Service Manual
Contents
1. GREEN WIRE 25 GROUNDED BONDED NEUTRAL 230 VOLT INPUT 3 PHASE 60 HERTZ INPUT SURGE ARRESTOR TimerPart 31 0070 GRASSLIN CIRCUIT TIMER BREAKER 11345 CONTACT BLOCK LOCATED ON THE ENCLOSURE DOOR DASHED LINE BOX REPRESENTS THE SENSING RING OF THE GFCI THE WIRES IN THE BOX MUST GO THRU THE SENSING RING CONTACTOR WIRE LEGEND IN THE DIRECTION SHOWN WITH COIL BLACK l awg WIRE WIRE G WHITE 16 WIRE YELLOW l awg WIRE 5 BLUE WIRE SIEMENS FOLLOW THE DIRECTIONS ON THE FLUORESCENT OWERLOAD YELLUW LABEL LDCATED THE ENCLDSURE RELAY DOOR WHEN CONNECTING THE AERATOR CABLE 95 96 TO THE STARTER IN ORDER ACHIEVE uU CORRECT ROTATION AND BALANCED LEADS GROUNT LUG x WARNING i VERIFY L1 TO NEUTRAL IS E 1 120 VOLTS BEFORE APPLYING e POWER THRU DISCONNECT SWITCH WIRE 26 ARRESTOR Timer Part 31 0070 5 12amp part 31 0009 012 3HP 7amp part 31 0009 007 o Le L3 Aq e SIEMENS CONTACT BLOCK Gillen Ke LOCATED ON THE d WITH CON ENCLOSURE DOOR Hi WIRE LEGEND H DBLACK 12awg WIRE RED 1 WIRE Ge 3 WHITE WIRE SIEMENS YELLOW 1 WIRE BVELDAD DI BLUE 16awg TRANSFORMER RELAY GREEN i6awg WIRE 95 96 FOLLOW2. 60 HERTZ INPUT omg L1 d Timer Part a CIRCUIT 31 0070 BREAKER SURGE ARRESTOR HOA CONTACT BLOCK LOCATED UN THE ENCLOSURE DOOR DASHED LINE BOX REPRESENTS THE SENSING RING OF THE GFCI THE WIRES IN THE BOX MUST GO THRU THE SENSING RING WIRE LEGEND IN THE DIRECTION SHOWN BLACK 12 WIRE RED 16awg WIRE S WHITE 16awg WIRE YELLOW 16awg WIRE BLUE 16awg WIRE CONTACTOR WITH COIL SIEMENS FOLLOW THE DIRECTIONS ON THE FLUORESCENT OVERLOAD YELLOW LABEL LOCATED ON THE ENCLOSURE RELAY DOOR WHEN CONNECTING THE AERATOR CABLE 95 96 TO THE STARTER IN ORDER TO ACHIEVE CORRECT ROTATION AND BALANCED LEADS LUG x WARNING VERIFY L1 TD NEUTRAL IS 120 VOLTS BEFORE APPLYING A POWER THRU DISCONNECT SWITCH i war et e M PC 20 2 3 460V Three Phase 60 Hz Panel Wiring with Old Cutler Hammer Contactor 460 VOLT 3 PHASE 60 HERTZ INPUT GROUND LUG INTERMATIC TIMER CONNECT TIMER CLOCK MOTOR WIRES TO POSITIONS A amp 3 1 BLACK 12owg WIRE RED 16owg WIRE S WHITE 16awg WIRE YELLOW 16awg WIRE 5 BLUE 16 WIRE STARTER BLACK 16awg WIRE WITH COIL J amp THERMAL CONTACT BLOCK OVERLOAD LOCATED ON THE ENCLOSURE DOOR FOLLOW THE DIRECTIONS ON THE FLUORESCENT YELLOW LABEL LOCATED ON THE ENCLOSURE DOOR WHEN CONNE
3. ELECTRICAL Service Manual www otterbine com Email service 2 otterbine com Table of Contents let 2 Power Control Center 5 3 Cutler Hammer Parts 4 Semens Square D Parts 5 Contactor and Overload relay Cross Reference Table 1 6 Circuit breaker Cross Reference Table 2 7 Seimens Overload Relay Settings eer 8 Seimens Overload Relay Settings Ob 9 Maximum Cable ene Uns oo etu dee toca a 10 How to Calculate Voltage 11 How to Calculate Kilowatt Ratings and Load Kilowatts 12 13 How to Calculate Electric Operating 13 How to Calculate Kva for 13 Kilowatt and Ratings for Aerators with Franklin Motors 14 Panel Wire Diagrams and Schemancs sess 15 32 Installation of Units with a ob 33 Electrical and Power Control Center Introduction This sectionis designed to give a better understanding ofthe various panels or motor controls offered by OTTERBINE as well as covering some of the basic electrical requirements needed in sizing and servicing various installations applications In the panel section a basic description schematic diagram and parts list is referenced for each of the basic motor controls packages that have
4. 200 610 16 2 09 ADET 80C ug pu eu 1700 OCI LC00 1 00 81072 2 10716 ZHO9 ADET 80C NEN c mE eu 1700 OcI LC00 I T007c IO I 9I10 IO I ZHO9 ADET 80C eu 1700 0 1 1000 00 8 ZH 09 ASII N d 19 821g N d 49194 N d N d 954 N d N d 102983005 Supe LNPA PC 4 Concept 3 Concept 2 115V 1Ph60Hz 230 1Ph60Hz 2HP 230V 1Ph60Hz 3HP 230V 1Ph60Hz 3HP 230V 3Ph 60Hz 3HP 460V 3Ph 60Hz 5HP 230V 1Ph60Hz SHP 230V 3Ph 60Hz SHP 460V 3Ph 60Hz SHP 575V 3Ph 60Hz 1HP 220V 1Ph 50Hz 2HP 220V 1Ph 50Hz 3HP 220V 1Ph 50Hz 3HP 380 415 3Ph 50Hz 5 380 415 3Ph 50Hz 10HP Concept 1 10HP 230V 3Ph 60Hz 10HP 460V 3Ph 60Hz 10HP380 415V 3Ph 60Hz GiantFountain 7 5 230 1Ph60Hz 7 5 230 3Ph 60Hz 7 5HP460V 3Ph 60Hz 10HP230V 1Ph60Hz 10HP 230V 3Ph 60Hz 10HP 460V 3Ph 60Hz 15HP230V 1Ph60Hz 15HP230V 3Ph 60Hz 15HP 460V 3Ph 60Hz 25HP230V 3Ph 60Hz 25HP460V 3Ph 60Hz SIEMENS SQUARE D Parts List Contactor 31 0147 003 31 0147 003 31 0147 003 31 0147 003 31 0147 003 31 0147 003 31 0147 004 31 0147 003 31 0147 003 31 0147 003 31 0147 005 31 0147 005 31 0147 005 31 0147 003 31 0147 003 31 0147 006 31 0147 003 31 0147 003 n a 31 0147 006 31 0147 006 n a 31 0147 007 31 0147 006 n a 31 0147 007 31 0147 006 31
5. 0147 008 31 0147 007 7 5HP380 415V 3Ph50Hz 31 0147 006 10 380 415 3Ph50Hz 31 0147 006 15 380 415 3Ph50Hz 31 0147 006 25HP380 415V3Ph50Hz 31 0147 007 Overload Relay 31 0148 007 31 0148 004 31 0148 006 31 0148 007 31 0148 005 31 0148 002 31 0148 010 31 0148 007 31 0148 004 31 0148 003 31 0148 004 31 0148 006 31 0148 007 31 0148 002 31 0148 004 31 0148 010 31 0148 006 31 0148 006 n a 31 0148 010 31 0148 008 n a 31 0148 011 31 0148 009 n a 31 0148 012 31 0148 010 31 0148 013 31 0148 011 31 0148 008 31 0148 009 31 0148 010 31 0148 012 Circuit Breaker 31 0049 125 31 0049 230 31 0049 230 31 0049 230 31 0055 330 n a 31 0049 250 31 0055 330 n a n a n a n a n a n a n a 31 0055 350 n a n a 31 0055 290 31 0055 360 31 0159 330 31 0055 290 31 0055 370 31 0159 330 31 0055 290 31 0055 390 31 0159 350 31 0055 3100 31 0159 380 31 0159 330 31 0159 340 31 0159 350 31 0159 380 Breaker Mtg Base 31 0056 001 31 0056 002 31 0056 002 31 0056 002 31 0056 003 n a 31 0056 002 31 0056 003 n a n a n a n a n a n a n a 31 0056 003 n a n a 31 0056 002 31 0056 003 n a 31 0056 002 31 0056 003 n a 31 0056 002 31 0056 003 n a 31 0056 003 n a n a n a n a n a Disconnect 31 0160 040 31 0160 040 31 0160 040 31 0160 040 31 0160 040 31 0160 040 31 0160 060 31 0160 040 31 0160 040 31 0160 040 31 0160 040 31 0160 040 31 0160 040 31
6. 0160 040 31 0160 040 31 0160 060 31 0160 040 31 0160 040 31 0160 100 31 0160 060 31 0160 040 31 0160 100 31 0160 080 31 0160 040 31 0160 100 31 0160 100 31 0160 060 31 0160 100 31 0160 080 31 0160 040 31 0160 040 31 0160 060 31 0160 080 PC 5 Contactor and Overload Relay Cross Reference Table 1 Siemens Cutler Hammer Siemens Cutler Hammer HP Electrical Rating Contactor P N Contactor P N Overload Relay P N Overload Relay P N C3 C2 1 115V 1Ph 60Hz 31 0147 003 31 0132 003 31 0148 007 31 0133 018 1 208 230V 1Ph 60Hz 31 0147 003 31 0132 003 31 0148 004 31 0133 016 2 208 230V 1Ph 60Hz 31 0147 003 31 0132 003 31 0148 006 31 0133 018 3 208 230V 1Ph 60Hz 31 0147 003 31 0132 003 31 0148 007 31 0133 018 3 208 230V 3Ph 60Hz 31 0147 003 31 0132 002 31 0148 005 31 0133 016 3 460V 3Ph 60Hz 31 0147 003 31 0132 001 31 0148 002 31 0133 012 5 230V 1Ph 60Hz 31 0147 004 31 0132 004 31 0148 010 31 0133 019 5 208 230V 3Ph 60Hz 31 0147 003 31 0132 003 31 0148 007 31 0133 018 5 460V 3Ph 60Hz 31 0147 003 31 0132 001 31 0148 004 31 0133 014 5 575 3Ph 60Hz 31 0147 003 31 0132 001 31 0148 003 31 0133 014 1 220V 1Ph 50Hz 31 0147 005 31 0132 005 31 0148 004 31 0133 016 2 220V 1Ph 50Hz 31 0147 005 31 0132 005 31 0148 006 31 0133 018 3 220V 1Ph 50Hz 31 0147 005 31 0132 005 31 0148 007 31 0133 018 3 380 415V 3Ph 50Hz 31 0147 003 31 0132 001 31 0148 002 31 0133 012 5 380 415V
7. 1 ph 50Hz 208 3 ph 60Hz 230 3 ph 60Hz 460 3 ph 60Hz 380 3 ph 50Hz 208 3 ph 60Hz 2303 ph 60Hz 460 3 ph 60Hz 380 3 ph 50Hz 208 3 ph 60Hz 2303 ph 60Hz 460 3 ph 60Hz 380 3 ph 50Hz Franklin Motors Running Amperage 1 8 1 1 1 0 1 0 12 0 6 0 3 9 8 0 13 4 7 4 6 7 1 7 12 9 11 7 12 4 14 1 12 8 14 9 9 4 8 5 4 3 4 6 15 4 14 0 8 0 6 5 26 4 24 0 12 0 15 5 Power Factor 94 94 94 94 58 58 58 62 74 74 74 74 76 76 76 85 85 85 87 87 87 87 84 84 84 84 91 91 SCH 91 Kilowatt Rating 19 21 19 19 37 37 37 99 1 14 1 14 1 14 1 25 2 04 2 05 2 09 2 49 2 50 2 78 2 94 2 94 2 98 2 63 4 65 4 68 4 68 3 58 8 64 8 69 8 69 9 27 Rating 21 29 22 22 1 38 1 38 66 1 64 1 54 1 54 1 54 1 69 2 68 2 69 2 75 2 93 2 94 3 27 3 38 3 38 3 42 3 02 5 54 5 57 5 57 4 27 9 50 9 55 9 55 10 18 Running amperage listedis an average Actual amperage may vary due to model age and cable size and length 10 HP is a Leeson or Magnetek motor PC 14 2 3 115 Single Phase 60 Hz Panel Wirin with Old Cutler Hammer Contactor GROUNDED BONDED NEUTRAL 115 VOLT INPUT 1 PHASE 60 HERTZ HOA CONTACT BLOCK LOCATED ON THE ENCLOSURE DOOR WIRE LEGEND 1 BLACK 12awg WIRE RED 16awg WIRE WHITE 16awg WIRE D YELLO
8. 20 2 100 14 3 1 25 1 870 12 2 0 30 948 10 152 35 694 8 78 40 536 6 49 45 421 4 3 50 340 2 201 60 236 0 13 70 172 EXAMPLES A 2 HP 230 volt 1 phase 11 7 amp aerator has a 12 AWG cord of 200 feet Whatis the voltage drop AMPS 11 7 R 2 0 FEET 200 VD 1 phase 2 x 200 x 11 7 x 2 0 9 36 volts 1000 For proper installation thevoltagedrop must not exceed5 Fi vepercent of 230voltsis11 5 volts 9 36voltsislessthan1l 5indicatingthedropiswthinspecification 4 1 EXAMPLES Anewinstallationof a5hp 230volt 3phase 14 aerator is dered Theactual voltage at the mai npower panel at thesiteis230voltswithall other loads Theaerator s power panel wll bel ocated200f eet fromthe mai npanel andthe aerator s cable must 100 nor der topl acei t at theproper i on PC 11 12 AWG wire used 2 Total length is 200 100 300 feet AMPS 14 0 Voltage Drop must not exceed 5 or 230 x 05 11 5 volts VD 3 phase 1 732 x 300 x 14 0x 2 0 14 5 volts 1000 14 5is 6 3 of 230 volts exceeding the 5 This gauge can not be used Can 10 AWG be used VD 3 phase 1 732 x 300 x 14 0 1 2 8 7 volts 1000 8 7 is only 3 8 of 230 10 AWG can be used Can 10 AWG be used to connect the aerator s panel to the main with a 12 AWG aerator cable This requirestwocalculations oneforthe 10AWGcablelengthandanotherforthe 12 AWG cable A The 10 AWG cable VD 3
9. 3 460 3 ph 60Hz 4 3 2 500 1 500 3 380 3 ph 50Hz 4 6 1 925 1 200 5 208 3 ph 60Hz 15 4 310 195 5 230 3 ph 60Hz 14 0 380 240 5 460 3 ph 60Hz 8 0 1 500 950 5 380 3 ph 50Hz 6 5 1 350 850 10 208 3 ph 60Hz 26 4 180 n a 10 230 3 ph 60Hz 24 0 225 n a 10 460 3 ph 60Hz 12 0 850 n a 10 380 3 ph 50Hz 15 5 575 Note The above cable lengths are determined using the method per the 1993 National Electrical Code Handbook Article 215 2 In some cases the values listed are the maximum cable lengths available for the particular model and or set by other restrictions Contact the Otterbine factory if your application is not within these guidelines Note Amperage may vary depending on model and age of the unit PC 10 How Calculate Voltage Drop Per the 1999 national Electrical Code Article 215 2 and 210 19 the following basic formulas can be used to calculate voltage drop Please note the different formula for 1 phase and 3 phase NOTE Voltage drop must be under 5 maximum from service entrance to aerator Voltage Drop 1 phase 2 x FEET x AMPS 1000 Voltage Drop 3 phase 1 732 x FEET x AMPS xR 1000 AMPS Amperage current of the unit 2 Multiplier for single phase only 1 732 Multiplier for three phase only FEET way length of powercable R Resistance value for the gauge wire used per table below Resistance Values R Copper Wire Only Wire Size A W G R Wire Size Metric Wire Gauge R 16 5 0
10. 31 0159 350 n a 31 0093 350 n a 25 230 3Ph 60Hz 31 0055 3100 31 0056 003 31 0092 3100 31 0048 25 460V 3Ph 60Hz 31 0159 380 n a 31 0093 380 n a 7 5 380 415V 3Ph 50Hz 31 0093 330 n a 10 380 415V 3Ph 50Hz 31 0159 340 n a 31 0093 340 n a 15 380 415V 3Ph 50Hz 31 0159 350 n a 31 0093 350 25 380 415V 3Ph 50Hz 31 0159 380 n a 31 0093 380 n a NOTE When replacing Cutler Hammer circuit breakers with Square D circuit breakers in the field both the circuit breaker and the mounting base need to be replaced and installation instructions P N 75 0089 need to be added to the order as a separate line item PC 7 Siemens Overload Relay Settings Concept Concept Overload Relay Overload Relay Setting Overload Relay Setting HP Electrical Rating Contactor P N P N Standard MAX Standard MAX 1 115V 1Ph 60Hz 31 0147 003 31 0148 007 15 0 16 0 14 0 14 6 1 208 230V 1Ph 60Hz 31 0147 003 31 0148 004 8 0 8 8 7 0 7 5 2 208 230 1Ph 60Hz 31 0147 003 31 0148 006 13 3 15 0 12 0 13 0 3 208 230V 1Ph 60Hz 31 0147 003 31 0148 007 16 3 18 7 14 0 15 0 3 208 230V 3Ph 60Hz 31 0147 003 31 0148 005 9 6 10 8 9 0 9 6 3 460V 3Ph 60Hz 31 0147 003 31 0148 002 4 3 4 8 4 0 4 6 3 230V 1Ph 60Hz 31 0147 004 31 0148 010 23 0 23 0 5 208 230V 3Ph 60Hz 31 0147 003 31 0148 007 15 2 17 2 14 0 15 5 5 460V 3Ph 60Hz 31 0147 003 31 0148 004 7 5 8 0 7 0 8 1 5 575 3Ph 60Hz 31 0147 003 31 0148 003 6 0 6 5 6 0 6 4 1 220 1Ph 50Hz 31 0147 005 3
11. Relay Setting HP Electrical Rating Contactor P N P N Standard MAX 7 5 230V 1Ph 60Hz n a n a n a n a 7 5 230V 3Ph 60Hz 31 0147 006 31 0148 010 22 9 24 6 7 5 460 3Ph 60Hz 31 0147 006 31 0148 008 11 4A 12 3A 7 5 380 415V 3Ph SOHz 31 0147 006 or 31 0148 008 31 0147 009 10 230V IPh 60Hz 10 230V 3Ph 60Hz 31 0147 007 31 0148 011 10 460V 3Ph 60Hz 31 0147 006 31 0148 009 10 380 415V 3Ph 50Hz 31 0147 006 or 31 0148 009 16 3A 16 3A 15 230V 1Ph 60Hz n a n a n a n a 15 230V 3Ph 60Hz 31 0147 007 31 0148 012 44 1A 474 15 460V 60Hz 31 0147 006 31 0148 010 22 0A 23 15 380 415 3Ph 50Hz 31 0147 006 or 31 0148 010 24 0A 24 0A 31 0147 009 25 230V 3Ph 60Hz 31 0147 008 31 0148 013 69 8A 75 0A 25 460V 3Ph 60Hz 31 0147 007 31 0148 011 34 9A 37 5A 25 380 415V 3Ph 50Hz 31 0147 007 or 31 0148 012 40 0A 40 0A 31 0147 010 Thermal Overloads should initially be set at standard setting Pre set at factory Only if tripping occurs with amps in all lines measured to be within nameplate maximum amps should the setting be increased not to exceed the MAX setting shown NOTICE WARRANTY IS VOID if the thermal overload is set above the MAX setting Contactor with 240V coil p n 31 0147 009 amp 31 0147 010 used as of December 2005 Siemens Overload Relay Specifications Overload Relay P N Siemens P N Amperage Range 31 0148 008 3RU1136 4ABO 16A 31 0148
12. THE DIRECTIONS ON THE FLUORESCENT YELLOW LABEL LOCATED THE ENCLOSURE DOOR WHEN CONNECTING THE AERATOR CABLE TO THE STARTER IN ORDER ACHIEVE n SORRECT ROTATION AND BALANCED LEADS wire 27 WM UN L gd Dan ARTT 440 99 501 ag ole lt T 28 MRAN 330 MOSS 38475 INVH PC 29 A 430 AOLINOW 3svHd 8055 348715 30 0 12 5 L2 5 9 rg 3 gt GROUNDED NELITRAL REQUIRED v TU LIGHT OPTION INSTALLED SEE 2 3 208 230 60HZ 31 9 LON 803 NUILgU 135 ONWH 330 32 LON dd 403 1280 139 9 9 6 TI ASNOHONILSSA 33 Installation of Units with Ground Fault Circuit Interrupter is standard on all 60Hz single and on 60Hz 208 230V three phase systems GFCIis optional on all other units To properly install the system and prevent nuisance tripping of the GFCI device please make note of the following recommendations A Use only Otterbine cable between the power control panel PCC and the aerator B Try to install the unit and PCC with the shortest possible cable between the two C If between the PCC and the aerator a junction box or underground conduit is used with individual cond
13. been the standard offering by OTTERBINE since 1985 This section serves more as a means by which to identify what type of panel you may be working on and how itis laid out Trouble shooting of the panel is covered in the trouble shooting diagrams flow charts depicted in the Concept section In the electrical section basic and or required electrical formula 5 Ge consumption rate calculations voltage drop calculations installation accurately 90 of all OTTERBINE service calls are due to improper installation This section will help you in verifying that the proper electrical supply is available and the unit is installed andrunning correctly in accordance with the prescribed electrical spec s PC 2 Otterbinee Power Control Center Otterbine Power Control Centers are available in the following 115V Single Phase 208V 230V Single Phase 208V 230V Three Phase 460V Three Phase Ground Fault Interrupt Standard on all Single Phase Centers and on 208V 230V Three Phase Centers UL ETL and ETL C Safety Listed Components designed to meet or exceed IEC UL CSA VDE BS and other standards and listings Circuit Breaker Protection on all Single and 208 230V Three Phase Fuse Protection on 460V Three Phase Neutral Block for 115V Termination Surge Lightning protection Manual External Reset NEMA3R Rated Enclosure NEMA 4 and 12 Enclosures Available Non Reversing Magnetic Starters with Twin Break Silver Cadm
14. phase 1 732 x 200 x 14 0 x 1 2 5 82 volts 1000 The 12 AWG cable VD 3 phase 1 732 x 100 x 14 0 x 2 0 4 85 volts 1000 Total voltage drop is 5 82 4 85 10 67 volts or 4 6 of 230 volts This configuration would meet specification Calculating Horsepower Kilowatt Ratings International Power Ratings HP X 746 KW Calculating Load KildWattElectric Costs The formulas for calculating Kilowatts are KW 1 ph IxExPF KW 3 ph IxEx1 73x PF 1000 1000 where KW 1 ph Kilowatts for single phase only I Amperage E Voltage PF Power Factor of the Motor from table below Power Factors of Franklin Motors 1 6HP 94 1 2HP 58 10HP415v 3ph 81 1 3 94 3 4 62 15 1 98 1 74 7 5 1 90 15HP230 amp 460v 3ph 83 2HP 76 7 5HP 230 amp 460v 3ph 81 15HP 380v 3ph 87 3HP ph 85 7 5HP 380v 3ph 85 15HP 415v 3ph 81 3HP 3ph 87 10 96 25HP 230 amp 460v 3ph 85 SHP 3ph 84 10HP 230 amp 460v 3ph 83 25HP 380v 3ph 87 12 10HP 3 ph 91 10HP380v 3ph 87 25HP415v 3ph 83 Examples A2 HP 1 ph unit operating at 230 Volts has an amperage draw of 11 7 amps What is the Kilowatt rating KW 1 ph 11 7 x 230 x 76 2 05 kilowatts 1000 A 5 HP 3 ph unit operates at 460 volts and has an amperage draw of 8 0 amps What is the kilowatt rating KW 3 ph 8 0 x 460 x 1 73 x 84 5 35 kilowatts 1000 Calculating Electrical Op
15. 009 3RU1136 4BBO 14A 20A 31 0148 010 3RU1136 4EBO 22A 32A 31 0148 011 3RU1136 4FBO 28A 40 31 0148 012 3RU1136 4HBO 40A 50A 31 0148 013 3RU1146 4KBO 57 75 PC 9 Maximum Cable Lengths Based 5 Maximum Voltage Drop CAUTION These cable lengths are based on assuming the voltage in the control panel is at the nominal voltage listed If the voltage is less than nominal with the aerator and other loads energized the voltage drop will be greater This will cause the aerator to require more current produce less torque run hotter and may cause motor failure If the distance from the power source to the aerator s location is longer than the distance listed contact your distributor or the Otterbine factory for a solution HP Voltage Avg Running Wire Size Wire Size Rating Phase amp Hz Amperage 10 12 1 6 115 1 ph 60Hz 1 8 n a 600 1 6 208 1 ph 60Hz 1 1 n a 600 1 6 230 1 ph 60Hz 1 0 n a 600 1 6 220 1 ph 50Hz 1 0 n a 600 1 2 115 1 ph 60Hz 12 0 n a 125 1 2 230 1 ph 60Hz 6 0 n a 480 1 2 220 1 ph 50Hz 3 9 n a 700 3 4 230 1 ph 60Hz 8 0 350 1 115 1 ph 60Hz 13 4 175 110 1 208 1 ph 60Hz 7 4 565 355 1 230 1 ph 60Hz 6 7 690 430 1 220 1 ph 50Hz 7 7 550 350 2 208 1 6 2 12 9 325 200 2 230 1 ph 60Hz 11 7 395 250 2 220 1 ph 50Hz 12 4 360 225 3 208 1 ph 60Hz 14 1 295 n a 3 230 1 ph 60Hz 12 8 360 n a 3 220 1 ph 50Hz 14 9 300 n a 3 208 3 ph 60Hz 9 4 515 320 3 230 3 ph 60Hz 8 5 630 395
16. 01 Siemens Replaces Cutler AERATOR CABLE WIRE LEGEND DBLACK 120 9 WIRE Leg TO NEUTRAL IS RED 1 WIRE 120 VOLTS BEFORE APPLYING E POWER THRU DISCONNECT SWITCH WHITE 16owg WIRE PC 23 With Siemens Contactor INSTANT FUUNTAIN CUNITRUL PANEL WIRING For 1 2 HP Motor 10 A Fuse For 3 4 hp Motor 15 A Fuse 230 VOLT 1 PHASE GROUNDED BONDED NEUTRAL GROUND 60 HERTZ INPUT INPUT INPUT TERMINAL BLOCK NEUTRAL BLOCK GFCI Part 31 0010 LINE HOT DASHED LINE BOX REPRESENTS THE imer Part SENSING RING OF 31 0070 THE GFCI THE WIRES IN THE MUST GO THRU THE SENSING RING IN THE GRASSLIN DIRECTION SHOWN SIEMENS TIMER Contactor Part CONTACTOR 31 0169 00 AERATOR CABLE 0 BLACK 12awg WIRE RED 2 WIRE WARNING VERIFY Li TO NEUTRAL IS 120 VOLTS BEFORE APPLYING m e WIRE POWER THRU DISCONNECT SWITCH WHITE 16owg WIRE PC 24 HIGH VOLTAGE amp HIGH INTENSITY LIGHT CONTROL WIRING For High Intensity Lights 3 2 A Fuse For High Voltage Lights 10 A Fuse for 2 5 4 250W Lights amp 2 500W Lights 15 A Fuse for 5 250W Lights amp 3 500W Lights 2 GFI Part TO NEUTRAL BLOCK 115 VOLTS 614 052 1 PHASE TO L1 ON DISCONNECT SWITCH 60 HERTZ FUSE HOLDER WIRE LEGEN 1 BLACK 12owg WIRE 2 WHITE 1204 WIRE Timer Part 3 BLACK 16awg WIRE SE 16awg WIRE o ROUND LUG 4 LIGHT CABLE TERMINAL BLOCK
17. 1 0148 004 8 2 9 0 7 0 7 5 2 220 50Hz 31 0147 005 31 0148 006 13 0 14 0 12 0 13 0 3 220 1Ph 50Hz 31 0147 005 31 0148 007 14 0 15 7 14 0 15 0 3 380 415V 3Ph 50Hz 31 0147 003 or 31 0148 002 4 3 4 8 4 0 4 6 31 0147 005 5 380 415V 3Ph 50Hz 31 0147 003 or 31 0148 004 7 0 7 6 7 0 7 6 31 0147 005 10 208 230V 3Ph 60Hz 31 0147 006 31 0148 010 26 0 275 10 460V 3Ph 60Hz 31 0147 003 31 0148 006 12 8 14 7 10 380 415V 3Ph 50Hz 31 0147 003 31 0148 006 11 0 12 6 Overload Relays should initially be set at standard setting Only if tripping occurs with amps in all lines measured to be within nameplate maximum amps should the setting be increased not to exceed the MAX setting shown NOTICE WARRANTY IS VOID if the thermal overload is set above the MAX setting The 5HP 1Ph Motor has a 1 0 service factor therefore the standard and the max settings are the same Contactor with 240V coil p n 31 0147 005 used as of December 2005 Siemens Overload Relay Specifications Overload Relay P N Siemens P N Amperage Range 31 0148 002 3RU1126 1FBO 3 5 5 31 0148 003 3RU1126 1HBO 5 5 8 31 0148 004 3RU1126 1JBO 10A 31 0148 005 9A 12 5 31 0148 006 3RU1126 4AB0 16 31 0148 007 1126 4 0 14 20 31 0148 008 3RU1136 4AB0 16 31 0148 009 14A 20 31 0148 010 22 8 Siemens Overload Relay Settings GF Overload Relay Overload
18. 3Ph 50Hz 31 0147 003 31 0132 001 31 0148 004 31 0133 014 C1 10 208 230V 3Ph 60Hz 31 0147 006 31 0132 007 31 0148 010 31 0141 002 10 460V 3Ph 60Hz 31 0147 003 31 0132 003 31 0148 006 31 0133 017 10 380 415V 3Ph 50Hz 31 0147 003 31 0132 003 31 0148 006 31 0133 016 Giant Ftn 7 5 230V 3Ph 60Hz 31 0147 006 31 0015 007 31 0148 010 31 0094 014 7 5 460V 3Ph 60Hz 31 0147 006 31 0015 007 31 0148 008 31 0094 011 10 230V 3Ph 60Hz 31 0147 007 31 0015 007 31 0148 011 31 0094 014 10 460V 3Ph 60Hz 31 0147 006 31 0015 007 31 0148 009 31 0094 012 15 230V 3Ph 60Hz 31 0147 007 31 0015 008 31 0148 012 31 0094 016 15 460V 3Ph 60Hz 31 0147 006 31 0015 007 31 0148 010 31 0094 012 25 230V 3Ph 60Hz 31 0147 008 31 0015 009 31 0148 013 31 0094 017 25 460V 3Ph 60Hz 31 0147 007 31 0015 008 31 0148 011 31 0094 015 7 5 380 415V 3Ph 50Hz 31 0147 006 31 0015 007 31 0148 008 31 0094 011 10 380 415V 3Ph 50Hz 31 0147 006 31 0015 007 31 0148 009 31 0094 012 15 380 415V 3Ph 50Hz 31 0147 006 31 0015 007 31 0148 010 31 0094 014 25 380 415V 3Ph 50Hz 31 0147 007 31 0015 008 31 0148 012 31 0094 016 Inst Ftn L 230V 1Ph 60Hz 31 0169 001 31 0036 001 n a n a 230V 1Ph 60Hz 31 0169 001 31 0036 001 n a n a NOTE When replacing Cutler Hammer components with Siemens components in the field both the contactor and the overload relay need to be replaced and installation instructions P N 75 0088 need to be added to the order as a separate line item The Siemens contactor and overl
19. CTING THE AERATOR CABLE TO THE STARTER IN ORDER TO ACHIEVE CORRECT ROTATION AND BALANCED LEADS PC 21 2 3 460 Three Phase 60 Hz Panel Wiring with Siemens Contactor 460 VOLT 3 PHASE 60 HERTZ INPUT ARRESTOR CONNECT TO GROUND Timer Part 31 0070 5HP 12amp part 31 0009 012 3HP 7 part 31 0009 007 AL L1 L2 L3 2 SIEMENS CONTACTOR HOA CONTACT BLOCK eu DR Bo LOCATED ON THE WITH COIL ENCLOSURE DOOR WIRE LEGEND D BLACK 12awg WIRE RED 16awg WIRE LLL S WHITE 16owg WIRE YELLOW 16 WIRE SIME 5 BLUE 16awg WIRE TRANSFDRMER RELAY 6 GREEN 16owg WIRE 95 96 CRIME FOLLOW THE DIRECTIONS ON THE FLUORESCENT YELLOW LABEL LOCATED THE ENCLOSURE DOOR WHEN CONNECTING THE AERATOR CABLE TO THE STARTER IN ORDER TO ACHIEVE M SORRECT ROTATION AND BALANCED LEADS wire 22 With Cutler Hammer Contactor INSTANT FUUNTAIN PANEL WIRING For 1728 HP Motor 10 Fuse For 374 hp Motor 15 A Fuse 230 VOLT 1 PHASE GROUNDED BONDED NEUTRAL GROUND 60 HERTZ INPUT INPUT INPUT TERMINAL BLOCK NEUTRAL BLOCK LINE LOAD GFI Part WHITE WHITE 31 0010 GF CI LINE LOAD DASHED LINE BOX REPRESENTS THE Timer Part SENSING RING OF 31 0070 THE GFCI THE WIRES IN THE BOX MUST GO THRU THE SENSING RING IN THE GRASSLIN DIRECTION SHOWN TIMER Contactor Part 2348 31 0169 0
20. EMENS 22 5 v CONTACT BLOCK LOCATED ON THE ENCLOSURE DOOR G SIEMENS WIRE LEGEND WITH COIL 9 D BLACK 12awg WIRE RED 16awg WIRE 3 WHITE 16awg WIRE YELLOW 16 WIRE S BLUE 16awg WIRE SIEMENS OVERLOAD RELAY 95 96 WARNING Ten 1 AERATOR CABLE 7 GROUND VERIFY L1 TO NEUTRAL IS 120 VOLTS BEFORE APPLYING POWER THR NNECT SWITCH U DISCO GREEN wire 18 2 3 230V Three Phase 60 Hz Panel Wiring with Old Cutler Hammer Contactor GROUNDED BONDED NEUTRAL 230 VOLT INPUT 3 PHASE 60 HERTZ SURGE INPUT ARRESTOR GRASSLIN TIMER HOA CONTACT BLOCK LOCATED ON THE ENCLOSURE DOOR DASHED LINE BOX REPRESENTS THE SENSING RING OF THE GFCI THE WIRES IN THE BOX MUST GO THRU THE SENSING RING IN THE DIRECTION SHOWN WIRE LEGEND D BLACK 12awg WIRE RED 16awg WIRE 3 WHITE 16 WIRE YELLOW 16awg WIRE S BLUE i6awg WIRE FOLLOW THE DIRECTIONS ON THE FLUORESCENT YELLOW LABEL LOCATED ON THE ENCLOSURE DOOR WHEN CONNECTING THE AERATOR CABLE TO THE STARTER IN ORDER TO ACHIEVE CORRECT ROTATION AND BALANCED LEADS WARNING VERIFY L1 TO NEUTRAL IS 120 VOLTS BEFORE APPLYING POWER THRU DISCONNECT SWITCH GREEN wire m PC 19 2 3 230V Three Phase 60 Hz Panel Wiring with Siemens Contactor GROUNDED lt BONDED NEUTRAL 230 VOLT INPUT 3 PHASE
21. W 1 WIRE BLUE 16awg WIRE S WHITE i2awg WIRE 96 95 AERATOR CABLE V JJ a PC 15 2 3 115V Sin gle Phase 60 Hz Panel Wirin with Siemens Contactor S VOLT PHASE 60 HERTZ INPUT GROUNDED BONDED NEUTRAL 11 INPUT 1 Timer Part f 31 0070 RELAY HOA d CONTACT BLOCK LOCATED ON THE ENCLOSURE DOOR SIEMENS CONTACTOR WIRE LEGEND WITH COIL i 0 BLACK i2awg WIRE RED 16awg WIRE 3 WHITE 16awg WIRE YELLOW 16awg WIRE S BLUE 16 WIRE SIEMENS WHITE 12awg WIRE OVERLOAD AERATOR CABLE i LUG GREEN WIRE PC 16 2 3 230 Sin Phase 60 Hz Panel Wirin with Old Cutler Hammer Contactor GROUNDED BONDED NEUTRAL 230 VOLT INPUT 1 PHASE CONTACT BLOCK TED ON THE ENCLOSURE DOOR WIRE LEGEND D BLACK 12awg WIRE RED 16owg WIRE 3 WHITE 16awg WIRE YELLOW 16awg WIRE BLUE 16awg WIRE AERATOR CABLE X 2 VERIFY Li TO NEUTRAL IS 120 VOLTS BEFORE APPLYING A POWER THRU DISCONNECT SWITCH GREEN WIRE 17 2 3 230 Single Phase 60 Hz Panel Wiring with Siemens Contactor GROUNDED lt BONDED gt NEUTRAL 230 VOLT INPUT 1 PHASE 60 HERTZ ee i INPUT GROUND LUG Le Li Le L3 GFC GRASSLIN UTRAL DISCONNECT TIMER BREAKER SWITCH L1 L2 L3 1 L2 NW 4 SI
22. erating Costs Tocalculate electrical operating costs perhour use the following COST KW x cost of one KWHR where KW isthe kilowatt rating from above and cost of one KWHR is the cost of using one kilowatt of power in one hour obtained from powercompany Example a2 unit has a kilowatt rating of 2 05KW Power cost is 05 KwHr Cost 2 05 x 05 10 hour if ran for 10 hours day cost would be 1 00 day Calculating KVA For sizing transformers The formulas forcalculating 1 ph Kva 3 ph Ix Ex 1 73 1000 1000 where Kva 1 ph for single phase only I Amperage E Voltage Examples A2 HP 1 ph unit operating at 230 Volts has an amperage draw of 11 7 amps What is the Kva rating 1 ph 11 7 x 230 2 69 Kva 1000 A 5 HP 3 ph unit operates at 460 volts and has an amperage draw of 8 0 amps What is the kilowatt rating Kva 3 ph 8 0 x 460 x 1 73 6 37 Kva 1000 PC 13 Kilowatt Ratings Aerators with HP Rating 1 6 1 6 1 6 1 6 1 2 1 2 1 2 3 4 E NNN WWW Lu nanan 10 10 10 10 Voltage Phase amp Hz 115 1 ph 60Hz 208 1 ph 60Hz 230 1 ph 60Hz 220 1 ph 50Hz 115 1 ph 60Hz 230 1 ph 60Hz 220 1 ph 50Hz 230 1 ph 60Hz 115 1 ph 60Hz 208 1 ph 60Hz 230 1 ph 60Hz 220 1 ph 50Hz 208 1 ph 60Hz 230 1 ph 60Hz 220 1 ph 50Hz 208 1 ph 60Hz 230 1 ph 60Hz 220
23. ium Oxide Contacts Lockable Panel Disconnect to Lock Unit in Off Mode Dual Lockable Latches to Secure Enclosure Installed Hand Off Auto Switch 24 On Off Timer Enclosure Manufactured from 075 Thick Steel Options Multiple Starter in One Enclosure Phase Monitoring GCFI EPD Devices 460V Step Down Transformers Remote Satellite Control 50Hz Power Control Centers Stainless Steel Enclosure Water Level Shut Off GFCI EPD is optional on 460V Centers W hile no surge arrestor can protect equipment from damage caused by a direct lightning hit our unit can immediately drain lightning surges induced in the wiring safely to ground Height 22 56 cm W Width 16 41 cm D Depth 7 18 cm Otterbine Barebo Inc 3840 Main Emmaus 18049 USA Phone 1 800 AER8TER 237 8837 610 965 6018 Fax 610 965 6050 www otterbine com 03 6 00PCC PC 3 Cutler Hammer Parts List 0 194 600 01 ZOO ZETO TE Woy 8 8 Wed 1991109 10 1293007 00C T T 01 101d Sum ILAJ Jo wed 1940 a 5 71 p 010 6000 1 eu eu 06 8210 16 OZI LCO0 1 00 8 0 ZHO9 A0 7 807 eu 1700 OcI LC00 I 00 810 2 09 80 OI00 1E SCH 8 021 2200
24. oad can not be used to replace Cutler Hammer in small PCC s 16x12x6 due to size constraints Do not install a Siemens contactor Cutler Hammer 460 which is not equipped with a stepdown transformer Direct 220 V control voltage will damage the Siemens contactor An option to this solution would be to purchase a Siemens contactor which is rated for 220 V PC 6 Circuit Breaker Cross Reference Table 2 Square D Square D Cutler Hammer Cutler Hammer Electrical Rating Breaker P N Mtg Base P N Breaker P N Mtg Base P N C3 C2 ee ee 1 115V 1Ph 60Hz 31 0047 31 0048 1 208 230 1Ph 60Hz 31 0049 230 31 0056 002 31 0047 31 0048 2 208 230V 1Ph 60Hz 31 0049 230 31 0056 002 31 0047 31 0048 3 208 230V 1Ph 60Hz 31 0049 230 31 0056 002 31 0047 31 0048 3 208 230V 3Ph 60Hz 31 0128 330 31 0155 5 230V 1Ph 60Hz 31 0047 250 31 0048 5 208 230V 3Ph 60Hz 31 0055 330 31 0056 003 31 0128 330 31 0155 10 208 230V 3Ph 60Hz 31 0055 350 31 0056 003 31 0092 350 31 0048 Giant Ftn 7 5 230V 1Ph 60Hz 31 0092 290 31 0048 7 5 230V 3Ph 60Hz 31 0055 360 31 0056 003 31 0092 360 31 0048 7 5 460 3Ph 60Hz 31 0159 330 n a 31 0093 330 n a 10 230V 1Ph 60Hz 31 0055 290 31 0056 002 31 0092 290 31 0048 10 230V 3Ph 60Hz 31 0055 370 31 0056 003 31 0092 370 31 0048 10 460V 3Ph 60Hz 31 0093 330 n a 15 230V 1Ph 60Hz 31 0092 290 31 0048 15 230V 3Ph 60Hz 31 0055 390 31 0056 003 31 0092 390 31 0048 15 460V 3Ph 60Hz
25. uctors 1 Place the aerator cable in it s own conduit Run lite cable through adifferent conduit 2 Donotrun multiple aerators conductors cables through the same conduit 3 Verify the wire used is properly rated D If splicing is required follow the instructions carefully to verify a waterproof seal E Make sure to apply the dielectric compound to the bulkhead pigtail connection F Ifthe bulkhead pigtail connectors are wet dry the connectors with aclean dry cloth and apply dielectric compound before connecting Please note that periodically a GFCI device will trip due to lightning or brown blackouts However if the GFCI trips and continues to trip after being reset itis signaling that there is a fault in the electrical circuit Ifthis occurs the installation must be corrected by aqualified electrician PC 34
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