVET ALUMINUM 257 DIA X 38 GRIP 71411138 PRING COMPRESSION 50 X 3 50 X 14GA RACKET TAILGATE REAR COVER 2063001 WASHER 25 FLAT WAS 72063166 7 72060002 CA
50. 5 29 75 16 75 44 88 18 38 Raised 152 4 152 4 84 152 4 887 468 127 9 67 9 139 1 74 9 139 1 75 6 42 5 114 ne 18 Right Hand Sidepack BB Compartment Dimensions Base BB CG EE GG HH KK Body 9ft di a RF m E a 11ft RF E LF aised 1 All aised 60 152 4 1 E RF io amp LF 152 4 Raised 23 88 44 34 47 75 60 7 111 8 86 4 121 3 23 88 44 2388 60 152 4 44 111 8 60 152 4 23 88 60 7 23 88 60 7 60 152 4 i 75 44 34 44 34 93 118 38 50 38 88 7 46 8 127 9 23 88 44 3493 18 38 50 38 60 7 111 8 88 7 1 46 8 127 9 34 93 88 7 18 38 46 8 50 38 127 9 44 111 8 i 34 93 18 38 50 38 111 8 88 7 468 127 9 31 88 52 34 93 18 38 50 38 81 132 1 88 7 1 46 8 127 9 26 75 67 9 26 75 67 9 26 75 67 9 26 75 67 9 26 75 67 9 26 75 67 9 26 75 67 9 Dominator Parts amp Specifications Manual Part 99905269 AA Door Opening Dimensions 38 75 21 5 z 7 a 75 42 88 3 54 75 1391 38 75 94 4 54 75 139 1 21 Bae 2 2 88 54 6 94 4 75 6 08 i 21 5 138 75 29 75 16 75 44 88 54 6 94 4 75 6 42 5 114 21 5 38 75 29 75 16 75 e aos io 21 5 38 75 29 75 38 75 16 75 44 8
51. 51713651 51713651 PARTS LIST ITEM PART DESCRIPTION 70732096 HOSE REEL 2 72531133 STREET ELBOW STL 1 2X90 WAS 72053284 3 72053810 1 2 4 72060046 CAP SCR 3 8 16 1 HHGR5Z 5 72062103 NUT 3 8 16 LOCK 6 72063003 WASHER 3 8 FLAT 72066000 HOSE CLAMP WAS QTY 2 72051547 BARB NIPPLE 1 2MPT 3 4HOSE WAS QTY 2 9 89392349 HOSE 3 4 300 10 170731371 HOSE GUIDE amp ROLLER ASM 11 72601004 BOLT STV 10 24 3 4 FLH ZINC 72062106 NUT 10 24 HEX LOCK 51716381 HARDWARE KIT HOSE REEL INCL 4 REF 7 11 12 REV 20120216 115 CHAPTER 9 Telescoping Tops Telescoping Loadbed Tops 9990524 31 24 2 26 6 PLCS 116 Dominator Parts amp Specifications Manual Part 99905269 NOTES SEE REFERENCE NUMBER IN BOX 1 THE COMPLETE ASSEMBLY DETAIL IS FOR THE TOP WHICH IS 43 ABOVE THE LOADBED VIEW SHOWS THE HINGE UP DOOR ON THE TOP THAT IS 26 ABOVE THE LOADBED 2 ON ASSEMBLIES WITH HINGE UP DOORS THE REAR POST WILL BE FLUSH WITH THE BACK OF THE SIDEPACK 3 ON ASSEMBLIES WITH SWING OUT DOORS THE REAR POST WILL BE 0 09 BEHIND THE BACK OF THE SIDEPACK 4 SECURE POST ON THE CRANE BOX SIDE WITH ITEMS 22 24 26 5 QUANTITY VARIES PER SIDE 6 HEIGHT BETWEEN SIDEPACK AND TOP 18 25 FOR TOP WHICH IS 43 ABOVE THE LOADBED 1 FOR TOP WHICH IS 26 ABOVE THE LOADBED 9905244 PARTS LIST ITEM PART DESCRIPTION DETAILS QUANTITY 160030171 ROLLER UHMW 52X1 25X 62 LG
52. 6 Long with Flat Deck 51720059 183 Welder Deck 24 Long with Tall Compartment 51719952 184 Welder Deck 35 Long with Curbside Tall Compartment 51720060 185 Welder Deck 35 Long with Streetside Tall Compartment 51720063 186 Dominator Decal Examples amp Placement 187 Decal Listu anay atiy de ne e ie ne dele le e E IRL eere ee eue 188 IMT Diamond and Logo Placement 189 Body Safety Decal Placement ete ende ene del ee Pe Rege eg ener 190 Dominator Control Decal Placement 192 Crane Safety Decals on Dominator 193 Hydraulic Reservoir D ecals etti wal iii 194 Fuel Tank Decal Placement nasa ne tr eee a e n dais eee ende 195 Air Tank Decal Placement iie e eee e e ede a E P Leere ee 196 Stabilizer Decal Placements gu ds 196 Reflector amp Hitch Decal Placement sana m D S t au be e E Eee tede 197 Compressor Decal Placement aaa te S eee teinte Erb do Leeds re Reo ie ceo get iu 199 Thread Torque Charts 200 Contents Revisions DATE LOCATION DESCRIPTION 20110831 51719752 ECN 11565 51719752 51720021 hardware kits Added note about 51720021 simultaneous operation and F450 550 20110906 99905253 ECN 11555 Added spring on doors 51719752 ECN 11565 Updated tank hardware 51720021
53. 601 201 202 203 204 205 206 COMPT W3 LIGHT LIGHT LIGHT LIGHT LIGHT LIGHT PANEL GROUND 201 202 CP 203 204 CP 205 CP 206 CJ 207 208 COMPT COMPT FLOOD FLOOD LIGHT LIGHT LIGHT LIGHT LIGHT LIGHT LIGHT LIGHT BA BA BA BA BA BA BA BA CJ 400 LIGHT D k c e MARKER MARKER C k 4G LIGHT FLOOD LIGHT B Wi GROUND A G 4G G w2 W RIBBON CABLE WIRING PANEL CP 600 CP 601 GROUND gt gt DUDA 200IDIRO o 9 Chapter 12 Electrical amp Lighting 159 Chassis Interface Installation 99905369 125A 30A m TO CHASSIS IGNITION SOURCE BROWN _ BATTERY TO PTO GROUND SOURCE ORANGE GREEN EBRAKE SWITCH CHASSIS SUPPLIED 6 RU TO SELECTOR VALVE 7 e RELAY 5 RELAY 6 RAKE AS CP600 A CP600 E NEW 20111202 54 4841 m4 48 la IGNITION isa H v 4 GROUND 7 T RR Ide ERE 7 87 87 Va 87 NOTES 9 4 c De E A 4L CP209 A
54. 661642 72060093 72063005 72063053 REV A 20110923 DESCRIPTION KIT HYDRAULIC SUCTION RESERVOIR ASSEMBLY WITH FILTER TUBE ASSEMBLY HYDRAULIC RESERVOIR HOSE COMPRESSOR MODEL CAS435HA ADAPTER VALVEBALL NIPPLEBARB ADAPTER ADAPTER ELBOW ADAPTER NIPPLEBARB CLAMPHOSE CAP SCREW WASHER WASHER 125 FF 75 X 88 00 12 12 _ MJOFJG 220 F o Poo S LOCK 1 25 OD Chapter4 Assemblies amp Installation 37 Hydraulic Installation CAS40P Compressor 99905350 COMPRESSOR PRESSURE BULKHEAD PANEL REMOVED FOR CLARITY SUCTION DECK BODY LENGTH COMPRESSOR 51396267 51396268 PRESSURE SUCTION 99905350 PARTS LIST EM DESCRIPTION RESERVOIR 91723969 KIT HYDRAULIC CAS40P 2222 01 REF 3 et 724099 KIT HYDRAULIC SUCTION 4 CAS40P COMPRESSOR MODEL 1 CAS40P HOSE FJ 75 X 104 12 12 10084 GMV 6 72534811 ADAPTER MJIC FJIC 12 20 72534819 NIPPLE 7 72060093 OAP SCREW 72063005 WASHER 50 FLAT o 72063053 WASHER NEW 20111215 lE 38 Dominator Parts amp Specifications Manual Part 99905269 Hydraulic Installation CAS3560 Compressor 99905207 13 17 18 19 14 SUCTION COMPRESSOR PRESSURE NOTES SEE REFERENCE NUMBER IN BOX 1 CLAMP ASSEMBLY IS PART OF ITEM 4 HYDRAULIC LINES BODY LENGTH 9 COMPRESSOR 51399175 51399175 51399175 51399175 PRESSURE SUCTION 89397483 6 89397483 6 89397483 6 89397483 6 HYD
55. 8 s 38 114 56 7 944 54 6 94 4 75 6 42 5 54 75 21 5 38 75 29 75 16 75 44 88 18 38 139 1 54 6 94 4 75 6 42 5 114 467 54 75 29 50 46 75 29 75 16 75 44 88 18 38 139 1 74 9 118 7 75 6 42 5 114 46 7 Usable Depth Chapter 3 Specifications Rear View 96 22 2440 mm 560 50 1270 40 1015 mm Load Bed Height 24 with standard height compartments 40 with raised compartments 19 20 Dominator Parts amp Specifications Manual Part 99905269 Dominator Chassis Specifications CHASSIS SPECIFICATIONS Minimum Cab to Axle Dimensions Dominator amp II without Welder Single Axle CA 9 Body 60 152 4 cm D D e 11 Body 84 213 4 cm e ck Dominator amp 11 with Welder Single Axle CA based on width ck of welder deck selected 9 Body 84 96 213 4 243 8 cm 11 Body 108 120 274 3 304 8 cm Simultaneous Operation on Ford F450 550 NOTE On an Ford F450 or F550 chassis when the crane is under operating near maximum capacity there may be insufficient transmission output to operate the crane and compressor simultaneously The crane and compressor must be operated individually until the crane load moment is reduced If both systems are operated simultaneously with the crane near maximum capacity the compressor may unexpectedly slow down or cease operation
56. 8 Air System Options 99 Air Tank Kit 35 Gallon 51708336 7 REARWARD 1 4 FITTING 5 FORWARD 1 4 FITTING 5 FORWARD 1 2 3 i T A EITTING d 1 4 FITTING Y 48 8 0 gt V 10 10 1 toC 4 4 T 6 CURB SIDE 12 14 DRIVER A SIDE 15 13 13 16 y 10 j 12 12 a Bie eo 13 4 THESE TWO 2 CLAMPS USE y YA THE SAME 20 21 22 12 i 217 NOTES 1 ITEMS 23 27 ARE USED TO SECURE TANK 1 TO BRACKET 4 AND BRACKET TO BODY 2 ITEMS 20 22 ARE USED TO SECURE CLAMP 12 TO BODY 3 ITEM 28 AND ONE OF ITEM 9 MAY NOT BE REQUIRED OR MAY REPLACE ITEMS 14 amp 15 51708336 PARTS LIST TEM QUANTITY 70073063 TANK AIR 35 GAL 14 00 X 57 00 72661657 CLAMP 75 STEPLESS EAR WAS 72066000 HOSE GP 75 X 300 WP GRAY 1 100 Dominator Parts amp Specifications Manual Part 99905269 1708336 PARTS LIST TEM ART DESCRIPTION 7 2532832 HOSE FTG TYPE O 75 75 STL 0048015 GAUGE PRESSURE AIR 300 2053170 ELBOW STREET BLK 25 X 45 172060004 SCR 25 20 X 1 00 HH GR5 ZINC 063001 WASHER 25 W FLAT ANSI B27 2Z 2062104 NUT 25 20 HEX NYLOC ZINC 5 72060047 ____ SCR 38 16 X 1 25 HH 685 ZINC 2063003 WASHER 38 W FLAT ANSI 27 27 72062103 NUT 38 16 HEX NYLOC ZINC 2060046 CAP SCR 38 16 X 1 00 HH GRD5 ZINC 76392821 WASHER BONDED PLTD 38 NIPPLE PIPE BLK 75 5 00 UANTITY i
57. ADED 62 11 X 14 00 WASHER 62 FLAT NUT 62 11 HEX NYLOCK ROD DOOR 8 12 LG W 75 OFFSET SECTION A A SCALE 0 16 1 QUANTITY Chapter 14 Welder Platforms 183 Welder Deck 36 Long with Flat Deck 51720059 51720059 PARTS LIST ITEM PART DESCRIPTION 1 77044807 HARNESS LUBE FRONT MARKER LIGHTS 2 51716399 HARDWARE KIT 52720060 WELDER DECK 36 FLAT 60108981 TIE DOWN 5 60109048 THREADED ROD 0 62 11 14 184 Dominator Parts amp Specifications Manual Part 99905269 Welder Deck 24 Long with Tall Compartment 51719952 11 12 18 51719952 PARTS LIST ITEM PART 52719953 60128310 5 60128312 8 _____ 60128315 60128317 12 60128318 70144288 60116990 60117060 72661383 60129361 60129358 60129362 60129360 60129357 25 60129356 60129359 52719954 52719092 20070302 FOR CLARITY COMPARTMENT TOP FLOOR DOORS NOT SHOWN A re ay por 2 2 2 Z gt z lt DESCRIPTION D Il WELDER DECK W D2 24 L RSD R UBT PANEL WELDER DECK UBTB RF 2 PANEL WELDER DECK UBTB PF 1 CHANNEL FORM 1 24X 4 00X 50 00 PANEL WELDERDECK LF 60H 1 PANEL WELDERDECK LF 60H 2 DOOR STOP SELF CLOSING SPRING GUSSET FRONT PANEL RH BTTM D2 GUSSET FRONT PANEL LH BTTM D2 HINGE SS 10GA BUTT W IMT LOGO OFFSET BACK BTM WELDER DECK RF D2 24in SDPK HEADER WELDER DECK 19 62 CHANNEL FORM 1 00X 2 00X
58. CATED IN CRANE BOX 4 SEE HARNESS DRAWING 77441438 FOR WIRE HARNESS CONNECTIONS TO VALVEBANK 130 Dominator Parts amp Specifications Manual Part 99905269 31724013 99905236 PARTS LIST ITEM PART 51719647 51719649 5 52719747 8 60030356 m y 73734229 10 77441438 LN 51720995 51397101 51397100 51397097 51397098 EC S 51397096 51397099 51396821 72053758 72533567 72532690 72533590 72053763 72532355 25 72532351 26 72532358 27 3B142860 28 70398872 29 72060031 30 72060026 31 72060117 32 72601297 33 72060056 34 72062080 72062232 36 72062109 72063051 72066178 SJ 72066185 40 52719342 60030354 DESCRIPTION DETAILS QUANTITY STABILIZER ASSEMBLY 1 EXTENSION STABILIZER ASSEMBLY STATIONARY MOUNT WEAR PAD RC 2 00 X 2 00 X 5 00 tr VALVE BANK 3 SECTION WITH 1 SOLENOID HARNESS POWER PANEL HOSE KIT POWER OUT HYD REF STABILIZERS 100R17 100R17 rma 100R17 100817 100817 100817 FF 25 X 96 00 4 4 10682 ADAPTER OVERRIDE OVERRIDE SOFT SHIFT Z Duane CARRIER Chapter 11 Stabilizers 131 31724013 99905236 PARTS LIST DESCRIPTION DETAILS QUANTITY CLAMP 62 LOOP CUSHIONED 2 MACHY BUSHING 75X14 GA NR 2 ROLL PIN 50 4 00 WASHER 50 FLAT ASTM F436 SPRING COMPRESSION 062X1 50X 845 OD REV B 20120120 mE c 132 Dominator Parts amp Specificat
59. DIMENSIONS QUANTITY IN PARENTHESES ITEM 1 DIVIDER ITEM 2 ITEM 3 m ree DIVIDER CENTER _ DIVIDER HEMMED 70733800 60250747 7073802 60251233 4 70733803 HX13W 160251233 4 W 9 2 2 70733805 5 H X 39 60251233 60130561 60130572 70733806 7 H X 39 W 60251233 9 60130561 2 60130572 2 Chapter 6 Compartment Options Compartment Options Partt Dimensions Description Roll out Tool Box Tray 1711548 Tray dimensions 32 W x 18 5 D LV1 LV2 RV1 RV2 O a 5 gt per 2 W EX D e gt eu 1720021 Tank bracket Oxy Acet 3 tanks with hook LV1 RV1 51719752 Tank bracket Oxy Acet 2 tanks with hook LV1 RV1 Mounted on front wall in vented compartment ull out Drawer Sets 1704193 4 drawer set with base 18 D x 8 12 W x 19 H V1 LV2 RV1 RV2 LH RH LR 1704194 5 drawer set with base 18 D x 8 12 W x 23 H V1 LV2 RV1 RV2 LR 16 bolt drawer set w base 18 D x 16 25 W x 1 RV1 LR 5 H 18 bolt drawer set w base 18 D x 16 25 W x LV1 RV1 LR 39 5 H 1712650 2 drawer set with base 18 D x 8 12 W x 11 H LV1 LV2 RV1 RV2 LH RH LR lide out Parts Book Tray 1713240 Slide out parts book tray ookshelf 1710102 Bookshelf dimensions 8 H x 45 L x 12 D RH LH 1707629 Bookshelf dimensions 8 H x 26 L x 12 D RH LH 51709946 35 5 51704282 H RH 85 86 Dominator Parts amp S
60. E NYLOC WELD NUT 25 mee PER HINGE 20 17 172661383 HINGE SS 10GA ALL ALL HINGES BUTT Key Cylinder Replacement KEY CYLINDER REPLACEMENT The Dominator service vehicle uses door latch assembly 72661599 on all compartment doors Upon installation the latch assemblies have a common key cylinder part number 72661608 However the key cylinders can be changed so compartments use different keys This feature allows different Dominator compartments to have different keys thus increasing security Part 72661619 Cylinder Key Tool for Compression Latch is required to change the key cylinders on the Dominators Alternate key cylinders include Chapter4 Assemblies amp Installation 27 Dominator Crane Installation Hole Pattern 99905219 CRANE MODEL WS100 1015 32031 40041 IMT 20031 2020 4004i 2820 3020 3820 5005 6006i 7500S 7500 Use adapter plate 51721678 on 2003i cranes Use adapter plate 51721680 on non IMT manufactured 4004i cranes 28 Dominator Parts amp Specifications Manual Part 99905269 Hydraulic Installation Dominator Crane CAS435HA Compressor 99905202 RIGHT HAND SIDEPACK REMOVED FOR CLARITY 23 DETAIL A Chapter4 Assemblies amp Installation 29 HYDRAULIC ot HYDRAULIC RETURN amp SUCTION bt PRESSURE LINES ii RETURN PRESSURE LINE FROM PUMP PRESSURE 11 9 WITH WELDER 11
61. EW THREAD CUT WASHER FLAT NUT RUBBER FENDER PCS REID 2 31 18 X 1 00 TRH PHH WN j 24 Dominator Parts amp Specifications Manual Part 99905269 99905253 PARTS LIST ITEM PART 72661384 70034366 60350056 89399101 89396626 16 60116698 73050188 70143791 72062109 REV C 20110902 DESCRIPTION RIVET POP PLUG PLASTIC BUTTON TREAD WEATHERSTRIP PLASTIC EDGING BLACK DRIP TRAY CRANE COMPARTMENT SPRING PNEUMATIC BALL STUD NUT x DOM Il DSC 1 PAS REGO Chapter4 Assemblies amp Installation Door Assembly Dominator 99905142 BEFORE ASSEMBLY APPLY LOCTITE 515 AROUND EACH HOLE DETAIL A 14 4 PER HINGE SIDEPACK HEIGHT AA LENGTH 4 LEFTHORZWIATOH p 71414482 NA 5 LEFTHORZWIOLATOH p pams MoO LEFT HORIZ W O LATCH 71414341 71414342 6 LEFT REAR ALL 71414304 71414311 7 RIGHT VERT 1 ALL 171414302 71414305 8 RIGHT VERT 2 11 71414303 71414309 10 RIGHT HORIZ W LATCH 9 71414462 NA ONLY RIGHT HORIZ W LATCH 71414322 71414323 26 Dominator Parts amp Specifications Manual Part 99905269 SIDEPACK HEIGHT ITEM LOCATION BODY 44 DOMI 60 DOMI LENGTH RIGHT HORIZ W O LATCH 71414463 NA 9 ONLY 11 RIGHT HORIZ W O LATCH 71414341 71414342 12 12 RIGHT REAR ALL 71414304 71414307 13 WORKBENCH 60129178 60129178 25 20X 75 TRHTORXSS 25 20X 1 00 TRHTORXSS 15 72062194 NUT SS 25 20 ALL 3 PER HING
62. H Pullout Drop Down 13 52724169 RH Pullout Drop Down 19 52723617 Note stabilizers are required for Dominator bodies with cranes in the range between 1015 50051 Other crane models require stabilizer part numbers indicated 124 Dominator Parts amp Specifications Manual Part 99905269 Stabilizer Kit Front Drop Down 52723610 5 3 999 9 9 9 9 9 9 NOTES SEE REFERENCE NUMBER BOX 1 POSITION 1 2 1 3 FROM OUTSIDE OF SIDEPACK 2 AT ASSEMBLY DRILL FOUR 0 41 DIAMETER HOLES IN THE PANEL USING ITEM 9 DROP DOWN WELDMENT AS A GUIDE 52723610 PARTS LIST ITEM PART 72060047 2 71732054 3 60126320 60126321 72601582 6 72062232 72063003 8 72062103 9 52723624 60350164 REV 20110920 PNQUCKREERE f TUBE EXTENSION BOTTOM PAD eewo Oooo WELDMENT DROPDOWN TREAD BN Chapter 11 Stabilizers 125 Stabilizer Kit Front Pull Out 13 52724169 NOTES SEE REFERENCE NUMBER IN BOX 1 3 66 9 3 cm FROM OUTSIDE OF SIDEPACK 2 AT ASSEMBLY DRILL 7 00 53 1 3 cm HOLES USING ITEM 1 STABILIZER HOUSING AS A GUIDE 52724169 PARTS LIST DESCRIPTION DETAILS QUANTITY 72307 FRONTHOUSINS OT pem Tee WELDMENT 72062104 NUT 60126320 STABILZERFRONTTUBEEXTEND 60726321 STABILIZER FRONT BOTTOMPAD i o 3
63. IT SHELF END _ SHELF SHELF END 51723744 INCLUDED 40 TALL DIVIDER PANEL 1723728 51720126 its O Si PS 72370 LESA SS TALL DIVIDER PANEL 026455 5136956 180190802 51720127 60136439 50136857 60136862 __ 715 ______ 60261213 3 51723729 60136439 60136858 6013682 5 1725750 0736439 60136859 50136862 75 60251213 0 5172371 ILEFTHAND FT HAND SHELF END SHELF SHELF END 40 TALL DIVIDER PANEL 60136927 60735855 6013682 ms o O 8724698 51720126 60251213 9 51724699 0136921 60136858 6013682 75 7 5172706 6036921 60136859 60136862 175 60251213 5172470 56 DIVIDER PANEL 60136921 60136856 6013862 5 jra 78 Dominator Parts amp Specifications Manual Part 99905269 51720127 60136921 60136857 60136862 60251213 3 51724699 60136921 60136858 60136862 175 51724700 60136921 60136859 60136862 60251213 4 51724701 Installation Drawing Shelves 99905160 10R2 co N POSITION AND DRILL AT ASSEMBLY 99905160 SHELF INSTALLATION PARTS LIST ITEM PART DESCRIPTION 1 51720126 DIVIDER KIT BOLT ON RAISED 44 amp 52 SIDEPACKS SIDEPACKS 2 51720127 DIVIDER KIT BOLT ON STANDARD SIDEPACKS 3 151723744 BOLT ON DIVIDER KIT 20 HIGH m gt r 05 QUANTITY o Q SIDEPACKS 4 SEE CHART SHELF KIT 1 50 H 11 5 W 18 5 DIVIDER PANEL 5 SEE CHART SHELF KI
64. ITI o 70 Dominator Parts amp Specifications Manual Part 99905269 Allison T1000 T2000 TCM with Dual PTO 4th Generation 2006 present 99904085 2 COMPRESSOR SWITCH 77041701 7 6 5 TO PTO GROUND SPLICE 31 MS i6 REF 99903681 CHASSIS e ELEC INSTL INSTRUCTIONS Bis 4 T SOLENOID T COMP Hi E PTOH CMPRSR CRANE Bes IGN mos SWITCH RELAY PRS PTO wan ir 7 AA 1 2 2 J ar 4576 Ele 4 7 PES ero n CRANE 3 d 4 gt E BRAKE UN al WIRE 43 3 CRANE 4 143 lt RELAY 80 PIN 143 CONNECTOR WIRE 50 ONTCM 150 lt L GM 104 NOTE 1 Different chassis may have different codes for the TCM wire numbers 2 for Freightliner is behind the dash on the passenger side of the cab Splice into appropriate wires at that location 3 for Sterling is located under the cab Use customer access Metripack connector located on the driver s side wheel well Use cavity F for pin 43 and cavity G for pin 50 Use item 5 terminal to connect 4 TOM for International 4300 and 4400 models is located under the cab Use customer access Metripack connector located in the driver s side upper wheel well Use cavit
65. KER LIGHT COMPA RTMENT LIGHTS COMPARTMENT LIGHTS 1 1 SWITCH PANEL 7 CP 601 7 PANEL 7 GROUND MODULE 2 Bi a PIN CONNECTOR 7 Connects to RIBBON CABLE CONNECTION 77441439 street eniai CONNECTION POINT MARKERS side mounted crane PANEL POINT q l LEFT 3 I STOP m O I MODULE 2 lt o I 1 o I GROUNDS 77441437 2 lt Me HARNESS I CHAS BODY 1 p 5 I lt 5 1 CENTER MARKER RIBBON CABLE CONNECTOR RIGHT CONNECTION CONNECTION i MARKERS POINT POINT Y CONNECTION POINT amp MODULE DETAILS Soe SS SE 3 FLOOD LIGHT amp Le FLOOD LIGHT EXTENSION HARNESS x RIGHT 2 BACKUP 2 lt EN MARKER x LIGHT y Connects to ES extension REAR harness I CRANE FLOOD ES CP 600 1 LIGHT NOT NEEDED RT AUX N WHEN USED ON H CP 601 400 CRAESDO COMPARTMENT LIGHTS PANEL WHEN USED F 7 FANS 603 TOMASTER GROUND ON CRANE SIDE i SWITCH PANEL x S gt lt 2 1 62402 TOMOD1 Sa f lt _ Lec LA Sca aes PANE G
66. LIST TEM PART DESCRIPTION 77044764 USE HOLDER W O FUSE 77041527 FUSE ATC 7 5 AMP UANTITY Q 1 1 3 4 7044556 DIODE 2 2 274 V 3 7 pons RELAY 177441047 TERMINAL MP 150 16 18GA MALE WITCH ROCKER E m Chapter 5 Chassis Installation 73 Allison T1000 T2000 TCM Freightliner Single PTO 4th Generation 2006 present 99904085 5 TO FREIGHTLINER HARNESS BACK OF CAB CONNECTION TO PTO SOLENOID CONNECTOR PURPLE GROUND BLACK 2 PIN CONNECTOR RE ueri 1 PTO ENGAGE 1044 IMT HARNESS E BRAKE BRS 5 200 1413 PURPLE eb PTO Y PRESSURE TO FREIGHTLINER SWITCH HARNESS BACK OF m CONNECTION PTO PRESSURE WIRE 43 1222 g pIN 143 PTO GROUND BLACK CONNECTOR ee 2 PIN CONNECTOR ON T C M 150 ALLISON T1000 T2000 4th GEN FREIGHTLINER PTO WIRING PARTS LIST ITEM PART DESCRIPTION 77041251 RELAY 2 77044556 DIODE 2 2 AMP 274 V NEW 20061108 gt T 74 Dominator Parts amp Specifications Manual Part 99905269 PTO Pump Rotation Guide 99904279 PTO ROTATION IS OPPOSITE OF ENGINE ROTATION OPP LOOKING LOOKING AT REAR OF PUMP gt CW LOOKING FROMREAR LOOKING FROMFRONT say OF TRUCK PTO OF TRUCK P
67. LOCK WASHER 5 16 FLAT NUT 31 18 HEX NYLOCK PLUG PIPE SOCKET HEAD GLV 25 PLUG PIPE SOCKET HEAD GLV 75 CLIP BODY SPEED NUT 3 8 16 PLUG PIPE SOCKET HEAD GLV 1 00 NIPPLE BARB BRASS 75MPT 90 75 NIPPLE BARB BRASS 75MPT 75 Chapter8 Air System Options rm nin gt lt 110 Dominator Parts amp Specifications Manual Part 99905269 Stepless Ear Clamp Installation 99904411 INSTALLING ASTEPLESSEARCLAMP AENG ASTEPLESSEARCLAP mene ooo there is sufficient room use standard jaw pincers to position a properly sized ear clamp on a hose fitted with a hose stem Close ear clamp fully with uniform force until there is only a 1 16 gap remaining The visible deformation of the clamp ear provides a visible instant check that the closure is complete INSTALLING A STEPLESS EAR CLAMP IN RESTRICTED SPACE When space is restricted use side jaw pincers held parallel to the hose to position and clamp a properly sized ear clamp on a hose fitted with a hose stem Close ear clamp fully with uniform force until there is only a 1 16 gap remaining The visible deformation of the clamp ear provides a visible instant check that the closure is complete REMOVING A STEPLESS EAR CLAMP To remove a stepless ear clamp grasp the strip end with a pincer and pull it away NOTE Stepless ear clamps can only be used once When removed they must be discarded and replaced with new clamps Ch
68. MJC 28 W f marn Mommie 4 f cew ELBOW MSTASOMTIC 1212 __ _____ p f ADAPTER M STR M JIC 10 8 ELBOW MSTRSOMJIC 10 22 b f NPPLEBARB 7JBRS SOMPTSU7S Bo CLAMP HOSE 200 b P CONGRESO oS SHAME CAPSCREW 8816X 75HHGRSZ WASHER 38 FLAT E 38 LOCK 22 22 0 CAPSCREW ______ WASHER WASHER _ sotok Chapter4 Assemblies amp Installation 31 Hydraulic Installation Dom I Crane amp CAS40P Compressor 99905349 RIGHT HAND SIDEPACK REMOVED FOR CLARITY DETAIL A gt AS SSN CRANE PRESSURE TO P ON STABILIZER VALVE BANK CRANE RETURN FROM STABILIZER AND CRANE TEE PRESSURE RETURN HOSES BODY LENGTH 9 it sd 9 WITH WELDER DECK 11 WITH WELDER DECK CRANE PRESSURE 51395433 51399197 51395433 51399197 CRANE RETURN 51399198 51399176 51399198 51399176 PRESSURE FROM 51399196 51399196 51399199 51399199 PUMP SUCTION 89397483 6 89397483 6 89397483 9 89397483 9 32 Dominator Parts amp Specifications Manual Part 99905269 9905349 PARTS LIST TEM PART DESCRIPTION DETAILS QUANTITY 91723962 HYDRAULIC RETURN MANIFOLD 91723963 HYDRAULIC RESERVOIR 91723967 KIT HYDRAULIC DOM I 8 CAS435 1723968 1724098 50 SUCTION 3540419 FLOW CNTRL 10 320 PSI 3540446 AS40P 1399265 J 75 X 104 00 12 12
69. OD 51723758 RESERVOIR ASMWIFLTER 21 GAL FF 1 25 X 49 00 20 20 100R4 GMV 25 0 C Chapter4 Assemblies amp Installation 45 Compressor Installation CAS435HA CAS3560 CAS2545 99905254 NOTE When installing any compressors maintain a minimum clearance of 10 on each end of the compressor If installing a compressor with a hydraulic aftercooler maintain a minimum space of 10 between the compressor and aftercooler while still maintaining the 10 of clearance on each end of the compressor cooler combination CAS435HA Compressor Mounting Location 44 11 2 13 38 34 cm 7 75 19 7 cm 00 44 4 12 30 5 cm 4 38 11 2 cm 12 25 31 cm 4 5 11 4 12 30 5 cm 46 Dominator Parts amp Specifications Manual Part 99905269 CAS2545 With Telescopic Roof Compressor Mounting Locations 4 38 11 2 cm 12 25 31 cm 4 2 75 7 cm 6 15 2 cm 18 12 30 5 cm 24 61 Min 46 cm Chapter4 Assemblies amp Installation 47 CAS40P Mounting Location amp Installation 99905363 99905363 PARTS LIST 1 72469 HARDWARE 2 asap oOMPRESSOROASAR J o pesn pewor OMPSCREN 6 7206305 WASHER Bevs 48 Dominator Parts amp Specifications Manual Part 99905269 CAS45R Mounting Location
70. ONENTS OF THE SEAL KIT WHENEVER THE CYLINDER IS DISASSEMBLED THIS WILL REDUCE FUTURE DOWNTIME 2 APPLY REGULAR GRADE ANTI SEIZE AND LUBRICATING COMPOUND TO THREADS ON CYLINDER HEAD ONLY KEEP AWAY FROM ALL SEALS 3 APPLY LUBRIPLATE NO 630 2 MEDIUM HEAVY MULTI PURPOSE LUBRICANT ALL PISTON HEAD GLAND AND HOLDING VALVE SEALS NYLON LOCK RING CAST IRON PISTON RINGS AND ROD STINGER THREADS 4 6 STOP TUBE REPLACES 6A025025 WAFER LOCK USE STOP TUBE INSTEAD OF WAFER LOCK WHEN RESEALING CYLINDER 5 PRESS LOCKING PIN ITEM 17 INTO 15 HOLE DRILLED 0 188 DEEP 6 TORQUE PISTON TO 500 530 FT LB HEAD TO 350 FT LB AND CARTRIDGE TO 30 35 FT LB 51718751 PARTS LIST ITEM PART DESCRIPTION 4G048870 ROD ASSEMBLY 52718748 CASE ASSEMBLY 6035125 PISTON 6HD35025 HEAD 6c015025 STOP TUBE 6 60138276 STOP TUBE WAS 6 025025 7 70072338 O RING 3 12X 3 50X 19 70 8 0P338 BACKUP RING 3 12 ID X 3 50 OD 51718751 PARTS LIST ITEM PART 7 61 125 7T66P035 7Q072151 7R14P025 13 7T2N4035 7T2NX427 7R546025 73054681 60125699 9D142020 REV C 20120308 DESCRIPTION LOCK RING NYLON 1 25 PISTON SEAL O RING 3 00X 3 19X 09 70 ROD WIPER TYPE D 2 25 ROD WEAR RING PISTON 3 50X3 25X 5 WEAR RING ROD 2 50 ID X 0 50W HAL U CUP LOADED 2 50X3 00X 38 B VALVE CHECK PILOT OPEN NONVENT LOCKING PIN SEAL KIT WAS 9C142020 INCL 7 15 17 Chapter 11 Stabilizers N N O G gt 2
71. P SCREW 25 20X 75 HH GR5Z WAS 72601827 2062104 NUT 25 20 HEX NYLOC WAS 72062194 72063003 WASHER 38 FLAT WAS SS a O N 1 0 1 2 13 72060047 CAP SCREW 38 16X 1 25 HHGR5Z WAS 72601835 72062103 NUT 38 16 HEX NYLOC WAS 72062197 Chapter7 Tailgate amp Bumper Options 93 51718801 PARTS LIST 5 72661600 CABLE PLASTIC COATED T 5 52719638 AILGATE POST WELDMENT RH 52719639 TAILGATE POST WELDMENT LH REV F 2007 94 Dominator Parts amp Specifications Manual Part 99905269 Tailgate Workbench 51720357 58 75 4 3 NOTES 1 PLUG STANDARD UPPER HOLE FOR GRAB HANDLE WITH PLUG 70395476 QTY 2 2 GRAB HANDLE WILL BE ROTATED TO BE STRAIGHT UP AND DOWN DRILL NEW UPPER HOLE FOR GRAB HANDLE 3 PLUG HOLES FOR STANDARD SLAM TAILGATE WITH PLUG 70396925 QTY 4 51720357 PARTS LIST ITEM PART 60130068 52720359 52720358 60030243 52720360 72063005 72062080 8 72060096 72060093 72060986 72066368 12 72066369 99903747 NEW 20060908 Chapter7 Tailgate amp Bumper Options DESCRIPTION DESCRPTON 12 2 4 1 1 REF QUANTITY WASHER NUT SO TSHEXNYLOOK CAP SCR S0 TGX250HHGRSZ poo ooo CAP SCR S043X275HHGRSZ GATELEFTHAND J LATOHENDGATERIHTHAND f BODYWELDDRAWNG pu cu 96 Dominator Parts amp Specifications Manual Part 99905269 B
72. PARTS LIST TEM 99719668 INSTALLATION KIT T8 o ooo CRANE CRANE ASSEMBLY E DOMNATORBODY 72002097 LEVELINDICATORIEVEL WASHER e STRENGTH 601238 WASHERSPECAL Evo 72601748 CAP SCREW 1 00 8 x3 1 SOCKET HEAD GRADE 8 52 Dominator Parts amp Specifications Manual Part 99905269 Installation Kit Compartment Pressure Fan 99905252 REFERENCE KIT 51719186 NOTES SEE REFERENCE NUMBER IN BOX 1 AIRFLOW DIRECTION IS OUT OF CRANE COMPARTMENT 2 AS REQUIRED 3 WIRE HARNESS 77441135 CONNECTS TO THE HARNESS ON THE BACK OF THE ELECTRICAL PANEL 4 TERMINATE FAN WIRING WITH ITEMS 7 8 11 BLACK WIRE TO CAVITY RED WIRE TO CAVITY B 99905252 PARTS LIST ITEM PARTE pomza GUARDAR 2 77042080 3 72082207 NUT 44 72601676 SCREW MACHNERY __ jreszxasmRDH 5b oua GUARD CHROMEWIRE FAN 7 77044552 MALE 77045927 RETAINER ZIP TIE 26002 1 0 218 r 70394069 REV 20110706 2 sC j Chapter4 Assemblies amp Installation 53 Electric Crane Installation 2003i 3203i 4004i 5005i 6006i 99904394 Install the IMT 2003i 3203i 40041 5005i and 6006i model cranes using the instructions in 99904394 In addition to meeting the minimum chassis specifications noted in the Technical Data section of this manual make sure there is sufficient room for mounting the cr
73. RAULIC LINES WITH WELDER DECK BODY LENGTH m f COMPRESSOR 51399204 51399204 51399204 51399204 PRESSURE SUCTION 89397483 9 89397483 9 89397483 9 89397483 9 99905207 PARTS LIST ITEM PART 1 91723963 91723965 91724098 51723758 71414719 51396747 51399188 51399194 72534749 72534534 72053760 13 72053251 73054379 72531552 16 72661656 72060093 72063005 9 72063053 REV 20110923 DESCRIPTION KIT HYDRAULIC RESERVOIR KIT HYDRAULIC CAS2545 CAS3560 KIT HYDRAULIC SUCTION RESERVOIR ASSEMBLY WITH FILTER TUBE ASSEMBLY HYDRAULIC RESERVOIR HOSE HOSE HOSE COMPRESSOR ASSEMBLY CANOPY ROTARY SCREW ADAPTER ADAPTER ELBOW NIPPLE PIPE BLK VALVE BALL NIPPLE BARB STL CLAMP HOSE CAP SCREW WASHER WASHER Chapter4 Assemblies amp Installation 39 DETAILS KIT QUANTITY e 0 ___ 15 1 21 GAL 1 25 OD 1 FJ 1 00 X 63 00 12 12 2 10081721 FF 1 00 X 140 00 16 16 2 1 1 1 NNI e 10084 2 1 21 EA 20075801722 codo 40 Dominator Parts amp Specifications Manual Part 99905269 Hydraulic Installation CAS60R Compressor Ford 99905357 DETAIL A BULKHEAD PANEL REMOVED FOR CLARITY SUCTION COMPRESSOR PRESSURE HYDRAULIC LINES 11 19 10 19 WITH WELDER DECK COMPRESSOR 51399175 51399204 PRESSURE SUCTION 89397483 6 89397483 9 9905357 PARTS LIST PART DESCRIP
74. REV C 20110920 4 5 6 11 DESCRIPTION HOOK WLDMT J BOLT IN BRACKET OXY ACET BOTTLE BRACKET OXY ACET BOTTLE WASHER 25 FLAT WAS 10 CAP SCR 31 18X 1 00 HH GR5 Z WAS 6 NUT 31 18 HEX NYLOCK WAS 10 WASHER 31 FLAT STRAP 36 BOTTLE HOLDER W SNAP HOOK CHAIN CONNECTOR THREADED 19 CAP SCR 31 18 75 HH 685 Z WASHER BONDED PLATED 31 gt a lt Chapter 6 Compartment Options 89 Pull Out Bin Sets Pull out bins are available for IMT Dominators in sets of 2 4 5 16 and 18 units BIN SET PARTS LISTS BINS QUANTITY 5712550 1704193 1704194 srrovese 51702 51704193 51704194 51709946 51704282 1 62712651 BN SET ail E ense 7 pertes CABNETISBN SEN x 5270235 CABINET ISBN SED E IES 52710274 BNO 60114979 DIVIDER 3 38 7 62 8 54 CAP SCR 1 4 20X3 4 HHGR5 4 14 4 j 5 1720621 04 NUT 1 4 20 LOCK 4 M 8 f 6 72063001 WASHER 1 4 WRT 8 1 8 16 2 Bin Set with Base 51712650 3 2 ITEMS 4 5 6 NOT SHOWN 17 D x8 13 W x 10 75 H 90 Dominator Parts amp Specifications Manual Part 99905269 4 Bin Set with Base 51704193 5 Bin Set with Base 51704194 B 2 ITEMS 4 5 6 NOT SHOWN 17 D x8 13 W x 19 H 17 D x 8 13 W x 23 16 Bin Set with Base 51709946 18 Bin Set with Base 51704282 E 2 5
75. RIGHT FRONT AND LEFT FRONT RAISED 5 MEE EE E 3 2 2 2 Chapter 13 Miscellaneous Options 177 Ladder Installation 99905129 NOTES SEE REFERENCE NUMBER IN BOX 1 ALIGN HOLE IN STEP BRACKET WITH OUTSIDE HOLE IN REAR STEP CHANNEL 2 STEP BUMPER END CAP REMOVED FROM THIS VIEW FOR CLARITY DESCRIPTION DETAILS QUANTITY LADDERASSEWBLY 99905039 DRAWING REAR STEP 1 BUMPER WELDMENT 20110706 E ee 178 Dominator Parts amp Specifications Manual Part 99905269 Ladder Assembly 52723864 NOTES 1 HARDWARE IS CONTAINED IN KIT 51723865 52723864 PARTS LIST ITEM PART 52723863 52723862 52723861 72060921 72063005 6 72062080 72060046 8 72063003 72062103 20110706 DESCRIPTION DETAILS QUANTITY RIGHTHANDSTEPBRAOKET H LEFT HAND STEPBRACKET o pooo LADDER WELOMENT SCREW WASHER 50 FLAT 6040 WASHER CHAPTER 14 Welder Platforms In This Chapter Installation Kit Dominator 8 DSC20 Kit 51720049 Dwg 99903912 179 Welder Deck 24 Long with 2 Underbody Toolboxes 51720055 181 Welder Deck 35 Long with 2 Underbody Toolboxes 51720057 182 Welder Deck 36 Long with Flat Deck 51720059 182 Welder Deck 24 Long with Tall Compartment 51719952 183 Welder Deck 35 Long with Curbside Tall Compartm
76. ROUND na ES Sia 05 600 CHASSIS ul COMPRESSOR CONNECTOR i CONNECTION FUSE PANEL Ch 1200 p TOCHASSISWIRNG L ATFRONTOFBODY STABILIZER 1 CONTROLS 7 x N CRANE CONNECTOR 2 CHASSIS ae Sa GROUNDS mW ae g T POWER PANEL HARNESS 144 Dominator Parts amp Specifications Manual Part 99905269 PANEL RIBBON CABLE INSTALLATION POWER PANEL FRONT VIEW Dom I II Panel STABILIZER HOURMETERS FLOOD LIGHT SWITCH PANEL Installed light ribbon cable The ribbon cable on the extension harness is part of the harness Light ribbon cable connects between switch panel Mod 1 and the harness FUSE PANEL Loose stabilizer ribbon cable 77441465 Dom L Il 77441466 Dom Illl IV gt P 4 Wit 2 d 41 Installed stabilizer ribbon cable Dom The ribbon cable for the stabilizers is loose On Dom the stabilizer ribbon connects between the stabilizer switch panel Mod 1 and Mod 3 On Dom III IV the stabilizer ribbon connects between the stabilizer switch panel Mod 1 Mod 2 and Mod 3 W NOTE Views shown are for Dominator Dominator II IV have power out stabilizers and an additional stabilizer module so there is additional wiring NOTES 1 The connection numbers define the type of connection 100 series i e C 101 means 1 pin connector 300 series i e CP
77. T 1 50 H 17 5 W 18 5 lt m gt T gt z m r 72601831 CAP SCREW SS 31 18X 1 00 HH 7 n NUT 8 72062314 WASHER STAINLESS STEEL REV 20111202 p 7 0 AA Chapter 6 Compartment Options 79 Installation Drawing Door Trays 99905166 mem e Esc 62 81 2 cm 68 5 cm 67 6 cm 52 4 cm peri PER TRAY 4 72062307 NUT SS 8 32 HEX NYLOC 4 72601818 SCREW MACH 8 32X0 50 FH SS ILL AT ASSEMBLY L 21 37 20 68 54 3 cm 52 5 cm NOTE 1 Position all tray applications 3 0 7 6 cm above latch hole opening Space all double tray applications 8 25 31 cm apart 99905166 PARTS LIST ITEM PART DESCRIPTION QUANTITY 2728950 C 272856 3 2723952 ___ CANWIHDOOR 2697 2725954 5 5272395 G 272951 IRAYSPRAYCANWIHDOOR i96 7 5272855 e 52723957 S 52728958 10 2754000 G 6272400 20110524 NOTE Not all trays are available all models Check the door widths on your model to determine appropriate options 80 Dominator Parts amp Specifications Manual Part 99905269 Parts List Drawer Units and Kits Compartment Key Left Rear Left Vertical 2 Right Horizontal Right Vertical 1 NOTE The Left and Right Vertical 2 compartments are only used on Dominator 11 bodies The body configuration determin
78. TABILIZER ASSEMBLY STATIONARY MOUNT PIN 128 Dominator Parts amp Specifications Manual Part 99905269 31724012 99905235 PARTS LIST ITEM PART 60030356 73734228 77441438 51720994 51397096 51397099 51397097 15 51397098 51396821 72053758 18 72533567 72053763 72532358 72533590 72532355 72060031 72060026 72060117 26 72060056 72062109 72062232 72063051 30 70398872 72066178 72066185 60106314 60010351 60030053 60030354 72661621 72063028 39 52719342 72063132 REV B 20120120 DESCRIPTION DETAILS QUANTITY WEARPAD RC200X200X500 meum WITH SOLENOIDS HARNESSPOWEHPANEL STABILIZERS 100R17 100R17 HOSE FZ 25 X 42 00 OAL 4 6 1 100R17 FF 25 X 96 00 4 4 100R2 ELBOW STRM JIC XLG 4 4 ADAPTER MSTRMJIC88 ELBOW JIC 4 4 BLKHD CAP SCREW 31 18 2 50 HH GR5 Z CAPSCREW ________ 1 50 HH GRBZ NUT BIE HEXNYLOCK WASHER S8 LOCK OVERRIDE COTTER PIN COTTERPIN 16 00 SPRING COMPRESSION 062 X 1 50 X 84500 CAM CLAMP CLAMP CARRIER Chapter 11 Stabilizers 129 Stabilizer Kit Power Out Power Down 31724013 99905236 19 DECAL PLACED ON CRANE BOX DOOR 28 VALVE 6 pe INSTALLED ON BACK WALLOF CRANE BOX VIEW AS SEEN FROM REAR OF CRANE BOX NOTES SEE REFERENCE NUMBER IN BOX 1 PLACE DECAL ABOVE VALVE BANK INSIDE CRANE BOX 2 INSTALL VALVE ON BACK WALL OF CRANE BOX 3 LOCK PIN IS LO
79. TION es QUANTITY 97723963 KITHYDRESERVOR ___ SSS FF 1 00 X 125 00 16 16 100R4 NEwznnzg O Chapter4 Assemblies amp Installation 41 Hydraulic Reservoir 51723758 NOTES SEE REFERENCE NUMBER IN BOX 1 DIPSTICK BOLT TORQUE 5 FT LB 0 69 KG M 2 TORQUE 24 FT LB 3 3 KG M 3 TORQUE 15 FT LB 2 1 KG M 51723758 PARTS LIST HYORAULCTANKWELDMENT T HYDRAULIC FILTER ASSEMBLY 29 GPW UBRICANT 565 AS REQ D O RING PLUG HH 9 16 18 ZINC PLATED CLAMP ASSEMBLY 42 Dominator Parts amp Specifications Manual Part 99905269 90734588 HYDRAULIC FILTER REPLACEMENT KIT DIPSTICK AIR 1 BREATHER SAE 20 1 5 8 12 UN 1 8 NPT INDICATOR PORT 90734588 INCLUDES 73052153 FILTER ELEMENT 10 MICRON 70048245 BREATHER ELEMENT 10 MICRON Chapter4 Assemblies amp Installation 43 Reservoir Assembly 1 5 Suction 99905358 PART OF RESERVOIR ASY 99905358 PARTS LIST TEM PARTE DESCRIPTION DETMLS QUANTITY 91724098 SSCS 51723758 RESERVOIR ASSEMBLY 21 GAL W FILTER BLK 1 50X CLOSE 7261656 CLAMP HOSE Z00T BOLT FF 1 25 X 49 00 20 20 100R4 GMV REF 44 Dominator Parts amp Specifications Manual Part 99905269 Reservoir Assembly 1 25 Suction 99905359 99905359 PARTS LIST TEM QUANTITY 91724099 KIT HYD 1 28 SUCTION REF 25
80. TR M 16 12 5 72532366 12 12 72533595 ELBOW M STR 90 M JIC 12 8 7 60136541 BRACKET PRIORITY FLOW CONTROL REV A 20110204 YU UIC 66 Dominator Parts amp Specifications Manual Part 99905269 Installation DEF Tank Hoses on 2011 Ford F550 99904938 70034515 ELBOW FPT 90 BARB 50 50 POLY 70034514 ELBOW MPT 90 BARB 50 38 POLY TO FILL NECK INSIDE OF BODY 70034516 ELBOW BARB 90 BARB 75 75 TO FUEL TANK OF CHASSIS Chapter5 Chassis Installation 67 Installation Ford 4x2 with Crane CAS35WG 99905023 PRIORITY 73540419 m F COMPRESSOR JEX DIRECTIONAL VALVE 73540425 pet B A STABILIZER VALVE BANK CRANE VALVE BANK 4 R R P WELDER T GENERATOR 68 Dominator Parts amp Specifications Manual Part 99905269 Installation Ford 4x4 with Crane CAS35WG 99905302 16 GPM 1950 RPM WELDER GENERATOR 10 GPM 1200 RPM 73540448 DUAL SELECTOR 70570951 PUMP PTO VALVE Chapter5 Chassis Installation 69 PTO Wiring Installation 2006 to Present 99904085 Allison T1000 T2000 TCM with Single PTO 4th Generation 2006 present 99904085 1 77041701 17 IGNITION 2 12
81. UMP DRIVE CW ROTATES CW EQUIPMENT ROTATES CCW LOOKING LOOKING AT REAR gt LOOKING FROMREAR LOOKING FROM FRONT OF TRUCK PTO OF TRUCK PUMP DRIVE ROTATES CCW EQUIPMENT ROTATES CW PTO ROTATION IS THE SAME AS ENGINE ROTATION ENG NOTES 1 The pump driven equipment should always rotate in the opposite direction of the PTO 2 geared adapter will always change the rotation of the PTO CHAPTER 6 Compartment Options In This Chapter Compartment Layout 99905160 75 Parts List Shelves 99905160 76 Installation Drawing Shelves 99905160 78 Installation Drawing Door Trays 99905166 79 Parts List Drawer Units and 80 Dominator Drawer Set Reference Drawing 82 Drawer Componenis cdi XR PUE edet 83 Compartment Options sais 85 Tool Box Tray 51711548 85 Tank Bracket 2 Bottle 51719752 87 Tank Bracket 3 Bottle 51720021 88 Pull Out Bin Sets eee A Ae 88 76 Dominator Parts amp Specifications Manual Part 99905269 Compartment Layout 99905160 Co
82. UNTING BRACKET NA NA WA WA 7 Na NA A SEE DOOR TWELDMENT W CHART SWING W LTCH TRACK LOWER A IS homem en r E 87 POSTLEFTREAR 60128899 60131373 6012889 60131373 222 wu non a Ea DOOR SWING WITH LATCH DOOR ROD TOP 0116066 rss CHAPTER 10 Boom Supports In This Chapter Boom Support Adjustable 52723757 120 Boom Support Placement 99905157 121 119 120 Dominator Parts amp Specifications Manual Part 99905269 Boom Support Adjustable 52723757 52723757 PARTS LIST ITEM PART 72060193 72063003 72062103 4 72060047 72063005 72060102 76392821 8 720621 14 DESCRIPTION CAP SCREW WASHER NUT CAP SCREW WASHER CAP SCREW WASHER NUT 38 10 X 1 25 SOFLAT 50 13 X 5 5 HHGR5Z 1 38 BONDED PLATED 4 75 10 HEX NYLOCK Chapter 10 Boom Supports 121 52723757 PARTS LIST ITEM PART DESCRIPTION p 72063008 WASHER 60136190 BRACKET SADDLE PIVOT 60090430 WEAR PAD SADDLE A pz 60136187 PEDESTAL TUBE DNUS 13 52724120 WELDMENT ADJ BOOM SUPPORT ma 272321 POSTWELDMENT ee EN 15 7206200 NUT 16 72601611 SCREW MACHINERY 38 16 X 1 5 FLH 2 __ 51723760 _ HARDWARE KIT INCLUDES 1 9 18 18 REV F 20120301 A Boom Support Placement 99905157
83. V 0 16 GROUND SPLICE 99903681 L J CHASSIS ELEC INSTALL INSTR 1 2 5 5 d PT ssl bt 998 wo lt lo 0 E WIRE 43 143 lt 80 PIN connector 148 ON T C M WIRE 50 150 lt GM 104 NOTE 1 Different chassis may have different codes for the TCM wire numbers 2 for Freightliner is behind the dash on the passenger side of the cab Splice into appropriate wires at that location 3 TOM for Sterling Actera is located under the cab Use customer access Metripack connector located on the driver s side wheel well Use cavity F for pin 43 and cavity G for pin 50 Use item 5 terminal to connect 4 TOM for International 4300 and 4400 models is located under the cab Use customer access Metripack connector located in the driver s side upper wheel well Use cavity B for wire 43 and cavity C for wire 50 Use item 5 terminal to connect 5 2007 and newer GM Transmission Connector Located near upfitter connector in the engine compartment on the right side Wire 143 Pin C Wire 104 Pin K ALLISON T1000 T2000 4th GEN SINGLE PTO WIRING PARTS LIST TEM ART DESCRIPTION QUANTITY 7044764 USE HOLDER W O FUSE 7041527 USE ATC 7 5 AMP 7041251 ELAY 441047 ERMINAL MP 150 16 18GA MALE J Y 7044556 IODE 7041701 WITCH ROCKER pi Y z
84. WITH WELDER RETURN HOSE PART DECK DECK NUMBERSBODY LENGTH CRANE PRESSURE _ 51395433 51399197 51395433 51399197 CRANE RETURN 51399198 51399176 51399198 51399176 PRESSUREFROM 51399196 51399196 51399199 51399199 PUMP NOTES SEE REFERENCE NUMBER IN BOX 1 CLAMP ASSEMBLY IS PART OF ITEM 6 2 MOUNT RETURN MANIFOLD ON GUSSET CLOSEST TO RESERVOIR 99905202 PARTS LIST DESCRIPTION DETAILS KIT KIT HYDRAULIC REF RESERVOIR KIT HYDRAULIC RETURN REF MANIFOLD KIT HYDRAULIC DOM REF CRANE amp CAS435 KIT HYDRAULIC 1 50 SUCTION REF W FILTER VALVE ASSEMBLY FLOW 110 GPM 23200 PSI CONTROL MANIFOLD RETURN 1 25 X 49 00 20 20 10084 2 30 Dominator Parts amp Specifications Manual Part 99905269 99905202 PARTS LIST ITEM PART A 51399205 51399166 13 71414719 72053251 73054379 72531552 72534749 72053781 72532360 72533595 21 72532366 72534814 72053767 7 72532367 72532359 72053766 a 7 72533592 28 72661656 29 20013 a 72060044 72063003 72063051 33 72060093 72063005 72063053 REV A 20110923 DESCRIPTION DETAILS FJ 50 X 94 00 8 8 100R17 HOSE FF 75 X 88 00 12 12 100R4 EN GMV HYDRAULIC DOM RESERVOIR NPPLEPIPEBIACK ___ CLOSE Bo o 7 VALVE BALL 1 NPPLEBARB STEEL TS0MPTi50 ___ ADAPTER 22 j ELBOW ________ OS ADAPTER MSTAMJIO MSTRBO
85. WN TO SELECTOR CIRCUIT FROM IMT CHASSIS HARNESS WIRE STAMPED WITH CIRCUIT DESIGNATION 64 Dominator Parts amp Specifications Manual Part 99905269 99904080 PARTS LIST ITEM PART DESCRIPTION 1 _____ 60121487 BRACKET SELECTOR VALVE MTG 73540089 VALVE SELECTOR WITH RELIEF 12V 15GPM 3 51394014 HOSE FF 1 2X32 5 OAL 8 8 WAS 51375678 51397667 HOSE FJ 1 2X46 OAL 8 8 WAS 51395532 5 72060049 CAP SCR 3 8 16X1 75 HHGR5Z 6 72062103 NUT 3 8 16 HEX NYLOC 72053763 ELBOW 8MSTR t8MJIC 90 72532358 ADAPTER 8MSTR 8 WAS 72053777 72532358 ADPTR 8MSTR 8 10 72532657 TEE SWIVEL NUT RUN 75 72534436 TEE SWIVEL NUT RUN JIC 16 CTR 8 11 72060738 CAP SCR 5 16 18 X 2 5 SH PLAIN 72063003 WASHER 3 8 FLAT 72063002 WASHER 5 16 FLAT 72062109 NUT 5 16 18 HEX NYLOC 77040446 COIL 16 77041661 SOLENOID VALVE 17 72053191 NIPPLE PIPE BLK 1 X 4 72053306 COUPLING BLK 1 REV C 20101220 gt gt gt lt Z D Er m D Chapter5 Chassis Installation 65 Installation Kit Hydraulic Ford 4x2 2011 99904994 Ee 6 5 EX TO T TO TANK CMPRSR 5 6 PR PRIORITY TO CRANE 2 4 99904994 PARTS LIST ITEM PART DESCRIPTION QUANTITY 1 73540419 VALVE ASSEMBLY PROP FLOW CONTROL 1 10 93200 PSI 70570942 PTO INCLUDES PUMP 3 72534741 NIPPLE BARB STL 24 STR 1 25 4 72532367 ADPTR M S
86. and 1 8 deckplate steel The workbench is constructed of galvannealed and cold rolled steel Body Weights 9 ft RH 8 LH standard 9 ft RF raised 2 806 Ib 1273 kg 11 ft RH amp LH standard 3 103 Ib 1407 kg 11 ft RF raised 3 212 Ib 1457 kg 11 ft LF raised 3 212 Ib 1457 kg 11 ft RF and LF raised 3 317 lb 1505 kg 11 ft all raised Body Sub Structure Patented inverted A frame design constructed of 10 gauge galvannealed material with integral crane box front stabilizer receptacles and rear stabilizer housing Electrical System The electrical system consists of a central power distribution point in the crane box using automotive style harnesses The circuits use white wire with the circuit function printed every 3 The harness is protected by an overbraid that is heat and cut resistant Doors The doors are constructed of 14 gauge galvannealed steel with internal formed eaves and hemmed edges The latches are a 3 point locking rotary T handle style They are constructed of cast steel with a powder coat finish The hinges are stainless steel with composite washers Storage Capacity 9 ft RH amp LH standard 97 2 ft 2 8 m3 9 ft RF raised 104 2 8 3 0 m3 9ftRFraised amp LH standard 120 5 ft 3 4 m liftRFraised t1ftiFraised 11 ft RF raised 11 ft LF raised 166 1 4 7 m Options 3 3 7 6 cm high divided adjustable shelves 4 Stabilizers manual and hydraulic 10 Compartment
87. ane and the platform is strong enough to support the crane and rated load Install the crane only on an IMT designed and approved truck body The body must be designed to sustain the forces imposed by the crane when lifting the full rated load Install the body on the chassis before installing the crane Refer to the following table for parts referenced in the following crane installation drawings CRANE INSTALLATION PARTS LIST ITEM PART 51721572 2 91721647 3 91721751 m 99904317 Body 60251272 7 70734331 8 7 72042097 77040209 77040529 11 77441116 77441219 89044276 89392333 72060208 72601621 72062299 72062268 72063116 72063066 18 72060002 72060634 72062000 72062106 72063001 REV 20100615 DESCRIPTION KIT QUANTITY ELECTRIC CRANE BODY INSTALLATION he HARDWARE KIT 3203 4004 ELEC CRANE BODY INSTALLATION HARDWARE KIT 5005i ELEC CRANE BODY 1 INSTALLATION DRAWING CRANE 8 WINCH ASSEMBLY 32031 ayu IMT BODY ASSEMBLY BRACKET SWITCH 300 AMP ELEC CRANE y ly AAA SWITCH 300A KEYED BATTERY DISCONNECT LEVEL INDICATOR LEVEL Bo pnt o TERMINAL RING NI 38 STUD 1 WIRE TERMINAL RING NI 31 STUD 1 2 WIRE FUSEHOLDER HIGH AMP2 BOLT WITH COVER FUSE 225 AMP CABLE 1 WELDING 35 TUBE HEAT SHRINK AMP CAP SCREW 75 10X 2 50 HH GR8 Z CAP SCREW 1 00 8 X 3 00 HHGR8Z NUT 75 10 HEX CENTER LOCKING NUT 1 0 8 HEX CENTER
88. any faulty module s Contact IMT Technical Support for the right rear compartment and at the further assistance if the troubleshooting switch panel steps do not resolve the problem 1 Verify that the vehicle ignition is Blue backlight for both the lighting If neither blue backlight is lit check the ON functions and the stabilizer functions operational power to the switch as the e brake is set on the Dominator switch panel should described above and the PTO is engaged be lit 2 If blue backlight is lit for the lighting Secure connections if loose functions only there may be a stabilizer ribbon cable Replace if pinched or damaged problem with the stabilizer modules on Check the white PTO ground wire the switch panel plugged into the vertical Mod 1 unit Remove the Dominator switch panel Check the I 1 wire white on the Secure connections if loose If for further troubleshooting vertical Mod 1 unit connections are secure check for a 12v signal to the I 1 wire If there is a 12v signal replace the Mod 1 unit Contact IMT Technical Support for further assistance if the troubleshooting steps do not resolve the problem 150 Dominator Parts amp Specifications Manual Part 99905269 Electrical Installation 99905307 7 8 9 10 NOTES SEE REFERENCE NUMBER IN BOX 1 Terminate with 77044690 77045887 and 70394069 Ground eyelet from harness to be attached to one of the screws 2 chassis and body gro
89. apter 13 Miscellaneous Options 167 Headache Rack 99905361 NOTE Headache rack installation with CAS40P CAS45R and CAS60R compressors DETAIL 1 DURING ASSEMBLY DRILL 3 8 DIAMETER HOLES AS REQUIRED TO MOUNT HEADACHE RACK SIDEPACK 9905361 PARTS LIST 51724470 HEADACHE RACK KIT DOMSTD STD lt 51724471 HEADACHE RACK STD URSO 51724472 RACK KITDOMLRSD RASD 51718798 HARDWARE KIT DOM HEADACHE RACK 51724110 HARDWARE KIT DOM HEADACHE RACK REF STD RSD RSD RSD 2718845 HEADACHE RACK BODYBOLTON 60139054 BRACKETHEADACHERACK 69139055 SPACER HEADACHERACK o S 168 Dominator Parts amp Specifications Manual Part 99905269 Salvage Installation Kit 99905243 NOTES 1 SELECT FITTING AS NECESSARY 2 PLUMB INTO LUBRICATED AIR FLOOR DETAIL 11 09 28 2 cm 99905243 PARTS LIST ITEM PART REF REF 72532436 72531836 72533054 6 72532976 72533378 8 72533445 72531991 11 72533592 72531830 72053459 89393634 89392146 72066452 REV 20110706 DETAIL OF HOLE TO BE CUT INTHE FLOOR FOR THE SALVAGE TANK USE THIS LOCATION ONLY IF THERE IS 45 25 115 cm 03 5 8 9 cm Chapter 13 Miscellaneous Options DETAIL OF HOLE TO BE CUT IN THE FLOOR FOR THE SALVAGE TANK USE THIS LOCATION ONLY IF THERE IS AWELDER DECK MATCH DRILL MOUNTING HOLE S DURING ASSEMBLY
90. apter 8 Air System Options 111 Moisture Separator Regulator Oiler Assembly 51714805 NOTE 1 When installing fittings seal threads with Pro Lock pipe sealant with teflon 51464 or equivalent This sealant is a low strength anaerobic paste Thread tape is not acceptable 1714805 PARTS LIST 112 Dominator Parts amp Specifications Manual Part 99905269 2 4 12 72063142 WASHER SS 1 4 LOCK 13 ____ 48004 920 3 X5 2MIL ZIPLOC BAG NOT SHOWN REV B 20050103 Moisture Separator Regulator Oiler Parts 51714805 4395040 KIT JOINER SET 8 BRACKET TYP 2 70034444 SIGHT DOME ASM 70034443 PLUG 70048206 FILTER FILL W O RING 70048208 LUBRICATOR AIR COMPLETE 70733664 BOWL 76395036 O RING 70048207 REGULATOR COMPLETE 70733664 BOWL 76395036 O RING COMPONENT PART ASSEMBLIES 70048206 FILTER REPLACEMENT PARTS INCLUDE 94395039 ELEMENT KIT 5 MICRON ELEMENT ELEMENT RETAINER DEFLECTOR AND BOWL O RING AND 70048209 ELEMENT 5 MICRON ELEMENT ONLY 70048207 AIR REGULATOR REPLACEMENT PARTS INCLUDE 94395037 DIAPHRAGM KIT AND 70145777 SPRING AIR REGULATOR 70048208 LUBRICATOR REPLACEMENT PARTS INCLUDE 94395038 BY PASS KIT WHICH INCLUDES MODULE CHECK BALLS ELASTOMER AND GASKET Chapter8 Air System Options 113 Moisture Separator Regulator Oiler Installation 114 Dominator Parts amp Specifications Manual Part 99905269 Hose Reel
91. crane compartment 77441443 19 145 Connection Points 77441437 Harness Power Panel Harness CP 100 CP 300 CJ 301 CJ 601 Power Panel Harness Extension Harness CP 400 CJ 400 Not used when CP 600 connecting to extension harness 77441437 Harness 77441439 Harness CJ 100 Not used when connecting to 77441439 harness CP 300 CJ 301 CJ 601 77441439 Harness Extension Harness CP 400 CJ 400 CJ 603 CP 600 146 Dominator Parts amp Specifications Manual Part 99905269 Ribbon Cable Replacement Parts 99905415 2 77441493 77441494 77441495 77441494 77441493 CABLE RIBBON 6 PIN 77441494 CONNECTOR RIBBON FEM 77441495 PLUG RIBBON CABLE 2 PC MALE Chapter 12 Electrical amp Lighting 147 Ribbon Cable Connection Replacement Instructions To replace the connection on a ribbon cable assembly 1 Identify the connection which requires replacement Position the connection such that the RED LINE red line and arrow are both on the right side 2 Place the new ribbon cable plug 77441495 approximately 1 from the inside edge of the connection to be replaced Center the ribbon cable in the plug Keep the arrow on the same side of the red line as the original connection RIGHT OF THE RED LINE 148 Dominator Parts amp Specifications Manual Part 99905269 3 Install the new retainer into the plug as shown Lock one side into the plug by hand then press i
92. eferring to the unit in correspondence always include the serial number and model numbers Address all inquiries to your authorized IMT distributor or to lowa Mold Tooling Co Inc Box 189 Garner IA 50438 0189 Telephone 641 923 3711 Technical Support Fax 641 923 2424 IOWA MOLD TOOLING CO INC BOX 189 GARNER IA 50438 0189 MODEL MFG DATE SERIAL NUMBER 70029119 12 Dominator Parts amp Specifications Manual Part 99905269 PARTS IDENTIFICATION To insure proper replacement parts are received specify the complete number letter sequence for any part requested The parts sections of this manual can assist you in determining the correct part number ORDERING REPAIR PARTS When ordering replacement parts 1 Give the model number of the unit Give the serial number of the unit 3 Specify the complete part number When ordering cylinder parts or one of the main weldments always give the stamped part number Give a complete description of the part Specify the quantity required 6 Fill in your serial number to assist in future replacement parts ordering DOMINATOR SERIAL NUMBER ____________ Chapter 2 Parts Ordering Information 13 Planned Maintenance Kits Maintaining your equipment properly will extend its function and performance over the life of the machine IMT has developed planned maintenance kits for many of its products which include filters air and hydraulic filter element
93. ent 51720061 185 Welder Deck 35 Long with Streetside Tall Compartment 51720063 186 180 Dominator Parts amp Specifications Manual Part 99905269 Installation Kit Dominator amp DSC20 Kit 51720049 Dwg 99903912 DETAIL D SECTION C C NOTE 1 24 DECK SHOWN 36 INSTALLATION IS SIMILAR 2 HARDWARE USED TO FASTEN UPPER PART OF BRACKET IS PART OF KIT 51720051 3 ITEMS SHOWN ARE INCLUDED WITH A STANDARD BASE WELDER DECK ASSEMBLY 51720049 PARTS LIST WASHERSOFLAT Chapter 14 Welder Platforms 181 Welder Deck 24 Long with 2 Underbody Toolboxes 51720055 7 7 C SECTION A A SCALE 0 16 1 51720055 PARTS LIST ITEM PART DESCRIPTION 52720056 WELDER DECK WLDMT 35in L UBT R UBT 2 72661599 LATCH ASM 3PT DOM Il COMPRESSION 3 60108981 TIE DOWN BODY 4 00 FRAME 60109048 ROD THREADED 62 11 X 14 00 72063007 WASHER 62 FLAT 6 72062091 NUT 62 11 NYLOCK 8 60128412 ROD DOOR 8 12 LG W 75 OFFSET NEW 20070302 Ic 182 Dominator Parts amp Specifications Manual Part 99905269 Welder Deck 35 Long with 2 Underbody Toolboxes 51720057 VIEW INSIDE UBTB 51720057 PART LIST ITEM PART 52720058 72661599 60108981 60109048 72063007 6 72062091 60128412 NEW 20070302 VIEW SCALE 0 16 1 DESCRIPTION WELDER DECK WLDMT 35in L UBT R UBT LATCH ASM 3PT DOM COMPRESSION TIE DOWN BODY 4 00 FRAME ROD THRE
94. erface Installation 99905369 4 1 2 2 2000000001000000000000000000000000000000450000000 159 Compartment Flood Light Installation 99905266 enne ener 160 Installation Front Flood Light Bracket 99005305 162 iv Contents PED Ta ght Kits naa ls 163 Miscellaneous Options 165 Headache Rack 909905201 55 25 n ued dui 166 Headache Rack 99905301 est an eo aa ed Sep Sbi 167 Salvage Installation Kit 299905243 22222222 2 2 0000000000000000000000000000000000000000000000000040000 1 168 Salvage Pump Assembly 517215992 na u iu ai ua 171 Salvage Pump Installation 51713779 ki eene nennen trennen inneren 172 Master Lock System Drawing 99903665 173 Dominator Master Toc u iie ertet ted e e ese eset 176 Ladder Installation 99905129 e ette a Ree ee tete re a yat ds 177 Ladder Assembly 52723864 00 ies eee eder etn etd n ee ie d reri 178 Welder Platforms 179 Installation Kit Dominator I amp DSC20 51720049 Dwg 99903912 180 Welder Deck 24 Long with 2 Underbody Toolboxes 51720055 181 Welder Deck 35 Long with 2 Underbody Toolboxes 51720057 sse 182 Welder Deck 3
95. es the rollout drawer sets which can be used in each body COMPARTMENT BODY LENGTH DRAWER SET WIDTH LEFT amp RIGHT VERTICAL 1 26 Wide LEFT amp RIGHT VERTICAL 2 11 ONLY 13 Wide LEFT amp RIGHT 9 11 39 Wide HORIZONTAL LEFT REAR 13 Wide DRAWER COMPARTMENT PART 3 HIGH 5 HIGH 7 HIGH DRAWER SET SET APPLICATION DRAWERS DRAWERS DRAWERS OVERALL WIDTH HEIGHT 13 WIDE LEFT amp RIGHT VERTICAL 2 70733765 _ 5 1 P 11 DOMINATOR 170733766 B Jar a e dbi con 70733768 23 is 70733769 11 1 per O 70384 5 3 70733788 O 89 70783789 le 1 70371 23 2 2 70733793 2 3 4 1 38 26 WIDE LEFT amp RIGHTVERTICAL1 70733774 5 fer 70733775 J B 703376 B ___ O par f 70377 ST 70733778 rap fear 170733779 5 22 1 W 70338 3 22 1 4 k Chapter 6 Compartment Options 81 DRAWER COMPARTMENT PART 3 HIGH 5 HIGH 7 HIGH DRAWER SET SET APPLICATION DRAWERS DRAWERS DRAWERS OVERALL WIDTH HEIGHT 70733782 8 703385 70733790 6 HORIZONTAL 70733771 SE A E COMPARTMENTS 70733772 70733773 FA 39 WIDE LEFT 8 RIGHT 70733770 5 __ 82 Dominator Parts amp Specifications Manual Part 99905269 Dominator Drawer Set Reference Drawing SAMPLE DRAWER SET DRAWING WITH 3 5 AND 7 HIGH DRAWERS SAMPLE DRAWING WITH 3 DRAWERS ONLY HEIGHT DEPTH NOTE 1 Complete dra
96. ess on the left non ribbon cable connection will cause the unplugged the harness is good and crane side of the body that cable can blue power panel backlight to turn off fault lies further downline from the be swapped with the lighting harness Checking each ribbon cable tested harness Similar to a string of on the right crane side of the body as connection will isolate the harness Christmas tree lights where a single the crane side lighting harness does with the fault loose bulb can cause the entire string not use the ribbon cable signal Check the ribbon connections in the to go out following order Ribbon should be securely connected A Right rear sidepack connection in and not pinched the back corner between the Be sure to reconnect the ribbon 77441437 DOT harness and and harness before moving to the next power panel harness location B Left rear sidepack connection in the back corner between 77441437 DOT harness and and 77441439 left side harness C Left rear sidepack connection in the front corner between 77441439 left side harness and the extension light harness 4 Check the ribbon cable connection should be securely connected to the front switch panel in the front and not pinched left compartment 5 Check the ribbon cable connection Ribbon should be securely connected on the back of the power panel and not pinched 6 Test the modules in the panel in Replace
97. his equipment Do not operate or service until you have read and understood the operation and service manual supplied with this equipment Manuals can be obtained from manufacturer s website or by contacting customer service Operating this equipment without knowledge or training may lead to injury or death for you or others 8 Dominator Parts amp Specifications Manual Part 99905269 Hazards When Moving About the Vehicle Only climb step or walk on this vehicle where there are slip resistant surfaces and the opportunity to maintain three points of contact at all times Some surfaces that should not be stepped on are marked with a No Step warning All smooth surfaces should be avoided even if not specifically labeled with a No Step sign If maintenance or service require access to a point on the vehicle not provided with slip resistant surfaces and hand holds then use OSHA approved ladders stepstools or other safe means for access DO NOT ride on the outside of the vehicle when it is moving Railings NOT provided Surface may be slippery NOT intended for stepping standing or walking Falls may injure or kill 858181 FALL HAZARDS When climbing on or off vehicle ALWAYS Face vehicle Use steps and handholds Maintain three points of contact with vehicle two feet and one hand or two hands and one foot Keep steps handholds and walkways clean Use extra caution when wet icy or muddy Replace surfaces
98. il grease and paint constitutes a medical and surgical emergency requiring access to appropriate specialist surgical expertise as soon as possible Often the injury appears minor Don t be fooled Fluids injected under the skin are highly toxic The injury will lead to gangrene amputation and death if not treated promptly Most doctors are not trained in treating hydraulic related injuries A DANG E R Make sure they are aware of the HYDRAULIC FLUID HAZARDS potential problems and get the e recommend treatment needed to High pressure fluid leak will pierce skin treat the injury Release pressure before working on system Detect leaks with wood or cardboard Wear sturdy gloves and goggles NEVER use fingers Fluid injected in skin must be surgically removed by trained doctor immediately or gangrene will result Fluid injected into skin will injure or kill Burn Hazard Oil temperatures may exceed 120 F 35 C Do not touch Hot surface can burn skin 70399193 10 Dominator Parts amp Specifications Manual Part 99905269 Equipment Daily Safety Inspections Use the following list as a guide when you are inspecting your unit at start up and during operation You may be required to log your inspection results using the Crane Log IMT Manual No 99900686 or the inspection checklist in the crane manual 1 Vehicle Check oil level battery lights brakes and tires for inflation pressure cuts and loose
99. in A Pin 17 Pin B Pin 3 Pin J oae FUSEHOLDERWIOFUSE 2 ons FUSEMICTSAMR OO RELAY 2 7744047 ERMNALMPTSUTE3SGA G pam O pooo nwan j 72 Dominator Parts amp Specifications Manual Part 99905269 Allison T3000 T4000 TCM with Dual PTO 4th Generation 2006 present 99904085 4 COMPRESSOR SWITCH 17 8779 5 Bite aie TO PTO GROUND SPLICE 9 e REF 99903681 CHASSIS IGN MON POS ELEC INSTL INSTRUCTIONS lt PTO t SOLENOID 1 2 T CRANE COMP LA CMPRSR H SWITCH RELAY UH PTO SS 4 gt EN 3 2 N mt l 3 E BRAKE T4 mr y CRANE Jl CRANE ill Y 4 BRS 3 o PIN 45 145 lt 80PIN PIN 17 CONNECTOR 117 lt IP 4 iir PIN 3 103 lt L NOTE 1 Different chassis may have different codes for the TCM wire numbers 2 for Freightliner is behind the dash on the passenger side of the cab Splice into appropriate wires at that location 2 3 007 and newer GM Transmission Connector Located near upfitter connector in the engine compartment on the right side Pin 45 Pin A Pin 17 Pin B Pin 3 Pin J ALLISON T3000 T4000 4th GEN DUAL PTO WIRING PARTS
100. involved in the use and operation of these vehicles who are competent careful physically and mentally qualified and trained in the safe operation of this equipment Training Prior to using any of the equipment installed on or incorporated in the IMT Crane Body Mechanics Truck you must Have already been fully trained to operate the vehicle and equipment Have demonstrated the effectiveness of your training and the extent of your knowledge BEFORE operating this vehicle and any associated equipment you the operator or maintainer must read understand and follow the instructions found in the operator and maintenance manuals from the manufacturers of major components used on this vehicle or equipment Proper tools and service equipment must be used taking appropriate precautions as required by accepted safety practices to prevent personal injury and or equipment damage If you are uncertain about the safe operation of any aspect of this vehicle or equipment stop immediately and seek further training You are the only person who knows what you don t know You must speak up about the things you don t know so you can learn about them before someone is injured or killed because of your lack of knowledge You are responsible for learning how to operate this vehicle and equipment under all conditions without having to pause to read this manual A WARNING Training amp Operating Instructions Only trained personnel should operate t
101. ions Manual Part 99905269 Rear Stabilizers Manual Out Manual Down 31719659 99904047 THIS PANEL USED TO BLOCK THE VALVEBANK OPENING ON THE BACK OF THE CRANE BOX 4 11 14 2X LOCK PIN LOCATED AND INSTALLED IN CRANE BOX 5 6 2 17 10 31719659 PARTS LIST ITEM PART DESCRIPTION QUANTITY 1170600 CRANK ASSEMBLY p HE 2 5270339 CRANK HANDLE C E 29 3 52719645 ARM STABILIZER ADJUSTABLE DOM 1 1 MANUAL CRANK 3 52712737 ARM STABILIZER ADJUSTABLE DOM 2 1 MANUAL CRANK 52719646 ARM STABILIZER STATIONARY 1 MANUAL CRANK Ec OI ARM STABILIZER STATIONARY 2 1 MANUAL CRANK 7X5 EB A 5 52719747 PIN WELDMENT DOM 1 p g 5 penes PIN WELOMENTIDOM2 G eooo SPRING si 31719659 PARTS LIST ITEM PART 60030053 60106314 60127906 71039096 72060046 12 72601297 12 72060101 72062080 72063051 15 72063028 72066178 17 72066185 REV 20060523 DESCRIPTION ROLLER PIN PANEL CRANE BOX VALVE BLOCK COVER KNOB CONTROL CAP SCREW CAP SCREW CAP SCREW NUT WASHER MACHY BUSHING COTTER PIN COTTER PIN Chapter 11 Stabilizers 133 x SAINTS 1 1 50 BLK 38 16X 1 00 HH GR5 Z A 50 13 5 75 HH GR5 Z 1 DOM 2 50 13X 5 00 HH GR5 Z DOM 50 13 HEX NYLOCK LI 75 14 GA NR WAS 2 72063027 HEXMOPLAN J gt MEN 134 Dominator Parts amp Specifications Manual Part 99905269 Stabilizer Assembly 51718746
102. it 99905066 eene Installation Kit Compartment Pressure Fan 99905252 eren nennen Electric Crane Installation 20031 32031 40041 50051 60061 99904394 Chassis Installation Chassis Installation Ford 2008 present 99904280 Chassis Installation Dominator I 19000 GVW 99903540 nnne enne Installation Kit Selector Valve Ford Automatic Transmissions 99904080 Installation Kit Hydraulic Ford 4x2 MY2011 99904994 sss Installation DEF Tank Hoses 2011 Ford F550 99904938 2 0 Installation Ford 4x2 with Crane CAS35 WG 99905023 enne entren Installation Ford 4x4 with Crane CAS35 WG 99905302 enne PTO Wiring Installation 2006 to Present 99904085 PTO Pump Rotation Guide 99904279 enne ss Compartment Options Compartment Layout 99905160 eene enne ener nennen eene enne trennen steterit enne nn Parts List Shelves 99905160 ete eee teo aee A e e vede Ne E TR ee Installation Drawing Shelves 99905160
103. mpartment Key Left Rear Left Vertical 1 Right Horizontal CHASSIS CAB SEE PARTS LIST CHART Left Horizontal Left Vertical 2 Right Vertical 1 NOTE The Left and Right Vertical 2 compartments are only used on Dominator 11 foot bodies 99905160 COMPARTMENT LAYOUT PARTS ITEM PART SEE CHART SEE CHART SEE CHART 72062109 72060023 72063002 REV B 20111202 DESCRIPTION SHELF SHELF END SHELF END NUT CAP SCREW WASHER AAA AH Chapter 6 Compartment Options 77 Parts List Shelves 99905160 ITEM 3 1 ITEM 2 60136860 SHELF 62 ele ee pam LEFTVERTETTDONI eros m Q res 9019088 SSS 1 E 78 msn far CEFTRERR pr pnr an m mami Rave pons e h o porssiio 5562 RIGHTVERTZiTDOWI us seas 60136439 60197425 50136441 75 A NCLUDED 5728089 RIGHTHORZ 17 60136439 60136445 80136437 7 720 60136439 50136448 601967 975 fOINOLUDED 5172374 RIGHTHORIZ 60136439 60136855 60136437 9778 IRGHTHAND HAND PANELS ERE 3 1 2 WIDTH DIVIDER SHELF K
104. n 31724013 99905236 129 Rear Stabilizers Manual Out Manual Down 31719659 99904047 132 Stabilizer Assembly 51718746 2 000 eer rati eiae e o eii Eee 134 Stabilizer Assembly Stationary Mount 51718747 135 Cylinder 51718751 Thru 9 05 Effc2 0T a n u nennen qa SDS nns 136 Electrical amp Lighting 139 Electrical Panel Dominator I II 99905112 nanas 140 Wiring Installation 99905415 143 Ribbon Cable Replacement Parts 09905415 2 nn 146 Ribbon Cable Connection Replacement Instructions eene enne enne 147 Dominator Electrical Troubleshooting eene nennen ener enne nennen nre 148 Electrical Installation 90905307 ite erre 150 Electrical Harness Power Panel Dominator I II 77441438 152 Electrical Harness Rear Body Lights 77441437 154 Electrical Harness Left Sidepack 77441439 sse nennen ener 155 9 Dom Harness Flood amp Marker Lights 77441440 essere 157 11 Dom Harness Flood amp Marker Lights 77441441 158 Chassis Int
105. n the other side until it clicks into place Snap the retainer into place to hold the plug and connector together Cut off the original connection assembly and ribbon close to the new connection point INSTALL 77441494 FEM CONNECTOR INTO NEW 77441495 CONNECTOR SECURE WITH CLIPS IN RETAINER SNAP IN RETAINER AFTER INSTALLING NEW CONNECTION CUT OFF ORIGINAL CONNECTION AT END OF CABLE Dominator Electrical Troubleshooting LIGHTING amp AUXILIARY FUNCTIONS TROUBLESHOOTING STEPS DESIRED RESULT RESOLUTION 1 Verify that the vehicle ignition and Blue backlight for the lighting If blue backlight does not light there is e brake are both ON functions on the Dominator switch not operational power to the switch panel should be lit panel 2 Press any light function on the If light function is getting a signal If red LED does not light check the Dominator switch panel red LED should light above the fuses in the fuse panel at the front of Switch the switch panel Replace if required 3 Move around the body checking Unplug the ribbon cable connectors Connect if disconnected the ribbon cable between the braid to isolate the faulty harness Replace if pinched Chapter 12 Electrical amp Lighting 149 and the connector at each connection the blue backlight on the switch If there is a fault in the ribbon cable on point A fault at any point in the panel turns on once a harness is the lighting harn
106. or missing wheel lugs Safety Accessories Check for proper function oil levels leaks and malfunctions Hydraulic Oil Reservoir Check for proper oil level Check for leaks and blockages Weldments Check visually for damage especially cracks or breaks in welds a N Fasteners Check pins sheaves nuts and bolts for breakage excessive wear and tightness Covers amp Guards Check for missing or improperly maintained covers and guards 7 Operation Placards and Safety Decals Check for illegible or missing decals and placards Refer to the Decal section of this manual for more information on the required decals 8 Work Area Check for hazards including powerlines obstructions etc Replace or repair any items as needed prior to equipment operation In addition inspect your crane per the daily safety inspection instructions in the crane manual CHAPTER 2 Parts Ordering Information GENERAL This remainder of this manual contains the exploded parts drawings and accompanying parts lists for the assemblies used on this body For equipment such as cranes compressors and winches refer to the appropriate service manual BODY IDENTIFICATION Every IMT body has an identification placard see figure This placard is attached in the upper left hand corner of the left vertical 1 compartment SERIAL TAG LOCATION LV2 RV2 on 11 Dominator only When ordering parts communicating warranty information or r
107. pecifications Manual Part 99905269 Tool Box Tray 51711548 3 5 6 7 51711548 PARTS LIST ITEM PART 52711606 60117163 3 60114300 70731440 72062106 72063123 72601284 8 72601283 72601329 72063002 72062109 REV A 20041230 9 10 11 NE DESCRIPTION TRAY 16 3 4 X 32 MTG BRACKET 32 MTG BRACKET DRAWER SLIDE NUT 10 24 LOCK WASHER 10 WRT MACH SCR 10 24 X 5 8 FLHD MACH SCR 10 24 X 5 8 RDHD CAP SCR 5 16 18X3 4 BTNHD WASHER 5 16 WRT NUT 5 16 18 LOCK LI G gt z lt mE Chapter 6 Compartment Options Tank Bracket 2 Bottle 51719752 4 6 11 12 51719752 PARTS LIST ITEM PART DESCRIPTION E 52704224 HOOK WLDMT J BOLT IN 60129198 BRACKET ACET BOTTLE 60129197 BRACKET OXY BOTTLE 72063001 WASHER 25 FLAT WAS 12 6 5 72060023 CAP SCR 31 18X 75 HH GR5 Z WAS 6 6 7 72062109 NUT 31 18 NYLOCK 70733516 STRAP 36 BOTTLE HOLDER W SNAP HOOK 70058959 CHAIN CONNECTOR THREADED 19 WASHER 31 FLAT 72060025 CAP SCR 31 18 1 00 HHGR5Z 6 76392598 WASHER BONDED PLATED 31 6 EV G20110920 88 Dominator Parts amp Specifications Manual Part 99905269 Tank Bracket 3 Bottle 51720021 464 m m 51720021 PARTS LIST ITEM PART 52704224 2 60129198 3 60129197 a 72063001 72060025 6 72062109 72063002 8 70733516 70058959 72060023 76392598
108. pressurization system 5 Workbench vises and vise plates 11 Air systems 6 Energy absorbing boom support 12 Telescopic cranes up to 52 000 ft Ib 7 3 tm Chapter 3 Specifications 17 Dominator Sidepack Dimensions Left Hand Sidepack Compartment Dimensions Door Opening Dimensions Usable EN Un EIE S m RIEN ERAI HR m oft 23 88 44 34 47 5 26 75 38 75 21 P o z 75 42 88 18 38 i 25 17 fein isles haalea os s ein lose no59 ae 9ft RF m 23 88 44 34 4T m 26 75 38 75 21 gt er 5 T 42 88 18 38 m 25 raced aus salers leis leio leig Isa 11ft 44 44 23 88 44 34 93 18 38 50 38 26 75 38 75 21 5 38 75 29 75 11ft RF 144 44 23 88 44 34 93 118 38 50 38 26 75 38 75 21 5 138 75 129 75 TE 20 25 ERR 60 7 mS 46 8 127 9 67 9 94 4 54 6 94 4 75 6 42 5 114 11ftLF 60 60 23 88 44 34 93 18 38 50 38 26 75 54 75 21 5 38 75 29 75 16 75 ases 152 1524 S 844 068 42 no len ei 11ft 60 60 23 88 44 34 93 18 38 50 38 26 75 54 75 21 5 138 75 29 75 16 75 44 ay 8 38 51 4 20 25 51 4 20 25 amp LF 152 4 152 4 60 7 esa 127 9 67 9 139 1 54 6 IZ 42 5 114 re 51 4 20 25 51 4 Raised 118 607 160 _ 31 88 60 34 93 18 38 50 38 26 75 54 75 29 50 54 7
109. red they must be the same size and of sufficient length Failure to use proper length bolts may cause the bolts to bottom out before torquing 3 MOUNTING PATTERNS 2003i MOUNTING PATTERN Chapter 4 Assemblies amp Installation 3203i amp 4004i MOUNTING PATTERN 55 5005i amp 6006i MOUNTING PATTERN 90 81 ALLOW 12 RADIUS FOR SWING CLEARANCE p 6 5 75 7 00 81 99 5 14 The electrical power switch item 7 provides power for the crane the power unit cover 22 gt 18 e 28 ALLOW 16 RADIUS San 7 FOR SWING CLEARANCE 18 14 75 r 7 38 o 9 013 ALLOW 16 RADIUS Ng FOR SWING CLEARANCE KEY SUPPLIED 45 4 WITH 70734331 gt SWITCH SPARE Y KEY 70734357 INSIDE VIEW OF CRANE BOX eo 22 LOCATION OF SWITCH BRACKET IN CRANE BOX 0 266 DIA Install the vehicle level indicator item 8 parallel to the door reinforcements 56 4 Dominator Parts amp Specifications Manual Part 99905269 After mounting your crane wire the crane to the vehicle s 12VDC electrical system using the following steps Use the parts list above to identify parts Your crane installation kit 51721572 includes a 10 7 m 35 long cable IMT 89044276 item 13 in the parts list Use
110. rts amp Specifications Manual Part 99905269 99905203 PARTS LIST ITEM PART 1 91723963 i 91724099 71414719 51723758 72534749 72534438 73054232 8 72531550 72534811 72661642 72060093 72063005 72063053 REV A 20110923 DESCRIPTION KIT HYDRAULIC RESERVOIR KIT HYDRAULIC TUBE ASSEMBLY HYDRAULIC RESERVOIR RESERVOIR ASSEMBLY WITH FILTER ADAPTER ADAPTER VALVE BALL NIPPLE BARB ADAPTER CLAMP HOSE CAP SCREW WASHER WASHER DETAILS KITA QUANTITY 125 SUCTION ET 21 GAL 1 1 M STR M JIC 20 20 150128 gt MIC JC ____ Chapter4 Assemblies amp Installation 35 Hydraulic Installation CAS435HA Compressor 99905204 17 18 19 PRESSURE SUCTION NOTES SEE REFERENCE NUMBER IN BOX 1 CLAMP ASSEMBLY IS PART OF ITEM 4 HYDRAULIC LINES BODY LENGTH 13 14 19 COMPRESSOR 51396287 51399186 51399186 51399186 51399186 PRESSURE SUCTION 89399174 6 89399174 6 89399174 6 89399174 6 89399174 6 HYDRAULIC LINES WITH WELDER DECK BODY LENGTH m DESCRIPTION DETAILS KIT QUANTITY KIT HYDRAULIC REF 1 RESERVOIR KIT HYDRAULIC CASES 36 Dominator Parts amp Specifications Manual Part 99905269 99905204 PARTS LIST ITEM PART 91724099 4 51723758 5 71414719 6 51399166 7 20013 72534438 73054232 72531550 72534811 72534749 72053766 72532359 72533592 72
111. s oil grease and other maintenance items To order an IMT planned maintenance kit please contact IMT customer service at 800 554 4421 For additional information on IMT planned maintenance kits for your equipment please contact IMT Technical Support at 800 554 4421 or 641 923 4633 Frequency Dominator CAS2545 CAS3560 CAS45R Body Compressor Compressor Compressor Compressor Monthly Drain moisture from compressor air tank Every 6 Change compressor oil 70048233 73396426 70048249 70049252 a Les Change compressor oil 51085090 89086201 89086201 89086220 89086222 89086222 Change compressor air 70048217 70048217 70048217 71414999 70048250 70048253 filter Change compressor separator element Change moisture 70048209 separator filter element Change hydraulic oil i Once per year Change compressor Every 12 coalescer filter months Check belts on compressor Change if needed 70580210 3 70580211 70580212 S Change filter element and 73052153 breather cap element on filter Dominator hydraulic element reservoir 70048245 breather element 14 Dominator Parts amp Specifications Manual Part 99905269 Planned Maintenance Kit part numbers DOMINATOR CRANE CAS435HA COMPRESSOR 91724292 12 month kit 91724450 36 month kit 91724453 60 month kit DOMINATOR CRANE CAS3560 COMPRESSOR 91724293 12 month kit 91724451 36 month kit 91724454 60
112. tandard 6 jp 10 51724358 rojo 4 prao 64 14 s ag prae p ___ pree 2 qo a pres Service Reference 51723811 Light Kit includes 77040574 21 LED Light Bar 4 77040575 36 LED Light Bar 6 77040576 45 LED Light Bar 4 165 CHAPTER 13 Miscellaneous Options In This Chapter Headache Rack 99905201 Headache Rack 99905361 Salvage Installation Kit 99905249 Master Lock System Drawing 99903665 Dominator Master Lock Ladder Installation 99905129 Ladder Assembly 52723864 166 Dominator Parts amp Specifications Manual Part 99905269 Headache Rack 99905201 NOTE Headache rack installation with CAS435HA CAS3560 and CAS2545 compressors DETAIL A NOTES SEE REFERENCE NUMBER IN BOX 1 USE BONDED WASHERS WHEN ATTACHING TO SIDEPACK 2 AT ASSEMBLY DRILL 0 38 0 96 cm DIAMETER HOLES TO PERMIT FASTENING OF HEADACHE RACK 99905201 PARTS LIST Bov bown HEADACHE BACK BOLTON WASHER BONDED PLATED 31 AS REQ D AS REGD BRACKETLEFT REQD CAE BRACKET RIGHT REV A 20110525 Ru Ch
113. th 21 in 53 cm 21 in 53 cm ailgate Height 10 in 25 4 cm 10 in 25 4 cm Storage Capacity including workbench 197 2 ft to 104 2 13 2 8 120 5 ft to 166 1 ft 3 4 3 0 m Based on 4 7 m Based on configuration configuration Angle of Departure Door Opening Dimensions 44 High Sidepacks 74 9 x 97 8 cm 74 9 x 97 8 cm 41 9 x 97 8 cm x 53 3 cm x 53 3 cm 18 0 W x 38 5 H 45 7 x 97 8 cm 45 7 x 97 8 cm 41 9 x 97 8 cm 43 0 W x 21 0 H 109 2 44 5 W x 21 0 H x 53 3 cm 113 x 53 3 cm 18 0 W x 38 5 45 7 18 0 W x 38 5 45 7 x 29 5 W x 38 5 H 29 5 W x 38 5 H 74 9 x 97 8 cm 74 9 x 97 8 cm 97 8 cm 97 8 cm 16 Dominator Parts amp Specifications Manual Part 99905269 Standard Configurations 9 foot body 44 111 8 cm standard left hand and right hand sidepacks Right front raised to 60 152 4 cm 11 foot body 44 111 8 cm standard left hand and right hand sidepacks Right front raised to 60 152 4 cm Left front raised to 60 152 4 cm Right front and left front raised to 60 152 4 cm Right front raised to 60 152 4 cm All left side compartments raised to 60 152 4 cm All raised to 60 152 4 cm Includes 1st and 2nd vertical compartments NOTE Crane box is 52 high for all configurations Body Materials The sidepacks are constructed of 10 gauge and 12 gauge galvannealed steel The floor structure is constructed of 10 gauge galvannealed
114. umper Hitch amp Workbench Options Dominator 05 20 Bumper Hitch amp Workbench Options PART NUMBER _ DESCRIPTION NOTES 51709516 Pintle ball combination with 2 removable ball for hitch receiver mounting 51709517 Hitch for hitch receiver mounting 51710172 Vise mounting bracket 70733332 Combination vise 5 Can be located on RH side LH side or both with quantity of 2 60117003 Vise plate weld on 12 x 12 Can be located on RH side LH side or both with quantity of 2 x 1 2 51720004 Pintle hitch mount CHAPTER 8 Air System Options In This Chapter uS esie m da ET 97 Air Tank Kit 22 5 Gallon 51706697 98 Air Tank Kit 35 Gallon 51708336 99 Air Tank Kit 58 Gallon 51708369 100 Air Tank Drain Assembly 51709358 102 Air Tank Kit 28 Gallon 51710158 104 Air Tank Drain Assembly 51713771 105 Air Tank Kit 22 Gallon 51714204 106 Air Tank Kit Dual 10 Gallon 51717200 108 Stepless Ear Clamp Installation 9990441 1 109 Moisture Separator Regulator Oiler Assembly 51714805 111 Moisture Separator Regulator Oiler Parts 51714805 112 Moisture
115. und eyelets from the lighting harness must be attached to the chassis and body respectively The trailer ground eyelet must be attached with the body eyelet Prepare frame and surfaces by grinding away paint Use supplied 3 8 hardware and drill as necessary 99905307 PARTS LIST PART DESCRPTON pews pe QUANTITY 89596625 EDGNGPLASTICBLACK DOMWONLY AS REQUIRED 77040883 72063000 WASHER IO WFLATANSIB27225 826 72062106 28 7741004 LGHTLICENSEPLATEPLASTIG o 177040020 JALARMEBRCKUPHORN 8 2 28 s Chapter 12 Electrical amp Lighting 151 9905307 PARTS LIST TEM PART 3 2062104 040493 7040180 6392275 2060636 77040570 A IT UANTITY DESCRIPTION UT IGHT STOP TURN TAIL LED IGHT BACKUP CLEAR ROMMET RUBBER TAIL LIGHT CREW MACH 28 LIGHT CLEARANCE RED LED OVAL 28 W GROMMET E d gt e Y x D N N LIGHT CLEARANCE AMBER LED OVAL W GROMMET 2060047 CAP SCREW 38 16 1 25 GR5 Z 0 77040569 2 Y 2063003 WASHER 38 W FLAT ANSI B27 2Z 28 063051 WASHER 38 LOCK ZINC 2062103 NUT 38 16 NYLOC ZINC 039058 REFLECTOR AMBER ROUND 0039057 REFLECTOR RED ROUND 1715985 KIT LICENSE PLATE HARDWARE Y Y 24 7
116. wer set part numbers are included in Parts List Drawer Units and Kits 2 The quantity of items 1 5 panels risers and shelves is 1 per drawer set 3 The quantities of items 6 11 slides and drawers are based on the number of drawers in the complete kits ITEM DESCRIPTION 13 SET 26 SET PANEL SIDE LH REF 2 PANEL SIDE RH REF RISER 60130555 60130557 4 SHELF 60130552 60130554 5 PANELDRAWER BACK REF Chapter 6 Compartment Options 83 ITEM DESCRIPTION 13 SET 26 SET 39 SET 6 DRAWER SLIDE W TABS LH 70734171 70734171 70734171 DRAWER SLIDE W TABS RH 70734173 70734173 0734173 8 SHELF ADJUSTABLE END 60130659 60130659 60130660 3 DRAWER 70733800 70733798 70733804 5 DRAWER 70733802 70733799 70733805 7 DRAWER 70733803 70733801 70733806 84 Dominator Parts amp Specifications Manual Part 99905269 Drawer Components SAMPLE DRAWING DRAWER WITH 4 DIVIDERS i DIVIDER SAMPLE DRAWING DRAWER WITH CENTER AND SIDE DIVIDERS 3 DIVIDER HEMMED DIVIDER A 4 LOCK A NOTE 1 All drawers are painted 2 Each IMT drawer comes with the standard lock 70734188 Optional replacement drawer lock sets are available for IMT drawers Replacement lock sets 70734420 and 70734421 can be ordered from IMT customer service DRAWER DRAWER WITH DIVIDER DRAWER COMPONENT PART NUMBERS PART
117. y B for wire 43 and cavity C for 50 Use item 5 terminal to connect 5 2007 and newer GM Transmission Connector Located near upfitter connector in the engine compartment on the right side Wire 143 Pin C Wire 104 Pin K ALLISON T1000 T2000 4th GEN DUAL PTO WIRING PARTS LIST TEM PART DESCRIPTION 7044764 USE HOLDER W O FUSE 7041527 USE ATC 7 5 AMP 7044556 IODE 2 2 AMP 274 V 7041251 ELAY i Y J Y 7441047 ERMINAL MP 150 16 18GA MALE 7041701 W ITCH ROCKER J z z Chapter5 Chassis Installation 71 Allison T3000 T4000 TCM with Single PTO 4th Generation 2006 present 99904085 3 77041701 IGNITION IUE 12V 1 M 12 T EN 016 PTO GROUND SPLICE REF 99903681 CHASSIS p ELEC INSTALL INSTRUCTIONS 3 ps gt H s 25 8 4 78 vis 3 PIN 45 145 80 PIN CONNECTOR PIN 174 117 Ble H 4 RS 103 1 Different chassis may have different codes for the TCM wire numbers 2 for Freightliner is behind the dash on the passenger side of the cab Splice into appropriate wires at that location 3 2007 and newer GM Transmission Connector Located near upfitter connector in the engine compartment on the right side Pin 45 P

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